WO2004073441A1 - Method for producing made-to-measure orthopaedic shoes - Google Patents
Method for producing made-to-measure orthopaedic shoes Download PDFInfo
- Publication number
- WO2004073441A1 WO2004073441A1 PCT/DE2004/000256 DE2004000256W WO2004073441A1 WO 2004073441 A1 WO2004073441 A1 WO 2004073441A1 DE 2004000256 W DE2004000256 W DE 2004000256W WO 2004073441 A1 WO2004073441 A1 WO 2004073441A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- foot
- strips
- last
- measurement data
- scanning
- Prior art date
Links
Classifications
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D3/00—Lasts
- A43D3/02—Lasts for making or repairing shoes
- A43D3/021—Lasts for making or repairing shoes for orthopaedic footwear
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B7/00—Footwear with health or hygienic arrangements
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D1/00—Foot or last measuring devices; Measuring devices for shoe parts
- A43D1/02—Foot-measuring devices
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D2200/00—Machines or methods characterised by special features
Definitions
- the present invention relates to a method for producing custom-made orthopedic shoes.
- custom-made orthopedic shoes - as the name suggests - have so far only been able to be manufactured in a complex, one-off production by a skilled tradesman, whereby this old method must be followed in a very specific, predetermined order.
- This starts with measuring the foot with a measuring tape, whereby measurement inaccuracies can already occur here, which are continued and multiplied in the following procedure.
- a corresponding last is made.
- the individual footbed is then made.
- the material for the shaft is cut using a hand-made basic model and then sewn.
- the upper is pinched and stapled on the lasts, depending on the equipment, with the front and rear caps.
- the invention is based on the object of being able to manufacture such custom-made custom-made shoes faster and with greater accuracy by automated methods.
- Shortening the manufacturing time also has considerable medical benefits.
- the physician can use his medical healing process to a far greater extent and only guarantee shoe care at the end of an overall therapy. This can be explained using the example of a heel fracture and its shoe care. It has usually been the case so far that measures have to be taken in the eighth week, at the latest in the ninth week, to create orthopedic footwear, since the medical treatment ends after twelve weeks after the heel fracture, so that the patient has his or her own in the twelfth week Can get shoe. With the help of the new process, the shoe can only be created in the eleventh week, which has the advantage that the shape of the foot changes with the decongestant measures, etc., and of course the fit is much better than that of one Shoe manufacturing time, which so far takes three to four weeks.
- the new method is characterized by the fact that the patient's foot is subjected to 3-dimensional photographic scanning in the loaded state, the data determined by the scanning are stored in a computer and processed into a 3-D image of the foot, this calculated image X-ray image of the patient's foot is superimposed and processing machines for the automated production of shoe lasts or bedding, upper, for tweaking and for floor construction are controlled by the measurement data obtained by the scan taking into account the specifications of the displayed X-ray image. Medically, there is a considerable advantage, since the peculiarities of scanning the X-ray image can take into account peculiarities of ankle anatomy, in a form that has not been known until now.
- the method according to the invention shows considerable variability. Based on the scanning process and the measurement data determined thereby, the last can be started in parallel with the last, the shaft construction and the bed construction. It is also possible to start building the floor immediately after scanning, which results in Given the fact that the measurement accuracy is very high, this results in a very precisely crafted shoe, and on the other hand in a considerably shorter time than with the conventional method.
- the patient places the diseased or damaged foot on the glass floor plate of a photographic scanner consisting of five cameras, four in the corresponding corners and the fifth from below.
- the data is processed in the computer in such a way that a virtual image of the foot is calculated.
- the finished picture now shows the foot silhouette with all its anatomical features.
- the picture can be viewed from all sides.
- the X-ray image of the patient's foot is now superimposed in this 3-D image, so that in this phase the peculiarities of the bony skeleton can be incorporated and taken into account.
- the corresponding last bar design is now calculated by the computer, which can be modified in a wide variety of places on the basis of the special features of the outer foot and the skeleton structure of the foot.
- the next step is the virtual intermediate sample.
- the last which has been calculated, is compared by the computer with the data of the foot. So the dimensional control is worked into the last to see whether the last matches the inner foot data.
- special features that may have been prescribed by orthopedics or medicine, can be taken into account, which is an absolute novelty.
- the cutting of the leather with the aid of a CAD-controlled cutting table on the basis of the measurement data stored in the computer is carried out with an accuracy not previously achieved in practice.
- This cutting table cuts, punches and creates the markings for the shaft assembly fully automatically.
- the pieces of leather are put together, whereby the lining is also incorporated (or corresponding upholstery parts).
- the leather is equipped with eyelets and the other necessary typical utensils.
