WO2004085114A1 - Rotary work tool with orbiting planetary gears containing eccentric axes for the attachment of polishing or sanding platens - Google Patents
Rotary work tool with orbiting planetary gears containing eccentric axes for the attachment of polishing or sanding platens Download PDFInfo
- Publication number
- WO2004085114A1 WO2004085114A1 PCT/GB2003/001376 GB0301376W WO2004085114A1 WO 2004085114 A1 WO2004085114 A1 WO 2004085114A1 GB 0301376 W GB0301376 W GB 0301376W WO 2004085114 A1 WO2004085114 A1 WO 2004085114A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- axis
- planetary gear
- work tool
- planetary gears
- gear
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/18—Single-purpose machines or devices for grinding floorings, walls, ceilings or the like
- B24B7/186—Single-purpose machines or devices for grinding floorings, walls, ceilings or the like with disc-type tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B23/00—Portable grinding machines, e.g. hand-guided; Accessories therefor
- B24B23/02—Portable grinding machines, e.g. hand-guided; Accessories therefor with rotating grinding tools; Accessories therefor
- B24B23/03—Portable grinding machines, e.g. hand-guided; Accessories therefor with rotating grinding tools; Accessories therefor the tool being driven in a combined movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
- B24B41/047—Grinding heads for working on plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
Definitions
- This invention relates to worktools and, in particular, rotating worktools, such as sanders and polishing machines, that engage with a surface.
- Known orbital and random-orbital worktools such as sanders, functioned by driving an abrasive surface in a circular path about a principal drive shaft.
- a surface may be of fixed orientation or may be free to rotate about an eccentric axis, according to whether the resulting motion is required to be orbital or random-orbital respectively.
- Such worktools typically suffer from vibration. Vibration in such systems has two distinct components, dynamic (which results from unbalanced centripetal acceleration) and frictional (which results from the translating frictional forces between the working surface of the tool and the work piece).
- Dynamic imbalance can normally be corrected by distributing counter weights at particular axial, radial and phase positions on the drive axis of the work tool.
- this approach relies on the working surface of the tool, such as the sanding platen and any attached replacement component, being of constant mass. This means that changing the platen or replacing the working material can often cause unwanted vibration.
- Vibration experienced in use also often arises from translating frictional forces between the abrasive surface acting so as to make the eccentric drive axis the centre of rotation. In the worst case, these vibrations can be of an amplitude equal to the shaft eccentricity, in the case that the principal drive shaft orbits the stationary eccentric shaft. Frictional vibration increases with increasing contact force, resulting in a reduction of sanding efficiency that tends to zero as the amplitude of vibration tends to the eccentricity of the drive axis. A common misconception is that, by increasing the contact force, an increase in the material removal rate can be achieved. As such, counter-intuitive system behaviour in prior art solutions often results in poor sanding efficiency and high levels of vibration.
- the present invention aims to reduce markedly vibration arising from translating frictional forces, by ensuring that such forces are reacted within a system of sanding surfaces, thereby increasing the sanding efficiency and the rate of material removal that can be achieved.
- a work tool comprising: a principal drive shaft with a sun gear attached thereto; at least two planetary gears distributed about the circumference of the sun gear at substantially equal angular separation; and a carriage for constraining the planetary gears such that they maintain their angular separation about the axis of the principal drive shaft, wherein each planetary gear has an eccentric axis in addition to its rotational axis constrained by the carriage, such that each planetary gear can drive, in use, a platen around the respective eccentric axis.
- phase difference between the rotation of the eccentric axis of any two adjacent planetary gears about the respective rotation of axis is 2 ⁇ r/n radians, wherein n equals the number of planetary gears, n is preferably greater than or equal to 3. This relationship ensures that the centre of mass of the combined system does not depart from the principal axis of rotation.
- the rotation of the eccentric axis of a first planetary gear about its associated rotational axis has a phase difference in a clockwise direction of 2 ⁇ . M relative to the rotation of the eccentric axis of a second planetary gear about its associated rotational axis, the second planetary gear being adjacent the first planetary gear in a clockwise direction.
