WO2005058220A1 - An absorbent structure and a method for manufacturing an absorbent structure - Google Patents
An absorbent structure and a method for manufacturing an absorbent structure Download PDFInfo
- Publication number
- WO2005058220A1 WO2005058220A1 PCT/SE2004/001706 SE2004001706W WO2005058220A1 WO 2005058220 A1 WO2005058220 A1 WO 2005058220A1 SE 2004001706 W SE2004001706 W SE 2004001706W WO 2005058220 A1 WO2005058220 A1 WO 2005058220A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- strips
- absorbent body
- body according
- cuts
- absorbent
- Prior art date
Links
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
- A61F13/539—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium characterised by the connection of the absorbent layers with each other or with the outer layers
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15617—Making absorbent pads from fibres or pulverulent material with or without treatment of the fibres
- A61F13/15626—Making fibrous pads without outer layers
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15707—Mechanical treatment, e.g. notching, twisting, compressing, shaping
- A61F13/15723—Partitioning batts; Cutting
Definitions
- the present invention relates to an absorbent body according to the preamble of subsequent claim 1, and a method for manufacturing an absorbent body according to subsequent claim 24.
- One type of textiles having absorption capacity are those manufactured by means of weaving.
- US 4 695 500 describes such a woven structure intended for medical products, such as compresses, gauze bandages and the like.
- One property of woven or braided structures is that they are proportionately flexible and ductile even if they are made of a material which is rigid per se.
- US 5 883 022 describes how an absorbent textile is created by means of interweaving fibres, and especially how synthetic, continuous fibres are used in order to attain a high absorption capacity by means of alternatingly providing the textile fabric with regions where the fibres are bound to each other and with open regions where the fibres are non-bound to each other.
- the interstitial spaces of the textile fabric which are formed in this way enable fluid to be absorbed by means of the fluid being distributed and retained in the interstitial spaces through capillary action and adhesive forces.
- a second object of the invention is to provide a method of the type mentioned by way of introduction, by means of which method a proportionately flexible absorbent body can be manufactured from a proportionately rigid material. This object is achieved by means of a method according to claim 24.
- a more open and flexible layer can be formed.
- the strips can be locked in relation to each other, at the same time as the layer can be designed so that the strips to a certain degree can be displaced in relation to each other in directions parallel to the formed layer.
- the strips will locally be slightly curved, i.e. a pre-initiated bending or deformation is present in one or several positions, implying that the formed layer as a whole becomes more flexible.
- an additional advantage is that such a layer exhibits a proportionately large exposed and to some extent irregular surface, creating the necessary conditions for a good absorption of a fluid. Furthermore, it is possible to design the absorbent body with apertures and/or cavities in order to increase its fluid acquisition capacity. Among other things, this implies that in case of the occurrence of a so-called gel-blocking, something which may occur for example in superabsorbent materials, such a fluid barrier will at worst be present in the respective strip, but not in the entire layer, something which could become the case if such a material were to be used in a traditional continuous layer.
- the production of the absorbent body can be done in a rational and cost efficient way, also allowing the use of materials which could not be handled when utilising other manufacturing methods, such as weaving.
- the invention opens up for the creation of absorbent layers made of a number of material types and/or material combinations.
- the material in the above-mentioned second strips can be varied within one specific layer in order to give the layer different properties in different regions.
- the relative position of the strips in the layer can be varied, so that different properties are attained in different layers or within one specific layer.
- the layer can be given different density and/or absorption capacity in different regions.
- the invention also relates to an absorbent product comprising a substantially fluid- impervious layer and a substantially fluid-pervious layer, said product having an absorbent body according to the invention arranged between the fluid-impervious layer and the fluid-pervious layer. Furthermore, the invention relates to a device for manufacturing an absorbent body in accordance with subsequent claim 27.
- Fig. la is a schematic illustration of a first side of an absorbent layer according to the invention.
- Fig. lb is an illustration of the opposite side of the layer according to the invention in Figure la;
- Fig. 2 is a cut according to the invention forming a variant of a flap of the layer
- Fig. 3a is a schematic illustration of a first side of a variant of an absorbent layer according to the invention.
- Fig. 3b is an illustration of the opposite side of the layer according to the invention.
- Fig. 4 is a schematic illustration of a device for manufacturing an absorbent body according to the invention.
