WO2006040944A1 - Fluorine rubber composition - Google Patents

Fluorine rubber composition Download PDF

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Publication number
WO2006040944A1
WO2006040944A1 PCT/JP2005/018119 JP2005018119W WO2006040944A1 WO 2006040944 A1 WO2006040944 A1 WO 2006040944A1 JP 2005018119 W JP2005018119 W JP 2005018119W WO 2006040944 A1 WO2006040944 A1 WO 2006040944A1
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WIPO (PCT)
Prior art keywords
fluororubber
weight
parts
rubber composition
sealing material
Prior art date
Application number
PCT/JP2005/018119
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French (fr)
Japanese (ja)
Inventor
Kazuhisa Matsumoto
Yousuke Nishimura
Mitsuru Kishine
Original Assignee
Daikin Industries, Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Daikin Industries, Ltd. filed Critical Daikin Industries, Ltd.
Priority to JP2006540875A priority Critical patent/JP4636025B2/en
Publication of WO2006040944A1 publication Critical patent/WO2006040944A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/10Materials in mouldable or extrudable form for sealing or packing joints or covers
    • C09K3/1006Materials in mouldable or extrudable form for sealing or packing joints or covers characterised by the chemical nature of one of its constituents
    • C09K3/1009Fluorinated polymers, e.g. PTFE
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0025Crosslinking or vulcanising agents; including accelerators

Definitions

  • the present invention relates to a fluororubber composition, a sealing material obtained by vulcanization molding the composition, and further a sheath material for an oxygen sensor.
  • An oxygen sensor (o) for detecting oxygen concentration which is one of the uses of the rubber yarn composition of the present invention.
  • oxygen sensors for automobiles are usually protected by metal or the like, they are attached to high-temperature exhaust pipes, etc., and the inside of the sensor is exposed to a high-temperature exhaust gas stream containing a large amount of oxidizing substances. It must be excellent in chemical properties.
  • Oxygen sensors for automobiles are often mounted on the underside of the vehicle body floor, such as those mounted downstream of a catalyst that purifies exhaust gas and those that require detection of catalyst deterioration.
  • the oxygen sensor for automobiles since the oxygen sensor for automobiles is subject to external impacts such as vibration shock from the engine and road surface, stone splashes, and water, it must have mechanical shock resistance, thermal shock resistance, waterproofness, etc. Is also required
  • An automobile oxygen sensor is usually cylindrical, and introduces the oxygen concentration detection element at the back of the cylinder to the outside by introducing the oxygen concentration reference air into the oxygen concentration detection section of the oxygen sensor.
  • Several lead wires are built in for removal. The lead wire is arranged so as to penetrate a sealing material called a bush in order to fix the lead wire from the oxygen sensor for automobiles without contacting each other.
  • This sealing material usually has a cylindrical shape as a basic shape.
  • the sealing material has a diameter after passing through a through-hole extending in the height direction of several cylindrical columns provided in advance. Perform caulking to increase pressure in the direction.
  • the radial direction means a direction of the force perpendicular to the center line in the height direction of the cylinder from the side surface of the cylinder.
  • this sealing material has elasticity so that it is compressed to some extent by caulking, to securely fix the lead wire, and to exhibit sealing properties such as waterproofness and airtightness. From the installation location, it is desirable to have characteristics such as heat resistance and impact resistance as well as the oxygen sensor body for automobiles. Therefore, as a sealing material, conventionally, a sealing material obtained by vulcanizing and molding a fluororubber composition having these characteristics and also having a fluoro rubber strength has been used.
  • the compression set is small so as to exhibit excellent sealing characteristics.
  • conventional fluororubber compositions it has been possible to reduce the compression set of the sealing material by increasing the crosslink density by increasing the amount of vulcanizing agent added.
  • the cracking property caused by was bad.
  • a sealing material made of a composition containing a certain fluorine-containing elastomer is disclosed (for example, see pamphlet of International Publication No. 03Z074625).
  • the processability of fluoroelastomers and fluoroelastomer yarns and composites in which the compression set of the sealant is not sufficient is poor in fluidity, so that the viscosity of the rubber cannot be measured. There was a problem that could't be done.
  • the present invention provides a fluororubber composition having both high temperature sealability, crackability, and processability, a seal material obtained by vulcanizing the composition, and a seal material for an oxygen sensor.
  • the present invention is a rubber composition having fluororubber and vulcanizing power, and the vulcanizing agent is 0.5 to 1.7 parts by weight with respect to 100 parts by weight of the fluororubber in the composition. And a rubber composition having a Mu-one viscosity (MLl + 20, 140 ° C.) force of 70 to 150 of the fluororubber in the composition.
  • MLl + 20, 140 ° C. Mu-one viscosity
  • the fluoro rubber has a mu-one viscosity (ML1 + 20, 140 ° C) force of 100 to 150.
  • the fluororubber is preferably a fluororubber containing a bilidene fluoride unit.
  • the fluororubber is a binary fluororubber composed of a bilidene fluoride unit and a hexafluoropropylene unit.
  • the compounding amount of the vulcanizing agent with respect to 100 parts by weight of fluororubber is X (parts by weight), and the compression set at 25% compression of P-24 ⁇ 0 ring at 280 ° CX for 72 hours is ⁇ (%). Sometimes 20 ⁇
  • the vulcanizing agent is preferably a polyhydroxy compound.
  • bituminous coal filler It is preferable to contain 5 to 30 parts by weight of a bituminous coal filler with respect to 100 parts by weight of the fluororubber.
  • the present invention also relates to a sealing material obtained by vulcanizing the rubber composition.
  • the present invention also relates to a sealing material for an oxygen sensor that is also the sealing material.
  • the present invention relates to a sealing material for an oxygen sensor obtained by vulcanizing a rubber composition comprising a fluororubber and a vulcanizing agent.
  • a sealing material for an oxygen sensor obtained by vulcanizing a rubber composition comprising a fluororubber and a vulcanizing agent.
  • the present invention relates to a sealing material for oxygen sensor whose 140 ° C) is 70 to 150.
  • the present invention is a rubber composition comprising a fluororubber and a vulcanizing agent
  • the vulcanizing agent is 0.5 to 1.7 parts by weight with respect to 100 parts by weight of the fluororubber in the composition, and the mu-one viscosity (ML1 + 20, 140) of the fluororubber in the composition.
  • ° C) relates to a rubber composition having a force of 0 to 150.
  • fluororubber examples include perfluorofluororubber and non-perfluorofluororubber.
  • Perfluorofluororubber includes tetrafluoroethylene (hereinafter referred to as TFE) Z perfluoro (alkyl butyl ether) (hereinafter referred to as PAVE) copolymer, TFEZ hexafluoropropylene. (Hereinafter referred to as HFP) ZPAVE copolymer and the like.
  • TFE tetrafluoroethylene
  • PAVE alkyl butyl ether
  • HFP TFEZ hexafluoropropylene
  • non-perfluorofluororubber examples include a bi-lidene fluoride (hereinafter referred to as VdF) polymer, a TFEZ propylene copolymer, and the like. Any combination can be used within a range without impairing the effects of the invention.
  • those exemplified as the perfluoro fluorororubber and the non-perfluorofluorororubber are main monomers, and those obtained by copolymerizing a crosslinking monomer, a modified monomer, and the like can also be suitably used.
  • a crosslinking monomer or the modifying monomer a known crosslinking monomer such as an iodine atom, bromine atom, or one containing a double bond, a transfer agent, a modified monomer such as a known ethylenically unsaturated compound, or the like may be used. it can.
  • VdF polymer examples include a VdFZHFP copolymer, a VdF / TFE ZHFP copolymer, a VdFZTFEZ propylene copolymer, a VdFZ ethylene ZHFP copolymer, and a VdFZTFEZPAVE copolymer.
  • VdFZPAVE copolymer examples include VdFZPAVE copolymer, VdF Z chlorofluoroethylene (hereinafter referred to as CTFE) copolymer, and the like.
  • VdF 25 to 85 mol% of VdF and at least one copolymerizable with VdF More preferably, it is a fluorine-containing copolymer having a strength of 75 to 15 mol% of other monomers, more preferably 50 to 80 mol% of VdF, and at least one other monomer copolymerizable with VdF. This is a fluorine-containing copolymer having a strength of 50 to 20 mol%.
  • At least one other monomer copolymerizable with VdF for example, TFE, CTFE, trifluoroethylene, HFP, trifluoropropylene, tetrafluoropropylene, penta
  • fluorine-containing monomers such as fluoropropylene, trifluorobutene, tetrafluoroisobutene, PAVE, and fluorinated butyl
  • non-fluorine monomers such as ethylene, propylene, and alkyl butyl ether.
  • fluororubber from the viewpoint of heat resistance, compression set, workability, and cost, it is preferable to use a fluororubber containing VdF units.
  • VdF units and HFP More preferably, it is a binary fluororubber having a unit force.
  • the binary fluororubber be that the sum of VdF unit and HFP unit is 90 mole 0/0 or more than is preferred instrument 95 mol% or more it is more preferred instrument 100 mol% Particularly preferred.
  • Mu-one viscosity (ML1 + 20, 140.C) of the fluororubber in the rubber composition of the present invention is 70 to 150, and is a force of 80 to 150 S, preferably 90 to 150 The force S is more preferable, and it is more preferably 100 to 150. If the fluoro rubber has a Mu-viscosity of less than 70, it tends to be impossible to provide a good balance between compression set and cracking properties under high temperature and high compression conditions. Above this, molding tends to be difficult. In general, products whose mu-one viscosity is adjusted to 60 are sold and widely used, but fluorine that combines sealing, cracking and workability under high temperature and high compression conditions. This range is insufficient for constituting a rubber composition, and it is necessary to select the Mooney viscosity in the above-mentioned region which is not generally used.
  • Mu-one viscosity is a value obtained by measuring using a Mu-one viscosity measuring device (manufactured by MV2000E ALPHA TECHNOLOGIES) in accordance with JIS K 6300 (1994).
  • the measurement conditions are the values measured using a L-shaped rotor at 140 ° C with a preheating time of 1 minute and a measurement time of 20 minutes.
  • the fluorororubber in the rubber composition may be one type, or two or more types. It may be combined, but in the case of two or more types, it is only necessary that the mu-one viscosity of the combined fluororubber is within the above predetermined range. Specifically, for example, even when mu-viscosity 60 fluoro rubber and 160 fluoro-rubber are blended to obtain mu-viscosity 110, they are within the scope of the present invention.
  • the rubber composition of the present invention is obtained by blending a vulcanizing agent with the fluororubber. Also, vulcanization accelerators can be used with vulcanizing agents.
  • the vulcanizing agent and the vulcanization accelerator are used for vulcanizing the fluororubber.
  • the vulcanization means that the same or different polymer chains of fluororubber are cross-linked by a vulcanizing agent, and the fluororubber is improved in tensile strength by being cross-linked in this way. It can be set as the sealing material of this invention which has elasticity.
  • the vulcanization system used in the present invention may be appropriately selected depending on the type of cure site or the use of the obtained sealing material.
  • the vulcanization system any of a polyol vulcanization system, a peroxide vulcanization system and a polyamine vulcanization system can be adopted.
  • the vulcanized fluororubber vulcanized by a polyol vulcanization system has a carbon-oxygen bond at the cross-linking point, has a small compression set, a good moldability, and an excellent sealing property. If so, it is suitable for the sealing material of the present invention.
  • the vulcanized fluororubber vulcanized by the peroxide vulcanization system has a carbon-carbon bond at the crosslinking point
  • a polyol vulcanization system having a carbon-oxygen bond at the crosslinking point and a carbon-nitrogen double Excellent chemical resistance and steam resistance compared to polyamine vulcanization systems with bonds! / When you talk! There is a characteristic.
  • a vulcanized fluorororubber vulcanized by polyamine vulcanization has a carbon-nitrogen double bond at the cross-linking point and is characterized by excellent dynamic mechanical properties.
  • compression set which is the most important physical property of sealing materials, tends to be larger than vulcanized fluoro rubbers vulcanized using polyol vulcanization system or peroxide vulcanization system vulcanizing agent. .
  • vulcanizing agent in the present invention polyamine-based, polyol-based and peroxide-based vulcanizing agents generally known for fluoro rubbers can be used.
  • Examples of the polyamine vulcanizing agent include hexamethylenediamine amine carbamate, N, N'-dicinnamylidene 1,6 hexamethylenediamine, 4, 4'-bis (aminocyclohexenole) methane
  • examples include polyamine compounds such as rubamate. Of these, N, N'-dicinnamylidene 1, 6 hexamethylenediamine is preferred!
  • the polyol vulcanizing agent a compound conventionally known as a fluororubber vulcanizing agent can be used.
  • a polyhydroxy compound particularly, a polyhydroxy hydroxy compound having excellent heat resistance is also used.
  • Aromatic compounds are preferably used.
  • the polyhydroxy aromatic compound is not particularly limited.
  • 2, 2 bis (4 hydroxyphenol) propane hereinafter referred to as bisphenol A
  • Perfluoropropane hereinafter referred to as bisphenol AF
  • resorcin 1,3 dihydroxybenzene, 1,7 dihydroxynaphthalene, 2,7 dihydroxynaphthalene, 1,6 dihydroxynaphthalene, 4,4'-dihydroxydiphenyl 4, 4 'dihydroxystilbene, 2, 6 dihydroxyanthracene, hydroquinone, catechol, 2, 2-bis (4-hydroxyphenol) butane (hereinafter referred to as bisphenol B), 4, 4-bis (4— Hydroxyphenol) Valeric acid, 2, 2 Bis (4 hydroxyphenol) Tetrafluorodiclopropane Propane, 4, 4, Dihydroxydiph Ninoles norephone, 4, 4, -dihydroxydiphenyl ketone, tri (4-hydroxyphenol) methane, 3, 3 ', 5, 5,
  • the peroxide vulcanizing agent may be a compound having a reaction activity with respect to a peroxide radical and a polymer radical.
  • triallyl cyanurate, triallyl isocyanurate (TAIC), triali norenore meranole, triarinore trimellitate N, N '—n-phenylene bismaleimide, dipro Pagyl terephthalate, diallyl phthalate, tetraallyl terephthalate amide, triallyl phosphate, bismaleimide, fluorinated triallyl isocyanurate (1, 3, 5 tris (2, 3, 3, trifluoro 2-probe)) 1, 3, 5 ⁇ riadin— 2, 4, 6 ⁇ lion), tris (diallylamine) S triazine, triallyl phosphite, N, N diallyacrylamide, 1, 6 divinyldodecafluor hexane, Xaarylphosphoramide, N, N, N ', N' —tetraaryltetraphthalamide, N, N, N ′, N ′ —tetraarylmalonamide,
  • the resulting sealant has a small compression set, a good moldability, and an excellent sealing property, so that a polyhydroxy compound is a preferred heat resistance. Since bisphenol AF is more preferable, bisphenol AF is more preferable.
  • the amount of the vulcanizing agent is 0.5 to 1.7 parts by weight and preferably 0.6 to 1.5 parts by weight with respect to 100 parts by weight of the fluororubber. More preferably, it is 0.7 to 1.3 parts by weight. If the vulcanizing agent is less than 0.5 parts by weight, the crosslinking density tends to be low and the compression set tends to be large, and if it exceeds 1.7 parts by weight, the crosslinking density becomes too high. Tend to break easily.
  • a vulcanization accelerator is usually used in combination with the polyol vulcanizing agent.
  • the vulcanization reaction can be promoted by promoting the formation of an intramolecular double bond in the dehydrofluorination reaction of the fluororubber main chain.
  • the vulcanization accelerator for the polyol vulcanization system a compound having a property that it is difficult to add to the fluororubber main chain is preferred, and an organic compound is generally used.
  • an organic compound is generally used.
  • the onium compound examples thereof include an ammonium compound such as a quaternary ammonium salt, a phosphonium compound such as a quaternary phosphonium salt, and an oxo-um.
  • an ammonium compound such as a quaternary ammonium salt
  • a phosphonium compound such as a quaternary phosphonium salt
  • an oxo-um Compounds, sulfo-compounds, cyclic amines, monofunctional amine compounds, and the like. Among these, quaternary ammonium salts and quaternary phosphonium salts are preferred.
  • the quaternary ammonium salt is not particularly limited.
  • DBU-B is preferable from the viewpoint of vulcanizability and physical properties of the vulcanizate.
  • the quaternary phospho-um salt is not particularly limited, and examples thereof include tetrabutyl phospho-um chloride, benzyl triphenyl phospho-um chloride (hereinafter referred to as BTPPC), benzyl trimethyl phospho-um chloride, Examples thereof include benzyltributylphosphomethylene chloride, tributylarylphosphonium chloride, tributyl-2-methoxypropylphosphonium chloride, and benzylphenol (dimethylamino) phosphonium chloride. Among these, vulcanizability and physical properties of vulcanizates In view of the above, benzyltriphenylphospho-muchloride (BTPPC) is preferred.
  • BTPPC benzyltriphenylphospho-muchloride
  • a vulcanization accelerator a quaternary ammonium salt, a solid solution of a quaternary phosphonium salt and bisphenol AF, chlorine-free disclosed in JP-A-11-147891 Vulcanization accelerators can also be used.
  • the peroxide vulcanization accelerator may be any organic peroxide compound that can easily generate a peroxide radical in the presence of heat or a redox system.
  • the blending amount of the vulcanization accelerator is 0.1 to 2.0 parts by weight, preferably S, and more preferably 0.1 to 1.5 parts by weight with respect to 100 parts by weight of the fluororubber. More preferred is 1 to 0.7 parts by weight. If the blending amount of the vulcanization accelerator is less than 0.1 parts by weight, the vulcanization speed will be slow and the productivity tends to deteriorate, and if it exceeds 2.0 parts by weight, the vulcanization speed will be too fast. Scorch and molding defects tend to occur.
