WO2004052650A1 - Electrode structure and method of manufacture - Google Patents
Electrode structure and method of manufacture Download PDFInfo
- Publication number
- WO2004052650A1 WO2004052650A1 PCT/GB2003/005434 GB0305434W WO2004052650A1 WO 2004052650 A1 WO2004052650 A1 WO 2004052650A1 GB 0305434 W GB0305434 W GB 0305434W WO 2004052650 A1 WO2004052650 A1 WO 2004052650A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- portions
- electrically conductive
- substrate
- raised
- pattern
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/40—Forming printed elements for providing electric connections to or between printed circuits
- H05K3/403—Edge contacts; Windows or holes in the substrate having plural connections on the walls thereof
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0306—Inorganic insulating substrates, e.g. ceramic, glass
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/03—Conductive materials
- H05K2201/0332—Structure of the conductor
- H05K2201/0364—Conductor shape
- H05K2201/0367—Metallic bump or raised conductor not used as solder bump
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09818—Shape or layout details not covered by a single group of H05K2201/09009 - H05K2201/09809
- H05K2201/09981—Metallised walls
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/02—Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding
- H05K3/04—Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding the conductive material being removed mechanically, e.g. by punching
- H05K3/043—Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding the conductive material being removed mechanically, e.g. by punching by using a moving tool for milling or cutting the conductive material
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/328—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by welding
Definitions
- This invention concerns an electrode structure and method for the manufacture of the same, and relates more especially, but not exclusively, to an improved method for the manufacture of a charging electrode assembly for a continuous multi-jet ink jet printer.
- Known charging electrodes for use in continuous ink jet printing comprise an insulating substrate upon which are provided individual electrodes and connecting leads in the form of a comb shaped structure, individual electrodes of which serve to effect programmed charging of ink droplets from corresponding jets of the printer, the charges applied selectively to ink droplets passing the charging electrode serving to control the pattern of printing, in known manner.
- the electrodes and their connecting leads are provided by a metal that is plated onto a ceramic substrate, the form of the electrodes and connecting leads being defined by means of grooves machined into the ceramic substrate either before or after plating of the substrate with metal. Spaces between the electrodes are provided by removing plated metal from the substrate either during the machining of the aforementioned grooves, or in a subsequent finishing step.
- an object of the present invention to provide an improved method for the formation of an electrode structure such as a charging electrode assembly for a continuous multi-jet ink jet printer.
- the invention accordingly provides a method for the formation of an electrode structure comprising an insulating substrate bearing a raised pattern of electrically conductive electrodes, comprising the steps of providing an insulating substrate presenting at least one supporting surface for receiving electrodes, forming a structure comprising a body of electrically conductive material having portions raised therefrom in a predetermined pattern corresponding to a desired pattern of electrodes to be formed upon said supporting surface, bonding said raised portions of said body to said supporting surface and machining said body to remove at least a portion joining said raised portions, whereby residual portions of said body form the required electrode pattern.
- a pattern of electrically conductive tracks is formed upon said surface, and said body is brought into a position such that individual raised portions of said body register with corresponding ones of said tracks.
- the said bonding step may then include a first step in which terminal parts of said raised portions are joined with said conductive tracks and a second step in which opposed surfaces of said raised portions and said substrate are bonded together.
- the method of the invention is applicable to the formation of an electrode structure on a single supporting surface of a substrate, a preferred embodiment of the invention particularly suitable for the formation of a charging electrode assembly for a continuous ink jet printer,
- the said substrate may include two or more adjacent supporting surfaces, and the said body of electrically conductive material may be shaped so that the raised portions thereof fit against and extend around the respective supporting surfaces of the substrate.
- the insulating substrate is a ceramic material such as alumina, and the body of electrically conductive material is formed of a compatible metal, such as titanium.
- Figure 1 is a perspective view of an electrically insulating substrate provided with a pattern of electrically conductive tracks
- Figure 2 is a perspective view of a body of electrically conductive material shaped to engage with the substrate of Figure 1 ,
- Figure 3 is a perspective view showing an assembly formed by interengagement of the components shown in Figures 1 and 2, and
- Figure 4 is a perspective view in diagrammatic form of a charging electrode structure formed from the assembly of Figure 3.
