WO2004047043A2 - Drahtlose kommunikation - Google Patents
Drahtlose kommunikation Download PDFInfo
- Publication number
- WO2004047043A2 WO2004047043A2 PCT/EP2003/012854 EP0312854W WO2004047043A2 WO 2004047043 A2 WO2004047043 A2 WO 2004047043A2 EP 0312854 W EP0312854 W EP 0312854W WO 2004047043 A2 WO2004047043 A2 WO 2004047043A2
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- WO
- WIPO (PCT)
- Prior art keywords
- sensor unit
- sensor
- environmental
- data
- evaluation unit
- Prior art date
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Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25131—Collect several parameters and transmit in block to control microprocessor
Definitions
- the present invention relates to a sensor unit with a measurement signal pickup that detects a measurement signal, an A / D converter connected to the measurement signal pickup for digitizing the detected measurement signal and a transmitting and / or receiving device for wireless data transmission to and / or from an environmental device.
- the control of the components mentioned takes place by means of a processor.
- the invention further relates to a data communication system which comprises a plurality of sensor units of the type mentioned and an environmental device.
- the present invention also relates to an environmental device which is designed for wireless communication (comprising transmitting and / or receiving operation) with at least one sensor unit of the type mentioned and in which an evaluation unit is integrated or which can be coupled to an evaluation unit.
- Sensors are used in an extensive technical environment.
- sensors are particularly used in automation and process technology for measuring process parameters such as level, pressure, temperature, etc.
- actuators such as actuators, are used to influence the process parameters.
- the measured values determined by the sensors are evaluated by a process control system and the
- Actuators controlled so that the process can run in the specified process window. Since the sensors are often arranged at locations in a manufacturing plant that are far apart from one another, wired communication of the sensors with the process control system and with operating and display devices is often associated with high costs. As a result, efforts have been made to implement the communication of the sensors with the process control system and with operating and display devices in a wireless manner, for example on the basis of the Bluetooth standard.
- Process automation with a control and display device for data entry and display are connected by radio.
- the operating and display device is designed as a separately portable unit.
- the radio connection is based on the Bluetooth standard.
- the field devices of a process system are connected exclusively via radio to a node which is linked to the process control system via a data bus.
- the field devices transmit the current measured values by radio to the process control system, which in turn controls the various actuators based on the measured values.
- the known arrangement comprises several participants such as sensors or actuators and a base station.
- the base station emits a broadband high-frequency signal, preferably generated after the DSSS ner driving.
- the participants are at different distances from the base station.
- the participants encode the received radio frequency signal in accordance with the SDMA driving, modulate it and reflect it back to the base station. Signal correlation and demodulation take place in the base station.
- each sensor unit is equipped with a processor which has to take on the task of controlling the measurement signal pickup, A / D converter and interfaces as well as the processing of the measurement signals. Processors that can perform these tasks are expensive to purchase and operate.
- a sensor unit comprises a measurement signal detector that detects a measurement signal.
- An A / D converter is connected to the measurement signal pickup, which digitizes the recorded measurement signals.
- a transmitting and / or receiving device which is coupled to the A / D converter, wireless data transmission to an environmental device takes place.
- a processor is present in the sensor unit, which controls the measurement signal pick-up, the A / D converter and the transmitting and / or receiving device in such a way that the detected measuring signal is digitized and then wirelessly transmitted directly to the surrounding device via the transmitting and / or receiving device.
- this transmission device has an evaluation unit which processes the digitized measurement signal into a measurement value.
- a second alternative provides that the evaluation unit is coupled to the environmental device, but is not an integral part of the environmental device.
- the invention is based on the idea of providing a sensor unit which is inexpensive to manufacture and operate.
- the "outsourcing" of the evaluation of a measurement signal from the sensor unit may despite the transmitting and / or receiving device to be operated, a so-called
- Low energy supply is sufficient to supply the sensor with energy.
- energy can then be supplied via a 4-20 mA two-wire loop.
- the digitized measurement signals are transmitted directly, ie without signal processing after the A / D conversion, via the Sending and / or receiving device for the surrounding device.
- a powerful processor of a sensor unit known from the prior art which takes on both control and signal processing tasks, can be replaced by a smaller and less powerful and therefore more cost-effective and, in particular, less power-consuming processor which only takes on control tasks.
- the signal processing of the measurement signal received by the sensor unit is carried out in an evaluation unit, which is accommodated in the central environmental device or is connected to it, by a powerful signal processing processor.
- a processor that can also take on control tasks in addition to signal processing, for example.
