WO2002058234A2 - High frequency printed circuit board via - Google Patents

High frequency printed circuit board via Download PDF

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Publication number
WO2002058234A2
WO2002058234A2 PCT/US2002/001212 US0201212W WO02058234A2 WO 2002058234 A2 WO2002058234 A2 WO 2002058234A2 US 0201212 W US0201212 W US 0201212W WO 02058234 A2 WO02058234 A2 WO 02058234A2
Authority
WO
WIPO (PCT)
Prior art keywords
conductor
accordance
pcb
conductive path
impedance
Prior art date
Application number
PCT/US2002/001212
Other languages
French (fr)
Other versions
WO2002058234A3 (en
Inventor
Emad B. Hreish
Charles A. Miller
Original Assignee
Formfactor, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Formfactor, Inc. filed Critical Formfactor, Inc.
Priority to KR1020037009519A priority Critical patent/KR100890128B1/en
Priority to DE60234014T priority patent/DE60234014D1/en
Priority to JP2002558608A priority patent/JP4336497B2/en
Priority to AU2002235384A priority patent/AU2002235384A1/en
Priority to EP02701987A priority patent/EP1354502B1/en
Publication of WO2002058234A2 publication Critical patent/WO2002058234A2/en
Publication of WO2002058234A3 publication Critical patent/WO2002058234A3/en

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • HELECTRICITY
    • H03ELECTRONIC CIRCUITRY
    • H03HIMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
    • H03H7/00Multiple-port networks comprising only passive electrical elements as network components
    • H03H7/38Impedance-matching networks
    • HELECTRICITY
    • H03ELECTRONIC CIRCUITRY
    • H03HIMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
    • H03H7/00Multiple-port networks comprising only passive electrical elements as network components
    • H03H7/01Frequency selective two-port networks
    • H03H7/0115Frequency selective two-port networks comprising only inductors and capacitors
    • HELECTRICITY
    • H03ELECTRONIC CIRCUITRY
    • H03HIMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
    • H03H7/00Multiple-port networks comprising only passive electrical elements as network components
    • H03H7/01Frequency selective two-port networks
    • H03H7/17Structural details of sub-circuits of frequency selective networks
    • H03H7/1741Comprising typical LC combinations, irrespective of presence and location of additional resistors
    • H03H7/1758Series LC in shunt or branch path
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0213Electrical arrangements not otherwise provided for
    • H05K1/0216Reduction of cross-talk, noise or electromagnetic interference
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0213Electrical arrangements not otherwise provided for
    • H05K1/0237High frequency adaptations
    • H05K1/025Impedance arrangements, e.g. impedance matching, reduction of parasitic impedance
    • H05K1/0251Impedance arrangements, e.g. impedance matching, reduction of parasitic impedance related to vias or transitions between vias and transmission lines
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/11Printed elements for providing electric connections to or between printed circuits
    • H05K1/115Via connections; Lands around holes or via connections
    • H05K1/116Lands, clearance holes or other lay-out details concerning the surrounding of a via
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/16Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
    • H05K1/162Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor incorporating printed capacitors
    • HELECTRICITY
    • H03ELECTRONIC CIRCUITRY
    • H03HIMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
    • H03H1/00Constructional details of impedance networks whose electrical mode of operation is not specified or applicable to more than one type of network
    • H03H2001/0021Constructional details
    • H03H2001/0085Multilayer, e.g. LTCC, HTCC, green sheets
    • HELECTRICITY
    • H03ELECTRONIC CIRCUITRY
    • H03HIMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
    • H03H7/00Multiple-port networks comprising only passive electrical elements as network components
    • H03H7/01Frequency selective two-port networks
    • H03H7/075Ladder networks, e.g. electric wave filters
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0213Electrical arrangements not otherwise provided for
    • H05K1/0216Reduction of cross-talk, noise or electromagnetic interference
    • H05K1/023Reduction of cross-talk, noise or electromagnetic interference using auxiliary mounted passive components or auxiliary substances
    • H05K1/0231Capacitors or dielectric substances
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0213Electrical arrangements not otherwise provided for
    • H05K1/0216Reduction of cross-talk, noise or electromagnetic interference