- a worktool comprising: a principal drive shaft with a sun gear attached thereto; n planetary gears distributed about the circumference of the sun gear at substantially equal angular separation; and a carriage for constraining the planetary gears such that they maintain their angular separation about the axis of the principal drive shaft; wherein each planetary gear has an eccentric axis in addition to its rotational axis constrained by the carriage, such that each planetary gear can drive, in use, a platen around the respective eccentric axis, and wherein the rotation of the eccentric axis of a first planetary gear about its associated rotational axis has a phase difference in a clockwise direction of 2 ⁇ r/n relative to the rotation of the eccentric axis of a second planetary gear about its associated rotational axis, the second planetary gear being adjacent to the first planetary gear in a clockwise direction.
- the arrangement of sanding elements is dynamically balanced, removing the need for the system of counter weights, in conventional sanders.
- the sanding platens and abrasive surfaces can also be replaced without unduly compromising the dynamic balance.
- the present invention can be configured to be operable in a number of modes, optimising the motion for a given sanding operation or spatial constraint.
- the platens may be freely rotating or partially constrained from rotating with respect to the carriage, thereby fixing the orientation of the platens with respect to one another. Partially constraining the platens in this way permits the use of tessellating platen configurations.
- the worktool may be a sander or a polisher.
- the principal drive shaft may be connected, optionally through an additional gear mechanism, to an electric motor. Examples of the present invention will now be described with reference to the accompanying drawings, in which:
- Figures 1 and 2 are isometric and plan views of a worktool according to the present invention
- Figure 3 is a plan view of a device according to the present invention, with an additional gear shown;
- Figure 4 is a plan view showing alternative configurations of the platen only.
- Figure 5 shows the phase relationship between the rotation of the eccentric axis in a preferred example of the present invention.
- the worktool includes a principal drive shaft 1 and a carriage 4 to which a sun gear 2 is attached.
- the worktool is typically a sander or polisher.
- a number of planetary gears 3 are distributed about the circumference of the sun gear 2 at equal angular separations.
- the planetary gears 3 are constrained by the carriage 4, locating the centres and maintaining the angular separation about the principal axis of the drive shaft 1.
- Each planetary gear 3 has an eccentric axis 5, in addition to the centre of rotation constrained by the carriage 4, driving a freely rotated or partially rotationally constrained platen 6.
- each of the platens 8 or 9 can be attached to a respective eccentric axis 5, instead of the circular platen 6 shown in Figure 1.
- a rectangular platen 10 can be attached to each of the respective eccentric axis 5.
- the platens 6 Will orbit a fixed centre, with no bulk rotation of the combined system. This constitutes a mode of operation suitable for sanding an inside corner that would be inaccessible by an equivalent single sanding platen of an area equal to the sum of the platen areas.
- Figure 3 shows an optional additional gear 7 including inwardly facing teeth (not shown) which engage with each of the planetary gears.
- the gear 7 is concentric with the principal drive axis 1.
- this additional gear 7 is free to rotate, the above modes are accessible.
- the platen centres will be driven in a strictly epicyclic motion. This results in higher surface to surface speeds and a corresponding increase in the rate of material removal.
- Figure 5 shows a simplified plan view of a preferred embodiment showing the particular phase relationship between the rotation of the eccentric axis on each of the planetary gears.
- variable component of the resulting moments from each of the platens will cancel each other out, ensuring that there is no torsional vibration transmitted to the user. This is true for any number of gears greater than or equal to three.
