WO2006012590A2 - Devices reducing pressure on the annulus fibrosis - Google Patents

Devices reducing pressure on the annulus fibrosis Download PDF

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Publication number
WO2006012590A2
WO2006012590A2 PCT/US2005/026233 US2005026233W WO2006012590A2 WO 2006012590 A2 WO2006012590 A2 WO 2006012590A2 US 2005026233 W US2005026233 W US 2005026233W WO 2006012590 A2 WO2006012590 A2 WO 2006012590A2
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WO
WIPO (PCT)
Prior art keywords
drawn
spine
disc
lateral view
bone
Prior art date
Application number
PCT/US2005/026233
Other languages
French (fr)
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WO2006012590A3 (en
Inventor
Corp. Anova
Original Assignee
Ferree Bret A
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US09/415,382 external-priority patent/US6419704B1/en
Priority claimed from US10/120,763 external-priority patent/US6969404B2/en
Priority claimed from US10/185,284 external-priority patent/US20030040796A1/en
Priority claimed from US10/191,639 external-priority patent/US20040172019A1/en
Priority claimed from US10/303,385 external-priority patent/US7201776B2/en
Priority claimed from US10/421,434 external-priority patent/US6878167B2/en
Application filed by Ferree Bret A filed Critical Ferree Bret A
Publication of WO2006012590A2 publication Critical patent/WO2006012590A2/en
Publication of WO2006012590A3 publication Critical patent/WO2006012590A3/en

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    • AHUMAN NECESSITIES
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    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
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    • A61F2/4425Intervertebral or spinal discs, e.g. resilient made of articulated components
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    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
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    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
    • A61B17/68Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
    • A61B17/70Spinal positioners or stabilisers ; Bone stabilisers comprising fluid filler in an implant
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    • A61B17/8085Cortical plates, i.e. bone plates; Instruments for holding or positioning cortical plates, or for compressing bones attached to cortical plates with pliable or malleable elements or having a mesh-like structure, e.g. small strips
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    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
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    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
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    • A61F2002/30001Additional features of subject-matter classified in A61F2/28, A61F2/30 and subgroups thereof
    • A61F2002/30003Material related properties of the prosthesis or of a coating on the prosthesis
    • A61F2002/3006Properties of materials and coating materials
    • A61F2002/30062(bio)absorbable, biodegradable, bioerodable, (bio)resorbable, resorptive
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    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
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    • A61F2/30771Special external or bone-contacting surface, e.g. coating for improving bone ingrowth applied in original prostheses, e.g. holes or grooves
    • A61F2002/30772Apertures or holes, e.g. of circular cross section
    • A61F2002/30784Plurality of holes
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    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
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    • A61F2002/3085Special external or bone-contacting surface, e.g. coating for improving bone ingrowth applied in original prostheses, e.g. holes or grooves with a threaded, e.g. self-tapping, bone-engaging surface, e.g. external surface
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Definitions

  • the human intervertebral disc is an oval to kidney bean shaped structure of variable size depending on the location in the spine.
  • the outer portion of the disc is known as the annulus fibrosis (AF).
  • the AF is formed of 10 to 60 fibrous bands.
  • the fibers in the bands alternate their direction of orientation by 30 degrees between each band. The orientation serves to control vertebral motion (one half of the bands tighten to check motion when the vertebra above or below the disc are turned in either direction).
  • the AF contains the nucleus.
  • the nucleus pulpous serves to transmit and dampen axial loads.
  • a high water content 70-80 percent assists the nucleus in this function.
  • the water content has a diurnal variation.
  • the nucleus imbibes water while a person lies recumbent. Activity squeezes fluid from the disc. Nuclear material removed from the body and placed into water will imbibe water swelling to several times its normal size.
  • the nucleus comprises roughly 50 percent of the entire disc.
  • the nucleus contains cells (chondrocytes and f ⁇ brocytes) and proteoglycans
  • the cell density in the nucleus is on the order of 4,000 cells per micro liter.
  • the disc changes with aging. As a person ages the water content of the disc falls from approximately 85 percent at birth to 70 percent in the elderly. The ratio of chondroitin sulfate to keratin sulfate decreases with age. The ratio of chondroitin 6 sulfate to chondroitin 4 sulfate increases with age. The distinction between the annulus and the nucleus decreases with age. These changes are known as disc degeneration. Generally disc degeneration is painless.
  • Premature or accelerated disc degeneration is known as degenerative disc disease.
  • a large portion of patients suffering from chronic low back pain are thought to have this condition.
  • the nucleus and annulus functions are compromised.
  • the nucleus becomes thinner and less able to handle compression loads,
  • the annulus fibers become redundant as the nucleus shrinks.
  • the redundant annular fibers are less effective in controlling vertebral motion.
  • the disc pathology can result in: 1) bulging of the annulus into the spinal cord or nerves; 2) narrowing of the space between the vertebra where the nerves exit; 3) tears of the annulus as abnormal loads are transmitted to the annulus and the annulus is subjected to excessive motion between vertebra; and 4) disc herniation or extrusion of the nucleus through complete annular tears.
  • Prosthetic disc replacement offers many advantages.
  • the prosthetic disc attempts to eliminate a patient's pain while preserving the disc's function.
  • Current prosthetic disc implants either replace the nucleus or the nucleus and the annulus. Both types of current procedures remove the degenerated disc component to allow room for the prosthetic component.
  • resilient materials has been proposed, the need remains for further improvements in the way in which prosthetic components are incorporated into the disc space, and in materials to ensure strength and longevity. Such improvements are necessary, since the prosthesis may be subjected to 100,000,000 compression cycles over the life of the implant.
  • Herniated Nucleus Pulposus occurs from tears in the AF.
  • the herniated NP often allies pressure on the nerves or spinal cord. Compressed nerves cause back and leg or arm pain.
  • a patient's symptoms result primarily from pressure by the NP, the primary pathology lies in the AF.
  • MLD Microlumbar Discectomy
  • the invention broadly facilitates reconstruction of the Annulus Fibrosus (AF) or the AF and the Nucleus Pulposus (NP). Such Reconstruction prevents recurrent herniation following Microlumbar Discectomy (MLD).
  • MLD Microlumbar Discectomy
  • the invention may also be used in the treatment of herniated discs, annular tears of the disc, or disc degeneration, while enabling surgeons to preserve the contained NP.
  • the methods and apparatus may be used to treat discs throughout the spine including the cervical, thoracic, and lumbar spines of humans and animals.
  • the invention also enables surgeons to reconstruct the AF and replace or augment the NP.
  • Novel Nucleus Replacements may be added to the disc.
  • Annulus Reconstruction prevents extrusion of the NRs through holes in the AF.
  • the NRs and the AF reconstruction prevent excessive pressure on the AF. Excessive pressure on the AF may cause back or leg pain.
  • the NRs may be made of natural or synthetic materials. Synthetic NRs are preferably made of polymers including polyurethane, silicon, hydrogel, or other elastomers.
  • a spinal repair system comprises a first end portion adapted for placement within an intervertebral body, a second end portion adapted for placement within an adjacent intervertebral body, and a bridge portion connecting the first and second end portions, the bridge portion being adapted to span a portion of an intervertebral disc space and prevent excessive outward bulging.
  • the first and second end portions may be composed of a rigid biocompatible material, including metals, alloys, or ceramics, and the bridge portion is composed of a flexible, braided or mesh material.
  • the first and second end portions are composed of allograft bone and the bridge portion is composed of allograft annulus fibrosis.
  • a single piece of allograft tissue, such as fascia, may alternatively be used.
  • the system may further include screws and/or plates to hold the first and second end portions into respective vertebral bodies. In one configuration the first and second end portions are elongate, and the bridge portion spans the end portions in a plane parallel to the end portions.
  • the system may further comprise slotted bone dowels into which the end portions are received, and the bridge portion extends through one slot and into the other when implanted.
  • the system may further include an artificial disc replacement (ADR) defining a volume, with the bridge portion extending through at least a portion of the volume of the ADR.
  • ADR artificial disc replacement
  • the end and bridge portions may together form a cylindrical shape. At least one of the end portions may be threaded. One or both of the end portions may be configured for bony ingrowth.
  • Various instruments and methods are also disclosed.
  • a spinal repair method includes the steps of forming a first hole or channel in a first intervertebral body, placing the first end portion into the first hole or channel, forming a second hole or channel in an adjacent intervertebral body, and placing the second end portion into the second hole or channel such that the bridge portion spans a hole or defect in an annulus fibrosis.
  • the end portions may then be secured with screws.
  • the step of providing the system of claim 1 may include harvesting the portions from a human or animal donor, with the end portions comprising intervertebral bone and the bridge portion comprises annulus fibrosis still attached to the end portions.
  • FIGURE IA is a lateral view of a "curtain" annulus augmentation device
  • FIGURE IB is an anterior view of the embodiment of the invention drawn in Figure IA;
  • FIGURE 1C is a lateral view of the spine and the embodiment of the invention drawn in Figure IA;
  • FIGURE ID is an axial cross section of the disc and device drawn in Figure 1C;
  • FIGURE 2A is an anterior view of the spine and an alternative embodiment with the disc not included to better illustrate the device;
  • FIGURE 2B is a lateral view of the embodiment of the device drawn in Figure
  • FIGURE 2C is an anterior view of a segment of a cadaver spine
  • FIGURE 2D is an exploded anterior view of the cadaver spine drawn in Figure 2C;
  • FIGURE 2E is an axial cross section of a cadaver disc
  • FIGURE 2F is an axial cross section of a cadaver disc
  • FIGURE 3 A is an anterior view of a novel ADR that may be placed anterior to the device drawn in Figure 1C;
  • FIGURE 3B is a lateral view of the ADR drawn in Figure 3 A;
  • FIGURE 4A is a lateral view of the spine used to illustrate methods to insert intradiscal devices
  • FIGURE 4B is a lateral view of the spine drawn in Figure 4A;
  • FIGURE 4C is a lateral view of the spine, the embodiment of the device drawn in Figure 2B;
  • FIGURE 4D is a lateral view of the spine
  • FIGURE 4E is a lateral view of the spine an alternative embodiment of the plates drawn in Figure 4D;
  • FIGURE 5 A is an exploded lateral view of an alternative embodiment of the present invention.
  • FIGURE 5B is an exploded lateral view of the embodiment of the device drawn in Figure 5A;
  • FIGURE 5C is a lateral view of the assembled device drawn in Figure 5B;
  • FIGURE 5D is an oblique view of the screw drawn in Figure 5 A;
  • FIGURE 5E is an anterior view of the assembled device drawn in Figure 5C;
  • FIGURE 5F is a lateral view of the spine and the embodiment of the device drawn in Figure 5E;
  • FIGURE 6 is lateral view of the device drawn in Figure IA incorporated into the posterior aspect of the NR.;
  • FIGURE 7 A is a lateral view of the spine
  • FIGURE 7B is a lateral view of a guide that fits over the guide wire drawn in Figure 7A;
  • FIGURE 7C is a lateral view of the spine and the guide drawn in Figure 7B;
  • FIGlJRE 8 A is a lateral view of an alternative embodiment of the NR drawn in Figure 6, wherein the embodiment of the invention drawn in Figure IA is incorporated into the body of a NR;
  • FIGURE 8B is an anterior view of the embodiment of the NR drawn in Figure 8A;
  • FIGURE 8C is sagittal cross section of the embodiment of the NR drawn in Figure 8A;
  • FIGURE 8D is an axial cross section of the embodiment of the NR drawn in Figure 8A;
  • FIGURE 8E is a coronal cross section of the embodiment of the NR drawn in
  • FIGURE 8F is a lateral view of the spine and the embodiment of the NR drawn in Figure 8A;
  • FIGURE 9A is an anterior view of an alternative embodiment of the present invention.
  • FIGURE 9B is an anterior view of the spine and the embodiment of the NR drawn in Figure 9A;
  • FIGURE 9C is a lateral view of an embodiment similar to that drawn in Figure 9A, wherein the retention members have holes to accept tools to insert the NR;
  • FIGURE 9D is an anterior view of the embodiment of the NR drawn in Figure
  • FIGURE 9E is an anterior view of the L5 vertebra, the sacrum, and an alternative embodiment of an NR with a retention member;
  • FIGURE 9F is an anterior view of the spine drawn in Figure 9E. Plates are shown holding the NR and the vertebral fragment on the spine.
  • FIGURE 9G is an axial cross section of the embodiment of the NR drawn in Figure 9E;
  • FIGURE 9H is a lateral view of the L5 vertebra, the sacrum, and the embodiment of the NR drawn in Figure 9E;
  • FIGURE 1OA is a lateral view of a version of the NR drawn in Figure 8 A that incorporates a balloon on the posterior aspect of the device;
  • FIGURE 1OB is a lateral view of the spine and the embodiment of the NR drawn in Figure 8A;
  • FIGURE HA is an axial cross section an alternative embodiment of the invention wherein a flexible retention component lies between separate anterior and posterior cushion components;
  • FIGURE HB is an exploded axial cross section of the embodiment of the invention drawn in Figure 1 IA prior to surrounding the components with an elastic material;
  • FIGURE 11C is a sagittal cross section of the embodiment of the NR drawn in Figure 1 IA;
  • FIGURE 1 ID is a lateral view of the embodiment of the NR drawn in Figure HA;
  • FIGURE HE is a view of the top of the embodiment of the NR drawn in Figure 1 IA;
  • FIGURE 1 IF is a lateral view of the spine and the embodiment of the NR drawn in Figure 1 IA;
  • FIGURE 12A is an axial cross section of an alternative embodiment of the present invention;
  • FIGURE 12B is a lateral view of the embodiment of the NR drawn in Figure 12A;
  • FIGURE 12C is a view of the top of the embodiment of the device drawn in Figure 12B;
  • FIGURE 12D is a lateral view of the L5 vertebra, the sacrum, and the embodiment of the NR drawn in Figure 12 A;
  • FIGURE 13 A is an oblique view of an alternative embodiment of the invention drawn in Figure 2B;
  • FIGURE 13B is an oblique view of an alternative embodiment of the invention drawn in Figure 13 A.
  • the bone ends have at least one flat surface along their sides.
  • FIGURE 13C is an oblique view of an alternative embodiment of the invention drawn in Figure 13B
  • FIGURE 13D is an oblique view of an alternative embodiment of the invention drawn in Figure 13C;
  • FIGURE 14A is an oblique view of an alternative embodiment of the invention drawn in Figure 13 A;
  • FIGURE 14B is an oblique view of the embodiment of the invention drawn in Figure 14 A;
  • FIGURE 15 is an oblique view of an alternative embodiment of the invention drawn in Figure 13 A;
  • FIGURE 16 is an alternative embodiment of the invention drawn in Figure 15;
  • FIGURE 17 is an alternative embodiment of the invention drawn in Figure 16;
  • FIGURE 18 is an alternative embodiment of the invention drawn in Figure 13A.
  • FIGURE 19 is an alternative embodiment of the invention drawn in Figure 19;
  • FIGURE 20 is a lateral view of the spine;
  • FIGURE 21 A is a lateral view of a portion of the lumbar spine
  • FIGURE 21B is an exploded lateral view of the spine drawn in Figure 2 IA;
  • FIGURE 21 C is a lateral view of one disc unit drawn in Figure 2 IB;
  • FIGURE 21D is an axial cross section through the disc drawn in Figure 21C;
  • FIGURE 2 IE is an exploded lateral view of the embodiment of the invention drawn in Figure 21C;
  • FIGURE 2 IF is an exploded axial view of the embodiment of the invention drawn in Figure 2 ID;
  • FIGURE 22A is an axial cross section of a disc donor unit (disc with portions of the vertebra above and below the disc);
  • FIGURE 22B is an exploded axial cross section of the donor disc unit drawn in Figure 22A;
  • FIGURE 23A is an oblique view of an alternative embodiment of the invention drawn in Figure 13 A;
  • FIGURE 23B is a lateral view of a donor disc unit;
  • FIGURE 24A is a lateral view of the embodiment of the invention drawn in Figure 13 A;
  • FIGURE 24B is a lateral view of the embodiment of the invention drawn in Figure 24A;
  • FIGURE 25 is a partial sagittal cross section of a portion of the lumbar spine and the embodiment of the invention drawn in Figure 13 A;
  • FIGURE 26A is a lateral view of the spine and the first step in the method of inserting the device drawn in Figure 13 A;
  • FIGURE 26B is a sagittal cross section of the spine and the embodiment of the invention drawn in Figure 26A;
  • FIGURE 26C is a sagittal cross section of the spine and the embodiment of the invention drawn in Figure 26B;
  • FIGURE 26D is a sagittal cross section of a portion of the spine;
  • FIGURE 26E is a sagittal cross section of a portion of the spine and the embodiment of the invention drawn in Figure 13 A;
  • FIGURE 26F is sagittal cross section of a portion of the spine and the embodiment of the invention drawn in Figure 13 A;
  • FIGURE 26G is a sagittal cross section of the spine and the embodiment of the invention drawn in Figure 26F;
  • FIGURE 26H is a lateral view of a portion of the spine and the embodiment of the invention drawn in Figure 26G;
  • FIGURE 27 is a partial sagittal cross section of a portion of the spine and an alternative fixation method
  • FIGURE 28 A is a partial sagittal cross section of a portion of the spine and the embodiment of the invention drawn in Figure 27;
  • FIGURE 28B is a partial sagittal cross section of a portion of the spine and an alternative embodiment of the invention drawn in Figure 28A;
  • FIGURE 29 A is an oblique view of a novel guide;
  • FIGURE 29B is a view of the top of a portion of the embodiment of the invention drawn in Figure 29A;
  • FIGURE 29C is a view of the top of a portion of an alternative embodiment of the invention drawn in Figure 29B;
  • FIGURE 30A is a view of the top of a portion of an alternative embodiment of the invention including a retractable component;
  • FIGURE 30B is a view of the top of a portion of the embodiment of the invention drawn in Figure 30A;
  • FIGURE 31 A is a partial sagittal cross section of a portion of the spine
  • FIGURE 3 IB is a lateral view of a vertebra
  • FIGURE 31 C is a lateral view of a vertebra
  • FIGURE 3 ID is a lateral view of a vertebra
  • FIGURE 32 is an exploded oblique view of an alternative embodiment of the invention
  • FIGURE 33 is a sagittal cross section of a portion of the spine and an alternative embodiment of the invention drawn in Figure 26H;
  • FIGURE 34 is an axial cross section of the disc following MLD;
  • FIGURE 35 A is an axial cross section of a disc and the embodiment of the invention drawn in Figure 33;
  • FIGURE 35B is an axial cross section of a disc and an alternative embodiment of the invention drawn in Figure 35 A;
  • FIGURE 36A is lateral view of novel distractor blades used to facilitate insertion of the graft drawn in Figure 33;
  • FIGURE 36B is a view of the cephalad side of the embodiment of the invention drawn in Figure 36 A;
  • FIGURE 36C is lateral view of a portion of the spine and the embodiment of the invention drawn in Figure 36B ;
  • FIGURE 36D is view of the dorsal aspect of adjacent spinuos processes and the tips of the distractor taught in Figure 36C;
  • FIGURE 37 is an oblique view of a novel instrument that may be used to help guide insertion of the interference screws;
  • FIGURE 38A is a sagittal cross section of a sleeve, a screwdriver, and alternative embodiment of the cap instrument drawn in Figure 37;
  • FIGURE 38B is a view of the top of the cap instrument drawn in Figure 38 A;
  • FIGURE 38C is a view of the bottom of the embodiment of the invention drawn in Figure 38B;
  • FIGURE 39A is an oblique view of an alternative embodiment of the invention drawn in Figure 13 A;
  • FIGURE 39B is a sagittal cross section of a portion of the spine and the embodiment of the invention drawn in Figure 39 A;
  • FIGURE 39C is a lateral view of the embodiment of the tool drawn in Figure 39B;
  • FIGURE 39D is an oblique view of the embodiments of the invention drawn in Figures 39A and 39C;
  • FIGURE 4OA is an oblique view of an alternative embodiment of the invention drawn in Figure 13B;
  • FIGURE 4OB is a lateral view of the embodiments of the invention drawn in Figures 39C and 4OA;
  • FIGURE 41 is an oblique view of an alternative embodiment of the invention drawn in Figure 13 A;
  • FIGURE 42A is a view of a portion of an alternative embodiment of the invention drawn in Figure 39C;
  • FIGURE 42B is a lateral view of the embodiments of the graft drawn in Figures 41 and 42A;
  • FIGURE 43 is a lateral view of an alternative embodiment of the invention drawn in Figure 42 A;
  • FIGURE 44 is a lateral view of an alternative embodiment of the invention drawn in Figure 43 and a graft similar to that drawn in Figure 13 A;
  • FIGURE 45 is an oblique view of an alternative embodiment of the invention drawn in Figure 41 ;
  • FIGURE 46 is a lateral view of alternative embodiments of the invention drawn in Figure 39C and 40A;
  • FIGURE 47 is a lateral view of an alternative embodiment of the invention drawn in Figure 46;
  • FIGURE 48 is a lateral view of embodiments of the invention drawn in Figure 46 and 29A;
  • FIGURE 49 A is a view of a portion of the back
  • FIGURE 49B is a partial sagittal cross section of the back, a muscle retractor, the retractor sleeve drawn in Figure 29A, and a drill bit;
  • FIGURE 5OA is a partial sagittal cross section of the back and an alternative embodiment of the invention drawn in Figure 49B;
  • FIGURE 50B is a lateral view of the flexible drill bit drawn in Figure 50A.
  • the shaft of the drill bit is flexible.
  • FIGURE 51 is a sagittal cross section of an alternative embodiment of the invention drawn in Figure 33;
  • FIGURE 52 is a sagittal cross section of an alternative embodiment of the invention drawn in Figure 51;
  • FIGURE 53 is an axial cross section of a disc and an alternative embodiment of the invention drawn in Figure 35 A;
  • FIGUEE 54 is an axial cross section of a disc and an alternative embodiment of the invention drawn in Figure 35B;
  • FIGURE 55 is an axial cross section of a disc and an alternative embodiment of the invention drawn in Figure 35B;
  • FIGURE 56 is a sagittal cross section of the spine and an alternative embodiment of the invention drawn in Figure 46;
  • FIGURE 57 is an axial cross section of disc, a novel Nucleus Replacement C ⁇ R) 3 an d an alternative embodiment of the invention drawn in Figure 54;
  • FIGURE 58 is an axial cross section of a disc, an alternative embodiment of the NR drawn in Figure 57, and an alternative embodiment of the invention drawn in Figure 33;
  • FIGURE 59 is an oblique view of an alternative embodiment of the invention
  • FIGURE 6OA is a lateral view of an alternative embodiment of the invention drawn in Figure 13 A;
  • FIGURE 6OB is a lateral view of the spine and the embodiment of the invention drawn in Figure 6OA;
  • FIGURE 61 is an axial cross section of a disc
  • FIGURE 62 is a sagittal cross section of the spine and an alternative embodiment of the invention drawn in Figure 25;
  • FIGURE 63 is a sagittal cross section of the spine and an alternative embodiment of the invention drawn in Figure 62;
  • FIGURE 64A is a lateral view of an alternative embodiment of the retractor drawn in Figure 29 A;
  • FIGURE 64B is an oblique view of an alternative embodiment of the invention drawn in Figure 13 A;
  • FIGURE 64C is a partial sagittal cross section of a portion of the spine and the embodiments of the invention drawn in Figures 64A and 64B;
  • FIGURE 65 is a sagittal cross section of a portion of the spine and an alternative embodiment of the invention drawn in Figure 25.
