WO2003069038A1 - Matiere en microfibres enchevetrees par procede hydraulique et procede de fabrication - Google Patents

Matiere en microfibres enchevetrees par procede hydraulique et procede de fabrication Download PDF

Info

Publication number
WO2003069038A1
WO2003069038A1 PCT/SE2003/000220 SE0300220W WO03069038A1 WO 2003069038 A1 WO2003069038 A1 WO 2003069038A1 SE 0300220 W SE0300220 W SE 0300220W WO 03069038 A1 WO03069038 A1 WO 03069038A1
Authority
WO
WIPO (PCT)
Prior art keywords
microfibres
microfibre material
microfibre
fibre
pore
Prior art date
Application number
PCT/SE2003/000220
Other languages
English (en)
Inventor
Lars Fingal
Mikael Strandqvist
Original Assignee
Sca Hygiene Products Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sca Hygiene Products Ab filed Critical Sca Hygiene Products Ab
Priority to AU2003206337A priority Critical patent/AU2003206337A1/en
Priority to AT03703630T priority patent/ATE506478T1/de
Priority to EP03703630A priority patent/EP1474555B8/fr
Priority to DE60336798T priority patent/DE60336798D1/de
Publication of WO2003069038A1 publication Critical patent/WO2003069038A1/fr

Links

Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F11/00Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
    • D21F11/002Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines by using a foamed suspension
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4391Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece characterised by the shape of the fibres
    • D04H1/43916Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece characterised by the shape of the fibres microcellular fibres, e.g. porous or foamed fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • D04H1/43838Ultrafine fibres, e.g. microfibres
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H15/00Pulp or paper, comprising fibres or web-forming material characterised by features other than their chemical constitution
    • D21H15/02Pulp or paper, comprising fibres or web-forming material characterised by features other than their chemical constitution characterised by configuration
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/425Cellulose series
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4391Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece characterised by the shape of the fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4391Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece characterised by the shape of the fibres
    • D04H1/43912Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece characterised by the shape of the fibres fibres with noncircular cross-sections
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet

Definitions

  • the present invention relates to a method for manufacturing a microfibre material, which method includes to form a fibre web containing microfibres and, thereafter, to subject the fibre web to hydraulic entanglement in order to obtain the microfibre material.
  • the invention also relates to a microfibre material manufactured by means of hydraulic entanglement which material includes microfibres which in a straightened condition have a fibre thickness smaller than 0.5 denier and a fibre length larger than 5 mm.
  • the microfibre material according to the invention is intended for use as a wiping material, but it can also be used e.g. in absorbent articles for hygiene applications.
  • microfibre materials Within the field of wiping materials utilised in industries, medical care and by domestic users, so-called microfibre materials have come to be used.
  • microfibre materials consist of textile materials or other fibre materials which contain very thin fibres or filaments.
  • the thin fibres form a material structure having very small pores, which create capillary forces which are considerably stronger than in conventional wiping materials when absorbing liquid. This is particularly valuable in applications which require a good dry wiping ability or where liquids with a low surface tension are to be absorbed.
  • Microfibre materials function particularly well when cleaning different surfaces with organic solvents, or when removing oils and fats e.g. from window panes or other surfaces.
  • microfibre materials and conventional fibre materials containing coarser fibres can be very large. This is particularly the case when the absorption properties are concerned, but also for other physical properties such as wear resistance, wet strength and softness/smoothness.
  • the thin fibres or filaments should have a thickness no greater than 1 denier, and preferably below 0.5 denier. Calculated on a circular cross-section, and of course depending on the polymer density, one (1) denier corresponds to a fibre diameter of the magnitude 10- 11 ⁇ m, whereas 0.5 denier corresponds to approximately 7-8 ⁇ m.
  • U.S. Patent No. 4,906,513 discloses a nonwoven wiper having improved absorbency characteristics.
  • the wiper has a laminate construction with a relatively high basis weight middle layer consisting of thermoplastic microfibres, manufactured by means of a meltblown process, and additional fibres.
  • the laminate On one side, the laminate has a lightweight layer of generally continuous thermoplastic filaments having a larger diameter and, on the other side, a microfibre layer.
  • the disclosed wipers are claimed to be strong, fabric-like, and to be useful for industrial use, food service and other applications.
  • the layers with continuous filaments provide strength and low linting, whereas the combination of different layers provides improved wiping properties.
  • the laminate is bonded by means of applying heat and pressure, and the individual components are treated with a surfactant in order to improve the wettability.
  • a preferred combination is claimed to be a layer of microfibres of meltblown polypropylene and additional fibres which can be pulp fibres, and which layer on one side has a filament layer of spunbonded polypropylene and on the other side a microfibre layer which can be filaments of meltblown polypropylene.
  • U.S. Patent No. 4,775,579 discloses an elastic nonwoven material which contains staple fibres intimately intertwined with an elastic web or scrim.
  • pulp fibres and staple fibres can be hydraulically entangled with an elastic nonwoven web in order to form an absorbent, elastic nonwoven material, wherein the staple fibres preferably are between l ⁇ inch and 2 inches long and have a fibre diameter of no greater than 6 denier, and preferably no greater than 1 or 1.5 denier.
  • US 4,775,579 does not describe any specific examples with staple fibres, which are thinner than 1.5 denier, which is the reason why material properties possibly resembling the microfibre material according to the present invention originate entirely from the use of meltblown filaments.
  • EP-A-0 926 288 discloses a nonwoven fabric comprising meltblown fibers and pulp fibers which have been mechanically entangled. It is stated that a slurry is prepared containing pulp fibers and meltblown fibers. However it is not disclosed how the hydrophobic meltblown fibers, which normally stick together, are separated and dispersed in the aqueous medium.
  • the extruded and by means of air blowing formed plastic filaments will, in contrast to so-called staple fibres, not exhibit any proper "normal dimension", but will rather exhibit shapes, lengths and thickness values within a relatively wide interval of distribution.
  • filaments which have been formed in a meltblown process are non- stretched, and therefore lack the high degree of orientation and strength which can be given to staple fibres by means of a suitable stretching process before the cutting.
  • meltblown techniques it has been possible to manufacture microfibre materials having a sufficiently fine pore structure in order to obtain good absorption properties, but not to achieve the high wear resistance and wet strength which is required for certain products, e.g. industrial wipes.
  • U.S. Patent No. 4,902,564 discloses a method for manufacturing a highly absorbent nonwoven material, which substantially consists of papermaking pulp and synthetic staple length fibres.
  • the method comprises to form a wetlaid web which contains 50 - 75 percent by weight of papermaking pulp and 25 - 50 percent by weight of synthetic fibres having a fibre length from about V ⁇ inch to about 1 inch, and to form a highly compacted web of entangled fibres by means of subjecting the fibres in the wetlaid web to hydraulic entanglement, and to dry the web in order to form said nonwoven material.
  • US 4,902,564 states that the fibre thickness of the synthetic staple fibres can be within the interval from about 0.5 to about 3 denier.
  • the synthetic staple fibres have the thickness 1.5 and 1.2 denier, i.e. fibres which are too coarse to enable the properties required in crOfibre materials of the type discussed herein to be reached.
  • WO 93/06269 discloses how the water-dispersibility of polyester fibers and filaments is improved by treating the undrawn polyester filaments, when freshly extruded, with a small amount of kaustic, in a spin-finish.
  • splitfibres are staple fibres or filaments with internal weak points enabling a splitfibre to be split into a multitude of longitudinal, thinner fibres after the formation of a nonwoven web or sheet.
  • the splitting can be accomplished e.g. by means of supplying chemicals, or by means of supplying mechanical energy, for example via needling or hydraulic entanglement.
  • splitfibres is known e.g. from U.S. Patent No. 4,476,186, which discloses an entangled nonwoven material comprising a first portion and a second portion.
  • the first portion is constituted of bundles of ultrafine fibres of a dimension which does not exceed 0.5 denier, wherein the fibre bundles of the first portion are entangled (interweaved) with each other.
  • the second portion comprises either ultrafine fibres or fibre bundles of ultrafine fibres or both, which branch outwards from the fibre bundles of the first portion and are of a dimension smaller than the bundles of the first portion.
  • spliftfibres are said to be such which have a chrysanthemum-shaped cross-section in which one component is radially interposed between another component, multilayered bicomponent type fibres, multilayered bicomponent fibres having a doughnut-shaped cross-section, mixed fibres obtained by means of mixing and spinning at least two components, "islands-in-a-sea"-type splitfibres having a fibre structure with a plurality of ultrafine fibres in the fibre direction which are bonded together by other components. It is claimed that the split ultrafine fibres preferably are thinner than about 0.2 denier, and even more preferably thinner than about 0.05 denier.