    • H05K1/023Reduction of cross-talk, noise or electromagnetic interference using auxiliary mounted passive components or auxiliary substances
    • H05K1/0233Filters, inductors or a magnetic substance
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/11Printed elements for providing electric connections to or between printed circuits
    • H05K1/111Pads for surface mounting, e.g. lay-out
    • H05K1/112Pads for surface mounting, e.g. lay-out directly combined with via connections
    • H05K1/113Via provided in pad; Pad over filled via
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/09Shape and layout
    • H05K2201/09209Shape and layout details of conductors
    • H05K2201/09218Conductive traces
    • H05K2201/09263Meander
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/09Shape and layout
    • H05K2201/09209Shape and layout details of conductors
    • H05K2201/09372Pads and lands
    • H05K2201/09454Inner lands, i.e. lands around via or plated through-hole in internal layer of multilayer PCB
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/09Shape and layout
    • H05K2201/09209Shape and layout details of conductors
    • H05K2201/09654Shape and layout details of conductors covering at least two types of conductors provided for in H05K2201/09218 - H05K2201/095
    • H05K2201/09672Superposed layout, i.e. in different planes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/09Shape and layout
    • H05K2201/09209Shape and layout details of conductors
    • H05K2201/09654Shape and layout details of conductors covering at least two types of conductors provided for in H05K2201/09218 - H05K2201/095
    • H05K2201/09727Varying width along a single conductor; Conductors or pads having different widths
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10613Details of electrical connections of non-printed components, e.g. special leads
    • H05K2201/10621Components characterised by their electrical contacts
    • H05K2201/10689Leaded Integrated Circuit [IC] package, e.g. dual-in-line [DIL]
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/341Surface mounted components
    • H05K3/3421Leaded components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/40Forming printed elements for providing electric connections to or between printed circuits
    • H05K3/42Plated through-holes or plated via connections
    • H05K3/429Plated through-holes specially for multilayer circuits, e.g. having connections to inner circuit layers

Definitions

  • the present invention relates in general to a via for providing a signal path between conductors formed on separate layers of a printed circuit board, and in particular to a via that acts as a tuned filter to optimize characteristics of its frequency response.
  • FIGS. 1 and 2 are plan and sectional elevation views of a portion of a prior art printed circuit board (PCB) employing a conductive via 12 to link a icrostrip conductor 14 formed on an upper surface 16 of the PCB to a microstrip conductor 18 formed on a lower surface 20 of the PCB.
  • Via 12 includes an upper cap (annular ring 22) contacting conductor 14, a lower cap (annular ring 24) contacting conductor 18 and a vertical conductor 26 extending between upper and lower annular rings 22 and 24.
  • PCB 10 also includes embedded power and ground planes 28 formed on PCB substrate layers below upper surface 16 and above lower surface 20, and may also include additional embedded power, ground or signal planes 30.
  • Via conductor 26 passes though holes in power signal planes 28 and 30 sufficiently large to prevent conductor 26 from contacting planes 28 and 30.
  • FIG. 3 is an impedance model of the path a signal follows through conductor 14, via 12 and conductor 18.
  • Microstrip conductors 14 and 18, modeled by their characteristic impedances Zl and Z2 respectively, are often sized and spaced with respect nearby power or ground planes 28 so that they have a standard characteristic impedance such as 50 Ohms.
  • Upper and lower via annular rings 22 and 24 add shunt capacitances Cl and C2 to the signal path provided by vertical conductor 26.
  • An inductor Ll models the vertical conductor 26.
  • the model of FIG. 3 could also include some shunt resistance to account for leakage though the insulating substrate surrounding via 12, but at higher frequencies capacitances Cl and C2 and inductance Ll are the predominant influences on the via's frequency response.
  • Via 12 which behaves, like a three-pole filter or passive network, can severely attenuate and distort a high frequency signal traveling between conductors 14 and 18.
  • the series inductance Ll provided by vertical conductor 26 depends primarily on its vertical dimension. Since vertical conductor 26 must extend through PCB 10, its length is fixed by the thickness of PCB 10, and there is generally little leeway in adjusting the value of Ll .