- Figures la and lb illustrate one embodiment of an absorbent body according to the invention.
- Figure la shows a first side of the layer
- Figure lb shows the opposite side of the layer.
- the body comprises a set of first strips 1 and a set of second strips
- first 1 and second 2 strips are coupled to each other in order form an absorbent layer 3 of the body.
- the first 1 and second 2 strips are coupled to each other by means of the first strips 1 being provided with cuts 4, in which cuts 4 the second strips 2 are arranged.
- the illustrated embodiments of the invention include a plurality of the first strips and a plurality of the second strips
- the expression "a set of first/second strips" means one, two or several such strips.
- the number of first strips can of course be different from the number of second strips.
- the layer preferably comprises two or several first strips, and preferably two or several second strips. In the most simple embodiment, however, the layer could be formed by a first strip being provided with a cut, and a second strip being arranged in the cut.
- the cuts 4 can be said to have three main directions of extension, a first extension constituting the length of the cut, a second extension constituting the width of the cut and a third extension constituting the depth of the cut. As far as the depth of the cut is concerned, the cut suitably runs through the entire thickness of the respective first strip 1.
- the width of the cuts 4 is suitably as small as possible. (The material which, if necessary, still is removed when forming the cut is controlled by the properties of the tool being used for achieving the cuts.)
- the cuts 4 have an extension 5 in a longitudinal direction which is substantially parallel to the longitudinal direction 6 of said first strips 1 and an extension 7 in a longitudinal direction which is substantially perpendicular in relation to the longitudinal direction 6 of said first strips.
- the respective cut 4 obtains a substantially L-shaped 8 extension.
- the length of a cut 4 in the direction substantially perpendicular in relation to the longitudinal direction 6 of said first strips can correspond to approximately half the width 9 of one of said first strips 1.
- the length of said cut in the direction substantially in parallel with the longitudinal direction 6 of said first strips 1 can be of the same magnitude as the width 9 of one of said first strips 1.
- the first 1 and second strips 2 are arranged so that they cross each other.
- the second strips could be arranged in parallel with the first strips.
- the cuts of the first strips would exhibit an extension which is substantially perpendicular to the longitudinal direction of the first strips and the second strips.
- an embodiment having strips laid crosswise is favourable for achieving a flexible structure.
- the first strips 1 are arranged substantially in parallel with each other, and in a corresponding way the second strips 2 are arranged substantially in parallel with each other.
- the first 1 and second strips 2 can be arranged substantially perpendicularly in relation to each other.
- the cuts have an extension 10 corresponding to a portion of circle, such as a semi-circle, or that the respective cut has an extension substantially corresponding to a quarter of a circle, as illustrated in Figure 2.
- the cuts are arranged in order to form flaps 11 in said first strips.
- the flaps 11 may be turnable up or down in relation to said respective first strip 1 for arranging one of said second strips 2 between the respective flap 11 and said first strip 1.
- the second strips 2 can be placed on top of the first strips 1, whereupon the flaps 11 are turned down over the second strips 2.
- the respective second strip 2 preferably is arranged between a plurality of flaps 11 and said first strips 1.
- Figure la shows a schematic representation of how a flap lie can be turned up.
- the first 1 and second 2 strips can be coupled together by means of the cuts 4.
- the strips can be locked from lateral displacement in one or both directions.
- the length and position of the cuts 4 can be adapted to the width 13 of the second strips, so that a certain lateral displacement of the respective strip 2 can be allowed.
- the flaps 11 are arranged for locking said second strip 2 in relation to said first strips 1 in a first direction being substantially parallel to the longitudinal direction 6 of said first strips, and in a second, opposite direction.
- the flaps 11 are arranged alternatingly on said first strips
- said second strip 2 is locked in relation to said first strips 1 in a direction parallel to the longitudinal direction 6 of said first strips 1 and, by means of the closest adjacent flap lib along said second strip 2, this is locked in the substantially opposite direction.
- the respective cut 4 is arranged for extending from a position 14 at one of the longitudinal side edges 15 of said respective first strip and further into the strip 1. Since a portion 16 of the periphery of the respective flap 11 is formed by a portion 16 of one of the longitudinal side edges 15 of the respective first strip 1, the total cut length which has to be achieved in order to create the flap 11 can be reduced in comparison with a case when the entire periphery of the flap 11 would be located inside the two side edges 15, 17 of the strip.
