WO2006038966A1 - Absorbent article including a temperature change member - Google Patents
Absorbent article including a temperature change member Download PDFInfo
- Publication number
- WO2006038966A1 WO2006038966A1 PCT/US2005/027230 US2005027230W WO2006038966A1 WO 2006038966 A1 WO2006038966 A1 WO 2006038966A1 US 2005027230 W US2005027230 W US 2005027230W WO 2006038966 A1 WO2006038966 A1 WO 2006038966A1
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- WO
- WIPO (PCT)
- Prior art keywords
- temperature change
- absorbent
- absorbent assembly
- absorbent article
- gap
- Prior art date
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Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15203—Properties of the article, e.g. stiffness or absorbency
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/42—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators with wetness indicator or alarm
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/42—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators with wetness indicator or alarm
- A61F2013/425—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators with wetness indicator or alarm being also a toilet training aid
Definitions
- the present invention relates to absorbent articles that include a temperature change member. More specifically, the invention relates to an absorbent article such as training pants that provides the wearer with a noticeable temperature change sensation upon urination. Such articles can facilitate the toilet training process.
- Absorbent articles such as disposable diapers and training pants are useful to absorb and contain body wastes. These products have developed to the extent that urine is quickly drawn and retained away from the wearer's skin so that the wearer remains relatively dry and comfortable. Although improved performance of disposable absorbent products enhances wearer dryness and comfort, it can reduce the wearer's ability to notice or recognize when urination occurs, especially if the wearer's attention is distracted by an activity. This is not conducive to toilet training because an important step in the early stages of toilet training is the ability to recognize when urination occurs.
- a temperature change substance such as endothermic particles
- a liquid permeable cover that is strategically located on the absorbent article. Upon urination, urine flows through the liquid permeable cover, contacts the temperature change substance and cools down.
- the temperature change substance may not be fully effective as the urine can rinse through the temperature change member and be quickly absorbed into the absorbent assembly. As such, in those instances there may not be a distinct indication of urination. Further, in configurations where the temperature change member is disposed above the absorbent assembly it can render the article relatively bulky.
- the present invention is directed to an absorbent article defining a front region, a rear region and a crotch region intermediate the front and rear regions.
- the absorbent article includes a liquid impermeable outercover and a liquid permeable bodyside liner.
- the article also includes an absorbent assembly front portion disposed intermediate the outercover and the liner in the front region.
- the article further includes an absorbent assembly rear portion disposed intermediate the outercover and the liner in the rear region.
- the absorbent assembly rear portion is at least partially spaced from the absorbent assembly front portion to provide a first gap.
- the article further also includes a temperature change member containing a temperature change substance disposed in the first gap intermediate the outer cover and the bodyside liner.
- the present invention is directed to an absorbent article defining a front region, a rear region and a crotch region intermediate the front and rear regions.
- the absorbent article includes a liquid impermeable outer cover and an absorbent assembly front portion disposed on the outer cover in the front region.
- the article also includes an absorbent assembly rear portion disposed on the outer cover in the rear region and at least partially spaced from the absorbent assembly front portion to provide a first gap.
- the article further includes a temperature change member disposed on the outer cover in the first gap.
- the absorbent article can further define a front waist edge and a rear waist edge.
- the absorbent assembly front portion may be spaced from the front waist edge by a second gap, and the absorbent assembly rear portion may be spaced from the rear waist edge by a third gap.
- the length of the absorbent assembly front portion can be the same as the length of the absorbent assembly rear portion, and the length of the first gap between the absorbent assembly front portion and the absorbent assembly rear portion is the same as the sum of: (a) the length of the second gap between the absorbent assembly front portion and the front waist edge, and (b) the length of the third gap between the absorbent assembly rear portion and the rear waist edge.
- the present invention is directed to an absorbent article such as a training pant, a diaper or an incontinence garment that may include a temperature change member positioned and adapted to create a distinct temperature change sensation upon urination, thereby enhancing the wearer's ability to recognize that urination has occurred.
- an absorbent article such as a training pant, a diaper or an incontinence garment
- a temperature change member positioned and adapted to create a distinct temperature change sensation upon urination, thereby enhancing the wearer's ability to recognize that urination has occurred.
- FIG. 1 representatively illustrates a perspective view of an absorbent article according to aspects of the present invention, with portions cut away to show underlying features.