  • the shunt capacitance Cl and C2 can be reduced by reducing the horizontal dimension of annular rings 22 and 24 and by maximizing the distance between annular rings 22 and 24 and nearby power and ground planes 28.
  • FIG. 4 includes a plot A of the frequency response of a typical via that has been designed to provide minimal shunt capacitance and series inductance.
  • the bandwidth of a filter is normally defined as the lowest frequency at which it attenuation reaches -3db.
  • Plot A of FIG. 4 shows that the bandwidth of via 22 is approximately 3.2 GHz.
  • blind vias which do not extend completely through a PCB are used to link embedded stripline conductors formed on PCB layers that are vertically close to one another. Since blind vias are short, they have relatively little series inductions, and therefore usually have larger bandwidths than through vias extending completely through a PCB. However blind vias are more expensive than through vias, and still do not have sufficient bandwidth to handle very high frequency signals .
  • a printed circuit board (PCB) via provides a vertical signal path between microstrip or stripline conductors formed on separate horizontal layers of a PCB.
  • the via adds shunt capacitance and series inductance to the signal path that are functions of shape and size of the via and of spacing between the via and nearby power and ground planes implemented in the PCB.
  • the capacitances of thevia are adjusted with respect to one another and to the via inductance to values above their minimum practically attainable values for which frequency response characteristics of the via such as bandwidth are optimized.
  • the via capacitances are adjusted so that the via behaves as a multi-pole Chebyshev or Butterworth filter.
  • the via includes a capacitive element embedded within the PCB in contact with the signal path provided by the via.
  • the element's shunt capacitance and the magnitudes of capacitances of other portions of the via are adjusted relative to via's inherent series inductance and to the impedance of the stripline or microstrip conductors to tune the via for optimal frequency response characteristics.
  • FIG. 1 is a plan view of a portion of a prior art printed circuit board (PCB) employing a conductive via to link microstrip conductors formed on upper and lower surfaces of the PCB;
  • PCB printed circuit board
  • FIG. 2 is a sectional elevation view of the PCB of FIG . 1 ;
  • FIG. 3 is a schematic diagram depicting an impedance model of a path a signal follows through the microstrip conductors and the via of FIG. 2 ;
  • FIG. 4 is a graph illustrating frequency responses the vias of FIGs 2 and 6 ;
  • FIG. 5 is a plan view of a portion of a printed circuit board employing a conductive via in accordance with the invention to link microstrip conductors formed on upper and lower surfaces of the PCB;
  • FIG. 6 is a sectional elevation view of the PCB of FIG. 5;
  • FIG. 7 is a schematic diagram depicting an impedance model of a signal path through the microstrip conductors and the via of FIG. 6 when employing a microstrip conductor configuration depicted in FIG. 8 ;
  • FIG. 8 is a plan view of the microstrip conductors and via of FIGs. 5 and 6;
  • FIG. 9 is a plan view of an alternative embodiment of the microstrip conductors and via of FIGs. 5 and 6;
  • FIG. 10 is a schematic diagram depicting an impedance model of a signal path through the microstrip conductors and the via of FIG. 6 when employing the microstrip configuration depicted in FIG. 9;
  • FIG. 11 is a plan view of a portion of a prior art PCB employing a conductive via in accordance with the invention to link embedded stripline conductors formed on separate layers of the PCB;
  • FIG. 12 is a sectional elevation view of the PCB of FIG. 11;
  • FIG. 13 is a schematic diagram depicting an impedance model of a path a signal follows through the microstrip conductors and the via of FIG. 12;
  • FIG. 14 is a graph illustrating the frequency responses the vias of FIGs. 12 and 15;
  • FIG. 15 is a sectional elevation view of a printed circuit board employing a conductive via in accordance with a first alternative embodiment of the invention;
  • FIG. 16 is a schematic diagram depicting an impedance model of a signal path through the stripline conductors and the via of FIG. 15.
  • FIG. 17 is a sectional elevation view of a printed circuit board employing a conductive via in accordance with a second alternative embodiment of the invention.
  • FIG. 18 is a schematic diagram depicting an impedance model of a signal path through the stripline conductors and the via of FIG. 17.
