WO2003085184A3 - Two-sided nonwoven fabrics having a three-dimensional image - Google Patents

Two-sided nonwoven fabrics having a three-dimensional image Download PDF

Info

Publication number
WO2003085184A3
WO2003085184A3 PCT/US2003/009401 US0309401W WO03085184A3 WO 2003085184 A3 WO2003085184 A3 WO 2003085184A3 US 0309401 W US0309401 W US 0309401W WO 03085184 A3 WO03085184 A3 WO 03085184A3
Authority
WO
WIPO (PCT)
Prior art keywords
dimensional image
precursor web
fibrous matrix
nonwoven fabrics
durable
Prior art date
Application number
PCT/US2003/009401
Other languages
French (fr)
Other versions
WO2003085184A2 (en
Inventor
Miguel Rivera
Ralph A Moody Iii
Michael J Putnam
Original Assignee
Polymer Group Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Polymer Group Inc filed Critical Polymer Group Inc
Priority to AU2003226088A priority Critical patent/AU2003226088A1/en
Priority to EP03746059A priority patent/EP1492914B1/en
Publication of WO2003085184A2 publication Critical patent/WO2003085184A2/en
Publication of WO2003085184A3 publication Critical patent/WO2003085184A3/en

Links

Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
    • D04H1/495Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet for formation of patterns, e.g. drilling or rearrangement
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4374Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece using different kinds of webs, e.g. by layering webs
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/498Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs

Abstract

The present invention is directed to a method of forming a two-sided nonwoven fabric, which exhibits a pronounced three-dimensional image that is durable to both converting and end-use application. In particular, the present invention contemplates that a fabric is formed from a first precursor web (P) comprising a first fibrous matrix and a second precursor web (P) comprising a second fibrous matrix. Between the first and second precursor web, a fluid-pervious support layer or scrim is interposed and subjected to hydroentanglement on a moveable imaging surface having a three-dimensional image transfer device (24). By formation of a nonwoven fabric in this fashion, a three-dimensional image that is durable to abrasion and distortion due to elongation is imparted and a product formed which exhibits on its opposite surfaces the unique properties of the respective fibrous matrix used.
PCT/US2003/009401 2002-04-05 2003-03-27 Two-sided nonwoven fabrics having a three-dimensional image WO2003085184A2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
AU2003226088A AU2003226088A1 (en) 2002-04-05 2003-03-27 Two-sided nonwoven fabrics having a three-dimensional image
EP03746059A EP1492914B1 (en) 2002-04-05 2003-03-27 Two-sided nonwoven fabrics having a three-dimensional image

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US37029802P 2002-04-05 2002-04-05
US60/370,298 2002-04-05

Publications (2)

Publication Number Publication Date
WO2003085184A2 WO2003085184A2 (en) 2003-10-16
WO2003085184A3 true WO2003085184A3 (en) 2004-02-19

Family

ID=28792037

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2003/009401 WO2003085184A2 (en) 2002-04-05 2003-03-27 Two-sided nonwoven fabrics having a three-dimensional image

Country Status (4)

Country Link
US (1) US7047606B2 (en)
EP (1) EP1492914B1 (en)
AU (1) AU2003226088A1 (en)
WO (1) WO2003085184A2 (en)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040242105A1 (en) * 2003-05-30 2004-12-02 Mcguire Sheri L. High loft nonwoven having balanced properties and a method of making same
US7309668B2 (en) * 2003-12-03 2007-12-18 Elk Premium Building Products, Inc. Multiple layer directionally oriented nonwoven fiber material and methods of manufacturing same
US7105716B2 (en) * 2003-12-31 2006-09-12 Kimberly-Clark Worldwide, Inc. Absorbent articles
US20060035555A1 (en) * 2004-06-22 2006-02-16 Vasanthakumar Narayanan Durable and fire resistant nonwoven composite fabric based military combat uniform garment
MX2007007961A (en) * 2004-12-29 2007-09-05 Sca Hygiene Prod Ab Absorbent article having improved properties of handling low-viscosity fecal materials.
US7605097B2 (en) * 2006-05-26 2009-10-20 Milliken & Company Fiber-containing composite and method for making the same
US7426776B2 (en) * 2007-02-07 2008-09-23 Milliken & Company Nonwoven towel with microsponges
GB0803277D0 (en) * 2008-02-22 2008-04-02 Rollastop Ltd Secure blind
US8148279B2 (en) * 2008-04-11 2012-04-03 North Carolina State University Staple fiber durable nonwoven fabrics
US20110070791A1 (en) * 2009-09-24 2011-03-24 Welspun Global Brands Limited Wonder Fabric
GB2564816B8 (en) * 2016-04-29 2023-05-17 Kimberly Clark Co Absorbent article