- FIG. 2 representatively illustrates a top view of an absorbent article according to aspects of the present invention at an intermediate stage of assembly and in a flat and stretched condition, with certain components omitted for clarity.
- FIG. 3 representatively illustrates a top view of a portion of a web for forming absorbent articles according to the present invention.
- FIG. 4 representatively illustrates a top view similar to that of FIG. 3 with the web at a further stage in the production.
- FIG. 5 representatively illustrates a top view of an example of a temperature change member for an absorbent article according to the present invention.
- FIG. 6 representatively illustrates a cross-sectional view along the line 6-6 in FIG. 5.
- FIG. 7 representatively illustrates a top view of an absorbent article according to an alternative aspect of the present invention at an intermediate stage of assembly and in a flat and stretched condition, with certain components omitted for clarity.
- the term "attached” refers to the joining, adhering, bonding, connecting, or the like, of two elements. Two elements will be considered to be attached together when they are integral with one another, or attached directly to one another or indirectly to one another, such as when each is directly bonded to intermediate elements.
- bonded refers to the joining, adhering, connecting, attaching or the like, of two elements. Two elements will be considered to be bonded together when they are bonded directly to one another or indirectly to one another, such as when each is directly bonded to intermediate elements.
- the term "disposable”, when used to describe articles such as garments, means an article that is designed to be discarded after a limited use rather than being laundered or otherwise restored for use.
- the term "disposed" and variations thereof is intended to mean that one element can be integral with another element, or that one element can be a separate structure attached to or placed with another element or placed near another element.
- liquid impermeable when used to describe a layer or multi-layer laminate, means that a liquid, such as urine, will not pass through the layer or laminate, under ordinary use conditions, in a direction generally perpendicular to the plane of the layer or laminate at the point of liquid contact, and "liquid permeable” means a layer or laminate that is not liquid impermeable.
- the term "member" when used in the singular can have the dual meaning of a single element or a plurality of elements.
- non-woven material means a material that is formed without the aid of a textile weaving or knitting process.
- the term "superabsorbent” refers to a water-swellable, water-insoluble organic or inorganic material capable, under the most favorable conditions, of absorbing at least about fifteen times its weight and, more suitably, at least about thirty times its weight in an aqueous solution containing 0.9 weight percent sodium chloride.
- the superabsorbent materials can be natural, synthetic or modified natural polymers and materials, or a combination of such materials.
- the superabsorbent materials can be inorganic materials, such as silica gels, or organic compounds such as cross-linked polymers. These terms may be defined with additional language in the remaining portions of the specification.
- an absorbent article 10 is shown for purposes of illustration as disposable training pants for use by a child.
- the training pants 10 are illustrated in an operative, fastened condition in FIG. 1, and in FIG. 2 and 7 the training pants are shown in an intermediate stage of assembly, in a flat and stretched condition, with certain components omitted for clarity.
- the training pants 10 include a temperature change member 12 that is positioned and adapted to create a distinct temperature change sensation upon urination, thereby to enhance the wearer's ability to recognize when urination is occurring.
- the invention may also be embodied in other types of absorbent articles such as, for example, diapers or adult incontinence products.
- the training pants 10 include a chassis 14, and define first and second end regions, e.g., a front region 16, and a rear region 18.
- the pants 10 also define an intermediate region, e.g., a crotch region 20, intermediate and interconnecting the front and rear regions .16 and 18.
- the chassis 14 includes a liquid permeable bodyside liner 22 for contacting a wearer's body, and a liquid impermeable outer cover 24 for contacting the wearer's clothing.
- the various components of the pants 10 described herein may be attached to one another in a variety of ways as are known to those skilled in the art and include adhesives, ultrasonic bonding, thermal bonding, pressure bonding or other suitable attachment means, or combinations thereof.
- the absorbent assembly 25 and the temperature change member 12 may be arranged to maximize the performance of the temperature change member.
- the absorbent assembly front portion 26 may be at least partially spaced from the absorbent assembly rear portion 28 to provide a first gap C and the temperature change member 12 may be disposed between the front and rear absorbent assemblies 26 and 28, as representatively illustrated in FIG. 2 and 7.
- the training pants 10 can have transversely opposed, front side panel portions 30 attached to the chassis 14 in the front region 16 of the pants 10, and transversely opposed, rear side panel portions 32 attached to the chassis 14 in the rear region 18 of the pants 10.
- the front and rear side panel portions 30 may be refastenably attachable to one another by a fastening system 33.