  • a filler may be added to the rubber composition of the present invention. Any filler that is generally used for fluoro rubber can be used! ,.
  • Examples of the filler include thermal black, furnace black, channel black, bituminous coal filler (mineral black), talc, white carbon, clay, magnesium oxide, calcium oxide, titanium oxide, silicon oxide, and oxide.
  • Metal oxides such as aluminum, metal hydroxides such as magnesium hydroxide, aluminum hydroxide, calcium hydroxide, carbonates such as magnesium carbonate, aluminum carbonate, calcium carbonate, barium carbonate, magnesium silicate, calcium silicate Silicates such as sodium silicate and aluminum silicate, sulfates such as aluminum sulfate, calcium sulfate and barium sulfate, synthetic hydrotalcite, metal sulfides such as molybdenum disulfide, iron sulfide and copper sulfide, diatomaceous earth, asbestos, ritbon (Sulfur Lead Z barium sulfide), graphite, carbon black, carbon fluoride, calcium fluoride, Kotasu and the like.
  • the blending amount of the filler is usually 0 to L00 parts by weight, more preferably 0 to 50 parts by weight with respect to 100 parts by weight of the fluororubber, which varies depending on the type of filler. Filler strength S When the amount exceeds 100 parts by weight, the hardness increases, the workability deteriorates and the compression set tends to deteriorate. [0061] Further, in order to achieve both high sealing performance and high cracking performance, it is preferable to use a combination of bituminous coal filler and other fillers. In this case, the blending amount of the bituminous coal filler is preferably 5 to 30 parts by weight, more preferably 5 to 15 parts by weight with respect to 100 parts by weight of the fluororubber.
  • the compression set tends to be poor, and if it exceeds 30 parts by weight, the hardness of the molded product tends to be hard and the sealing property tends to be poor. Even if the hardness is adjusted by the ratio with other fillers, if the bituminous coal filler exceeds 30 parts by weight, it is preferable because the mechanical strength is lowered and it is easy to break during compression.
  • the rubber composition of the present invention may be added with a metal oxide or a metal hydroxide as an acid acceptor or a vulcanization acceleration aid.
  • Metal oxides are mainly used as acid acceptors, and are used in polyol vulcanization systems and polyamine vulcanization systems to neutralize acidic substances generated during vulcanization.
  • Metal hydroxides are mainly used as vulcanization accelerators, and in polyol vulcanization systems, react with calorific accelerators to activate dehydrofluorination and activate vulcanization accelerators. Thus, the vulcanization reaction can be promoted.
  • Examples of the metal oxide include magnesium oxide, lead oxide, calcium oxide, zinc oxide, iron oxide, titanium oxide, silicon oxide, and aluminum oxide. Of these, magnesium oxide and its surface-treated product are preferred as acid acceptors. In addition to this, synthetic acid and id mouth talcite can also be used as the acid acceptor. In addition, zinc oxide is used for improving heat resistance, iron oxide, titanium oxide, and silicon oxide are used as colorants and fillers, and aluminum oxide is used as a thermal conductivity imparting agent.
  • Examples of the metal hydroxide include calcium hydroxide, magnesium hydroxide, aluminum hydroxide and the like. Among these, calcium hydroxide and its surface-treated product are preferable.
  • the addition amount of the metal oxide and the metal hydroxide is preferably 0 to 25 parts by weight, preferably 0 to 10 parts by weight, with respect to 100 parts by weight of the fluororubber. More preferred. If the amount of metal oxide exceeds 25 parts by weight, scorching tends to occur, and if the amount of metal hydroxide exceeds 25 parts by weight, compression set tends to deteriorate. [0068] Further, in the rubber composition of the present invention, a processing aid, a release agent, a colorant, a conductivity imparting agent, a thermal conductivity imparting agent, a surface non-sticking agent, as long as the effects of the present invention are not impaired. Compounding agents such as pressure-sensitive adhesives, adhesives' pressure-sensitive adhesives, flexibility-imparting agents, heat resistance improvers and flame retardants may be added.
  • the rubber composition of the present invention generally uses a fluororubber, a vulcanizing agent, and, if necessary, a vulcanization accelerator, a filler, a metal oxide, a metal hydroxide, and other compounding agents. It can be obtained by kneading using a rubber kneading apparatus.
  • a rubber kneading apparatus a roll, a kneader, a Banbury mixer, an internal mixer, a twin screw extruder, or the like can be used.
  • Vulcanizing agents, vulcanization accelerators, fillers, metal oxides, metal hydroxides, and other compounding agents must be uniformly dispersed in the rubber. It tends to cause a decrease in speed, a decrease in mechanical strength, a decrease in elongation, and a poor cracking property during compression.
  • the melting point of the vulcanizing agent 'vulcanization accelerator is often relatively high.
  • a method of kneading a product or other compounding agent at a relatively low temperature below this is preferable.
  • the mixture is allowed to stand at room temperature for 12 hours or more and then kneaded again. By doing so, dispersibility can be further improved.
  • the sealing material of the present invention is obtained by vulcanization molding of the rubber composition of the present invention using a general rubber molding machine.
  • a compression press As the rubber molding machine, a compression press, an injection molding machine, an injection molding machine or the like can be used. A rubber composition preformed into a predetermined shape using a roll, an extruder, or a pre-molding machine is used. Perform primary vulcanization by heating at ° C for about 1 to 60 minutes.
  • the method using a compression press is a molding method suitable for fluoro rubber having a higher viscosity than that of other methods, and is preferably used as a method for molding the sealing material of the present invention.
  • the sealing material formed by the primary vulcanization is subjected to secondary vulcanization using an air oven. It is desirable.
  • the secondary vulcanization is performed for the purpose of completing the above primary vulcanization reaction, decomposing the vulcanizing agent / vulcanization accelerator remaining without cross-linking reaction, and releasing the gas generated during vulcanization.
  • the mechanical properties such as tensile strength and compression set of the sealing material of the present invention can be improved.
  • the secondary vulcanization conditions usually vary depending on the vulcanization system.
  • the polyamine vulcanization system is 180-220 ° C for about 16-24 hours, and the polyol vulcanization system is 210-260 ° C for about 16-24 hours.
  • the peroxide vulcanization system is generally performed at 160 to 200 ° C for about 2 to 24 hours.
  • the sealing property and cracking property at high temperature and high compression are characteristic, and secondary vulcanization at higher temperature is preferable.
  • the compounding amount of the vulcanizing agent with respect to 100 parts by weight of the fluororubber in the rubber composition of the present invention is X (parts by weight), 25% compression of 24-24' ⁇ ring, 280 ° CX compression at 72 hours It is preferable to satisfy 20% + ⁇ 70 when the permanent strain is Y (%). It is more preferable to satisfy 20% + ⁇ 68, more preferably 20% + ⁇ 68. Also, the lower limit of 20 ⁇ + ⁇ is not particularly limited, but it is preferable to satisfy 1 ⁇ 20 ⁇ + ⁇ . It is more preferable to satisfy 30 ⁇ 2 ⁇ + ⁇ . If 20 ⁇ + ⁇ exceeds 70, even if the amount of vulcanizing agent is adjusted, it tends to be difficult to achieve both compression set and crackability.
  • the sealing material of the present invention has a sealing property and a cracking property under high temperature and high compression as described above. Therefore, it is possible to apply pressure such as caulking for the purpose of ensuring the sealing performance, and it can be suitably used for applications that require the sealing performance to be maintained for long periods of use at high temperatures.
  • the present invention relates to a sealing material for an oxygen sensor obtained by vulcanizing a rubber composition comprising a fluororubber and a vulcanizing agent.
  • ML1 + 20, 140 ° C relates to an oxygen sensor sealing material having a temperature of 70 to 150.
  • the fluorororubber and the vulcanizing agent those described above can be preferably used. Further, the Mooney viscosity of the fluoro rubber, the measuring method of Mooney viscosity, the vulcanization conditions, and the like are the same as described above.
  • the blending amount of the vulcanizing agent is not particularly limited, but the above blending amount can be employed.
  • the use of the sealing material of the present invention is not particularly limited.
  • an engine body of a car engine a main motion system, a valve system, a lubricant / cooling system, a fuel system, an intake / exhaust system; Transmission system; Chassis steering system; Brake system; Heat-resistant, oil-resistant, fuel oil-resistant, anti-freezing liquid resistance for engine cooling, steam-resistant, such as basic electrical parts of control equipment, control system electrical parts, electrical equipment parts
  • Sealing materials such as gaskets that require high performance and non-contact type and contact type packings (self-seal packing, piston ring, split ring type packing, mechanical seal, oil seal, etc.).
  • the sealing material used in the engine body of the automobile engine is not particularly limited.
  • gaskets such as cylinder head gasket, cylinder head cover gasket, oil pan packing, general gasket, O-ring, packing, timing Examples include sealing materials such as belt cover gaskets.
  • the seal material used in the main motion system of the automobile engine is not particularly limited, and examples thereof include a shaft seal such as a crankshaft seal and a camshaft seal.
  • the seal material used in the valve train of an automobile engine is not particularly limited, and examples thereof include a valve stem oil seal of an engine valve.
  • the lubricant used for the automotive engine's cooling system is particularly limited.
  • a seal gasket for an engine oil cooler can be mentioned.
  • the seal material used in the engine fuel system for automobiles is not particularly limited.
  • a fuel pump connector for example, a fuel tank filler seal, a tank knocker, etc., a fuel tube connector O-link Injector / cushion ring of fuel injector, injector seal ring, injector O-ring, etc.
  • the sealing material used for the intake and exhaust system of the automobile engine is not particularly limited.
  • the intake manifold seal packing of the hold, the exhaust hold packing, and the throttle throttle Examples include body packing and turbocharged turbine shaft seals.
  • the seal material used in the transmission system of the automobile engine is not particularly limited.
  • a transmission-related bearing seal for example, a transmission-related bearing seal, an oil seal, an O-ring, a knock, etc., an O-ring of an automatic transmission. , Knockins and the like.
  • the seal material used in the brake system of the automobile engine is not particularly limited.
  • a seal such as an oilless nole, an O-ring, a knocker, a piston cup (rubber cup) of a master cylinder, etc. Parseal, boots, etc.
  • the seal material used in the electrical equipment for the automobile engine is not particularly limited, and examples thereof include an O-ring and a packing of a car air conditioner.
  • the sealing material of the present invention is particularly suitable for an oxygen sensor, and further suitable for an automotive oxygen sensor.
  • the obtained fluororubber is sheeted by passing it through a kneading roll machine (roll gap: approx. Using an L-shaped rotor, the measurement was conducted at 140 ° C with a preheating time of 1 minute and a measurement time of 20 minutes in accordance with JIS K 6300 (1994).
  • RI detector manufactured by Tosoichi Co., Ltd.
  • 19 F-NMR (Bruker AC300P type) was used for measurement. However, the TFE-containing polymer was measured using 19 F-NMR (FX100 model manufactured by JEOL Ltd.).
  • the P-24 ⁇ O-rings obtained in the examples and comparative examples were charged into a compression device and a spacer preheated to 280 ° C, and the compression rate was 50%, 280 ° C for 1 hour. After holding, it was taken out from the compression device and visually checked for cracks. A total of 10 O-links were examined, and the crack rate was calculated from the following formula.
  • P-21 Solid solution in which bisphenol AF and BTPPC are mixed at a weight ratio of 2: 1, melted at 180 ° C for 1-2 hours, and cooled and crushed
  • MA-150 Highly active acid magnesium from Kyowa Chemical Industry Co., Ltd.
  • CALDIC2000 Calcium hydroxide manufactured by Omi Chemical Co., Ltd.
  • the polymerization vessel having an internal volume of 1.8 liters with an electromagnetic induction stirrer, pure water 720 g, 10 weight 0/0 par full O b octanoic acid ammonium - ⁇ anhydrous solution 290 g, and Jechiru malonate 0. 6 g was charged and the inside of the system was sufficiently replaced with nitrogen gas, and then the pressure was reduced. This operation was repeated three times, and VdF20g and HFP51g were charged under reduced pressure, and the temperature was raised to 80 ° C with stirring. Next, persulfate ammonium salt (APS) O. 02g dissolved in pure water 0.6g was added to nitrogen. Polymerization was started by press-fitting with gas.
  • APS persulfate ammonium salt
  • the polymerization pressure was set to 2 MPa, and VdFZHFP mixed monomer (78Z22 (mol%)) was continuously fed to carry out the polymerization with stirring in order to compensate for the pressure drop during the polymerization. By the end of the polymerization, 215 g of monomer was fed into the tank.
  • Production Example 1 Internal volume with the same electromagnetic induction stirrer 1. Charge a water tank of 83 liters with 977 g of pure water and 10.2 g of an aqueous dispersion of polymer particles produced in Production Example 1, and nitrogen gas in the system Then, the pressure was reduced. This operation was repeated three times. Under reduced pressure, 142 g of VdF and 449 g of HFP were charged, and the temperature was raised to 80 ° C. with stirring. Next, APSO.08g dissolved in 1.45g of methyl malonate and 15g of pure water was injected with nitrogen gas to start the polymerization, and the polymerization was continued under the conditions of (a) and (b). Stirring was stopped and the monomer was released to stop the polymerization.
  • the weight of the obtained emulsion was 1376 g, and the polymer concentration was 26.4 wt%.
  • Fluoro rubber was polymerized in the same manner as in Production Example 2, except that 1.80 g of methyl malonate and 0.09 g of APS were used.
  • the polymerization time is 2.7 hours, the weight of the obtained emulsion 1380 g, the polymer concentration was 26.7 by weight 0/0.
  • the fluororubber was 368 g, the weight average molecular weight Mw measured by GPC was 460,000, the number average molecular weight Mn was 200,000, and MwZMn was 2.3.
  • Fluorine rubber was polymerized in the same manner as in Production Example 2 except that 2.0 g of jetty malonate and 0.09 g of APS were used.
  • the polymerization time is 2.9 hours, the weight of the obtained emulsion 1372 g, the polymer concentration 26. was 4 by weight 0/0.
  • the fluororubber was 362 g, the weight average molecular weight Mw measured by GPC was 400,000, the number average molecular weight Mn was 170,000, and MwZMn was 2.4. 19 F
  • Fluorine rubber was polymerized in the same manner as in Production Example 2 except that 280 g of decyl malonate and 0.12 g of APS were used.
  • the polymerization time was 2.5 hours, the weight of the obtained emulsion was 1364 g, and the polymer concentration was 26.5% by weight.
  • the fluororubber was 361 g, the weight average molecular weight Mw measured by GPC was 290,000, the number average molecular weight Mn was 130,000, and MwZMn was 2.2. 19 F
  • VdFZHFPZTFE 56Z28Zl6 (mol 0/0) is 15k gf / cm 2 G.
  • VdFZHFPZTFE 66. 5/16/17. 5 ( mol 0/0) as internal pressure 15kgfZc m 2 G
  • isopentane as a chain transfer agent was equally divided into 5 parts with respect to the reaction yield, and a total amount of 2.5 cm 3 was charged. After 326 minutes from the start, the supply is stopped, the autoclave is cooled, the unreacted monomer is released, and the solid content concentration is 20 to 25% by mass. A clear aqueous dispersion was obtained.
  • the kneaded rubber is cooled and finally sheeted by using a kneading roll machine equipped with two 12 inch diameter rolls, and consists of fluoro rubber, vulcanizing agent and vulcanization accelerator.
  • the composition (S-1) was taken out.
  • Composition (S-1), thermal black (N-990 Cancarb), bituminous coal filler (32 5BA Keystone Filler & Mfg), highly active magnesium oxide (MA-150, manufactured by Kyowa Chemical Industry Co., Ltd.) ), Calcium hydroxide (CALDIC2000 manufactured by Omi Chemical Co., Ltd.) was added so as to have the mixing ratio shown in Table 2, and using a kneading roll machine equipped with two 8-inch rolls in a normal manner, It knead
  • the unvulcanized rubber sheet (G-1) was subjected to primary vulcanization with a 100-ton compression press at a gauge pressure of 60kgfZcm 2 at 170 ° C for 10 minutes to obtain a vulcanized sheet (width: about 140mm, Length: approx. 110mm, thickness: approx. 2mm) and a ⁇ -24 'ring (inner diameter: 23.7mm, thickness 3.5mm, exercise O-ring) were molded. Further, the obtained vulcanized sheet and P-24 ⁇ 0 ring were subjected to secondary vulcanization at 260 ° C for 5 hours and at 300 ° C for 2 hours. [0121] Examples 2 to 4 and Comparative Examples 1 to 3
  • a vulcanized sheet and a P-24 ⁇ O ring were obtained in the same manner as in Example 1 except that the fluororubbers obtained in Production Examples 2 to 6 were used and the blending conditions shown in Table 2 were used.
  • X is the compounding amount (parts by weight) of the vulcanizing agent with respect to 100 parts by weight of fluororubber
  • Y is 25% compression of P-24 ⁇ O ring
  • Z is the crack rate (%) at 50% compression, 280 ° CX for 1 hour of P-24 ⁇ 0 ring.
  • the rubber composition of the present invention is a rubber composition comprising a fluoro rubber and a vulcanizing agent, and the vulcanizing agent is 0.5 to 1.7 parts by weight with respect to 100 parts by weight of the fluoro rubber in the composition.
  • the Mooney viscosity (MLl + 20, 140 ° C) of the fluororubber in the composition is 70 to 150, so that the sealing material obtained by vulcanization molding has high temperature sealing properties.
  • the rubber composition also has good processability.
  • the sealing material comprising the rubber composition of the present invention is one that retains its sealing performance when used for a long time at high temperatures.