  • splitfibres as a raw material for microfibre materials, however, has a number of disadvantages, such as a complicated and expensive fibre manufacturing process and, as a result of the splitting process required after the forming process, an increased energy consumption. Furthermore, it has been found that the individual microfibres after splitting tend to remain in fibre bundles or floes in the vicinity of the initial position of the splitfibre after the forming process. Such a non-uniform fibre distribution in the finished microfibre material impairs the strength properties, particularly when the wet strength, which often is a crucial property of a wiping material, is concerned. Furthermore, the non-uniform fibre formation of microfibre materials based on splitfibres will result in a pore size distribution having a proportion of pores which are too large to enable a good dry wiping ability to be reached.
  • a first object of the present invention is to provide a method which eliminates the above-mentioned problems, and which makes it possible to manufacture a microfibre material having excellent absorption and strength properties, without the need of any complicated and expensive use of meltblown filaments or splitfibres.
  • this first object is achieved by means of a method which includes to form a fibre web containing microfibres and, thereafter, to subject the fibre web to hydraulic entanglement in order to obtain the microfibre material.
  • a method which includes to form a fibre web containing microfibres and, thereafter, to subject the fibre web to hydraulic entanglement in order to obtain the microfibre material.
  • the method includes to disperse the microfibres in a foamed aqueous medium before the rfoan_e_tj forming by means of the hydrophilic lubricating layer in interaction with the/aqueous medium in order to form a substantially homogenous fibre dispersion, and the microfibres in a straightened condition have a fibre thickness smaller than 0.5 denier and a fibre length larger than 5 mm both in the fibre dispersion and in the microfibre material.
  • a second object of the present invention is to provide a microfibre material having a very high wet strength and a pore size distribution enabling a good dry wiping ability, without any need of adding meltblown filaments or splitfibres.
  • this second object is achieved by means of the microfibre material including microfibres which in a straightened condition have a fibre thickness smaller than 0.5 denier and a fibre length larger than 5 mm, wherein according to the invention at least a majority of the microfibres have been stretched to orientation, exhibit a cross-sectional shape which substantially can be described by an arc or several successive arcs, and are uniformly distributed in a x,y-plane of the microfibre material.
  • Fig. 1 in the form of a diagram shows results from a determination of pore volume distribution in water for a hydroentangled fibre material containing conventional staple fibres (Ref), and for a microfibre material according to the invention (EX 1); and
  • Fig. 2 shows corresponding results from a determination of pore volume distribution in hexadecane.
  • Table 1 shows results from physical testing of a hydroentangled fibre material containing conventional staple fibres (Ref), and corresponding test results for a hydroentangled microfibre material according to the invention (EX 1).
  • the fibre raw materials in the comparative example (Ref) were 60 weight-% bleached, chemical softwood fluff pulp with the product designation Vigor Fluff from the producer Korsnas AB, Sweden, and 40 weight-% of a commercially available polyester staple fibre with the designation EPM 133 and the normal fibre dimension 1.3 denier x 20 mm from Kuraray Ltd, Japan. Foamformed and hydroentangled wiping materials with similar fibre recipes are commercially available.
  • the fibre raw materials for the microfibre material according to the invention were 60 weight-% Vigor Fluff and 40 weight-% of a recently developed polyester staple fibre with the designation EPM 043 and the normal fibre dimension 0.4 denier x 15 mm, from Kuraray Ltd, Japan.
  • both materials were foamformed in the hydrodynamic sheet-former at a foam surfactant concentration of 0.05 %, wherein it should be mentioned that suitable foam surfactants can be found via the above-mentioned document US 5,720,851.
  • both materials were entangled by means of 3 passages x 120 bar per material side on top of a conventional, relatively close wetforming wire, using an entangling nozzle with an aperture pattern adapted to the fibre recipe in the Comparative example (Ref). Accordingly, the entanglement parameters were left unchanged for the microfibre material in the example according to the invention (EX
  • the foamformed and hydroentangled microfibre material according to the invention obtained considerably higher wet strength in water and in surfactant solution than the foamformed and hydroentangled fibre material with conventional staple fibres (Ref).
  • a commercially available fatty alcohol ethoxylate (Lutensol AO 7) from BASF GmbH, Ludwigshafen, Germany was utilised for the wet strength testing in surfactant solution.
  • the improvement of the wet strengths which can be obtained by means of the invention (EX 1), is particularly valuable since the strength in water and in aqueous, lubricating and hydrogen bond-dissolving hydrophilic liquids (e.g. the surfactant solution utilised for the material testing) often is the weakest point of hydroentangled wiping materials. This is particularly the case when fibre recipes containing pulp fibres are concerned.
  • the microfibre material (EX 1) exhibits considerably better strength values than those of previously known microfibre materials based on non-stretched meltblown filaments.
  • the attached Fig. 1 shows results from determination of pore volume distribution in water (H2O) for the foamformed and hydroentangled fibre material in the comparative example (Ref), and corresponding measurement results for the microfibre material in the example according to the invention (EX 1).
  • pore size distribution (pore volume distribution) was performed within the pore radius range 5 - 250 ⁇ m and by means of using a so-called PVD-apparatus (Pore Volume Distribution), which functions by a principle which is well known to the skilled person.
  • PVD-apparatus Pore Volume Distribution
  • Figs. 1 and 2 only illustrate the results, which were obtained within the pore radius range 5 - 100 ⁇ m.
  • a material specimen having a determined weight is placed in a pressure chamber, and is wetted completely. Thereafter, the pressure is increased so that the liquid gradually is pressed out of the material pores.
  • the weight of the expelled liquid is measured at each pressure increase by means of a pair of scales connected to the test chamber by means of a communicating vessel.
  • a computer records the signals from the pair of scales and the pressure in the test chamber at each pressure increase. Thereafter, the pore volume distribution can be calculated and plotted for evaluation by means of the LaPlace equation, which is well known to the skilled person, and knowledge about the physical properties of the testing liquid.
  • the microfibre material according to the invention (EX 1) exhibits a more narrow pore volume distribution in water than the fibre material in the comparative example (Ref). Furthermore, the microfibre material according to the invention (EX 1) exhibits a much larger volume of pores having a pore radius smaller than 30 ⁇ m than the fibre material in the comparative example (Ref).
  • the appended fig. 2 shows corresponding results as Fig. 1, but for PVD- measurement in hexadecane.
  • EX 1 microfibre material according to the invention
  • Fig. 2 shows corresponding results as Fig. 1, but for PVD- measurement in hexadecane.
  • the microfibre material according to the invention (EX 1) exhibited a considerably larger volume of pores having a pore radius smaller than 20 ⁇ m than the fibre material in the comparative example (Ref).
  • the microfibre material according to the invention (EX 1) exhibits a pore size distribution of the type, which is particularly advantageous for achieving a good dry wiping ability both with water and non-polar liquids with a low viscosity.