- the environmental device has a separate control processor and a separate signal processing processor.
- the one evaluation unit of the environmental device can take over signal processing from a large number of sensor units.
- Each individual sensor unit is only equipped with a simple and inexpensive control processor, the evaluation unit having a complex and powerful signal processing processor.
- the use of less powerful control processors can thus reduce the manufacturing costs for a sensor unit and also its operating costs, for example due to the lower power consumption of these processors.
- Another advantage of the invention is that this arrangement makes better use of the computing time available. Due to the different cycle times of the sensors, sensor units with integrated signal processing have idle time, ie time in which no computer power is required for data processing and control. If the signal processing is carried out by a single evaluation unit, the processor performance can be used Signal evaluation can be adjusted according to the different cycle time requirements of the different sensor units, so that as a result almost the entire available processor power is used.
- An exemplary embodiment of the present invention provides that the measuring signal sensor, the A / D converter and the transmitting and / or receiving unit each have a data input, a data output and a control input.
- the data input of the A / D converter is connected to the data output of the measurement signal pickup and the data input of the transmitting and / or receiving unit is connected to the data output of the A / D converter.
- the transmitting and / or receiving device exchanges data with the surrounding device via its data output.
- the processor influences the measuring signal sensor, the A / D converter and the transmitting and receiving device via the control inputs.
- a "transmitting and / or receiving device” therefore includes a pure transmitting device as well as a transmitting and receiving device.
- the sensor unit is a fill level sensor with which the fill level of liquids in containers, for example, can be detected.
- the measurement signal is a transit time signal, the transit time between sending out a reference signal and receiving one or more signals reflecting from the liquid surface being evaluated.
- Another exemplary embodiment provides that bidirectional data transmission takes place between the sensor unit and the environmental device with evaluation unit.
- the wireless transmission of the data takes place between the sensor unit and the surrounding device with an evaluation unit according to the WLAN standard, the wireless personal area network standard with several sub-standards such as Bluetooth, the HiperLAN 2 standard, the DECT , the GSM standard or the UMTS standard instead.
- Bluetooth technology will be discussed as an example.
- Bluethooth technology is an open specification for wireless transmission of data and voice. It is based on an inexpensive short-wave technology that can be implemented in a microchip and enables a secure ad-hoc connection between fixed and mobile devices.
- Bluetooth technology stands on a broad platform of applications and was launched in 1998 by the companies Ericsson, Intel, Nokia, IBM and Toshiba as the standard.
- the environmental device with the evaluation unit is connected to a process control system in a wire or wireless manner.
- the wireless connection of the environmental device to the control unit Process control system enables a particularly flexible design of the entire arrangement.
- a further embodiment of the invention includes that bidirectional data transmission takes place between the environmental device with evaluation unit and the process control system, that the environmental device with evaluation unit transmits the measured values generated to the process control system and that the environmental device with evaluation unit receives control commands from the process control system.
- the environmental device with the evaluation unit is a mobile device.
- the environmental device with the evaluation unit is integrated into a portable computer (laptop) or a PDA.
- the sensor unit is wirelessly connected to a further surrounding device, the further surrounding device comprising an operating and display device.
- the wireless design of the connection between the sensor unit and the surrounding device with the operating and display device saves the time-consuming and costly cabling between the two devices.
- the environmental device with the operating and display device is a mobile device, such as a portable computer, the operator can exert influence at various locations. This means that an operator can move independently of the location of the sensor unit and can load and display data and parameters from the sensor and send them to the environmental device with the operating and display device.
- the environmental device with operating and display device and the environmental device with evaluation unit are wirelessly connected to one another.
- a further exemplary embodiment provides that bidirectional data transmission takes place between the environmental device with operating and display device and the environmental device with evaluation unit.
- parameter data that is sent to the sensor unit by an environmental device is also transmitted to the environmental device with an evaluation unit, the environmental device with an evaluation unit optimizing and adapting the parameter data to control commands from the process control system.
- the optimized parameter data obtained in this way are then transmitted again from the environmental device with the evaluation unit to the environmental device with the operating and display device.
- Ambient device with evaluation unit can be influenced in such a way that algorithms that are used in signal processing can be changed, tested and optimized.
- Sensor unit has a further transmitting and receiving device, which communicates with the environmental device with the operating and display device. This feature ensures that a separate transmitting and receiving device is available for the communication of the sensor unit with the environmental device with evaluation unit and with the environmental device with operating and display device.