Abstract

Disclosed is a fluorine rubber composition exhibiting sealing properties at high temperatures while having adequate cracking resistance and processability at the same time. Also disclosed is a sealing material obtained by vulcanization molding of such a fluorine rubber composition. Further disclosed is a sealing material for oxygen sensors. Specifically disclosed is a rubber composition composed of a fluorine rubber and a vulcanizing agent wherein 0.5-1.7 parts by weight of the vulcanizing agent is contained per 100 parts by weight of the fluorine rubber in the composition and the Mooney viscosity (ML1 + 20, 140˚C) of the fluorine rubber in the composition is 70-150.

Description

明 細 書  Specification
フッ素ゴム組成物  Fluoro rubber composition
技術分野  Technical field
[0001] 本発明は、フッ素ゴム組成物と該組成物を加硫成形したシール材、さらには酸素セ ンサ用シーノレ材に関する。  [0001] The present invention relates to a fluororubber composition, a sealing material obtained by vulcanization molding the composition, and further a sheath material for an oxygen sensor.
背景技術  Background art
[0002] 本発明のゴム糸且成物の用途の一つである酸素濃度を検出するための酸素センサ( o  [0002] An oxygen sensor (o) for detecting oxygen concentration, which is one of the uses of the rubber yarn composition of the present invention.
2センサ)は、たとえば、自動車の内燃機関力もの排出ガス中における酸素濃度の 検出に用いられる。自動車用酸素センサは、通常、金属等で保護されているものの、 高温の排気パイプ等に取り付けられ、酸化性物質を多く含む高温の排気ガス流にセ ンサ内部がさらされるので、耐熱性、耐薬品性等に優れていることが必要である。  2 sensor) is used, for example, to detect the oxygen concentration in the exhaust gas generated by the power of an internal combustion engine of an automobile. Although oxygen sensors for automobiles are usually protected by metal or the like, they are attached to high-temperature exhaust pipes, etc., and the inside of the sensor is exposed to a high-temperature exhaust gas stream containing a large amount of oxidizing substances. It must be excellent in chemical properties.
[0003] 自動車用酸素センサは、排気ガスを浄化する触媒の下流に装着されるもの、触媒 の劣化検知が必要なもの等、車体床下側に装着されることが多い。この場合、自動 車用酸素センサは、エンジンや路面からの振動衝撃、石はね、被水等の外部衝撃を 受けるので、耐機械的衝撃性、耐熱衝撃性、防水性等を備えていることも要求される [0003] Oxygen sensors for automobiles are often mounted on the underside of the vehicle body floor, such as those mounted downstream of a catalyst that purifies exhaust gas and those that require detection of catalyst deterioration. In this case, since the oxygen sensor for automobiles is subject to external impacts such as vibration shock from the engine and road surface, stone splashes, and water, it must have mechanical shock resistance, thermal shock resistance, waterproofness, etc. Is also required
[0004] 自動車用酸素センサは、通常、筒状であり、酸素濃度の基準となる大気を酸素セン サの酸素濃度検出部に導入し、筒奥にある酸素濃度検出素子の電気出力を外部に 取り出すために、数本のリード線を内蔵している。リード線は、自動車用酸素センサか らの取り出し部分において、相互に接触せずに固定させるため、ブッシュと称される シール材を貫通するように配置されて 、る。 [0004] An automobile oxygen sensor is usually cylindrical, and introduces the oxygen concentration detection element at the back of the cylinder to the outside by introducing the oxygen concentration reference air into the oxygen concentration detection section of the oxygen sensor. Several lead wires are built in for removal. The lead wire is arranged so as to penetrate a sealing material called a bush in order to fix the lead wire from the oxygen sensor for automobiles without contacting each other.
[0005] このシール材は、通常、円柱を基本形状とするものであり、使用に際し、数個の予 め設けた円柱の高さ方向に延びる貫通孔にリード線を通し貫通させた後、径方向に 圧力をカ卩える加締めを行う。なお、本明細書において、径方向とは、円柱の側面から 、円柱の高さ方向の中心線に垂直に向力 方向を意味する。  [0005] This sealing material usually has a cylindrical shape as a basic shape. In use, the sealing material has a diameter after passing through a through-hole extending in the height direction of several cylindrical columns provided in advance. Perform caulking to increase pressure in the direction. In the present specification, the radial direction means a direction of the force perpendicular to the center line in the height direction of the cylinder from the side surface of the cylinder.
[0006] このシール材は、加締めによりある程度圧縮され、リード線の固定を確実に行い、 防水性、気密性等のシール性を発揮するように、弾性を有することが望ましぐまた、 設置場所から自動車用酸素センサ本体と同様に、耐熱性、耐衝撃性等の特性を有 することも望まれる。したがって、シール材としては、従来、これらの特性を有するフッ 素ゴム力もなるフッ素ゴム組成物を加硫成形したシール材を用いることが多力つた。 [0006] It is desirable that this sealing material has elasticity so that it is compressed to some extent by caulking, to securely fix the lead wire, and to exhibit sealing properties such as waterproofness and airtightness. From the installation location, it is desirable to have characteristics such as heat resistance and impact resistance as well as the oxygen sensor body for automobiles. Therefore, as a sealing material, conventionally, a sealing material obtained by vulcanizing and molding a fluororubber composition having these characteristics and also having a fluoro rubber strength has been used.
[0007] 一方、シール材としては優れたシール特性を示すように圧縮永久歪みが小さ!/、こと が望ましい。しカゝしながら、従来のフッ素ゴム組成物では、添加される加硫剤の増量 によって架橋密度を上げることにより、シール材の圧縮永久歪みを小さくすることはで きたが、シール材の高圧縮による割れ性は逆に悪ィ匕する問題があった。逆に加硫剤 の減量によって架橋密度を下げることによりシール材の割れ性を改善することは可能 だが、シール材の圧縮永久歪みは大きくなるため、両者を満足させるよう高次元なバ ランスをとることは不可能であった。  [0007] On the other hand, as a sealing material, it is desirable that the compression set is small so as to exhibit excellent sealing characteristics. However, with conventional fluororubber compositions, it has been possible to reduce the compression set of the sealing material by increasing the crosslink density by increasing the amount of vulcanizing agent added. On the other hand, there was a problem that the cracking property caused by was bad. Conversely, it is possible to improve the cracking property of the sealing material by reducing the crosslinking density by reducing the amount of vulcanizing agent, but the compression set of the sealing material increases, so a high-dimensional balance is taken to satisfy both. It was impossible.
[0008] これらの問題を解決する手法として、フッ素ゴムに添加する各種添加剤の配合比を 規定したゴム組成物が開示されている(たとえば、特開平 9— 188793号公報ゃ特開 2001— 192482号公報参照)。しかし、いずれも圧縮永久歪みと割れ性を同時に満 足させるには不充分であった。  [0008] As a technique for solving these problems, a rubber composition in which the compounding ratio of various additives to be added to the fluororubber is defined (for example, JP-A-9-188793 and JP-A-2001-192482). Issue gazette). However, both were insufficient to satisfy both compression set and crackability at the same time.
[0009] さらに、ビ-リデンフルオライド、テトラフルォロエチレンおよびへキサフルォロプロピ レンを含む単量体成分から得られる共重合体からなり、かつ重量平均分子量が 40万 〜70万である含フッ素エラストマ一を含む組成物からなるシール材が開示されている (たとえば、国際公開第 03Z074625号パンフレット参照)。しかし、シール材の圧縮 永久歪みが充分でなぐフッ素ゴムやフッ素ゴム糸且成物の加工性においては、ム一- 一粘度が測定できな 、ほど流動性に乏し 、ものであり、実質的にカ卩ェできな ヽと 、う 問題があった。  [0009] Further, it comprises a copolymer obtained from a monomer component containing bi-lidene fluoride, tetrafluoroethylene and hexafluoropropylene, and has a weight average molecular weight of 400,000 to 700,000. A sealing material made of a composition containing a certain fluorine-containing elastomer is disclosed (for example, see pamphlet of International Publication No. 03Z074625). However, the processability of fluoroelastomers and fluoroelastomer yarns and composites in which the compression set of the sealant is not sufficient is poor in fluidity, so that the viscosity of the rubber cannot be measured. There was a problem that couldn't be done.
[0010] さらに、近年、エンジンや機器類の高性能化、環境保護の高意識化等に伴い、より 高精度のセンサ制御が求められており、センサの早期活性ィ匕のため、 自動車用酸素 センサの装着位置は排気ガス流の上流側に移行しつつあるが、排気ガス流は上流 側ほど高温である。  [0010] Further, in recent years, with higher performance of engines and equipment and higher awareness of environmental protection, more accurate sensor control has been demanded. The sensor mounting position is shifting to the upstream side of the exhaust gas flow, but the exhaust gas flow is hotter toward the upstream side.
[0011] また、自動車のエンジンルーム内の密集化に伴い、室内の居住空間を拡大するた め、エンジンの小型化が望まれている。エンジンの小型化は、自動車の軽量化や低 燃費化にも寄与するので開発の要請は高いが、エンジン内部は高温ィ匕する。そのよ うな高温部位に設置する酸素センサもある。 [0011] Further, as the interior of an automobile engine room becomes denser, it is desired to reduce the size of the engine in order to expand the indoor living space. The downsizing of the engine contributes to reducing the weight and fuel consumption of automobiles, so the demand for development is high, but the inside of the engine is hot. That Some oxygen sensors are installed in such high-temperature areas.
[0012] したがって、従来、高温になるほど、高圧縮下での割れ性や耐圧縮永久歪み性は 劣化する傾向にあった力 シール材に用いられるフッ素ゴムとしては、このように従来 よりも高温の使用環境においても、これらの特性を損なわないことが求められるように なってきた。  Therefore, conventionally, as the temperature becomes higher, the cracking property under high compression and the compression set resistance tend to be deteriorated. Even in the usage environment, it has been demanded that these characteristics are not impaired.
発明の開示  Disclosure of the invention
[0013] 本発明は、高温でのシール性と割れ性、加工性を兼ね備えたフッ素ゴム組成物と 該組成物を加硫成形したシール材、さらには酸素センサ用シール材を提供する。  [0013] The present invention provides a fluororubber composition having both high temperature sealability, crackability, and processability, a seal material obtained by vulcanizing the composition, and a seal material for an oxygen sensor.
[0014] すなわち、本発明は、フッ素ゴムと加硫剤力もなるゴム組成物であって、該組成物 中のフッ素ゴム 100重量部に対して加硫剤が 0. 5〜1. 7重量部であり、かつ該組成 物中のフッ素ゴムのム一-一粘度(MLl + 20、 140°C)力 70〜150であるゴム組成 物に関する。  [0014] That is, the present invention is a rubber composition having fluororubber and vulcanizing power, and the vulcanizing agent is 0.5 to 1.7 parts by weight with respect to 100 parts by weight of the fluororubber in the composition. And a rubber composition having a Mu-one viscosity (MLl + 20, 140 ° C.) force of 70 to 150 of the fluororubber in the composition.
[0015] フッ素ゴムのム一-一粘度(ML1 + 20、 140°C)力 100〜150であることが好まし い。  [0015] It is preferable that the fluoro rubber has a mu-one viscosity (ML1 + 20, 140 ° C) force of 100 to 150.
[0016] フッ素ゴムが、ビ-リデンフルオライド単位を含むフッ素ゴムであることが好ましい。  [0016] The fluororubber is preferably a fluororubber containing a bilidene fluoride unit.
[0017] フッ素ゴムが、ビ-リデンフルオライド単位とへキサフルォロプロピレン単位からなる 二元系フッ素ゴムであることが好まし 、。 [0017] It is preferable that the fluororubber is a binary fluororubber composed of a bilidene fluoride unit and a hexafluoropropylene unit.
[0018] フッ素ゴム 100重量部に対する加硫剤の配合量を X(重量部)とし、 P— 24·0リング の 25%圧縮、 280°C X 72時間における圧縮永久ひずみを Υ(%)とした時に、 20Χ[0018] The compounding amount of the vulcanizing agent with respect to 100 parts by weight of fluororubber is X (parts by weight), and the compression set at 25% compression of P-24 · 0 ring at 280 ° CX for 72 hours is Υ (%). Sometimes 20Χ
+Υ≤ 70を満たすことが好まし 、。 It is preferable to meet + Υ≤70.
[0019] 加硫剤がポリヒドロキシ化合物であることが好ま 、。 [0019] The vulcanizing agent is preferably a polyhydroxy compound.
[0020] フッ素ゴム 100重量部に対して、瀝青炭フィラーを 5〜30重量部含有することが好 ましい。  [0020] It is preferable to contain 5 to 30 parts by weight of a bituminous coal filler with respect to 100 parts by weight of the fluororubber.
[0021] また、本発明は、前記ゴム組成物を加硫して得られるシール材に関する。  [0021] The present invention also relates to a sealing material obtained by vulcanizing the rubber composition.
[0022] 加硫成形後、 280°C以上の温度で 1時間以上熱処理することが好ましい。  [0022] After the vulcanization molding, it is preferable to heat-treat at a temperature of 280 ° C or higher for 1 hour or longer.
[0023] P— 24·0リングの 25%圧縮、 280°C X 72時間における圧縮永久ひずみを Υ(%) とし、同 Οリングの 50%圧縮、 280°C X 1時間における割れ率を Ζ (%)とした時に、 1 [0023] P—The compression set at 25% compression of the 24 · 0 ring at 280 ° CX for 72 hours is Υ (%), and the cracking rate at 50% compression of the same ring at 280 ° CX for 1 hour is Ζ (% ) And 1
ΟΥ+Ζ≤ 500を満たすことが好ましい。 [0024] また、本発明は、前記シール材カもなる酸素センサ用シール材に関する。 It is preferable to satisfy ΟΥ + Ζ≤500. [0024] The present invention also relates to a sealing material for an oxygen sensor that is also the sealing material.
[0025] さらに、本発明は、フッ素ゴムと加硫剤からなるゴム組成物を加硫して得られる酸素 センサ用シール材であって、該組成物中のフッ素ゴムのム一-一粘度(ML1 + 20、 [0025] Further, the present invention relates to a sealing material for an oxygen sensor obtained by vulcanizing a rubber composition comprising a fluororubber and a vulcanizing agent. ML1 + 20,
140°C)が 70〜150である酸素センサ用シール材に関する。 The present invention relates to a sealing material for oxygen sensor whose 140 ° C) is 70 to 150.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0026] 本発明は、フッ素ゴムと加硫剤力 なるゴム組成物であって、 [0026] The present invention is a rubber composition comprising a fluororubber and a vulcanizing agent,
該組成物中のフッ素ゴム 100重量部に対して加硫剤が 0. 5〜1. 7重量部であり、か っ該組成物中のフッ素ゴムのム一-一粘度(ML1 + 20、 140°C)力^ 0〜150である ゴム組成物に関する。  The vulcanizing agent is 0.5 to 1.7 parts by weight with respect to 100 parts by weight of the fluororubber in the composition, and the mu-one viscosity (ML1 + 20, 140) of the fluororubber in the composition. ° C) relates to a rubber composition having a force of 0 to 150.
[0027] フッ素ゴムとしては、パーフルオロフッ素ゴム、非パーフルオロフッ素ゴムなどがあげ られる。  [0027] Examples of the fluororubber include perfluorofluororubber and non-perfluorofluororubber.
[0028] パーフルオロフッ素ゴムとしては、テトラフルォロエチレン(以下、 TFEとする) Zパ 一フルォロ(アルキルビュルエーテル)(以下、 PAVEとする)系共重合体、 TFEZへ キサフルォロプロピレン(以下、 HFPとする) ZPAVE系共重合体などがあげられる。  [0028] Perfluorofluororubber includes tetrafluoroethylene (hereinafter referred to as TFE) Z perfluoro (alkyl butyl ether) (hereinafter referred to as PAVE) copolymer, TFEZ hexafluoropropylene. (Hereinafter referred to as HFP) ZPAVE copolymer and the like.
[0029] 非パーフルオロフッ素ゴムとしては、たとえば、ビ-リデンフルォロライド(以下、 VdF とする)系重合体、 TFEZプロピレン系共重合体などがあげられ、これらをそれぞれ 単独で、または本発明の効果を損なわな 、範囲で任意に組合わせて用いることがで きる。  [0029] Examples of the non-perfluorofluororubber include a bi-lidene fluoride (hereinafter referred to as VdF) polymer, a TFEZ propylene copolymer, and the like. Any combination can be used within a range without impairing the effects of the invention.
[0030] また、前記パーフルオロフッ素ゴムや非パーフルオロフッ素ゴムとして例示したもの は主モノマーであり、架橋用モノマーや変性モノマー等を共重合したものも好適に用 いることができる。架橋用モノマーや変性モノマーとしては、ヨウ素原子、臭素原子、 二重結合を含むものなどの公知の架橋用モノマー、移動剤、公知のエチレン性不飽 和化合物などの変性モノマーなどを使用することができる。  [0030] In addition, those exemplified as the perfluoro fluororubber and the non-perfluorofluororubber are main monomers, and those obtained by copolymerizing a crosslinking monomer, a modified monomer, and the like can also be suitably used. As the crosslinking monomer or the modifying monomer, a known crosslinking monomer such as an iodine atom, bromine atom, or one containing a double bond, a transfer agent, a modified monomer such as a known ethylenically unsaturated compound, or the like may be used. it can.