  • One end to the graft is held by a screw that passes through at least a portion of the pedicle of the vertebra and the graft. Pins or other fixation devices may also be passed through the pedicle and the graft.
  • FIGURE 66 is an anterior view of the spine and an alternative embodiment of the invention drawn in Figure 25;
  • FIGURE 67A is a lateral view of a portion of the spine and an alternative embodiment of the invention;
  • FIGURE 67B is a lateral view of a portion of the spine and the embodiment of the invention drawn in Figure 67 A;
  • FIGURE 68A is a lateral view of a portion of the spine and an alternative embodiment of the invention.
  • FIGURE 68B is a lateral view of a portion of the spine and the embodiment of the invention drawn in Figure 68A;
  • FIGURE 69 is an axial cross section of a disc and the embodiment of the invention drawn in Figure 6OA;
  • FIGURE 7OA is an axial cross section of the disc and an alternative embodiment of the invention;
  • FIGURE 7OB is an axial cross section of the disc and the embodiment of the invention drawn in Figure 7OA;
  • FIGURE 7OC is an axial cross section of the disc and the embodiment of the invention drawn in Figure 7OB;
  • FIGURE 71 A is a lateral view of a portion of the spine and alternative embodiment of the invention taught in Figure 1C;
  • FIGURE 7 IB is an axial cross section of the disc and the embodiment of the invention taught in Figure 71 A;
  • FIGURE 71C is a coronal cross section of the spine and the embodiment of the invention drawn in Figure 71 A;
  • FIGURE 72A is a lateral view of the spine and two K- wires
  • FIGURE 72B is a lateral view of the spine and the embodiment of the invention drawn in Figure 72A;
  • FIGURE 72C is a lateral view of a guide that may be used with the embodiment of the invention drawn in Figure 72B;
  • FIGURE 72D is a lateral view of a portion of the spine
  • FIGURE 72E is an oblique view of the tissue used in the embodiment of the invention drawn in Figure 7 IA;
  • FIGURE 73A is a lateral view of an alternative embodiment of the invention drawn in Figure 72E;
  • FIGURE 73B is an anterior view of the embodiment of the device drawn in
  • FIGURE 73 C is lateral view of the spine and the embodiment of the invention drawn in Figure 73B;
  • FIGURE 74 is a lateral view of the spine and an alternative embodiment of the invention drawn in Figure 71 A;
  • FIGURE 75A is a lateral view of an alternative embodiment of the invention drawn in Figure 13 A;
  • FIGURE 75B is a lateral view of the spine, the embodiment of the invention drawn in Figure 75A, and an alternative embodiment of the invention drawn in Figure 25;
  • FIGURE 75C is a lateral view of an alternative embodiment of the invention drawn in Figure 75 A;
  • FIGURE 75D is an oblique view of a portion of the embodiment of the invention drawn in Figure 75A;
  • FIGURE 76A is a lateral view of an alternative embodiment of the invention drawn in Figure 75A;
  • FIGURE 76B is an axial cross section of a disc and the embodiment of the invention drawn in Figure 76A;
  • FIGURE 77A is an exploded lateral view of an alternative embodiment of the invention drawn in Figure 75 A;
  • FIGURE 77B is a lateral view of the embodiment of the invention drawn in Figure 77A;
  • FIGURE 78A is a lateral view of an alternative embodiment of the invention dry in Figure 77A;
  • FIGURE 78B is a lateral view of the embodiment of the invention drawn in
  • FIGURE 79A is an exploded lateral view of an alternative embodiment of the invention drawn in Figure 78A;
  • FIGURE 79B is a lateral view of the assembled embodiment of the invention drawn in Figure 79A;
  • FIGURE 8OA is an exploded lateral view of an alternative embodiment of the invention drawn in Figure 79A;
  • FIGURE 8OB is a lateral view of the assembled embodiment of the invention drawn in Figure 8OA;
  • FIGURE 80C is a sagittal cross section of a portion of the embodiment of the invention drawn in Figure 80B;
  • FIGURE 81 A is the view of the top of a portion of the embodiment of the invention drawn in Figure 79A;
  • FIGURE 8 IB is sagittal cross section of the embodiment of the invention drawn in Figure 81 A;
  • FIGURE 81C is a sagittal cross section of the embodiment of the invention drawn in Figure 8 IB;
  • FIGURE 82 A is an exploded lateral view of an alternative embodiment of the invention drawn in Figure 8OA;
  • FIGURE 82B is a lateral view of an assembled embodiment of the invention drawn in Figure 82A;
  • FIGURE 83A is an axial cross section through the flexible component of an alternative embodiment of the invention drawn in Figure 75 A;
  • FIGURE 83B is a lateral view of the embodiment of the invention drawn in Figure 83A;
  • FIGURE 83C is a lateral view of the embodiment of the invention drawn in Figure 83B, an interference screw, a screwdriver, and a novel guide
  • FIGURE 83D is an oblique view of the tip of the guide drawn in Figure 83C;
  • FIGURE 84A is an exploded lateral view of an alternative embodiment of the invention drawn in Figure 75C;
  • FIGURE 84B is lateral view of the assembled embodiment of the invention drawn in Figure 84A;
  • FIGURE 85 is a sagittal cross section of a portion of the spine and an alternative embodiment of the inventions drawn in Figure 75C and 7OC;
  • FIGURE 86A is an axial cross section of a disc and the embodiment of the invention drawn in Figure 85;
  • FIGURE 86B is an axial cross section of a disc and the first step in the insertion of the intradiscal component drawn in Figure 86A;
  • FIGURE 86C is an axial cross section of a disc and the embodiment of the invention drawn in Figure 86B;
  • FIGURE 86D is an axial cross section of a disc and the embodiment of the invention drawn in Figure 86C;
  • FIGURE 87 A is an oblique view of a novel intradiscal device
  • FIGURE 87B is a sagittal cross section of a portion of the spine, the embodiments of the invention drawn in Figures 75C and 87 A;
  • FIGURE 88 A is a lateral view of an alternative embodiment of the invention drawn in Figure 87A;
  • FIGURE 88B is a sagittal view of a portion of the spine and the embodiment of the invention drawn in Figure 88 A;
  • FIGURE 89 A is a view of the head of a novel interference screw
  • FIGURE 89B is a view of the head of the embodiment of the interference screw drawn in Figure 89A;
  • FIGURE 9OA is a lateral view of a portion of the spine with a dotted line representing an alternative embodiment of the invention drawn in Figure 2 IA;
  • FIGURE 9OB is an exploded lateral view of the spine in the embodiment of the invention drawn in Figure 9OA.
  • a nucleus replacement is inserted from a lateral aspect of the lumbar spine at L4/L5 or above.
  • a transpsoas technique is used in the preferred lateral approach to the lumbar spine. Identification of nerves within the psoas muscle allows the nerves to be protected and retracted anterior and posterior as necessary.
  • a nerve stimulator may be used to help identify the nerves.
  • the psoas muscle could be split with an endoscope that delivers or records electrical impulses. The myotomes of the extremities could be monitored to detect the electrical impulses.
  • the novel NR could also be used from an anterior approach to the cervical spine.
  • the dam or barrier embodiments of the invention may be used in conjunction with natural as well as artificial discs.
  • Figure IA is a lateral view of a "curtain" annulus augmentation device similar to the annulus augmentation devices taught in my U.S. Patent No. 6,371,990, the entire content of which is incorporated herein by reference.
  • Areas 102, 104 of the drawing represent spikes composed of titanium or other suitably rigid biocompatible material(s). The spikes slide into slots that are machined into the vertebrae.
  • the section 110 of the device represents a dam, preferably constructed of a flexible, braided or mesh material such as nylon or Dacron.
  • Figure IB is an anterior view of the embodiment of the invention drawn in Figure IA.
  • Figure 1C is a lateral view of the spine and the embodiment of the invention drawn in Figure IA.
  • the spikes fit into slots that were machined into the vertebrae.
  • the flexible component of the device lies within the disc space.
  • Figure ID is an axial cross section of the disc and device drawn in Figure 1C.
  • the AF is indicated at 120, and the Nucleus Pulposus (NP) or disc space is shown at 122.
  • the flexible component 110 of the device lies anterior to the posterior AF.
  • the device prevents intradiscal devices, such as NRs, from applying pressure to the posterior portion of the AF.
  • Figure 2A is an anterior view of the spine and an alternative embodiment with the disc not included to better illustrate the device.
  • Figure 2B is a lateral view of the embodiment of the device drawn in Figure 2A.
  • the portions 202, 204 of the drawing represent portions of allograft vertebral bodies.
  • the area 208 represents allograft AF.
  • the allograft device is positioned in the spine as illustrated in Figures 1C and ID.
  • the partial dove-tail like allograft bones fit into slots machined into the vertebrae. Suitable materials other than allograft may alternatively be used.
  • Figure 2C is an anterior view of a segment of a cadaver spine.
  • the drawing illustrates one methods of harvesting the device drawn in Figure 2A.
  • the donor unit includes a portion of the vertebra above and below the disc and the AF between the vertebrae.
  • Figure 2D is an exploded anterior view of the cadaver spine drawn in Figure 2C.
  • Figure 2E is an axial cross section of a cadaver disc.
  • the areas 220, 222, 224, 226 represent donor AF units.
  • the drawing illustrates methods to harvest the left and right portions of the AF.
  • Figure 2F is an axial cross section of a cadaver disc. The drawing represents methods to harvest the anterior and posterior portions of the AF.
  • Figure 3 A is an anterior view of a novel ADR that may be placed anterior to the device drawn in Figure 1C.
  • the keels 302, 304 may be made of allograft bone, and may be held in the ADR with screws or other fasteners (not shown). Bone keels facilitate the ingrowth of bone from the vertebrae. ADRs with bone keels would be easier to revise than ADRs with metal keels.
  • Figure 3B is a lateral view of the ADR drawn in Figure 3 A. Bone keels are applicable to ADRs and implants other than the one depicted in Figures 3 A and 3B.
  • Figure 4A is a lateral view of the spine used to illustrate methods to insert intradiscal devices as taught in my co-pending U.S.
  • FIG. 4A shows an AF flap 402 and osteotomized bone 404 pulled inferiorly to create a window 406 into the disc space.
  • Figure 4B is a lateral view of the spine drawn in Figure 4A. The vertebrae have been machined at 410, 412 to accept the embodiment of the invention drawn in Figure 2B.
  • Figure 4C is a lateral view of the spine, the embodiment of the device drawn in Figure 2B, and a NR 440.
  • the NR lies anterior to the embodiment of the invention drawn in Figure 2B
  • Figure 4D is a lateral view of the spine.
  • Plates 450, 452 such as those taught in my co-pending application 10/421,434 are used to hold the osteotomized bone fragment in position.
  • Extensions 454, 456 from the posterior portions of the plate also help hold the annulus augmentation device in place.
  • Figure 4E is a lateral view of the spine an alternative embodiment of a plate 460 that holds the vertebral bone fragment in position.
  • a resorbable plate is preferably used in this embodiment of the invention.
  • a resorbable plate also temporarily immobilizes the spine while the bone grows into the device drawn in Figure 2B.
  • Resorbable screws 462 may be used with a resorbable plate.
  • the spine could be temporarily immobilized with pedicle screws.
  • Figure 5A is an exploded lateral view of an alternative embodiment of a flexible component 510 having ends shaped to fit into slots in screws 502, 504 placed transversely across a disc space.
  • Figure 5B is an exploded lateral view of the embodiment of the device drawn in Figure 5A.
  • FIG 5C is a lateral view of the assembled device drawn in Figure 5B.
  • Figure 5D is an oblique view of the screw (502, 504) drawn in Figure 5A.
  • Figure 5E is an anterior view of the assembled device drawn in Figure 5C.
  • Figure 5F is a lateral view of the spine and the embodiment of the device drawn in Figure 5E.
  • Figure 6 is lateral view of the device drawn in Figure IA incorporated into the posterior aspect of the NR.
  • Figure 7A is a lateral view of the spine.
  • the drawing illustrates placement of a guide wire 702 into the vertebra. Fluoroscopy, CT scan, or other navigational devices may be used to facilitate placement of the guide wire.
  • Figure 7B is a lateral view of a guide 704 that fits over the guide wire drawn in Figure 7 A. The guide is used to as template to machine slots in the vertebrae. Drills or saws may be used to create the slots.
  • Figure 7C is a lateral view of the spine and the guide drawn in Figure 7B. The drawing illustrates the use of two guide wires 702, 706 to hold the template on the spine.
  • Figure 8 A is a lateral view of an alternative embodiment of the NR drawn in
  • Figure 6 wherein the embodiment of the invention drawn in Figure IA is incorporated into the body of a NR 800.
  • Figure 8B is an anterior view of the embodiment of the NR drawn in Figure 8A.
  • Figure 8C is sagittal cross section of the embodiment of the NR drawn in Figure 8A.
  • the flexible retention component between the spikes lies within the NR.
  • the NR incorporates bands as taught in my U.S. Patent No. 6,419,704, the entire content of which is incorporated herein by reference.
  • the flexible retention component lies within the bands or belts 820, 822.
  • the area of the drawing 830 represents a cushion material such as hydrogel, polyurethane, or other suitable compressible or resilient substance.
  • Figure 8D is an axial cross section of the embodiment of the NR drawn in
  • Figure 8A The flexible retention member 840 is fenestrated to allow the cushion material to pass on either side of the retention member. Alternatively, the flexible member could separate the cushion area of the device into separate compartments.
  • Figure 8E is a coronal cross section of the embodiment of the NR drawn in Figure 8 A.
  • Figure 8F is a lateral view of the spine and the embodiment of the NR drawn in Figure 8A.
  • Figure 9A is an anterior view of an alternative embodiment wherein flexible retention members 902, 904 are incorporated into the outside of an NR 900.
  • the retention members may lie on the left and right sides of the NR or anterior and posterior.
  • Figure 9B is an anterior view of the spine and the embodiment of the NR drawn in Figure 9A. The NR was inserted from a lateral approach to the spine. The ends of the retention components fit into slots machined from the lateral side of the spine.
  • Figure 9C is a lateral view of an embodiment similar to that drawn in Figure 9A, wherein the retention members have holes 910, 912 to accept tools to insert the NR.
  • Figure 9D is an anterior view of the embodiment of the NR drawn in Figure 9A. The drawing illustrates the use of wires 920, 922 to insert the NR. The wires pass through the holes in the near retention members to the retention members on the far side of the NR. Wires are used to push the retention members into the machined slots in the vertebrae.
  • Figure 9E is an anterior view of the L5 vertebra 930, the sacrum 932, and an alternative embodiment of an NR with a retention member (within the NR) that courses from anterior to posterior.
  • the NR has been inserted through an osteotomized flap on the anterior side of the spine.
  • the dotted line represents the edges of the vertebral fragment.
  • Figure 9F is an anterior view of the spine drawn in Figure 9E. Plates 940, 942 are shown holding the NR and the vertebral fragment on the spine.
  • Figure 9G is an axial cross section of the embodiment of the NR drawn in Figure 9E.
  • the flexible retention member separates left and right cushion compartments 940, 942 of the NR.
  • Figure 9H is a lateral view of the L5 vertebra 950, the sacrum 952, and the embodiment of the NR drawn in Figure 9E.
  • the retention member is shown coursing centrally through the disc area, other placements are possible depending upon spinal level, weaknesses in the AF, or other factors.
  • Figure 1OA is a lateral view of a version of the NR drawn in Figure 8 A that incorporates a balloon 1002 on the posterior aspect of the device.
  • the balloon may be temporarily inflated to place the NR anterior to the posterior portion of the AF.
  • the balloon may be deflated after placing the NR in the disc space. Deflating the balloon creates a space between the NR and the posterior portion of the AF.
  • removable instruments may be placed between the NR and the posterior portion of the AF.
  • Figure 1OB is a lateral view of the spine and the embodiment of the NR drawn in Figure 8 A. A space 1112 can be seen between the NR and the posterior portion of the AF. The properly positioned NR is unlikely to apply pressure to the posterior portion of the AF.
  • Figure HA is an axial cross section an alternative embodiment of the invention wherein a flexible retention component 1115 lies between separate anterior and posterior cushion components.
  • the anterior cushion component is preferably larger than the posterior component in the preferred embodiment of the device, and both cushion components are preferably surrounded by the bands or belts taught in my '704 patent.
  • the flexible bands may be made of a relatively inelastic material such as Dacron or nylon.
  • the band or belts surround cushion material such as hydrogel or polyurethane. Other suitable materials may alternatively be used and this invention is not limited in this regard.
  • the anterior, posterior, and retention components may be dip-molded together.
  • An elastic material such as that used in cardiac balloon catheters, is used in the dip mold of the preferred embodiment of the device.
  • the cushion material may be fully cured before insertion of the NR into the disc space.
  • the disc space could be mechanically distracted prior to inserting the NR.
  • the cushion material could cure in-situ.
  • the radial belts around the anterior and posterior components cause the device to expand in a superior to inferior direction more than they expand in a radial direction.
  • the NR could expand by injection of in-situ curing material or by the absorption of fluids.
  • the dotted area of the drawing represents the relatively inelastic belts.
  • the areas 1150, 1152, 1154, 1156 represent cushion material.
  • Figure HB is an exploded axial cross section of the embodiment of the invention drawn in Figure 11A prior to surrounding the components with an elastic material.
  • Figure 11C is a sagittal cross section of the embodiment of the NR drawn in Figure 1 IA. The radial belts are depicted at 1160, 1162.
  • Figure 1 ID is a lateral view of the embodiment of the NR drawn in Figure 1 IA.
  • Figure 1 IE is a view of the top of the embodiment of the NR drawn in Figure 1 IA.
  • the anterior cushion component is larger than the posterior cushion component in the preferred embodiment.
  • Area 1170 represents the portion of the retention component that fits into the slots machined into the vertebrae.
  • Figure HF is a lateral view of the spine and the embodiment of the NR drawn in Figure 1 IA.
  • the drawing illustrates a space 1180 between the NR and the posterior portion of the AF.
  • Figure 12A is an axial cross section of an alternative embodiment of the invention wherein the retention member separates cushion components 1202, 1204. Both cushion components are surrounded by relatively inelastic bands or belts 1206, 1208. The components are held together by an elastic material 1210.
  • the NR could be used to replace the cervical NP or the L5/S1 NP.
  • Figure 12B is a lateral view of the embodiment of the NR drawn in Figure 12 A. The retention member courses from the anterior to posterior portion of the NR.
  • Figure 12C is a view of the top of the embodiment of the device drawn in Figure 12B.
  • Figure 12D is a lateral view of the L5 vertebra 1220, the sacrum 1222, and the embodiment of the NR 1224 drawn in Figure 12 A.
  • Figure 13A is an oblique view of an alternative embodiment of the invention including a machined graft that is preferably harvested from a donor spine.
  • the device includes a piece of donor Annulus Fibrosus (AF) 1302 with cylindrical pieces of donor vertebra 1304, 1306 attached to either side of the AF.
  • the bone pieces are preferably 2 to 16mm in diameter and 5 to 35mm in length.
  • the AF piece is preferably 2 to 40mm wide and 5 to 20mm tall.
  • the allograft AF could be cylindrical shaped.
  • the most preferred graft is 7- 8mm in diameter with bone components that are 10- 15mm long and an AF component that is 8- 16mm long.
  • Figure 13B is an oblique view of an alternative embodiment of the invention drawn in Figure 13A wherein the bone ends have at least one flat surface along their sides.
  • Figure 13C is an oblique view of an alternative embodiment of the invention drawn in Figure 13B wherein the bone ends have at least one partially concave groove along their sides.
  • Figure 13D is an oblique view of an alternative embodiment of the invention wherein more than one side of the bone ends is flat.
  • Figure 14A is an oblique view of an alternative embodiment of the invention drawn in Figure 13A.
  • the allograft device could be constructed of tissues that are not natural to the spine. For example, tendon, ligament, fascia, or other soft tissue could be looped through holes in the ends of two pieces of bone.
  • the allograft bones could be machined from long bones such as the humerus, radius, ulna, femur, tibia, fibula, the bones of the hands or feet including the metacarpals, metatarsals, or phalanges, or bones from the spine, pelvis or other location.
  • Figure 14B is an oblique view of the embodiment of the invention drawn in
  • FIG 14A The allograft soft tissue 1420 has been passed through holes in the allograft bone.
  • the ends of the allograft soft tissue may be overlapped and fastened together.
  • the ends of the allograft soft tissue could be sutured together.
  • Bone pieces with natural soft tissue between the bone components could be harvested from areas of the body other than the spine.
  • small joints such as the joints in the hand, wrist, elbow, feet, ankle, knee, shoulder, hip, or other joint may be harvested with attached ligaments may be used in other embodiments of the invention.
  • FIG 15 is an oblique view of an alternative embodiment of the invention drawn in Figure 13 A.
  • the allograft device has been machined from a piece of bone 1502 with its tendon 1504 attached to the bone.
  • the bone could be harvested from the calcaneus with a portion of the Achilles tendon.
  • Alternative tissues could be harvested such as a portion of the patella with attached quadriceps tendon or patellar tendon.
  • Figure 16 is an alternative embodiment of the invention drawn in Figure 15.
  • the device is machined from allograft soft tissue, such as tendon or ligament.
  • Figure 17 is an alternative embodiment of the invention drawn in Figure 16.
  • the device is cut from a sheet of allograft soft tissue, such as fascia.
  • Figure 18 is an alternative embodiment of the invention drawn in Figure 13 A. One bone component 1802 has been threaded.
  • Figure 19 is an alternative embodiment of the invention drawn in Figure 19.
  • One bone component 1902 has been threaded. Teeth have been machined on the other piece of bone 1904.
  • the slopes of the sides of the teeth may differ to facilitate insertion but to resist extrusion from a direction opposite to the direction of insertion.
  • Figure 20 is a lateral view of the spine.
  • the dotted line represents a preferred allograft harvest site.
  • the spinal allograft devices are preferably harvested from the anterior or lateral portion of the spine.
  • the anterior and lateral portions of the AF are generally thicker and less degenerative than the posterior portion of the AF.
  • Figure 21 A is a lateral view of a portion of the lumbar spine.
