WO2006049602A1 - Multi-axial positioning system for a surgically-implanted spinal support - Google Patents

Multi-axial positioning system for a surgically-implanted spinal support Download PDF

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Publication number
WO2006049602A1
WO2006049602A1 PCT/US2004/035895 US2004035895W WO2006049602A1 WO 2006049602 A1 WO2006049602 A1 WO 2006049602A1 US 2004035895 W US2004035895 W US 2004035895W WO 2006049602 A1 WO2006049602 A1 WO 2006049602A1
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WO
WIPO (PCT)
Prior art keywords
support
clamps
spinal
sacrum
shelf
Prior art date
Application number
PCT/US2004/035895
Other languages
French (fr)
Inventor
Ian P. Murray
Original Assignee
Murray Ian P
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Murray Ian P filed Critical Murray Ian P
Priority to PCT/US2004/035895 priority Critical patent/WO2006049602A1/en
Publication of WO2006049602A1 publication Critical patent/WO2006049602A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
    • A61B17/68Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
    • A61B17/70Spinal positioners or stabilisers ; Bone stabilisers comprising fluid filler in an implant
    • A61B17/7001Screws or hooks combined with longitudinal elements which do not contact vertebrae
    • A61B17/7035Screws or hooks, wherein a rod-clamping part and a bone-anchoring part can pivot relative to each other
    • A61B17/7037Screws or hooks, wherein a rod-clamping part and a bone-anchoring part can pivot relative to each other wherein pivoting is blocked when the rod is clamped
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
    • A61B17/68Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
    • A61B17/70Spinal positioners or stabilisers ; Bone stabilisers comprising fluid filler in an implant
    • A61B17/7001Screws or hooks combined with longitudinal elements which do not contact vertebrae
    • A61B17/7035Screws or hooks, wherein a rod-clamping part and a bone-anchoring part can pivot relative to each other
    • A61B17/7038Screws or hooks, wherein a rod-clamping part and a bone-anchoring part can pivot relative to each other to a different extent in different directions, e.g. within one plane only
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
    • A61B17/68Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
    • A61B17/70Spinal positioners or stabilisers ; Bone stabilisers comprising fluid filler in an implant
    • A61B17/7001Screws or hooks combined with longitudinal elements which do not contact vertebrae
    • A61B17/7041Screws or hooks combined with longitudinal elements which do not contact vertebrae with single longitudinal rod offset laterally from single row of screws or hooks
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
    • A61B17/68Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
    • A61B17/70Spinal positioners or stabilisers ; Bone stabilisers comprising fluid filler in an implant
    • A61B17/7001Screws or hooks combined with longitudinal elements which do not contact vertebrae
    • A61B17/7044Screws or hooks combined with longitudinal elements which do not contact vertebrae also having plates, staples or washers bearing on the vertebrae
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
    • A61B17/68Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
    • A61B17/70Spinal positioners or stabilisers ; Bone stabilisers comprising fluid filler in an implant
    • A61B17/7047Clamps comprising opposed elements which grasp one vertebra between them
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
    • A61B17/68Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
    • A61B17/70Spinal positioners or stabilisers ; Bone stabilisers comprising fluid filler in an implant
    • A61B17/7055Spinal positioners or stabilisers ; Bone stabilisers comprising fluid filler in an implant connected to sacrum, pelvis or skull
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
    • A61B17/88Osteosynthesis instruments; Methods or means for implanting or extracting internal or external fixation devices
    • A61B17/8863Apparatus for shaping or cutting osteosynthesis equipment by medical personnel
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
    • A61B17/68Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
    • A61B17/70Spinal positioners or stabilisers ; Bone stabilisers comprising fluid filler in an implant
    • A61B17/7001Screws or hooks combined with longitudinal elements which do not contact vertebrae
    • A61B17/7002Longitudinal elements, e.g. rods
    • A61B17/701Longitudinal elements with a non-circular, e.g. rectangular, cross-section
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
    • A61B17/68Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
    • A61B17/84Fasteners therefor or fasteners being internal fixation devices
    • A61B17/86Pins or screws or threaded wires; nuts therefor
    • A61B17/8665Nuts
    • A61B2017/867Nuts with integral locking or clamping means

