WO2006060398A3 - Method of making a filamentary laminate and the products thereof - Google Patents

Method of making a filamentary laminate and the products thereof Download PDF

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Publication number
WO2006060398A3
WO2006060398A3 PCT/US2005/043143 US2005043143W WO2006060398A3 WO 2006060398 A3 WO2006060398 A3 WO 2006060398A3 US 2005043143 W US2005043143 W US 2005043143W WO 2006060398 A3 WO2006060398 A3 WO 2006060398A3
Authority
WO
WIPO (PCT)
Prior art keywords
filamentary
laminate
products
making
filaments
Prior art date
Application number
PCT/US2005/043143
Other languages
French (fr)
Other versions
WO2006060398A2 (en
Inventor
Nick M Carter
Sergio Diaz Deleon
Ralph A Moody Iii
Original Assignee
Pgi Polymer Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pgi Polymer Inc filed Critical Pgi Polymer Inc
Publication of WO2006060398A2 publication Critical patent/WO2006060398A2/en
Publication of WO2006060398A3 publication Critical patent/WO2006060398A3/en

Links

Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
    • D04H5/02—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/425—Cellulose series
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/498—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
    • D04H1/732—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by fluid current, e.g. air-lay
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
    • D04H5/02—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling
    • D04H5/03—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling by fluid jet
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/689—Hydroentangled nonwoven fabric

Abstract

The present invention is directed to a nonwoven composite fabric comprising one or more layers of discontinuous filaments or nano-fiber filaments positioned between at least one continuous filament web and one cellulosic fiber web that are subsequently hydroentangled, wherein the discontinuous filaments or nano-fiber filaments provide a barrier to prevent the loss of the cellulosic fibrous material through the highly porous continuous filament web.
PCT/US2005/043143 2004-11-30 2005-11-30 Method of making a filamentary laminate and the products thereof WO2006060398A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US63172204P 2004-11-30 2004-11-30
US60/631,722 2004-11-30

Publications (2)

Publication Number Publication Date
WO2006060398A2 WO2006060398A2 (en) 2006-06-08
WO2006060398A3 true WO2006060398A3 (en) 2007-02-01

Family

ID=36565638

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2005/043143 WO2006060398A2 (en) 2004-11-30 2005-11-30 Method of making a filamentary laminate and the products thereof

Country Status (2)

Country Link
US (1) US20060191115A1 (en)
WO (1) WO2006060398A2 (en)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080000057A1 (en) * 2006-06-29 2008-01-03 Hien Nguyen Non-woven structures and methods of making the same
EP2115200B1 (en) * 2007-02-15 2014-11-05 Suominen Corporation Hydraulic patterning of a fibrous, sided nonwoven web
US20100062671A1 (en) * 2008-09-05 2010-03-11 Nutek Disposables, Inc. Composite wipe
US20100159775A1 (en) * 2008-12-19 2010-06-24 Chambers Jr Leon Eugene Nonwoven Composite And Method For Making The Same
US20100159774A1 (en) * 2008-12-19 2010-06-24 Chambers Jr Leon Eugene Nonwoven composite and method for making the same
US8021996B2 (en) * 2008-12-23 2011-09-20 Kimberly-Clark Worldwide, Inc. Nonwoven web and filter media containing partially split multicomponent fibers
DE102009005387A1 (en) * 2009-01-21 2010-07-22 Fleissner Gmbh Composite non-woven, useful as filtration medium, comprises nanofibers bonded to supporting non-woven by fiber entanglements created by water-jet needling
US10081722B2 (en) 2014-03-25 2018-09-25 The Boeing Company Three-dimensional filament network for a composite laminate
AU2016219741B2 (en) 2016-08-29 2022-09-15 The Boeing Company A method and system for fabricating a composite structure
EP3507416B1 (en) * 2016-09-01 2020-04-29 Essity Hygiene and Health Aktiebolag Process and apparatus for wetlaying nonwovens

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3485706A (en) * 1968-01-18 1969-12-23 Du Pont Textile-like patterned nonwoven fabrics and their production
US5960525A (en) * 1997-02-12 1999-10-05 Fleissner Gmbh & Co.Maschinenfabrik Device for hydrodynamic entanglement of the fibers of a fiber web
WO2001014624A1 (en) * 1999-08-19 2001-03-01 Fleissner Gmbh & Co. Maschinenfabrik Method and device for producing a composite nonwoven for receiving and storing liquids
US6550115B1 (en) * 1998-09-29 2003-04-22 Kimberly-Clark Worldwide, Inc. Method for making a hydraulically entangled composite fabric

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1453447A (en) * 1972-09-06 1976-10-20 Kimberly Clark Co Nonwoven thermoplastic fabric
US4808467A (en) * 1987-09-15 1989-02-28 James River Corporation Of Virginia High strength hydroentangled nonwoven fabric
US4879170A (en) * 1988-03-18 1989-11-07 Kimberly-Clark Corporation Nonwoven fibrous hydraulically entangled elastic coform material and method of formation thereof
US5098764A (en) * 1990-03-12 1992-03-24 Chicopee Non-woven fabric and method and apparatus for making the same
US5459912A (en) * 1992-03-31 1995-10-24 E. I. Du Pont De Nemours And Company Patterned spunlaced fabrics containing woodpulp and/or woodpulp-like fibers
SE9703886L (en) * 1997-10-24 1999-04-25 Sca Hygiene Paper Ab Method of making a nonwoven material and made according to the method
ATE293180T1 (en) * 2000-01-17 2005-04-15 Fleissner Gmbh METHOD AND DEVICE FOR PRODUCING COMPOSITE NON-WOVEN MATERIALS USING HYDRODYNAMIC NEEDLING
US6739023B2 (en) * 2002-07-18 2004-05-25 Kimberly Clark Worldwide, Inc. Method of forming a nonwoven composite fabric and fabric produced thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3485706A (en) * 1968-01-18 1969-12-23 Du Pont Textile-like patterned nonwoven fabrics and their production
US5960525A (en) * 1997-02-12 1999-10-05 Fleissner Gmbh & Co.Maschinenfabrik Device for hydrodynamic entanglement of the fibers of a fiber web
US6550115B1 (en) * 1998-09-29 2003-04-22 Kimberly-Clark Worldwide, Inc. Method for making a hydraulically entangled composite fabric
WO2001014624A1 (en) * 1999-08-19 2001-03-01 Fleissner Gmbh & Co. Maschinenfabrik Method and device for producing a composite nonwoven for receiving and storing liquids

Also Published As

Publication number Publication date
WO2006060398A2 (en) 2006-06-08
US20060191115A1 (en) 2006-08-31

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