  • a pore size distribution of this type has been possible to achieve by means of utilising non-oriented meltblown filaments which, however, give comparatively low material strengths, but it has hardly been possible to achieve by means of using splitfibres which, furthermore, are expensive and require separate splitting steps.
  • the pore size distribution according to the invention (EX 1) makes it possible to achieve a better dry wiping ability than what normally can be achieved with splitfibres (not shown in the drawings).
  • splitfibre-based microfibre materials in addition to portions with the desired microfibre structure, also will exhibit undesired, incompletely split splitfibres or completely or partially aggregated bundles of microfibres.
  • Such portions with incompletely split splitfibres or aggregated microfibre bundles means that the maximum strength- and stretch-providing potential of the microfibres will not be utilised.
  • the more sparse portions between the incompletely split portions will create pores in the material structure which are larger than desired to obtain a good dry wiping ability, particularly when absorption of liquids with a low surface tension, such as many organic solvents, are concerned.
  • the microfibre material according to the invention exhibits a pore size distribution with a very small volume of pores with a pore radius larger than 70 ⁇ m.
  • the reason for this is, amongst other things, that a majority of the added microfibres are uniformly distributed in a x,y-plane of the material structure.
  • the low volume of pores which are larger than 70 ⁇ m is also a result of the fact that there are no incompletely split fibres or fibre bundles present in the microfibre material according to the invention, inter alia, since all microfibres in their fibre manufacturing process have been coated with a hydrophilic lubricating agent or finish (also called spin finish), something which makes a uniform formation of the microfibres possible in foamforming.
  • the hydrophilic lubricant is capable of facilitating the movements of the microfibres in relation to each other during the entanglement, something which improves the uniformity of the entanglement result and contributes to the more narrow pore size distribution which is desired for dry wiping ability.
  • the "parent fibres” can be provided with a finish, which facilitates a uniform formation in the forming process.
  • a finish will only be active at the external surfaces of the splitfibre, whereas the boundary surfaces between the individual microfibres after the splitting will exhibit residues of the connecting material or "adhesive" which has kept the splitfibre together.
  • Table 3 shows corresponding results as Table 2, but obtained from measurements in hexadecane.
  • the pore structure of the material will change relatively little in comparison to the pore structure, which is present in dry state.
  • the method includes to form a fibre web containing microfibres and, thereafter, to subject the fibre web to hydraulic entanglement in order to obtain the microfibre material. Suitable pressing and drying steps, of a type which is known per se, follow after the hydraulic entanglement.
  • the microfibres are provided in the form of microfibres having been stretched to orientation and having shell surfaces substantially completely covered by a hydrophilic lubricating layer.
  • the use of stretched microfibres enables the microfibre material according to the invention to obtain a considerably higher strength than what is possible e.g. with non- stretched meltblown filaments.
  • the hydrophilic lubricating layer is constituted of a spin finish of a type, which is adapted for wetfo ming. Suitable chemicals for use as a spin finish on staple fibres are well known to the skilled person.
  • the method further comprises to disperse the microfibres in a foamed aqueous medium before the forming by means of the hydrophilic lubricating layer in interaction with the foamed aqueous medium in order to form a substantially homogenous fibre dispersion.
  • a foamed aqueous medium is used the hydrophilic lubricating layer will not be washed away from the fibers as easily that it would have been in case the fibers would have been dispersed in water. It is thus believed that the foam contributes in maintaining the lubricating layer on the fiber surface for a longer time period.
  • the microfibres when seen in a straightened condition, have a fibre thickness smaller than 0.5 denier and a fibre length larger than 5 mm both in the fibre dispersion and in the microfibre material.
  • the microfibres which are utilised in the present invention can include different polymers, e.g. polyester, polyamide, polypropylene, polyethylene, cellulose, etc.
  • microfibres in the method according to the invention being separate microfibres already prior to the fonning and all microfibres being coated by a hydrophilic lubricating layer, a considerably more uniform microfibre distribution is obtained in the finished nonwoven material than what is possible with microfibres included in a splitfibre which are not to be separated from each other until after the forming.
  • the more uniform microfibre distribution according to the invention makes it possible to achieve very high wet strengths and a narrow pore volume distribution which provides good dry wiping properties and very strong capillary forces.
  • the microfibres are dispersed in a foamed aqueous medium the microfibres are guided in a controlled way by the gas bubbles in the foam, which makes it possible to obtain a very uniform fibre formation also with considerably longer microfibres than what would be possible if the aqueous medium primarily would have been water.
  • the microfibres Preferably have a fibre length between 10 and 25 mm.
  • a proportion of pulp fibres are dispersed in the foamed aqueous medium together with the micro fibres.
  • the pulp fibres can be e.g. unbleached or bleached softwood fibres in applications where a high bulk and total absorption are needed, and unbleached or bleached hardwood fibres in apphcations where a particularly dense pore structure and high dry wiping ability are needed.
  • pulp fibres counted on a total quantity of dry fibres, advantageously 10 - 100 weight-% of the microfibres and 0-90 weight - % of the pulp fibres are dispersed in the foamed aqueous medium.
  • Embodiments involving addition of pulp fibres are advantageous, inter alia, for economic reasons, since pulp fibres are a considerable less expensive raw material than microfibres. In some cases, however, the admixture of pulp fibres also can provide improved absorption properties, particularly when absorption of polar solvents such as water is concerned.
  • the hydrophilic lubricating layer is applied as a spin finish before short-cutting said microfibres.
  • the lubricating layer is applied in another suitable way, for example by means of the short-cut microfibres being impregnated with a suitable chemical agent, after the fibre cutting but before the dispersing step.
  • the microfibres which are utilised in the method according to the invention are easier to entangle than the previously utilised coarser and stiffer splitfibres, and consume no entangling power for splitting the splitfibres into individual microfibres. Therefore, in a particularly advantageous embodiment of the method according to the invention, less than 300 kWh/ton entangling power is consumed in the hydraulic entanglement.
  • a hydraulic pressure no greater than 120 bar can be utilised in the hydraulic entanglement.
  • This embodiment is of course advantageous both for process-technical and economic reasons.
  • the microfibre material is subjected to a corona or plasma treatment after the hydraulic entanglement in order to modify a possible residue of the hydrophilic lubricating layer to provide an increased fibre- fibre friction.
  • the modification of the hydrophilic lubricating layer preferably takes place after the drying of the microfibre material, and particularly advantageously includes an oxidation with the oxygen in the air, but also other chemical reactions may occur.
  • the basic technique for plasma and corona treatment of hydroentangled nonwoven materials is disclosed in the European Patent No. 0 833 877 Bl.