Definitions

  • the present invention relates to a surgical procedure for implanting a spinal support and more specifically to a multi-axial system which can be adjusted to the anatomy of the patient, reducing the time required for surgery and reducing stress on the patient.
  • An improved system is required which reduces the time required for the surgeon to perform the procedure, requires less bending of rods, is less costly, reduces stress and trauma to the patient and wherein the location of the anchor screw is determined by the anatomy of the patient rather than by the nature and location of the rod.
  • the sacrum of the patient presents additional problems because it frequently deteriorates and cannot support pedicle screws which are said to secure spinal supports.
  • pedicle screws which are said to secure spinal supports.
  • the present invention is directed to a surgical implant which is connected to the sacrum without using pedicle screws.
  • a surgically- implanted spinal support wherein the spine has adjacent vertebrae and an adjoining sacrum and wherein said sacrum is of poor quality and cannot support a screw therein, the sacrum having a hard cortical bone thereon, the spinal support having at least two screws embedded in the vertebrae and being clamped hereto.
  • a pair of spaced-apart spinal rods are connected to the clamps on the respective screws, the spinal rods extending toward the sacrum.
  • the improvement is a lower support and an upper support.
  • the lower support has a first lower arm connected to a lower base. Each lower arm has an opening formed therein distal from the lower base.
  • the lower base has a lower shelf extending therefrom.
  • the upper support has a first upper arm and a second upper arm connected to an upper base. Each upper arm has an opening formed therein.
  • a clamping means is connected to each upper arm and extends outwardly therefrom.
  • the upper base has an upper shelf extending therefrom.
  • the lower support and the upper support are disposed on opposite sides of the hard cortical bone such that the lower shelf is opposite from the upper shelf.
  • First and second means are provided for connecting the openings in the lower arms to the openings in the upper arms.
  • the spinal rods are retained in the clamping means on the upper support, such that the spinal support is connected to the vertebrae and the sacrum.
  • multi-axial positioning system for a surgically-implanted spinal support embedded into a patient's spinal column and sacrum.
  • the system has at least one screw, a lower yoke having a semi-cylindrical seat having a first opening therein, an upper yoke having a semi-cylindrical seat having a second opening therein, the screw being received in the first and second openings and projecting above the upper yoke.
  • the system also has an upper clamp and a lower clamp.
  • Each clamp has a planar inner surface, the inner surfaces being disposed opposite one another.
  • Each clamp has a semi-cylindrical outer surface. The opposed clamps form a cylindrical outer surface.
  • Each clamp has a through opening therein.
  • the opposed clamps are disposed in the respective semi-cylindrical seat of the upper yoke and the lower yoke.
  • the screw passes through the through openings in the clamps wherein the clamps may swivel in either direction to a limited degree within the upper yoke and the lower yoke thereby providing a first axis of positioning.
  • Each clamp has an end distal from the screw, a semi-cylindrical slot being formed in each clamp near the respective end of each clamp.
  • a rod having a length is adjustably received in the semi-cylindrical slots in the clamps, thereby providing a second axis of positioning.
  • Each clamp has a length between the screw and the rod, the length of the clamp being selected to be adapted to the anatomy of the patient's spinal column, thereby providing a third axis of positioning.
  • Each screw is adjustably embedded at a preselected angle and depth into the patient's spinal column, thereby providing a fourth axis of positioning.
  • a lower support having a lower shelf extending therefrom and an upper support having clamping means and an upper shelf extending therefrom. Means are provided for connecting the upper shelf to the lower shelf.
  • the lower support is juxtapositioned to a hard cortical bone in the sacrum distal from the at least one screw.
  • the upper support is disposed adjacent to the hard cortical bone in the sacrum wherein the lower shelf opposes the upper shelf.
  • the upper support is connected to the lower support.
  • the rod extends from the clamps on the at least one screw and the rod is retained by the clamping means in the upper support.
  • a plurality of screws a plurality of pairs of clamps, the pairs of clamps having lengths different from other pairs of clamps, a plurality of upper yokes and a plurality of lower yokes, a plurality of nuts, and a plurality of rods, the rods having differing lengths and differing curvature.
  • a lower support having a pair of lower arms connected to a lower base and a lower shelf extending from the lower base.
  • an upper support having a pair of upper arms connected to an upper base.
  • a clamping means is connected to each upper arm.
  • An upper shelf extends from the upper base. Means are provided to connect the upper shelf to the lower shelf.
  • the patient is prepared for surgery by incising the patient to expose the bone portion of the spine of the patient which is in need of repair and forming an opening in the sacrum bone portion of the spine adjacent to the cortical bone thereon.
  • At least two screws are inserted into the vertebrae portion of the spine at a spaced-apart distance, a depth and an angle required to treat the patient.
  • the lower yokes are disposed on each of the screws.
  • a selected pair of clamps are disposed on each of the screws, each pair of clamps being seated in a respective lower yoke.
  • Upper yokes are disposed in the respective screws, each pair of clamps being seated in a respective upper yoke.
  • a respective nut is disposed on each screw and the nut is partially tightened to secure the respective upper yoke loosely on the clamps.
  • a selected spinal rod is disposed into semi-cylindrical slots on the ends of the clamp distal from the screws.
  • the selected spinal rod is moved axially within the semi-cylindrical slots while swivelling the clamps within the upper and lower yokes such that the spinal rod connects the at least two pairs of clamps and the spinal rod is disposed substantially parallel to and conforming to the bone portion of the spine of the patient.
  • the upper support is juxtapositioned to the cortical bone of the sacrum with the upper shelf oriented toward the cortical bone.
  • the lower support is disposed in the opening in the sacrum wherein the lower shelf on the lower support is opposed to the upper shelf on the upper support.
  • the upper shelf is connected to the lower shelf. Adjustments are made to the degree of swivel and length of the clamps and to the axial movement of the rod to align the spinal rod with the bone portion of the spine.
  • the nut is tightened to secure the components in the desired relative positions.
  • the spinal rod is connected with the upper support.
  • the spinal support is connected by screws to the vertebrae and the upper support and lower support are clamped to the cortical bone of the sacrum and spinal rods connect the screws to the upper support.
  • FIG. 1 is a perspective view of a patient undergoing the surgically implanted spinal support.
  • FIG. 2 is a perspective view of a spinal support of the prior art.
  • FIG. 3 is a perspective view of a different spinal support of the prior art.
  • FIG. 4 is a perspective view of the spinal support of the present invention.
  • FIG. 5 is an exploded perspective view of the screw, lower yoke, lower clamp, upper clamp, upper yoke, nut and rod.
  • FIG. 6 is a side elevation view of the lower yoke.
  • FIG. 7 is a bottom plan view of the lower yoke.
  • FIG. 8 is a top plan view of the lower yoke.
  • FIG. 9 is an end view of the lower yoke.
  • FIG. 10 is a side elevation view of the upper yoke.
  • FIG. 11 is a top plan view of the upper yoke.
  • FIG. 12 is a bottom plan view of the upper yoke.
  • FIG. 13 is an end view of the lower yoke.
  • FIG. 14 is a side elevation view of the nut.
  • FIG. 15 is a top plan view of the nut.
  • FIG. 16 is a top plan view of a clamp.
  • FIG. 17 is an end view of the clamp of FIG. 16.