- Analogous to the wireless transmission of data between the sensor unit and the environmental device with evaluation unit it is also for the wireless transmission of data between the sensor unit and the environmental device with operating and Display device or between the surrounding device with operating and display device and the surrounding device with evaluation unit makes sense if this is done according to one of the standards already mentioned.
- Another exemplary embodiment of the present invention provides that the evaluation unit and the operating and display device are integrated in a single environmental device. A cost reduction can be achieved by integrating the various components in one device.
- a data communication system which comprises a plurality of sensor units, as explained above, and an environmental device with an evaluation unit. Because of this
- Data communication system can accordingly control a plurality of sensor units independently of one another or the measurement signals recorded by these sensor units can be sent to the environmental device with an evaluation unit.
- the various measuring signals from the sensor units are further processed by the evaluation unit into signal processing processes to form measured values.
- the measured values generated in this way are then transmitted, for example, to a process control system which controls the entire sequence of the manufacturing process of the production plant on the basis of these measured values.
- the data communication system further comprises an environmental device with an operating and display device.
- the various sensor units can be influenced independently of one another by means of the environmental device with the operating and display device, without these being wired to the operating and display device.
- the invention also relates to an environmental device which comprises a receiving and / or transmitting device which is used for wireless communication with at least one sensor device of the preceding described type is formed.
- the environmental device further comprises an evaluation unit in which the measurement signals received wirelessly by a sensor are evaluated and finally a value is generated which represents a measurement value to be measured by the sensor and which is then forwarded, for example, to a display unit or a control room. There, this calculated measured value is then used or displayed for process control (such as fill level, temperature, pressure, flow volume, etc.).
- the environmental device is not equipped with the evaluation unit, but can be connected or coupled to an external evaluation unit.
- Fig. 1 is a block diagram of the sensor unit according to the invention
- Fig. 2 is a block diagram of an inventive
- FIG. 3 shows a schematic flow diagram of interoperability requirements for Bluetooth as a WAP transmission system both for a sensor according to the invention and for an operating unit,
- Fig. 5 is a schematic block diagram of several sensors A, B and C with one or more environmental devices according to the invention.
- the sensor unit 1 comprises a measurement signal pickup 4 for recording a measurement signal 9, an A / D converter 5 for digitizing the measurement signal 9, and a transmitting and receiving device 6 for wireless data transmission between the sensor unit 1 and the surrounding devices 2 and 3
- Sensor unit 1 has a control processor 7 for controlling the measurement signal sensor 4, the A / D converter 5 and the transmitting and receiving device 6.
- the parameter and calibration data required for the measurement sequence are stored in a memory 8.
- the control processor 7 has a direct influence on the memory 8 and retrieves parameter and calibration data from the memory 8 or writes them to the memory 8.
- the sensor unit 1 is a level sensor.
- the measurement signal pickup 4 of the fill level sensor 1 transmits and receives a radar signal, an ultrasound signal or a guided microwave signal via a data input 31, which should generally be referred to as measurement signal 9.
- the measurement signal 9 can be converted in the measurement signal pickup 4, for example from an ultrasound signal into an electrical signal.
- the measurement signal 9 is then output from a data output 10 of the measurement signal sensor 4 and received by a data input 11 of the A / D converter 5 and digitized in the A / D converter 5.
- the digitized measurement signal 12 is then output from a data output 13 of the A / D converter 5 and received by a data input 14 of the transmitting and receiving device 6.
- the transmitting and receiving device 6 converts the digitized measurement signal 12 into a radio signal 15 and outputs it via a data output 30.
- the radio signal 15 is received by a transmitting and receiving device 16 of the environmental device 2 with an evaluation unit 18.
- the transmitting and receiving device 16 in turn converts the radio signal 15 into a digitized measurement signal 17, which is then further processed in an evaluation unit 18 to form a measurement value 19.
- the measured value 19 is output by the evaluation unit 18 to a process control system 20 via possibly further stations, which are not to be discussed in this context.
- the process control system 20 receives measured values 19 from a wide variety of sensor units via the environmental device 2 with an evaluation unit 18 (only the measured value 19 of the sensor unit 1 is shown in FIG. 1 a).
- the various measured values are further processed in the process control system 20, ie the process control system 20 regulates the actuation of actuators 29, 29 ′, 29 ′′ on the basis of the various measured values 19 for influencing the process and controlling a production system.
- the control processor 7 takes over the control of the measurement sequence by the measured value pick-up 4 and the conversion of the analog signal by the analog-digital converter 5 as well as the control of the transmitting and receiving device 6.