- Figures 3a and 3b show a first side of a variant of the layer 3
- Figure 3b shows the opposite side of the layer 3.
- the distance between the strips is varied, so that the strips are arranged more densely in certain regions of the formed absorbent layer 3. Due to the fact that the strips are arranged for overlapping each other, for example a structure which is suitable for a narrow crotch portion of a hygiene product exhibiting a so-called "boostered" absorption can be obtained.
- FIGS 3a and 3b it is illustrated how the first strips 1 overlap each other in a lateral direction in order to form a more dense structure, but it is of course also possible to arrange the second strips 2 so that these overlap each other.
- the second strips could exhibit cuts for receiving said first strips in order to achieve an additional locking and coupling together of the strips.
- the absorbent body can include two or several of said absorbent layers on top of each other.
- the layers, being arranged for overlapping each other, can be arranged in a substantially parallel disposition in relation to each other.
- the absorbent layers are arranged alternatingly so that, for a given layer, the first strips have a longitudinal direction of extension which is substantially perpendicular to the direction of extension of the first strips in one of the closest adjacent layers.
- the first and second strips could be arranged in order to "change places" from one layer to the closest adjacent layer, i.e. when moving in the z-direction or, in other words, from one layer to another in the thickness direction of the layers, the next layer is turned approximately 90° in relation to the preceding layer.
- the first strips 1 and the second strips 2 can exhibit a width 9, 13 within the interval from a few millimetres to about a hundred millimetres, preferably within the interval 5-100 mm, and usually within the interval 15-35 mm.
- the thickness of a strip can vary between one or a few tenths of a millimetre to tens of millimetres, preferably within the interval 0.1 - 10 mm.
- a strip of nonwoven material for instance, can have a thickness which is about 0,5 mm, and a strip of cellulose pulp can have a thickness which is about 10 mm.
- the thickness and width of the strips 1, 2 are decided by the properties desired from the layer 3, and in dependence of which material the strips are made of.
- Both absorbent and non-absorbent materials are included amongst the materials which could be used.
- Examples of different materials are cellulose pulp, woven fabrics, nonwoven fabrics, fibrous materials, non-fibrous materials, foam materials, superabsorbent materials, synthetic materials such as thermoplastic fibres, and others.
- the invention makes it possible for materials which are more rigid per se to form flexible products and, accordingly, more rigid materials are more preferred than soft materials, since soft or flexible materials can be used also in conventional structures.
- more rigid materials are compressed materials, for example compressed cellulose pulp, such as, CP, TMP, CTMP, etc., compressed foam, compressed nonwoven or tissue laminates containing superabsorbents.
- Additional examples of rigid materials are materials in the form of a film, and especially different superabsorbents in the form of a film.
- the layer illustrated in Figure la is formed by first strips made of cellulose pulp, either chemical pulp, CP, or such pulp blended with synthetic fibres so that the strips have a fibre content within the interval 2-15 % by weight, preferably 10 % by weight.
- the width of the strips is about 15 mm and the thickness is about 1-3 mm.
- the seconds strips are built up as laminates having an upper and a lower tissue layer, each with a thickness about 0.2 mm, and a layer of a superabsorbent arranged between the tissue layers, said superabsorbent layer having a thickness of about 1-3 mm.
- the width of the second strips is about 15 mm.
- An above-mentioned first strip consists of 285 g/m 2 CP, 50 g/m 2 superabsorbent of a conventional type and 15 g/m 2 polypropylene. The components are blended and compressed, and are formed into a strip having 2 mm thickness and 15 mm width.
- An above-mentioned second strip is a laminate and consists of 400 g/m 2 superabsorbent of a conventional type which is arranged between two tissue layers, 20 g/m 2 each.
- the strip is manufactured having a total thickness which is 1 mm and a width which is 15 mm.
- An above-mentioned first strip consists of 125 g/m 2 CP and 50 g/m 2 superabsorbent of a conventional type. The components are blended and compressed, and are formed into a strip having 0.5 mm thickness and 15 mm width.
- An above-mentioned second strip is a laminate and consists of 400 g/m 2 superabsorbent of a conventional type which is arranged between two tissue layers, 20 g/m 2 each.