  • FIG. 18 is a cross-section view taken across the lines 18- 18 of FIG. 16.
  • FIG. 19 is a bottom plan view of the clamp of FIG. 16.
  • FIG. 20 is a front elevation view of the yokes holding the clamps on the screw.
  • FIG. 21 is a top plan view of FIG. 20.
  • FIG. 22 is a cross-section view taken across the lines 22-22 of FIG. 21.
  • FIG. 23 is a side elevation view of the yokes holding the clamps on the screw.
  • FIG. 24 is a top plan view of FIG. 23.
  • FIG. 25 is a cross-section view taken across the lines 25-25 of FIG. 24.
  • FIG. 26 is a perspective view of the spinal support showing swiveling of the clamp 15° in a first direction.
  • FIG. 27 is the view of FIG. 22 showing swivelling of the clamp 15° in a second opposite direction.
  • FIG. 28 is a perspective view of the spinal support showing lateral movement of the clamp.
  • FIG. 29 is a perspective view showing a tool crimping the upper yoke to the nut.
  • FIG. 30 is a perspective view of the crimped upper yoke securing the nut.
  • FIG. 31 is a perspective view of a kit containing components for use in an operating room.
  • FIG. 32 is a perspective view of the spinal support of the present invention showing attachment to the sacrum and to the vertebrae.
  • FIG. 33 is an exploded view of the upper support and the lower support opposed to one another.
  • FIG. 34 is a top plan view of the lower support.
  • FIG. 35 is a cross-section view taken across the lines 35-35 of FIG. 34.
  • FIG. 36 is a side elevation view of the upper support.
  • FIG. 37 is an end view of FIG. 37.
  • FIG. 38 is a cross-section view taken across the lines 38-38 of FIG. 36.
  • FIG. 39 is a partial top plan view of FIG. 38.
  • FIG. 40 is a cross-section view of the upper support and the lower support mounted in the sacrum of the spine.
  • FIG. 1 DESCRIPTION OF THE PREFERRED EMBODIMENTS Referring to FIG. 1 , the patient is placed in the operating room (O.R.) so the surgical team has ready access to the patient's spine. An incision is made to expose the bone and the spinal support is surgically implanted as will be described.
  • O.R. operating room
  • FIGS. 2 and 3 show spinal implants of the prior art.
  • a plurality of spaced-apart screws 10 are driven into the bone portion of the patient's spinal column preferably in the vertebrae where the bone is solid and can support the screws.
  • the screws may be self-tapping.
  • the clamp 12 may be a pair of opposing members.
  • the clamp 12 is secured to the screw 10 with a nut 14.
  • a reinforcing spinal rod 16 is mounted between the pair of clamps 12 and the spinal rod 16 connects clamps on the spaced-apart screws.
  • the spinal rods 16 preferably are formed from titanium and usually are bent during the surgical procedure to conform to the anatomy of the individual patient.
  • the spinal implant usually consists of two rows of screws and rods, each row being on opposite sides of the spinal column.
  • the spinal implant of the present invention differs from the prior art in that it is multi-axial in positioning as will be described.
  • the lower portion of the body of the screw 10 has a relatively coarse thread and is threaded into the bone portion of the patient's spinal column.
  • the screw 10 is inserted at a preselected angle to engage a significant thickness of the spinal column to assure a • secure anchoring of the spinal implant. The angle may vary from patient to patient.
  • the depth of the insertion of the threaded portion of the screw 10 is determined by the anatomy of the patient since maximum depth is desired consistent with absence of potential injury to the spinal cord.
  • a flange 22 is formed on the screw 10 immediately above the coarse threaded portion of the body of the screw 10.
  • the portion of the body of the screw 10 immediately above the flange is formed having at least two parallel opposite sides 24 which extend upwardly from the flange 22.
  • the parallel sides 24 are oriented substantially parallel to the vertical axis of the spine of the patient.
  • the remaining portion of the body of the screw 10 is formed with a thread
  • the lower yoke 18 Seated on the flange 22 is the lower yoke 18 (FIGS. 6-9).
  • the lower yoke 18 has an opening 26 in the center.
  • the opening 26 has at least two parallel opposite sides which cooperate with the body of the screw 10 such that when the screw 10 is received in the opening 26 in the lower yoke 18, the lower yoke 18 is supported by the flange 22 and the lower yoke 18 cannot rotate about the screw
  • the lower yoke 18 has two arms 28 on opposite sides of the lower yoke 18, extending upwardly from the lower face of the lower yoke 18 forming a substantially semi-cylindrical seat 30 within the lower yoke 18.
  • an upper yoke 20 has an opening 32 in the upper face, the upper body of the screw 20 is received in the opening 32.
  • the upper yoke 20 has two arms 34 extending downwardly toward the arms 28 on the lower yoke 18.
  • the arms 34 on the upper yoke 20 are on opposite sides of the upper yoke and form a substantially semi-cylindrical seat 36 which is opposite from the substantially semi-cylindrical seat 30 in the lower yoke 18. Together, there is formed a cylindrical seat between the lower yoke 18 and the upper yoke 20. In the top face of the upper yoke 20, there is formed a recess 38 which has a depth terminating in a radially inwardly projecting annular shelf.
  • the nut 14 has a threaded through opening 40 which cooperates with the threaded upper portion of the body of he screw. It is preferred that the nut 14 have at least one slot formed therein to facilitate tightening and loosening of the nut 14 with a tool such as a screwdriver.
  • the nut 14 When the nut 14 is threaded into the threaded upper body 25 of the screw 10, the nut is . seated in the recess 38 in the top face of the upper yoke 20. The depth of the recess is approximately equal to the height of the nut 14 such that the top of the nut 14 is approximately flush with the top surface of the upper yoke 20. In a preferred embodiment the nut 14 is received in the recess 38 and the top surface of the upper yoke 20 is rolled to retain the nut 14. This is done during the manufacture of the components so there are fewer parts for the surgeon to account for during the surgical procedure.
  • FIGS. 18-19 show one of the clamps 12.
  • the other clamp 10 is identical thereto and the clamps 12 are interchangeable.
  • Each clamp 12 has an inner planar surface 44 and a semi- cylindrical outer surface 46.
  • a through opening 48 is formed near an end of each clamp 12.
  • the opening 48 has a diameter larger than the diameter of the body of the screw 10 and is elongated in axis perpendicular to the length of the clamp 12.
  • a semi-cylindrical slot 50 is formed on the inner planar surface 44 perpendicular to the length of the clamp.
  • a plurality of ribs 52 are formed longitudinally in the slot 50 as will be explained.
  • the clamps 12 are always provided as a pair, each member having the same length.
  • the length of the clamps 12 may be varied so that longer pairs and shorter pairs are available. This provides a flexibility to the positioning of the clamps 12 to better conform to the anatomy of the patient.
  • the clamps 12 are disposed with the planar surfaces 44 adjacent to one another, the respective openings 48 aligned and the semi-cylindrical slots 50 opposed to one another forming a cylindrical opening distal from the screw 10.
  • the inner surfaces of the clamps have roughened to provide friction between the surfaces and to deter movement.
  • a length of the rod 16 is received in the cylindrical opening formed between the slots in the distal ends of the clamps (FIG. 4).
  • the rod 16 is connected to the respective clamps 12 on the spaced-apart screws 10.
  • the rod 16 has a plurality of ribs formed thereon which extend longitudinally the length of the rod 16 and are circumferentially around the rod 16.
  • the ribs on the rod 16 cooperate with the ribs 52 in the slot 50 on the clamps 12 such that rotational movement of the rod 16 with respect to the clamps is prevented.
  • the rod 16 is placed in the lower clamp 12 before the upper clamp is secured which reduces the time of the operation and greatly simplifies the disposition of the components.