- the control processor 7 is connected to the control inputs 21, 22 and 23 of the measurement signal receiver 4, the A / D converter 5 and the transmitting and receiving device 6. Since the control processor 7 only controls the measurement signal pickup 4, the A / D converter 5 and the transmitting and receiving device 6, but not the evaluation of the measurement signal 9 or 12, the performance of the control processor 7 is not subject to high demands in comparison to a signal evaluation processor 28. The result of this is that the control processor 7 is inexpensive to procure and to operate.
- parameter data for controlling the measurement sequence and operating status data between the sensor unit 1 and the environmental device 3 with the operating and display device 26, 27, the environmental device 3 with the operating and display device 26, 27 has a transmitting and receiving device 24.
- the transmitting and receiving device 24 communicates wirelessly with the transmitting and receiving device 6 of the sensor unit 1, for example using the Bluetooth standard.
- status and parameter data 25 are transmitted between sensor unit 1 and environmental device 3 with operating and display device 26, 27.
- a wireless bidirectional exchange of control data takes place between the surrounding device 3 with operating and display ring 26, 27 and the surrounding device 2 with evaluation unit 18 32 instead.
- the exchange of the control data 32 is mediated by the transmitting and receiving device 24 of the environmental device 3 with the operating and display device 26, 27 and by the transmitting and receiving device 16 of the environmental device 2 with the evaluation unit 18.
- Fig. 1 b has essentially the same features as Fig. 1 a, with the difference that an embodiment is shown in which both the
- Evaluation unit 18 and the operating and display device 26, 27 are integrated in a single environmental device 33.
- the environmental device 33 also has a transmitting and receiving device 34, which exchanges measuring signals 15 and status and parameter data 25 in the form of radio signals, which have not been evaluated, with the transmitting and receiving device 6 of the sensor unit 1. Furthermore, wired control data 35 are exchanged between the operating and display device 26 27 and the evaluation unit 18.
- FIG. 2 shows a data communication system consisting of three sensor units 1, 1 'and 1 ", each of which is wirelessly connected to an environmental device 2 with an evaluation unit 18 and an environmental device 3 with an operating and display device.
- the wireless data transmission takes place in the present exemplary embodiment with both environmental devices 2, 3 each according to the so-called Bluetooth standard.
- Each sensor unit 1, 1 'and 1 sends out radio signals 15, 15' and 15".
- the radio signals 15, 15 'and 15 "in this case contain measurement signals which have not been evaluated sensor units 1, 1 ', 1 ", since an evaluation and signal processing takes place in the environmental device 2 with the evaluation unit 18.
- the environment device 2 with the evaluation device sends the measured values 19, 19', 19" generated in its evaluation device 18 to the process control system 20, which sends control commands based thereon Actuators 29, 29 ', 29 "(and sensors).
- the parameterization and the status query of the sensor units 1, 1 'and 1 " is carried out using status and parameter data 25, 25' and 25" which are between the sensor units 1, 1 'and 1 "and the environmental device 3 with the operating and display device 26, 27 are exchanged.
- FIG. 3 shows schematically and simplified the basic sequence in an operating unit with and without sensor selection if the active device is the operating unit. Furthermore, a case is also shown here in which a sensor according to the invention is used as the active device. The sequence described here relates to the interoperability requirements when Bluetooth is used as a WAP transmission medium between a sensor according to the invention and a transmission device according to the invention.
- FIG. 4 illustrates the synchronization profiles for communication between a sensor according to the invention and a surrounding device according to the invention when Bluetooth is used. A distinction is made in FIG. 4 between online operation and offline operation. For more details, reference is made immediately to FIG. 4 and the flow diagrams shown therein.
- FIG. 5 schematically shows a block diagram of the communication between different sensors A, B and C and environmental devices according to the invention. It can thus be seen from this that, for example, a sensor A communicates with an environmental device and that environmental information is displayed after the evaluation of the transmitted measurement signal. Conversely, one Sensor A is operated using the control unit in the environmental device.
- sensors B or C are used for short-distance transmission of measurement signals, for example via Bluetooth, to an environmental device.
- This surrounding device then transmits the data over a long distance to a further modem that is connected to a display. It is possible to carry out the evaluation in the environmental device, or to carry out the evaluation only after the long-distance transmission of the measurement signals in an evaluation unit. Only then is there a corresponding display or transmission of a measured value to a process control.
- Sensor unit environmental device with evaluation unit, environmental device with operating and display device, measuring signal sensor, A / D converter, transmitting and receiving device, control processor, memory, analog measuring signal, data output (measuring signal sensor), data input (A / D converter), digitized measuring signal, data output (A / D converter), data input (transmitting, and receiving device) radio signal (e.g.