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/550,918 US20060194528A1 (en) | 2003-03-28 | 2003-03-28 | Rotary work tool with orbiting planetary gears containing eccentric axes for the attachment of polishing or sanding platens |
PCT/GB2003/001376 WO2004085114A1 (en) | 2003-03-28 | 2003-03-28 | Rotary work tool with orbiting planetary gears containing eccentric axes for the attachment of polishing or sanding platens |
EP03715114A EP1620229A1 (en) | 2003-03-28 | 2003-03-28 | Rotary work tool with orbiting planetary gears containing eccentric axes for the attachment of polishing or sanding platens |
AU2003219306A AU2003219306A1 (en) | 2003-03-28 | 2003-03-28 | Rotary work tool with orbiting planetary gears containing eccentric axes for the attachment of polishing or sanding platens |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/GB2003/001376 WO2004085114A1 (en) | 2003-03-28 | 2003-03-28 | Rotary work tool with orbiting planetary gears containing eccentric axes for the attachment of polishing or sanding platens |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2004085114A1 true WO2004085114A1 (en) | 2004-10-07 |
WO2004085114A8 WO2004085114A8 (en) | 2005-12-01 |
Family
ID=33042166
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/GB2003/001376 WO2004085114A1 (en) | 2003-03-28 | 2003-03-28 | Rotary work tool with orbiting planetary gears containing eccentric axes for the attachment of polishing or sanding platens |
Country Status (4)
Country | Link |
---|---|
US (1) | US20060194528A1 (en) |
EP (1) | EP1620229A1 (en) |
AU (1) | AU2003219306A1 (en) |
WO (1) | WO2004085114A1 (en) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1586416A3 (en) * | 2004-04-16 | 2006-04-12 | Positec Power Tools (Suzhou) Co., Ltd. | Anti-vibration arrangement |
US7104873B1 (en) | 2005-04-18 | 2006-09-12 | Positec Power Tools (Suzhou) Co. | Anti-vibration arrangement |
WO2007000074A1 (en) * | 2005-06-27 | 2007-01-04 | Positec Power Tools (Suzhou) Co., Ltd. | Anti-vibration device for an abrasive machine, a machine having such device and a method for cleaning the surface of a work piece |
CN100436063C (en) * | 2006-04-12 | 2008-11-26 | 厦门大学 | Planetary framework diamond abrasive tools |
CN100441376C (en) * | 2006-05-10 | 2008-12-10 | 厦门大学 | Pneumatic end-face planetary motion type diamond grinding apparatus |
WO2012078087A1 (en) * | 2010-12-10 | 2012-06-14 | Jan Urban Thysell | A device for grinding of plane surfaces by grinding means |
ITRE20130022A1 (en) * | 2013-03-26 | 2014-09-27 | Lorenzo Segapeli | APPARATUS FOR IMPROVING ROUGH WORKING; GRINDING; POLISH; BRUSHING LAPPING OF SURFACES OF STONE MATERIALS; CERAMIC PRODUCTS; GRES; GRESSMALTATO COMPOSITI VARIOUS |
WO2016083637A1 (en) * | 2014-11-26 | 2016-06-02 | Estudios De Ingenieria Adaptada, S.L. | Motor-driven double-shaft tool holder |
CN107336105A (en) * | 2017-07-19 | 2017-11-10 | 天津大学 | A kind of compact-sized planetary polishing device |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007004995A1 (en) * | 2007-02-01 | 2008-08-07 | Metabowerke Gmbh | Motor-driven eccentric grinder, has grinding blades mountable on eccentrically drivable grinding plate in removable and exchangeable manner, where plate exhibits polygon shape on its plate plane that faces grinding blades in top view |
US9239002B2 (en) | 2010-08-03 | 2016-01-19 | Heinz-Gustav Reisser | Orbiting planetary gearing system and internal combustion engine employing the same |
US10035237B2 (en) * | 2011-11-02 | 2018-07-31 | The Boeing Company | Robotic end effector including multiple abrasion tools |
JP6266625B2 (en) * | 2012-09-25 | 2018-01-24 | − グスタフ ライサー、ハインツ | Orbital planetary gearing system and internal combustion engine employing the same |