  • the rods preferably have a length of about 4 inches and are provided as a set, each rod 16 having a different pre-bent curvature (with different radii). The purpose is to eliminate or to minimize the bending of the rod in the operating room during the surgical procedure. Because of the cylindrical form of the adjacent clamps 12 disposed within the cylindrical seat between the upper yoke 20 and the lower yoke 18 and the elongated opening 48 in each clamp, the pair of clamps can be swivelled in either direction within the cylindrical seat (FIGS. 26-27). The swivel action is about an axis which is substantially perpendicular to the axis of the screw 10. The clamps may swivel approximately 15° in either direction for a total excursion of approximately 30°. This swivelling ability provides an axis of positioning for the spinal support to adapt the spinal support to the anatomy of the patient.
  • the clamps 12 may be moved, to a limited extent, in a plane perpendicular to the axis of the screw 10. This incremental sliding movement provides a "fine tuning" to the effective length of he pair of clamps 12 and provides for a further axis of positioning for the spinal support (FIG. 28).
  • the nut 14 on each screw 10 may be locked in place to prevent any back-off.
  • the upper yoke 20 is crimped with a tool 56 to produce an inward projection 58 within the slotted portion of the nut 14. This projection 58 prevents rotation of the nut 14.
  • FIG. 31 A container 54 is provided having a plurality of screws 10, clamps 12, upper yokes 20, lower yokes 18, nuts 14 and rods 16 to constitute a kit.
  • the yokes 18 and 20 may be provided separately or the lower yoke 18 may be preassembled or the screw 10 and the nut 14 may be retained in the upper yoke 20.
  • the clamps 12 are pairs with different lengths and the rod 16 may have different curvatures.
  • the number of individual components may be varied from kit to kit but the total number of components is significantly less than those required in presently available technology. This kit reduces the time the surgeon needs to perform the surgery. The reduction in the bending of he rods further shortens the time of the operation. As a result, there is less stress and trauma on the patient. Also, the costs for components is reduced as compared to present technology.
  • the procedure used by the surgeon is to have at least one kit 54 of components, or a plurality of individual components available in the operating room.
  • the patient is prepared for the surgery and an incision is made to expose the bone portion of the patient's spine which is in need of repair.
  • At least two screws 10 are inserted into the bone portion of the spine.
  • the screws 10 are spaced apart a distance and are inserted at an angle and to a depth which is required to treat the individual patient.
  • Lower yokes 18 are disposed on each screw 10.
  • At least two pairs of clamps 12 are selected to be disposed on the at least two screws and the clamps are seated in the respective lower yokes 18.
  • the lengths of each pair of clamps 12 is determined by the anatomy of the individual patient.
  • An upper yoke 20 is disposed on each screw such that the pair of clamps 12 are seated in the upper yoke on each respective screw.
  • a nut 14 is disposed on each screw 10 and the nut is partially tightened to secure the respective upper yokes loosely on the clamps 12.
  • a rod 16 is selected which has a desired curvature.
  • the rod 16 is disposed in semi-cylindrical slots 50 formed in the clamps distal from the screws.
  • the rod 16 is moved axially within the semi-cylindrical slot while swivelling the clamps within the upper and lower yokes such that rod connects the at least two pairs of clamps.
  • the rod 16 is disposed substantially parallel to and conforming to the bone portion of the spine of the patient.
  • the rod may be further bent as required.
  • the clamps and rod are axially positioned to align the rod with the bone portion of the patient's spine.
  • the nut 14 is tightened to secure the components in the desired relative positions.
  • the upper yoke may be crimped to prevent rotation of the nut.
  • the clamps 12 may be color coded to indicate different lengths of the clamps. The color code simplifies the procedure for the surgical team.
  • Each member of a pair of clamps 12 is identical so that either clamp of the pair may be the upper or the lower clamp. This reduces the number of components and eliminates possible mismatch.
  • the swivelling and sliding movement of the clamps provides axial positioning which was achieved in prior devices with a ball joint.
  • the present device is easy for the surgeon to use because the clamps may be separated to place the rod in the semi-cylindrical slot as opposed to a "C" shaped opening in prior devices.
  • the surgeon can place the rod in the open clamp and does not need to thread the rod through the opening. Because of this, the location of the screw in the bone portion of the spine is determined by the anatomy of the patient, hi prior devices, the curvature of the rod determined the location of the anchoring screw.
  • the present device provides a multi-axial positioning system.
  • the clamps may swivel in either direction between the upper yoke and the lower yoke.
  • the rod has a length which may be adjustably received in the distal ends of the clamps.
  • the clamps are provided in different lengths and may be selected to be adapted to the anatomy of the patient's spinal column.
  • the clamps may further be slid perpendicularly with respect to the screw. Each screw is adjustably imbedded at a preselected angle and depth into the patient's spinal column.
  • the sacrum has deteriorated and is incapable of retaining a pedicle screw.
  • the spinal support is incomplete or subject to breakdown after a relatively short time.
  • the present invention does not use screws in the sacrum and does not suffer from this problem.
  • an upper support 76 has a first upper arm 78 and a second upper arm 80, both of which are connected to an upper base 82, preferably at an angle.
  • Each upper arm 78, 80 has an opening 84 formed therein distal from the base 82. It is preferred that the arms 78, 82 be connected by a brace 85 above the base.
  • a clamping means 86 is connected to each upper arm 78, 80 and extends outwardly from the respective upper arms.
  • An opening 88 is formed in the clamping means 86 and a threaded bolt 90 is received in the opening.
  • a clamp 92 secures a clamp 92 to the clamping means 86.
  • a groove 94 is formed in the clamping means 86 between the opening 88 and the respective arms 78, 80.
  • a plurality of ribs 96 are formed longitudinally in the depression. These ribs cooperate with ribs in the spinal rod 16.
  • the clamp 92 also has a groove formed therein such that the spinal rod 16 is retained between the clamp 92 and the clamping means 85 as will be explained.
  • An upper shelf 98 is formed on the base 82, extending substantially perpendicularly to the base 82.
  • a lower support 100 has a first lower arm 102 and a second lower arm 104, both of which are connected to a lower base 106 preferably at an angle (FIG. 33).
  • Each arm 102, 104 has an opening 108 formed therein distal from the lower base.
  • a lower shelf 110 is formed extending approximately perpendicularly to the lower base 106.
  • the surgeon forms an opening in the sacrum 75 portion of the spine adjacent to the cortical bone thereof.
  • the screws, clamps and yokes are surgically attached to the vertebrae as described above.
  • the upper support 76 is juxtapositioned to the cortical bone of the sacrum with the upper shelf 98 oriented toward the cortical bone.
  • the lower support 100 is disposed in the opening formed on the sacrum with the lower shelf 110 oriented toward the cortical bone and opposed to the upper shelf 98.
  • First and second threaded bolts 112 are inserted through the openings 108 in the first and second lower arms 102, 104 and into the threaded openings 84 in the first and second upper arms 78, 80 to secure the upper support 76 to the lower support 100.
  • Spacers 114 are disposed on the bolts 112 between the upper support and the lower support. The spacers are approximately the thickness of the cortical bone and assist in securing the upper support to the lower support without damaging the cortical bone (FIG. 40).
  • the spinal rod 16 extending from the screw clamp and yoke portion of the spinal support is received in the clamping means 86 on the upper support and is secured thereto with clamp 82 and the bolt 90.
  • a complete spinal support is provided with screws in the vertebrae and with the sacrum 75 clamped between the upper support and the lower support without having any screws in the sacrum portion of the spine.