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3485706A (en) * 1968-01-18 1969-12-23 Du Pont Textile-like patterned nonwoven fabrics and their production
US4145468A (en) * 1976-01-30 1979-03-20 Asahi Kasei Kogyo Kabushiki Kaisha Composite fabric comprising a non-woven fabric bonded to woven or knitted fabric
US6063717A (en) * 1995-10-06 2000-05-16 Nippon Petrochemicals Company Ltd. Hydroentangled nonwoven fabric and method of producing the same
US6314627B1 (en) * 1998-06-30 2001-11-13 Polymer Group, Inc. Hydroentangled fabric having structured surfaces
US20020034914A1 (en) * 2000-07-11 2002-03-21 Polymer Group Inc. Multi-component nonwoven fabric for use in disposable absorbent articles

Family Cites Families (27)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3338992A (en) 1959-12-15 1967-08-29 Du Pont Process for forming non-woven filamentary structures from fiber-forming synthetic organic polymers
US3502763A (en) 1962-02-03 1970-03-24 Freudenberg Carl Kg Process of producing non-woven fabric fleece
US3802980A (en) 1962-03-19 1974-04-09 C Harmon Continuous filament web and method of manufacturing the same
NL297313A (en) 1962-08-30 1900-01-01
US3341391A (en) * 1964-04-08 1967-09-12 Mc Donnell Douglas Corp Spherical shaped plastic filter for cathode ray tube
US3502538A (en) 1964-08-17 1970-03-24 Du Pont Bonded nonwoven sheets with a defined distribution of bond strengths
DE1560800A1 (en) 1966-02-10 1971-01-07 Lutravil Spinnvlies Method and device for the production of mixed nonwovens by melt spinning
US3341394A (en) 1966-12-21 1967-09-12 Du Pont Sheets of randomly distributed continuous filaments
US3542615A (en) 1967-06-16 1970-11-24 Monsanto Co Process for producing a nylon non-woven fabric
GB1445981A (en) 1972-08-11 1976-08-11 Beghin Say Sa Net and method of producing same
US4190695A (en) 1978-11-30 1980-02-26 E. I. Du Pont De Nemours And Company Hydraulically needling fabric of continuous filament textile and staple fibers
US4808467A (en) * 1987-09-15 1989-02-28 James River Corporation Of Virginia High strength hydroentangled nonwoven fabric
FR2648482B1 (en) * 1989-06-16 1992-05-15 Chomarat & Cie MULTI-LAYERED TEXTILE COMPLEXES BASED ON FIBROUS TABLECLOTHS HAVING DIFFERENT CHARACTERISTICS AND METHOD FOR THEIR PRODUCTION
US5144729A (en) 1989-10-13 1992-09-08 Fiberweb North America, Inc. Wiping fabric and method of manufacture
US5098764A (en) 1990-03-12 1992-03-24 Chicopee Non-woven fabric and method and apparatus for making the same
US5187005A (en) 1991-04-24 1993-02-16 Amoco Corporation Self-bonded nonwoven web and woven fabric composites
US5334446A (en) * 1992-01-24 1994-08-02 Fiberweb North America, Inc. Composite elastic nonwoven fabric
US5302446A (en) 1992-03-30 1994-04-12 International Paper Company Two-sided skin care wipe material and method for its manufacture
JP2986689B2 (en) * 1994-08-29 1999-12-06 ユニ・チャーム株式会社 Manufacturing method of nonwoven wiper
US5475903A (en) 1994-09-19 1995-12-19 American Nonwovens Corporation Composite nonwoven fabric and method
US5679379A (en) 1995-01-09 1997-10-21 Fabbricante; Anthony S. Disposable extrusion apparatus with pressure balancing modular die units for the production of nonwoven webs
US6022818A (en) * 1995-06-07 2000-02-08 Kimberly-Clark Worldwide, Inc. Hydroentangled nonwoven composites
US6114017A (en) 1997-07-23 2000-09-05 Fabbricante; Anthony S. Micro-denier nonwoven materials made using modular die units
US6177370B1 (en) * 1998-09-29 2001-01-23 Kimberly-Clark Worldwide, Inc. Fabric
AU2001236789A1 (en) * 2000-02-11 2001-08-20 Polymer Group, Inc. Imaged nonwoven fabrics
US6735832B1 (en) * 2000-06-01 2004-05-18 Polymer Group, Inc. Process to produce imaged scrim composite nonwoven and product thereof
AU2002225909A1 (en) * 2000-12-06 2002-06-18 Polymer Group, Inc. Method of forming an imaged compound textile fabric