[0031] 前記 VdF系重合体としては、具体的には、 VdFZHFP系共重合体、 VdF/TFE ZHFP系共重合体、 VdFZTFEZプロピレン系共重合体、 VdFZエチレン ZHFP 系共重合体、 VdFZTFEZPAVE系共重合体、 VdFZPAVE系共重合体、 VdF Zクロ口トリフルォロエチレン (以下、 CTFEとする)系共重合体などをあげることがで きる。さらに具体的には、 VdF25〜85モル%と、 VdFと共重合可能な少なくとも 1種 の他の単量体 75〜15モル%と力もなる含フッ素共重合体であることが好ましぐより 好ましくは、 VdF50〜80モル%と、 VdFと共重合可能な少なくとも 1種の他の単量体 50〜20モル%と力 なる含フッ素共重合体である。 [0031] Specific examples of the VdF polymer include a VdFZHFP copolymer, a VdF / TFE ZHFP copolymer, a VdFZTFEZ propylene copolymer, a VdFZ ethylene ZHFP copolymer, and a VdFZTFEZPAVE copolymer. Examples thereof include VdFZPAVE copolymer, VdF Z chlorofluoroethylene (hereinafter referred to as CTFE) copolymer, and the like. More specifically, 25 to 85 mol% of VdF and at least one copolymerizable with VdF More preferably, it is a fluorine-containing copolymer having a strength of 75 to 15 mol% of other monomers, more preferably 50 to 80 mol% of VdF, and at least one other monomer copolymerizable with VdF. This is a fluorine-containing copolymer having a strength of 50 to 20 mol%.
[0032] ここで、 VdFと共重合可能な少なくとも 1種の他の単量体としては、たとえば、 TFE、 CTFE、トリフルォロエチレン、 HFP、トリフルォロプロピレン、テトラフルォロプロピレ ン、ペンタフルォロプロピレン、トリフルォロブテン、テトラフルォロイソブテン、 PAVE 、フッ化ビュルなどの含フッ素単量体、エチレン、プロピレン、アルキルビュルエーテ ルなどの非フッ素単量体があげられる。これらをそれぞれ単独で、または、任意に組 み合わせて用いることができる。  Here, as at least one other monomer copolymerizable with VdF, for example, TFE, CTFE, trifluoroethylene, HFP, trifluoropropylene, tetrafluoropropylene, penta Examples include fluorine-containing monomers such as fluoropropylene, trifluorobutene, tetrafluoroisobutene, PAVE, and fluorinated butyl, and non-fluorine monomers such as ethylene, propylene, and alkyl butyl ether. These can be used alone or in any combination.
[0033] 前記フッ素ゴムの中でも、耐熱性、圧縮永久ひずみ、加工性、コストの点から、 VdF 単位を含むフッ素ゴムであることが好ましぐ圧縮永久ひずみが良好な点から、 VdF 単位と HFP単位力もなる二元系フッ素ゴムであることがより好ましい。なお、前記二元 系フッ素ゴムは、 VdF単位と HFP単位の合計が 90モル0 /0以上であることが好ましぐ 95モル%以上であることがより好ましぐ 100モル%であることが特に好ましい。 [0033] Among the fluororubbers, from the viewpoint of heat resistance, compression set, workability, and cost, it is preferable to use a fluororubber containing VdF units. From the viewpoint of good compression set, VdF units and HFP More preferably, it is a binary fluororubber having a unit force. Incidentally, the binary fluororubber, be that the sum of VdF unit and HFP unit is 90 mole 0/0 or more than is preferred instrument 95 mol% or more it is more preferred instrument 100 mol% Particularly preferred.
[0034] 本発明のゴム組成物中のフッ素ゴムのム一-一粘度(ML1 + 20、 140。C)は、 70 〜150であり、 80〜 150であること力 S好ましく、 90〜150であること力 Sより好ましく、 10 0〜150であることがさらに好ましい。フッ素ゴムのム一-粘度が 70未満であると、得 られるシール材に高温かつ高圧縮の条件下における圧縮永久歪みと割れ性をバラ ンスよく付与することが不可能になる傾向があり、 150をこえると成形加工が実質上困 難になる傾向がある。一般的には、ム一-一粘度が 60までに調整されたものが巿販 され、広く使用されているが、高温かつ高圧縮の条件下におけるシール性と割れ性、 加工性を兼ね備えたフッ素ゴム組成物を構成するためにはこの範囲では不充分であ り、一般には使用されないような前記領域のムーニー粘度を選択する必要がある。  [0034] Mu-one viscosity (ML1 + 20, 140.C) of the fluororubber in the rubber composition of the present invention is 70 to 150, and is a force of 80 to 150 S, preferably 90 to 150 The force S is more preferable, and it is more preferably 100 to 150. If the fluoro rubber has a Mu-viscosity of less than 70, it tends to be impossible to provide a good balance between compression set and cracking properties under high temperature and high compression conditions. Above this, molding tends to be difficult. In general, products whose mu-one viscosity is adjusted to 60 are sold and widely used, but fluorine that combines sealing, cracking and workability under high temperature and high compression conditions. This range is insufficient for constituting a rubber composition, and it is necessary to select the Mooney viscosity in the above-mentioned region which is not generally used.
[0035] ここで、ム一-一粘度は、 JIS K 6300 (1994年)に準拠して、ム一-一粘度測定 器(MV2000E ALPHA TECHNOLOGIES社製)を用いて測定して得られる値 である。測定条件としては、 L型ローターを使用し、 140°Cで予熱時間 1分、測定時間 20分にて測定した値である。  Here, Mu-one viscosity is a value obtained by measuring using a Mu-one viscosity measuring device (manufactured by MV2000E ALPHA TECHNOLOGIES) in accordance with JIS K 6300 (1994). . The measurement conditions are the values measured using a L-shaped rotor at 140 ° C with a preheating time of 1 minute and a measurement time of 20 minutes.
[0036] また、本発明においてはゴム組成物の中のフッ素ゴムは 1種でもよいし、 2種以上を 組み合わせてもよ 、が、 2種以上の場合はそれら組み合わせたフッ素ゴム全体のム 一-一粘度が上記所定の範囲に入っていればよい。具体的には、たとえば、ム一- 粘度 60のフッ素ゴムと 160のフッ素ゴムをブレンドしてム一-粘度 110となった場合 でも、本発明の範囲に入るものである。 [0036] In the present invention, the fluororubber in the rubber composition may be one type, or two or more types. It may be combined, but in the case of two or more types, it is only necessary that the mu-one viscosity of the combined fluororubber is within the above predetermined range. Specifically, for example, even when mu-viscosity 60 fluoro rubber and 160 fluoro-rubber are blended to obtain mu-viscosity 110, they are within the scope of the present invention.
[0037] 本発明のゴム組成物は、前記フッ素ゴムに加硫剤を配合してなるものである。また、 加硫促進剤を加硫剤とともに用いてもょ ヽ。  [0037] The rubber composition of the present invention is obtained by blending a vulcanizing agent with the fluororubber. Also, vulcanization accelerators can be used with vulcanizing agents.
[0038] 加硫剤および加硫促進剤は、フッ素ゴムを加硫するために用いられるものである。  [0038] The vulcanizing agent and the vulcanization accelerator are used for vulcanizing the fluororubber.
ここで、加硫とは、加硫剤によりフッ素ゴムの同一または異なるポリマー鎖同士を架橋 するものであり、このように架橋することにより、前記フッ素ゴムは、引張り強さが向上 し、良好な弾性を有する本発明のシール材とすることができる。  Here, the vulcanization means that the same or different polymer chains of fluororubber are cross-linked by a vulcanizing agent, and the fluororubber is improved in tensile strength by being cross-linked in this way. It can be set as the sealing material of this invention which has elasticity.
[0039] 本発明で用いられる加硫系は、含フッ素ゴムに架橋性基 (キュアサイト)が含まれる 場合は、キュアサイトの種類によって、または得られるシール材の用途により適宜選 択すればよい。加硫系としては、ポリオール加硫系、パーオキサイド加硫系およびポ リアミン加硫系のいずれも採用できる。  [0039] When the fluorinated rubber contains a crosslinkable group (cure site), the vulcanization system used in the present invention may be appropriately selected depending on the type of cure site or the use of the obtained sealing material. . As the vulcanization system, any of a polyol vulcanization system, a peroxide vulcanization system and a polyamine vulcanization system can be adopted.
[0040] ここで、ポリオール加硫系により加硫してなる加硫フッ素ゴムは、架橋点に炭素 酸 素結合を有しており、圧縮永久歪みが小さぐ成形性も良ぐシール特性に優れてい ると 、う特徴があるので、本発明のシール材に好適である。  [0040] Here, the vulcanized fluororubber vulcanized by a polyol vulcanization system has a carbon-oxygen bond at the cross-linking point, has a small compression set, a good moldability, and an excellent sealing property. If so, it is suitable for the sealing material of the present invention.
[0041] パーオキサイド加硫系により加硫してなる加硫フッ素ゴムは、架橋点に炭素 炭素 結合を有しているので、架橋点に炭素 酸素結合を有するポリオール加硫系および 炭素 窒素二重結合を有するポリアミン加硫系に比べて、耐薬品性および耐スチ一 ム性に優れて!/ヽると!、う特徴がある。  [0041] Since the vulcanized fluororubber vulcanized by the peroxide vulcanization system has a carbon-carbon bond at the crosslinking point, a polyol vulcanization system having a carbon-oxygen bond at the crosslinking point and a carbon-nitrogen double Excellent chemical resistance and steam resistance compared to polyamine vulcanization systems with bonds! / When you talk! There is a characteristic.
[0042] ポリアミン加硫により加硫してなる加硫フッ素ゴムは、架橋点に炭素 窒素二重結 合を有しているものであり、動的機械特性に優れているという特徴がある。しかし、ポリ オール加硫系またはパーオキサイド加硫系加硫剤を用いて加硫してなる加硫フッ素 ゴムに比べて、シール材として最も重要な物性である圧縮永久歪みが大きくなる傾向 がある。  [0042] A vulcanized fluororubber vulcanized by polyamine vulcanization has a carbon-nitrogen double bond at the cross-linking point and is characterized by excellent dynamic mechanical properties. However, compression set, which is the most important physical property of sealing materials, tends to be larger than vulcanized fluoro rubbers vulcanized using polyol vulcanization system or peroxide vulcanization system vulcanizing agent. .
[0043] したがって、本発明のゴム組成物としては、ポリオール加硫系またはパーオキサイド 加硫系の加硫剤を用いることが好ましぐ前述のようにシール性に優れる点から、ポリ オール加硫系の加硫剤を用いることがより好ましい。 [0043] Therefore, it is preferable to use a polyol vulcanization or peroxide vulcanization vulcanizing agent as the rubber composition of the present invention. It is more preferable to use an all vulcanizing agent.
[0044] 本発明における加硫剤は、一般的にフッ素ゴム用として知られているポリアミン系、 ポリオール系、パーオキサイド系の加硫剤を使用することができる。  [0044] As the vulcanizing agent in the present invention, polyamine-based, polyol-based and peroxide-based vulcanizing agents generally known for fluoro rubbers can be used.
[0045] ポリアミン加硫剤としては、たとえば、へキサメチレンジァミンカーバメート、 N, N' - ジシンナミリデン 1, 6 へキサメチレンジァミン、 4, 4 ' —ビス(アミノシクロへキシノレ )メタン力ルバメートなどのポリアミンィ匕合物があげられる。これらの中でも、 N, N' - ジシンナミリデン 1, 6 へキサメチレンジァミンが好まし!/、。  [0045] Examples of the polyamine vulcanizing agent include hexamethylenediamine amine carbamate, N, N'-dicinnamylidene 1,6 hexamethylenediamine, 4, 4'-bis (aminocyclohexenole) methane Examples include polyamine compounds such as rubamate. Of these, N, N'-dicinnamylidene 1, 6 hexamethylenediamine is preferred!
[0046] ポリオール加硫剤としては、従来、フッ素ゴムの加硫剤として知られて 、る化合物を 用いることができ、たとえば、ポリヒドロキシィ匕合物、特に、耐熱性に優れる点力もポリ ヒドロキシ芳香族化合物が好適に用いられる。  [0046] As the polyol vulcanizing agent, a compound conventionally known as a fluororubber vulcanizing agent can be used. For example, a polyhydroxy compound, particularly, a polyhydroxy hydroxy compound having excellent heat resistance is also used. Aromatic compounds are preferably used.
[0047] 上記ポリヒドロキシ芳香族化合物としては、特に限定されず、たとえば、 2, 2 ビス( 4 ヒドロキシフエ-ル)プロパン(以下、ビスフエノール Aという)、 2, 2 ビス(4 ヒド ロキシフエ-ル)パーフルォロプロパン(以下、ビスフエノール AFという)、レゾルシン、 1, 3 ジヒドロキシベンゼン、 1, 7 ジヒドロキシナフタレン、 2, 7 ジヒドロキシナフ タレン、 1, 6 ジヒドロキシナフタレン、 4, 4'ージヒドロキシジフエニル、 4, 4' ジヒド ロキシスチルベン、 2, 6 ジヒドロキシアントラセン、ヒドロキノン、カテコール、 2, 2— ビス(4—ヒドロキシフエ-ル)ブタン(以下、ビスフエノール Bという)、 4, 4—ビス(4— ヒドロキシフエ-ル)吉草酸、 2, 2 ビス(4 ヒドロキシフエ-ル)テトラフルォロジクロ 口プロパン、 4, 4,ージヒドロキシジフエニノレスノレホン、 4, 4,ージヒドロキシジフエ二ノレ ケトン、トリ(4—ヒドロキシフエ-ル)メタン、 3, 3' , 5, 5, 一テトラクロ口ビスフエノール A、 3, 3' , 5, 5, 一テトラブロモビスフェノール Aなどがあげられる。これらのポリヒドロ キシ芳香族化合物は、アルカリ金属塩、アルカリ土類金属塩などであってもよいが、 酸を用いて共重合体を凝祈した場合は、上記金属塩は用いな 、ことが好ま 、。  [0047] The polyhydroxy aromatic compound is not particularly limited. For example, 2, 2 bis (4 hydroxyphenol) propane (hereinafter referred to as bisphenol A), 2, 2 bis (4 hydroxyphenol). ) Perfluoropropane (hereinafter referred to as bisphenol AF), resorcin, 1,3 dihydroxybenzene, 1,7 dihydroxynaphthalene, 2,7 dihydroxynaphthalene, 1,6 dihydroxynaphthalene, 4,4'-dihydroxydiphenyl 4, 4 'dihydroxystilbene, 2, 6 dihydroxyanthracene, hydroquinone, catechol, 2, 2-bis (4-hydroxyphenol) butane (hereinafter referred to as bisphenol B), 4, 4-bis (4— Hydroxyphenol) Valeric acid, 2, 2 Bis (4 hydroxyphenol) Tetrafluorodiclopropane Propane, 4, 4, Dihydroxydiph Ninoles norephone, 4, 4, -dihydroxydiphenyl ketone, tri (4-hydroxyphenol) methane, 3, 3 ', 5, 5, monotetrachlorobisphenol A, 3, 3', 5, 5, One tetrabromobisphenol A. These polyhydroxy aromatic compounds may be alkali metal salts, alkaline earth metal salts, and the like, but it is preferable that the above metal salts are not used when the copolymer is prayed using an acid. ,.
[0048] パーオキサイド加硫系の加硫剤としては、パーォキシラジカルおよびポリマーラジカ ルに対して反応活性を有する化合物であればよぐたとえば、 CH =CH—、 CH =  [0048] The peroxide vulcanizing agent may be a compound having a reaction activity with respect to a peroxide radical and a polymer radical. For example, CH = CH-, CH =
2 2 twenty two
CHCH 一、 CF =CF などの官能基を有する多官能性ィ匕合物があげられる。具体One example is a polyfunctional compound having a functional group such as CHCH and CF = CF. Concrete
2 2 twenty two
的には、たとえば、トリァリルシアヌレート、トリアリルイソシァヌレート(TAIC)、トリァリ ノレホノレマーノレ、トリァリノレトリメリテート、 N, N' —n—フエ二レンビスマレイミド、ジプロ パギルテレフタレート、ジァリルフタレート、テトラァリルテレフタレートアミド、トリアリル ホスフェート、ビスマレイミド、フッ素化トリアリルイソシァヌレート(1, 3, 5 トリス(2, 3 , 3 トリフルォロ 2—プロべ-ル)— 1, 3, 5 卜リアジン— 2, 4, 6 卜リオン)、トリ ス(ジァリルァミン) S トリァジン、亜リン酸トリアリル、 N, N ジァリルアクリルアミド 、 1, 6 ジビニルドデカフルォ口へキサン、へキサァリルホスホルアミド、 N, N, N' , N' —テトラァリルテトラフタラミド、 N, N, N' , N' —テトラァリルマロンアミド、トリ ビュルイソシァヌレート、 2,4,6 トリビュルメチルトリシロキサン、トリ(5 ノルボルネン —2—メチレン)シァヌレート、トリアリルホスファイトなどがあげられる。これらの中でも 、加硫性、加硫物の物性の点から、トリアリルイソシァヌレート (TAIC)が好ましい。 For example, triallyl cyanurate, triallyl isocyanurate (TAIC), triali norenore meranole, triarinore trimellitate, N, N '—n-phenylene bismaleimide, dipro Pagyl terephthalate, diallyl phthalate, tetraallyl terephthalate amide, triallyl phosphate, bismaleimide, fluorinated triallyl isocyanurate (1, 3, 5 tris (2, 3, 3, trifluoro 2-probe)) 1, 3, 5 卜 riadin— 2, 4, 6 卜 lion), tris (diallylamine) S triazine, triallyl phosphite, N, N diallyacrylamide, 1, 6 divinyldodecafluor hexane, Xaarylphosphoramide, N, N, N ', N' —tetraaryltetraphthalamide, N, N, N ′, N ′ —tetraarylmalonamide, tributylisocyanurate, 2,4, 6 Tribylmethyltrisiloxane, tri (5 norbornene-2-methylene) cyanurate, triallyl phosphite. Among these, triallyl isocyanurate (TAIC) is preferable from the viewpoint of vulcanizability and physical properties of the vulcanizate.