- the absorbent chassis 14, side panels 30 and 32, and the fastening system 33 together define refastenable pants having a waist opening 34, and a pair of leg openings 36 and 38.
- the front side panel portions 30 may be permanently bonded to the rear side panel portions 32 by non-refastenable seams, which may be formed by any suitable means such as, for example, ultrasonic sealing, adhesive bonding, heat sealing, adhesive coated tapes, or the like.
- the side panels 30 and 32 may be separate members that are attached to the chassis 14 or alternatively they may be formed integrally with the chassis 14, for example as integral parts of the outer cover 24 and/or liner 22.
- Suitable elastic materials for forming the front side panels 30 and the rear side panels 32, as well as processes for incorporating elastic side panels into training pants, are described in U.S. Patent 4,940,464 issued on July 10, 1990 to Van Gompel et al.; U.S. Patent 5,224,405 issued on July 6, 1993 to Pohjola; U.S. Patent 5,104,116 issued on April 14, 1992 to Pohjola; and U.S. Patent 5,046,272 issued on September 10, 1991 to Vogt et al., the contents of which are incorporated herein by reference.
- the elastic material may include a stretch-thermal laminate (STL), a neck-bonded laminate (NBL), a reversibly necked laminate, or a stretch-bonded laminate (SBL) material.
- STL stretch-thermal laminate
- NBL neck-bonded laminate
- SBL stretch-bonded laminate
- the side panels 30 and 32 may include elastic material or stretchable but inelastic material.
- the fastening system 33 may include any refastenable fasteners suitable for absorbent articles, such as adhesive fasteners, cohesive fasteners, mechanical fasteners, or the like.
- the fastening system includes mechanical fastening elements for improved performance. Suitable mechanical fastening elements can be provided by interlocking geometric-shaped materials, such as hooks, loops, bulbs, mushrooms, arrowheads, balls on stems, male and female mating components, buckles, snaps, or the like.
- Leg elastics 40 may extend around the leg openings 36 and 38 of the training pants 10, as representatively illustrated in FIG. 1 , so as to provide gaskets for reducing or preventing leakage around the leg openings, between the training pants 10 and the legs of the wearer.
- the training pants 10 may also include waist elastics 55.
- the waist elastics and the leg elastics 55 and 40 may be formed of any suitable elastic material that is well known to those skilled in the art.
- suitable elastic materials include sheets, strands or ribbons of natural rubber, synthetic rubber, or thermoplastic elastomeric polymers.
- the waist elastics and/or the leg elastics may include a plurality of dry-spun coalesced multi-filament spandex elastomeric threads sold under the trade name LYCRA and available from Invista of Wilmington, Del., U.S.A.
- the training pants 10 may also include containment flaps 42 adjacent the elasticized leg cuffs 40 for improved containment of liquid body exudates.
- containment flaps 42 are generally well known to those skilled in the art and are described, for example, in U.S. Patent 4,704,116 issued on November 3, 1987 to Enloe, the contents of which are incorporated herein by reference.
- the outer cover 24 suitably includes a material that is substantially liquid impermeable.
- the outer cover 24 can be a single layer of liquid impermeable material, but more suitably includes a multi-layered laminate structure in which at least one of the layers is liquid impermeable.
- the outer cover 24 can include a liquid permeable outer layer and a liquid impermeable inner layer that are suitably joined together by a laminate adhesive, ultrasonic bonds, thermal bonds, or the like.
- the liquid permeable outer layer can be any suitable material and desirably is one that provides a generally cloth-like texture, for example a 20 grams per square meter (gsm) spunbond polypropylene nonwoven web.
- the inner layer of the outer cover 24 can be both liquid and vapor impermeable, or it may be liquid impermeable and vapor permeable.
- the inner layer can be manufactured from a thin plastic film, although other flexible liquid impermeable materials may also be used.
- the inner layer, or the liquid impermeable outer cover 24 when a single layer prevents waste material from wetting articles, such as bed sheets and clothing, as well as the wearer and caregiver.
- a liquid impermeable film for use as a liquid impermeable inner layer, or a single layer liquid impermeable outer cover 24, is a 0.02 millimeter polyethylene film commercially available from Pliant Corporation of Schaumburg, Illinois, U.S.A.
- the outer cover 24 is stretchable, and even more suitably the outer cover is elastic.