  • microfibre material according to the invention has been manufactured by means of hydraulic entanglement and includes microfibres, which in a straightened condition have a fibre thickness smaller than 0.5 denier, i.e. 0.56 dtex, and a fibre length larger than 5 mm.
  • these fibre dimensions are referring to average dimensions, and it should be evident to the skilled person that a certain variation around the average values will occur.
  • microfibre material according to the invention at least a majority of the microfibres are stretched to orientation. This makes it possible to give the microfibre material according to the invention a higher strength than what is possible e.g. by means of non-stretched meltblown filaments.
  • the microfibres of the material also exhibit a cross- sectional shape which can be described by an arc or several successive arcs, wherein the microfibres are uniformly distributed in a x,y-plane of the microfibre material.
  • the microfibres in the material according the invention advantageously exhibit a circular, elliptical or ribbon-shaped cross-section, which provides a high fibre-fibre mobility during the entanglement and makes it possible to accomplish a well-defined pore volume distribution.
  • the microfibres are uniformly distributed in a x,y-plane of the microfibre material.
  • uniformly distributed should be understood as a uniform formation at least after the forming step, and a formation which is as uniform as possible after a possible aperturing process or the like in connection with the hydraulic entanglement.
  • the uniform distribution in the x,y-plane according to the invention differs greatly from previously known microfibre materials in which comparatively coarse splitfibres first have been formed into a web and thereafter, in connection with the entanglement or another subsequent process step, have been split into microfibres.
  • the previously known materials which are based on splitfibres after splitting the individual microfibres will still remain in the vicinity of the position a splitfibre had in the material after the forming step, and produce "islands" or "floes” in the finished material with a raised concentration of microfibres surrounded by regions with a lower content of microfibres.
  • Such a non-uniform microfibre distribution in the x,y- plane will give a wider pore volume distribution and a dry wiping ability which is inferior compared to the one which can be achieved in the microfibre material according to the invention.
  • the microfibre material according to the invention is characterised in that substantially all shell surfaces of the majority of the microfibres exhibit an equivalent micro-surface roughness.
  • the shell surfaces of the fibres exhibit substantially the same surface properties along the entire fibre length and around the entire fibre circumference, and that these surface properties have been adapted both for enabling a uniform fibre formation in the forming step and a high fibre-fibre mobility in the entangling step.
  • microfibre material according to the invention from nonwoven materials based on spHtfibres in which the microfibres formed in the splitting process both will exhibit portions which have been facing the exterior of the sphtfibre, and portions which before the splitting have been facing inwards towards the interior of the splitfibre and which have surface properties which are disadvantageous for the fibre-fibre mobility and the uniformity of the formation.
  • the microfibre material according to the invention is characterised in that substantially all neighbouring microfibres, out of the above-mentioned majority of the microfibres, exhibit different extensions in said x,y- plane.
  • the microfibre material exhibits a fibre formation created by foamforming.
  • the majority of the microfibres have a fibre length between 10 and 25 mm. Normally, by means of a visual inspection or a microscope, a skilled person is capable of determining if a material is foamformed.
  • the microfibre material includes a proportion of pulp fibres together with the microfibres. Counted on a total quantity of dry fibres, the microfibre material advantageously includes 10 - 100 weight-% of the microfibres and 0 - 90 weight-% pulp fibres,.
  • the microfibre material according to the invention is characterised in that certain shell surfaces of the microfibres exhibit a residue of a hydrophilic lubricating agent.
  • certain shell surfaces of the microfibres exhibit an oxidised residue of a hydrophilic lubricating agent, wherein the oxidation particularly advantageously has been accomplished by means of plasma or corona treatment in the presence of oxygen.
  • the microfibre material according to the invention exhibits a tensile index V MD*CD which is higher than 20 Nm/g both in dry state and in water, and preferably also a tensile index MD*CD which is higher than 15 Nm/g in a lubricating, hydrogen bond-dissolving surfactant solution, such as a water solution of fatty alcohol-ethoxylate or a solution with corresponding properties.
  • the microfibre material according to the invention preferably exhibits a pore volume distribution, measured by PVD within the pore radius interval 5 - 250 ⁇ m, having a volume maximum at a pore radius smaller than 20 ⁇ m. This is the case either when measuring in water of hexadecane, but most preferably in both cases.
  • the microfibre material exhibits a pore volume distribution, measured by PVD in water, having a cumulative pore volume which is at least 30 % of the total pore volume of the microfibre material for pore radii between 5 and 20 ⁇ m and at least 90 % of the total pore volume for pore radii between 5 and 60 ⁇ m.
  • This embodiment provides properties which are particularly advantageous for absorption of aqueous liquids.
  • the microfibre material particularly advantageously exhibits a pore size distribution, measured by PVD in hexadecane, having a cumulative pore volume which is at least 25 % of the total pore volume of the microfibre material for pore radii between 5 and 20 ⁇ m and at least 70 % of the total pore volume for pore radii between 5 and 60 ⁇ m.
  • the microfibre material exhibits a pore size distribution, measured by PVD in water, in which less than 20 % of the total pore volume of the microfibre material is located in pores having a pore radius exceeding 40 ⁇ m, and particularly advantageously also a pore size distribution, measured by PVD in hexadecane, in which less than 20 % of the total pore volume of the microfibre material is located in pores having a pore radius exceeding 70 ⁇ m.
  • This ensures sufficiently strong capillary forces when the microfibre material according to the invention is utilised as a wiping material.
  • the microfibre material exhibits a pore volume distribution, measured by PVD, in which less than 2.5 % of the total pore volume of the microfibre material, both when measured in water and in hexadecane, is located in pores having a pore radius which exceeds 150 ⁇ m.
  • This embodiment ensures that the microfibre material according to the invention, when utilised as a wiping material, does not absorb any large amount of liquid in pores which have capillary forces which are too weak to retain the liquid safely. Therefore, the particularly preferred embodiment provides good dry wiping characteristics both when absorbing aqueous liquids and non-polar liquids with low surface tension.
  • a major advantage of the present invention is that hydroentangled microfibre materials with high strength can be manufactured at a low energy consumption, since the microfibres which are utilised according to the invention can be very uniformly distributed in the sheet in the forming process and have good entangling properties, and since no splitting energy is required in order to make the fibres thinner, something which is required when using conventional splitfibres.
  • the present invention has been described by means of examples and a number of different embodiments. However, the invention should not be regarded as being Hmited exclusively to these examples and embodiments, but its scope is defined in the following claims.
  • microfibre material according to the invention is utilised for other purposes than as a wiping material, for example that the microfibre material is utilised as a part in an absorbent article for hygiene purposes.