- non-evaluated measurement signals transmitting and receiving device (environmental device with evaluation unit) digitized measuring signal evaluation unit measured value process control system control input (measuring signal sensor) control input (A / D converter) control input (transmitting and receiving device) transmitting and receiving device (environmental device with Control and display device) radio signal (status and parameter data control device display device Evaluation processor actuators Data output (transmitting and receiving device Data input (measuring signal sensor) radio signal (control data) Ambient device with evaluation unit, operating and display device Transmitting and receiving device (surrounding device with evaluation unit, operating and display device) Wired signal (control data)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/534,934 US8102278B2 (en) | 2002-11-15 | 2003-11-17 | Wireless communication |
DE50312599T DE50312599D1 (de) | 2002-11-15 | 2003-11-17 | Drahtlose kommunikation |
CN2003801081631A CN1735847B (zh) | 2002-11-15 | 2003-11-17 | 无线通信 |
AU2003293695A AU2003293695A1 (en) | 2002-11-15 | 2003-11-17 | Wireless communication |
EP03789048A EP1563353B1 (de) | 2002-11-15 | 2003-11-17 | Drahtlose kommunikation |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10253572.8 | 2002-11-15 | ||
DE10253572A DE10253572A1 (de) | 2002-11-15 | 2002-11-15 | Drahtlose Kommunikation |
Publications (2)
Publication Number | Publication Date |
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WO2004047043A2 true WO2004047043A2 (de) | 2004-06-03 |
WO2004047043A3 WO2004047043A3 (de) | 2004-07-08 |
Family
ID=32318512
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2003/012854 WO2004047043A2 (de) | 2002-11-15 | 2003-11-17 | Drahtlose kommunikation |
Country Status (7)
Country | Link |
---|---|
US (1) | US8102278B2 (de) |
EP (1) | EP1563353B1 (de) |
CN (1) | CN1735847B (de) |
AU (1) | AU2003293695A1 (de) |
DE (2) | DE10253572A1 (de) |
RU (1) | RU2359333C2 (de) |
WO (1) | WO2004047043A2 (de) |
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DE102004020393A1 (de) * | 2004-04-23 | 2005-11-10 | Endress + Hauser Gmbh + Co. Kg | Funkmodul für Feldgeräte der Automatisierungstechnik |
WO2006053828A1 (de) * | 2004-11-16 | 2006-05-26 | Endress+Hauser Flowtec Ag | Funkeinheit für ein feldgerät der automatisierungstechnik |
EP1677170A1 (de) * | 2004-12-30 | 2006-07-05 | C.R.F. Società Consortile per Azioni | Modul mit Sensor zur Überwachung von Industrieprozessen |
DE102006062476A1 (de) * | 2006-12-28 | 2008-07-03 | Endress + Hauser Conducta Gesellschaft für Mess- und Regeltechnik mbH + Co. KG | Funkfeldgerät der Automatisierungstechnik mit integrierter Energieversorgung |
WO2008118734A1 (en) * | 2007-03-23 | 2008-10-02 | Honeywell International Inc. | Configuration of wireless field devices for process control plants |
EP2009834A2 (de) | 2007-06-27 | 2008-12-31 | VEGA Grieshaber KG | Adaptiver Fehlerzähler für ein drahtloses Feldgerät |
DE102012109227A1 (de) * | 2012-09-28 | 2014-04-03 | Endress + Hauser Gmbh + Co. Kg | Anordnung, umfassend zumindest ein Feldgerät, zumindest eine diesem zugeordnete Sensor- oder Signalerfassungseinheit und zumindest einen Funktionsblock |
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Also Published As
Publication number | Publication date |
---|---|
CN1735847A (zh) | 2006-02-15 |
RU2005118420A (ru) | 2006-02-10 |
CN1735847B (zh) | 2013-08-14 |
DE50312599D1 (de) | 2010-05-20 |
RU2359333C2 (ru) | 2009-06-20 |
EP1563353A2 (de) | 2005-08-17 |
AU2003293695A8 (en) | 2004-06-15 |
US8102278B2 (en) | 2012-01-24 |
EP1563353B1 (de) | 2010-04-07 |
DE10253572A1 (de) | 2004-07-29 |
AU2003293695A1 (en) | 2004-06-15 |
US20060049961A1 (en) | 2006-03-09 |
WO2004047043A3 (de) | 2004-07-08 |
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