- the toe cap is also worked in at the same time.
- the dimensional inaccuracy that arises during the subsequent separation is eliminated.
- the last loses dimension due to the thickness of the saw blade.
- the second advantage is explained in more detail in the next paragraph.
- the milling process can be carried out simultaneously on two machines or in succession on one machine.
- the specialist chooses the usual materials for the last.
- a different choice of materials applies to the bedding.
- rubber-like material with different shore hardness is chosen;
- rigid, semi-soft or soft inlays are selected.
- the bedding is then covered with leather or other materials to help them with foot sweat and the like. and prepare for comfort.
- Another new feature of the method according to the invention is the fact that the last is initially placed on the narrowest finished sole form is worked.
- a variable design must be possible, which is guaranteed by the fact that plastic caps are put on in order to obtain wider moldings.
- These caps are designed on the computer and created by a 3D printer.
- the type and shape of the required over-cap the calculated strips is taken into account by this type of method, a plurality of different shapes for the design of the shoe • toe area so that possible, without the process itself time consuming or delayed.
- the second decisive advantage of milling the strips in a split form is the fact that the last is initially placed on the narrowest finished sole form is worked.
- the assignment of the individual last to the respective patient is secured by a chip. Specifically, this means that the last, which was provided with an engraved identification number during the milling process, is now provided with a readable chip, which can be read and identified with a reading device.
- the computer recognizes the associated patient on the basis of the identifier stored in the chip in the network. This means that each employee has all the patient and shoe manufacturing data they need.
- insoles are attached to the last. These insoles are already available in their final form, since they are compared in the PC when comparing the last shapes with the finished sole Were designed in advance and cut at the cutting table. The same applies to the different rear caps.
- the heel area is created in its own heel lasting machine. This lasting machine works according to the same principles pien like above.
- the lining in particular for the heel and the heel cap or orthopedically necessary types of rear caps, is worked in beforehand, so that these can be incorporated at the same time during the pinching process. This is not the case if a steel cap is required.
- For the front sheet pinch it is first necessary that the feed is pinched. Then the steel cap is reworked and the front sheet is tweaked over it.
- the lasting process is carried out over both areas using contact adhesive.
- the time-consuming stapling as well as their later removal is therefore no longer necessary.
- the prepared beddings are now inserted into the finished shoes.
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/546,576 US20060143839A1 (en) | 2003-02-20 | 2004-02-13 | Method for producing made-to-measure orthopaedic shoes |
JP2006501497A JP2006521836A (en) | 2003-02-20 | 2004-02-13 | Manufacturing method for orthopedic custom shoes |
EP04710785A EP1596682A1 (en) | 2003-02-20 | 2004-02-13 | Method for producing made-to-measure orthopaedic shoes |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10307439 | 2003-02-20 | ||
DE10307439.2 | 2003-02-20 | ||
DE10312129.3 | 2003-03-19 | ||
DE10312129A DE10312129A1 (en) | 2003-02-20 | 2003-03-19 | Process for the production of orthopedic bespoke shoes |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2004073441A1 true WO2004073441A1 (en) | 2004-09-02 |
Family
ID=32909541
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE2004/000256 WO2004073441A1 (en) | 2003-02-20 | 2004-02-13 | Method for producing made-to-measure orthopaedic shoes |
Country Status (4)
Country | Link |
---|---|
US (1) | US20060143839A1 (en) |
EP (1) | EP1596682A1 (en) |
JP (1) | JP2006521836A (en) |
WO (1) | WO2004073441A1 (en) |
Cited By (10)
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---|---|---|---|---|