- a substrate 1 formed of a ceramic material such as alumina, upon an upper surface of which is formed a pattern of electrically conductive tracks 2.
- the electrically conductive tracks 2 may be formed of gold applied to the alumina substrate utilising known sputtering, electro plating and etching techniques.
- the tracks 2 are intended for connection to electrodes of a charging electrode assembly for a continuous multi-jet ink jet printer.
- Figure 1 shows only several conductive tracks 2, it will be appreciated that the number and pitch of the conductor tracks will correspond with the number and pitch of the ink jets in a conventional multi- jet printer.
- such an electrode assembly might include a pattern of 250 electrodes at a pitch of 0.2 mm.
- the substrate 1 defines a front edge 1A for supporting electrodes to be connected to the tracks 2, upper and lower corners of the front edge 1A being chamfered as indicated at 3.
- Ends of the conductive tracks 2 adjacent the front edge 1A of the substrate are provided with small gold bumps 4 for the purpose to be described below.
- a body 5 of electrically conductive material preferably a metal such as a titanium alloy having an appropriate hardness and a coefficient of expansion matching that of the substrate 1.
- the body 5 comprises a base portion 5A the rearward edge of which as viewed in the drawing has a recess defined by surfaces 5B, 5C and 5D that are so dimensioned that the body 5 can be assembled with the substrate 1 of Figure 1 with the surface 5c fitting closely against the front edge 1A, and the surfaces 5B and 5D fitting against the lower and upper surfaces of the substrate.
- the rearward portion of the body 5 is provided with a multiplicity of vertically extending slits 6 that are formed at a pitch corresponding with that of the tracks 2 shown in Figure 1 , such that residual comb portions 7 of the body 5 can be positioned to overly and register with the tracks 2.
- the depth of the slits 6 in the plane of the upper surface of the body 5 as viewed in Figure 2 exceeds the dimension of the surface 5D, so that the slits 6 extend as grooves in the surface 5C.
- Figure 3 shows an assembly formed by interengagement of the substrate
- the chamfered corners 3 ensure that there is no interference with the fit between the body 5 and the substrate 1 owing to machining tolerances at the corners defined between the surfaces 5B, 5C and 5D.
- the surfaces 5B, 5C and 5D of the body 5 Prior to assembly of the components 1 and 5, the surfaces 5B, 5C and 5D of the body 5 are provided with a thin sputtered layer of gold to assist bonding between the components. Initially the comb portions 7 are bonded to the tracks
- bump bonding technique as known to one skilled in the art of flip-chip processing.
- a suitable amount of heat and pressure is applied so that the bumps 4 on the tracks 2 are flattened and a metal to metal cold weld is achieved.
- the remainder of the body 5 is then also bonded to the substrate 1 at the surfaces 5B, 5C and 5D, for example by utilising known resin bonding techniques.
- the body 5 is machined to remove the major part of the body 5 and leave only isolated individual portions 8 bounding the surfaces 5B, 5C and 5D.
- the isolated portions 8 thus serve to form the required electrodes of the charging electrode assembly and may be lapped down, for example, to a nominal thickness of 25 microns.
- the finished electrode assembly can then be wire bonded to the conventional flexicircuit, as required, via the tracks 2.
- the method of the invention according to the preferred embodiment as described above has significant advantages over known techniques for the formation of charging electrodes.
- the fact that the machining required to form the electrodes of the assembly can be effected by machining of the metal body 5 rather than the ceramic substrate 1 enables greater accuracy to be achieved, with a potential for higher density printing than can be achieved in the known arrangements.
- the electrodes 8 may be formed from a material having characteristics that are superior to those of metals that are capable of being plated onto a ceramic substrate.
