WO2005069353A3 - DIFFUSION BARRIER COATING FOR Si-BASED COMPONENTS - Google Patents

DIFFUSION BARRIER COATING FOR Si-BASED COMPONENTS Download PDF

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Publication number
WO2005069353A3
WO2005069353A3 PCT/US2004/026665 US2004026665W WO2005069353A3 WO 2005069353 A3 WO2005069353 A3 WO 2005069353A3 US 2004026665 W US2004026665 W US 2004026665W WO 2005069353 A3 WO2005069353 A3 WO 2005069353A3
Authority
WO
WIPO (PCT)
Prior art keywords
barrier coating
diffusion barrier
disposed
silicon
based substrate
Prior art date
Application number
PCT/US2004/026665
Other languages
French (fr)
Other versions
WO2005069353A2 (en
Inventor
Chien-Wei Li
Bjoern Schenk
Thomas E Strangman
Derek Raybould
Original Assignee
Honeywell Int Inc
Chien-Wei Li
Bjoern Schenk
Thomas E Strangman
Derek Raybould
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honeywell Int Inc, Chien-Wei Li, Bjoern Schenk, Thomas E Strangman, Derek Raybould filed Critical Honeywell Int Inc
Publication of WO2005069353A2 publication Critical patent/WO2005069353A2/en
Publication of WO2005069353A3 publication Critical patent/WO2005069353A3/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/52Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/89Coating or impregnation for obtaining at least two superposed coatings having different compositions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/26Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
    • Y10T428/263Coating layer not in excess of 5 mils thick or equivalent
    • Y10T428/264Up to 3 mils
    • Y10T428/2651 mil or less

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)

Abstract

A component comprising a silicon-based substrate and a diffusion barrier coating disposed on the silicon-based substrate. The diffusion barrier coating comprises an isolation layer disposed directly on the silicon-based substrate and at least one oxygen barrier layer disposed on the isolation layer. The oxygen barrier layer prevents the diffusion of oxygen therethrough, and prevents excessive oxidation of the silicon-based substrate. The isolation layer(s) prevent contaminants and impurities from reacting with the oxygen barrier layer. An environmental barrier coating may be disposed on the diffusion barrier coating, and a thermal barrier coating may be disposed on the environmental barrier coating. Methods for making a component having a diffusion barrier coating are also disclosed.
PCT/US2004/026665 2003-08-18 2004-08-18 DIFFUSION BARRIER COATING FOR Si-BASED COMPONENTS WO2005069353A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10/644,523 2003-08-18
US10/644,523 US7300702B2 (en) 2003-08-18 2003-08-18 Diffusion barrier coating for Si-based components

Publications (2)

Publication Number Publication Date
WO2005069353A2 WO2005069353A2 (en) 2005-07-28
WO2005069353A3 true WO2005069353A3 (en) 2005-10-06

Family

ID=34194117

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2004/026665 WO2005069353A2 (en) 2003-08-18 2004-08-18 DIFFUSION BARRIER COATING FOR Si-BASED COMPONENTS

Country Status (2)

Country Link
US (1) US7300702B2 (en)
WO (1) WO2005069353A2 (en)