- the outer cover 24 may be constructed of a single layer, multiple layers, laminates, films, nonwoven fabrics, elastic netting, microporous webs, bonded carded webs or foams comprised of elastomeric or polymeric materials.
- the materials may be extensible or stretchable in one direction or they may be biaxially extensible or stretchable.
- Elastomeric non- woven laminate webs can include a non-woven material joined to one or more gatherable non-woven webs, films, or foams.
- Stretch Bonded Laminates (SBL) and Neck Bonded Laminates (NBL) are examples of elastomeric composites.
- a non-woven fabric is any web of material that has been formed without the use of a textile weaving process that produces a structure of individual fibers that are interwoven in an identifiable repeating manner.
- Elastomeric materials may include cast or blown films, foams, or meltblown fabrics composed of polyethylene, polypropylene, or polyolefin copolymers, as well as combinations thereof.
- the elastomeric materials may include PEBAX ® elastomer (available from AtoChem located in Philadelphia, Pa., U.S.A.), HYTREL ® elastomeric polyester (available from E. I.
- the outer cover 24 may include materials that have elastomeric properties through a mechanical process, printing process, heating process, or chemical treatment. For example, such materials may be apertured, creped, neck-stretched, heat activated, embossed, and/or micro-strained; and may be in the form of films, webs, and/or laminates.
- the outer cover 24 may include a 13.6 gsm basis weight layer of G2760 KRATON elastomer strands adhesively laminated with a 0.3 gsm layer of adhesive to at least one facing.
- the facing can be composed of a thermal point bonded bicomponent spunbond non-woven fibrous web having a 23.7 gsm basis weight.
- the bodyside liner 22 is suitably compliant, soft-feeling, and non-irritating to the wearer's skin.
- the bodyside liner 22 is also sufficiently liquid permeable to permit liquid body exudates such as urine to readily penetrate through its thickness to the temperature change member 12.
- a suitable bodyside liner 22 may be manufactured from a wide selection of web materials, such as porous foams, reticulated foams, apertured plastic films, woven and non-woven webs, or a combination of any such materials.
- the bodyside liner 22 may include a meltblown web, a spunbonded web, or a bonded-carded-web composed of natural fibers, synthetic fibers or combinations thereof.
- the bodyside liner 22 may be composed of a substantially hydrophobic material, and the hydrophobic material may optionally be treated with a surfactant or otherwise processed to impart a desired level of wettability and hydrophilicity.
- the bodyside liner 22 may also be stretchable, and more suitably it may be elastic.
- Elastomeric materials suitable for constructing the bodyside liner 22 include elastic strands, LYCRA elastics, cast or blown elastic films, nonwoven elastic webs, meltblown or spunbond elastomeric fibrous webs, as well as combinations thereof.
- suitable elastomers include KRATON elastomers, HYTREL elastomers, ESTANE elastomeric polyurethanes (available from B. F. Goodrich and Company of Cleveland, Ohio, U.S.A.), or PEBAX elastomers.
- the bodyside liner 22 and the outer cover 24 may be attached to one another along at least a portion of their periphery by adhesive, ultrasonic bonding, thermal bonding or other suitable attachment means known in the art.
- the absorbent assembly 25 is suitably compressible, conformable and capable of absorbing and retaining liquid body exudates released by the wearer.
- the absorbent assembly can include a matrix of hydrophilic fibers, and more suitably cellulosic fluff, such as wood pulp fluff, and superabsorbent particles.
- One suitable pulp fluff is identified with the trade designation CR1654, commercially available from U.S.
- Suitable superabsorbent materials can be selected from natural, synthetic, and modified natural polymers and materials.
- the superabsorbent materials can be inorganic materials, such as silica gels, or organic compounds, such as crosslinked polymers, for example, sodium neutralized polyacrylic acid.
- Suitable superabsorbent materials are available from various commercial vendors, such as Dow Chemical Company of Midland, Michigan, U.S.A., and Stockhausen Inc., Greensboro, North Carolina, U.S.A.
- the absorbent assembly 25 can have a density within the range of about 0.10 to about 0.5 grams per cubic centimeter and may be wrapped or encompassed by a suitable tissue or nonwoven wrap for maintaining the integrity and/or the shape of the absorbent assembly.
- a surge management layer may be located adjacent the absorbent assembly 25, for example between the absorbent assembly 25 and the bodyside liner 22, and attached to one or more components of the chassis 14 by methods known in the art, such as by adhesive, ultrasonic or thermal bonding.