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2003292416A AU2003292416A1 (en) | 2002-12-12 | 2003-12-11 | Electrode structure and method of manufacture |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0228992.4 | 2002-12-12 | ||
GB0228992A GB2396257B (en) | 2002-12-12 | 2002-12-12 | Electrode structure and method of manufacture |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2004052650A1 true WO2004052650A1 (en) | 2004-06-24 |
Family
ID=9949567
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/GB2003/005434 WO2004052650A1 (en) | 2002-12-12 | 2003-12-11 | Electrode structure and method of manufacture |
Country Status (3)
Country | Link |
---|---|
AU (1) | AU2003292416A1 (en) |
GB (1) | GB2396257B (en) |
WO (1) | WO2004052650A1 (en) |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4223321A (en) * | 1979-04-30 | 1980-09-16 | The Mead Corporation | Planar-faced electrode for ink jet printer and method of manufacture |
JPS55128473A (en) * | 1979-03-29 | 1980-10-04 | Fuji Xerox Co Ltd | Preparing method for electrode electrifying ink drip |
JPS58108168A (en) * | 1981-12-23 | 1983-06-28 | Ricoh Co Ltd | Ink jet recorder |
US4419674A (en) * | 1982-02-12 | 1983-12-06 | Mead Corporation | Wire wound flat-faced charge plate |
US4636808A (en) * | 1985-09-09 | 1987-01-13 | Eastman Kodak Company | Continuous ink jet printer |
US4651163A (en) * | 1985-05-20 | 1987-03-17 | Burlington Industries, Inc. | Woven-fabric electrode for ink jet printer |
US4928116A (en) * | 1988-10-31 | 1990-05-22 | Eastman Kodak Company | Ink jet printer having improved print head heater construction |
US5512117A (en) * | 1992-05-29 | 1996-04-30 | Scitex Digital Printing, Inc. | Charge plate fabrication process |
US5561452A (en) | 1989-01-12 | 1996-10-01 | Videojet Systems International, Inc. | Continuous ink jet printing electrode assembly |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4091125A (en) * | 1976-11-08 | 1978-05-23 | Delgadillo Joseph A | Circuit board and method for producing same |
-
2002
- 2002-12-12 GB GB0228992A patent/GB2396257B/en not_active Expired - Fee Related
-
2003
- 2003-12-11 WO PCT/GB2003/005434 patent/WO2004052650A1/en not_active Application Discontinuation
- 2003-12-11 AU AU2003292416A patent/AU2003292416A1/en not_active Abandoned
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS55128473A (en) * | 1979-03-29 | 1980-10-04 | Fuji Xerox Co Ltd | Preparing method for electrode electrifying ink drip |
US4223321A (en) * | 1979-04-30 | 1980-09-16 | The Mead Corporation | Planar-faced electrode for ink jet printer and method of manufacture |
JPS58108168A (en) * | 1981-12-23 | 1983-06-28 | Ricoh Co Ltd | Ink jet recorder |
US4419674A (en) * | 1982-02-12 | 1983-12-06 | Mead Corporation | Wire wound flat-faced charge plate |
US4651163A (en) * | 1985-05-20 | 1987-03-17 | Burlington Industries, Inc. | Woven-fabric electrode for ink jet printer |
US4636808A (en) * | 1985-09-09 | 1987-01-13 | Eastman Kodak Company | Continuous ink jet printer |
US4928116A (en) * | 1988-10-31 | 1990-05-22 | Eastman Kodak Company | Ink jet printer having improved print head heater construction |
US5561452A (en) | 1989-01-12 | 1996-10-01 | Videojet Systems International, Inc. | Continuous ink jet printing electrode assembly |
US5512117A (en) * | 1992-05-29 | 1996-04-30 | Scitex Digital Printing, Inc. | Charge plate fabrication process |
Non-Patent Citations (2)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 004, no. 179 (M - 046) 11 December 1980 (1980-12-11) * |
PATENT ABSTRACTS OF JAPAN vol. 007, no. 215 (M - 244) 22 September 1983 (1983-09-22) * |
Also Published As
Publication number | Publication date |
---|---|
GB2396257A (en) | 2004-06-16 |
AU2003292416A1 (en) | 2004-06-30 |
GB2396257B (en) | 2005-11-23 |
GB0228992D0 (en) | 2003-01-15 |
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