FR2905830A1 (en) | 2006-09-19 | 2008-03-21 | Didier Coissard | Foot positioning device for manufacturing soles or shoes, has case comprising bars linearly displaced in vertical manner, where bars have upper parts that generate surface on which foot of user is supported and height of bars is adjustable |
CN100424601C (en) * | 2005-03-07 | 2008-10-08 | 新奥博为技术有限公司 | Method for processing shoe tree |
JP2011229992A (en) * | 2005-08-12 | 2011-11-17 | Nike Internatl Ltd | Custom fit system with adjustable last and method for custom fitting athletic shoes |
BE1019296A3 (en) * | 2010-04-19 | 2012-05-08 | Faes Herman Joannes M | METHOD FOR MAKING ORTHOPEDIC, SIZE AND INDOOR SHOES AND READ USED IN THIS METHOD. |
WO2014040581A1 (en) * | 2012-09-11 | 2014-03-20 | Fatmir Langmeier | Method for producing an individual sole strip which is modular and which is based on patient information and determination of the materials and the structure of an individual inner sole which is based on patient information |
WO2014040582A1 (en) * | 2012-09-11 | 2014-03-20 | Fatmir Langmeier | Modular technical system for producing a modular foot sole strip and modular foot sole strip |
WO2014159179A1 (en) | 2013-03-14 | 2014-10-02 | Hanft Jason R | Protective patient footwear design and manufacturing system and methods |
WO2016193469A1 (en) * | 2015-06-03 | 2016-12-08 | To-A-T Ip B.V. | Method and machine for preparing insoles |
ITUB20161214A1 (en) * | 2016-03-01 | 2017-09-01 | Annarita Borrelli | METHOD FOR THE REALIZATION OF TAILOR-MADE SHOES |
US10575596B2 (en) | 2013-03-14 | 2020-03-03 | Modern Protective Footwear, Llc | Protective patient footwear system and methods |
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US7661170B2 (en) * | 2006-01-03 | 2010-02-16 | D2 Investments, Llc | Systems and methods for providing a customized lower extremity product |
JP4856427B2 (en) * | 2006-01-13 | 2012-01-18 | 株式会社ジャパーナ | Athletic shoes or running shoes selection system and presentation system |
US9795181B2 (en) | 2007-10-23 | 2017-10-24 | Nike, Inc. | Articles and methods of manufacture of articles |
US9788603B2 (en) | 2007-10-23 | 2017-10-17 | Nike, Inc. | Articles and methods of manufacture of articles |
US9572402B2 (en) | 2007-10-23 | 2017-02-21 | Nike, Inc. | Articles and methods of manufacturing articles |
US10552551B2 (en) | 2011-11-18 | 2020-02-04 | Nike, Inc. | Generation of tool paths for shore assembly |
US8755925B2 (en) * | 2011-11-18 | 2014-06-17 | Nike, Inc. | Automated identification and assembly of shoe parts |
US9451810B2 (en) | 2011-11-18 | 2016-09-27 | Nike, Inc. | Automated identification of shoe parts |
US8958901B2 (en) | 2011-11-18 | 2015-02-17 | Nike, Inc. | Automated manufacturing of shoe parts |
US8849620B2 (en) * | 2011-11-18 | 2014-09-30 | Nike, Inc. | Automated 3-D modeling of shoe parts |
WO2014042094A1 (en) * | 2012-09-11 | 2014-03-20 | 株式会社ドリーム・ジーピー | Insole design system |
US9320316B2 (en) | 2013-03-14 | 2016-04-26 | Under Armour, Inc. | 3D zonal compression shoe |
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US10010134B2 (en) | 2015-05-08 | 2018-07-03 | Under Armour, Inc. | Footwear with lattice midsole and compression insert |
US10010133B2 (en) | 2015-05-08 | 2018-07-03 | Under Armour, Inc. | Midsole lattice with hollow tubes for footwear |
US10039343B2 (en) | 2015-05-08 | 2018-08-07 | Under Armour, Inc. | Footwear including sole assembly |
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US20200297078A1 (en) * | 2016-09-09 | 2020-09-24 | Hewlett-Packard Development Company, L.P. | Shoe components based on customer data |
CN107114862B (en) * | 2017-06-19 | 2019-12-17 | 浙江卓诗尼鞋业有限公司 | shoe tree preparation method |
US10779614B2 (en) | 2017-06-21 | 2020-09-22 | Under Armour, Inc. | Cushioning for a sole structure of performance footwear |
BE1026638B9 (en) * | 2018-09-21 | 2020-05-04 | V!Go Nv | METHOD FOR MANUFACTURING A CUSTOM MADE ORTHOPEDIC SHOE |
CN116137798A (en) * | 2021-09-17 | 2023-05-19 | 株式会社爱世克私 | Data generation device, shoe production system, and data generation method |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US2999256A (en) * | 1959-11-27 | 1961-09-12 | Howard V S Mott | Shoe fitting |
US3696456A (en) * | 1971-02-22 | 1972-10-10 | Intern Nominees Bahamas Ltd | Custom shoe construction system |
US4745290A (en) * | 1987-03-19 | 1988-05-17 | David Frankel | Method and apparatus for use in making custom shoes |
EP0338351A2 (en) * | 1988-04-16 | 1989-10-25 | Josef Birke | Method of producing custom-made orthopaedic shoes |