  • the dotted lines represent the preferred locations to cut a donor spine.
  • Figure 21B is an exploded lateral view of the spine drawn in Figure 2 IA.
  • the posterior elements have been separated from the vertebral bodies and discs.
  • the vertebral bodies have been bisected in the axial plane.
  • Each disc includes half of the vertebral body above the disc and half of the vertebral body below the disc.
  • Figure 21 C is a lateral view of one disc unit drawn in figure 2 IB.
  • the dotted lines represent the preferred series of cuts to obtain multiple machined devices per disc unit.
  • Figure 21D is an axial cross section through the disc drawn in Figure 21C.
  • the dotted lines represent the preferred outline of the machined allograft devices.
  • FIG. 21E is an exploded lateral view of the embodiment of the invention drawn in Figure 21 C.
  • Figure 21F is an exploded axial view of the embodiment of the invention drawn in Figure 21D.
  • Figure 22A is an axial cross section of a disc donor unit (disc with portions of the vertebra above and below the disc). The dotted lines represent alternative sites to cut the disc unit.
  • Figure 22B is an exploded axial cross section of the donor disc unit drawn in Figure 22A. Twelve allograft implants were harvested from this donor disc unit. The grafts are rectangular in shape. The AF was harvested in two layers to increase the yield of implants per donor disc unit.
  • Figure 23A is an oblique view of an alternative embodiment of the invention wherein the AF 2302 is wider than the bone components 2304, 2306.
  • Figure 23B is a lateral view of a donor disc unit. The dotted lines represent the preferred places to cut the disc unit to create the donor shape drawn in Figure 23A.
  • Figure 24A is a lateral view of the embodiment of the invention drawn in
  • Figure 13 A The bone component 2402 on the bottom of the graft is smaller than the bone component 2404 on the top of the graft.
  • Figure 24B is a lateral view of the embodiment of the invention drawn in Figure 24A.
  • An additional piece of bone 2406 has been pinned to the smaller bone component. Pins made of bone may be used to fasten the pieces of bone.
  • Figure 25 is a partial sagittal cross section of a portion of the lumbar spine and an embodiment of the invention taught in Figure 5G of my U.S. Patent No. 6,878,167.
  • the donor graft has been placed into holes drilled into the vertebra above and below the disc space. The holes have been drilled into the posterior aspect of the vertebral bodies. The graft is held in place with interference screws 2502, 2504.
  • My U.S. Patent No. 6,245,107 teaches attachment of devices to prevent recurrent HNP, and to correct defects created in the vertebra above and below the disc space ( Figure 7B).
  • My Patent No. 6,371,990 Figs 3-4) teaches augmentation of the AF by attaching a device with a flexible central component to the vertebra above and below the disc. The device is anchored to holes in the vertebrae above and below the disc.
  • the invention may be used to reconstruct the disc following Microlumbar Discectomy (MLD), reconstruct the disc following insertion of an intradiscal device (such as a Nucleus Replacement, Total Disc Replacement, fusion cage, or other natural or synthetic device), or to treat tears of the AF.
  • MLD Microlumbar Discectomy
  • the invention prevents the Nucleus Pulposus (NP) or the intradiscal device from extruding through defects in the AF.
  • the invention enables the retention of contained NP during MLD.
  • the invention may be used on the anterior, lateral, or posterior portions of the cervical, thoracic, or lumbar spine.
  • Figure 26A is a lateral view of the spine and the first step of a method of inserting the device drawn in Figure 13 A.
  • a drill sleeve 2602 is used to protect the nerves and to direct a drill or K- wire into the vertebra above the disc.
  • Figure 26B is a sagittal cross section of the spine and the embodiment of the invention drawn in Figure 26A.
  • a K-wire 2604 has been drilled into the vertebra above the disc. The position of the K-wire may be placed with the aid of Fluoroscopy, CT, and/or computer aided navigational technology or robotic technology.
  • Figure 26C is a sagittal cross section of the spine and the embodiment of the invention drawn in Figure 26B.
  • a cannulated drill 2606 or reamer has been passed over the K-wire.
  • Figure 26D is a sagittal cross section of a portion of the spine. Holes 2610, 2612 have been drilled into the vertebra above and below the disc using the technique taught in Figure 26C.
  • Figure 26E is a sagittal cross section of a portion of the spine and the embodiment of the invention drawn in Figure 13 A.
  • the first end of the device has been inserted into hole 2610 in the vertebra above the disc.
  • Figure 26F is sagittal cross section of a portion of the spine and the embodiment of the invention drawn in Figure 13 A.
  • the ends of the device have been placed into the holes 2610, 2612 in the vertebra above and below the disc.
  • Figure 26G is a sagittal cross section of the spine and the embodiment of the invention drawn in Figure 26F.
  • a K-wire 2620 has been placed into the hole in the vertebra above the disc.
  • the K-wire is adjacent to the first bone end of the graft.
  • a cannulated interference screw 2622 has been placed over the K-wire.
  • Figure 26H is a lateral view of a portion of the spine and the embodiment of the invention drawn in Figure 26G.
  • a second interference screw 2624 has been inserted to fasten the second end of the device.
  • a torque measuring screwdriver could be used to insert the interference screws.
  • the torque measuring screwdriver could assure the interference screw fits tightly into the vertebra.
  • the interference screw could be made of metal such as titanium or allograft bone, or a bio-resorbable material. Suitable bio-resorbable materials associated with this and alternative embodiments of the invention include polylactic acid (PLA), polyglycolic acid (PGA), poly (ortho esters), poly(glycolide- co-trimethylene carbonate), poly-L-lactide-co-6-caprolactone, polyanhydrides, poly- n-dioxanone, and poly(PHB-hydroxyvaleric acid).
  • the interference screw may have anti-back out features, including those drawn in Figures 89A & 89B.
  • the interference screws are preferably 2-9mm in diameter and 3 to 15mm in length. For example, the screws may be 5mm in diameter and 10mm long. Interference screws may be obtained from DePuy Inc. (Warsaw, IN).
  • Figure 27 is a partial sagittal cross section of a portion of the spine and an alternative fixation method.
  • Pins 2702, 2704 are placed through portions of the vertebrae and the bone ends of the device taught in Figure 13 A.
  • Alternative fixation or anchor technology well know to Orthopaedic Surgeons who practice Sports Medicine may be used.
  • fixation technology used in ACL reconstruction, shoulder reconstruction, or ankle reconstruction may be used to secure the spinal implant.
  • Figure 28A is a partial sagittal cross section of a portion of the spine and the embodiment of the invention drawn in Figure 27.
  • a guide 2802 is used to direct the pin 2702 through the end of the spinal implant.
  • the first end of the guide cooperates with features in the spinal implant to align the hole in the guide with the hole in the implant.
  • the end of the guide may straddle the spinal implant at the junction of the donor AF and donor bone.
  • a navigational guidance system may be used to direct the cross pins.
  • Navigational systems may be used to direct cross pins in other embodiments of this technology.
  • navigational technology may be used in cross pinning ACL grafts.
  • the cross pins may be made of metal, bone, or bio-resorbable materials. Materials that remodel into bone are used in preferred embodiments of the device.
  • Figure 28B is a partial sagittal cross section of a portion of the spine and an alternative embodiment of the invention wherein the holes that accept the cross pins 2810, 2812 or screws may be seen at the junction of the bones and the AF.
  • the invention eliminates the need for guides or navigational systems.
  • Figure 29A is an oblique view of a novel guide according to the invention.
  • the device may be used to protect the nerves, guide instruments used to create the holes in the vertebrae, and to guide insertion of the implant drawn in Figure 13 A.
  • the instrument 2902 has holes 2904, 2906 that pass through the guide. K-wires may be passed through the guide and into the vertebrae to stabilize the guide.
  • Figure 29B is a view of the top of a portion of the embodiment of the invention drawn in Figure 29 A.
  • the guide has an opening 2910 along the side of the device.
  • the slot shaped opening allows visualization of the instruments as they are passed into and out of the guide.
  • the guide may surround over 180 degrees of the instruments and graft.
  • the "constrained" embodiment of the guide holds prevents the instruments or graft from falling out of the side of the guide.
  • Figure 29C is a view of the top of a portion of an alternative embodiment of the invention wherein the guide surrounds less than 180 degrees of the instruments or grafts that are passed through the guide.
  • the "unconstrained" embodiment of the guides facilitates removal of the guide once the graft has been placed into the spine.
  • Figure 3OA is a view of the top of a portion of an alternative guide that has a retractable component 3002. The retractable component may be extended to surround more than 180 degrees of the instruments.
  • Figure 30B is a view of the top of a portion of the embodiment of the invention drawn in Figure 30A.
  • the guide has been drawn in its "contracted” form. The retracted configuration of the guide facilitates removal of the guide after insertion of the implant into the spine.
  • Figure 31 A is a partial sagittal cross section of a portion of the spine.
  • the drawing illustrates one preferred location 3102 of the holes that may be drilled into the vertebrae.
  • the holes may be drilled through the vertebral endplates (VEPs) just anterior to the posterior portion of the vertebral bodies.
  • Figure 3 IB is a lateral view of a vertebra.
  • the dotted lines indicate a second preferred location of the holes that receive the device drawn in Figure 13 A.
  • the holes may drilled through the VEPs further anterior to the junction of the VEPs and the posterior portion of the vertebral bodies.
  • Figure 31C is a lateral view of a vertebra.
  • the dotted lines indicate an alternative location of the holes that drilled into the vertebral bodies. The holes may extend into the VEPs and the posterior vertebral bodies.
  • Figure 3 ID is a lateral view of a vertebra. The dotted lines indicate an alternative location of the holes drilled into the vertebra. The holes may enter a larger portion of the posterior vertebral bodies than the VEPs.
  • Figure 32 is an exploded oblique view of a plug 3202 and an inserter tool 3204 according to the invention.
  • the plug may be threaded on to the inserter tool.
  • the plug may be temporarily placed into the first hole drilled in the first vertebra.
  • the plug prevents bleeding from the first hole while drilling of the second hole.
  • the plug sits flush with the opening of the first hole so as avoid obstructing the instruments used to create the second hole.
  • the plug is the length of the first hole.
  • the plug may be made of material or coated with material that facilitates clotting of the blood.
  • the plug could be made of thrombin impregnated collagen.
  • Figure 33 is a sagittal cross section of a portion of the spine and an alternative embodiment of the invention drawn in Figure 26H.
  • the first interference screw 3302 has been placed anterior to the graft. Anterior placement of the interference screw prevents the screw from backing out into the spinal canal.
  • Figure 34 is an axial cross section of the disc following MLD.
  • a defect 3410 remains in the AF at the site of the herniated nucleus pulposus (HNP).
  • Prior-art techniques include removal of generous amounts of the NP from the disc to help prevent extrusion of the NP from the defect in the AF. Removal of the NP accelerates disc degeneration.
  • Figure 35A is an axial cross section of a disc and the embodiment of the invention drawn in Figure 33.
  • the allograft AF 3502 fills the opening from the MLD.
  • the allograft AF is generally thicker than the adjacent host AF.
  • the allograft AF was harvested from the thicker anterior or lateral portions of the donor AF.
  • the invention enables surgeons to preserve the contained NP during MLD.
  • Figure 35B is an axial cross section of a disc and an alternative embodiment of the invention wherein the donor AF 3504 has been shaped to partially overlap the host AF. The overlap helps prevent extrusion of NP between the donor and host AF.
  • Figure 36A is lateral view of novel distractor blades used to facilitate insertion of the graft drawn in Figure 33.
  • the squares 3602, 3604 at the tops of the blades represent square openings.
  • the blades fit over arms of a distractor.
  • the blades may be placed over the arms of a McClough retractor (V. Mueller).
  • the opposite ends of the blades fit between the spinous processes of the vertebrae.
  • Figure 36B is a view of the cephalad side of the embodiment of the invention drawn in Figure 36A.
  • Figure 36C is lateral view of a portion of the spine and the embodiment of the invention drawn in Figure 36B.
  • the tips of the blades are forced through the interspinous ligament.
  • the distractor increases the size of the interlaminar window.
  • the distractor also flexes the spine.
  • the graft is generally fixed to a flexed spine. The graft may fail during spinal flexion if it is fixed to an extended spine.
  • Figure 36D is view of the dorsal aspect of adjacent spinuos processes and the tips of the distractor taught in Figure 36C.
  • Figure 37 is an oblique view of a novel instrument that may be used to help guide insertion of the interference screws.
  • the instrument fits over the end of the sleeve drawn in Figure 29 A. Projections from the sides of the instrument align the instrument over the opening in the sleeve.
  • the shaft of a screwdriver fits through the opening in the "cap” instrument.
  • Figure 38A is a sagittal cross section of a sleeve 3802, a screwdriver 3804, and alternative embodiment of the cap instrument 3806 drawn in Figure 37.
  • Figure 38B is a view of the top of the cap instrument drawn in Figure 38 A. The eccentric hole
  • FIG 38C is a view of the bottom of the embodiment of the invention drawn in Figure 38B.
  • Figure 39A is an oblique view of an alternative embodiment of the invention wherein a suture 3902 has been passed through a hole in the end of one of the bone components 3904.
  • Figure 39B is a sagittal cross section of a portion of the spine and the embodiment of the invention drawn in Figure 39 A.
  • a tool 3910 may cooperate with the suture to direct the graft into the hole in the vertebra.
  • Figure 39C is a lateral view of the embodiment of the tool drawn in Figure 39B.
  • the tip 3912 of the tool is forked to fit over the sutures.
  • Figure 39D is an oblique view of the embodiments of the invention drawn in Figures 39A and 39C.
  • the graft may be manipulated by applying tension to the sutures. The tool helps "pull" the graft into the hole drilled into the vertebra.
  • Figure 4OA is an oblique view of an alternative embodiment of the invention wherein a loop of suture 4002 has been passed through a hole in one of the bones 4004 of the graft.
  • the suture may be made of resorbable or non-resorbable suture.
  • Figure 4OB is a lateral view of the embodiments of the invention drawn in Figures 39C and 40A.
  • the tip of the instrument fits into the loop in the graft.
  • the instrument may be used to direct the graft into the hole in the vertebra.
  • Figure 41 is an oblique view of an alternative embodiment of the invention wherein a hole 4102 has been drilled into one or both pieces of bone.
  • Figure 42A is a view of a portion of an alternative embodiment of the invention drawn in Figure 39C. A projection from the tip of the instrument fits into the hole or holes in the graft.
  • Figure 42B is a lateral view of the embodiments of the graft drawn in Figures 41 and 42 A. The instrument may be used to manipulate the graft.
  • Figure 43 is a lateral view of an alternative embodiment of the invention drawn in Figure 42 A. Projections 4302 from the sides of the tips of the pliers-like instrument 4304 may fit into holes in the sides of the graft. The instrument may be used to grasp and manipulate the graft.
  • Figure 44 is a lateral view of an alternative embodiment of the invention and a graft similar to that drawn in Figure 13 A.
  • a hinge joint 4402 connects the tips of the instrument to the shafts of the instrument.
  • a wire may be used to change the angle of the tips of the instrument relative to the shafts of the instrument.
  • the instrument may have gearing that permits changing the angle formed between the tips of the instrument and the shafts of the instrument. The invention facilitates insertion of the bone ends of the graft into the holes drilled into the vertebrae.
  • Figure 45 is an oblique view of an alternative embodiment of the invention drawn in Figure 41.
  • a hole 4502 has been placed into the AF at the junction of the AF and the bone.
  • Figure 46 is a lateral view of alternative embodiments of the inventions drawn in Figure 39C and 4OA.
  • Suture loops 4602, 4604 have been placed into both pieces of bone. Tension is applied to the graft by pulling the sutures in opposite directions.
  • the tip of the tool fits into the first suture loop.
  • the tips of the second suture loop pass through the handle of the instrument.
  • Figure 47 is a lateral view of an alternative embodiment of the invention drawn in Figure 46.
  • the novel instrument pulls the loops in opposite directions.
  • the first arm 4702 of the instrument applies tension on the first suture loop.
  • the second arm 4704 of the instrument applies tension on the second suture loop.
  • Figure 48 is a lateral view of embodiments of the invention drawn in Figure 46 and 29A. The suture loops pass through the slot in the retractor sleeve as the graft is passed through the sleeve.
  • Figure 49A is a view of a portion of the back of a patient.
  • the three elliptical openings 4902, 4904, 4906 represent incisions.
  • the larger central incision 4904 represents a MLD (Microscopic Lumbar Discectomy) incision. Instruments are passed through the smaller incisions above and below the MLD incision.
  • MLD Microloscopic Lumbar Discectomy
  • Figure 49B is a partial sagittal cross section of the back, a muscle retractor 4902, the retractor sleeve 2902 drawn in Figure 29A, and a drill bit 4904.
  • the retractor blade is positioned within the MLD incision.
  • the sleeve and drill bit pass from the incision below the MLD incision and into the MLD wound. The technique enables surgeons to place the bone ends of the graft more parallel to the long axis of the spine.
  • Figure 50A is a partial sagittal cross section of the back and an alternative embodiment of the invention wherein a flexible drill bit 5002 is passed through a novel drill guide 5004.
  • the invention enables surgeons to place the bone ends of the graft as described in the text of Figure 49B through a single incision.
  • the drill guide directs the drill bit and protects the nerves.
  • Figure 50B is a lateral view of the flexible drill bit drawn in Figure 5OA.
  • the shaft 5006 of the drill bit is flexible.
  • Figure 51 is a sagittal cross section of an alternative embodiment of the invention drawn in Figure 33, wherein AF portion of the graft is longer than the patient's AF. The AF portion of the graft extends into the holes drilled into the vertebrae.
  • Figure 52 is a sagittal cross section of an alternative embodiment of the invention drawn in Figure 51, wherein the AF portion of the graft is shorter than the patient's AF. The bone ends of the graft extend beyond the entrance to the holes drilled into the vertebrae.
  • Figure 53 is an axial cross section of a disc and an alternative embodiment of the invention drawn in Figure 35A wherein the graft 5302 is placed anterior to the opening in the patient's AF.
  • the AF portion of the graft is wider than the opening in the patient's AF.
  • the donor AF may be fixed to the patient's AF.
  • the AF components may be sutured, stapled, laser welded, or glued together.
  • a biologic adhesive such as fibrin glue or other biocompatible adhesive such as supplied by BioDisc or BioGlue by Cyro-Life or NuCore by Spine Wave may be used.
  • Figure 54 is an axial cross section of a disc and an alternative embodiment of the invention drawn in Figure 35B wherein the donor AF 5402 extends anterior and posterior to the defect in the host's AF.
  • the graft is held in place by its attachment to the vertebrae.
  • the press fit between the host AF and donor AF is insufficient to hold the graft within the AF.
  • the invention relies on the superior fixation provided by attaching the graft to the vertebrae, not an optional press fit of the donor AF in the opening in the host's AF.
  • Figure 55 is an axial cross section of a disc and an alternative embodiment of the invention drawn in Figure 35B wherein sutures or other fixation devices pass through the host's AF, flaps from the donor AF, and a third component 5510.
  • the third component lies on the spinal canal side of the host's AF.
  • the third component may be a synthetic mesh as described in my U.S. Patent 6,371,990, such as nylon.
  • the third component may be made of allograft soft tissue.
  • Figure 56 is a sagittal cross section of the spine and an alternative embodiment of the invention drawn in Figure 46 wherein the loops of suture are passed over a K- wire.
  • the tip of the K-wire has been placed into the hole in the vertebra.
  • the graft is directed into the hole in the vertebra by pushing the graft along the K-wire.
  • the K- wire is pulled out after placement of the graft.
  • a cannulated interference screw may be placed before removal of the K-wire.
  • a tool may be used to hold the graft, apply counter pressure, as the K-wire is extracted.
  • Figure 57 is an axial cross section of disc, a novel Nucleus Replacement (NR), and an alternative embodiment of the invention drawn in Figure 54.
  • NR novel Nucleus Replacement
  • the three-part NR was inserted through two openings in the AF.
  • the openings in the AF have been closed by two grafts 5702, 5704 using the embodiment drawn in Figure 33.
  • the invention is preferably used to augment the L5/S1 disc.
  • the assembled NR is preferably between 5 to 20mm tall, 15 to 40mm wide, and 20 to 65mm long.
  • the assembled NR may be 12mm tall, 25mm wide and 45mm long.
  • the NR may be supplied in a kit that provides NRs and AR devices of different sizes.
  • Figure 58 is an axial cross section of a disc, an alternative embodiment of the
  • the novel two-part NR was inserted through a single opening in the AF.
  • the opening in the AF is preferably placed in an extraforaminal location.
  • the invention is preferably used to augment the disc cephalad to the L5/S1 disc.
  • the invention may also be used to augment the lumbar discs from a lateral approach and the cervical discs from an anterior approach.
  • Figure 59 is an oblique view of an instrument according to the invention which is used to create standard size openings in the AF.
  • Tools with different sized cutting ends may be supplied to surgeons.
  • Preferred cutting ends are 8 x 10mm, 8 x 12mm, 8 x 14mm, 8 x 16mm, and 8 x 18mm.
  • Alternative sizes and shaped cutting tools may be used.
  • the tools preferably create rectangular or square openings with dimensions between 2mm and 28m. The cutting end of the tool is drawn on the left side of the drawing.
  • Figure 6OA is a lateral view of an alternative embodiment of the invention drawn in 13 A.
  • the graft has four bone components 6002, 6004, 6006, 6008 and a larger AF component 6010.
  • the AF component may be 8-60mm wide.
  • Figure 6OB is a lateral view of the spine and the embodiment of the invention drawn in Figure 6OA.
  • the invention may be used to close larger defects in the AF.
  • the invention may also be used to replace or augment the entire posterior AF.
  • Figure 61 is an axial cross section of a disc.
  • the dotted line represents an alternative harvest site to that drawn in Figure 2 ID.
  • the harvest site includes a portion of the NP.
  • My patents 6,340,359; 6,344,058; 6,352,557; 6,419,702 & 6,454,804 also teach transplantation of the NP and the NP with the AF.
  • Figure 62 is a sagittal cross section of the spine and an alternative embodiment of the invention wherein the soft tissue device drawn in Figure 16 is held in place by interference screws 6202, 6204 in holes drilled into the vertebrae.
  • Figure 63 is a sagittal cross section of the spine and an alternative embodiment of the invention wherein a bone device 6302 is placed into a single vertebra. A portion of the bone device extends into the disc space.
  • the invention may be used to prevent the extrusion intradiscal devices.
  • the invention may also use of synthetic devices or synthetic devices that are filled with bone growth material.
  • the device could be made of titanium. Bone material or BMP impregnated collagen sponges (InFuse, Medtronic, Memphis TN) could be packed into chambers with the device.
  • Figure 64A is a lateral view of an alternative embodiment of the retractor drawn in Figure 29 A.
  • the slot 6410 in the retractor is limited to a portion of the device 6412.