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Abstract

A surgically-implanted spinal support having at least one screw embedded in the bone of the patient’s spinal column. Clamps held between yokes (washers) mounted on the screw and secured by a nut. A rod received in slots in the clamps. An upper support and a lower support are clamped on the cortical bone in the sacrum. A method of use is disclosed.

Description

MULTI-AXIAL POSITIONING SYSTEM FOR A SURGICALLY-IMPLANTED SPINAL SUPPORT
BACKGROUND OF THE INVENTION Field of the Invention The present invention relates to a surgical procedure for implanting a spinal support and more specifically to a multi-axial system which can be adjusted to the anatomy of the patient, reducing the time required for surgery and reducing stress on the patient. Description of Related Art
Spinal disorders such as degenerative discs, stenous, trauma, scoliosis, kyphosis and spondylolisthesis are treated by surgical procedures which require screws in the bone portion of the spine connected to a length of rod which is bent to conform to the spinal anatomy of the patient. Various devices and techniques have been proposed which require bending of the rod in the operating room to provide the required anatomical support for the particular patient. In most available systems, however, bending is mandatory. These bends generate stress concentrations and potential failure points which inherently weaken the system. The normal body movements of the patient, over time, may cause the rod or rods to break due to metal fatigue, and a catastrophic failure of the rod will require a further spinal procedure and much risk and inconvenience to the patient. This is a serious problem alleviated by the present invention with the use of pre-formed rods. Moreover, the competitive rods are repeatedly bent by the surgeon (to accommodate the particular patient's anatomy) in a sort of "coarse and fine" or "cut and try" procedure, which is somewhat time-consuming. Minutes in the operating room translate into many dollars of cost, and even more significantly, a shortened surgical procedure means less patient exposure and risk, a lower infection rate, less anesthesia, and less blood loss for the patient. U.S. Patent No. 6,478,798 to Howland discloses an anchor screw assembly in which the stress and load is placed on a pin and the rod is offset from the axis of the anchor screw.
U.S. Patent No. 5,928,232 to Howland discloses a spinal fixation system which attaches to a vertebrae of the spine.
An improved system is required which reduces the time required for the surgeon to perform the procedure, requires less bending of rods, is less costly, reduces stress and trauma to the patient and wherein the location of the anchor screw is determined by the anatomy of the patient rather than by the nature and location of the rod. The sacrum of the patient presents additional problems because it frequently deteriorates and cannot support pedicle screws which are said to secure spinal supports. When screws are used with the S.I pedicle, experience has shown that there is a much higher failure rate of the surgical implant. Many surgeons avoid using pedicle screws in the sacrum. The present invention is directed to a surgical implant which is connected to the sacrum without using pedicle screws.
SUMMARY OF THE INVENTION
It is an object of the invention to provide a surgically-implanted spinal support which conforms to the anatomy of the patient. It is a further object of the invention to provide a multi-axial positioning system which is aligned and adjusted by the surgeon during surgery with minimum adjustments and in reduced time.
It is another object of the invention to provide a less costly system as compared to present systems. It is still another object of the invention to provide a kit containing a minimum number of components for use by the surgeon in the procedure.
It is an additional object of the invention to provide a spinal support for connection to the sacrum which uses no pedicle screws in the sacrum.
In accordance with the teachings of the present invention, there is disclosed a surgically- implanted spinal support wherein the spine has adjacent vertebrae and an adjoining sacrum and wherein said sacrum is of poor quality and cannot support a screw therein, the sacrum having a hard cortical bone thereon, the spinal support having at least two screws embedded in the vertebrae and being clamped hereto. A pair of spaced-apart spinal rods are connected to the clamps on the respective screws, the spinal rods extending toward the sacrum. The improvement is a lower support and an upper support. The lower support has a first lower arm connected to a lower base. Each lower arm has an opening formed therein distal from the lower base. The lower base has a lower shelf extending therefrom. The upper support has a first upper arm and a second upper arm connected to an upper base. Each upper arm has an opening formed therein. A clamping means is connected to each upper arm and extends outwardly therefrom. The upper base has an upper shelf extending therefrom. The lower support and the upper support are disposed on opposite sides of the hard cortical bone such that the lower shelf is opposite from the upper shelf. First and second means are provided for connecting the openings in the lower arms to the openings in the upper arms. The spinal rods are retained in the clamping means on the upper support, such that the spinal support is connected to the vertebrae and the sacrum.
In further accordance with the teachings of the present invention, there is disclosed multi-axial positioning system for a surgically-implanted spinal support embedded into a patient's spinal column and sacrum. The system has at least one screw, a lower yoke having a semi-cylindrical seat having a first opening therein, an upper yoke having a semi-cylindrical seat having a second opening therein, the screw being received in the first and second openings and projecting above the upper yoke. The system also has an upper clamp and a lower clamp. Each clamp has a planar inner surface, the inner surfaces being disposed opposite one another. Each clamp has a semi-cylindrical outer surface. The opposed clamps form a cylindrical outer surface. Each clamp has a through opening therein. The opposed clamps are disposed in the respective semi-cylindrical seat of the upper yoke and the lower yoke. The screw passes through the through openings in the clamps wherein the clamps may swivel in either direction to a limited degree within the upper yoke and the lower yoke thereby providing a first axis of positioning. Each clamp has an end distal from the screw, a semi-cylindrical slot being formed in each clamp near the respective end of each clamp. A rod having a length is adjustably received in the semi-cylindrical slots in the clamps, thereby providing a second axis of positioning. Each clamp has a length between the screw and the rod, the length of the clamp being selected to be adapted to the anatomy of the patient's spinal column, thereby providing a third axis of positioning. Each screw is adjustably embedded at a preselected angle and depth into the patient's spinal column, thereby providing a fourth axis of positioning. There is also provided a lower support having a lower shelf extending therefrom and an upper support having clamping means and an upper shelf extending therefrom. Means are provided for connecting the upper shelf to the lower shelf. The lower support is juxtapositioned to a hard cortical bone in the sacrum distal from the at least one screw. The upper support is disposed adjacent to the hard cortical bone in the sacrum wherein the lower shelf opposes the upper shelf. The upper support is connected to the lower support. The rod extends from the clamps on the at least one screw and the rod is retained by the clamping means in the upper support. In still further accordance with the teachings of the present invention, there is disclosed a method of surgically-implanting a spinal support in a bone portion of a spine of a patient. The bone portion has vertebrae and a sacrum, the sacrum has a cortical bone thereon. There is provided a plurality of screws, a plurality of pairs of clamps, the pairs of clamps having lengths different from other pairs of clamps, a plurality of upper yokes and a plurality of lower yokes, a plurality of nuts, and a plurality of rods, the rods having differing lengths and differing curvature. Also provided is a lower support having a pair of lower arms connected to a lower base and a lower shelf extending from the lower base. Further provided is an upper support having a pair of upper arms connected to an upper base. A clamping means is connected to each upper arm. An upper shelf extends from the upper base. Means are provided to connect the upper shelf to the lower shelf. The patient is prepared for surgery by incising the patient to expose the bone portion of the spine of the patient which is in need of repair and forming an opening in the sacrum bone portion of the spine adjacent to the cortical bone thereon. At least two screws are inserted into the vertebrae portion of the spine at a spaced-apart distance, a depth and an angle required to treat the patient. The lower yokes are disposed on each of the screws.
A selected pair of clamps are disposed on each of the screws, each pair of clamps being seated in a respective lower yoke. Upper yokes are disposed in the respective screws, each pair of clamps being seated in a respective upper yoke. A respective nut is disposed on each screw and the nut is partially tightened to secure the respective upper yoke loosely on the clamps. A selected spinal rod is disposed into semi-cylindrical slots on the ends of the clamp distal from the screws.