EP0792597A1 (en) * | 1996-02-28 | 1997-09-03 | Trudbert Ackermann | Method of producing the parts of the upper for orthopaedic shoes |
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US2397843A (en) * | 1944-05-11 | 1946-04-02 | Compo Shoe Machinery Corp | Shoe press |
US3487488A (en) * | 1967-10-17 | 1970-01-06 | Sven Fredrick Johan Rosberg | Machines for form milling of shoe soles and heels |
JP3041039B2 (en) * | 1990-05-11 | 2000-05-15 | フット イメージ テクノロジー,インコーポレイテッド | Integrated system for foot measurement, last and footwear manufacturing |
JP2002092051A (en) * | 2000-09-18 | 2002-03-29 | National Institute Of Advanced Industrial & Technology | Method for designing three-dimensional shape and apparatus for the same |
US6735547B1 (en) * | 2000-10-06 | 2004-05-11 | Evangelos A. Yfantis | Method and apparatus for determining the size and shape of a foot |
JP2002153307A (en) * | 2000-11-21 | 2002-05-28 | Toyota Motor Corp | Method for producing accessory and assembly device |
-
2004
- 2004-02-13 US US10/546,576 patent/US20060143839A1/en not_active Abandoned
- 2004-02-13 WO PCT/DE2004/000256 patent/WO2004073441A1/en active Application Filing
- 2004-02-13 EP EP04710785A patent/EP1596682A1/en not_active Withdrawn
- 2004-02-13 JP JP2006501497A patent/JP2006521836A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2999256A (en) * | 1959-11-27 | 1961-09-12 | Howard V S Mott | Shoe fitting |
US3696456A (en) * | 1971-02-22 | 1972-10-10 | Intern Nominees Bahamas Ltd | Custom shoe construction system |
US4745290A (en) * | 1987-03-19 | 1988-05-17 | David Frankel | Method and apparatus for use in making custom shoes |
EP0338351A2 (en) * | 1988-04-16 | 1989-10-25 | Josef Birke | Method of producing custom-made orthopaedic shoes |
EP0792597A1 (en) * | 1996-02-28 | 1997-09-03 | Trudbert Ackermann | Method of producing the parts of the upper for orthopaedic shoes |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100424601C (en) * | 2005-03-07 | 2008-10-08 | 新奥博为技术有限公司 | Method for processing shoe tree |
JP2011229992A (en) * | 2005-08-12 | 2011-11-17 | Nike Internatl Ltd | Custom fit system with adjustable last and method for custom fitting athletic shoes |
FR2905830A1 (en) | 2006-09-19 | 2008-03-21 | Didier Coissard | Foot positioning device for manufacturing soles or shoes, has case comprising bars linearly displaced in vertical manner, where bars have upper parts that generate surface on which foot of user is supported and height of bars is adjustable |
EP1902640A1 (en) | 2006-09-19 | 2008-03-26 | Didier Coissard | Device for positioning at least one foot, in particular with a view to making soles or shoes |
BE1019296A3 (en) * | 2010-04-19 | 2012-05-08 | Faes Herman Joannes M | METHOD FOR MAKING ORTHOPEDIC, SIZE AND INDOOR SHOES AND READ USED IN THIS METHOD. |
WO2014040582A1 (en) * | 2012-09-11 | 2014-03-20 | Fatmir Langmeier | Modular technical system for producing a modular foot sole strip and modular foot sole strip |
WO2014040581A1 (en) * | 2012-09-11 | 2014-03-20 | Fatmir Langmeier | Method for producing an individual sole strip which is modular and which is based on patient information and determination of the materials and the structure of an individual inner sole which is based on patient information |
WO2014159179A1 (en) | 2013-03-14 | 2014-10-02 | Hanft Jason R | Protective patient footwear design and manufacturing system and methods |
EP2973079A4 (en) * | 2013-03-14 | 2016-12-07 | Jason R Hanft | Protective patient footwear design and manufacturing system and methods |
AU2014241097B2 (en) * | 2013-03-14 | 2017-09-28 | Jason R. Hanft | Protective patient footwear design and manufacturing system and methods |
US10575596B2 (en) | 2013-03-14 | 2020-03-03 | Modern Protective Footwear, Llc | Protective patient footwear system and methods |
WO2016193469A1 (en) * | 2015-06-03 | 2016-12-08 | To-A-T Ip B.V. | Method and machine for preparing insoles |
US10517356B2 (en) | 2015-06-03 | 2019-12-31 | To-A-T Ip B.V. | Method and machine for preparing insoles |
ITUB20161214A1 (en) * | 2016-03-01 | 2017-09-01 | Annarita Borrelli | METHOD FOR THE REALIZATION OF TAILOR-MADE SHOES |
Also Published As
Publication number | Publication date |
---|---|
JP2006521836A (en) | 2006-09-28 |
EP1596682A1 (en) | 2005-11-23 |
US20060143839A1 (en) | 2006-07-06 |
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