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US20040234782A1 (en) * 2003-05-22 2004-11-25 Sun Ellen Y. Environmental barrier coating for silicon based substrates
US7115319B2 (en) * 2003-10-08 2006-10-03 Honeywell International, Inc. Braze-based protective coating for silicon nitride
US20070003416A1 (en) * 2005-06-30 2007-01-04 General Electric Company Niobium silicide-based turbine components, and related methods for laser deposition
EP1996341B1 (en) * 2006-02-20 2018-09-26 Kang N. Lee Article including enviromental barrier coating system
US7763356B2 (en) 2006-03-13 2010-07-27 United Technologies Corporation Bond coating and thermal barrier compositions, processes for applying both, and their coated articles
US7993704B2 (en) * 2007-12-05 2011-08-09 Honeywell International Inc. Protective coating systems for gas turbine engine applications and methods for fabricating the same
US20100154425A1 (en) * 2008-12-24 2010-06-24 United Technologies Corporation Strain tolerant thermal barrier coating system
US20110097589A1 (en) * 2009-10-28 2011-04-28 General Electric Company Article for high temperature service
US8980434B2 (en) * 2011-12-16 2015-03-17 Wisconsin Alumni Research Foundation Mo—Si—B—based coatings for ceramic base substrates
US10774682B2 (en) 2012-06-22 2020-09-15 The United States of America as Represented by the Administrator of National Aeromautics and Space Administration Advanced high temperature and fatigue resistant environmental barrier coating bond coat systems for SiC/SiC ceramic matrix composites
CA2902984C (en) * 2013-03-05 2021-11-16 General Electric Company High temperature tolerant ceramic matrix composites and environmental barrier coatings
US10094236B2 (en) * 2013-03-15 2018-10-09 General Electric Company Recession resistant ceramic matrix composites and environmental barrier coatings
US10093810B2 (en) 2013-03-15 2018-10-09 General Electric Company Composite coatings and methods therefor
WO2014204480A1 (en) * 2013-06-21 2014-12-24 United States Of America, As Represented By The Administrator Of The National Aeronautics And Space Administration Environmental barrier coating bond coat systems
WO2015147960A1 (en) 2014-01-14 2015-10-01 United Technologies Corporation Silicon oxycarbide environmental barrier coating
US10047614B2 (en) * 2014-10-09 2018-08-14 Rolls-Royce Corporation Coating system including alternating layers of amorphous silica and amorphous silicon nitride
EP3070073B1 (en) * 2015-03-19 2019-09-18 Rolls-Royce Corporation Diffusion barrier layers for ceramic matrix composites
US10604454B1 (en) 2016-06-16 2020-03-31 United States Of America As Represented By The Administrator Of National Aeronautics And Space Administration Advanced high temperature environmental barrier coating for SiC/SiC ceramic matrix composites
US11958786B1 (en) 2016-12-05 2024-04-16 United States Government Administrator Of Nasa Calcium-magnesium aluminosilicate (CMAS) resistant thermal and environmental barrier coatings
CA3002295A1 (en) 2017-06-21 2018-12-21 Rolls-Royce Corporation Impurity barrier layer for ceramic matrix composite substrate
US11479515B2 (en) 2018-12-21 2022-10-25 General Electric Company EBC with mullite bondcoat that includes an oxygen getter phase
US10927046B2 (en) 2018-12-21 2021-02-23 General Electric Company EBC with mullite bondcoat having a non-oxide silicon ceramic
CN114507839B (en) * 2020-10-28 2023-11-28 中国科学院理化技术研究所 CMAS erosion resistant thermal barrier coating material and preparation process thereof
US11624289B2 (en) 2021-04-21 2023-04-11 Rolls-Royce Corporation Barrier layer and surface preparation thereof
CN114085098B (en) * 2021-11-26 2023-02-28 云南警官学院 Corrosion-resistant, sintering-resistant and high-temperature creep-resistant alumina composite ceramic and preparation method thereof
CN114605173B (en) * 2022-04-18 2023-02-03 中南大学 Ablation-resistant and thermal shock-resistant zirconium silicate-high-alumina glass/HTBS high-entropy ceramic coating and preparation method and application thereof

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US5736198A (en) * 1993-09-20 1998-04-07 Hitachi, Ltd. Self-recoverable covering material and method for fabricating the same
EP1187191A2 (en) * 2000-08-27 2002-03-13 Infineon Technologies AG SOI substrate with semiconductor circuit therein and method of manufacturing same
US6475928B1 (en) * 1997-07-15 2002-11-05 France Telecom Process for depositing a Ta2O5 dielectric layer

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US5585136A (en) * 1995-03-22 1996-12-17 Queen's University At Kingston Method for producing thick ceramic films by a sol gel coating process
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US6475928B1 (en) * 1997-07-15 2002-11-05 France Telecom Process for depositing a Ta2O5 dielectric layer
EP1187191A2 (en) * 2000-08-27 2002-03-13 Infineon Technologies AG SOI substrate with semiconductor circuit therein and method of manufacturing same

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Also Published As

Publication number Publication date
US7300702B2 (en) 2007-11-27
WO2005069353A2 (en) 2005-07-28
US20050042461A1 (en) 2005-02-24

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