The selected spinal rod is moved axially within the semi-cylindrical slots while swivelling the clamps within the upper and lower yokes such that the spinal rod connects the at least two pairs of clamps and the spinal rod is disposed substantially parallel to and conforming to the bone portion of the spine of the patient. The upper support is juxtapositioned to the cortical bone of the sacrum with the upper shelf oriented toward the cortical bone. The lower support is disposed in the opening in the sacrum wherein the lower shelf on the lower support is opposed to the upper shelf on the upper support. The upper shelf is connected to the lower shelf. Adjustments are made to the degree of swivel and length of the clamps and to the axial movement of the rod to align the spinal rod with the bone portion of the spine. The nut is tightened to secure the components in the desired relative positions. The spinal rod is connected with the upper support. In this manner, the spinal support is connected by screws to the vertebrae and the upper support and lower support are clamped to the cortical bone of the sacrum and spinal rods connect the screws to the upper support.
These and other objects of the present invention will become apparent from a reading of the following specification taken in conjunction with the enclosed drawings. BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of a patient undergoing the surgically implanted spinal support.
FIG. 2 is a perspective view of a spinal support of the prior art. FIG. 3 is a perspective view of a different spinal support of the prior art. FIG. 4 is a perspective view of the spinal support of the present invention.
FIG. 5 is an exploded perspective view of the screw, lower yoke, lower clamp, upper clamp, upper yoke, nut and rod.
FIG. 6 is a side elevation view of the lower yoke. FIG. 7 is a bottom plan view of the lower yoke. FIG. 8 is a top plan view of the lower yoke.
FIG. 9 is an end view of the lower yoke. FIG. 10 is a side elevation view of the upper yoke. FIG. 11 is a top plan view of the upper yoke. FIG. 12 is a bottom plan view of the upper yoke. FIG. 13 is an end view of the lower yoke.
FIG. 14 is a side elevation view of the nut. FIG. 15 is a top plan view of the nut. FIG. 16 is a top plan view of a clamp. FIG. 17 is an end view of the clamp of FIG. 16. FIG. 18 is a cross-section view taken across the lines 18- 18 of FIG. 16.
FIG. 19 is a bottom plan view of the clamp of FIG. 16.
FIG. 20 is a front elevation view of the yokes holding the clamps on the screw.
FIG. 21 is a top plan view of FIG. 20.
FIG. 22 is a cross-section view taken across the lines 22-22 of FIG. 21. FIG. 23 is a side elevation view of the yokes holding the clamps on the screw.
FIG. 24 is a top plan view of FIG. 23. FIG. 25 is a cross-section view taken across the lines 25-25 of FIG. 24. FIG. 26 is a perspective view of the spinal support showing swiveling of the clamp 15° in a first direction.
FIG. 27 is the view of FIG. 22 showing swivelling of the clamp 15° in a second opposite direction.
FIG. 28 is a perspective view of the spinal support showing lateral movement of the clamp.
FIG. 29 is a perspective view showing a tool crimping the upper yoke to the nut. FIG. 30 is a perspective view of the crimped upper yoke securing the nut. FIG. 31 is a perspective view of a kit containing components for use in an operating room.
FIG. 32 is a perspective view of the spinal support of the present invention showing attachment to the sacrum and to the vertebrae.
FIG. 33 is an exploded view of the upper support and the lower support opposed to one another.
FIG. 34 is a top plan view of the lower support. FIG. 35 is a cross-section view taken across the lines 35-35 of FIG. 34. FIG. 36 is a side elevation view of the upper support. FIG. 37 is an end view of FIG. 37. FIG. 38 is a cross-section view taken across the lines 38-38 of FIG. 36.
FIG. 39 is a partial top plan view of FIG. 38.
FIG. 40 is a cross-section view of the upper support and the lower support mounted in the sacrum of the spine.
DESCRIPTION OF THE PREFERRED EMBODIMENTS Referring to FIG. 1 , the patient is placed in the operating room (O.R.) so the surgical team has ready access to the patient's spine. An incision is made to expose the bone and the spinal support is surgically implanted as will be described.
FIGS. 2 and 3 show spinal implants of the prior art. A plurality of spaced-apart screws 10 are driven into the bone portion of the patient's spinal column preferably in the vertebrae where the bone is solid and can support the screws. The screws may be self-tapping. At the upper end of each screw 10, there is a spacer or clamp 12. The clamp 12 may be a pair of opposing members. The clamp 12 is secured to the screw 10 with a nut 14. A reinforcing spinal rod 16 is mounted between the pair of clamps 12 and the spinal rod 16 connects clamps on the spaced-apart screws. The spinal rods 16 preferably are formed from titanium and usually are bent during the surgical procedure to conform to the anatomy of the individual patient. As previously noted, bending of the spinal rods may result in failure of the surgical procedure. In most prior art spinal supports, the rods are 5-10 inches in length. The spinal implant usually consists of two rows of screws and rods, each row being on opposite sides of the spinal column. The spinal implant of the present invention, as shown in FIG. 4 differs from the prior art in that it is multi-axial in positioning as will be described. As seen in FIG. 5, the lower portion of the body of the screw 10 has a relatively coarse thread and is threaded into the bone portion of the patient's spinal column. The screw 10 is inserted at a preselected angle to engage a significant thickness of the spinal column to assure a secure anchoring of the spinal implant. The angle may vary from patient to patient. Also, the depth of the insertion of the threaded portion of the screw 10 is determined by the anatomy of the patient since maximum depth is desired consistent with absence of potential injury to the spinal cord. A flange 22 is formed on the screw 10 immediately above the coarse threaded portion of the body of the screw 10. The portion of the body of the screw 10 immediately above the flange is formed having at least two parallel opposite sides 24 which extend upwardly from the flange 22. The parallel sides 24 are oriented substantially parallel to the vertical axis of the spine of the patient. The remaining portion of the body of the screw 10 is formed with a thread
25 thereon from the upper reach of the parallel sides 24 to the end of the screw 10. Seated on the flange 22 is the lower yoke 18 (FIGS. 6-9). The lower yoke 18 has an opening 26 in the center. The opening 26 has at least two parallel opposite sides which cooperate with the body of the screw 10 such that when the screw 10 is received in the opening 26 in the lower yoke 18, the lower yoke 18 is supported by the flange 22 and the lower yoke 18 cannot rotate about the screw
10. Also, the orientation of the cooperating parallel opposite sides 24 of the body of the screw 10 and the opening 26 in the lower yoke, assure that the clamps 12 extend outwardly from the screw 10 in the desired direction as related to the anatomy of the patient as will be described. The lower yoke 18, has two arms 28 on opposite sides of the lower yoke 18, extending upwardly from the lower face of the lower yoke 18 forming a substantially semi-cylindrical seat 30 within the lower yoke 18. As shown in FIGS. 10-13, an upper yoke 20 has an opening 32 in the upper face, the upper body of the screw 20 is received in the opening 32. The upper yoke 20 has two arms 34 extending downwardly toward the arms 28 on the lower yoke 18. The arms 34 on the upper yoke 20 are on opposite sides of the upper yoke and form a substantially semi-cylindrical seat 36 which is opposite from the substantially semi-cylindrical seat 30 in the lower yoke 18. Together, there is formed a cylindrical seat between the lower yoke 18 and the upper yoke 20. In the top face of the upper yoke 20, there is formed a recess 38 which has a depth terminating in a radially inwardly projecting annular shelf.
The nut 14 has a threaded through opening 40 which cooperates with the threaded upper portion of the body of he screw. It is preferred that the nut 14 have at least one slot formed therein to facilitate tightening and loosening of the nut 14 with a tool such as a screwdriver.
When the nut 14 is threaded into the threaded upper body 25 of the screw 10, the nut is . seated in the recess 38 in the top face of the upper yoke 20. The depth of the recess is approximately equal to the height of the nut 14 such that the top of the nut 14 is approximately flush with the top surface of the upper yoke 20. In a preferred embodiment the nut 14 is received in the recess 38 and the top surface of the upper yoke 20 is rolled to retain the nut 14. This is done during the manufacture of the components so there are fewer parts for the surgeon to account for during the surgical procedure.
FIGS. 18-19 show one of the clamps 12. The other clamp 10 is identical thereto and the clamps 12 are interchangeable. Each clamp 12 has an inner planar surface 44 and a semi- cylindrical outer surface 46. A through opening 48 is formed near an end of each clamp 12. The opening 48 has a diameter larger than the diameter of the body of the screw 10 and is elongated in axis perpendicular to the length of the clamp 12. Distal from the opening 48 in each clamp, a semi-cylindrical slot 50 is formed on the inner planar surface 44 perpendicular to the length of the clamp. Preferably, a plurality of ribs 52 are formed longitudinally in the slot 50 as will be explained. The clamps 12 are always provided as a pair, each member having the same length. However, the length of the clamps 12 may be varied so that longer pairs and shorter pairs are available. This provides a flexibility to the positioning of the clamps 12 to better conform to the anatomy of the patient. As shown in FIGS. 20-25, the clamps 12 are disposed with the planar surfaces 44 adjacent to one another, the respective openings 48 aligned and the semi-cylindrical slots 50 opposed to one another forming a cylindrical opening distal from the screw 10. Preferably, the inner surfaces of the clamps have roughened to provide friction between the surfaces and to deter movement.