EP3902656A1 (en) * | 2018-12-27 | 2021-11-03 | Robert Bosch GmbH | Hand-held power tool |
CN110052957B (en) * | 2019-04-24 | 2021-05-21 | 嘉兴市志华机械有限公司 | Double-planetary-gear-train grinding head |
CN111571354B (en) * | 2020-04-24 | 2021-12-14 | 昆山利榕鑫精密机械有限公司 | Valve body machining process of pressure regulating valve |
CN117644471B (en) * | 2024-01-29 | 2024-04-16 | 北京特思迪半导体设备有限公司 | Method for precisely adjusting eccentricity of eccentric driving mechanism |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1430214A (en) * | 1922-09-26 | Grinding and polishing machine | ||
CH237159A (en) * | 1943-08-19 | 1945-04-15 | Buehler Ag Geb | Floor cleaning device. |
DE930948C (en) * | 1948-09-25 | 1955-07-28 | Mueller Bruetsch & Co | Machine for cleaning floors |
US2759305A (en) * | 1954-06-11 | 1956-08-21 | Cyclo Mfg Company | Portable abrading and polishing machine |
DE1158674B (en) * | 1959-07-29 | 1963-12-05 | Mauz & Pfeiffer | Multi-disc polisher |
EP1300218A1 (en) * | 2001-10-02 | 2003-04-09 | The Technology Partnership Public Limited Company | Worktool |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4097950A (en) * | 1977-03-07 | 1978-07-04 | Milliken Research Corporation | Device for scrubbing surfaces |
-
2003
- 2003-03-28 EP EP03715114A patent/EP1620229A1/en not_active Withdrawn
- 2003-03-28 US US10/550,918 patent/US20060194528A1/en not_active Abandoned
- 2003-03-28 AU AU2003219306A patent/AU2003219306A1/en not_active Abandoned
- 2003-03-28 WO PCT/GB2003/001376 patent/WO2004085114A1/en not_active Application Discontinuation
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1430214A (en) * | 1922-09-26 | Grinding and polishing machine | ||
CH237159A (en) * | 1943-08-19 | 1945-04-15 | Buehler Ag Geb | Floor cleaning device. |
DE930948C (en) * | 1948-09-25 | 1955-07-28 | Mueller Bruetsch & Co | Machine for cleaning floors |
US2759305A (en) * | 1954-06-11 | 1956-08-21 | Cyclo Mfg Company | Portable abrading and polishing machine |
DE1158674B (en) * | 1959-07-29 | 1963-12-05 | Mauz & Pfeiffer | Multi-disc polisher |
EP1300218A1 (en) * | 2001-10-02 | 2003-04-09 | The Technology Partnership Public Limited Company | Worktool |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1586416A3 (en) * | 2004-04-16 | 2006-04-12 | Positec Power Tools (Suzhou) Co., Ltd. | Anti-vibration arrangement |
US7104873B1 (en) | 2005-04-18 | 2006-09-12 | Positec Power Tools (Suzhou) Co. | Anti-vibration arrangement |
WO2007000074A1 (en) * | 2005-06-27 | 2007-01-04 | Positec Power Tools (Suzhou) Co., Ltd. | Anti-vibration device for an abrasive machine, a machine having such device and a method for cleaning the surface of a work piece |
CN100436063C (en) * | 2006-04-12 | 2008-11-26 | 厦门大学 | Planetary framework diamond abrasive tools |
CN100441376C (en) * | 2006-05-10 | 2008-12-10 | 厦门大学 | Pneumatic end-face planetary motion type diamond grinding apparatus |
WO2012078087A1 (en) * | 2010-12-10 | 2012-06-14 | Jan Urban Thysell | A device for grinding of plane surfaces by grinding means |
ITRE20130022A1 (en) * | 2013-03-26 | 2014-09-27 | Lorenzo Segapeli | APPARATUS FOR IMPROVING ROUGH WORKING; GRINDING; POLISH; BRUSHING LAPPING OF SURFACES OF STONE MATERIALS; CERAMIC PRODUCTS; GRES; GRESSMALTATO COMPOSITI VARIOUS |
WO2016083637A1 (en) * | 2014-11-26 | 2016-06-02 | Estudios De Ingenieria Adaptada, S.L. | Motor-driven double-shaft tool holder |
CN107336105A (en) * | 2017-07-19 | 2017-11-10 | 天津大学 | A kind of compact-sized planetary polishing device |
Also Published As
Publication number | Publication date |
---|---|
US20060194528A1 (en) | 2006-08-31 |
EP1620229A1 (en) | 2006-02-01 |
AU2003219306A1 (en) | 2004-10-18 |
WO2004085114A8 (en) | 2005-12-01 |
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