- a surge management layer helps to decelerate and diffuse surges or gushes of liquid that may be rapidly introduced into the absorbent assembly 25. Desirably, the surge management layer can rapidly accept and temporarily hold the liquid prior to releasing the liquid into the storage or retention portions of the absorbent assembly 25. Examples of suitable surge management layers are described in U.S. Patent 5,486,166 and U.S. Patent 5,490,846, the contents of which are incorporated herein by reference.
- the absorbent assembly 25 may have a variety of shapes and configurations that may assist with the performance of the temperature change member 12.
- the absorbent assembly 25 may include an absorbent assembly front portion 26 and an absorbent assembly rear portion 26 disposed intermediate the outercover 22 and the bodyside liner 24.
- the absorbent assembly front portion 26 may be at least partially spaced from the absorbent assembly rear portion 28 to define a first gap indicated by the arrow marked C. That is, the first gap C may be provided by the spacing between the inner edge of the absorbent assembly front portion 26 and the inner edge of the absorbent assembly rear portion 28.
- the absorbent assembly front portion 26 may be completely spaced from the absorbent assembly rear portion 28, as representatively illustrated in FIG. 2.
- such a configuration may be accomplished by disposing the absorbent assembly 25 in a spaced manner between the liner 22 and the outercover 24.
- the absorbent assembly front portion 26 may only be partially spaced from the absorbent assembly rear portion 28. That is, the first gap C need not extend across the entire width of the absorbent assembly 25 in the crotch region 20 of the pants 10.
- the absorbent assembly 25 may include an absorbent assembly central portion 70 in the crotch region 20 of the pants 10 located between the absorbent assembly front portion 26 and the absorbent assembly rear portion 28.
- a portion of the absorbent assembly 25, such as one or more strips 80 may extend through the crotch region 20 and connect the absorbent assembly front portion 26 to the absorbent assembly rear portion 28 to provide the absorbent assembly central portion 70 (FIG. 7).
- the first gap C may be provided by an opening within the absorbent assembly central portion 70.
- Such a configuration may be accomplished by forming an absorbent assembly 25 with first gap C in the central portion 70, or first gap C may be provided subsequent to the formation of absorbent assembly 25, such as by cutting out and removing a portion of the absorbent assembly central portion 70.
- a water cutter may be used to cut out and remove a portion of the absorbent assembly central portion 70.
- the first gap C may be a variety of shapes and sizes.
- the first gap C may be generally rectangular in shape.
- the first gap C may be oval, circular, triangular, and the like or combinations thereof.
- the first gap C is generally free of highly absorbent material such as cellulose fluff and superabsorbent material, but may include a tissue layer or a nonwoven wrapsheet layer.
- the absorbent assembly front portion 26 may be disposed in the front region 16 of the training pants 10, intermediate the outercover 22 and the liner 24.
- the absorbent assembly front portion may be attached to the outer cover 24 or the liner 22.
- the absorbent assembly rear portion may be disposed in the rear region 18 of the training pants 10, intermediate the outercover 24 and the liner 22.
- the absorbent assembly rear portion 28 may be attached to the outer cover 24 or the liner 22.
- the temperature change member 12 may then be disposed in the crotch region 20 of the training pants 10, between the absorbent assembly front portion 26 and the absorbent assembly rear portion 28.
- the urine may more effectively interact with the temperature change member 12 thereby resulting in a more noticeable temperature change for the wearer.
- the temperature change member 12 may be attached to the outercover 24 or the liner 22.
- the absorbent assembly front portion 26 is the same size as the absorbent assembly rear portion 28, and hence the length A of the absorbent assembly rear portion 28 is the same as the length B of the absorbent assembly front portion 26.
- the absorbent assembly front portion and rear portion 26 and 28 are disposed on the chassis 14 such that the length of the first gap C can be equal to the sum of a second gap and a third gap.
- the second gap is provided by the spacing between the outer edge of the absorbent assembly front portion 26 and a front waist edge 44 and is indicated by the arrow marked D;
- the third gap is the distance between the outer edge of the absorbent assembly rear portion 28 and a rear waist edge 46 and is indicated by the arrow marked E.
- This configuration of the absorbent assembly first portion and second portion 26 and 28 provides advantages in the production of training pants according to the present invention.