  • FIGs . 5 and 6 are plan and sectional elevation views of a portion of a multi-layer printed circuit board (PCB) 40 employing a conductive via 42 in accordance with the invention to link a microstrip conductor 44 formed on an upper surface 46 of PCB 40 to a microstrip conductor 48 formed on a lower surface 50 of the PCB.
  • Via 42 includes an upper cap (annular ring 52) contacting conductor 34, a lower cap (annular ring 54) for contacting conductor 18 and a vertical conductor 56 extending between upper and lower annular rings 52 and 54.
  • PCB 40 also includes power and ground planes 57 formed on substrate layers below upper surface 46 and above lower surface 50, and may also include additional embedded power and ground planes or signal planes 58 formed on other layers.
  • Vertical conductor 56 passes though holes in power signal planes 57 and 58 that are sufficiently large to prevent conductor 56 from contacting planes 57 and 58.
  • a capacitor is added to via 42 suitably embedded midway between upper and lower rings 52 and 54.
  • the capacitor may be provided by lithographically forming a conductive pad 59 on one of the PCB's multiple substrate layers from the same metallic material from which the conductors of the power, ground or signal plane 58 residing on that layer are lithographically formed before the individual substrate layers of PCB 40 are joined.
  • pad 59 forms an annular ring that surrounds and contacts conductor 56.
  • the horizontal surfaces of pad 59 and an adjacent power or ground plane 58 act as a capacitor adding shunt capacitance to the signal path provided by vertical conductor 56.
  • FIG. 7 is an impedance model of the path a signal follows through conductor 44, via 42 and conductor 48.
  • Microstrip conductors 44 and 48 are modeled by their characteristic impedances Zl and Z2 , respectively.
  • Microstrip conductors are often sized and spaced with respect to their nearest power or ground planes 57 so that they have a standard characteristic impedance such as 50 Ohms.
  • Upper and lower rings 52 and 54 add capacitances Cl and C2 , respectively, between the signal path and nearest power or ground planes 58.
  • a capacitor C3 models the capacitance between pad 59 and its nearby power or ground planes 58.
  • Inductors Ll and L2 respectively model the inductance of the portion of vertical conductor 56 above and below pad 59.
  • the impedance model of FIG. 7 could also include some shunt resistance to model leakage through the surrounding PCB substrate insulating material, but at high signal frequencies the capacitive and inductive elements dominate the frequency response of via 42. As seen in FIG.
  • via 42 acts as a five-pole filter.
  • the via's series inductances Ll and L2 and shunt capacitances C1-C3 attenuate and distort a signal traveling between conductors 44 and 48.
  • the higher the frequency of the signal the greater the attenuation and distortion. If via had no impedance, it would not attenuate or distort the signal at all.
  • the conventional approach to reducing signal distortion and attenuation has been to reduce the via's shunt capacitance.
  • shunt capacitances Cl and C2 can be reduced by reducing the horizontal dimension of rings 52 and 54 and by increasing the distance between rings 52 and 54 their nearest power or ground planes 57.
  • FIG. 2 is a sectional elevation view of a prior art via 12 (FIG. 2) that is generally similar to via 42 of FIG. 5 of the present invention except that via 12 does not include pad 59 of via 42.
  • FIG. 3 is an impedance model of via 12 including capacitances Cl and C2 associated with its upper and lower rings 22 and 24 and an inductance Ll associated with its vertical conductor 26. Note that capacitances Cl and C2 and inductor Ll form a two-port, three-pole filter as opposed to the five-pole filter of FIG. 7.
  • FIG. 4 plot A, depicts the frequency response of prior art via 12 when the various components of the three-pole filter of FIG. 3 have the values shown below in the Table I.
  • the "bandwidth" of a filter is often defined as the lowest signal frequency at which the filter's attenuation reaches -3db.
  • Plot A of FIG. 5 shows the bandwidth of prior art via 22 to be approximately 3.2 GHz.
  • FIG. 4 illustrates the frequency response of the filter of FIG. 3 when component values are as listed below in Table II.
  • Plot B of FIG. 4 shows that by increasing via capacitance we increase the via's bandwidth from about 3.2 GHz to about 3.5 GHz.
  • FIG. 4 illustrates the frequency response of the five-pole filter of FIG. 7 modeling the improved via 42 of FIG. 6 with component values as listed in Table III below.