  • the top of the slot has an enlarged opening 6412.
  • Figure 64B is an oblique view of an alternative embodiment of the invention drawn in Figure 13 A. Projections extend from the sides of the graft. The projections have enlarged tips.
  • Figure 64C is a partial sagittal cross section of a portion of the spine and the embodiments of the invention drawn in Figures 64 A and 64B.
  • the projections from the graft pass through the slot in the retractor.
  • the graft is directed into the hole in the vertebrae by cooperation between the projections and the slot in the sleeve.
  • the drawing includes a pusher tool 6400.
  • Figure 65 is a sagittal cross section of a portion of the spine and an alternative embodiment of the invention drawn in Figure 25.
  • One end of the graft is held by a screw 6502 that passes through at least a portion of the pedicle of the vertebra and the graft. Pins or other fixation devices may also be passed through the pedicle and the graft.
  • Figure 66 is an anterior view of the spine and an alternative embodiment of the invention drawn in Figure 25.
  • the graft has been inserted into the anterior portion of the spine.
  • This embodiment of the invention is preferably used in the cervical spine.
  • the invention may be used to retain an intradiscal device.
  • Figure 67A is a lateral view of a portion of the spine and an alternative embodiment of the invention wherein an opening has been created in the lateral portion of the disc. A pair of holes can be seen above and below the disc. The holes in the vertebra above the disc connect with one another within the bone of the vertebra. Similarly, the holes in the vertebra below the disc connect with one another.
  • Figure 67B is a lateral view of a portion of the spine and the embodiment of the invention drawn in Figure 67A.
  • a tendon 6702 has been passed through the holes in the vertebra.
  • the ends of the tendon have been sewn together at 6704.
  • the tendon lies over a portion of the opening in the AF.
  • the embodiment of the invention may be used to retain intradiscal devices. Materials, other than tendon, may be used it the invention. For example, a titanium cable or a Gortex cord could be used in a similar fashion.
  • Synthetic embodiments of the device may use alternative fastening mechanisms.
  • the ends of the synthetic embodiments could use the clasp mechanism commonly used in jewelry necklaces.
  • Figure 68A is a lateral view of a portion of the spine and an alternative embodiment of the invention wherein flaps 6802, 6804 have been created in the AF.
  • the embodiment of the invention drawn in Figure 25 can be seen in the center of the defect in the AF.
  • Figure 68B is a lateral view of a portion of the spine and the embodiment of the invention drawn in Figure 68 A.
  • the annular flaps have been sewn at 6810 to the novel graft 6800.
  • the annular flaps may also be sewn to one another.
  • the novel graft shields the reconstructed AF from pressure from intradiscal devices or intradiscal material.
  • Figure 69 is an axial cross section of a disc and the embodiment of the invention drawn in Figure 6OA. The invention was used to reconstruct the entire posterior AF.
  • Figure 7OA is an axial cross section of the disc and an alternative embodiment of the invention.
  • An intradiscal component 7002 as taught in my patents 6,245,107 and European patent EP 1180978 Bl and continuation-in-parts of the same including my U.S. Patent Application Serial No. 10/185,284, is placed into the disc prior to placing the embodiment of the invention taught in Figure 25.
  • the intradiscal device may be made of natural or synthetic material.
  • the intradiscal component could be made of bone, cartilage, tendon, ligament, meniscus, titanium, plastic, PEEK, hydrogel, ceramic, nitinal, or other natural or synthetic material.
  • a cord 7004 or cords is/are attached to the intradiscal component.
  • the intradiscal component may be inserted at an angle to facilitate insertion of a stiff device through a small opening in the AF.
  • Figure 7OB is an axial cross section of the disc and the embodiment of the invention drawn in Figure 7OA.
  • the invention taught in Figure 25 has been inserted posterior to the intradiscal component.
  • the suture, cord, or cable from the intradiscal component passes through the AF of the graft.
  • Figure 7OC is an axial cross section of the disc and the embodiment of the invention drawn in Figure 7OB.
  • the suture has been tightened. A crimp may be placed over the posterior portion of the suture.
  • the suture holds the two components together.
  • the intradiscal component helps protect the AF adjacent to the graft.
  • the graft supports the intradiscal component.
  • the intradiscal component applies little pressure to the host AF.
  • Figure 71 A is a lateral view of a portion of the spine and alternative embodiment of the invention taught in Figure IC
  • a sheet of allograft tissue 7100 is passed anterior to the posterior aspect of the AF.
  • the allograft tissue is held in position be two screws 7102, 7104 that are placed across the vertebrae.
  • the screws are preferably 3 to 10mm in diameter and 15 to 60mm in length.
  • the screws are most preferably 8mm in diameter and 50mm in length.
  • Figure 7 IB is an axial cross section of the disc and the embodiment of the invention taught in Figure 7 IA.
  • the device is preferably inserted from the left or right side of the spine.
  • Figure 71 C is a coronal cross section of the spine and the embodiment of the invention drawn in Figure 71 A.
  • Figure 72A is a lateral view of the spine and two K-wires 7202, 7204.
  • the drawing illustrates the first step in inserting the embodiment of the invention taught in Figure 7 IA.
  • the K-wires are inserted across the vertebra above and below the disc.
  • the position of the K-wires may be confirmed with intra-operative imaging such as fluoroscopy or CT scan. Positioning of the wires could be aided with navigational and/or robotic technology.
  • Figure 72B is a lateral view of the spine and the embodiment of the invention drawn in Figure 72 A.
  • the drawing illustrates use of a cannulated drill 7210 over the K-wires to enlarge the holes in the vertebrae.
  • Figure 72C is a lateral view of a guide that may be used with the embodiment of the invention drawn in Figure 72B.
  • the guide may be passed over the K-wires.
  • the guide wires may be passed through the holes at the ends of the guide.
  • a saw or burr may be passed through the slot in the guide to create a slot in the vertebrae and the disc.
  • Figure 72D is a lateral view of a portion of the spine.
  • a slot 7220 has been created in the lateral portion of the spine using the invention taught in Figures 72A to
  • FIG 72C Allograft tissue, such as fascia, is placed in the slot and across the vertebrae. The screws are placed after insertion of the soft tissue graft.
  • Figure 72E is an oblique view of the tissue used in the embodiment of the invention drawn in Figure 71 A.
  • Figure 73A is a lateral view of an alternative embodiment of the invention drawn in Figure 72E.
  • the ends of the device are thicker than the central portion of the device.
  • the device may be manufactured of allograft bone (dotted area of the drawing) and allograft soft tissue (area of the drawing with horizontal lines).
  • the dowel-shaped ends of the device could be made of a synthetic material that promotes bone ingrowth.
  • the ends of the device could be made of tantalum, titanium, ceramic, or other material.
  • the surface of the ingrowth material could be treated to promote bone ingrowth.
  • the ingrowth surfaces could be covered with plasma spray, metal beads, or collagen soaked BMP sponges to promote bone healing.
  • the flexible portion of the device could be made for synthetic materials such as nylon or Gortex.
  • the flexible component could be covered with material that promotes soft tissue ingrowth.
  • a nylon mesh component could be covered with allograft tissue, collagen, or intestinal submucosa.
  • the flexible component could be made entirely of allograft soft tissue such as fascia, tendon, or ligament.
  • the bone ingrowth components are preferably 2 to 20mm in diameter and 10 to 60mm in length.
  • the bone ingrowth components are most preferably 8mm in diameter and 45mm in length.
  • the flexible component between the bone ingrowth components is preferably 2 to 10mm in thickness, as wide as the bone ingrowth components, and 10 to 70mm in height.
  • the flexible component is most preferably 3mm thick and 45mm in height.
  • Figure 73B is an anterior view of the embodiment of the device drawn in Figure 73A. Straps of the flexible component surround recessed areas of the bone ingrowth component. Alternative fastening mechanisms may be used.
  • the flexible component may be molded around the bone ingrowth component, molded into slots of the bone ingrowth components, or crimped into slots in the bone ingrowth components.
  • Figure 73C is lateral view of the spine and the embodiment of the invention drawn in Figure 73B.
  • the device is held in place with interference screws 7310, 7312.
  • the device may be held in place with staples or a plate and screws.
  • the AF may be reinforced by attaching synthetic mesh to the lateral surface of the AF on either side of the flexible component.
  • the synthetic mesh component would preferably be 1 to 2mm thick, 10 to 30mm long and 8 to 30mm tall. A portion of the mesh may be attached to the vertebra above and/or below the disc.
  • Figure 74 is a lateral view of the spine and an alternative embodiment of the invention wherein flexible component 7402 is looped around two screws 7404, 7406.
  • the flexible component may be made of the natural or synthetic materials described in the text of the Figures 71 A to 73C.
  • FIG 75A is a lateral view of an alternative embodiment of the invention drawn in Figure 13 A.
  • the device includes components made of synthetic materials.
  • the bone ingrowth components at the ends of the device may be made of metals such as titanium, tantalum, chrome cobalt, ceramic, PEEK (polyaryletherketone), Polyphenolsulfone, Polysulfone, Acetal (DeWn), UHMW Polyethylene, and composites of these materials and carbon fibers or resorbable materials listed in the text of other embodiments of the invention.
  • the surfaces of the bone ingrowth components may be treated to promote bone ingrowth.
  • the bone ingrowth components may be covered with plasma spray, beads, or hydroxyappetite.
  • the bone ingrowth components may contain chambers.
  • the chambers may be filled with bone or material that promotes bone ingrowth including demineralized bone, BMP soaked collagen sponges (most preferably BMP 2 or BMP 7, but may include BMP 2 to BMP 14 to BMP n).
  • BMP soaked collagen sponges most preferably BMP 2 or BMP 7, but may include BMP 2 to BMP 14 to BMP n.
  • the bone ingrowth components may also be wrapped with BMP soaked collagen sponges.
  • the flexible component 7512 between the bone ingrowth components is preferably made of at least one synthetic material.
  • the flexible component is preferably made of materials that are flexible but than have high tensile strength. Materials such as nylon or Gortex mesh may be used.
  • the flexible member preferably promotes tissue ingrowth. Synthetic mesh could be covered impregnated with collagen, intestinal submucosa, allograft tissue, or BMP soaked collagen sponges.
  • Stem cells may be added to the bone ingrowth components and/or the flexible component. Stem cells may be harvested by forcing an aspirate from the patient's bone marrow through the Cell Select System supplied by DePuy in Raynham, Mass..
  • the synthetic embodiment of the invention would be supplied in the sizes listed in the text of Figure 13 A.
  • the synthetic and allograft devices of various sizes are preferably included in a kit.
  • the kit includes instruments of sizes that facilitate insertion of AR devices of various sizes.
  • Figure 75B is a lateral view of the spine, the embodiment of the invention drawn in Figure 75 A, and an alternative embodiment of the invention drawn in Figure 25.
  • the first end of the device is threaded into the vertebra above the disc.
  • the device may be threaded into a pilot hole in the vertebra.
  • the device may be threaded over a K-wire that is placed in the vertebra above the disc.
  • the second end of the device is held in the vertebra below the disc by an interference screw 7520.
  • Alternative fixation methods are acceptable including cross pins, Polymethylmethacrylate, or other fixation techniques well know to Orthopaedic or Neurosurgeons.
  • Figure 75C is a lateral view of an alternative embodiment of the invention drawn in Figure 75A.
  • the synthetic mesh of the flexible component has been covered or filled with a material that promotes tissue ingrowth.
  • Figure 75D is an oblique view of a portion of the embodiment of the invention drawn in Figure 75 A.
  • the bone ingrowth component has been filled with a material that promotes bone ingrowth.
  • Figure 76A is a lateral view of an alternative embodiment of the invention drawn in Figure 75A.
  • the flexible component is wider than the bone ingrowth components.
  • Figure 76B is an axial cross section of a disc and the embodiment of the invention drawn in Figure 76A.
  • the flexible component extends inside the AF 7600.
  • the flexible component could extend outside the AF or both inside and outside the AF.
  • the flexible component could be fastened to the AF with sutures, staples, biocompatible glue or other mechanisms.
  • Figure 77A is an exploded lateral view of an alternative embodiment of the invention drawn in Figure 75A.
  • Screws 7702, 7704 may be threaded into the bone ingrowth components 7710, 7712 to expand the bone ingrowth components after placing the device in the spine.
  • Figure 77B is a lateral view of the embodiment of the invention drawn in Figure 77A. The screws have been threaded into the bone ingrowth components, thus expanding the bone ingrowth components.
  • Other mechanical expansion technology can be used in other embodiments of the invention. For example, threaded wedges may be used to expand the bone ingrowth components or technology used in expanding drywall "Molly" fasteners may be used.
  • Figure 78A is a lateral view of an alternative embodiment of the invention wherein the bone ingrowth components are made of materials with elasticity or shape memory.
  • the bone ingrowth components expand after placement in the spine without secondary steps.
  • a spring-biased component could be released, thus allowing the device to expand, after placement in the spine.
  • Components made of shape memory materials such as Nitinol, could expand within the spine in reaction to a temperature, chemical, or other change or stimulus.
  • a tool could clamp the projections near the flexible member to compress elastic bone ingrowth components.
  • Figure 78B is a lateral view of the embodiment of the invention drawn in Figure 78A. The device is drawn in its expanded configuration.
  • Figure 79A is an exploded lateral view of an alternative embodiment of the invention drawn in Figure 78A.
  • the screws 7902, 7904 are preferably placed through holes near the junction of the bone-ingrowth members and the flexible component.
  • Figure 79B is a lateral view of the assembled embodiment of the invention drawn in Figure 79 A.
  • the screws diverge from the long axis of the bone ingrowth components. Diverging components increase the device's resistance to migration.
  • the screws may be threaded into the bone ingrowth component.
  • Anti-back out mechanisms, as used in cervical plate technology may be used to capture the screws in the bone ingrowth component.
  • Figures 81A-81C illustrates one such capture mechanism.
  • Figure 80A is an exploded lateral view of an alternative embodiment of the invention drawn in Figure 79A.
  • Figure 80B is a lateral view of the assembled embodiment of the invention drawn in Figure 80A.
  • Pins 8002, 8004 are placed through holes in the bone ingrowth components. The pins diverge from the long axis of the bone ingrowth components. The pins are added to the device after the device is placed in the spine.
  • Figure 8OC is a sagittal cross section of a portion of the embodiment of the invention drawn in Figure 80B.
  • the pins are captured by the bone ingrowth component.
  • the tips of the pin expand, after the pin is forced below the overhanging portions of the bone-ingrowth component.
  • Alternative capture mechanisms including shape memory technology may be used in alternative embodiments of the invention.
  • Figure 81 A is the view of the top of a portion of the embodiment of the invention drawn in Figure 79A.
  • the bone-ingrowth component contains an expandable C-ring 8110.
  • Figure 81B is sagittal cross section of the embodiment of the invention drawn in Figure 8 IA.
  • the screw 8112 wedges the C-ring open as the head of the screw passes through the C-ring.
  • the hole in the bone ingrowth component may be threaded to help drive the screw through the C-ring.
  • Figure 81C is a sagittal cross section of the embodiment of the invention drawn in Figure 81B.
  • the screw has been passed below the C-ritig. The screw is captured by the C-ring and the bone-ingrowth component.
  • Figure 82A is an exploded lateral view of an alternative embodiment of the invention drawn in Figure 8OA.
  • the bone-ingrowth components are configured to expand as the heads of the screws pass through.
  • the elasticity of the material returns the ingrowth components to their original shape after placement of the screws.
  • the holes in the bone ingrowth components contract as the components return to their original shape, thus capturing the screws in the device.
  • Figure 82B is a lateral view of an assembled embodiment of the invention drawn in Figure 82 A.
  • Figure 83A is an axial cross section through the flexible component of an alternative embodiment of the invention drawn in Figure 75A.
  • the cross-hatched area 8302 on the bottom of the drawing represents the cross section of the flexible component.
  • the bone-ingrowth component 8304 contains a larger hole 8305 to hold bone-ingrowth material and a smaller hole 8306 on the top of the device. The smaller hole cooperates with a projection from a tool that guides interference screws along the bone ingrowth component.
  • Figure 83B is a lateral view of the embodiment of the invention drawn in Figure 83 A.
  • Figure 83C is a lateral view of the embodiment of the invention drawn in Figure 83B, an interference screw 8320, a screwdriver 8322, and a novel guide 8324.
  • the projection 8330 from the guide fits into the hole in the bone-ingrowth component.
  • Figure 83D is an oblique view of the tip of the guide drawn in Figure 83C.
  • Figure 84A is an exploded lateral view of an alternative embodiment of the invention drawn in Figure 75C.
  • a sleeve of material 8402 that promotes soft tissue ingrowth is placed over the flexible high tensile strength component 8404 during the manufacturing process.
  • the device can be manufactured with other techniques. For example a sheet of tissue ingrowth material could be wrapped around the high tensile strength component and fastened to the high tensile strength component. Alternatively, the tissue ingrowth material could be at least partially cured over the high tensile strength component. Curing materials include polyurethane, compounds or solutions of collagen, or other materials.
  • Figure 84B is lateral view of the assembled embodiment of the invention drawn in Figure 84A.
  • Figure 85 is a sagittal cross section of a portion of the spine and an alternative embodiment of the inventions drawn in Figures 75C and 7OC.
  • An intradiscal dam component 8500 is attached to the anterior surface of the flexible component of the device drawn in Figure 75C.
  • Figure 86A is an axial cross section of a disc and the embodiment of the invention drawn in Figure 85.
  • the intradiscal dam component 8500 extends inside the patient's AF.
  • the intradiscal component is fastened to the device drawn in Figure 75C. As described in the text of other embodiments of the invention, the intradiscal component may also be fastened to the patient's AF.
  • Figure 86B is an axial cross section of a disc and the first step in the insertion of the intradiscal component drawn in Figure 86A.
  • the intradiscal component is shaped to facilitate insertion of the component through a small opening in the AF.
  • Figure 86C is an axial cross section of a disc and the embodiment of the invention drawn in Figure 86B.
  • the intradiscal component is drawn in a second shape.
  • the component has expanded in a left to right direction to extend over the patient's AF.
  • the component may expand by its elasticity, as a tool is removed thus releasing compression of the component.
  • the component may be made of a shape memory material such as Nitinol that expands, or changes shape as a reaction to temperature change or other stimulus.
  • a hydrogel intradiscal component could expand as it absorbs fluids.
  • Alternative embodiments of the intradiscal component include components made of in-situ curing materials such as polyurethane or a collagen containing solution or compound.
  • Figure 86D is an axial cross section of a disc and the embodiment of the invention drawn in Figure 86C. The intradiscal component is fastened to the embodiment of the invention drawn in Figure 75C.
  • the intradiscal component may lie against but not be fastened to the embodiment of the invention drawn in Figure 75C.
  • the embodiment of the invention drawn in Figure 75C supports the intradiscal component.
  • the embodiment of the invention drawn in Figure 75C prevents the intradiscal component from deforming enough to allow the intradiscal component to extrude through the opening in the AF in reaction to large forces placed on the intradiscal component by the patient's NP or other intradiscal device.
  • the drawing also illustrates the use of a crimp 8610 to tether the suture or cord extending from the intradiscal component. Excessive suture may be cut from the device after the crimp is closed over the suture.
  • Figure 87A is an oblique view of a novel intradiscal device such as a nucleus replacement which has a hole 8702.
  • the intradiscal device is preferably made of compressible polymers such as polyurethane, silicon, or hydrogel.
  • Figure 87B is a sagittal cross section of a portion of the spine, the embodiments of the invention drawn in Figure 75C and 87A.
  • the embodiment of the device drawn in Figure 75C passes through the hole in the device drawn in Figure 87A.
  • the embodiment of the device drawn in Figure 75C prevents the intradiscal device from extruding through the AF or from applying too much pressure to the AF.
  • the embodiment of the invention drawn in Figure 35 A also decreases the force intradiscal devices may apply to the AF by extending anterior to the AF.
  • Figure 88A is a lateral view of an alternative embodiment of the invention drawn in Figure 87 A.
  • Figure 88B is a sagittal view of a portion of the spine and the embodiment of the invention drawn in Figure 88A.
  • Projections 8802, 8804 from the intradiscal device 8810 extend into holes drilled in the vertebra above and/or below the disc. The intradiscal device is held in place with interference screws 8820, 8822.
  • Figure 89A is a view of the head of a novel interference screw according to the invention which has a projection 8902 that prevents anti-rotation and interference screw backout.
  • Figure 89B is a view of the head of the embodiment of the interference screw drawn in Figure 89 A. The projection is drawn in its extended position. The projection extends as the screw is rotated in the opposite direction of its insertion.
  • Figure 9OA is a lateral view of a portion of the spine.
  • the dotted line represents a method of harvesting portions of a donor spine, without cutting the spinal cord, thecal sack, or the spinal nerves.
  • the vertebrae and the discs are transected anterior to the spinal canal.
  • the muscles and spinal nerves are elevated from the anterior and lateral portions of the spine prior to cutting the spine.
  • the cuts could be made with a power saw, power burs, and/or a gigli saw.
  • the invention may be used to reduce the risk of disease transmission from donors who have infectious diseases in their neural tissues.
  • Figure 9OB is an exploded lateral view of the spine in the embodiment of the invention drawn in Figure 9OA.
  • a nucleus replacement is inserted from a lateral aspect of the lumbar spine at L4/L5 or above.
  • a transpsoas technique is used in the preferred lateral approach to the lumbar spine. Identification of nerves within the psoas muscle allows the nerves to be protected and retracted anterior and posterior as necessary.
  • a nerve stimulator may be used to help identify the nerves.
  • the psoas muscle could be split with an endoscope that delivers or records electrical impulses. The myotomes of the extremities could be monitored to detect the electrical impulses.
  • the novel NR could also be used from an anterior approach to the cervical spine.
  • the dam or barrier embodiments of the invention may be used in conjunction with natural as well as artificial discs.

Abstract

The invention broadly facilitates reconstruction of the Annulus Fibrosus (AF) or the AF and the Nucleus Pulposus (NP). Such Reconstruction prevents recurrent herniation following Microlumbar Discectomy (MLD) other procedures. The invention may also be used in the treatment of herniated discs, annular tears of the disc, or disc degeneration, while enabling surgeons to preserve the contained NP. The methods and apparatus may be used to treat disc throughout the spine including the cervical, thoracic, and lumbar spines of humans and animals. In the preferred embodiment, a spinal repair system according to the invention comprises a first end portion (202) adapted for placement within an intervertebral body, a second end portion (204) adapted for placement within an adjacent intervertebral body, and a bridge portion (208) connecting the first and second end portions (202, 204), the bridge portion (208) being adapted to span a portion of an intervertebral disc space and prevent excessive outward bulging.