A length of the rod 16 is received in the cylindrical opening formed between the slots in the distal ends of the clamps (FIG. 4). The rod 16 is connected to the respective clamps 12 on the spaced-apart screws 10. Preferably, the rod 16 has a plurality of ribs formed thereon which extend longitudinally the length of the rod 16 and are circumferentially around the rod 16. The ribs on the rod 16 cooperate with the ribs 52 in the slot 50 on the clamps 12 such that rotational movement of the rod 16 with respect to the clamps is prevented. During the surgical procedure the rod 16 is placed in the lower clamp 12 before the upper clamp is secured which reduces the time of the operation and greatly simplifies the disposition of the components. Further the rods preferably have a length of about 4 inches and are provided as a set, each rod 16 having a different pre-bent curvature (with different radii). The purpose is to eliminate or to minimize the bending of the rod in the operating room during the surgical procedure. Because of the cylindrical form of the adjacent clamps 12 disposed within the cylindrical seat between the upper yoke 20 and the lower yoke 18 and the elongated opening 48 in each clamp, the pair of clamps can be swivelled in either direction within the cylindrical seat (FIGS. 26-27). The swivel action is about an axis which is substantially perpendicular to the axis of the screw 10. The clamps may swivel approximately 15° in either direction for a total excursion of approximately 30°. This swivelling ability provides an axis of positioning for the spinal support to adapt the spinal support to the anatomy of the patient.
Also, because the through openings 48 in the clamps 12 have a diameter greater than the diameter of the screw 10, the clamps 12 may be moved, to a limited extent, in a plane perpendicular to the axis of the screw 10. This incremental sliding movement provides a "fine tuning" to the effective length of he pair of clamps 12 and provides for a further axis of positioning for the spinal support (FIG. 28).
If desired, after the spinal support system has been surgically implanted in the bone portion of the patient's spine, the nut 14 on each screw 10 may be locked in place to prevent any back-off. As shown in FIGS. 29-30, the upper yoke 20 is crimped with a tool 56 to produce an inward projection 58 within the slotted portion of the nut 14. This projection 58 prevents rotation of the nut 14. The components minimally required in the operating room for performing the spinal surgery are shown in FIG. 31. A container 54 is provided having a plurality of screws 10, clamps 12, upper yokes 20, lower yokes 18, nuts 14 and rods 16 to constitute a kit. The yokes 18 and 20 may be provided separately or the lower yoke 18 may be preassembled or the screw 10 and the nut 14 may be retained in the upper yoke 20. The clamps 12 are pairs with different lengths and the rod 16 may have different curvatures. The number of individual components may be varied from kit to kit but the total number of components is significantly less than those required in presently available technology. This kit reduces the time the surgeon needs to perform the surgery. The reduction in the bending of he rods further shortens the time of the operation. As a result, there is less stress and trauma on the patient. Also, the costs for components is reduced as compared to present technology.
The procedure used by the surgeon is to have at least one kit 54 of components, or a plurality of individual components available in the operating room. The patient is prepared for the surgery and an incision is made to expose the bone portion of the patient's spine which is in need of repair. At least two screws 10 are inserted into the bone portion of the spine. The screws 10 are spaced apart a distance and are inserted at an angle and to a depth which is required to treat the individual patient. Lower yokes 18 are disposed on each screw 10. At least two pairs of clamps 12 are selected to be disposed on the at least two screws and the clamps are seated in the respective lower yokes 18. The lengths of each pair of clamps 12 is determined by the anatomy of the individual patient. An upper yoke 20 is disposed on each screw such that the pair of clamps 12 are seated in the upper yoke on each respective screw. A nut 14 is disposed on each screw 10 and the nut is partially tightened to secure the respective upper yokes loosely on the clamps 12. A rod 16 is selected which has a desired curvature. The rod 16 is disposed in semi-cylindrical slots 50 formed in the clamps distal from the screws. The rod 16 is moved axially within the semi-cylindrical slot while swivelling the clamps within the upper and lower yokes such that rod connects the at least two pairs of clamps. The rod 16 is disposed substantially parallel to and conforming to the bone portion of the spine of the patient. The rod may be further bent as required. The clamps and rod are axially positioned to align the rod with the bone portion of the patient's spine. The nut 14 is tightened to secure the components in the desired relative positions. If desired, the upper yoke may be crimped to prevent rotation of the nut. The clamps 12 may be color coded to indicate different lengths of the clamps. The color code simplifies the procedure for the surgical team. Each member of a pair of clamps 12 is identical so that either clamp of the pair may be the upper or the lower clamp. This reduces the number of components and eliminates possible mismatch. The swivelling and sliding movement of the clamps provides axial positioning which was achieved in prior devices with a ball joint.
The present device is easy for the surgeon to use because the clamps may be separated to place the rod in the semi-cylindrical slot as opposed to a "C" shaped opening in prior devices. The surgeon can place the rod in the open clamp and does not need to thread the rod through the opening. Because of this, the location of the screw in the bone portion of the spine is determined by the anatomy of the patient, hi prior devices, the curvature of the rod determined the location of the anchoring screw.
The present device provides a multi-axial positioning system. The clamps may swivel in either direction between the upper yoke and the lower yoke. The rod has a length which may be adjustably received in the distal ends of the clamps. The clamps are provided in different lengths and may be selected to be adapted to the anatomy of the patient's spinal column. The clamps may further be slid perpendicularly with respect to the screw. Each screw is adjustably imbedded at a preselected angle and depth into the patient's spinal column.
In some patients the sacrum has deteriorated and is incapable of retaining a pedicle screw. For these patients the spinal support is incomplete or subject to breakdown after a relatively short time. The present invention does not use screws in the sacrum and does not suffer from this problem.
As shown in FIG. 32, the screws are connected to vertebrae where the bone is strong enough to retain the implanted spinal support. As shown in FIGS. 33, 36-39, an upper support 76 has a first upper arm 78 and a second upper arm 80, both of which are connected to an upper base 82, preferably at an angle. Each upper arm 78, 80 has an opening 84 formed therein distal from the base 82. It is preferred that the arms 78, 82 be connected by a brace 85 above the base. A clamping means 86 is connected to each upper arm 78, 80 and extends outwardly from the respective upper arms. An opening 88 is formed in the clamping means 86 and a threaded bolt 90 is received in the opening. The bolt
90 secures a clamp 92 to the clamping means 86. A groove 94 is formed in the clamping means 86 between the opening 88 and the respective arms 78, 80. A plurality of ribs 96 are formed longitudinally in the depression. These ribs cooperate with ribs in the spinal rod 16. The clamp 92 also has a groove formed therein such that the spinal rod 16 is retained between the clamp 92 and the clamping means 85 as will be explained. An upper shelf 98 is formed on the base 82, extending substantially perpendicularly to the base 82.
As shown in FIGS. 33-35, a lower support 100 has a first lower arm 102 and a second lower arm 104, both of which are connected to a lower base 106 preferably at an angle (FIG. 33). Each arm 102, 104 has an opening 108 formed therein distal from the lower base. A lower shelf 110 is formed extending approximately perpendicularly to the lower base 106. In preparing the patient for surgery, the surgeon forms an opening in the sacrum 75 portion of the spine adjacent to the cortical bone thereof. The screws, clamps and yokes are surgically attached to the vertebrae as described above. The upper support 76 is juxtapositioned to the cortical bone of the sacrum with the upper shelf 98 oriented toward the cortical bone. The lower support 100 is disposed in the opening formed on the sacrum with the lower shelf 110 oriented toward the cortical bone and opposed to the upper shelf 98.
First and second threaded bolts 112 are inserted through the openings 108 in the first and second lower arms 102, 104 and into the threaded openings 84 in the first and second upper arms 78, 80 to secure the upper support 76 to the lower support 100. Spacers 114, preferably U- shaped, are disposed on the bolts 112 between the upper support and the lower support. The spacers are approximately the thickness of the cortical bone and assist in securing the upper support to the lower support without damaging the cortical bone (FIG. 40).
The spinal rod 16 extending from the screw clamp and yoke portion of the spinal support is received in the clamping means 86 on the upper support and is secured thereto with clamp 82 and the bolt 90. In this manner, a complete spinal support is provided with screws in the vertebrae and with the sacrum 75 clamped between the upper support and the lower support without having any screws in the sacrum portion of the spine.
Obviously, many modifications may be made without departing from the basic spirit of the present invention. Accordingly, it will be appreciated by those skilled in the art that within the scope of the appended claims, the invention may be practiced other than has been specifically described herein.