[0049] これらの加硫剤の中でも、得られたシール材の圧縮永久歪みが小さぐ成形性も良 ぐシール特性に優れているという点から、ポリヒドロキシィ匕合物が好ましぐ耐熱性が 優れることからポリヒドロキシ芳香族化合物がより好ましぐビスフエノール AFがさらに 好ましい。 [0049] Among these vulcanizing agents, the resulting sealant has a small compression set, a good moldability, and an excellent sealing property, so that a polyhydroxy compound is a preferred heat resistance. Since bisphenol AF is more preferable, bisphenol AF is more preferable.
[0050] 加硫剤の配合量としては、フッ素ゴム 100重量部に対して、 0. 5〜1. 7重量部であ り、 0. 6〜1. 5重量部であることが好ましぐ 0. 7〜1. 3重量部であることががより好 ましい。加硫剤が、 0. 5重量部未満であると、架橋密度が低くなり圧縮永久歪みが大 きくなる傾向があり、 1. 7重量部をこえると、架橋密度が高くなりすぎるため、圧縮時 に割れやすくなる傾向がある。  [0050] The amount of the vulcanizing agent is 0.5 to 1.7 parts by weight and preferably 0.6 to 1.5 parts by weight with respect to 100 parts by weight of the fluororubber. More preferably, it is 0.7 to 1.3 parts by weight. If the vulcanizing agent is less than 0.5 parts by weight, the crosslinking density tends to be low and the compression set tends to be large, and if it exceeds 1.7 parts by weight, the crosslinking density becomes too high. Tend to break easily.
[0051] また、ポリオール加硫系においては、ポリオール系加硫剤と併用して、通常、加硫 促進剤を用いる。加硫促進剤を用いると、フッ素ゴム主鎖の脱フッ酸反応における分 子内二重結合の形成を促進することにより加硫反応を促進することができる。  [0051] In the polyol vulcanization system, a vulcanization accelerator is usually used in combination with the polyol vulcanizing agent. When a vulcanization accelerator is used, the vulcanization reaction can be promoted by promoting the formation of an intramolecular double bond in the dehydrofluorination reaction of the fluororubber main chain.
[0052] ポリオール加硫系の加硫促進剤としては、フッ素ゴム主鎖に付加しにくい性質を有 する化合物が好ましぐ一般にォ -ゥム化合物が用いられる。ォ -ゥム化合物として は特に限定されず、たとえば、第 4級アンモ-ゥム塩等のアンモ-ゥム化合物、第 4級 ホスホ-ゥム塩等のホスホ-ゥム化合物、ォキソ -ゥム化合物、スルホ -ゥム化合物、 環状ァミン、 1官能性アミンィ匕合物などがあげられ、これらの中でも第 4級アンモ-ゥ ム塩、第 4級ホスホ-ゥム塩が好ましい。  [0052] As the vulcanization accelerator for the polyol vulcanization system, a compound having a property that it is difficult to add to the fluororubber main chain is preferred, and an organic compound is generally used. There is no particular limitation on the onium compound, and examples thereof include an ammonium compound such as a quaternary ammonium salt, a phosphonium compound such as a quaternary phosphonium salt, and an oxo-um. Compounds, sulfo-compounds, cyclic amines, monofunctional amine compounds, and the like. Among these, quaternary ammonium salts and quaternary phosphonium salts are preferred.
[0053] 第 4級アンモ-ゥム塩としては特に限定されず、たとえば、 8—メチル 1, 8 ジァ ザビシクロ [5, 4, 0]— 7 ゥンデセ -ゥムクロリド、 8—メチルー 1, 8 ジァザビシクロ [5, 4, 0]— 7 ゥンデセ-ゥムアイオダイド、 8—メチルー 1, 8 ジァザビシクロ [5, 4, 0]— 7 ゥンデセ -ゥムハイドロキサイド、 8—メチル 1, 8 ジァザビシクロ [5,[0053] The quaternary ammonium salt is not particularly limited. For example, 8-methyl 1,8 dia Zabicyclo [5, 4, 0] —7 Undece-um chloride, 8-Methyl-1,8 Diazabicyclo [5, 4, 0] — 7 Undesse-um iodide, 8-Methyl-1,8 Diazabicyclo [5, 4, 0] — 7 Undesse-um hydroxide, 8-methyl-1,8 diazabicyclo [5,
4, 0]— 7 ゥンデセ-ゥムメチルスルフェート、 8 ェチル 1, 8 ジァザビシクロ [4, 0] —7undecem methylsulfate, 8 ethyl 1,8 diazabicyclo [
5, 4, 0]— 7 ゥンデセ-ゥムブロミド、 8 プロピル一 1, 8 ジァザビシクロ [5, 4, 0]— 7 ゥンデセ-ゥムブロミド、 8 ドデシルー 1, 8 ジァザビシクロ [5, 4, 0] - 7 —ゥンデセ -ゥムクロリド、 8 ドデシル一 1, 8 ジァザビシクロ [5, 4, 0]— 7 ゥン デセ -ゥムハイドロキサイド、 8 エイコシル— 1, 8 ジァザビシクロ [5, 4, 0] - 7- ゥンデセ -ゥムクロリド、 8—テトラコシル 1, 8 ジァザビシクロ [5, 4, 0]— 7 ゥン デセ -ゥムクロリド、 8 ベンジル一 1, 8 ジァザビシクロ [5, 4, 0]— 7 ゥンデセ- ゥムクロリド(以下、 DBU— Bとする)、 8 ベンジル一 1, 8 ジァザビシクロ [5, 4, 0] 7 ゥンデセ -ゥムハイドロキサイド、 8 フエネチルー 1, 8 ジァザビシクロ [5, 45, 4, 0] — 7 Undecem-bromide, 8 Propyl 1, 8 Diazabicyclo [5, 4, 0] — 7 Undecem-bromide, 8 Dodecyl 1, 8 Diazabicyclo [5, 4, 0]-7 — Undece- Umchloride, 8 dodecyl 1,8 diazabicyclo [5, 4, 0] — 7 und dec-um hydroxide, 8 eicosyl— 1, 8 diazabicyclo [5, 4, 0]-7- undese-um chloride, 8—Tetracosyl 1,8 diazabicyclo [5, 4, 0] — 7 und dec-um chloride, 8 benzyl 1, 1, 8 diazabicyclo [5, 4, 0] — 7 und dec-um chloride (hereinafter referred to as DBU—B) ), 8 Benzyl 1 1,8 Diazabicyclo [5, 4, 0] 7 Undece-um Hydroxide, 8 Phenethyl- 1,8 Diazabicyclo [5, 4
, 0]— 7 ゥンデセ -ゥムクロリド、 8— (3 フエ-ルプロピル)— 1, 8 ジァザビシク 口 [5, 4, 0]— 7 ゥンデセ -ゥムクロリドなどがあげられる。これらの中でも、加硫性、 加硫物の物性の点から、 DBU— Bが好ましい。 , 0] —7 undecyl-um chloride, 8— (3 propyl) — 1,8 diazabisium [5, 4, 0] —7 undec-um chloride. Among these, DBU-B is preferable from the viewpoint of vulcanizability and physical properties of the vulcanizate.
[0054] また、第 4級ホスホ-ゥム塩としては特に限定されず、たとえば、テトラブチルホスホ -ゥムクロリド、ベンジルトリフエ-ルホスホ -ゥムクロリド(以下、 BTPPCとする)、ベン ジルトリメチルホスホ-ゥムクロリド、ベンジルトリブチルホスホ-ゥムクロリド、トリブチル ァリルホスホ-ゥムクロリド、トリブチルー 2—メトキシプロピルホスホ-ゥムクロリド、ベ ンジルフエ-ル(ジメチルァミノ)ホスホ-ゥムクロリドなどをあげることができ、これらの 中でも、加硫性、加硫物の物性の点から、ベンジルトリフエ-ルホスホ -ゥムクロライド (BTPPC)が好ましい。 [0054] The quaternary phospho-um salt is not particularly limited, and examples thereof include tetrabutyl phospho-um chloride, benzyl triphenyl phospho-um chloride (hereinafter referred to as BTPPC), benzyl trimethyl phospho-um chloride, Examples thereof include benzyltributylphosphomethylene chloride, tributylarylphosphonium chloride, tributyl-2-methoxypropylphosphonium chloride, and benzylphenol (dimethylamino) phosphonium chloride. Among these, vulcanizability and physical properties of vulcanizates In view of the above, benzyltriphenylphospho-muchloride (BTPPC) is preferred.
[0055] また、加硫促進剤として、第 4級アンモ-ゥム塩、第 4級ホスホ-ゥム塩とビスフエノ ール AFの固溶体、特開平 11— 147891号公報に開示されている塩素フリー加硫促 進剤を用いることもできる。  [0055] Further, as a vulcanization accelerator, a quaternary ammonium salt, a solid solution of a quaternary phosphonium salt and bisphenol AF, chlorine-free disclosed in JP-A-11-147891 Vulcanization accelerators can also be used.
[0056] パーオキサイド加硫促進剤としては、熱や酸化還元系の存在下で容易にパーォキ シラジカルを発生し得る有機過酸ィ匕物であればよぐ具体的には、たとえば 1, 1ービ ス(t ブチルパーォキシ)—3, 5, 5 トリメチルシクロへキサン、 2, 5 ジメチルへキ サン 2, 5 ジヒドロパーオキサイド、ジー t ブチルパーオキサイド、 t ブチルクミ ルパーオキサイド、ジクミルパーオキサイド、 a , a ビス(t ブチルパーォキシ) p ージイソプロピルベンゼン、 2, 5 ジメチルー 2, 5 ジ(t—ブチルパーォキシ)へキ サン、 2, 5 ジメチルー 2, 5 ジ(t—ブチルパーォキシ)一へキシンー3、ベンゾィ ルパーオキサイド、 t ブチルパーォキシベンゼン、 t ブチルパーォキシマレイン酸 、 t—ブチルパーォキシイソプロピルカーボネートなどをあげることができる。これらの 中でも、 2, 5 ジメチルー 2, 5 ジ(t—ブチルパーォキシ)へキサンが好ましい。 [0056] The peroxide vulcanization accelerator may be any organic peroxide compound that can easily generate a peroxide radical in the presence of heat or a redox system. Bis (t-butylperoxy) -3,5,5 trimethylcyclohexane, 2,5 dimethylhexyl Sun 2,5 dihydroperoxide, di-t-butyl peroxide, t-butylcumyl peroxide, dicumyl peroxide, a, a bis (t-butylperoxy) p-diisopropylbenzene, 2,5 dimethyl-2,5 di (t-butylperoxy) Hexane, 2,5 dimethyl-2,5 di (t-butylperoxy) monohexine-3, benzoyl peroxide, t-butylperoxybenzene, t-butylperoxymaleic acid, t-butylperoxyisopropyl carbonate, etc. Can give. Among these, 2,5 dimethyl-2,5 di (t-butylperoxy) hexane is preferable.
[0057] 加硫促進剤の配合量としては、フッ素ゴム 100重量部に対して、 0. 1〜2. 0重量部 力 S好ましく、 0. 1〜1. 5重量部がより好ましぐ 0. 1〜0. 7重量部がさらに好ましい。 加硫促進剤の配合量が、 0. 1重量部未満であると加硫速度が遅くなるため生産性が 悪くなる傾向があり、 2. 0重量部をこえると加硫速度が速くなりすぎるためスコーチや 成形不良が発生しやすくなる傾向がある。  [0057] The blending amount of the vulcanization accelerator is 0.1 to 2.0 parts by weight, preferably S, and more preferably 0.1 to 1.5 parts by weight with respect to 100 parts by weight of the fluororubber. More preferred is 1 to 0.7 parts by weight. If the blending amount of the vulcanization accelerator is less than 0.1 parts by weight, the vulcanization speed will be slow and the productivity tends to deteriorate, and if it exceeds 2.0 parts by weight, the vulcanization speed will be too fast. Scorch and molding defects tend to occur.
[0058] 本発明のゴム組成物には充填材を添加してもよい。充填剤としては、一般的にフッ 素ゴム用として用いられて 、るものであればよ!、。  [0058] A filler may be added to the rubber composition of the present invention. Any filler that is generally used for fluoro rubber can be used! ,.
[0059] 充填材としては、たとえば、サーマルブラック、ファーネスブラック、チャンネルブラッ ク、瀝青炭フィラー(ミネラルブラック)、タルク、ホワイトカーボン、クレー、酸化マグネ シゥム、酸ィ匕カルシウム、酸化チタン、酸化珪素、酸化アルミニウムなどの金属酸ィ匕 物、水酸化マグネシウム、水酸化アルミニウム、水酸化カルシウムなどの金属水酸ィ匕 物、炭酸マグネシウム、炭酸アルミニウム、炭酸カルシウム、炭酸バリウムなどの炭酸 塩、珪酸マグネシウム、珪酸カルシウム、珪酸ナトリウム、珪酸アルミニウムなどの珪酸 塩、硫酸アルミニウム、硫酸カルシウム、硫酸バリウムなどの硫酸塩、合成ハイドロタ ルサイト、二硫化モリブデン、硫化鉄、硫化銅などの金属硫ィ匕物、珪藻土、アスベスト 、リトボン (硫ィ匕亜鉛 Z硫化バリウム)、グラフアイト、カーボンブラック、フッ化カーボン 、フッ化カルシウム、コータスなどがあげられる。  [0059] Examples of the filler include thermal black, furnace black, channel black, bituminous coal filler (mineral black), talc, white carbon, clay, magnesium oxide, calcium oxide, titanium oxide, silicon oxide, and oxide. Metal oxides such as aluminum, metal hydroxides such as magnesium hydroxide, aluminum hydroxide, calcium hydroxide, carbonates such as magnesium carbonate, aluminum carbonate, calcium carbonate, barium carbonate, magnesium silicate, calcium silicate Silicates such as sodium silicate and aluminum silicate, sulfates such as aluminum sulfate, calcium sulfate and barium sulfate, synthetic hydrotalcite, metal sulfides such as molybdenum disulfide, iron sulfide and copper sulfide, diatomaceous earth, asbestos, ritbon (Sulfur Lead Z barium sulfide), graphite, carbon black, carbon fluoride, calcium fluoride, Kotasu and the like.
[0060] 充填材の配合量は、充填材の種類によって異なる力 フッ素ゴム 100重量部に対し て、通常 0〜: L00重量部であることが好ましぐ 0〜50重量部がより好ましい。充填材 力 S 100重量部をこえると硬度が上昇し、加工性が悪くなるとともに圧縮永久歪みも悪 化する傾向がある。 [0061] また、シール性と割れ性の高度な両立のためには瀝青炭フィラーとその他の充填 材を組み合わせて用いることが好まし 、。この場合の瀝青炭フィラーの配合量として は、フッ素ゴム 100重量部に対して、 5〜30重量部が好ましぐ 5〜20重量部がより 好ましぐ 5〜15重量部がさらに好ましい。瀝青炭フィラーの配合量が、 5重量部未満 であると圧縮永久歪みが悪ィ匕する傾向があり、 30重量部をこえると成型品の硬さが 硬くなりシール性が悪くなる傾向がある。たとえ他の充填剤との比率で硬さを調整し たとしても、瀝青炭フィラーが 30重量部をこえる場合は、機械的強度が低下し圧縮時 に割れやすくなるため好ましくな 、。 [0060] The blending amount of the filler is usually 0 to L00 parts by weight, more preferably 0 to 50 parts by weight with respect to 100 parts by weight of the fluororubber, which varies depending on the type of filler. Filler strength S When the amount exceeds 100 parts by weight, the hardness increases, the workability deteriorates and the compression set tends to deteriorate. [0061] Further, in order to achieve both high sealing performance and high cracking performance, it is preferable to use a combination of bituminous coal filler and other fillers. In this case, the blending amount of the bituminous coal filler is preferably 5 to 30 parts by weight, more preferably 5 to 15 parts by weight with respect to 100 parts by weight of the fluororubber. If the blending amount of the bituminous coal filler is less than 5 parts by weight, the compression set tends to be poor, and if it exceeds 30 parts by weight, the hardness of the molded product tends to be hard and the sealing property tends to be poor. Even if the hardness is adjusted by the ratio with other fillers, if the bituminous coal filler exceeds 30 parts by weight, it is preferable because the mechanical strength is lowered and it is easy to break during compression.
[0062] 本発明のゴム組成物には、受酸剤、加硫促進助剤として、金属酸化物、金属水酸 化物を添カ卩してもよい。  [0062] The rubber composition of the present invention may be added with a metal oxide or a metal hydroxide as an acid acceptor or a vulcanization acceleration aid.
[0063] 金属酸化物は主に受酸剤として用いられ、加硫の際に生ずる酸性物質を中和する ためにポリオール加硫系およびポリアミン加硫系において用いられるものである。  [0063] Metal oxides are mainly used as acid acceptors, and are used in polyol vulcanization systems and polyamine vulcanization systems to neutralize acidic substances generated during vulcanization.
[0064] 金属水酸化物は主に加硫促進助剤として用いられ、ポリオール加硫系にお 、てカロ 硫促進剤と反応して脱フッ酸作用と加硫促進剤の活性化を行うことにより、加硫反応 を促進することができるものである。  [0064] Metal hydroxides are mainly used as vulcanization accelerators, and in polyol vulcanization systems, react with calorific accelerators to activate dehydrofluorination and activate vulcanization accelerators. Thus, the vulcanization reaction can be promoted.