Description

IMPROVED SPINAL IMPLANTS, INCLUDING DEVICES THAT REDUCE PRESSURE ON THE ANNULUS FIBROSIS
REFERENCE TO RELATED APPLICATIONS
This application claims priority from U.S. Provisional Patent Application Serial No. 60/590,942, filed July 23, 2004.
This application is also a continuation-in-part of U.S. Patent Application Serial No. 10/120,763, filed April 11, 2002, which is a continuation-in-part of U.S. Patent
Application Serial Nos. 09/807,820, filed April 19, 2001, now abandoned, which is a
U.S. national phase application of PCT/USOO/14708, filed May 30, 2000; and
09/638,241, filed August 14, 2000; and 09/454,908, filed December 3, 1999, now
U.S. Patent No. 6,491,724; and 09/639,309, filed August 14, 2000, now U.S. Patent No. 6,419,702; and 09/690,536, filed October 16, 2000, now U.S. Patent No.
6,371,990, which is a continuation-in-part of U.S. patent application Serial Nos.
09/638,726, filed August 14, 2000, now U.S. Patent No. 6,340,369; and 09/415,382, filed October 8, 1999, now U.S. Patent No. 6,419,704.
This application is also a continuation-in-part of U.S. Patent Application Serial No. 10/185,284, filed June 26, 2002, which is a continuation-in-part of U.S. Patent
Application Serial Nos. 10/120,763, filed April 11, 2002; 09/807,820, filed April 19,
2001, now abandoned; and 09/415,382, filed October 8, 1999, now U.S. Patent No.
6,419,704, and 10/191,639, filed July 9, 2002.
This application is also a continuation-in-part of U.S. Patent Application Serial No. 10/303,385, filed November 25, 2002, which is a continuation-in-part of U.S. Patent Application Serial No. 09/415,382, filed October 8, 1999, now U.S. Patent No. 6,419,704, and 10/191,639, filed July 9, 2002.
This application is also a continuation-in-part of U.S. Patent Application Serial No. 10/991,733, filed November 18, 2004, which is a continuation-in-part of U.S. Patent Application Serial No. 10/421,434, filed April 23, 2003, now U.S. Patent No. 6,878,167, which claims priority from U.S. Provisional Patent Application Serial Nos. 60/375,185, filed April 24, 2002 and 60/378,132, filed May 15, 2002. The entire content of each application and patent is incorporated herein by reference. BACKGROUND OF THE INVENTION
The human intervertebral disc is an oval to kidney bean shaped structure of variable size depending on the location in the spine. The outer portion of the disc is known as the annulus fibrosis (AF). The AF is formed of 10 to 60 fibrous bands. The fibers in the bands alternate their direction of orientation by 30 degrees between each band. The orientation serves to control vertebral motion (one half of the bands tighten to check motion when the vertebra above or below the disc are turned in either direction).
The AF contains the nucleus. The nucleus pulpous serves to transmit and dampen axial loads. A high water content (70-80 percent) assists the nucleus in this function. The water content has a diurnal variation. The nucleus imbibes water while a person lies recumbent. Activity squeezes fluid from the disc. Nuclear material removed from the body and placed into water will imbibe water swelling to several times its normal size. The nucleus comprises roughly 50 percent of the entire disc. The nucleus contains cells (chondrocytes and fϊbrocytes) and proteoglycans
(chondroitin sulfate and keratin sulfate). The cell density in the nucleus is on the order of 4,000 cells per micro liter.
The disc changes with aging. As a person ages the water content of the disc falls from approximately 85 percent at birth to 70 percent in the elderly. The ratio of chondroitin sulfate to keratin sulfate decreases with age. The ratio of chondroitin 6 sulfate to chondroitin 4 sulfate increases with age. The distinction between the annulus and the nucleus decreases with age. These changes are known as disc degeneration. Generally disc degeneration is painless.
Premature or accelerated disc degeneration is known as degenerative disc disease. A large portion of patients suffering from chronic low back pain are thought to have this condition. As the disc degenerates, the nucleus and annulus functions are compromised. The nucleus becomes thinner and less able to handle compression loads, The annulus fibers become redundant as the nucleus shrinks. The redundant annular fibers are less effective in controlling vertebral motion. The disc pathology can result in: 1) bulging of the annulus into the spinal cord or nerves; 2) narrowing of the space between the vertebra where the nerves exit; 3) tears of the annulus as abnormal loads are transmitted to the annulus and the annulus is subjected to excessive motion between vertebra; and 4) disc herniation or extrusion of the nucleus through complete annular tears.
Current surgical treatments of disc degeneration are destructive. One group of procedures removes the nucleus or a portion of the nucleus; lumbar discectomy falls in this category. A second group of procedures destroy nuclear material; Chymopapin (an enzyme) injection, laser discectomy, and thermal therapy (heat treatment to denature proteins) fall in this category. A third group, spinal fusion procedures either remove the disc or the disc's function by connecting two or more vertebra together with bone. These destructive procedures lead to acceleration of disc degeneration. The first two groups of procedures compromise the treated disc. Fusion procedures transmit additional stress to the adjacent discs. The additional stress results in premature disc degeneration of the adjacent discs.
Prosthetic disc replacement offers many advantages. The prosthetic disc attempts to eliminate a patient's pain while preserving the disc's function. Current prosthetic disc implants, however, either replace the nucleus or the nucleus and the annulus. Both types of current procedures remove the degenerated disc component to allow room for the prosthetic component. Although the use of resilient materials has been proposed, the need remains for further improvements in the way in which prosthetic components are incorporated into the disc space, and in materials to ensure strength and longevity. Such improvements are necessary, since the prosthesis may be subjected to 100,000,000 compression cycles over the life of the implant.
Current nucleus replacements (NRs) may cause low back pain, if too much pressure is applied to the AF. As discussed in my co-pending U.S. patent application Serial No. 10/407,554 and U.S. Patent No. 6,878,167, the content of each being incorporated herein by reference, the posterior portion of the AF has abundant pain fibers.
Herniated Nucleus Pulposus (HNP) occurs from tears in the AF. The herniated NP often allies pressure on the nerves or spinal cord. Compressed nerves cause back and leg or arm pain. Although a patient's symptoms result primarily from pressure by the NP, the primary pathology lies in the AF.
Surgery for HNP, Microlumbar Discectomy (MLD) addresses only the NP. The opening in the AF is enlarged during surgery, further weakening the AF. Surgeons also remove generous amounts of the NP to reduce the risk of extruding additional pieces of NP through the defect in the AF. Although MLD decreases or eliminates a patient's leg or arm pain, the procedure damages weakened discs.
SUMMARY OF THE INVENTION
The invention broadly facilitates reconstruction of the Annulus Fibrosus (AF) or the AF and the Nucleus Pulposus (NP). Such Reconstruction prevents recurrent herniation following Microlumbar Discectomy (MLD). The invention may also be used in the treatment of herniated discs, annular tears of the disc, or disc degeneration, while enabling surgeons to preserve the contained NP. The methods and apparatus may be used to treat discs throughout the spine including the cervical, thoracic, and lumbar spines of humans and animals.
The invention also enables surgeons to reconstruct the AF and replace or augment the NP. Novel Nucleus Replacements (NR) may be added to the disc. Annulus Reconstruction prevents extrusion of the NRs through holes in the AF. The NRs and the AF reconstruction prevent excessive pressure on the AF. Excessive pressure on the AF may cause back or leg pain. The NRs may be made of natural or synthetic materials. Synthetic NRs are preferably made of polymers including polyurethane, silicon, hydrogel, or other elastomers.
In the preferred embodiment, a spinal repair system according to the invention comprises a first end portion adapted for placement within an intervertebral body, a second end portion adapted for placement within an adjacent intervertebral body, and a bridge portion connecting the first and second end portions, the bridge portion being adapted to span a portion of an intervertebral disc space and prevent excessive outward bulging.
The first and second end portions may be composed of a rigid biocompatible material, including metals, alloys, or ceramics, and the bridge portion is composed of a flexible, braided or mesh material. Preferably, however, the first and second end portions are composed of allograft bone and the bridge portion is composed of allograft annulus fibrosis. A single piece of allograft tissue, such as fascia, may alternatively be used. The system may further include screws and/or plates to hold the first and second end portions into respective vertebral bodies. In one configuration the first and second end portions are elongate, and the bridge portion spans the end portions in a plane parallel to the end portions. The system may further comprise slotted bone dowels into which the end portions are received, and the bridge portion extends through one slot and into the other when implanted. The system may further include an artificial disc replacement (ADR) defining a volume, with the bridge portion extending through at least a portion of the volume of the ADR.
The end and bridge portions may together form a cylindrical shape. At least one of the end portions may be threaded. One or both of the end portions may be configured for bony ingrowth. Various instruments and methods are also disclosed.
A spinal repair method according to the invention includes the steps of forming a first hole or channel in a first intervertebral body, placing the first end portion into the first hole or channel, forming a second hole or channel in an adjacent intervertebral body, and placing the second end portion into the second hole or channel such that the bridge portion spans a hole or defect in an annulus fibrosis. The end portions may then be secured with screws. The step of providing the system of claim 1 may include harvesting the portions from a human or animal donor, with the end portions comprising intervertebral bone and the bridge portion comprises annulus fibrosis still attached to the end portions.
BRIEF DESCRIPTION OF THE DRAWINGS
FIGURE IA is a lateral view of a "curtain" annulus augmentation device; FIGURE IB is an anterior view of the embodiment of the invention drawn in Figure IA;
FIGURE 1C is a lateral view of the spine and the embodiment of the invention drawn in Figure IA;
FIGURE ID is an axial cross section of the disc and device drawn in Figure 1C;
FIGURE 2A is an anterior view of the spine and an alternative embodiment with the disc not included to better illustrate the device; FIGURE 2B is a lateral view of the embodiment of the device drawn in Figure
2A; FIGURE 2C is an anterior view of a segment of a cadaver spine;
FIGURE 2D is an exploded anterior view of the cadaver spine drawn in Figure 2C;
FIGURE 2E is an axial cross section of a cadaver disc; FIGURE 2F is an axial cross section of a cadaver disc;
FIGURE 3 A is an anterior view of a novel ADR that may be placed anterior to the device drawn in Figure 1C;
FIGURE 3B is a lateral view of the ADR drawn in Figure 3 A;
FIGURE 4A is a lateral view of the spine used to illustrate methods to insert intradiscal devices;
FIGURE 4B is a lateral view of the spine drawn in Figure 4A;
FIGURE 4C is a lateral view of the spine, the embodiment of the device drawn in Figure 2B;
FIGURE 4D is a lateral view of the spine; FIGURE 4E is a lateral view of the spine an alternative embodiment of the plates drawn in Figure 4D;
FIGURE 5 A is an exploded lateral view of an alternative embodiment of the present invention;
FIGURE 5B is an exploded lateral view of the embodiment of the device drawn in Figure 5A;
FIGURE 5C is a lateral view of the assembled device drawn in Figure 5B;
FIGURE 5D is an oblique view of the screw drawn in Figure 5 A;
FIGURE 5E is an anterior view of the assembled device drawn in Figure 5C;
FIGURE 5F is a lateral view of the spine and the embodiment of the device drawn in Figure 5E;
FIGURE 6 is lateral view of the device drawn in Figure IA incorporated into the posterior aspect of the NR.;
FIGURE 7 A is a lateral view of the spine;
FIGURE 7B is a lateral view of a guide that fits over the guide wire drawn in Figure 7A;
FIGURE 7C is a lateral view of the spine and the guide drawn in Figure 7B; FIGlJRE 8 A is a lateral view of an alternative embodiment of the NR drawn in Figure 6, wherein the embodiment of the invention drawn in Figure IA is incorporated into the body of a NR;
FIGURE 8B is an anterior view of the embodiment of the NR drawn in Figure 8A;
FIGURE 8C is sagittal cross section of the embodiment of the NR drawn in Figure 8A;
FIGURE 8D is an axial cross section of the embodiment of the NR drawn in Figure 8A; FIGURE 8E is a coronal cross section of the embodiment of the NR drawn in
Figure 8A;
FIGURE 8F is a lateral view of the spine and the embodiment of the NR drawn in Figure 8A;
FIGURE 9A is an anterior view of an alternative embodiment of the present invention;
FIGURE 9B is an anterior view of the spine and the embodiment of the NR drawn in Figure 9A;
FIGURE 9C is a lateral view of an embodiment similar to that drawn in Figure 9A, wherein the retention members have holes to accept tools to insert the NR; FIGURE 9D is an anterior view of the embodiment of the NR drawn in Figure
9A;
FIGURE 9E is an anterior view of the L5 vertebra, the sacrum, and an alternative embodiment of an NR with a retention member;
FIGURE 9F is an anterior view of the spine drawn in Figure 9E. Plates are shown holding the NR and the vertebral fragment on the spine.
FIGURE 9G is an axial cross section of the embodiment of the NR drawn in Figure 9E;
FIGURE 9H is a lateral view of the L5 vertebra, the sacrum, and the embodiment of the NR drawn in Figure 9E; FIGURE 1OA is a lateral view of a version of the NR drawn in Figure 8 A that incorporates a balloon on the posterior aspect of the device;
FIGURE 1OB is a lateral view of the spine and the embodiment of the NR drawn in Figure 8A; FIGURE HA is an axial cross section an alternative embodiment of the invention wherein a flexible retention component lies between separate anterior and posterior cushion components;
FIGURE HB is an exploded axial cross section of the embodiment of the invention drawn in Figure 1 IA prior to surrounding the components with an elastic material;
FIGURE 11C is a sagittal cross section of the embodiment of the NR drawn in Figure 1 IA;
FIGURE 1 ID is a lateral view of the embodiment of the NR drawn in Figure HA;
FIGURE HE is a view of the top of the embodiment of the NR drawn in Figure 1 IA;
FIGURE 1 IF is a lateral view of the spine and the embodiment of the NR drawn in Figure 1 IA; FIGURE 12A is an axial cross section of an alternative embodiment of the present invention;
FIGURE 12B is a lateral view of the embodiment of the NR drawn in Figure 12A;
FIGURE 12C is a view of the top of the embodiment of the device drawn in Figure 12B;
FIGURE 12D is a lateral view of the L5 vertebra, the sacrum, and the embodiment of the NR drawn in Figure 12 A;
FIGURE 13 A is an oblique view of an alternative embodiment of the invention drawn in Figure 2B; FIGURE 13B is an oblique view of an alternative embodiment of the invention drawn in Figure 13 A. The bone ends have at least one flat surface along their sides.
FIGURE 13C is an oblique view of an alternative embodiment of the invention drawn in Figure 13B; FIGURE 13D is an oblique view of an alternative embodiment of the invention drawn in Figure 13C;
FIGURE 14A is an oblique view of an alternative embodiment of the invention drawn in Figure 13 A; FIGURE 14B is an oblique view of the embodiment of the invention drawn in Figure 14 A;
FIGURE 15 is an oblique view of an alternative embodiment of the invention drawn in Figure 13 A; FIGURE 16 is an alternative embodiment of the invention drawn in Figure 15;
FIGURE 17 is an alternative embodiment of the invention drawn in Figure 16;
FIGURE 18 is an alternative embodiment of the invention drawn in Figure 13A.;
FIGURE 19 is an alternative embodiment of the invention drawn in Figure 19; FIGURE 20 is a lateral view of the spine;
FIGURE 21 A is a lateral view of a portion of the lumbar spine;
FIGURE 21B is an exploded lateral view of the spine drawn in Figure 2 IA;
FIGURE 21 C is a lateral view of one disc unit drawn in Figure 2 IB;
FIGURE 21D is an axial cross section through the disc drawn in Figure 21C; FIGURE 2 IE is an exploded lateral view of the embodiment of the invention drawn in Figure 21C;
FIGURE 2 IF is an exploded axial view of the embodiment of the invention drawn in Figure 2 ID;
FIGURE 22A is an axial cross section of a disc donor unit (disc with portions of the vertebra above and below the disc);
FIGURE 22B is an exploded axial cross section of the donor disc unit drawn in Figure 22A;
FIGURE 23A is an oblique view of an alternative embodiment of the invention drawn in Figure 13 A; FIGURE 23B is a lateral view of a donor disc unit;
FIGURE 24A is a lateral view of the embodiment of the invention drawn in Figure 13 A;
FIGURE 24B is a lateral view of the embodiment of the invention drawn in Figure 24A; FIGURE 25 is a partial sagittal cross section of a portion of the lumbar spine and the embodiment of the invention drawn in Figure 13 A;
FIGURE 26A is a lateral view of the spine and the first step in the method of inserting the device drawn in Figure 13 A; FIGURE 26B is a sagittal cross section of the spine and the embodiment of the invention drawn in Figure 26A;
FIGURE 26C is a sagittal cross section of the spine and the embodiment of the invention drawn in Figure 26B; FIGURE 26D is a sagittal cross section of a portion of the spine;
FIGURE 26E is a sagittal cross section of a portion of the spine and the embodiment of the invention drawn in Figure 13 A;
FIGURE 26F is sagittal cross section of a portion of the spine and the embodiment of the invention drawn in Figure 13 A; FIGURE 26G is a sagittal cross section of the spine and the embodiment of the invention drawn in Figure 26F;
FIGURE 26H is a lateral view of a portion of the spine and the embodiment of the invention drawn in Figure 26G;
FIGURE 27 is a partial sagittal cross section of a portion of the spine and an alternative fixation method;
FIGURE 28 A is a partial sagittal cross section of a portion of the spine and the embodiment of the invention drawn in Figure 27;
FIGURE 28B is a partial sagittal cross section of a portion of the spine and an alternative embodiment of the invention drawn in Figure 28A; FIGURE 29 A is an oblique view of a novel guide;
FIGURE 29B is a view of the top of a portion of the embodiment of the invention drawn in Figure 29A;
FIGURE 29C is a view of the top of a portion of an alternative embodiment of the invention drawn in Figure 29B; FIGURE 30A is a view of the top of a portion of an alternative embodiment of the invention including a retractable component;
FIGURE 30B is a view of the top of a portion of the embodiment of the invention drawn in Figure 30A;
FIGURE 31 A is a partial sagittal cross section of a portion of the spine; FIGURE 3 IB is a lateral view of a vertebra;
FIGURE 31 C is a lateral view of a vertebra;
FIGURE 3 ID is a lateral view of a vertebra; FIGURE 32 is an exploded oblique view of an alternative embodiment of the invention;
FIGURE 33 is a sagittal cross section of a portion of the spine and an alternative embodiment of the invention drawn in Figure 26H; FIGURE 34 is an axial cross section of the disc following MLD;
FIGURE 35 A is an axial cross section of a disc and the embodiment of the invention drawn in Figure 33;
FIGURE 35B is an axial cross section of a disc and an alternative embodiment of the invention drawn in Figure 35 A; FIGURE 36A is lateral view of novel distractor blades used to facilitate insertion of the graft drawn in Figure 33;
FIGURE 36B is a view of the cephalad side of the embodiment of the invention drawn in Figure 36 A;
FIGURE 36C is lateral view of a portion of the spine and the embodiment of the invention drawn in Figure 36B ;
FIGURE 36D is view of the dorsal aspect of adjacent spinuos processes and the tips of the distractor taught in Figure 36C;
FIGURE 37 is an oblique view of a novel instrument that may be used to help guide insertion of the interference screws; FIGURE 38A is a sagittal cross section of a sleeve, a screwdriver, and alternative embodiment of the cap instrument drawn in Figure 37;
FIGURE 38B is a view of the top of the cap instrument drawn in Figure 38 A;
FIGURE 38C is a view of the bottom of the embodiment of the invention drawn in Figure 38B; FIGURE 39A is an oblique view of an alternative embodiment of the invention drawn in Figure 13 A;
FIGURE 39B is a sagittal cross section of a portion of the spine and the embodiment of the invention drawn in Figure 39 A;
FIGURE 39C is a lateral view of the embodiment of the tool drawn in Figure 39B;
FIGURE 39D is an oblique view of the embodiments of the invention drawn in Figures 39A and 39C; FIGURE 4OA is an oblique view of an alternative embodiment of the invention drawn in Figure 13B;
FIGURE 4OB is a lateral view of the embodiments of the invention drawn in Figures 39C and 4OA; FIGURE 41 is an oblique view of an alternative embodiment of the invention drawn in Figure 13 A;
FIGURE 42A is a view of a portion of an alternative embodiment of the invention drawn in Figure 39C;
FIGURE 42B is a lateral view of the embodiments of the graft drawn in Figures 41 and 42A;
FIGURE 43 is a lateral view of an alternative embodiment of the invention drawn in Figure 42 A;
FIGURE 44 is a lateral view of an alternative embodiment of the invention drawn in Figure 43 and a graft similar to that drawn in Figure 13 A; FIGURE 45 is an oblique view of an alternative embodiment of the invention drawn in Figure 41 ;
FIGURE 46 is a lateral view of alternative embodiments of the invention drawn in Figure 39C and 40A;
FIGURE 47 is a lateral view of an alternative embodiment of the invention drawn in Figure 46;
FIGURE 48 is a lateral view of embodiments of the invention drawn in Figure 46 and 29A;
FIGURE 49 A is a view of a portion of the back;
FIGURE 49B is a partial sagittal cross section of the back, a muscle retractor, the retractor sleeve drawn in Figure 29A, and a drill bit;
FIGURE 5OA is a partial sagittal cross section of the back and an alternative embodiment of the invention drawn in Figure 49B;
FIGURE 50B is a lateral view of the flexible drill bit drawn in Figure 50A. The shaft of the drill bit is flexible. FIGURE 51 is a sagittal cross section of an alternative embodiment of the invention drawn in Figure 33;
FIGURE 52 is a sagittal cross section of an alternative embodiment of the invention drawn in Figure 51; FIGURE 53 is an axial cross section of a disc and an alternative embodiment of the invention drawn in Figure 35 A;
FIGUEE 54 is an axial cross section of a disc and an alternative embodiment of the invention drawn in Figure 35B; FIGURE 55 is an axial cross section of a disc and an alternative embodiment of the invention drawn in Figure 35B;
FIGURE 56 is a sagittal cross section of the spine and an alternative embodiment of the invention drawn in Figure 46;
FIGURE 57 is an axial cross section of disc, a novel Nucleus Replacement C^R)3 and an alternative embodiment of the invention drawn in Figure 54;
FIGURE 58 is an axial cross section of a disc, an alternative embodiment of the NR drawn in Figure 57, and an alternative embodiment of the invention drawn in Figure 33;
FIGURE 59 is an oblique view of an alternative embodiment of the invention; FIGURE 6OA is a lateral view of an alternative embodiment of the invention drawn in Figure 13 A;
FIGURE 6OB is a lateral view of the spine and the embodiment of the invention drawn in Figure 6OA;
FIGURE 61 is an axial cross section of a disc; FIGURE 62 is a sagittal cross section of the spine and an alternative embodiment of the invention drawn in Figure 25;
FIGURE 63 is a sagittal cross section of the spine and an alternative embodiment of the invention drawn in Figure 62;
FIGURE 64A is a lateral view of an alternative embodiment of the retractor drawn in Figure 29 A;
FIGURE 64B is an oblique view of an alternative embodiment of the invention drawn in Figure 13 A;
FIGURE 64C is a partial sagittal cross section of a portion of the spine and the embodiments of the invention drawn in Figures 64A and 64B; FIGURE 65 is a sagittal cross section of a portion of the spine and an alternative embodiment of the invention drawn in Figure 25. One end to the graft is held by a screw that passes through at least a portion of the pedicle of the vertebra and the graft. Pins or other fixation devices may also be passed through the pedicle and the graft.