- the absorbent assemblies 26 and 28 may be cut from the same roll of absorbent material and may be applied continuously to a web for forming training pants according to aspects of the present invention.
- FIG. 3 illustrates a portion of a web 48 of outer cover material for forming training pants according to aspects of the present invention in an automated process.
- the absorbent assembly front portion and rear portion 26 and 28 may be formed by unwinding absorbent material from a supply roll (not illustrated), cutting the absorbent material at regular intervals, and applying the absorbent material to the web 48 at regular intervals to form alternating absorbent assembly front and rear portions 26 and 28, which are spaced from one another by first gap C and a fourth gap, which is indicated by the arrow marked F.
- the length of the fourth gap F is the substantially the same as the first gap C.
- the web 48 may be cut along the broken lines 50, thereby traversing the fourth gap F and forming individual training pants 10.
- the fourth gap F can be divided into the second gap and the third gap D and E, which together may be the same length as the first gap C.
- the supply roll may be driven by a variable speed drive (not shown), that may be adjusted to effect suitable unwinding of the absorbent material.
- Any suitable cutting device may be used to cut the absorbent material.
- the absorbent material may be cut by a mechanical pinch-type cut-off knife, a shear- type cut-off knife, a hot knife, or other cutting means well known in the art.
- the absorbent assembly 25 may optionally be attached to the web 48 by any suitable means such as, for example, adhesive bonding.
- Suitable adhesives include spray adhesives, hot-melt adhesives, self-adhering elastomeric materials and the like, which may be obtained from Bostik Findley Adhesives, Inc., of Wauwatosa, Wisconsin, U.S.A., or from National Starch and Chemical Company, of Bridgewater, New Jersey, U.S.A.
- FIG. 4 representatively illustrates a subsequent stage in the production of training pants according to one aspect of the invention in which temperature change members 12 have been disposed on the web 48 in alternate gaps (i.e., the first gap C) between the front and rear absorbent assemblies 26 and 28.
- each pants can include an absorbent assembly front portion 26, an absorbent assembly rear portion 28 and a temperature change member 12 disposed in the first gap C between the absorbent assembly front and rear portion 26 and 28.
- the temperature change member 12 is adapted to create a distinct temperature change sensation upon urination. With reference to FIGS. 5 and 6, this temperature change sensation results from a temperature change substance 52 that may include particles captured within a holder 54.
- the holder 54 may include a containment pouch formed from a sheet of material that is folded over the temperature change substance 52 along a fold line 56 and bonded along edges 58, 60 and 62 to enclose the temperature change substance within the pouch.
- the edges of the material sheet may be bonded together by any suitable means such as, for example, sonic bonds, thermal bonds, adhesive bonds, and the like.
- the temperature change substance 52 may be contained between two layers of material that are joined together along all of the side edges thereof, or within various other types of suitable holders.
- the holder 54 may be formed from a highly wettable non-woven material such as a co-form.
- the sheet of co-form may include a sheet of NSP 130 gsm, 2.4 mm bulk, 65:35 fluff/polypropylene ratio co- form.
- Various co-form materials are known to those skilled in the art. For instance, examples of co-form materials are described in U.S. Patent No. 4,100,324, issued July 11 , 1978, to Anderson, et al., the contents of which are hereby incorporated herein by reference.
- the holder 54 may include a porous film or fibrous layer.
- the fibrous layer may include a fibrous tissue, a woven or non-woven fabric, a cellulosic fibrous web, or the like.
- Suitable holders may be formed, for example, from a liquid-permeable web material, such as a liquid-permeable film, tissue, fabric, or the like.
- the fabric may be composed of a hydrophilic material or composed of a hydrophobic material that has been suitably treated to render it sufficiently hydrophilic.
- the temperature change substance 52 can include a material that provides a temperature change when placed near the wearer and contacted with urine.
- the temperature change can be either an absorption or release of heat that is noticeable to the wearer. Absorption of heat by the temperature change substance 52 will provide the wearer with a cool sensation, while a release of heat by the substance will provide the wearer with a warm sensation.
- the temperature change substance 52 is responsive to contact with an aqueous solution such as urine to either absorb or release heat.
- the mechanism by which this is accomplished is dissolution of the substance in the aqueous solution, swelling of the substance in the aqueous solution, or reaction of the substance in the aqueous solution.