  • the bandwidth of via 42 is about 5.6 GHz, substantially larger than the 3.2 and 3.5 GHz bandwidths of the "minimum capacitance" and “tuned capacitance” versions of via 12 of FIG. 2 having frequency responses illustrated in plots A and B of FIG. 4.
  • via 42 has a total shunt capacitance of 1.8 pF, substantially more than the 0.34 pF total capacitance added by the minimum capacitance version of via 12 and about the same as the 1.76 pF capacitance added by the tuned capacitance version of via 12.
  • FIGs . 8 and 9 are plan views of alternative versions of microstrip conductors 44 and 48 and via 42 of FIG. 5.
  • the impedance of a microstrip conductor is primarily a function of its width and the distance between the conductor and nearby power or ground planes .
  • a microstrip conductor is designed to have a uniform characteristic impedance throughout its length, such as for example 50 Ohms. Therefore they normally have uniform widths as shown in FIG 8.
  • the impedance model of FIG. 7 assumes that microstrip conductors 44 and 48 are of uniform width. However by decreasing the widths of microstrip conductors 44 and 48 in sections 60 and 62 near via 42 as illustrated in FIG. 9, we make those sections primarily inductive.
  • FIG. 9 is a function of its width and the distance between the conductor and nearby power or ground planes .
  • FIG. 10 depicts an impedance model of a signal path formed by conductor 44, via 42 and conductor 48, when conductors 44 and 48 have been modified to include inductive sections 60 and 62 as illustrated in FIG. 9.
  • the structure between the Zl and Z2 characteristic impedances associated with conductors 44 and 48 includes the inductances L3 and L4 of conductor sections 60 and 62.
  • the structure between conductors 44 and 48 acts as a seven-pole filter.
  • FIG. 4, plot D illustrates the frequency response of the seven-pole filter of FIG. 10 when impedance components having values listed below in Table IV.
  • signal planes 88 formed on other layers.
  • Vertical conductor 86 passes though holes in power signal planes 87 and 88 that are sufficiently large to prevent conductor 86 from contacting planes 87 and 88.
  • stripline conductors 74 and 78 do contact vertical conductor 88 so that via 72 can provide a signal path between conductors 74 and 78.
  • FIG. 13 is an impedance model of the path a signal follows through conductor 74, via 72 and conductor 78.
  • Stripline conductors 74 and 78 are modeled by their characteristic impedances Zl and Z2, respectively.
  • Upper and lower rings 52 and 54 add shunt capacitances Cl and C2 , respectively, between the signal path and ground.
  • Inductor Ll models the inductance of vertical conductor 86 between upper ring 82 and conductor 74.
  • Inductor L3 represents the inductance of conductor 86 between conductors 74 and 78.
  • Inductor L2 models the inductance of conductor 86 between conductor 78 and lower ring 84.
  • plot E illustrates the frequency response of the prior art five-pole filter structure of FIG. 13 when its capacitances Cl and C2 are tuned relative to inductances Ll - L3 in accordance with the invention to provide maximum bandwidth.
  • the impedance values listed below in Table V were used when computing plot E.
  • the five-pole filter of FIG. 14 has a bandwidth of approximately 6.3 GHz. This is much larger than the 3.5 GHz bandwidth of the capacitance-tuned version of the three-pole filter of FIG. 3 (See plot C of FIG. 4) because inductances Ll and L2 of FIG. 13 are shunt inductances rather than series inductances and serve to isolate upper and lower ring capacitances Cl and C2 from the signal path.
  • FIG. 15 is a sectional elevation view of PCB 70 of FIGs. 11 and 12 wherein, in accordance with the invention, a conductive pad 90 adds shunt capacitance to via 72 at a point along vertical conductor 56 midway between conductors 70 and 78.
  • FIG. 16 is an impedance model of via 72 when ring 90 is • added.
  • Capacitance C3 model the capacitance of ring 90.
  • Inductors L3A and L3B represent portions of the inductance L3 of FIG. 13 provided by vertical conductor 56 between conductors 74 and 78. Note that the via acts as a seven-pole filter.
  • Plot F of FIG. 14 illustrates the frequency response of the seven-pole filter of FIG. 16 using impedance components listed below in table VI.