Abstract

La présente invention concerne, d'une part un procédé de fabrication d'une matière en microfibres, et d'autre part une matière en microfibres fabriquée par enchevêtrement hydraulique. Le procédé implique de former une nappe de fibres contenant des microfibres, puis de soumettre la nappe de fibre à un enchevêtrement hydraulique. Une majeure partie au moins des microfibres sont des microfibres orientées par étirage dont les surfaces d'enveloppe sont sensiblement totalement recouvertes d'une couche de lubrifiant hydrophile. Le procédé implique ensuite de disperser les microfibres dans un milieu aqueux mis à mousser avant le formage au moyen de la couche lubrifiante hydrophile en interaction avec le milieu aqueux mis à mousser de façon à former une dispersion de fibres sensiblement homogène. En l'occurrence, à l'état non épaissi, les microfibres présentent une épaisseur inférieure à 0,5 deniers pour une longueur de fibre supérieure à 5 mm, aussi bien dans la dispersion de fibres que dans la matière de microfibres. Dans la matière en microfibres, une majeure partie des microfibres est orientée par étirage, présentent une forme en coupe sensiblement en arc ou en suite d'arcs, avec une distribution uniforme de la matière en microfibres selon un plan x,y.
PCT/SE2003/000220 2002-02-15 2003-02-11 Matiere en microfibres enchevetrees par procede hydraulique et procede de fabrication WO2003069038A1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
AU2003206337A AU2003206337A1 (en) 2002-02-15 2003-02-11 Hydroentangled microfibre material and method for its manufacture
AT03703630T ATE506478T1 (de) 2002-02-15 2003-02-11 Wasserstrahlverfestigtes mikrofasermaterial und seine herstellung
EP03703630A EP1474555B8 (fr) 2002-02-15 2003-02-11 Matiere en microfibres enchevetrees par procede hydraulique et procede de fabrication
DE60336798T DE60336798D1 (de) 2002-02-15 2003-02-11 Wasserstrahlverfestigtes mikrofasermaterial und seine herstellung

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
SE0200476-0 2002-02-15
SE0200476A SE0200476D0 (sv) 2002-02-15 2002-02-15 Hydroentanglat mikrofibermaterial och förfarande för dess framställning

Publications (1)

Publication Number Publication Date
WO2003069038A1 true WO2003069038A1 (fr) 2003-08-21

Family

ID=20287000

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/SE2003/000220 WO2003069038A1 (fr) 2002-02-15 2003-02-11 Matiere en microfibres enchevetrees par procede hydraulique et procede de fabrication

Country Status (7)

Country Link
EP (1) EP1474555B8 (fr)
AT (1) ATE506478T1 (fr)
AU (1) AU2003206337A1 (fr)
DE (1) DE60336798D1 (fr)
ES (1) ES2362723T3 (fr)
SE (1) SE0200476D0 (fr)
WO (1) WO2003069038A1 (fr)

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8148278B2 (en) 2003-06-19 2012-04-03 Eastman Chemical Company Water-dispersible and multicomponent fibers from sulfopolyesters
US8178199B2 (en) 2003-06-19 2012-05-15 Eastman Chemical Company Nonwovens produced from multicomponent fibers
US8216953B2 (en) 2003-06-19 2012-07-10 Eastman Chemical Company Water-dispersible and multicomponent fibers from sulfopolyesters
US8512519B2 (en) 2009-04-24 2013-08-20 Eastman Chemical Company Sulfopolyesters for paper strength and process
US8668159B2 (en) 2007-12-19 2014-03-11 Sca Hygiene Products Ab Folded perforated web
US8840758B2 (en) 2012-01-31 2014-09-23 Eastman Chemical Company Processes to produce short cut microfibers
US9273417B2 (en) 2010-10-21 2016-03-01 Eastman Chemical Company Wet-Laid process to produce a bound nonwoven article
US9303357B2 (en) 2013-04-19 2016-04-05 Eastman Chemical Company Paper and nonwoven articles comprising synthetic microfiber binders
US9598802B2 (en) 2013-12-17 2017-03-21 Eastman Chemical Company Ultrafiltration process for producing a sulfopolyester concentrate
US9605126B2 (en) 2013-12-17 2017-03-28 Eastman Chemical Company Ultrafiltration process for the recovery of concentrated sulfopolyester dispersion
US10519606B2 (en) 2016-12-22 2019-12-31 Kimberly-Clark Wordlwide, Inc. Process and system for reorienting fibers in a foam forming process
US11255051B2 (en) 2017-11-29 2022-02-22 Kimberly-Clark Worldwide, Inc. Fibrous sheet with improved properties
US11313061B2 (en) 2018-07-25 2022-04-26 Kimberly-Clark Worldwide, Inc. Process for making three-dimensional foam-laid nonwovens
US11591755B2 (en) 2015-11-03 2023-02-28 Kimberly-Clark Worldwide, Inc. Paper tissue with high bulk and low lint
US11602466B2 (en) 2019-12-20 2023-03-14 Essity Hygiene And Health Aktiebolag Absorbent hygienic article for absorbing body fluids
US11801173B2 (en) 2019-12-20 2023-10-31 Essity Hygiene And Health Aktiebolag Absorbent hygienic article for absorbing body fluids