- the strip is manufactured having a total thickness which is 1 mm and width which is 15 mm.
- An above-mentioned first strip consists of 125 g/m 2 CP and 50 g/m 2 superabsorbent of a conventional type. The components are blended and compressed, and are formed into a strip having 1 mm thickness and 15 mm width.
- An above-mentioned second strip consists of 175 g/m 2 CP, 70 g/m 2 superabsorbent of a conventional type. The components are blended and compressed, and are formed into a strip having 3 mm thickness and 15 mm width.
- the method according to the invention for manufacturing an absorbent body comprises the steps of coupling a set of first strips 1 and a set of second strips 2 to each other in order to form an absorbent layer 3 of the body and, furthermore, that the first 1 and second 2 strips are coupled to each other by means of providing the first strips with cuts 4, in which cuts 4 the second strips 2 are arranged.
- the cuts 4 are designed so that flaps 11 which can be turned up and down in relation to the first strips 1 are formed in the first strips 1.
- the flaps 11 of the first strips 1 are turned aside and the second strips 2 are arranged on top of the first strips 1, whereupon the flaps 11 are turned back over the second strips 2.
- the first strips 1 can be provided with, for example, substantially L-shaped 8 cuts 4 or cuts having another suitable shape as described above.
- Fig. 4 is a schematic illustration of an example of how the method according to the invention can be realized and, furthermore, of a device for manufacturing a layer 3 from a set of first strips 1 and a set of second strips 2.
- the device comprises a first unit 20 for feeding forward said first strips 1 in the form of continuous strips, and for forming cuts 4 in said first strips 1, to a means 21 for coupling together said first 1 and second strips 2, and a second unit 22 for providing said second strips 2 to the coupling means 21.
- the coupling means 21 comprises members 23 for preparing said first strips 1 for the application of said second strips 2 in the cuts 4 of said first strips 1.
- the second unit 22 can be a storage 24 from which said second strips 2 can be provided.
- one or several storages, or another device having the corresponding function can be used for providing said second strips, preferably piece by piece, to the coupling means 21.
- the second strips 2 are placed so that said first 1 and second 2 strips cross each other, and preferably so that the first 1 and second 2 strips are arranged substantially perpendicularly in relation to each other.
- the first strips 1, which preferably are continuous strips, are fed forwards to the coupling means 21.
- Figure 4 shows a schematic illustration of an embodiment where a cutting roll 25, or so-called RDC-technique (Rotary Die Cutting), is used in order to provide the first strips 1 with the requisite cuts 4.
- a plurality of said first strips 1, being arranged next to each other along a direction substantially perpendicular to the direction of feed 26, are fed forwards simultaneously, for example by means of one or several pairs of rolls 25, and thereby the strips are provided with requisite cuts 4 by means of said RDC-technique.
- the length of the second strips 2 is adapted to the desired width of the formed layer 3.
- the length of said second strips 2 can be substantially equal to the distance between the two outermost first strips 1.
- the coupling means 21 can include a roll 27 being provided with said members 23, such as spikes 28 protruding from the roll 27 or drum, for preparing the first strips 1, for example by means of turning up said flaps 11 being arranged on the first strips 1, so that the second strips 2 can be arranged in the cuts 4.
- a turning- down means such as an additional roll 29, or a brush or the like, which is not necessarily rotatable but only abuts against the roll 27, can be arranged for turning the up-turned flaps 11 back down when the second strips 2 have been arranged in their intended positions.
- the spikes 28 of the first roll 27 suitably exhibit the property that they can be folded aside or retracted into the roll 27 when said additional roll 29 turns the flaps 11 of the first strips 1 back down.
- the strips can be coated with an additional layer 30 of another material, such as a nonwoven, for example with the object of improving the tensile strength of the first strips 1 and, consequently, of the absorbent layer 3 and the absorbent body formed by the strips.
- the material for the additional layer can be delivered, for example, from a roll 31.
- the first strips could exhibit cuts having only one longitudinal direction of extension which is substantially parallel to the longitudinal direction of the first strips.
- the cuts could be of approximately the same length, or somewhat longer than the width of the second strips.