  • FIG. 17 illustrates an improved version of the via 42 of FIG. 6 in accordance with an alternative embodiment of the invention.
  • via 42 includes only a single conductive pad 59 embedded in PCB 40 to provide additional shunt capacitance at a single point along the the signal path provided by via 42.
  • Conductive pad 59 turned via 42 into the five-pole filter illustrated in FIG. 7.
  • Conductor 56 acts as two series inductors Ll and L2 while upper and lower rings 52 and 54 and pad 59 act as capacitors Cl, C2 and C3 , respectively.

Abstract

A printed circuit board (PCB) via (42), providing a conductor (56) extending vertically between microstrip or stripline conductors (44, 48) formed on separate layers of a PCB, includes a conductive pad (59) surrounding the conductor (56) and embedded within the PCB (40) between those PCB layers. The pad's shunt capacitance and the magnitudes of capacitances of other portions of the via (42) are sized relative to the conductor's inherent inductance to optimize frequency response characteristics of the via (42).

Description

HIGH FREQUENCY PRINTED CIRCUIT BOARD VIA
BACKGROUND OF THE INVENTION
Field of the Invention
The present invention relates in general to a via for providing a signal path between conductors formed on separate layers of a printed circuit board, and in particular to a via that acts as a tuned filter to optimize characteristics of its frequency response.
Description of Related Art
FIGS. 1 and 2 are plan and sectional elevation views of a portion of a prior art printed circuit board (PCB) employing a conductive via 12 to link a icrostrip conductor 14 formed on an upper surface 16 of the PCB to a microstrip conductor 18 formed on a lower surface 20 of the PCB. Via 12 includes an upper cap (annular ring 22) contacting conductor 14, a lower cap (annular ring 24) contacting conductor 18 and a vertical conductor 26 extending between upper and lower annular rings 22 and 24. PCB 10 also includes embedded power and ground planes 28 formed on PCB substrate layers below upper surface 16 and above lower surface 20, and may also include additional embedded power, ground or signal planes 30. Via conductor 26 passes though holes in power signal planes 28 and 30 sufficiently large to prevent conductor 26 from contacting planes 28 and 30.
FIG. 3 is an impedance model of the path a signal follows through conductor 14, via 12 and conductor 18. Microstrip conductors 14 and 18, modeled by their characteristic impedances Zl and Z2 respectively, are often sized and spaced with respect nearby power or ground planes 28 so that they have a standard characteristic impedance such as 50 Ohms. Upper and lower via annular rings 22 and 24 add shunt capacitances Cl and C2 to the signal path provided by vertical conductor 26. An inductor Ll models the vertical conductor 26. The model of FIG. 3 could also include some shunt resistance to account for leakage though the insulating substrate surrounding via 12, but at higher frequencies capacitances Cl and C2 and inductance Ll are the predominant influences on the via's frequency response. Via 12, which behaves, like a three-pole filter or passive network, can severely attenuate and distort a high frequency signal traveling between conductors 14 and 18. The series inductance Ll provided by vertical conductor 26 depends primarily on its vertical dimension. Since vertical conductor 26 must extend through PCB 10, its length is fixed by the thickness of PCB 10, and there is generally little leeway in adjusting the value of Ll . Thus the conventional approach to reducing signal distortion and attenuation caused by via 12 in high frequency applications has been to minimize the via's shunt capacitance. The shunt capacitance Cl and C2 can be reduced by reducing the horizontal dimension of annular rings 22 and 24 and by maximizing the distance between annular rings 22 and 24 and nearby power and ground planes 28. However there are practical limits to the amount by which capacitances Cl and C2 can be reduced. Therefore appreciable via capacitance and inductance will always be present and will always cause some level of signal distortion and attenuation, particularly in high frequency signals. FIG. 4 includes a plot A of the frequency response of a typical via that has been designed to provide minimal shunt capacitance and series inductance. The bandwidth of a filter is normally defined as the lowest frequency at which it attenuation reaches -3db. Plot A of FIG. 4 shows that the bandwidth of via 22 is approximately 3.2 GHz. Thus a circuit board designer would normally want to avoid using such a circuit board via to conduct a signal of frequency higher than about 3 GHz .