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1087087A (en) * 1963-12-23 1967-10-11 Monsanto Co Finish formulation for synthetic fibers
US3607588A (en) * 1966-09-21 1971-09-21 Celanese Corp Nonwoven fibrous products and methods and apparatus for producing such products
WO1993006269A1 (fr) * 1991-09-16 1993-04-01 E.I. Du Pont De Nemours And Company Amelioration apportee aux fibres polyester dispersibles dans l'eau
EP0926288A1 (fr) * 1997-12-26 1999-06-30 Uni-Charm Corporation Etoffe non-tissée et son procédé de fabrication
EP1022363A1 (fr) * 1999-01-20 2000-07-26 J.W. Suominen Oy Procédé et appareil pour la fabrication de fibres polymères
EP1091028A1 (fr) * 1999-09-15 2001-04-11 Fiber Innovation Technology, Inc. Fibres de polyester multiconstituants divisables

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1087087A (en) * 1963-12-23 1967-10-11 Monsanto Co Finish formulation for synthetic fibers
US3607588A (en) * 1966-09-21 1971-09-21 Celanese Corp Nonwoven fibrous products and methods and apparatus for producing such products
WO1993006269A1 (fr) * 1991-09-16 1993-04-01 E.I. Du Pont De Nemours And Company Amelioration apportee aux fibres polyester dispersibles dans l'eau
EP0926288A1 (fr) * 1997-12-26 1999-06-30 Uni-Charm Corporation Etoffe non-tissée et son procédé de fabrication
EP1022363A1 (fr) * 1999-01-20 2000-07-26 J.W. Suominen Oy Procédé et appareil pour la fabrication de fibres polymères
EP1091028A1 (fr) * 1999-09-15 2001-04-11 Fiber Innovation Technology, Inc. Fibres de polyester multiconstituants divisables

Cited By (42)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8557374B2 (en) 2003-06-19 2013-10-15 Eastman Chemical Company Water-dispersible and multicomponent fibers from sulfopolyesters
US8247335B2 (en) 2003-06-19 2012-08-21 Eastman Chemical Company Water-dispersible and multicomponent fibers from sulfopolyesters
US8691130B2 (en) 2003-06-19 2014-04-08 Eastman Chemical Company Process of making water-dispersible multicomponent fibers from sulfopolyesters
US8178199B2 (en) 2003-06-19 2012-05-15 Eastman Chemical Company Nonwovens produced from multicomponent fibers
US8216953B2 (en) 2003-06-19 2012-07-10 Eastman Chemical Company Water-dispersible and multicomponent fibers from sulfopolyesters
US8227362B2 (en) 2003-06-19 2012-07-24 Eastman Chemical Company Water-dispersible and multicomponent fibers from sulfopolyesters
US8236713B2 (en) 2003-06-19 2012-08-07 Eastman Chemical Company Water-dispersible and multicomponent fibers from sulfopolyesters
US8623247B2 (en) 2003-06-19 2014-01-07 Eastman Chemical Company Process of making water-dispersible multicomponent fibers from sulfopolyesters
US8257628B2 (en) 2003-06-19 2012-09-04 Eastman Chemical Company Process of making water-dispersible multicomponent fibers from sulfopolyesters
US8262958B2 (en) 2003-06-19 2012-09-11 Eastman Chemical Company Process of making woven articles comprising water-dispersible multicomponent fibers
US8273451B2 (en) 2003-06-19 2012-09-25 Eastman Chemical Company Water-dispersible and multicomponent fibers from sulfopolyesters
US8277706B2 (en) 2003-06-19 2012-10-02 Eastman Chemical Company Process of making water-dispersible multicomponent fibers from sulfopolyesters
US8148278B2 (en) 2003-06-19 2012-04-03 Eastman Chemical Company Water-dispersible and multicomponent fibers from sulfopolyesters
US8388877B2 (en) 2003-06-19 2013-03-05 Eastman Chemical Company Process of making water-dispersible multicomponent fibers from sulfopolyesters
US8398907B2 (en) 2003-06-19 2013-03-19 Eastman Chemical Company Process of making water-dispersible multicomponent fibers from sulfopolyesters
US8435908B2 (en) 2003-06-19 2013-05-07 Eastman Chemical Company Water-dispersible and multicomponent fibers from sulfopolyesters
US8444895B2 (en) 2003-06-19 2013-05-21 Eastman Chemical Company Processes for making water-dispersible and multicomponent fibers from sulfopolyesters
US8444896B2 (en) 2003-06-19 2013-05-21 Eastman Chemical Company Water-dispersible and multicomponent fibers from sulfopolyesters
US8513147B2 (en) 2003-06-19 2013-08-20 Eastman Chemical Company Nonwovens produced from multicomponent fibers
US8163385B2 (en) 2003-06-19 2012-04-24 Eastman Chemical Company Water-dispersible and multicomponent fibers from sulfopolyesters
US8314041B2 (en) 2003-06-19 2012-11-20 Eastman Chemical Company Water-dispersible and multicomponent fibers from sulfopolyesters
US8158244B2 (en) 2003-06-19 2012-04-17 Eastman Chemical Company Water-dispersible and multicomponent fibers from sulfopolyesters
US8668159B2 (en) 2007-12-19 2014-03-11 Sca Hygiene Products Ab Folded perforated web
US8512519B2 (en) 2009-04-24 2013-08-20 Eastman Chemical Company Sulfopolyesters for paper strength and process
US9273417B2 (en) 2010-10-21 2016-03-01 Eastman Chemical Company Wet-Laid process to produce a bound nonwoven article
US8840757B2 (en) 2012-01-31 2014-09-23 Eastman Chemical Company Processes to produce short cut microfibers
US8840758B2 (en) 2012-01-31 2014-09-23 Eastman Chemical Company Processes to produce short cut microfibers
US8882963B2 (en) 2012-01-31 2014-11-11 Eastman Chemical Company Processes to produce short cut microfibers
US8906200B2 (en) 2012-01-31 2014-12-09 Eastman Chemical Company Processes to produce short cut microfibers
US9175440B2 (en) 2012-01-31 2015-11-03 Eastman Chemical Company Processes to produce short-cut microfibers
US8871052B2 (en) 2012-01-31 2014-10-28 Eastman Chemical Company Processes to produce short cut microfibers
US9617685B2 (en) 2013-04-19 2017-04-11 Eastman Chemical Company Process for making paper and nonwoven articles comprising synthetic microfiber binders
US9303357B2 (en) 2013-04-19 2016-04-05 Eastman Chemical Company Paper and nonwoven articles comprising synthetic microfiber binders
US9598802B2 (en) 2013-12-17 2017-03-21 Eastman Chemical Company Ultrafiltration process for producing a sulfopolyester concentrate
US9605126B2 (en) 2013-12-17 2017-03-28 Eastman Chemical Company Ultrafiltration process for the recovery of concentrated sulfopolyester dispersion
US11591755B2 (en) 2015-11-03 2023-02-28 Kimberly-Clark Worldwide, Inc. Paper tissue with high bulk and low lint
US10519606B2 (en) 2016-12-22 2019-12-31 Kimberly-Clark Wordlwide, Inc. Process and system for reorienting fibers in a foam forming process
US11255051B2 (en) 2017-11-29 2022-02-22 Kimberly-Clark Worldwide, Inc. Fibrous sheet with improved properties
US11313061B2 (en) 2018-07-25 2022-04-26 Kimberly-Clark Worldwide, Inc. Process for making three-dimensional foam-laid nonwovens
US11788221B2 (en) 2018-07-25 2023-10-17 Kimberly-Clark Worldwide, Inc. Process for making three-dimensional foam-laid nonwovens
US11602466B2 (en) 2019-12-20 2023-03-14 Essity Hygiene And Health Aktiebolag Absorbent hygienic article for absorbing body fluids
US11801173B2 (en) 2019-12-20 2023-10-31 Essity Hygiene And Health Aktiebolag Absorbent hygienic article for absorbing body fluids