[0065] 金属酸ィ匕物としては、酸化マグネシウム、酸化鉛、酸ィ匕カルシウム、酸化亜鉛、酸 化鉄、酸化チタン、酸化ケィ素、酸ィ匕アルミニウムなどをあげることができる。これらの 中でも受酸剤としては酸ィ匕マグネシウムおよびその表面処理品が好まし 、。受酸剤と しては、これ以外に、合成ノ、イド口タルサイトも使用できる。その他にも耐熱性改善用 として酸化亜鉛が、着色剤や充填材として酸化鉄や酸化チタン、酸化ケィ素が、熱伝 導性付与剤として酸ィ匕アルミニウムが使用される。  [0065] Examples of the metal oxide include magnesium oxide, lead oxide, calcium oxide, zinc oxide, iron oxide, titanium oxide, silicon oxide, and aluminum oxide. Of these, magnesium oxide and its surface-treated product are preferred as acid acceptors. In addition to this, synthetic acid and id mouth talcite can also be used as the acid acceptor. In addition, zinc oxide is used for improving heat resistance, iron oxide, titanium oxide, and silicon oxide are used as colorants and fillers, and aluminum oxide is used as a thermal conductivity imparting agent.
[0066] 金属水酸化物としては、水酸化カルシウム、水酸化マグネシウム、水酸化アルミニゥ ムなどをあげることができる。これらの中でも水酸ィ匕カルシウムおよびその表面処理品 が好ましい。  [0066] Examples of the metal hydroxide include calcium hydroxide, magnesium hydroxide, aluminum hydroxide and the like. Among these, calcium hydroxide and its surface-treated product are preferable.
[0067] 金属酸化物および金属水酸化物の添加量は、フッ素ゴム 100重量部に対して、そ れぞれ 0〜25重量部であることが好ましぐ 0〜 10重量部であることがより好ましい。 金属酸ィ匕物が 25重量部をこえるとスコーチを起こしやすくなる傾向があり、金属水酸 化物が 25重量部をこえると圧縮永久歪みが悪ィ匕する傾向がある。 [0068] さらに、本発明のゴム組成物には、本願発明の効果を損なわない程度であれば、 加工助剤、離型剤、着色剤、導電性付与剤、熱伝導性付与剤、表面非粘着剤、接 着'粘着剤、柔軟性付与剤、耐熱性改善剤、難燃剤などの配合剤を添加してもよい。 [0067] The addition amount of the metal oxide and the metal hydroxide is preferably 0 to 25 parts by weight, preferably 0 to 10 parts by weight, with respect to 100 parts by weight of the fluororubber. More preferred. If the amount of metal oxide exceeds 25 parts by weight, scorching tends to occur, and if the amount of metal hydroxide exceeds 25 parts by weight, compression set tends to deteriorate. [0068] Further, in the rubber composition of the present invention, a processing aid, a release agent, a colorant, a conductivity imparting agent, a thermal conductivity imparting agent, a surface non-sticking agent, as long as the effects of the present invention are not impaired. Compounding agents such as pressure-sensitive adhesives, adhesives' pressure-sensitive adhesives, flexibility-imparting agents, heat resistance improvers and flame retardants may be added.
[0069] 本発明のゴム組成物は、フッ素ゴム、加硫剤、必要に応じて、加硫促進剤、充填材 、金属酸化物、金属水酸化物、その他配合剤を、一般に使用されているゴム混練り 装置を用いて混練りすることにより得られる。ゴム混練り装置としては、ロール、ニーダ 一、バンバリ一ミキサー、インターナルミキサー、二軸押し出し機などを用いることがで きる。  [0069] The rubber composition of the present invention generally uses a fluororubber, a vulcanizing agent, and, if necessary, a vulcanization accelerator, a filler, a metal oxide, a metal hydroxide, and other compounding agents. It can be obtained by kneading using a rubber kneading apparatus. As the rubber kneading apparatus, a roll, a kneader, a Banbury mixer, an internal mixer, a twin screw extruder, or the like can be used.
[0070] 加硫剤、加硫促進剤、充填材、金属酸化物、金属水酸化物、その他配合剤はゴム 中に均一分散させる必要があり、均一分散させな力つた場合には、加硫速度の低下 、機械的強度'伸びの低下、圧縮時の割れ性の悪ィ匕などを引き起こす傾向がある。  [0070] Vulcanizing agents, vulcanization accelerators, fillers, metal oxides, metal hydroxides, and other compounding agents must be uniformly dispersed in the rubber. It tends to cause a decrease in speed, a decrease in mechanical strength, a decrease in elongation, and a poor cracking property during compression.
[0071] 特に、加硫剤としてポリヒドロキシィ匕合物を用いる場合には、加硫剤'加硫促進剤の 融点が比較的高い場合が多ぐゴム中に均一に分散させるために、加硫剤'加硫促 進剤を-一ダーなどの密閉型の混練り装置を用いて 120〜200°Cの高温で溶融さ せながら混練りした後に、充填材、金属酸化物、金属水酸化物、その他配合剤をこ れ以下の比較的低温で混練りする方法が好ましい。また、加硫剤と加硫促進剤を一 且溶融させ融点降下を起こさせた固溶体を用いて均一分散させる方法もある。  [0071] In particular, when a polyhydroxy compound is used as a vulcanizing agent, the melting point of the vulcanizing agent 'vulcanization accelerator is often relatively high. Sulfur agent 'vulcanization accelerator-kneaded while melted at a high temperature of 120 to 200 ° C using a closed kneading device such as a jar, and then filled with filler, metal oxide, metal hydroxide A method of kneading a product or other compounding agent at a relatively low temperature below this is preferable. There is also a method of uniformly dispersing using a solid solution in which a vulcanizing agent and a vulcanization accelerator are melted and a melting point is lowered.
[0072] さらに一度フッ素ゴム、加硫剤、加硫促進剤、充填材、金属酸化物、金属水酸化物 、その他配合剤を混練りした後に、室温にて 12時間以上置いた後に再度混練りする ことで、さらに分散性を高めることができる。  [0072] Further, after kneading the fluororubber, vulcanizing agent, vulcanization accelerator, filler, metal oxide, metal hydroxide, and other compounding agents, the mixture is allowed to stand at room temperature for 12 hours or more and then kneaded again. By doing so, dispersibility can be further improved.
[0073] 本発明のシール材は、本発明のゴム組成物を一般のゴム用成形機を用いて加硫 成形することにより得られる。ゴム用成形機としては圧縮プレス、注入成形機、射出成 形機などを用いることができ、ロールや押し出し機、予備成形機を用いて所定の形状 に予備成形したゴム組成物を、 150〜230°Cで約 1〜60分間加熱することにより一 次加硫を行う。圧縮プレスを用いた方法は、他の方法に比べてム一-一粘度の高い フッ素ゴムに適した成形方法であり、本発明のシール材を成形する方法として好適に 用いられる。  [0073] The sealing material of the present invention is obtained by vulcanization molding of the rubber composition of the present invention using a general rubber molding machine. As the rubber molding machine, a compression press, an injection molding machine, an injection molding machine or the like can be used. A rubber composition preformed into a predetermined shape using a roll, an extruder, or a pre-molding machine is used. Perform primary vulcanization by heating at ° C for about 1 to 60 minutes. The method using a compression press is a molding method suitable for fluoro rubber having a higher viscosity than that of other methods, and is preferably used as a method for molding the sealing material of the present invention.
[0074] 上記一次加硫により成形されたシール材は、エアオーブンを用いて二次加硫を行う ことが望ましい。二次加硫は上記一次加硫の反応を完結し、架橋反応をせず残存し ている加硫剤 ·加硫促進剤の分解、加硫時に発生したガスの放散などを目的として 行う。二次加硫を行うことにより、本発明のシール材の引張り強さ、圧縮永久歪み等 の力学特性を向上させることができる。 [0074] The sealing material formed by the primary vulcanization is subjected to secondary vulcanization using an air oven. It is desirable. The secondary vulcanization is performed for the purpose of completing the above primary vulcanization reaction, decomposing the vulcanizing agent / vulcanization accelerator remaining without cross-linking reaction, and releasing the gas generated during vulcanization. By performing secondary vulcanization, the mechanical properties such as tensile strength and compression set of the sealing material of the present invention can be improved.
[0075] 上記二次加硫条件は通常加硫系によって異なり、ポリアミン加硫系は 180〜220°C で 16〜24時間程度、ポリオール加硫系は 210〜260°Cで 16〜24時間程度、パー オキサイド加硫系は 160〜200°Cで 2〜24時間程度行うのが一般的である。本発明 のシール材の場合、高温かつ高圧縮下でのシール性と割れ性が特徴であり、より高 温での二次加硫が好ましい。本発明のシール材の場合、 280°C以上の温度で 1時間 以上二次加硫を行うことが好ましぐ 250°C以上の温度で 3時間以上の後 290°C以 上の温度で 1時間以上二次加硫することがより好ましい。二次加硫温度が低いと高温 での残存加硫剤'加硫促進剤の影響で圧縮永久歪みが不充分となり、二次加硫温 度が高すぎるとポリマーが劣化してしまう。  [0075] The secondary vulcanization conditions usually vary depending on the vulcanization system. The polyamine vulcanization system is 180-220 ° C for about 16-24 hours, and the polyol vulcanization system is 210-260 ° C for about 16-24 hours. The peroxide vulcanization system is generally performed at 160 to 200 ° C for about 2 to 24 hours. In the case of the sealing material of the present invention, the sealing property and cracking property at high temperature and high compression are characteristic, and secondary vulcanization at higher temperature is preferable. In the case of the sealing material of the present invention, it is preferable to carry out secondary vulcanization at a temperature of 280 ° C or higher for 1 hour or longer. At a temperature of 250 ° C or higher, 3 hours or longer, and then at a temperature of 290 ° C or higher. It is more preferable to perform secondary vulcanization for more than an hour. If the secondary vulcanization temperature is low, the compression set is insufficient due to the effect of the residual vulcanizing agent at high temperature and the vulcanization accelerator, and if the secondary vulcanization temperature is too high, the polymer deteriorates.
[0076] 本発明のゴム組成物中のフッ素ゴム 100重量部に対する加硫剤の配合量を X(重 量部)とし、 Ρ- 24'Οリングの 25%圧縮、 280°C X 72時間における圧縮永久ひずみ を Y(%)とした時に、 20Χ+Υ≤70を満たすことが好ましぐ 20Χ+Υ≤68を満たす ことがより好ましぐ 20Χ+Υ≤67を満たすことがさらに好ましい。また、 20Χ+Υの下 限値は特に限定されるものではないが、 1≤20Χ+Υを満たすことが好ましぐ 30≤ 2 ΟΧ+Υを満たすことがより好ましい。 20Χ+Υが 70をこえると、加硫剤の配合量を調 整しても、圧縮永久ひずみと割れ性の両立が困難になる傾向がある。  [0076] The compounding amount of the vulcanizing agent with respect to 100 parts by weight of the fluororubber in the rubber composition of the present invention is X (parts by weight), 25% compression of 24-24'Ο ring, 280 ° CX compression at 72 hours It is preferable to satisfy 20% + Υ≤70 when the permanent strain is Y (%). It is more preferable to satisfy 20% + Υ≤68, more preferably 20% + Υ≤68. Also, the lower limit of 20Χ + Υ is not particularly limited, but it is preferable to satisfy 1≤20Χ + Υ. It is more preferable to satisfy 30≤ 2ΟΧ + Υ. If 20Χ + Υ exceeds 70, even if the amount of vulcanizing agent is adjusted, it tends to be difficult to achieve both compression set and crackability.
[0077] また、本発明のゴム組成物を加硫成形した Ρ— 24'Οリングの 25%圧縮、 280°C X 72時間における圧縮永久ひずみを Y(%)とし、同 Οリングの 50%圧縮、 280°C X 1 時間における割れ率を Z (%)とした時に、 10Y+Z≤500を満たすことが好ましぐ 1 0Υ+Ζ≤480を満たすことがより好ましぐ 10Υ+Ζ≤460を満たすことがさらに好ま しい。また、 10Y+Zの下限値は特に限定されるものではないが、 100≤10Υ+Ζを 満たすことが好ましい。 10Y+Zが 500をこえると、圧縮永久ひずみと割れ性の両立 が困難になる傾向がある。  [0077] Also, 25% compression of 24-24 'ring made by vulcanization molding of the rubber composition of the present invention, compression set at 280 ° CX for 72 hours is Y (%), and 50% compression of the same ring 280 ° CX When the crack rate at 1 hour is Z (%), it is preferable to satisfy 10Y + Z≤500. 10 0 + Υ≤480 is more preferable. It is even better to meet. Further, the lower limit value of 10Y + Z is not particularly limited, but it is preferable to satisfy 100≤10Υ + Ζ. If 10Y + Z exceeds 500, it tends to be difficult to achieve both compression set and crackability.
[0078] 本発明のシール材は、上述のように高温高圧縮下でのシール性と割れ性を有する ので、シール性を確実にする目的で加締め等の圧力をかけることが可能であり、高温 下で長時間の使用においてシール性の保持が要求される用途に好適に用いること ができる。 [0078] The sealing material of the present invention has a sealing property and a cracking property under high temperature and high compression as described above. Therefore, it is possible to apply pressure such as caulking for the purpose of ensuring the sealing performance, and it can be suitably used for applications that require the sealing performance to be maintained for long periods of use at high temperatures.
[0079] さらに、本発明は、フッ素ゴムと加硫剤からなるゴム組成物を加硫して得られる酸素 センサ用シール材であって、該組成物中のフッ素ゴムのム一-一粘度(ML1 + 20、 140°C)が 70〜150である酸素センサ用シール材に関する。  [0079] Further, the present invention relates to a sealing material for an oxygen sensor obtained by vulcanizing a rubber composition comprising a fluororubber and a vulcanizing agent. ML1 + 20, 140 ° C) relates to an oxygen sensor sealing material having a temperature of 70 to 150.
[0080] フッ素ゴムおよび加硫剤としては、前記のものを好適に用いることができる。また、フ ッ素ゴムのムーニー粘度、ムーニー粘度の測定方法、加硫条件等は、前記と同様で ある。  [0080] As the fluororubber and the vulcanizing agent, those described above can be preferably used. Further, the Mooney viscosity of the fluoro rubber, the measuring method of Mooney viscosity, the vulcanization conditions, and the like are the same as described above.
[0081] 加硫剤の配合量は、特に限定されるものではないが、前記配合量を採用することが できる。  [0081] The blending amount of the vulcanizing agent is not particularly limited, but the above blending amount can be employed.
[0082] 本発明のシール材の用途としては特に限定されず、たとえば、自動車用エンジンの エンジン本体、主運動系、動弁系、滑剤 ·冷却系、燃料系、吸気 ·排気系;駆動系のト ランスミッション系;シャーシのステアリング系;ブレーキ系;電装品の基本電装部品、 制御系電装部品、装備電装部品などの、耐熱性'耐油性'燃料油耐性'エンジン冷 却用不凍液耐性 '耐スチーム性が要求されるガスケットや非接触型および接触型の パッキン類(セルフシールパッキン、ピストンリング、割リング形パッキン、メカ-カルシ ール、オイルシールなど)などのシール材などがあげられる。  [0082] The use of the sealing material of the present invention is not particularly limited. For example, an engine body of a car engine, a main motion system, a valve system, a lubricant / cooling system, a fuel system, an intake / exhaust system; Transmission system; Chassis steering system; Brake system; Heat-resistant, oil-resistant, fuel oil-resistant, anti-freezing liquid resistance for engine cooling, steam-resistant, such as basic electrical parts of control equipment, control system electrical parts, electrical equipment parts Sealing materials such as gaskets that require high performance and non-contact type and contact type packings (self-seal packing, piston ring, split ring type packing, mechanical seal, oil seal, etc.).
[0083] 自動車用エンジンのエンジン本体に用いられるシール材としては、特に限定されな いが、たとえば、シリンダーヘッドガスケット、シリンダーヘッドカバーガスケット、オイ ルパンパッキン、一般ガスケットなどのガスケット、 Oリング、パッキン、タイミングベルト カバーガスケットなどのシール材などがあげられる。 [0083] The sealing material used in the engine body of the automobile engine is not particularly limited. For example, gaskets such as cylinder head gasket, cylinder head cover gasket, oil pan packing, general gasket, O-ring, packing, timing Examples include sealing materials such as belt cover gaskets.
[0084] 自動車用エンジンの主運動系に用いられるシール材としては、特に限定されるもの ではないが、たとえば、クランクシャフトシール、カムシャフトシールなどのシャフトシー ルなどがあげられる。 [0084] The seal material used in the main motion system of the automobile engine is not particularly limited, and examples thereof include a shaft seal such as a crankshaft seal and a camshaft seal.
[0085] 自動車用エンジンの動弁系に用いられるシール材としては、特に限定されるもので はないが、たとえば、エンジンバルブのバルブステムオイルシールなどがあげられる。  [0085] The seal material used in the valve train of an automobile engine is not particularly limited, and examples thereof include a valve stem oil seal of an engine valve.
[0086] 自動車用エンジンの滑剤'冷却系に用いられるシール材としては、特に限定される ものではないが、たとえば、エンジンオイルクーラーのシールガスケットなどがあげら れる。 [0086] The lubricant used for the automotive engine's cooling system is particularly limited. For example, a seal gasket for an engine oil cooler can be mentioned.
[0087] 自動車用エンジン燃料系に用いられるシール材としては、特に限定されるものでは ないが、たとえば、燃料ポンプのオイルシール、燃料タンクのフィラーシール、タンク ノ ッキンなど、燃料チューブのコネクター Oリンクなど、燃料噴射装置のインジェクタ 一クッションリング、インジェクターシールリング、インジェクター Oリングなど、キヤブレ ターのフランジガスケットなどがあげられる。  [0087] The seal material used in the engine fuel system for automobiles is not particularly limited. For example, a fuel pump connector, a fuel tank filler seal, a tank knocker, etc., a fuel tube connector O-link Injector / cushion ring of fuel injector, injector seal ring, injector O-ring, etc.