The conventional approach to the use of vias in high frequency applications is therefore quite often to avoid them entirely. However a restriction against using vias can make it difficult to route large numbers of high frequency signals on a circuit board. In some high frequency applications short "blind" vias which do not extend completely through a PCB are used to link embedded stripline conductors formed on PCB layers that are vertically close to one another. Since blind vias are short, they have relatively little series inductions, and therefore usually have larger bandwidths than through vias extending completely through a PCB. However blind vias are more expensive than through vias, and still do not have sufficient bandwidth to handle very high frequency signals .
Therefore what is needed is a way to substantially increase the bandwidth of PCB vias so that they can conduct very high frequency signals without unduly attenuating or distorting them.
SUMMARY OF THE INVENTION A printed circuit board (PCB) via provides a vertical signal path between microstrip or stripline conductors formed on separate horizontal layers of a PCB. The via adds shunt capacitance and series inductance to the signal path that are functions of shape and size of the via and of spacing between the via and nearby power and ground planes implemented in the PCB.
In accordance with one aspect of the invention, the capacitances of thevia are adjusted with respect to one another and to the via inductance to values above their minimum practically attainable values for which frequency response characteristics of the via such as bandwidth are optimized.
In accordance with another aspect of the invention, in particular embodiments thereof, the via capacitances are adjusted so that the via behaves as a multi-pole Chebyshev or Butterworth filter.
In accordance with a further aspect of the invention, the via includes a capacitive element embedded within the PCB in contact with the signal path provided by the via. The element's shunt capacitance and the magnitudes of capacitances of other portions of the via are adjusted relative to via's inherent series inductance and to the impedance of the stripline or microstrip conductors to tune the via for optimal frequency response characteristics.
It is accordingly an object of the invention to provide a PCB via conducting high frequency signals without unduly attenuating them.
The claims portion of this specification particularly points out and distinctly claims the subject matter of the present invention. However those skilled in the art will best understand both the organization and method of operation of the invention, together with further advantages and objects thereof, by reading the remaining portions of the specification in view of the accompanying drawing (s) wherein like reference characters refer to like elements.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a plan view of a portion of a prior art printed circuit board (PCB) employing a conductive via to link microstrip conductors formed on upper and lower surfaces of the PCB;
FIG. 2 is a sectional elevation view of the PCB of FIG . 1 ;
FIG. 3 is a schematic diagram depicting an impedance model of a path a signal follows through the microstrip conductors and the via of FIG. 2 ;
FIG. 4 is a graph illustrating frequency responses the vias of FIGs 2 and 6 ;
FIG. 5 is a plan view of a portion of a printed circuit board employing a conductive via in accordance with the invention to link microstrip conductors formed on upper and lower surfaces of the PCB;
FIG. 6 is a sectional elevation view of the PCB of FIG. 5; FIG. 7 is a schematic diagram depicting an impedance model of a signal path through the microstrip conductors and the via of FIG. 6 when employing a microstrip conductor configuration depicted in FIG. 8 ;
FIG. 8 is a plan view of the microstrip conductors and via of FIGs. 5 and 6;
FIG. 9 is a plan view of an alternative embodiment of the microstrip conductors and via of FIGs. 5 and 6;
FIG. 10 is a schematic diagram depicting an impedance model of a signal path through the microstrip conductors and the via of FIG. 6 when employing the microstrip configuration depicted in FIG. 9;
FIG. 11 is a plan view of a portion of a prior art PCB employing a conductive via in accordance with the invention to link embedded stripline conductors formed on separate layers of the PCB;
FIG. 12 is a sectional elevation view of the PCB of FIG. 11; FIG. 13 is a schematic diagram depicting an impedance model of a path a signal follows through the microstrip conductors and the via of FIG. 12;
FIG. 14 is a graph illustrating the frequency responses the vias of FIGs. 12 and 15; FIG. 15 is a sectional elevation view of a printed circuit board employing a conductive via in accordance with a first alternative embodiment of the invention;
FIG. 16 is a schematic diagram depicting an impedance model of a signal path through the stripline conductors and the via of FIG. 15.