Also Published As

Publication number Publication date
ES2362723T3 (es) 2011-07-12
DE60336798D1 (de) 2011-06-01
EP1474555B1 (fr) 2011-04-20
EP1474555B8 (fr) 2011-10-05
EP1474555A1 (fr) 2004-11-10
SE0200476D0 (sv) 2002-02-15
ATE506478T1 (de) 2011-05-15
AU2003206337A1 (en) 2003-09-04

Similar Documents

Publication Publication Date Title
EP1474555B8 (fr) Matiere en microfibres enchevetrees par procede hydraulique et procede de fabrication
US6686303B1 (en) Bicomponent nonwoven webs containing splittable thermoplastic filaments and a third component
US5573719A (en) Process of making highly absorbent nonwoven fabric
EP1463432B1 (fr) Tampon de type eponge contenant des couches de papier et procede de fabrication
US8389427B2 (en) Hydroentangled nonwoven material
RU2041995C1 (ru) Способ гидросплетения несвязанного нетканого полиолефинового полотна и нетканое гидросплетенное полиолефиновое полотно
FI116226B (fi) Kuitukangaskomposiitti, sen käyttö ja menetelmä sen valmistamiseksi
US20030166371A1 (en) Hydroentangled microfibre material and method for its manufacture
JPH11217757A (ja) 短繊維不織布およびその製造方法
KR101254423B1 (ko) 반투막 지지체 및 반투막 지지체의 제조 방법
CA2763043A1 (fr) Nappe fibreuse structuree permeable au fluide
EP1264024A1 (fr) Non-tisse a multicomposants et a ouvertures
CA2794162A1 (fr) Structures fibreuses et leurs procedes de realisation
KR20190127975A (ko) 다수의 결합 기술로 제조된 연속 필라멘트 셀룰로오스 부직포
JP2002061060A (ja) 不織布及び不織布加工品
JP2909164B2 (ja) 吸水性能の優れた複合繊維および不織布
RU2751707C1 (ru) Композиционный нетканый листовой материал
JPWO2016108285A1 (ja) 繊維集合体およびそれを用いた液体吸収性シート状物、ならびに繊維集合体の製造方法
JP4015831B2 (ja) 極細繊維不織布およびその製造方法
EP4178525A1 (fr) Produit absorbant à pression capillaire et capacité de saturation améliorées
WO2018184049A1 (fr) Matériau non tissé conçu pour être utilisé dans des applications d'hygiène
JP3145067B2 (ja) 不織布およびその製造方法
KR20010015762A (ko) 텍스쳐드 부직 복합 재료 및 그의 제조 방법
JPH10158968A (ja) 不織布およびその製造方法
JP2017002420A (ja) 吸液シート及び吸液ロール

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A1

Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EC EE ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NO NZ OM PH PL PT RO RU SC SD SE SG SK SL TJ TM TN TR TT TZ UA UG UZ VC VN YU ZA ZM ZW

AL Designated countries for regional patents

Kind code of ref document: A1

Designated state(s): AM AZ BY KG KZ MD RU TJ TM AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IT LU MC NL PT SE SI SK TR BF BJ CF CG CI CM GA GN GQ GW ML MR NE SN TD TG

121 Ep: the epo has been informed by wipo that ep was designated in this application
DFPE Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101)
WWE Wipo information: entry into national phase

Ref document number: 2003703630

Country of ref document: EP

WWP Wipo information: published in national office

Ref document number: 2003703630

Country of ref document: EP

NENP Non-entry into the national phase

Ref country code: JP

WWW Wipo information: withdrawn in national office

Country of ref document: JP