[0088] 自動車用エンジンの吸気'排気系に用いられるシール材としては、特に限定される ものではないが、たとえば、マ-ホールドの吸気マ-ホールドパッキン、排気マ-ホー ルドパッキン、スロットルのスロットルボディパッキン、ターボチャージのタービンシャフ トシールなどがあげられる。  [0088] The sealing material used for the intake and exhaust system of the automobile engine is not particularly limited. For example, the intake manifold seal packing of the hold, the exhaust hold packing, and the throttle throttle Examples include body packing and turbocharged turbine shaft seals.
[0089] 自動車用エンジンのトランスミッション系に用いられるシール材としては、特に限定 されるものではないが、たとえば、トランスミッション関連のベアリングシール、オイルシ ール、 Oリング、ノ ッキンなど、オートマチックトランスミッションの Oリング、ノ ッキン類 などがあげられる。  [0089] The seal material used in the transmission system of the automobile engine is not particularly limited. For example, a transmission-related bearing seal, an oil seal, an O-ring, a knock, etc., an O-ring of an automatic transmission. , Knockins and the like.
[0090] 自動車用エンジンのブレーキ系に用いられるシール材としては、特に限定されるも のではないが、たとえば、オイノレシーノレ、 Oリング、ノ ッキンなど、マスターシリンダー のピストンカップ(ゴムカップ)など、キヤリパーシール、ブーツ類などがあげられる。  [0090] The seal material used in the brake system of the automobile engine is not particularly limited. For example, a seal such as an oilless nole, an O-ring, a knocker, a piston cup (rubber cup) of a master cylinder, etc. Parseal, boots, etc.
[0091] 自動車用エンジンの装備電装品に用いられるシール材としては、特に限定されるも のではないが、たとえば、カーエアコンの Oリング、パッキンなどがあげられる。  [0091] The seal material used in the electrical equipment for the automobile engine is not particularly limited, and examples thereof include an O-ring and a packing of a car air conditioner.
[0092] 本発明のシール材は、これらの中でも、特に酸素センサに適し、さらには自動車用 酸素センサに適したシール材である。  [0092] Among these, the sealing material of the present invention is particularly suitable for an oxygen sensor, and further suitable for an automotive oxygen sensor.
[0093] 自動車用以外の用途としては、特に限定されず、たとえば、船舶、航空機などの輸 送機関における耐油、耐薬品、耐熱、耐スチームまたは耐候用のノ ッキン、 Oリング、 その他のシール材;ィ匕学プラントにおける同様のパッキン、 Oリング、シール材;食品 プラント機器および食品機器 (家庭用品を含む)における同様のパッキン、 Oリング、 シール材;原子力プラント機器における同様のパッキン、 Oリング、シール材;一般ェ 業部品における同様のパッキン、 Oリング、シール材などがあげられる。 実施例 [0093] Applications other than those for automobiles are not particularly limited. For example, oil-resistant, chemical-resistant, heat-resistant, steam-resistant or weather-resistant knocks, O-rings, and other sealing materials in shipping engines such as ships and aircraft. ; Similar packing, o-rings and seals in engineering plants; Similar packing, o-rings and seals in food plant equipment and food equipment (including household items); Similar packings and o-rings in nuclear plant equipment; Seal materials; similar packing, O-rings, seal materials, etc. for general engineering parts. Example
[0094] つぎに本発明を実施例をあげて説明するが、本発明はかかる実施例のみに限定さ れるものではない。  Next, the present invention will be described with reference to examples, but the present invention is not limited to such examples.
[0095] <ム一二一粘度 > [0095] <Various viscosity>
得られたフッ素ゴムを 8インチロール 2本を備えた練りロール機(ロール間隙:約 lm m)に 3回通してシーティングし、ム一-一粘度測定器(MV2000E ALPHA TEC HNOLOGIES社製)を用いて、 L型ローターを使用し、 140°Cで予熱時間 1分、測 定時間 20分にて、 JIS K 6300 (1994年)に準拠して、測定をした。  The obtained fluororubber is sheeted by passing it through a kneading roll machine (roll gap: approx. Using an L-shaped rotor, the measurement was conducted at 140 ° C with a preheating time of 1 minute and a measurement time of 20 minutes in accordance with JIS K 6300 (1994).
[0096] <重量平均分子量(Mw)および数平均分子量(Mn) > [0096] <Weight average molecular weight (Mw) and number average molecular weight (Mn)>
装置: HLC— 8020 (東ソ一 (株)製)  Equipment: HLC-8020 (manufactured by Tosohichi Corporation)
カラム: GPC KF—806M (昭和カラム 製) 2本  Column: 2 GPC KF-806M (Showa Column)
GPC KF— 801 (昭和カラム 製) 1本  GPC KF— 801 (manufactured by Showa Column) 1
GPC KF—802 (昭和カラム 製) 1本  1 GPC KF—802 (Showa Column)
検出器: RI検出器 (東ソ一 (株)製)  Detector: RI detector (manufactured by Tosoichi Co., Ltd.)
展開溶媒:テトラヒドロフラン  Developing solvent: Tetrahydrofuran
カラム温度: 40°C  Column temperature: 40 ° C
検量線温度: 35°C  Calibration curve temperature: 35 ° C
試料濃度: 0. 1重量%  Sample concentration: 0.1% by weight
標準試料:単分散ポリスチレン各種 ( (Mw/Mn) = 1. 14 (Max) )、 TSK standa rd POLYSTYRENE (東ソ一(株)製)  Standard sample: Various monodisperse polystyrene ((Mw / Mn) = 1. 14 (Max)), TSK standa rd POLYSTYRENE (manufactured by Tosoichi Co., Ltd.)
[0097] く組成分析〉 [0097] Composition analysis>
19F— NMR(Bruker社製 AC300P型)を用いて測定した。ただし、含 TFEポリマー は、 19F— NMR (日本電子 (株)製 FX100型)を用いて測定をした。 19 F-NMR (Bruker AC300P type) was used for measurement. However, the TFE-containing polymer was measured using 19 F-NMR (FX100 model manufactured by JEOL Ltd.).
[0098] <硬さ > [0098] <Hardness>
実施例および比較例で得られた加硫シートを用いて、タイプ Aデュロメーター(商品 名: ASKER、高分子計器社製)を用いて JIS K6253 (1997年)に準拠して測定し た。  Using the vulcanized sheets obtained in Examples and Comparative Examples, measurement was performed according to JIS K6253 (1997) using a type A durometer (trade name: ASKER, manufactured by Kobunshi Keiki Co., Ltd.).
[0099] <引張破断強度および引張破断伸び > 実施例および比較例で得られた加硫シートを用いて、引張り試験機 (テンシロン、 オリエンテック社製製)を使用して、 JIS K6251 (1993年)に準じて、 500mmZ分 の条件下で、ダンベル 4号を用いて、 23°Cにおける引張破断強度および引張破断 伸びを測定した。 [0099] <Tensile breaking strength and tensile breaking elongation> Using the vulcanized sheets obtained in Examples and Comparative Examples, using a tensile tester (Tensilon, manufactured by Orientec Co., Ltd.), according to JIS K6251 (1993), under the condition of 500 mmZ, Using Dumbbell No. 4, the tensile strength at break and elongation at 23 ° C were measured.
[0100] <圧縮永久歪み > [0100] <Compression set>
ASTM D1313 (1994年)に準じて、実施例および比較例で得られた P— 24· Oリ ングを、温度 280°C、圧縮変形量 25%の条件下に 72時間放置した後の圧縮永久歪 みを測定した。  According to ASTM D1313 (1994), the P-24 · O rings obtained in the examples and comparative examples were allowed to stand for 72 hours at a temperature of 280 ° C and a compression deformation of 25% for 72 hours. Strain was measured.
[0101] <割れ率> [0101] <Crack ratio>
実施例および比較例で得られた P— 24 · Oリングを、予め 280°Cに加温した圧縮装 置とスぺーサ一に仕込み、圧縮率 50%、 280°Cの条件下に 1時間保持した後、圧縮 装置から取り出し、割れの有無を目視で調べた。合計 10個の Oリンクについて調べ、 下記式より割れ率を求めた。  The P-24 · O-rings obtained in the examples and comparative examples were charged into a compression device and a spacer preheated to 280 ° C, and the compression rate was 50%, 280 ° C for 1 hour. After holding, it was taken out from the compression device and visually checked for cracks. A total of 10 O-links were examined, and the crack rate was calculated from the following formula.
割れ率(%) = 〔(割れた Oリングの数) Ζΐο〕χ ιοο  Cracking rate (%) = [(Number of broken O-rings) Ζΐο] χ ιοο
[0102] 表および明細書中の各商品名は、それぞれ次に示すものである。 [0102] The trade names in the table and specification are as follows.
BIS -AF:ビスフエノール AF  BIS-AF: Bisphenol AF
P— 21:ビスフエノール AFと BTPPCを重量比 2 : 1で混合し 180°Cで 1〜2時間で溶 融させ冷却粉砕した固溶体  P-21: Solid solution in which bisphenol AF and BTPPC are mixed at a weight ratio of 2: 1, melted at 180 ° C for 1-2 hours, and cooled and crushed
N— 990: Cancarb社製のサーマルブラック  N—990: Thermal black from Cancarb
325— BA: Key stone Filler & Mfg社製の瀝青炭フィラー  325—BA: Bituminous coal filler from Key stone Filler & Mfg
MA- 150 :協和化学工業 (株)製の高活性酸ィ匕マグネシウム  MA-150: Highly active acid magnesium from Kyowa Chemical Industry Co., Ltd.
CALDIC2000:近江化学工業 (株)製の水酸化カルシウム  CALDIC2000: Calcium hydroxide manufactured by Omi Chemical Co., Ltd.
[0103] 製造例 1 (シードポリマーの製造) [0103] Production Example 1 (Production of seed polymer)
攪拌装置として、電磁誘導攪拌装置を有する内容積 1. 8リットルの重合槽に、純水 720g、 10重量0 /0のパーフルォロオクタン酸アンモ-ゥム水溶液 290g、およびマロン 酸ジェチル 0. 6gを仕込み、系内を窒素ガスで充分置換したのち減圧にした。この操 作を 3回繰り返し、減圧状態で VdF20gと HFP51gを仕込み、攪拌下に 80°Cまで昇 温した。ついで、純水 0. 6gに溶解した過硫酸アンモ-ゥム塩 (APS) O. 02gを窒素 ガスにて圧入して重合を開始した。重合圧力を 2MPaとし、重合時の圧力低下を補う ため、 VdFZHFP混合モノマー(78Z22 (モル%) )の連続的に供給し、攪拌下に 重合を行った。重合終了までに、 215gのモノマーを槽内に供給した。 As stirrer, the polymerization vessel having an internal volume of 1.8 liters with an electromagnetic induction stirrer, pure water 720 g, 10 weight 0/0 par full O b octanoic acid ammonium - © anhydrous solution 290 g, and Jechiru malonate 0. 6 g was charged and the inside of the system was sufficiently replaced with nitrogen gas, and then the pressure was reduced. This operation was repeated three times, and VdF20g and HFP51g were charged under reduced pressure, and the temperature was raised to 80 ° C with stirring. Next, persulfate ammonium salt (APS) O. 02g dissolved in pure water 0.6g was added to nitrogen. Polymerization was started by press-fitting with gas. The polymerization pressure was set to 2 MPa, and VdFZHFP mixed monomer (78Z22 (mol%)) was continuously fed to carry out the polymerization with stirring in order to compensate for the pressure drop during the polymerization. By the end of the polymerization, 215 g of monomer was fed into the tank.
[0104] 得られた乳濁液の重量は 1233g、ポリマー濃度が 18. 1重量%であり、ポリマー粒 子の数は、 1. 2 X 1016個/水 lgの乳化液を得た。 30分後に攪拌を止め、モノマーを 放出して重合を停止した。 [0104] The resulting weight of the emulsion 1233G, the polymer concentration is 1 wt% 18. The number of polymer particles child got emulsion of 1. 2 X 10 16 cells / water lg. After 30 minutes, the stirring was stopped, and the polymerization was stopped by releasing the monomer.
[0105] 製造例 2 (二元系フッ素ゴム (BP— 1)の製造)  [0105] Production Example 2 (Production of binary fluororubber (BP-1))
製造例 1同様の電磁誘導攪拌装置を有する内容積 1. 83リットルの重合槽に、純水 977gと製造例 1で製造したポリマー粒子の水性分散液 10. 2gを仕込み、系内を窒 素ガスで充分置換したのち減圧にした。この操作を 3回繰り返し、減圧状態で、 VdF 142gと HFP449gを仕込み、攪拌下に 80°Cまで昇温した。ついでマロン酸ジェチル 1. 45gと純水 15gに溶解した APSO. 08gを窒素ガスにて圧入して重合を開始し、 (a )および (b)の条件で重合を継続し、 2. 9時間後に攪拌を止め、モノマーを放出して 重合を停止した。  Production Example 1 Internal volume with the same electromagnetic induction stirrer 1. Charge a water tank of 83 liters with 977 g of pure water and 10.2 g of an aqueous dispersion of polymer particles produced in Production Example 1, and nitrogen gas in the system Then, the pressure was reduced. This operation was repeated three times. Under reduced pressure, 142 g of VdF and 449 g of HFP were charged, and the temperature was raised to 80 ° C. with stirring. Next, APSO.08g dissolved in 1.45g of methyl malonate and 15g of pure water was injected with nitrogen gas to start the polymerization, and the polymerization was continued under the conditions of (a) and (b). Stirring was stopped and the monomer was released to stop the polymerization.
(a) VdFZHFP (78/22 (モル%) )モノマー混合物を連続的に供給し、気相部分の 圧力を 6MPaに維持した。また、重合終了までに、 282gのモノマーを槽内に供給し た。  (a) VdFZHFP (78/22 (mol%)) The monomer mixture was continuously fed, and the pressure in the gas phase part was maintained at 6 MPa. By the end of the polymerization, 282 g of monomer was fed into the tank.
(b)攪拌速度を 560rpmで維持した。  (b) The stirring speed was maintained at 560 rpm.
[0106] 得られた乳濁液の重量は 1376g、ポリマー濃度が 26. 4重量%であった。また、フ ッ素ゴムとしては 363gであり、 GPCで測定した重量平均分子量 Mwは 51万、数平均 分子量 Mnは 21万、 MwZMnは 2. 4であった。また、 19F— NMRで測定した重合体 の組成は (1 711 ? = 78722 (モノレ0 /0)であった。 [0106] The weight of the obtained emulsion was 1376 g, and the polymer concentration was 26.4 wt%. The fluororubber was 363 g, the weight average molecular weight Mw measured by GPC was 510,000, the number average molecular weight Mn was 210,000, and MwZMn was 2.4. Further, the composition of the 19 F- was determined by NMR the polymer was (1 711? = 78722 (Monore 0/0).
[0107] 製造例 3 (二元系フッ素ゴム (BP— 2)の製造)  [0107] Production Example 3 (Production of binary fluororubber (BP-2))
マロン酸ジェチルを 1. 80g、APSを 0. 09gとしたこと以外は、製造例 2と同様にフ ッ素ゴムを重合した。  Fluoro rubber was polymerized in the same manner as in Production Example 2, except that 1.80 g of methyl malonate and 0.09 g of APS were used.
[0108] 重合時間は 2. 7時間、得られた乳濁液の重量は 1380g、ポリマー濃度が 26. 7重 量0 /0であった。また、フッ素ゴムとしては、 368gであり、 GPCで測定した重量平均分 子量 Mwは 46万、数平均分子量 Mnは 20万、 MwZMnは 2. 3であった。また、 19F — NMRで測定した重合体の組成は VdFZHFP = 78Z22 (モル0 /0)であった。 [0108] The polymerization time is 2.7 hours, the weight of the obtained emulsion 1380 g, the polymer concentration was 26.7 by weight 0/0. The fluororubber was 368 g, the weight average molecular weight Mw measured by GPC was 460,000, the number average molecular weight Mn was 200,000, and MwZMn was 2.3. 19 F - composition of the polymer determined by NMR was VdFZHFP = 78Z22 (mol 0/0).
[0109] 製造例 4 (二元系フッ素ゴム (BP— 3)の製造) [0109] Production Example 4 (Production of binary fluororubber (BP-3))
マロン酸ジェチルを 2. 0g、 APSを 0. 09gとしたこと以外は、製造例 2と同様にフッ 素ゴムを重合した。  Fluorine rubber was polymerized in the same manner as in Production Example 2 except that 2.0 g of jetty malonate and 0.09 g of APS were used.
[0110] 重合時間は 2. 9時間、得られた乳濁液の重量は 1372g、ポリマー濃度が 26. 4重 量0 /0であった。また、フッ素ゴムとしては、 362gであり、 GPCで測定した重量平均分 子量 Mwは 40万、数平均分子量 Mnは 17万、 MwZMnは 2. 4であった。また、 19F[0110] The polymerization time is 2.9 hours, the weight of the obtained emulsion 1372 g, the polymer concentration 26. was 4 by weight 0/0. The fluororubber was 362 g, the weight average molecular weight Mw measured by GPC was 400,000, the number average molecular weight Mn was 170,000, and MwZMn was 2.4. 19 F
— NMRで測定した重合体の組成は VdFZHFP = 78Z22 (モル0 /0)であった。 - composition of the polymer determined by NMR was VdFZHFP = 78Z22 (mol 0/0).
[0111] 製造例 5 (二元系フッ素ゴム (BP— 4)の製造) [0111] Production Example 5 (Production of binary fluororubber (BP-4))
マロン酸ジェチルを 2. 80g、APSを 0. 12gとしたこと以外は、製造例 2と同様にフ ッ素ゴムを重合した。  Fluorine rubber was polymerized in the same manner as in Production Example 2 except that 280 g of decyl malonate and 0.12 g of APS were used.