Claims

1. In a surgically-implanted spinal support wherein the spine has adjacent vertebrae and an adjoining sacrum and wherein said sacrum is of poor quality and cannot support a screw therein, the sacrum having a hard cortical bone thereon, the spinal support having at least two screws embedded in the vertebrae and being clamped thereto, a pair of spaced-apart spinal rods being connected to the clamps on the respective screws, the spinal rods extending toward the sacrum, the improvement comprising a lower support and an upper support: the lower support having a first lower arm connected to a lower base, each lower arm having an opening formed therein distal from the lower base, the lower base having a lower shelf extending therefrom, the upper support having a first upper arm and a second upper arm connected to an upper base, each upper arm having an opening formed therein, a clamping means being connected to each upper arm and extending outwardly therefrom, the upper base having an upper shelf extending therefrom, the lower support and the upper support being disposed on opposite sides of the hard cortical bone such that the lower shelf is opposite from the upper shelf, first and second means for connecting the openings in the lower arms to the openings in the upper arms, the spinal rods being retained in the clamping means on the upper support, such that the spinal support is connected to the vertebrae and the sacrum.
2. The spinal support of claim 1, wherein the first and second means for connecting the openings in the lower arms to the openings in the upper arms are a pair of bolts.
3. The spinal support of claim 2, wherein the openings in the upper arms are internally threaded and the pair of bolts have cooperating threads formed thereon to be received in the openings.
4. The spinal support of claim 1 , wherein the at least two screws embedded in the vertebrae are spaced apart by a first distance and the upper arms in the upper support are spaced- apart a second distance such that the first distance is larger than the second distance.
5. A first spacer and a second spacer, each spacer being disposed on the respective first means and second means for connecting the openings in the lower arms with the openings in the upper arms, wherein said spacers separate the openings in the lower arms from the openings in the upper arms.
6. A multi-axial positioning system for a surgically-implanted spinal support embedded into a patient's spinal column and sacrum, comprising: at least one screw, a lower yoke having a semi-cylindrical seat having a first opening therein, an upper yoke having a semi-cylindrical seat having a second opening therein, the screw being received in the first and second openings and projecting above the upper yoke, an upper clamp and a lower clamp, each clamp having a planar inner surface, the inner surfaces being disposed opposite one another, each clamp having a semi-cylindrical outer surface, the opposed clamps forming a cylindrical outer surface, each clamp having a through opening therein, the opposed clamps being disposed in the respective semi-cylindrical seat of the upper yoke and the lower yoke, the screw passing through the through openings in the clamps wherein the clamps may swivel in either direction to a limited degree within the upper yoke and the lower yoke thereby providing a first axis of positioning, each clamp having an end distal from the screw, a semi-cylindrical slot being formed in each clamp near the respective end of each clamp, a rod having a length being adjustably received in the semi-cylindrical slots in the clamps, thereby providing a second axis of positioning, each clamp having a length between the screw and the rod, the length of the clamp being selected to be adapted to the anatomy of the patient's spinal column, thereby providing a third axis of positioning, each screw being adjustably embedded at a preselected angle and depth into the patient's spinal column, thereby providing a fourth axis of positioning, a lower support having a lower shelf extending therefrom, an upper support having clamping means and an upper shelf extending therefrom, means for connecting the upper shelf to the lower shelf, the lower support being juxtapositioned to a hard cortical bone in the sacrum distal from the at least one screw, the upper support being disposed adjacent to the hard cortical bone in the sacrum wherein the lower shelf opposes the upper shelf, the upper support being connected to the lower support, the rod extending from the clamps on the at least one screw and the rod being retained by the clamping means in the upper support.
7. A method of surgically-implanting a spinal support in a bone portion of a spine of a patient, the bone portion having vertebrae and a sacrum, the sacrum having a cortical bone thereon, the method comprising the steps of: providing a plurality of screws, a plurality of pairs of clamps, the pairs of clamps having lengths different from other pairs of clamps, a plurality of upper yokes and a plurality of lower yokes, a plurality of nuts, and a plurality of rods, the rods having differing lengths and differing curvature, providing a lower support having a pair of lower arms connected to a lower base, a lower shelf extending from the lower base, providing an upper support having a pair of upper arms connected to an upper base, a clamping means being connected to each upper arm, an upper shelf extending from the upper base, providing means to connect the upper shelf to the lower shelf, preparing the patient for surgery, incising the patient to expose the bone portion of the spine of the patient which is in need of repair, forming an opening in the sacrum bone portion of the spine adjacent to the cortical bone thereof, inserting at least two screws into the vertebrae portion of the spine at a spaced- apart distance, a depth and an angle required to treat the patient, disposing lower yokes on each of the screws, disposing a selected pair of clamps on each of the screws, each pair of clamps being seated in a respective lower yoke, disposing upper yokes on the respective screws, each pair of clamps being seated in a respective upper yoke, disposing a respective nut on each screw and partially tightening the nut to secure the respective upper yoke loosely on the clamps, disposing a selected spinal rod into semi-cylindrical slots on the ends of the clamp distal from the screws, moving the selected spinal rod axially within the semi-cylindrical slots while swivelling the clamps within the upper and lower yokes such that the spinal rod connects the at least two pairs of clamps and the spinal rod is disposed substantially parallel to and conforming to the bone portion of the spine of the patient, juxtapositioning the upper support to the cortical bone of the sacrum with the upper shelf oriented toward the cortical bone, disposing the lower support in the opening in the sacrum wherein the lower shelf is opposed to the upper shelf on the upper support, connecting the upper shelf to the lower shelf, adjusting the degree of swivel and length of the clamps, adjusting the axial movement of the rod to align the spinal rod with the bone portion of the spine and tightening the nut to secure the components in the desired relative positions, connecting the spinal rod with the upper support, wherein the spinal support is connected by screws to the vertebrae and the upper support and lower support are clamped to the cortical bone of the sacrum and spinal rods connect the screws to the upper support.
PCT/US2004/035895 2004-10-28 2004-10-28 Multi-axial positioning system for a surgically-implanted spinal support WO2006049602A1 (en)

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PCT/US2004/035895 WO2006049602A1 (en) 2004-10-28 2004-10-28 Multi-axial positioning system for a surgically-implanted spinal support

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Application Number Priority Date Filing Date Title
PCT/US2004/035895 WO2006049602A1 (en) 2004-10-28 2004-10-28 Multi-axial positioning system for a surgically-implanted spinal support

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4648388A (en) * 1985-11-01 1987-03-10 Acromed Corporation Apparatus and method for maintaining vertebrae in a desired relationship
US5222954A (en) * 1991-06-21 1993-06-29 Artifex, Ltd. Spinal implant system and method for installing the implant
US5380325A (en) * 1992-11-06 1995-01-10 Biomat Osteosynthesis device for spinal consolidation

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4648388A (en) * 1985-11-01 1987-03-10 Acromed Corporation Apparatus and method for maintaining vertebrae in a desired relationship
US4648388B1 (en) * 1985-11-01 1995-10-31 Acromed Corp Apparatus and method for maintaining vertebrae in a desired relationship
US5222954A (en) * 1991-06-21 1993-06-29 Artifex, Ltd. Spinal implant system and method for installing the implant
US5380325A (en) * 1992-11-06 1995-01-10 Biomat Osteosynthesis device for spinal consolidation

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