FIGURE 66 is an anterior view of the spine and an alternative embodiment of the invention drawn in Figure 25; FIGURE 67A is a lateral view of a portion of the spine and an alternative embodiment of the invention;
FIGURE 67B is a lateral view of a portion of the spine and the embodiment of the invention drawn in Figure 67 A;
FIGURE 68A is a lateral view of a portion of the spine and an alternative embodiment of the invention;
FIGURE 68B is a lateral view of a portion of the spine and the embodiment of the invention drawn in Figure 68A;
FIGURE 69 is an axial cross section of a disc and the embodiment of the invention drawn in Figure 6OA; FIGURE 7OA is an axial cross section of the disc and an alternative embodiment of the invention;
FIGURE 7OB is an axial cross section of the disc and the embodiment of the invention drawn in Figure 7OA;
FIGURE 7OC is an axial cross section of the disc and the embodiment of the invention drawn in Figure 7OB;
FIGURE 71 A is a lateral view of a portion of the spine and alternative embodiment of the invention taught in Figure 1C;
FIGURE 7 IB is an axial cross section of the disc and the embodiment of the invention taught in Figure 71 A; FIGURE 71C is a coronal cross section of the spine and the embodiment of the invention drawn in Figure 71 A;
FIGURE 72A is a lateral view of the spine and two K- wires;
FIGURE 72B is a lateral view of the spine and the embodiment of the invention drawn in Figure 72A; FIGURE 72C is a lateral view of a guide that may be used with the embodiment of the invention drawn in Figure 72B;
FIGURE 72D is a lateral view of a portion of the spine; FIGURE 72E is an oblique view of the tissue used in the embodiment of the invention drawn in Figure 7 IA;
FIGURE 73A is a lateral view of an alternative embodiment of the invention drawn in Figure 72E; FIGURE 73B is an anterior view of the embodiment of the device drawn in
Figure 73A;
FIGURE 73 C is lateral view of the spine and the embodiment of the invention drawn in Figure 73B;
FIGURE 74 is a lateral view of the spine and an alternative embodiment of the invention drawn in Figure 71 A;
FIGURE 75A is a lateral view of an alternative embodiment of the invention drawn in Figure 13 A;
FIGURE 75B is a lateral view of the spine, the embodiment of the invention drawn in Figure 75A, and an alternative embodiment of the invention drawn in Figure 25;
FIGURE 75C is a lateral view of an alternative embodiment of the invention drawn in Figure 75 A;
FIGURE 75D is an oblique view of a portion of the embodiment of the invention drawn in Figure 75A; FIGURE 76A is a lateral view of an alternative embodiment of the invention drawn in Figure 75A;
FIGURE 76B is an axial cross section of a disc and the embodiment of the invention drawn in Figure 76A;
FIGURE 77A is an exploded lateral view of an alternative embodiment of the invention drawn in Figure 75 A;
FIGURE 77B is a lateral view of the embodiment of the invention drawn in Figure 77A;
FIGURE 78A is a lateral view of an alternative embodiment of the invention dry in Figure 77A; FIGURE 78B is a lateral view of the embodiment of the invention drawn in
Figure 78A;
FIGURE 79A is an exploded lateral view of an alternative embodiment of the invention drawn in Figure 78A; FIGURE 79B is a lateral view of the assembled embodiment of the invention drawn in Figure 79A;
FIGURE 8OA is an exploded lateral view of an alternative embodiment of the invention drawn in Figure 79A; FIGURE 8OB is a lateral view of the assembled embodiment of the invention drawn in Figure 8OA;
FIGURE 80C is a sagittal cross section of a portion of the embodiment of the invention drawn in Figure 80B;
FIGURE 81 A is the view of the top of a portion of the embodiment of the invention drawn in Figure 79A;
FIGURE 8 IB is sagittal cross section of the embodiment of the invention drawn in Figure 81 A;
FIGURE 81C is a sagittal cross section of the embodiment of the invention drawn in Figure 8 IB; FIGURE 82 A is an exploded lateral view of an alternative embodiment of the invention drawn in Figure 8OA;
FIGURE 82B is a lateral view of an assembled embodiment of the invention drawn in Figure 82A;
FIGURE 83A is an axial cross section through the flexible component of an alternative embodiment of the invention drawn in Figure 75 A;
FIGURE 83B is a lateral view of the embodiment of the invention drawn in Figure 83A;
FIGURE 83C is a lateral view of the embodiment of the invention drawn in Figure 83B, an interference screw, a screwdriver, and a novel guide; FIGURE 83D is an oblique view of the tip of the guide drawn in Figure 83C;
FIGURE 84A is an exploded lateral view of an alternative embodiment of the invention drawn in Figure 75C;
FIGURE 84B is lateral view of the assembled embodiment of the invention drawn in Figure 84A; FIGURE 85 is a sagittal cross section of a portion of the spine and an alternative embodiment of the inventions drawn in Figure 75C and 7OC;
FIGURE 86A is an axial cross section of a disc and the embodiment of the invention drawn in Figure 85; FIGURE 86B is an axial cross section of a disc and the first step in the insertion of the intradiscal component drawn in Figure 86A;
FIGURE 86C is an axial cross section of a disc and the embodiment of the invention drawn in Figure 86B; FIGURE 86D is an axial cross section of a disc and the embodiment of the invention drawn in Figure 86C;
FIGURE 87 A is an oblique view of a novel intradiscal device;
FIGURE 87B is a sagittal cross section of a portion of the spine, the embodiments of the invention drawn in Figures 75C and 87 A; FIGURE 88 A is a lateral view of an alternative embodiment of the invention drawn in Figure 87A;
FIGURE 88B is a sagittal view of a portion of the spine and the embodiment of the invention drawn in Figure 88 A;
FIGURE 89 A is a view of the head of a novel interference screw; FIGURE 89B is a view of the head of the embodiment of the interference screw drawn in Figure 89A;
FIGURE 9OA is a lateral view of a portion of the spine with a dotted line representing an alternative embodiment of the invention drawn in Figure 2 IA; and
FIGURE 9OB is an exploded lateral view of the spine in the embodiment of the invention drawn in Figure 9OA.
DETAILED DESCRIPTION OF THE INVENTION
The methods and apparatus taught herein prevent excessive pressure on the Annulus Fibrosis (AF). In the preferred embodiment, a nucleus replacement (NR) is inserted from a lateral aspect of the lumbar spine at L4/L5 or above. A transpsoas technique is used in the preferred lateral approach to the lumbar spine. Identification of nerves within the psoas muscle allows the nerves to be protected and retracted anterior and posterior as necessary. A nerve stimulator may be used to help identify the nerves. Alternatively, the psoas muscle could be split with an endoscope that delivers or records electrical impulses. The myotomes of the extremities could be monitored to detect the electrical impulses. The novel NR could also be used from an anterior approach to the cervical spine. The dam or barrier embodiments of the invention may be used in conjunction with natural as well as artificial discs.
Figure IA is a lateral view of a "curtain" annulus augmentation device similar to the annulus augmentation devices taught in my U.S. Patent No. 6,371,990, the entire content of which is incorporated herein by reference. Areas 102, 104 of the drawing represent spikes composed of titanium or other suitably rigid biocompatible material(s). The spikes slide into slots that are machined into the vertebrae. The section 110 of the device represents a dam, preferably constructed of a flexible, braided or mesh material such as nylon or Dacron. Figure IB is an anterior view of the embodiment of the invention drawn in Figure IA.
Figure 1C is a lateral view of the spine and the embodiment of the invention drawn in Figure IA. The spikes fit into slots that were machined into the vertebrae. The flexible component of the device lies within the disc space. Figure ID is an axial cross section of the disc and device drawn in Figure 1C. The AF is indicated at 120, and the Nucleus Pulposus (NP) or disc space is shown at 122. According to a preferred placement, the flexible component 110 of the device lies anterior to the posterior AF. The device prevents intradiscal devices, such as NRs, from applying pressure to the posterior portion of the AF.
Figure 2A is an anterior view of the spine and an alternative embodiment with the disc not included to better illustrate the device. Figure 2B is a lateral view of the embodiment of the device drawn in Figure 2A. The portions 202, 204 of the drawing represent portions of allograft vertebral bodies. The area 208 represents allograft AF.
The allograft device is positioned in the spine as illustrated in Figures 1C and ID.
The partial dove-tail like allograft bones fit into slots machined into the vertebrae. Suitable materials other than allograft may alternatively be used.
Figure 2C is an anterior view of a segment of a cadaver spine. The drawing illustrates one methods of harvesting the device drawn in Figure 2A. The donor unit includes a portion of the vertebra above and below the disc and the AF between the vertebrae. Figure 2D is an exploded anterior view of the cadaver spine drawn in Figure 2C.
Figure 2E is an axial cross section of a cadaver disc. The areas 220, 222, 224, 226 represent donor AF units. The drawing illustrates methods to harvest the left and right portions of the AF. Figure 2F is an axial cross section of a cadaver disc. The drawing represents methods to harvest the anterior and posterior portions of the AF.
Figure 3 A is an anterior view of a novel ADR that may be placed anterior to the device drawn in Figure 1C. Note that the keels 302, 304 may be made of allograft bone, and may be held in the ADR with screws or other fasteners (not shown). Bone keels facilitate the ingrowth of bone from the vertebrae. ADRs with bone keels would be easier to revise than ADRs with metal keels. Figure 3B is a lateral view of the ADR drawn in Figure 3 A. Bone keels are applicable to ADRs and implants other than the one depicted in Figures 3 A and 3B. Figure 4A is a lateral view of the spine used to illustrate methods to insert intradiscal devices as taught in my co-pending U.S. Patent Application Serial No. 10/421,434, the entire content of which is incorporated herein by reference. This co- pending application teaches osteotomy of a vertebra to aid intradiscal device insertion. Figure 4A shows an AF flap 402 and osteotomized bone 404 pulled inferiorly to create a window 406 into the disc space. Figure 4B is a lateral view of the spine drawn in Figure 4A. The vertebrae have been machined at 410, 412 to accept the embodiment of the invention drawn in Figure 2B.
Figure 4C is a lateral view of the spine, the embodiment of the device drawn in Figure 2B, and a NR 440. The NR lies anterior to the embodiment of the invention drawn in Figure 2B, Figure 4D is a lateral view of the spine. Plates 450, 452 such as those taught in my co-pending application 10/421,434 are used to hold the osteotomized bone fragment in position. Extensions 454, 456 from the posterior portions of the plate also help hold the annulus augmentation device in place.
Figure 4E is a lateral view of the spine an alternative embodiment of a plate 460 that holds the vertebral bone fragment in position. A resorbable plate is preferably used in this embodiment of the invention. A resorbable plate also temporarily immobilizes the spine while the bone grows into the device drawn in Figure 2B. Resorbable screws 462 may be used with a resorbable plate. Alternatively, the spine could be temporarily immobilized with pedicle screws. Figure 5A is an exploded lateral view of an alternative embodiment of a flexible component 510 having ends shaped to fit into slots in screws 502, 504 placed transversely across a disc space. Figure 5B is an exploded lateral view of the embodiment of the device drawn in Figure 5A. Set screws 504, 506 may be used to hold the flexible component in the screws. Figure 5C is a lateral view of the assembled device drawn in Figure 5B. Figure 5D is an oblique view of the screw (502, 504) drawn in Figure 5A. Figure 5E is an anterior view of the assembled device drawn in Figure 5C. Figure 5F is a lateral view of the spine and the embodiment of the device drawn in Figure 5E. Figure 6 is lateral view of the device drawn in Figure IA incorporated into the posterior aspect of the NR.
Figure 7A is a lateral view of the spine. The drawing illustrates placement of a guide wire 702 into the vertebra. Fluoroscopy, CT scan, or other navigational devices may be used to facilitate placement of the guide wire. Figure 7B is a lateral view of a guide 704 that fits over the guide wire drawn in Figure 7 A. The guide is used to as template to machine slots in the vertebrae. Drills or saws may be used to create the slots. Figure 7C is a lateral view of the spine and the guide drawn in Figure 7B. The drawing illustrates the use of two guide wires 702, 706 to hold the template on the spine. Figure 8 A is a lateral view of an alternative embodiment of the NR drawn in
Figure 6, wherein the embodiment of the invention drawn in Figure IA is incorporated into the body of a NR 800. Figure 8B is an anterior view of the embodiment of the NR drawn in Figure 8A. Figure 8C is sagittal cross section of the embodiment of the NR drawn in Figure 8A. The flexible retention component between the spikes lies within the NR. The NR incorporates bands as taught in my U.S. Patent No. 6,419,704, the entire content of which is incorporated herein by reference. The flexible retention component lies within the bands or belts 820, 822. The area of the drawing 830 represents a cushion material such as hydrogel, polyurethane, or other suitable compressible or resilient substance. Figure 8D is an axial cross section of the embodiment of the NR drawn in
Figure 8A. The flexible retention member 840 is fenestrated to allow the cushion material to pass on either side of the retention member. Alternatively, the flexible member could separate the cushion area of the device into separate compartments. Figure 8E is a coronal cross section of the embodiment of the NR drawn in Figure 8 A. Figure 8F is a lateral view of the spine and the embodiment of the NR drawn in Figure 8A.
Figure 9A is an anterior view of an alternative embodiment wherein flexible retention members 902, 904 are incorporated into the outside of an NR 900. For example, the retention members may lie on the left and right sides of the NR or anterior and posterior. Figure 9B is an anterior view of the spine and the embodiment of the NR drawn in Figure 9A. The NR was inserted from a lateral approach to the spine. The ends of the retention components fit into slots machined from the lateral side of the spine.
Figure 9C is a lateral view of an embodiment similar to that drawn in Figure 9A, wherein the retention members have holes 910, 912 to accept tools to insert the NR. Figure 9D is an anterior view of the embodiment of the NR drawn in Figure 9A. The drawing illustrates the use of wires 920, 922 to insert the NR. The wires pass through the holes in the near retention members to the retention members on the far side of the NR. Wires are used to push the retention members into the machined slots in the vertebrae.
Figure 9E is an anterior view of the L5 vertebra 930, the sacrum 932, and an alternative embodiment of an NR with a retention member (within the NR) that courses from anterior to posterior. The NR has been inserted through an osteotomized flap on the anterior side of the spine. The dotted line represents the edges of the vertebral fragment. Figure 9F is an anterior view of the spine drawn in Figure 9E. Plates 940, 942 are shown holding the NR and the vertebral fragment on the spine.
Figure 9G is an axial cross section of the embodiment of the NR drawn in Figure 9E. The flexible retention member separates left and right cushion compartments 940, 942 of the NR. Figure 9H is a lateral view of the L5 vertebra 950, the sacrum 952, and the embodiment of the NR drawn in Figure 9E. Although in this and other embodiments the retention member is shown coursing centrally through the disc area, other placements are possible depending upon spinal level, weaknesses in the AF, or other factors.
Figure 1OA is a lateral view of a version of the NR drawn in Figure 8 A that incorporates a balloon 1002 on the posterior aspect of the device. The balloon may be temporarily inflated to place the NR anterior to the posterior portion of the AF. The balloon may be deflated after placing the NR in the disc space. Deflating the balloon creates a space between the NR and the posterior portion of the AF. Alternatively, removable instruments may be placed between the NR and the posterior portion of the AF. Figure 1OB is a lateral view of the spine and the embodiment of the NR drawn in Figure 8 A. A space 1112 can be seen between the NR and the posterior portion of the AF. The properly positioned NR is unlikely to apply pressure to the posterior portion of the AF. Figure HA is an axial cross section an alternative embodiment of the invention wherein a flexible retention component 1115 lies between separate anterior and posterior cushion components. The anterior cushion component is preferably larger than the posterior component in the preferred embodiment of the device, and both cushion components are preferably surrounded by the bands or belts taught in my '704 patent. The flexible bands may be made of a relatively inelastic material such as Dacron or nylon. The band or belts surround cushion material such as hydrogel or polyurethane. Other suitable materials may alternatively be used and this invention is not limited in this regard.
The anterior, posterior, and retention components may be dip-molded together. An elastic material, such as that used in cardiac balloon catheters, is used in the dip mold of the preferred embodiment of the device. The cushion material may be fully cured before insertion of the NR into the disc space. The disc space could be mechanically distracted prior to inserting the NR. Alternatively, the cushion material could cure in-situ. The radial belts around the anterior and posterior components cause the device to expand in a superior to inferior direction more than they expand in a radial direction. The NR could expand by injection of in-situ curing material or by the absorption of fluids. The dotted area of the drawing represents the relatively inelastic belts. The areas 1150, 1152, 1154, 1156 represent cushion material.
Figure HB is an exploded axial cross section of the embodiment of the invention drawn in Figure 11A prior to surrounding the components with an elastic material. Figure 11C is a sagittal cross section of the embodiment of the NR drawn in Figure 1 IA. The radial belts are depicted at 1160, 1162.
Figure 1 ID is a lateral view of the embodiment of the NR drawn in Figure 1 IA. Figure 1 IE is a view of the top of the embodiment of the NR drawn in Figure 1 IA. The anterior cushion component is larger than the posterior cushion component in the preferred embodiment. Area 1170 represents the portion of the retention component that fits into the slots machined into the vertebrae. Figure HF is a lateral view of the spine and the embodiment of the NR drawn in Figure 1 IA. The drawing illustrates a space 1180 between the NR and the posterior portion of the AF.
Figure 12A is an axial cross section of an alternative embodiment of the invention wherein the retention member separates cushion components 1202, 1204. Both cushion components are surrounded by relatively inelastic bands or belts 1206, 1208. The components are held together by an elastic material 1210. The NR could be used to replace the cervical NP or the L5/S1 NP. Figure 12B is a lateral view of the embodiment of the NR drawn in Figure 12 A. The retention member courses from the anterior to posterior portion of the NR. Figure 12C is a view of the top of the embodiment of the device drawn in Figure 12B. Figure 12D is a lateral view of the L5 vertebra 1220, the sacrum 1222, and the embodiment of the NR 1224 drawn in Figure 12 A.
Figure 13A is an oblique view of an alternative embodiment of the invention including a machined graft that is preferably harvested from a donor spine. The device includes a piece of donor Annulus Fibrosus (AF) 1302 with cylindrical pieces of donor vertebra 1304, 1306 attached to either side of the AF. The bone pieces are preferably 2 to 16mm in diameter and 5 to 35mm in length. The AF piece is preferably 2 to 40mm wide and 5 to 20mm tall. The allograft AF could be cylindrical shaped. The most preferred graft is 7- 8mm in diameter with bone components that are 10- 15mm long and an AF component that is 8- 16mm long.
Figure 13B is an oblique view of an alternative embodiment of the invention drawn in Figure 13A wherein the bone ends have at least one flat surface along their sides. Figure 13C is an oblique view of an alternative embodiment of the invention drawn in Figure 13B wherein the bone ends have at least one partially concave groove along their sides. Figure 13D is an oblique view of an alternative embodiment of the invention wherein more than one side of the bone ends is flat.
Figure 14A is an oblique view of an alternative embodiment of the invention drawn in Figure 13A. As taught in Figure 5G of my U.S. Patent No. 6,878,167, the allograft device could be constructed of tissues that are not natural to the spine. For example, tendon, ligament, fascia, or other soft tissue could be looped through holes in the ends of two pieces of bone. The allograft bones could be machined from long bones such as the humerus, radius, ulna, femur, tibia, fibula, the bones of the hands or feet including the metacarpals, metatarsals, or phalanges, or bones from the spine, pelvis or other location.
Figure 14B is an oblique view of the embodiment of the invention drawn in
Figure 14A. The allograft soft tissue 1420 has been passed through holes in the allograft bone. The ends of the allograft soft tissue may be overlapped and fastened together. For example, the ends of the allograft soft tissue could be sutured together.
Autograft tissue could be used in alternative embodiments of the invention. Bone pieces with natural soft tissue between the bone components could be harvested from areas of the body other than the spine. For example, small joints such as the joints in the hand, wrist, elbow, feet, ankle, knee, shoulder, hip, or other joint may be harvested with attached ligaments may be used in other embodiments of the invention.
Figure 15 is an oblique view of an alternative embodiment of the invention drawn in Figure 13 A. The allograft device has been machined from a piece of bone 1502 with its tendon 1504 attached to the bone. For example, the bone could be harvested from the calcaneus with a portion of the Achilles tendon. Alternative tissues could be harvested such as a portion of the patella with attached quadriceps tendon or patellar tendon.
Figure 16 is an alternative embodiment of the invention drawn in Figure 15. The device is machined from allograft soft tissue, such as tendon or ligament. Figure 17 is an alternative embodiment of the invention drawn in Figure 16. The device is cut from a sheet of allograft soft tissue, such as fascia. Figure 18 is an alternative embodiment of the invention drawn in Figure 13 A. One bone component 1802 has been threaded.
Figure 19 is an alternative embodiment of the invention drawn in Figure 19. One bone component 1902 has been threaded. Teeth have been machined on the other piece of bone 1904. The slopes of the sides of the teeth may differ to facilitate insertion but to resist extrusion from a direction opposite to the direction of insertion.
Figure 20 is a lateral view of the spine. The dotted line represents a preferred allograft harvest site. The spinal allograft devices are preferably harvested from the anterior or lateral portion of the spine. The anterior and lateral portions of the AF are generally thicker and less degenerative than the posterior portion of the AF.
Figure 21 A is a lateral view of a portion of the lumbar spine. The dotted lines represent the preferred locations to cut a donor spine. Figure 21B is an exploded lateral view of the spine drawn in Figure 2 IA. The posterior elements have been separated from the vertebral bodies and discs. The vertebral bodies have been bisected in the axial plane. Each disc includes half of the vertebral body above the disc and half of the vertebral body below the disc. Figure 21 C is a lateral view of one disc unit drawn in figure 2 IB. The dotted lines represent the preferred series of cuts to obtain multiple machined devices per disc unit. Figure 21D is an axial cross section through the disc drawn in Figure 21C. The dotted lines represent the preferred outline of the machined allograft devices. The drawing illustrates harvest of seven grafts per disc unit. Alternative number of grafts could be harvested per disc unit. The grafts may be harvested by a "hole saw" attachment to a drill. The grafts are preferably cut from the disc unit using CNC machines. Figure 21E is an exploded lateral view of the embodiment of the invention drawn in Figure 21 C. Figure 21F is an exploded axial view of the embodiment of the invention drawn in Figure 21D. Figure 22A is an axial cross section of a disc donor unit (disc with portions of the vertebra above and below the disc). The dotted lines represent alternative sites to cut the disc unit. Figure 22B is an exploded axial cross section of the donor disc unit drawn in Figure 22A. Twelve allograft implants were harvested from this donor disc unit. The grafts are rectangular in shape. The AF was harvested in two layers to increase the yield of implants per donor disc unit.