[0112] 重合時間は 2. 5時間、得られた乳濁液の重量は 1364g、ポリマー濃度が 26. 5重 量%であった。また、フッ素ゴムとしては、 361gであり、 GPCで測定した重量平均分 子量 Mwは 29万、数平均分子量 Mnは 13万、 MwZMnは 2. 2であった。また、 19F[0112] The polymerization time was 2.5 hours, the weight of the obtained emulsion was 1364 g, and the polymer concentration was 26.5% by weight. The fluororubber was 361 g, the weight average molecular weight Mw measured by GPC was 290,000, the number average molecular weight Mn was 130,000, and MwZMn was 2.2. 19 F
— NMRで測定した重合体の組成は VdFZHFP = 78Z22 (モル0 /0)であった。 - composition of the polymer determined by NMR was VdFZHFP = 78Z22 (mol 0/0).
[0113] 製造例 6 (三元系フッ素ゴム (BP— 5)の製造) [0113] Production Example 6 (Production of ternary fluororubber (BP-5))
着火源をもたない内容量 48リットルのステンレス製オートクレーブに、純水 29リット ルおよび乳ィ匕剤として C F COONH 29gを入れ、系内を窒素ガスで充分に置換し  In a 48 liter stainless steel autoclave with no ignition source, put 29 liters of pure water and 29 g of C F COONH as a milky powder, and thoroughly replace the system with nitrogen gas.
7 15 4  7 15 4
たのち、系内の温度を 60°Cに昇温した。 200rpmで攪拌を行いながら、 VdFと HFP と TFEとの混合ガスを、 VdFZHFPZTFE = 56Z28Zl6 (モル0 /0)で内圧が 15k gf/cm2Gになるように仕込んだ。 After that, the temperature inside the system was raised to 60 ° C. While stirring at 200 rpm, a gas mixture of VdF and HFP and TFE, were charged as pressure in VdFZHFPZTFE = 56Z28Zl6 (mol 0/0) is 15k gf / cm 2 G.
[0114] ついで過硫酸アンモ-ゥム 24gを水 50mLに溶力した溶液を窒素を用いて圧入し て反応を開始した。 [0114] Subsequently, a solution in which 24 g of ammonium persulfate was dissolved in 50 mL of water was injected with nitrogen to initiate the reaction.
[0115] 重合反応の進行にともなって圧力が低下するので、 VdF、 HFPおよび TFEの混合 ガスを、 VdFZHFPZTFE = 66. 5/16/17. 5 (モル0 /0)として内圧が 15kgfZc m2Gを保つように逐次投入し、同時に、連鎖移動剤としてイソペンタンを反応得量に 対して均等に 5分割して、総量 2. 5cm3仕込んだ。開始より 326分後に供給を止め、 オートクレープを冷却し、未反応モノマーを放出し、固形分濃度 20〜25質量%の半 透明の水性分散体を得た。得られた水性分散体を常法により凝祈して、凝祈したポリ マーを洗浄乾燥して、 VdFZTFEZHFP = 65Z20Zl5 (モル0 /0)である三元系フ ッ素エラストマ一の白色固体を得た。 [0115] Since the pressure drop with the progress of the polymerization reaction, VdF, a mixed gas of HFP and TFE, VdFZHFPZTFE = 66. 5/16/17. 5 ( mol 0/0) as internal pressure 15kgfZc m 2 G At the same time, isopentane as a chain transfer agent was equally divided into 5 parts with respect to the reaction yield, and a total amount of 2.5 cm 3 was charged. After 326 minutes from the start, the supply is stopped, the autoclave is cooled, the unreacted monomer is released, and the solid content concentration is 20 to 25% by mass. A clear aqueous dispersion was obtained. The resulting aqueous dispersion was Koino by a conventional method, washed dried poly mer obtained by Koino, give VdFZTFEZHFP = 65Z20Zl5 (mol 0/0) is ternary off Tsu-containing elastomer one white solid It was.
[0116] 上述の方法により重合平均分子量を測定したところ、 55万であった。また、 19F-N MRで測定した重合体の組成は VdFZTFEZHFP = 65Z20Zl5 (モル0 /0)であ つた o [0116] The polymerization average molecular weight was measured by the method described above, and it was 550,000. Furthermore, 19 FN composition of the measured polymer in the MR VdFZTFEZHFP = 65Z20Zl5 (mol 0/0) der ivy o
[0117] 実施例 1 (二元系フッ素ゴム組成物の製造)  Example 1 (Production of Binary Fluororubber Composition)
内容積 3リットルの加圧型-一ダ一のジャケットをヒーターで 140°Cに加熱しながら、 製造例 2で得られた二元フッ素ゴム 4000gを徐々に投入し、その後に BIS— AF 26 g、 P— 21 26gを投入し、 12分間混練りした。 3分間混練りごとにローターを停止し て加圧蓋を解放し、ローター逆回転にてゴムの上下を入れ替え、再度加圧して混練 りすることを繰り返した。混練り終了直後のゴム温度は 168°Cであった。ローターの回 転数は、前ブレード 33rpm、後ブレード 22rpmとした。  While heating the pressure-type one-liter jacket with a volume of 3 liters with a heater to 140 ° C, gradually add 4000 g of the binary fluororubber obtained in Production Example 2, followed by BIS- AF 26 g, 26 g of P-21 was added and kneaded for 12 minutes. Each time kneading for 3 minutes, the rotor was stopped, the pressure lid was released, the top and bottom of the rubber were switched by reverse rotation of the rotor, and the kneading was repeated again. The rubber temperature immediately after kneading was 168 ° C. The number of rotations of the rotor was 33 rpm for the front blade and 22 rpm for the rear blade.
[0118] 混練り終了後のゴムを直径 12インチのロール 2本を備えた練りロール機を用いて、 冷却するとともに最終的にシーティングしてフッ素ゴム、加硫剤および加硫促進剤か らなる組成物(S— 1)を取り出した。  [0118] The kneaded rubber is cooled and finally sheeted by using a kneading roll machine equipped with two 12 inch diameter rolls, and consists of fluoro rubber, vulcanizing agent and vulcanization accelerator. The composition (S-1) was taken out.
[0119] 組成物(S— 1)、サーマルブラック(N— 990 Cancarb社製)、瀝青炭フィラー(32 5BA Keystone Filler & Mfg社製)、高活性酸化マグネシウム(MA— 150 協和化学工業 (株)製)、水酸化カルシウム (CALDIC2000 近江化学工業 (株)製) を、表 2の配合比になるように添カ卩し、 8インチロール 2本を備えた練りロール機を用 いて通常の方法で、 25〜70°Cで混練りした。これを室温にて約 20時間置いた後に 再度同じ口ール機にて混練りし、最終的に約 2mm厚みにシーティングして未加硫ゴ ムシ一 HG— 1)取り出した。  [0119] Composition (S-1), thermal black (N-990 Cancarb), bituminous coal filler (32 5BA Keystone Filler & Mfg), highly active magnesium oxide (MA-150, manufactured by Kyowa Chemical Industry Co., Ltd.) ), Calcium hydroxide (CALDIC2000 manufactured by Omi Chemical Co., Ltd.) was added so as to have the mixing ratio shown in Table 2, and using a kneading roll machine equipped with two 8-inch rolls in a normal manner, It knead | mixed at 25-70 degreeC. This was left at room temperature for about 20 hours and then kneaded again in the same kneader, finally sheeted to a thickness of about 2 mm, and unvulcanized rubber HG-1) was taken out.
[0120] 次に未加硫ゴムシート(G— 1)を 100トン圧縮プレスで、ゲージ圧 60kgfZcm2にて 170°C、 10分間、一次加硫して、加硫シート(幅:約 140mm、長さ:約 110mm、厚 み:約 2mm)と Ρ— 24'Οリング(内径: 23. 7mm、厚み 3. 5mm、運動用 Oリング)を 成形した。さらに、得られた加硫シートおよび P— 24·0リングを 260°C5時間と 300°C 2時間で、二次加硫した。 [0121] 実施例 2〜4および比較例 1〜3 [0120] Next, the unvulcanized rubber sheet (G-1) was subjected to primary vulcanization with a 100-ton compression press at a gauge pressure of 60kgfZcm 2 at 170 ° C for 10 minutes to obtain a vulcanized sheet (width: about 140mm, Length: approx. 110mm, thickness: approx. 2mm) and a Ρ-24 'ring (inner diameter: 23.7mm, thickness 3.5mm, exercise O-ring) were molded. Further, the obtained vulcanized sheet and P-24 · 0 ring were subjected to secondary vulcanization at 260 ° C for 5 hours and at 300 ° C for 2 hours. [0121] Examples 2 to 4 and Comparative Examples 1 to 3
製造例 2〜6で得られたフッ素ゴムを用い、表 2に示した配合条件にした以外は実 施例 1と同様の方法で、加硫シートおよび P— 24 · Oリングを得た。  A vulcanized sheet and a P-24 · O ring were obtained in the same manner as in Example 1 except that the fluororubbers obtained in Production Examples 2 to 6 were used and the blending conditions shown in Table 2 were used.
[0122] 表 2中、 Xは、フッ素ゴム 100重量部に対する加硫剤の配合量 (重量部)であり、 Y は、 P— 24· Oリングの 25%圧縮、 280°C X 72時間における圧縮永久ひずみ(%)で あり、 Zは、 P— 24·0リングの 50%圧縮、 280°C X 1時間における割れ率(%)である  [0122] In Table 2, X is the compounding amount (parts by weight) of the vulcanizing agent with respect to 100 parts by weight of fluororubber, Y is 25% compression of P-24 · O ring, 280 ° CX compression at 72 hours Permanent strain (%) and Z is the crack rate (%) at 50% compression, 280 ° CX for 1 hour of P-24 · 0 ring.
[0123] [表 1] 表 1 [0123] [Table 1] Table 1
Figure imgf000022_0001
Figure imgf000022_0001
ゴムがまとまらず、 測定できなかった。  The rubber was not collected and measurement was not possible.
[0124] [表 2] [0124] [Table 2]
表 2 Table 2
Figure imgf000023_0001
産業上の利用可能性
Figure imgf000023_0001
Industrial applicability
本発明のゴム組成物は、フッ素ゴムと加硫剤からなるゴム組成物であって、該組成 物中のフッ素ゴム 100重量部に対して加硫剤が 0. 5〜1. 7重量部であり、かつ該組 成物中のフッ素ゴムのムーニー粘度(MLl + 20、 140°C)が 70〜150であることによ り、加硫成形して得られるシール材に高温でのシール性と割れ性を付与できると共に 、該ゴム組成物は良好な加工性を兼ね備えている。さらに、本発明のゴム組成物から なるシール材は、高温下で長時間の使用におレ、てシール性が保持されるものである The rubber composition of the present invention is a rubber composition comprising a fluoro rubber and a vulcanizing agent, and the vulcanizing agent is 0.5 to 1.7 parts by weight with respect to 100 parts by weight of the fluoro rubber in the composition. In addition, the Mooney viscosity (MLl + 20, 140 ° C) of the fluororubber in the composition is 70 to 150, so that the sealing material obtained by vulcanization molding has high temperature sealing properties. In addition to imparting crackability, the rubber composition also has good processability. Furthermore, the sealing material comprising the rubber composition of the present invention is one that retains its sealing performance when used for a long time at high temperatures.
ll8T0/S00Zdf/X3d SS OAV ll8T0 / S00Zdf / X3d SS OAV

Claims

請求の範囲  The scope of the claims
[I] フッ素ゴムと加硫剤力もなるゴム組成物であって、  [I] A rubber composition having fluororubber and vulcanizing power,
該組成物中のフッ素ゴム 100重量部に対して加硫剤が 0. 5〜1. 7重量部であり、か っ該組成物中のフッ素ゴムのム一-一粘度(ML1 + 20、 140°C)力^ 0〜150である ゴム組成物。  The vulcanizing agent is 0.5 to 1.7 parts by weight with respect to 100 parts by weight of the fluororubber in the composition, and the mu-one viscosity (ML1 + 20, 140) of the fluororubber in the composition. ° C) A rubber composition with a force ^ 0-150.
[2] フッ素ゴムのム一-一粘度(ML1 + 20、 140°C)力 100〜150である請求の範囲 第 1項記載のゴム組成物。  [2] The rubber composition according to [1], which has a Mu-one viscosity (ML1 + 20, 140 ° C) force of fluororubber of 100 to 150.
[3] フッ素ゴムが、ビ-リデンフルオライド単位を含むフッ素ゴムである請求の範囲第 1 項または第 2項記載のゴム組成物。 [3] The rubber composition according to [1] or [2], wherein the fluororubber is a fluororubber containing a biridene fluoride unit.
[4] フッ素ゴムが、ビ-リデンフルオライド単位とへキサフルォロプロピレン単位力もなる 二元系フッ素ゴムである請求の範囲第 1項〜第 3項のいずれかに記載のゴム組成物 [4] The rubber composition according to any one of [1] to [3] above, wherein the fluororubber is a binary fluororubber having a biridene fluoride unit and a hexafluoropropylene unit force.
[5] フッ素ゴム 100重量部に対する加硫剤の配合量を X(重量部)とし、 P— 24·0リング の 25%圧縮、 280°C X 72時間における圧縮永久ひずみを Υ(%)とした時に、 20Χ + Υ≤ 70を満たす請求の範囲第 1項〜第 4項の 、ずれかに記載のゴム組成物。 [5] X (parts by weight) of vulcanizing agent with respect to 100 parts by weight of fluororubber, 25% compression of P-24 · 0 ring, and compression set at 280 ° CX for 72 hours as Υ (%) The rubber composition according to any one of claims 1 to 4, which sometimes satisfies 20Χ + Υ≤70.
[6] 加硫剤がポリヒドロキシ化合物である請求の範囲第 1項〜第 5項のいずれかに記載 のゴム,祖成物。  [6] The rubber or ancestor according to any one of claims 1 to 5, wherein the vulcanizing agent is a polyhydroxy compound.
[7] フッ素ゴム 100重量部に対して、瀝青炭フィラーを 5〜30重量部含有する請求の範 囲第 1項〜第 6項のいずれかに記載のゴム組成物。  [7] The rubber composition according to any one of [1] to [6], which contains 5 to 30 parts by weight of a bituminous coal filler with respect to 100 parts by weight of the fluororubber.
[8] 請求の範囲第 1項〜第 7項の 、ずれかに記載のゴム組成物を加硫して得られるシ 一ル材。 [8] A seal material obtained by vulcanizing the rubber composition according to any one of claims 1 to 7.
[9] 加硫成形後、 280°C以上の温度で 1時間以上熱処理することを特徴とする請求の 範囲第 8項記載のシール材。  [9] The sealing material according to claim 8, which is heat-treated at a temperature of 280 ° C or higher for 1 hour or longer after vulcanization molding.
[10] Ρ- 24'Οリングの 25%圧縮、 280°C X 72時間における圧縮永久ひずみを Υ(%) とし、同 Οリングの 50%圧縮、 280°C X 1時間における割れ率を Ζ (%)とした時に、 1 0Υ+Ζ≤500を満たす請求の範囲第 8項または第 9項記載のシール材。  [10] 25% compression of 24-24'Ο ring, compression set at 280 ° CX for 72 hours is Υ (%), and 50% compression of Ο-ring is 280 ° CX for 1 hour. ), The sealing material according to claim 8 or 9, wherein 10 0 + Υ≤500 is satisfied.
[II] 請求の範囲第 8項〜第 10項のいずれかに記載のシール材カもなる酸素センサ用 シール材。 フッ素ゴムと加硫剤力もなるゴム組成物を加硫して得られる酸素センサ用シール材で あって、 [II] A sealing material for an oxygen sensor that also serves as the sealing material according to any one of claims 8 to 10. A sealing material for an oxygen sensor obtained by vulcanizing a rubber composition having a fluororubber and a vulcanizing power,
該組成物中のフッ素ゴムのム一-一粘度(ML1 + 20、 140°C)が 70〜150である酸 素センサ用シール材。 A sealing material for an oxygen sensor, wherein the fluororubber in the composition has a mu-one viscosity (ML1 + 20, 140 ° C) of 70 to 150.
PCT/JP2005/018119 2004-10-08 2005-09-30 Fluorine rubber composition WO2006040944A1 (en)

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CN100465243C (en) * 2007-09-20 2009-03-04 北京联合大学 Centrifugal granulating method for producing sealing material and product and uses thereof
JP2011522921A (en) * 2008-07-18 2011-08-04 ダイキン工業株式会社 Fluorine-containing elastomer composition and molded article comprising the same
WO2012026557A1 (en) 2010-08-25 2012-03-01 ダイキン工業株式会社 Seal member
US8609774B2 (en) 2010-08-25 2013-12-17 Daikin Industries, Ltd. Belt
US8754161B2 (en) 2010-08-25 2014-06-17 Daikin Industries, Ltd. Complex-shaped fluororubber formed product
US9006328B2 (en) 2010-08-25 2015-04-14 Daikin Industries, Ltd. Fluororubber composition
US9045614B2 (en) 2010-08-25 2015-06-02 Daikin Industries, Ltd. Fluororubber composition
US9068653B2 (en) 2010-08-25 2015-06-30 Daikin Industries, Ltd. Sealing material
JP2013539807A (en) * 2010-10-15 2013-10-28 ソルベイ スペシャルティ ポリマーズ イタリー エス.ピー.エー. Fluoroelastomer
WO2022210044A1 (en) * 2021-04-02 2022-10-06 ダイキン工業株式会社 Composition for fluorine rubber crosslinking and molded article
WO2022220018A1 (en) * 2021-04-15 2022-10-20 ダイキン工業株式会社 Composition for fluorine rubber crosslinking, molded product, and sealing member
CN114437476A (en) * 2022-03-11 2022-05-06 江苏中煜橡塑科技有限公司 Fluororubber sealing ring with extrusion deformation resistance and preparation method thereof

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