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2006545276A JP2007515223A (en) | 2003-12-19 | 2004-11-23 | Absorbing structure and manufacturing method of absorbing structure |
EP04800367A EP1694266A1 (en) | 2003-12-19 | 2004-11-23 | An absorbent structure and a method for manufacturing an absorbent structure |
CN2004800381313A CN1897904B (en) | 2003-12-19 | 2004-11-23 | An absorbent structure and a method and a device for manufacturing an absorbent structure |
AU2004298397A AU2004298397A1 (en) | 2003-12-19 | 2004-11-23 | An absorbent structure and a method for manufacturing an absorbent structure |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE0303456-8 | 2003-12-19 | ||
SE0303456A SE0303456D0 (en) | 2003-12-19 | 2003-12-19 | Absorbent body and method of manufacturing an absorbent body |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2005058220A1 true WO2005058220A1 (en) | 2005-06-30 |
Family
ID=30768775
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/SE2004/001706 WO2005058220A1 (en) | 2003-12-19 | 2004-11-23 | An absorbent structure and a method for manufacturing an absorbent structure |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP1694266A1 (en) |
JP (1) | JP2007515223A (en) |
CN (1) | CN1897904B (en) |
AU (1) | AU2004298397A1 (en) |
CO (1) | CO5690524A2 (en) |
RU (1) | RU2362531C2 (en) |
SE (1) | SE0303456D0 (en) |
WO (1) | WO2005058220A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7298116B2 (en) | 2002-12-05 | 2007-11-20 | Nxp B.V. | Multiple-output dc-dc converter |
WO2019126059A1 (en) * | 2017-12-21 | 2019-06-27 | Attends Healthcare Products, Inc. | Composite webs |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US583022A (en) * | 1897-05-25 | Theodore h | ||
US3150693A (en) * | 1961-09-28 | 1964-09-29 | Kendall & Co | Absorbent textile fabric |
US4695500A (en) * | 1986-07-10 | 1987-09-22 | Johnson & Johnson Products, Inc. | Stabilized fabric |
EP1256331A2 (en) * | 2001-05-07 | 2002-11-13 | Uni-Charm Corporation | Body fluid absorbent article |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4335621A1 (en) * | 1993-10-19 | 1995-04-27 | Rotecno Ag | Absorbent fabric material made of synthetic continuous fiber |
-
2003
- 2003-12-19 SE SE0303456A patent/SE0303456D0/en unknown
-
2004
- 2004-11-23 WO PCT/SE2004/001706 patent/WO2005058220A1/en active Application Filing
- 2004-11-23 JP JP2006545276A patent/JP2007515223A/en not_active Withdrawn
- 2004-11-23 EP EP04800367A patent/EP1694266A1/en not_active Withdrawn
- 2004-11-23 AU AU2004298397A patent/AU2004298397A1/en not_active Abandoned
- 2004-11-23 CN CN2004800381313A patent/CN1897904B/en not_active Expired - Fee Related
- 2004-11-23 RU RU2006126075/14A patent/RU2362531C2/en not_active IP Right Cessation
-
2006
- 2006-06-16 CO CO06059309A patent/CO5690524A2/en not_active Application Discontinuation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US583022A (en) * | 1897-05-25 | Theodore h | ||
US3150693A (en) * | 1961-09-28 | 1964-09-29 | Kendall & Co | Absorbent textile fabric |
US4695500A (en) * | 1986-07-10 | 1987-09-22 | Johnson & Johnson Products, Inc. | Stabilized fabric |
EP1256331A2 (en) * | 2001-05-07 | 2002-11-13 | Uni-Charm Corporation | Body fluid absorbent article |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7298116B2 (en) | 2002-12-05 | 2007-11-20 | Nxp B.V. | Multiple-output dc-dc converter |
WO2019126059A1 (en) * | 2017-12-21 | 2019-06-27 | Attends Healthcare Products, Inc. | Composite webs |
Also Published As
Publication number | Publication date |
---|---|
RU2006126075A (en) | 2008-01-27 |
JP2007515223A (en) | 2007-06-14 |
AU2004298397A1 (en) | 2005-06-30 |
EP1694266A1 (en) | 2006-08-30 |
SE0303456D0 (en) | 2003-12-19 |
CN1897904B (en) | 2010-04-28 |
CN1897904A (en) | 2007-01-17 |
CO5690524A2 (en) | 2006-10-31 |
RU2362531C2 (en) | 2009-07-27 |
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