Figure 23A is an oblique view of an alternative embodiment of the invention wherein the AF 2302 is wider than the bone components 2304, 2306. Figure 23B is a lateral view of a donor disc unit. The dotted lines represent the preferred places to cut the disc unit to create the donor shape drawn in Figure 23A. Figure 24A is a lateral view of the embodiment of the invention drawn in
Figure 13 A. The bone component 2402 on the bottom of the graft is smaller than the bone component 2404 on the top of the graft. Figure 24B is a lateral view of the embodiment of the invention drawn in Figure 24A. An additional piece of bone 2406 has been pinned to the smaller bone component. Pins made of bone may be used to fasten the pieces of bone.
Figure 25 is a partial sagittal cross section of a portion of the lumbar spine and an embodiment of the invention taught in Figure 5G of my U.S. Patent No. 6,878,167. The donor graft has been placed into holes drilled into the vertebra above and below the disc space. The holes have been drilled into the posterior aspect of the vertebral bodies. The graft is held in place with interference screws 2502, 2504.
My U.S. Patent No. 6,245,107 teaches attachment of devices to prevent recurrent HNP, and to correct defects created in the vertebra above and below the disc space (Figure 7B). My Patent No. 6,371,990 (Figs 3-4) teaches augmentation of the AF by attaching a device with a flexible central component to the vertebra above and below the disc. The device is anchored to holes in the vertebrae above and below the disc. The invention may be used to reconstruct the disc following Microlumbar Discectomy (MLD), reconstruct the disc following insertion of an intradiscal device (such as a Nucleus Replacement, Total Disc Replacement, fusion cage, or other natural or synthetic device), or to treat tears of the AF. The invention prevents the Nucleus Pulposus (NP) or the intradiscal device from extruding through defects in the AF. The invention enables the retention of contained NP during MLD. The invention may be used on the anterior, lateral, or posterior portions of the cervical, thoracic, or lumbar spine.
Figure 26A is a lateral view of the spine and the first step of a method of inserting the device drawn in Figure 13 A. A drill sleeve 2602 is used to protect the nerves and to direct a drill or K- wire into the vertebra above the disc. Figure 26B is a sagittal cross section of the spine and the embodiment of the invention drawn in Figure 26A. A K-wire 2604 has been drilled into the vertebra above the disc. The position of the K-wire may be placed with the aid of Fluoroscopy, CT, and/or computer aided navigational technology or robotic technology.
Figure 26C is a sagittal cross section of the spine and the embodiment of the invention drawn in Figure 26B. A cannulated drill 2606 or reamer has been passed over the K-wire. Figure 26D is a sagittal cross section of a portion of the spine. Holes 2610, 2612 have been drilled into the vertebra above and below the disc using the technique taught in Figure 26C.
Figure 26E is a sagittal cross section of a portion of the spine and the embodiment of the invention drawn in Figure 13 A. The first end of the device has been inserted into hole 2610 in the vertebra above the disc. Figure 26F is sagittal cross section of a portion of the spine and the embodiment of the invention drawn in Figure 13 A. The ends of the device have been placed into the holes 2610, 2612 in the vertebra above and below the disc. Figure 26G is a sagittal cross section of the spine and the embodiment of the invention drawn in Figure 26F. A K-wire 2620 has been placed into the hole in the vertebra above the disc. The K-wire is adjacent to the first bone end of the graft. A cannulated interference screw 2622 has been placed over the K-wire. The K-wire guides the cannulated interference screw along the side of the bone end of the device. Figure 26H is a lateral view of a portion of the spine and the embodiment of the invention drawn in Figure 26G. A second interference screw 2624 has been inserted to fasten the second end of the device.
A torque measuring screwdriver could be used to insert the interference screws. The torque measuring screwdriver could assure the interference screw fits tightly into the vertebra. The interference screw could be made of metal such as titanium or allograft bone, or a bio-resorbable material. Suitable bio-resorbable materials associated with this and alternative embodiments of the invention include polylactic acid (PLA), polyglycolic acid (PGA), poly (ortho esters), poly(glycolide- co-trimethylene carbonate), poly-L-lactide-co-6-caprolactone, polyanhydrides, poly- n-dioxanone, and poly(PHB-hydroxyvaleric acid). The interference screw may have anti-back out features, including those drawn in Figures 89A & 89B. The interference screws are preferably 2-9mm in diameter and 3 to 15mm in length. For example, the screws may be 5mm in diameter and 10mm long. Interference screws may be obtained from DePuy Inc. (Warsaw, IN).
Figure 27 is a partial sagittal cross section of a portion of the spine and an alternative fixation method. Pins 2702, 2704 are placed through portions of the vertebrae and the bone ends of the device taught in Figure 13 A. Alternative fixation or anchor technology well know to Orthopaedic Surgeons who practice Sports Medicine may be used. For example the fixation technology used in ACL reconstruction, shoulder reconstruction, or ankle reconstruction may used to secure the spinal implant.
Figure 28A is a partial sagittal cross section of a portion of the spine and the embodiment of the invention drawn in Figure 27. A guide 2802 is used to direct the pin 2702 through the end of the spinal implant. The first end of the guide cooperates with features in the spinal implant to align the hole in the guide with the hole in the implant. For example, the end of the guide may straddle the spinal implant at the junction of the donor AF and donor bone. Alternatively, a navigational guidance system may be used to direct the cross pins. Navigational systems may be used to direct cross pins in other embodiments of this technology. For example, navigational technology may be used in cross pinning ACL grafts. The cross pins may be made of metal, bone, or bio-resorbable materials. Materials that remodel into bone are used in preferred embodiments of the device.
Figure 28B is a partial sagittal cross section of a portion of the spine and an alternative embodiment of the invention wherein the holes that accept the cross pins 2810, 2812 or screws may be seen at the junction of the bones and the AF. The invention eliminates the need for guides or navigational systems. Figure 29A is an oblique view of a novel guide according to the invention.
The device may be used to protect the nerves, guide instruments used to create the holes in the vertebrae, and to guide insertion of the implant drawn in Figure 13 A. The instrument 2902 has holes 2904, 2906 that pass through the guide. K-wires may be passed through the guide and into the vertebrae to stabilize the guide. Figure 29B is a view of the top of a portion of the embodiment of the invention drawn in Figure 29 A. The guide has an opening 2910 along the side of the device. The slot shaped opening allows visualization of the instruments as they are passed into and out of the guide. The guide may surround over 180 degrees of the instruments and graft. The "constrained" embodiment of the guide holds prevents the instruments or graft from falling out of the side of the guide.
Figure 29C is a view of the top of a portion of an alternative embodiment of the invention wherein the guide surrounds less than 180 degrees of the instruments or grafts that are passed through the guide. The "unconstrained" embodiment of the guides facilitates removal of the guide once the graft has been placed into the spine. Figure 3OA is a view of the top of a portion of an alternative guide that has a retractable component 3002. The retractable component may be extended to surround more than 180 degrees of the instruments. Figure 30B is a view of the top of a portion of the embodiment of the invention drawn in Figure 30A. The guide has been drawn in its "contracted" form. The retracted configuration of the guide facilitates removal of the guide after insertion of the implant into the spine.
Figure 31 A is a partial sagittal cross section of a portion of the spine. The drawing illustrates one preferred location 3102 of the holes that may be drilled into the vertebrae. The holes may be drilled through the vertebral endplates (VEPs) just anterior to the posterior portion of the vertebral bodies. Figure 3 IB is a lateral view of a vertebra. The dotted lines indicate a second preferred location of the holes that receive the device drawn in Figure 13 A. The holes may drilled through the VEPs further anterior to the junction of the VEPs and the posterior portion of the vertebral bodies.
Figure 31C is a lateral view of a vertebra. The dotted lines indicate an alternative location of the holes that drilled into the vertebral bodies. The holes may extend into the VEPs and the posterior vertebral bodies. Figure 3 ID is a lateral view of a vertebra. The dotted lines indicate an alternative location of the holes drilled into the vertebra. The holes may enter a larger portion of the posterior vertebral bodies than the VEPs.
Figure 32 is an exploded oblique view of a plug 3202 and an inserter tool 3204 according to the invention. The plug may be threaded on to the inserter tool.
Alternative mechanisms may be used to temporarily connect the plug and the insertion tool. The plug may be temporarily placed into the first hole drilled in the first vertebra. The plug prevents bleeding from the first hole while drilling of the second hole. The plug sits flush with the opening of the first hole so as avoid obstructing the instruments used to create the second hole. The plug is the length of the first hole. The plug may be made of material or coated with material that facilitates clotting of the blood. For example, the plug could be made of thrombin impregnated collagen.
Figure 33 is a sagittal cross section of a portion of the spine and an alternative embodiment of the invention drawn in Figure 26H. The first interference screw 3302 has been placed anterior to the graft. Anterior placement of the interference screw prevents the screw from backing out into the spinal canal.
Figure 34 is an axial cross section of the disc following MLD. A defect 3410 remains in the AF at the site of the herniated nucleus pulposus (HNP). Prior-art techniques include removal of generous amounts of the NP from the disc to help prevent extrusion of the NP from the defect in the AF. Removal of the NP accelerates disc degeneration.
Figure 35A is an axial cross section of a disc and the embodiment of the invention drawn in Figure 33. The allograft AF 3502 fills the opening from the MLD. The allograft AF is generally thicker than the adjacent host AF. The allograft AF was harvested from the thicker anterior or lateral portions of the donor AF. The invention enables surgeons to preserve the contained NP during MLD. Figure 35B is an axial cross section of a disc and an alternative embodiment of the invention wherein the donor AF 3504 has been shaped to partially overlap the host AF. The overlap helps prevent extrusion of NP between the donor and host AF.
Figure 36A is lateral view of novel distractor blades used to facilitate insertion of the graft drawn in Figure 33. The squares 3602, 3604 at the tops of the blades represent square openings. The blades fit over arms of a distractor. For example, the blades may be placed over the arms of a McClough retractor (V. Mueller). The opposite ends of the blades fit between the spinous processes of the vertebrae.
Figure 36B is a view of the cephalad side of the embodiment of the invention drawn in Figure 36A. Figure 36C is lateral view of a portion of the spine and the embodiment of the invention drawn in Figure 36B. The tips of the blades are forced through the interspinous ligament. The distractor increases the size of the interlaminar window. The distractor also flexes the spine. The graft is generally fixed to a flexed spine. The graft may fail during spinal flexion if it is fixed to an extended spine. Figure 36D is view of the dorsal aspect of adjacent spinuos processes and the tips of the distractor taught in Figure 36C.
Figure 37 is an oblique view of a novel instrument that may be used to help guide insertion of the interference screws. The instrument fits over the end of the sleeve drawn in Figure 29 A. Projections from the sides of the instrument align the instrument over the opening in the sleeve. The shaft of a screwdriver fits through the opening in the "cap" instrument.
Figure 38A is a sagittal cross section of a sleeve 3802, a screwdriver 3804, and alternative embodiment of the cap instrument 3806 drawn in Figure 37. Figure 38B is a view of the top of the cap instrument drawn in Figure 38 A. The eccentric hole
3808, the sleeve, and the cap cooperate to direct interference screws parallel to and against the bone ends of the embodiment of the invention drawn in Figure 33. Figure
38C is a view of the bottom of the embodiment of the invention drawn in Figure 38B. Figure 39A is an oblique view of an alternative embodiment of the invention wherein a suture 3902 has been passed through a hole in the end of one of the bone components 3904. Figure 39B is a sagittal cross section of a portion of the spine and the embodiment of the invention drawn in Figure 39 A. A tool 3910 may cooperate with the suture to direct the graft into the hole in the vertebra. Figure 39C is a lateral view of the embodiment of the tool drawn in Figure 39B. The tip 3912 of the tool is forked to fit over the sutures. Figure 39D is an oblique view of the embodiments of the invention drawn in Figures 39A and 39C. The graft may be manipulated by applying tension to the sutures. The tool helps "pull" the graft into the hole drilled into the vertebra.
Figure 4OA is an oblique view of an alternative embodiment of the invention wherein a loop of suture 4002 has been passed through a hole in one of the bones 4004 of the graft. The suture may be made of resorbable or non-resorbable suture. Figure 4OB is a lateral view of the embodiments of the invention drawn in Figures 39C and 40A. The tip of the instrument fits into the loop in the graft. The instrument may be used to direct the graft into the hole in the vertebra.
Figure 41 is an oblique view of an alternative embodiment of the invention wherein a hole 4102 has been drilled into one or both pieces of bone. Figure 42A is a view of a portion of an alternative embodiment of the invention drawn in Figure 39C. A projection from the tip of the instrument fits into the hole or holes in the graft. Figure 42B is a lateral view of the embodiments of the graft drawn in Figures 41 and 42 A. The instrument may be used to manipulate the graft. Figure 43 is a lateral view of an alternative embodiment of the invention drawn in Figure 42 A. Projections 4302 from the sides of the tips of the pliers-like instrument 4304 may fit into holes in the sides of the graft. The instrument may be used to grasp and manipulate the graft.
Figure 44 is a lateral view of an alternative embodiment of the invention and a graft similar to that drawn in Figure 13 A. A hinge joint 4402 connects the tips of the instrument to the shafts of the instrument. A wire may be used to change the angle of the tips of the instrument relative to the shafts of the instrument. Alternatively, the instrument may have gearing that permits changing the angle formed between the tips of the instrument and the shafts of the instrument. The invention facilitates insertion of the bone ends of the graft into the holes drilled into the vertebrae.
Figure 45 is an oblique view of an alternative embodiment of the invention drawn in Figure 41. A hole 4502 has been placed into the AF at the junction of the AF and the bone. Figure 46 is a lateral view of alternative embodiments of the inventions drawn in Figure 39C and 4OA. Suture loops 4602, 4604 have been placed into both pieces of bone. Tension is applied to the graft by pulling the sutures in opposite directions.
The tip of the tool fits into the first suture loop. The tips of the second suture loop pass through the handle of the instrument.
Figure 47 is a lateral view of an alternative embodiment of the invention drawn in Figure 46. The novel instrument pulls the loops in opposite directions. The first arm 4702 of the instrument applies tension on the first suture loop. The second arm 4704 of the instrument applies tension on the second suture loop. Figure 48 is a lateral view of embodiments of the invention drawn in Figure 46 and 29A. The suture loops pass through the slot in the retractor sleeve as the graft is passed through the sleeve.
Figure 49A is a view of a portion of the back of a patient. The three elliptical openings 4902, 4904, 4906 represent incisions. The larger central incision 4904 represents a MLD (Microscopic Lumbar Discectomy) incision. Instruments are passed through the smaller incisions above and below the MLD incision.
Figure 49B is a partial sagittal cross section of the back, a muscle retractor 4902, the retractor sleeve 2902 drawn in Figure 29A, and a drill bit 4904. The retractor blade is positioned within the MLD incision. The sleeve and drill bit pass from the incision below the MLD incision and into the MLD wound. The technique enables surgeons to place the bone ends of the graft more parallel to the long axis of the spine.
Figure 50A is a partial sagittal cross section of the back and an alternative embodiment of the invention wherein a flexible drill bit 5002 is passed through a novel drill guide 5004. The invention enables surgeons to place the bone ends of the graft as described in the text of Figure 49B through a single incision. The drill guide directs the drill bit and protects the nerves. Figure 50B is a lateral view of the flexible drill bit drawn in Figure 5OA. The shaft 5006 of the drill bit is flexible.
Figure 51 is a sagittal cross section of an alternative embodiment of the invention drawn in Figure 33, wherein AF portion of the graft is longer than the patient's AF. The AF portion of the graft extends into the holes drilled into the vertebrae. Figure 52 is a sagittal cross section of an alternative embodiment of the invention drawn in Figure 51, wherein the AF portion of the graft is shorter than the patient's AF. The bone ends of the graft extend beyond the entrance to the holes drilled into the vertebrae.
Figure 53 is an axial cross section of a disc and an alternative embodiment of the invention drawn in Figure 35A wherein the graft 5302 is placed anterior to the opening in the patient's AF. The AF portion of the graft is wider than the opening in the patient's AF. The donor AF may be fixed to the patient's AF. For example, the AF components may be sutured, stapled, laser welded, or glued together. A biologic adhesive such as fibrin glue or other biocompatible adhesive such as supplied by BioDisc or BioGlue by Cyro-Life or NuCore by Spine Wave may be used. Figure 54 is an axial cross section of a disc and an alternative embodiment of the invention drawn in Figure 35B wherein the donor AF 5402 extends anterior and posterior to the defect in the host's AF. The graft is held in place by its attachment to the vertebrae. The press fit between the host AF and donor AF is insufficient to hold the graft within the AF. The invention relies on the superior fixation provided by attaching the graft to the vertebrae, not an optional press fit of the donor AF in the opening in the host's AF.
Figure 55 is an axial cross section of a disc and an alternative embodiment of the invention drawn in Figure 35B wherein sutures or other fixation devices pass through the host's AF, flaps from the donor AF, and a third component 5510. The third component lies on the spinal canal side of the host's AF. The third component may be a synthetic mesh as described in my U.S. Patent 6,371,990, such as nylon. Alternatively, the third component may be made of allograft soft tissue.
Figure 56 is a sagittal cross section of the spine and an alternative embodiment of the invention drawn in Figure 46 wherein the loops of suture are passed over a K- wire. The tip of the K-wire has been placed into the hole in the vertebra. The graft is directed into the hole in the vertebra by pushing the graft along the K-wire. The K- wire is pulled out after placement of the graft. A cannulated interference screw may be placed before removal of the K-wire. A tool may be used to hold the graft, apply counter pressure, as the K-wire is extracted. Figure 57 is an axial cross section of disc, a novel Nucleus Replacement (NR), and an alternative embodiment of the invention drawn in Figure 54. The three-part NR was inserted through two openings in the AF. The openings in the AF have been closed by two grafts 5702, 5704 using the embodiment drawn in Figure 33. The invention is preferably used to augment the L5/S1 disc. The assembled NR is preferably between 5 to 20mm tall, 15 to 40mm wide, and 20 to 65mm long. For example the assembled NR may be 12mm tall, 25mm wide and 45mm long. The NR may be supplied in a kit that provides NRs and AR devices of different sizes. Figure 58 is an axial cross section of a disc, an alternative embodiment of the
NR drawn in Figure 57, and an alternative embodiment of the invention drawn in Figure 33. The novel two-part NR was inserted through a single opening in the AF. The opening in the AF is preferably placed in an extraforaminal location. The invention is preferably used to augment the disc cephalad to the L5/S1 disc. The invention may also be used to augment the lumbar discs from a lateral approach and the cervical discs from an anterior approach.
Figure 59 is an oblique view of an instrument according to the invention which is used to create standard size openings in the AF. Tools with different sized cutting ends may be supplied to surgeons. Preferred cutting ends are 8 x 10mm, 8 x 12mm, 8 x 14mm, 8 x 16mm, and 8 x 18mm. Alternative sizes and shaped cutting tools may be used. The tools preferably create rectangular or square openings with dimensions between 2mm and 28m. The cutting end of the tool is drawn on the left side of the drawing.
Figure 6OA is a lateral view of an alternative embodiment of the invention drawn in 13 A. The graft has four bone components 6002, 6004, 6006, 6008 and a larger AF component 6010. The AF component may be 8-60mm wide. Figure 6OB is a lateral view of the spine and the embodiment of the invention drawn in Figure 6OA. The invention may be used to close larger defects in the AF. The invention may also be used to replace or augment the entire posterior AF. Figure 61 is an axial cross section of a disc. The dotted line represents an alternative harvest site to that drawn in Figure 2 ID. The harvest site includes a portion of the NP. My patents 6,340,359; 6,344,058; 6,352,557; 6,419,702 & 6,454,804 also teach transplantation of the NP and the NP with the AF.
Figure 62 is a sagittal cross section of the spine and an alternative embodiment of the invention wherein the soft tissue device drawn in Figure 16 is held in place by interference screws 6202, 6204 in holes drilled into the vertebrae.
Figure 63 is a sagittal cross section of the spine and an alternative embodiment of the invention wherein a bone device 6302 is placed into a single vertebra. A portion of the bone device extends into the disc space. The invention may be used to prevent the extrusion intradiscal devices. The invention may also use of synthetic devices or synthetic devices that are filled with bone growth material. For example, the device could be made of titanium. Bone material or BMP impregnated collagen sponges (InFuse, Medtronic, Memphis TN) could be packed into chambers with the device.
Figure 64A is a lateral view of an alternative embodiment of the retractor drawn in Figure 29 A. The slot 6410 in the retractor is limited to a portion of the device 6412. The top of the slot has an enlarged opening 6412. Figure 64B is an oblique view of an alternative embodiment of the invention drawn in Figure 13 A. Projections extend from the sides of the graft. The projections have enlarged tips.
Figure 64C is a partial sagittal cross section of a portion of the spine and the embodiments of the invention drawn in Figures 64 A and 64B. The projections from the graft pass through the slot in the retractor. The graft is directed into the hole in the vertebrae by cooperation between the projections and the slot in the sleeve. The drawing includes a pusher tool 6400.
Figure 65 is a sagittal cross section of a portion of the spine and an alternative embodiment of the invention drawn in Figure 25. One end of the graft is held by a screw 6502 that passes through at least a portion of the pedicle of the vertebra and the graft. Pins or other fixation devices may also be passed through the pedicle and the graft.
Figure 66 is an anterior view of the spine and an alternative embodiment of the invention drawn in Figure 25. The graft has been inserted into the anterior portion of the spine. This embodiment of the invention is preferably used in the cervical spine. The invention may be used to retain an intradiscal device. Figure 67A is a lateral view of a portion of the spine and an alternative embodiment of the invention wherein an opening has been created in the lateral portion of the disc. A pair of holes can be seen above and below the disc. The holes in the vertebra above the disc connect with one another within the bone of the vertebra. Similarly, the holes in the vertebra below the disc connect with one another. Figure 67B is a lateral view of a portion of the spine and the embodiment of the invention drawn in Figure 67A. A tendon 6702 has been passed through the holes in the vertebra. The ends of the tendon have been sewn together at 6704. The tendon lies over a portion of the opening in the AF. The embodiment of the invention may be used to retain intradiscal devices. Materials, other than tendon, may be used it the invention. For example, a titanium cable or a Gortex cord could be used in a similar fashion. Synthetic embodiments of the device may use alternative fastening mechanisms. For example, the ends of the synthetic embodiments could use the clasp mechanism commonly used in jewelry necklaces.