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3485706A (en) * 1968-01-18 1969-12-23 Du Pont Textile-like patterned nonwoven fabrics and their production
US4145468A (en) * 1976-01-30 1979-03-20 Asahi Kasei Kogyo Kabushiki Kaisha Composite fabric comprising a non-woven fabric bonded to woven or knitted fabric
US6063717A (en) * 1995-10-06 2000-05-16 Nippon Petrochemicals Company Ltd. Hydroentangled nonwoven fabric and method of producing the same
US6314627B1 (en) * 1998-06-30 2001-11-13 Polymer Group, Inc. Hydroentangled fabric having structured surfaces
US20020034914A1 (en) * 2000-07-11 2002-03-21 Polymer Group Inc. Multi-component nonwoven fabric for use in disposable absorbent articles

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP1492914A4 *

Also Published As

Publication number Publication date
EP1492914A2 (en) 2005-01-05
AU2003226088A1 (en) 2003-10-20
US20040016091A1 (en) 2004-01-29
US7047606B2 (en) 2006-05-23
WO2003085184A2 (en) 2003-10-16
AU2003226088A8 (en) 2003-10-20
EP1492914B1 (en) 2011-10-12
EP1492914A4 (en) 2008-07-09

Similar Documents

Publication Publication Date Title
WO2003057960A3 (en) Nonwoven fabrics having a durable three-dimensional image
WO2003085184A3 (en) Two-sided nonwoven fabrics having a three-dimensional image
CA2468027A1 (en) Embossed nonwoven with three dimensional structure
MXPA04001877A (en) Method of making a bonded nonwoven web.
TW352394B (en) Durable fabric, durable fabric sheet and process of forming a durable fabric
CA2491569A1 (en) Low density, high loft nonwoven substrates
EP0796728A3 (en) Method and apparatus for embossing with perforation bonding in selected spaced locations
EP0674891A3 (en) Liquid distribution layer for absorbent articles
EP1900317A3 (en) Abrasive wipe for treating a surface
CA2649356A1 (en) Cotendered nonwoven/pulp composite fabric and method for making the same
ATE353993T1 (en) EMBOSSED PAPER ROLL
CA2577045A1 (en) Cleaning cloth
US20030118777A1 (en) Imaged nonwoven fabrics in hygienic wipe applications
WO2002048440A8 (en) Thermally bonded fabrics and method of making same
US7191501B2 (en) Differentially entangled nonwoven fabric
JP2004338384A (en) Manufacturing method for fiber laminated body
DE29823488U1 (en) Flat structure, in particular a nonwoven fabric
US7144831B2 (en) Three-dimensional nonwoven substrate having sub-millimeter orifice structure
JPH03152255A (en) Nonwoven fabric cleaning material and production thereof
WO2005059216A3 (en) Embossed and three-dimensionally imaged non-woven fabrics
WO2005059214A3 (en) Durable lightweight imaged nonwoven wipe
EP1461483B1 (en) Differentially entangled nonwoven fabric for use as wipes
US20050170733A1 (en) Protective layer for automotive surfaces
US20110206930A1 (en) Ultra smooth surface bicomposite fiber sheet and process for preparing
WO2001059210A8 (en) Tissue embossing felt

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A2

Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EC EE ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NO NZ OM PH PL PT RO RU SC SD SE SG SK SL TJ TM TN TR TT TZ UA UG UZ VC VN YU ZA ZM ZW

AL Designated countries for regional patents

Kind code of ref document: A2

Designated state(s): GH GM KE LS MW MZ SD SL SZ TZ UG ZM ZW AM AZ BY KG KZ MD RU TJ TM AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IT LU MC NL PT RO SE SI SK TR BF BJ CF CG CI CM GA GN GQ GW ML MR NE SN TD TG

121 Ep: the epo has been informed by wipo that ep was designated in this application
DFPE Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101)
WWE Wipo information: entry into national phase

Ref document number: 2003746059

Country of ref document: EP

WWP Wipo information: published in national office

Ref document number: 2003746059

Country of ref document: EP

NENP Non-entry into the national phase

Ref country code: JP

WWW Wipo information: withdrawn in national office

Country of ref document: JP