- the temperature change substance may include particles that have a substantial energy difference between a dissolved state and a crystalline state so that energy in the form of heat is absorbed or released to the environment upon contact with urine, or the temperature change substance may release or absorb energy during swelling or reacting in an aqueous solution.
- the temperature change member 12 may suitably provide the training pants 10 with a temperature change of at least about 5 ° C, more suitably about 10° C, still more suitably about 15° C, and still yet more suitably about 20° C when wet.
- a drop in the temperature of the product when insulted can be from about 37° C to about 25° C, and further to about 20° C, and still further to about 16° C.
- the temperature change can suitably last for at least 10 minutes, and more suitably for approximately 15 minutes. Further, in the case of an endothermic temperature change substance 52, the temperature change can suitably lower (at least temporarily) the temperature of the training pants 10 to less than about 25° C for improved effectiveness, particularly with a preoccupied wearer (i.e., a playing child).
- Xylitol particles may be selected to provide a cooling sensation because Xylitol particles absorb heat when dissolved in an aqueous solution.
- suitable temperature change substances that absorb heat during dissolution include salt hydrates, such as sodium acetate (H 2 O), sodium carbonate (10H 2 O), sodium sulfate (10H 2 O), sodium thiosulfate (5H 2 O), and sodium phosphate (10H 2 O); anhydrous salts such as ammonium nitrate, potassium nitrate, ammonium chloride, potassium chloride, and sodium nitrate; organic compounds such as urea or the like.
- Temperature change substances that release heat during dissolution include aluminum chloride, aluminum sulfate, potassium aluminum sulfate, or the like.
- the temperature change substance 52 may also include those substances that absorb or release heat during swelling.
- one suitable temperature change substance that releases heat during swelling is a lightly cross-linked partially neutralized polyacrylic acid.
- the temperature change substance may include those substances that absorb or release heat upon reaction with an aqueous solution.
- Examples include ortho esters or ketals such as menthone ketals that result from reacting menthone with alcohols containing 1 to 8 carbons or polyols containing 2 to 8 carbons, and all structural and optical isomers thereof.
- Particular menthone ketals that may be suitable include menthone-glycerol ketal and menthone- propylene glycol ketal.
- Particular ketals are disclosed in U.S. Pat. No.
- the holder 54 may be formed from a co-form material, and the temperature change substance 52 may include Xylitol particles contained within the co-form holder. Once wet by urination, the Xylitol dissolves, creating an endothermic response, and the high re-wet co-form holder 54 remains wet, cold and soggy, thereby signaling to the wearer that urination has occurred.
- the temperature change member 12 is disposed within the training pants 10 so that, upon urination, liquid makes contact with the temperature change substance 52. More specifically, the temperature change member 12 may be disposed in the first gap C.
- the temperature change member 12 can be disposed intermediate the outercover 24 and liner 22 in the first gap C between the absorbent assembly front portion 26 and the absorbent assembly rear portion 28. Accordingly, liquid passing through the bodyside liner 22 can collect between the absorbent assemblies 26 and 28, interact with the temperature change substance 52 and cool down, before the urine is absorbed by the absorbent assembly 25.
- the temperature change member disposed in the first gap C may further be spaced from the absorbent assembly front portion 26 and the absorbent assembly rear portion 28.
- the containment flaps 42 can serve to improve the gathering of liquid in the crotch region 20 of the training pants 10.
- the collection of liquid allows for a relatively high temperature change, for example a drop in temperature of urine from about 37° C to about 25° C, and further to about 20° C, and still further to about 16° C, for signaling urination to the wearer.
- urine collecting between the front and rear absorbent assemblies will gradually be absorbed into the absorbent assemblies with body movements of the wearer.
- the temperature change member 12 can be of various shapes and sizes.
- the temperature change member 12 may be rectangular and may measure about 8 cm by about 10 cm.
- the temperature change member ' 12 can be oval in shape, circular, triangular, or the like.
- the temperature change member 12 can suitably contain various amounts of the temperature change substance 52.
- the temperature change member 12 can contain between about 5 grams and about 30 grams, and particularly between about 10 grams and about 25 grams, for example about 17 grams.
- the training pants 10 of the present invention could include more than one temperature change member 12 between the absorbent assembly front portion and rear portion 26 and 28.
- training pants 10 can be produced with enhanced temperature change capability. Since the liquid contacting the temperature change member 12 is allowed to collect between the absorbent assembly front portion and rear portion 26 and 28, it may more readily interact with the temperature change material 52 before it is absorbed by the absorbent assembly 25. Thus, a greater degree of temperature change sensation and a greater signal of urination, can be achieved.