Figure 68A is a lateral view of a portion of the spine and an alternative embodiment of the invention wherein flaps 6802, 6804 have been created in the AF. The embodiment of the invention drawn in Figure 25 can be seen in the center of the defect in the AF. Figure 68B is a lateral view of a portion of the spine and the embodiment of the invention drawn in Figure 68 A. The annular flaps have been sewn at 6810 to the novel graft 6800. The annular flaps may also be sewn to one another. The novel graft shields the reconstructed AF from pressure from intradiscal devices or intradiscal material.
Figure 69 is an axial cross section of a disc and the embodiment of the invention drawn in Figure 6OA. The invention was used to reconstruct the entire posterior AF.
Figure 7OA is an axial cross section of the disc and an alternative embodiment of the invention. An intradiscal component 7002, as taught in my patents 6,245,107 and European patent EP 1180978 Bl and continuation-in-parts of the same including my U.S. Patent Application Serial No. 10/185,284, is placed into the disc prior to placing the embodiment of the invention taught in Figure 25. The intradiscal device may be made of natural or synthetic material. For example, the intradiscal component could be made of bone, cartilage, tendon, ligament, meniscus, titanium, plastic, PEEK, hydrogel, ceramic, nitinal, or other natural or synthetic material. A cord 7004 or cords is/are attached to the intradiscal component. The intradiscal component may be inserted at an angle to facilitate insertion of a stiff device through a small opening in the AF.
Figure 7OB is an axial cross section of the disc and the embodiment of the invention drawn in Figure 7OA. The invention taught in Figure 25 has been inserted posterior to the intradiscal component. The suture, cord, or cable from the intradiscal component passes through the AF of the graft. Figure 7OC is an axial cross section of the disc and the embodiment of the invention drawn in Figure 7OB. The suture has been tightened. A crimp may be placed over the posterior portion of the suture. The suture holds the two components together. The intradiscal component helps protect the AF adjacent to the graft. The graft supports the intradiscal component. The intradiscal component applies little pressure to the host AF.
Figure 71 A is a lateral view of a portion of the spine and alternative embodiment of the invention taught in Figure IC A sheet of allograft tissue 7100 is passed anterior to the posterior aspect of the AF. The allograft tissue is held in position be two screws 7102, 7104 that are placed across the vertebrae. The screws are preferably 3 to 10mm in diameter and 15 to 60mm in length. The screws are most preferably 8mm in diameter and 50mm in length. Figure 7 IB is an axial cross section of the disc and the embodiment of the invention taught in Figure 7 IA. The device is preferably inserted from the left or right side of the spine. Figure 71 C is a coronal cross section of the spine and the embodiment of the invention drawn in Figure 71 A.
Figure 72A is a lateral view of the spine and two K-wires 7202, 7204. The drawing illustrates the first step in inserting the embodiment of the invention taught in Figure 7 IA. The K-wires are inserted across the vertebra above and below the disc. The position of the K-wires may be confirmed with intra-operative imaging such as fluoroscopy or CT scan. Positioning of the wires could be aided with navigational and/or robotic technology. Figure 72B is a lateral view of the spine and the embodiment of the invention drawn in Figure 72 A. The drawing illustrates use of a cannulated drill 7210 over the K-wires to enlarge the holes in the vertebrae. Figure 72C is a lateral view of a guide that may be used with the embodiment of the invention drawn in Figure 72B. The guide may be passed over the K-wires. The guide wires may be passed through the holes at the ends of the guide. A saw or burr may be passed through the slot in the guide to create a slot in the vertebrae and the disc.
Figure 72D is a lateral view of a portion of the spine. A slot 7220 has been created in the lateral portion of the spine using the invention taught in Figures 72A to
72C. Allograft tissue, such as fascia, is placed in the slot and across the vertebrae. The screws are placed after insertion of the soft tissue graft. Figure 72E is an oblique view of the tissue used in the embodiment of the invention drawn in Figure 71 A.
Figure 73A is a lateral view of an alternative embodiment of the invention drawn in Figure 72E. The ends of the device are thicker than the central portion of the device. The device may be manufactured of allograft bone (dotted area of the drawing) and allograft soft tissue (area of the drawing with horizontal lines). Alternatively, the dowel-shaped ends of the device could be made of a synthetic material that promotes bone ingrowth. For example, the ends of the device could be made of tantalum, titanium, ceramic, or other material. The surface of the ingrowth material could be treated to promote bone ingrowth. For example, the ingrowth surfaces could be covered with plasma spray, metal beads, or collagen soaked BMP sponges to promote bone healing. The flexible portion of the device could be made for synthetic materials such as nylon or Gortex. The flexible component could be covered with material that promotes soft tissue ingrowth. For example, a nylon mesh component could be covered with allograft tissue, collagen, or intestinal submucosa. Alternatively, the flexible component could be made entirely of allograft soft tissue such as fascia, tendon, or ligament. The bone ingrowth components are preferably 2 to 20mm in diameter and 10 to 60mm in length. The bone ingrowth components are most preferably 8mm in diameter and 45mm in length. The flexible component between the bone ingrowth components is preferably 2 to 10mm in thickness, as wide as the bone ingrowth components, and 10 to 70mm in height. The flexible component is most preferably 3mm thick and 45mm in height.
Figure 73B is an anterior view of the embodiment of the device drawn in Figure 73A. Straps of the flexible component surround recessed areas of the bone ingrowth component. Alternative fastening mechanisms may be used. For example, the flexible component may be molded around the bone ingrowth component, molded into slots of the bone ingrowth components, or crimped into slots in the bone ingrowth components. Figure 73C is lateral view of the spine and the embodiment of the invention drawn in Figure 73B. The device is held in place with interference screws 7310, 7312. Alternatively, the device may be held in place with staples or a plate and screws. The AF may be reinforced by attaching synthetic mesh to the lateral surface of the AF on either side of the flexible component. The synthetic mesh component would preferably be 1 to 2mm thick, 10 to 30mm long and 8 to 30mm tall. A portion of the mesh may be attached to the vertebra above and/or below the disc.
Figure 74 is a lateral view of the spine and an alternative embodiment of the invention wherein flexible component 7402 is looped around two screws 7404, 7406. The flexible component may be made of the natural or synthetic materials described in the text of the Figures 71 A to 73C.
Figure 75A is a lateral view of an alternative embodiment of the invention drawn in Figure 13 A. The device includes components made of synthetic materials. The bone ingrowth components at the ends of the device may be made of metals such as titanium, tantalum, chrome cobalt, ceramic, PEEK (polyaryletherketone), Polyphenolsulfone, Polysulfone, Acetal (DeWn), UHMW Polyethylene, and composites of these materials and carbon fibers or resorbable materials listed in the text of other embodiments of the invention. The surfaces of the bone ingrowth components may be treated to promote bone ingrowth. The bone ingrowth components may be covered with plasma spray, beads, or hydroxyappetite. The bone ingrowth components may contain chambers. The chambers may be filled with bone or material that promotes bone ingrowth including demineralized bone, BMP soaked collagen sponges (most preferably BMP 2 or BMP 7, but may include BMP 2 to BMP 14 to BMP n). The bone ingrowth components may also be wrapped with BMP soaked collagen sponges.
One of the bone ingrowth components 7510 is preferably threaded. The flexible component 7512 between the bone ingrowth components is preferably made of at least one synthetic material. The flexible component is preferably made of materials that are flexible but than have high tensile strength. Materials such as nylon or Gortex mesh may be used. The flexible member preferably promotes tissue ingrowth. Synthetic mesh could be covered impregnated with collagen, intestinal submucosa, allograft tissue, or BMP soaked collagen sponges. Stem cells may be added to the bone ingrowth components and/or the flexible component. Stem cells may be harvested by forcing an aspirate from the patient's bone marrow through the Cell Select System supplied by DePuy in Raynham, Mass.. The synthetic embodiment of the invention would be supplied in the sizes listed in the text of Figure 13 A. The synthetic and allograft devices of various sizes are preferably included in a kit. The kit includes instruments of sizes that facilitate insertion of AR devices of various sizes.
Figure 75B is a lateral view of the spine, the embodiment of the invention drawn in Figure 75 A, and an alternative embodiment of the invention drawn in Figure 25. The first end of the device is threaded into the vertebra above the disc. The device may be threaded into a pilot hole in the vertebra. Alternatively the device may be threaded over a K-wire that is placed in the vertebra above the disc. The second end of the device is held in the vertebra below the disc by an interference screw 7520. Alternative fixation methods are acceptable including cross pins, Polymethylmethacrylate, or other fixation techniques well know to Orthopaedic or Neurosurgeons.
Figure 75C is a lateral view of an alternative embodiment of the invention drawn in Figure 75A. The synthetic mesh of the flexible component has been covered or filled with a material that promotes tissue ingrowth. Figure 75D is an oblique view of a portion of the embodiment of the invention drawn in Figure 75 A. The bone ingrowth component has been filled with a material that promotes bone ingrowth.
Figure 76A is a lateral view of an alternative embodiment of the invention drawn in Figure 75A. The flexible component is wider than the bone ingrowth components. Figure 76B is an axial cross section of a disc and the embodiment of the invention drawn in Figure 76A. The flexible component extends inside the AF 7600. Alternatively, the flexible component could extend outside the AF or both inside and outside the AF. As mentioned in the other embodiments of the invention, the flexible component could be fastened to the AF with sutures, staples, biocompatible glue or other mechanisms. Figure 77A is an exploded lateral view of an alternative embodiment of the invention drawn in Figure 75A. Screws 7702, 7704 may be threaded into the bone ingrowth components 7710, 7712 to expand the bone ingrowth components after placing the device in the spine. Figure 77B is a lateral view of the embodiment of the invention drawn in Figure 77A. The screws have been threaded into the bone ingrowth components, thus expanding the bone ingrowth components. Other mechanical expansion technology can be used in other embodiments of the invention. For example, threaded wedges may be used to expand the bone ingrowth components or technology used in expanding drywall "Molly" fasteners may be used.
Figure 78A is a lateral view of an alternative embodiment of the invention wherein the bone ingrowth components are made of materials with elasticity or shape memory. The bone ingrowth components expand after placement in the spine without secondary steps. For example, a spring-biased component could be released, thus allowing the device to expand, after placement in the spine. Components made of shape memory materials such as Nitinol, could expand within the spine in reaction to a temperature, chemical, or other change or stimulus. A tool could clamp the projections near the flexible member to compress elastic bone ingrowth components. Figure 78B is a lateral view of the embodiment of the invention drawn in Figure 78A. The device is drawn in its expanded configuration.
Figure 79A is an exploded lateral view of an alternative embodiment of the invention drawn in Figure 78A. The screws 7902, 7904 are preferably placed through holes near the junction of the bone-ingrowth members and the flexible component. Figure 79B is a lateral view of the assembled embodiment of the invention drawn in Figure 79 A. The screws diverge from the long axis of the bone ingrowth components. Diverging components increase the device's resistance to migration. The screws may be threaded into the bone ingrowth component. Anti-back out mechanisms, as used in cervical plate technology, may be used to capture the screws in the bone ingrowth component. Figures 81A-81C illustrates one such capture mechanism. Figure 80A is an exploded lateral view of an alternative embodiment of the invention drawn in Figure 79A. Figure 80B is a lateral view of the assembled embodiment of the invention drawn in Figure 80A. Pins 8002, 8004 are placed through holes in the bone ingrowth components. The pins diverge from the long axis of the bone ingrowth components. The pins are added to the device after the device is placed in the spine.
Figure 8OC is a sagittal cross section of a portion of the embodiment of the invention drawn in Figure 80B. The pins are captured by the bone ingrowth component. The tips of the pin expand, after the pin is forced below the overhanging portions of the bone-ingrowth component. Alternative capture mechanisms including shape memory technology may be used in alternative embodiments of the invention.
Figure 81 A is the view of the top of a portion of the embodiment of the invention drawn in Figure 79A. The bone-ingrowth component contains an expandable C-ring 8110. Figure 81B is sagittal cross section of the embodiment of the invention drawn in Figure 8 IA. The screw 8112 wedges the C-ring open as the head of the screw passes through the C-ring. The hole in the bone ingrowth component may be threaded to help drive the screw through the C-ring. Figure 81C is a sagittal cross section of the embodiment of the invention drawn in Figure 81B. The screw has been passed below the C-ritig. The screw is captured by the C-ring and the bone-ingrowth component.
Figure 82A is an exploded lateral view of an alternative embodiment of the invention drawn in Figure 8OA. The bone-ingrowth components are configured to expand as the heads of the screws pass through. The elasticity of the material returns the ingrowth components to their original shape after placement of the screws. The holes in the bone ingrowth components contract as the components return to their original shape, thus capturing the screws in the device. Figure 82B is a lateral view of an assembled embodiment of the invention drawn in Figure 82 A.
Figure 83A is an axial cross section through the flexible component of an alternative embodiment of the invention drawn in Figure 75A. The cross-hatched area 8302 on the bottom of the drawing represents the cross section of the flexible component. The bone-ingrowth component 8304 contains a larger hole 8305 to hold bone-ingrowth material and a smaller hole 8306 on the top of the device. The smaller hole cooperates with a projection from a tool that guides interference screws along the bone ingrowth component.
Figure 83B is a lateral view of the embodiment of the invention drawn in Figure 83 A. Figure 83C is a lateral view of the embodiment of the invention drawn in Figure 83B, an interference screw 8320, a screwdriver 8322, and a novel guide 8324. The projection 8330 from the guide fits into the hole in the bone-ingrowth component. The close fit between the guide and the shaft of thee screwdriver, as well as the cooperation between the guide and the bone-ingrowth component, direct the screw along the bone-ingrowth component. Figure 83D is an oblique view of the tip of the guide drawn in Figure 83C.
Figure 84A is an exploded lateral view of an alternative embodiment of the invention drawn in Figure 75C. A sleeve of material 8402 that promotes soft tissue ingrowth is placed over the flexible high tensile strength component 8404 during the manufacturing process. The device can be manufactured with other techniques. For example a sheet of tissue ingrowth material could be wrapped around the high tensile strength component and fastened to the high tensile strength component. Alternatively, the tissue ingrowth material could be at least partially cured over the high tensile strength component. Curing materials include polyurethane, compounds or solutions of collagen, or other materials. Figure 84B is lateral view of the assembled embodiment of the invention drawn in Figure 84A.
Figure 85 is a sagittal cross section of a portion of the spine and an alternative embodiment of the inventions drawn in Figures 75C and 7OC. An intradiscal dam component 8500 is attached to the anterior surface of the flexible component of the device drawn in Figure 75C.
Figure 86A is an axial cross section of a disc and the embodiment of the invention drawn in Figure 85. The intradiscal dam component 8500 extends inside the patient's AF. The intradiscal component is fastened to the device drawn in Figure 75C. As described in the text of other embodiments of the invention, the intradiscal component may also be fastened to the patient's AF. Figure 86B is an axial cross section of a disc and the first step in the insertion of the intradiscal component drawn in Figure 86A. The intradiscal component is shaped to facilitate insertion of the component through a small opening in the AF. Figure 86C is an axial cross section of a disc and the embodiment of the invention drawn in Figure 86B. The intradiscal component is drawn in a second shape. The component has expanded in a left to right direction to extend over the patient's AF. The component may expand by its elasticity, as a tool is removed thus releasing compression of the component. Alternatively the component may be made of a shape memory material such as Nitinol that expands, or changes shape as a reaction to temperature change or other stimulus. A hydrogel intradiscal component could expand as it absorbs fluids. Alternative embodiments of the intradiscal component include components made of in-situ curing materials such as polyurethane or a collagen containing solution or compound. Figure 86D is an axial cross section of a disc and the embodiment of the invention drawn in Figure 86C. The intradiscal component is fastened to the embodiment of the invention drawn in Figure 75C. Alternatively, the intradiscal component may lie against but not be fastened to the embodiment of the invention drawn in Figure 75C. The embodiment of the invention drawn in Figure 75C supports the intradiscal component. The embodiment of the invention drawn in Figure 75C prevents the intradiscal component from deforming enough to allow the intradiscal component to extrude through the opening in the AF in reaction to large forces placed on the intradiscal component by the patient's NP or other intradiscal device. The drawing also illustrates the use of a crimp 8610 to tether the suture or cord extending from the intradiscal component. Excessive suture may be cut from the device after the crimp is closed over the suture.
Figure 87A is an oblique view of a novel intradiscal device such as a nucleus replacement which has a hole 8702. The intradiscal device is preferably made of compressible polymers such as polyurethane, silicon, or hydrogel. Figure 87B is a sagittal cross section of a portion of the spine, the embodiments of the invention drawn in Figure 75C and 87A. The flexible component of the device drawn in Figure
75C passes through the hole in the device drawn in Figure 87A. The embodiment of the device drawn in Figure 75C prevents the intradiscal device from extruding through the AF or from applying too much pressure to the AF. The embodiment of the invention drawn in Figure 35 A also decreases the force intradiscal devices may apply to the AF by extending anterior to the AF.
Figure 88A is a lateral view of an alternative embodiment of the invention drawn in Figure 87 A. Figure 88B is a sagittal view of a portion of the spine and the embodiment of the invention drawn in Figure 88A. Projections 8802, 8804 from the intradiscal device 8810 extend into holes drilled in the vertebra above and/or below the disc. The intradiscal device is held in place with interference screws 8820, 8822.
The technique to drill the holes, insert the screws, or other fastening methods are described in the text of other embodiments of the invention.
Figure 89A is a view of the head of a novel interference screw according to the invention which has a projection 8902 that prevents anti-rotation and interference screw backout. Figure 89B is a view of the head of the embodiment of the interference screw drawn in Figure 89 A. The projection is drawn in its extended position. The projection extends as the screw is rotated in the opposite direction of its insertion.
Figure 9OA is a lateral view of a portion of the spine. The dotted line represents a method of harvesting portions of a donor spine, without cutting the spinal cord, thecal sack, or the spinal nerves. The vertebrae and the discs are transected anterior to the spinal canal. The muscles and spinal nerves are elevated from the anterior and lateral portions of the spine prior to cutting the spine. The cuts could be made with a power saw, power burs, and/or a gigli saw. The invention may be used to reduce the risk of disease transmission from donors who have infectious diseases in their neural tissues. Figure 9OB is an exploded lateral view of the spine in the embodiment of the invention drawn in Figure 9OA.
The methods and apparatus taught herein prevent excessive pressure on the AF. In the preferred embodiment, a nucleus replacement (NR) is inserted from a lateral aspect of the lumbar spine at L4/L5 or above. A transpsoas technique is used in the preferred lateral approach to the lumbar spine. Identification of nerves within the psoas muscle allows the nerves to be protected and retracted anterior and posterior as necessary. A nerve stimulator may be used to help identify the nerves. Alternatively, the psoas muscle could be split with an endoscope that delivers or records electrical impulses. The myotomes of the extremities could be monitored to detect the electrical impulses. The novel NR could also be used from an anterior approach to the cervical spine. The dam or barrier embodiments of the invention may be used in conjunction with natural as well as artificial discs.
I claim:

Claims

1. A spinal repair system that alleviates pressure on the annulus fibrosis, nerves, or other delicate body structures, comprising: a first end portion adapted for placement within an intervertebral body; a second end portion adapted for placement within an adjacent intervertebral body; and a bridge portion connecting the first and second end portions, the bridge portion being adapted to span a portion of an intervertebral disc space and prevent excessive outward bulging.
2. The system of claim 1, wherein the first and second end portions are composed of a rigid biocompatible material.
3. The system of claim 1, wherein the first and second end portions are composed of allograft bone.
4. The system of claim 1, wherein the bridge portion is composed of a flexible, braided or mesh material.
5. The system of claim 1, wherein the bridge portion is composed of allograft annulus fibrosis.
6. The system of claim 1, wherein: the first and second end portions are composed of allograft bone; and the bridge portion is composed of allograft annulus fibrosis.
7. The system of claim 1, further including screws to hold the first and second end portions into respective vertebral bodies.
8. The system of claim 1, wherein: the first and second end portions are elongate; and the bridge portion spans the end portions in a plane parallel to the end portions.
9. The system of claim 1, wherein: the first and second end portions are elongate cylinders; the system further comprising slotted bone dowels into which the end portions are received; and the bridge portion extends through one slot and into the other when implanted.
10. The system of claim 1, further including: an artificial disc replacement (ADR) defining a volume; and wherein the bridge portion extends through at least a portion of the volume of the ADR.
11. The system of claim 1, wherein the end and bridge portions together form a cylindrical shape.
12. The system of claim 1, wherein at least one of the end portions is threaded.
13. The system of claim 1, wherein one or both of the end portions are configured for bony ingrowth.
14. A spinal repair method, comprising the steps of: providing the system of claim 1 ; forming a first hole or channel in a first intervertebral body; placing the first end portion into the first hole or channel; forming a second hole or channel in an adjacent intervertebral body; placing the second end portion into the second hole or channel such that the bridge portion spans a hole or defect in an annulus fibrosis.
15. The method of claim 14, including the step of securing the end portions with screws.
16. The method of claim 14, wherein the step of providing the system of claim 1 includes harvesting the portions from a human or animal donor, with the end portions comprising intervertebral bone and the bridge portion comprises annulus fibrosis still attached to the end portions.
PCT/US2005/026233 1999-10-08 2005-07-25 Devices reducing pressure on the annulus fibrosis WO2006012590A2 (en)

Applications Claiming Priority (14)

Application Number Priority Date Filing Date Title
US09/415,382 US6419704B1 (en) 1999-10-08 1999-10-08 Artificial intervertebral disc replacement methods and apparatus
US80782001A 2001-04-19 2001-04-19
US10/120,763 US6969404B2 (en) 1999-10-08 2002-04-11 Annulus fibrosis augmentation methods and apparatus
US37518502P 2002-04-24 2002-04-24
US37813202P 2002-05-15 2002-05-15
US10/185,284 US20030040796A1 (en) 1999-10-08 2002-06-26 Devices used to treat disc herniation and attachment mechanisms therefore
US10/191,639 US20040172019A1 (en) 1999-10-08 2002-07-09 Reinforcers for artificial disc replacement methods and apparatus
US10/303,385 US7201776B2 (en) 1999-10-08 2002-11-25 Artificial intervertebral disc replacements with endplates
US10/421,434 US6878167B2 (en) 2002-04-24 2003-04-23 Methods and apparatus for placing intradiscal devices
US59094204P 2004-07-23 2004-07-23
US60/590,942 2004-07-23
US10/991,733 US20050124992A1 (en) 2002-04-24 2004-11-18 Methods and apparatus for placing intradiscal devices
US11/187,250 US20050256582A1 (en) 1999-10-08 2005-07-22 Spinal implants, including devices that reduce pressure on the annulus fibrosis
US11/187,250 2005-07-22

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