WO2006034012A3 - Test pattern and alignment method for 3d printers - Google Patents

Test pattern and alignment method for 3d printers Download PDF

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Publication number
WO2006034012A3
WO2006034012A3 PCT/US2005/033112 US2005033112W WO2006034012A3 WO 2006034012 A3 WO2006034012 A3 WO 2006034012A3 US 2005033112 W US2005033112 W US 2005033112W WO 2006034012 A3 WO2006034012 A3 WO 2006034012A3
Authority
WO
WIPO (PCT)
Prior art keywords
test
test pattern
printheads
lines
printers
Prior art date
Application number
PCT/US2005/033112
Other languages
French (fr)
Other versions
WO2006034012A2 (en
Inventor
William James Fienup
Andrew A Berlin
Andres Tomas Hernandez
Joshua P Kinsley
Iii Walter H Zengerle
Original Assignee
Z Corp
William James Fienup
Andrew A Berlin
Andres Tomas Hernandez
Joshua P Kinsley
Iii Walter H Zengerle
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Z Corp, William James Fienup, Andrew A Berlin, Andres Tomas Hernandez, Joshua P Kinsley, Iii Walter H Zengerle filed Critical Z Corp
Priority to JP2007532487A priority Critical patent/JP5122960B2/en
Priority to DE602005021806T priority patent/DE602005021806D1/en
Priority to EP05797563A priority patent/EP1799463B1/en
Priority to CN2005800382715A priority patent/CN101060990B/en
Priority to AT05797563T priority patent/ATE470577T1/en
Publication of WO2006034012A2 publication Critical patent/WO2006034012A2/en
Publication of WO2006034012A3 publication Critical patent/WO2006034012A3/en
Priority to KR1020077008983A priority patent/KR101342341B1/en
Priority to HK07110810.0A priority patent/HK1102573A1/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J29/00—Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
    • B41J29/38—Drives, motors, controls or automatic cut-off devices for the entire printing mechanism
    • B41J29/393—Devices for controlling or analysing the entire machine ; Controlling or analysing mechanical parameters involving printing of test patterns
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
    • B29C31/04—Feeding of the material to be moulded, e.g. into a mould cavity
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10—Processes of additive manufacturing
    • B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B29C64/112—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using individual droplets, e.g. from jetting heads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/04—Layered products comprising a layer of synthetic resin as impregnant, bonding, or embedding substance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01—Ink jet
    • B41J2/135—Nozzles
    • B41J2/165—Preventing or detecting of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
    • B41J2/16517—Cleaning of print head nozzles
    • B41J2/1652—Cleaning of print head nozzles by driving a fluid through the nozzles to the outside thereof, e.g. by applying pressure to the inside or vacuum at the outside of the print head
    • B41J2/16532—Cleaning of print head nozzles by driving a fluid through the nozzles to the outside thereof, e.g. by applying pressure to the inside or vacuum at the outside of the print head by applying vacuum only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01—Ink jet
    • B41J2/135—Nozzles
    • B41J2/165—Preventing or detecting of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
    • B41J2/16517—Cleaning of print head nozzles
    • B41J2/16535—Cleaning of print head nozzles using wiping constructions
    • B41J2/16538—Cleaning of print head nozzles using wiping constructions with brushes or wiper blades perpendicular to the nozzle plate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01—Ink jet
    • B41J2/135—Nozzles
    • B41J2/165—Preventing or detecting of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
    • B41J2/16517—Cleaning of print head nozzles
    • B41J2/16552—Cleaning of print head nozzles using cleaning fluids
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01—Ink jet
    • B41J2/17—Ink jet characterised by ink handling
    • B41J2/175—Ink supply systems ; Circuit parts therefor
    • B41J2/17503—Ink cartridges
    • B41J2/1752—Mounting within the printer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N1/00—Scanning, transmission or reproduction of documents or the like, e.g. facsimile transmission; Details thereof
    • H04N1/46—Colour picture communication systems
    • H04N1/56—Processing of colour picture signals
    • H04N1/60—Colour correction or control
    • H04N1/603—Colour correction or control controlled by characteristics of the picture signal generator or the picture reproducer
    • H04N1/6033—Colour correction or control controlled by characteristics of the picture signal generator or the picture reproducer using test pattern analysis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01—Ink jet
    • B41J2/135—Nozzles
    • B41J2/165—Preventing or detecting of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
    • B41J2/16585—Preventing or detecting of nozzle clogging, e.g. cleaning, capping or moistening for nozzles for paper-width or non-reciprocating print heads

Abstract

The invention relates to apparatus and methods for producing three-dimensional objects through building of successive layers printed by eg inkjet printheads. For aligning the printheads a test pattern (129) is used, made up of alternating reference lines (135) and test lines (136), both parallel and perpendicular to a fast-axis travel, he test lines comprising test bars (191) incrementally displaces around a central test bar. Cleaning of the printheads is also provided. The test pattern (129) is read by alignment sensor system (132) and analysed with a Fast Fourier Transform (FFT).
PCT/US2005/033112 2004-09-21 2005-09-15 Test pattern and alignment method for 3d printers WO2006034012A2 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
JP2007532487A JP5122960B2 (en) 2004-09-21 2005-09-15 Apparatus and method for maintenance and inspection of 3D printer
DE602005021806T DE602005021806D1 (en) 2004-09-21 2005-09-15 TEST PATTERN AND ALIGNMENT PROCESS FOR 3D PRINTERS
EP05797563A EP1799463B1 (en) 2004-09-21 2005-09-15 Test pattern and alignment method for 3d printers
CN2005800382715A CN101060990B (en) 2004-09-21 2005-09-15 Test pattern and alignment method for 3d printers
AT05797563T ATE470577T1 (en) 2004-09-21 2005-09-15 TEST PATTERNS AND ALIGNMENT PROCEDURES FOR 3D PRINTER
KR1020077008983A KR101342341B1 (en) 2004-09-21 2007-04-20 3 Apparatus and Methods for Servicing 3D Printers
HK07110810.0A HK1102573A1 (en) 2004-09-21 2007-10-04 Test pattern and alignment method for 3d printers

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US61206804P 2004-09-21 2004-09-21
US60/612,068 2004-09-21
US11/000,100 2004-11-30
US11/000,100 US7824001B2 (en) 2004-09-21 2004-11-30 Apparatus and methods for servicing 3D printers

Publications (2)

Publication Number Publication Date
WO2006034012A2 WO2006034012A2 (en) 2006-03-30
WO2006034012A3 true WO2006034012A3 (en) 2006-10-19

Family

ID=36073471

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2005/033112 WO2006034012A2 (en) 2004-09-21 2005-09-15 Test pattern and alignment method for 3d printers

Country Status (10)

Country Link
US (2) US7824001B2 (en)
EP (2) EP2226200B1 (en)
JP (2) JP5122960B2 (en)
KR (1) KR101342341B1 (en)
CN (1) CN101060990B (en)
AT (1) ATE470577T1 (en)
DE (1) DE602005021806D1 (en)
ES (1) ES2346768T3 (en)
HK (1) HK1102573A1 (en)
WO (1) WO2006034012A2 (en)

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US20110032301A1 (en) 2011-02-10
JP5678018B2 (en) 2015-02-25
EP1799463B1 (en) 2010-06-09
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US7824001B2 (en) 2010-11-02
EP2226200A1 (en) 2010-09-08

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