- the configuration of the temperature change member 12 and the absorbent assembly 25 allows for a relatively thin garment, which enhances the underwear-like perception of the training pants 10.
- the configuration of the various components in accordance with the present invention can facilitate the automated production of the training pants 10.
- a suitable procedure for determining the temperature change when wet of a product containing a temperature change substance is described below in the temperature change test as follows.
- the test should be conducted in an environment having a stable temperature of 21° C to 22° C and a stable humidity of about 50 percent.
- the product to be tested is prepared by removing any elastic side panels and cutting all other elastics to permit the product to lay as flat as possible.
- the product is positioned in a Plexiglas cradle to simulate the configuration of the product in actual use. The center of the product is placed in the deepest portion of the cradle.
- a liquid dispensing nozzle operatively connected to a liquid dispensing pump is positioned to dispense saline onto the inner surface of the product.
- the tip of the nozzle should be located 1 cm away from the inner surface and 10 cm forward of the center of the product, along the product's longitudinal axis.
- the pump is activated to dispense 90 ml of a stabilized isotonic 0.9% saline at a rate of 15 ml/sec.
- the saline is certified blood bank saline available from The Baxter Healthcare Corporation, Scientific Products Division, McGraw Park, III., and is at a temperature of 37° C.
- the surface temperature of the product at the location of the temperature change substance is measured using a standard thermometer or temperature sensing thermistors connected to a digital display or recording device.
- the surface temperature 30 seconds after the saline is dispensed is recorded as the test temperature.
- a reference temperature is obtained by performing this test on a portion of the product not including the temperature change substance or on a similar product without the temperature change substance.
- the surface temperature change when wet for the product is the difference between the test temperature and the reference temperature.
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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MX2007003655A MX2007003655A (en) | 2004-09-29 | 2005-07-29 | Absorbent article including a temperature change member. |
BRPI0515327-1A BRPI0515327A (en) | 2004-09-29 | 2005-07-29 | absorbent article including a temperature change member |
EP05776939A EP1802260A1 (en) | 2004-09-29 | 2005-07-29 | Absorbent article including a temperature change member |
AU2005292641A AU2005292641A1 (en) | 2004-09-29 | 2005-07-29 | Absorbent article including a temperature change member |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US10/955,534 US7250548B2 (en) | 2003-06-16 | 2004-09-29 | Absorbent article with temperature change member disposed on the outer cover and between absorbent assembly portions |
US10/955,534 | 2004-09-29 |
Publications (1)
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WO2006038966A1 true WO2006038966A1 (en) | 2006-04-13 |
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PCT/US2005/027230 WO2006038966A1 (en) | 2004-09-29 | 2005-07-29 | Absorbent article including a temperature change member |
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EP (1) | EP1802260A1 (en) |
KR (1) | KR20070058525A (en) |
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AU (1) | AU2005292641A1 (en) |
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2004
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-
2005
- 2005-07-29 WO PCT/US2005/027230 patent/WO2006038966A1/en active Application Filing
- 2005-07-29 KR KR1020077006894A patent/KR20070058525A/en not_active Application Discontinuation
- 2005-07-29 CN CNA2005800326594A patent/CN101389298A/en active Pending
- 2005-07-29 EP EP05776939A patent/EP1802260A1/en not_active Withdrawn
- 2005-07-29 BR BRPI0515327-1A patent/BRPI0515327A/en not_active IP Right Cessation
- 2005-07-29 MX MX2007003655A patent/MX2007003655A/en not_active Application Discontinuation
- 2005-07-29 AU AU2005292641A patent/AU2005292641A1/en not_active Abandoned
-
2007
- 2007-03-06 US US11/682,518 patent/US20070149936A1/en not_active Abandoned
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Also Published As
Publication number | Publication date |
---|---|
KR20070058525A (en) | 2007-06-08 |
US20060069363A1 (en) | 2006-03-30 |
US20070149936A1 (en) | 2007-06-28 |
MX2007003655A (en) | 2007-06-11 |
BRPI0515327A (en) | 2008-07-22 |
EP1802260A1 (en) | 2007-07-04 |
CN101389298A (en) | 2009-03-18 |
US7250548B2 (en) | 2007-07-31 |
AU2005292641A1 (en) | 2006-04-13 |
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