FIG. 17 is a sectional elevation view of a printed circuit board employing a conductive via in accordance with a second alternative embodiment of the invention; and
FIG. 18 is a schematic diagram depicting an impedance model of a signal path through the stripline conductors and the via of FIG. 17.
DESCRIPTION OF THE PREFERRED EMBODIMENTS FIGs . 5 and 6 are plan and sectional elevation views of a portion of a multi-layer printed circuit board (PCB) 40 employing a conductive via 42 in accordance with the invention to link a microstrip conductor 44 formed on an upper surface 46 of PCB 40 to a microstrip conductor 48 formed on a lower surface 50 of the PCB. Via 42 includes an upper cap (annular ring 52) contacting conductor 34, a lower cap (annular ring 54) for contacting conductor 18 and a vertical conductor 56 extending between upper and lower annular rings 52 and 54. PCB 40 also includes power and ground planes 57 formed on substrate layers below upper surface 46 and above lower surface 50, and may also include additional embedded power and ground planes or signal planes 58 formed on other layers. Vertical conductor 56 passes though holes in power signal planes 57 and 58 that are sufficiently large to prevent conductor 56 from contacting planes 57 and 58.
In accordance with the invention a capacitor is added to via 42 suitably embedded midway between upper and lower rings 52 and 54. The capacitor may be provided by lithographically forming a conductive pad 59 on one of the PCB's multiple substrate layers from the same metallic material from which the conductors of the power, ground or signal plane 58 residing on that layer are lithographically formed before the individual substrate layers of PCB 40 are joined. When a hole is drilled though PCB 40 and pad 59, and filled with conductive material to from conductor 56, pad 59 forms an annular ring that surrounds and contacts conductor 56. The horizontal surfaces of pad 59 and an adjacent power or ground plane 58 act as a capacitor adding shunt capacitance to the signal path provided by vertical conductor 56.
FIG. 7 is an impedance model of the path a signal follows through conductor 44, via 42 and conductor 48. Microstrip conductors 44 and 48 are modeled by their characteristic impedances Zl and Z2 , respectively.
Microstrip conductors are often sized and spaced with respect to their nearest power or ground planes 57 so that they have a standard characteristic impedance such as 50 Ohms. Upper and lower rings 52 and 54 add capacitances Cl and C2 , respectively, between the signal path and nearest power or ground planes 58. A capacitor C3 models the capacitance between pad 59 and its nearby power or ground planes 58. Inductors Ll and L2 respectively model the inductance of the portion of vertical conductor 56 above and below pad 59. The impedance model of FIG. 7 could also include some shunt resistance to model leakage through the surrounding PCB substrate insulating material, but at high signal frequencies the capacitive and inductive elements dominate the frequency response of via 42. As seen in FIG. 7, via 42 acts as a five-pole filter. In high frequency applications the via's series inductances Ll and L2 and shunt capacitances C1-C3 attenuate and distort a signal traveling between conductors 44 and 48. The higher the frequency of the signal, the greater the attenuation and distortion. If via had no impedance, it would not attenuate or distort the signal at all. Hence the conventional approach to reducing signal distortion and attenuation has been to reduce the via's shunt capacitance. For example shunt capacitances Cl and C2 can be reduced by reducing the horizontal dimension of rings 52 and 54 and by increasing the distance between rings 52 and 54 their nearest power or ground planes 57. However there are practical limits to the amount by which capacitances Cl and C2 can be reduced. The series inductances Ll and L2 of vertical conductor 56 also decrease primarily with its vertical dimension. However since vertical conductor 56 must extend through PCB 40, its length is fixed by the thickness of PCB 40, and there is little leeway in adjusting values of Ll and L2. Therefore appreciable via capacitance and inductance will always be present and will always cause signal distortion and attenuation. As discussed below, the present invention, increases the bandwidth and improves other frequency response characteristics of a via beyond what can be obtained by simply minimizing the via's shunt capacitance.
Tuning Via Capacitance
FIG. 2 is a sectional elevation view of a prior art via 12 (FIG. 2) that is generally similar to via 42 of FIG. 5 of the present invention except that via 12 does not include pad 59 of via 42. FIG. 3 is an impedance model of via 12 including capacitances Cl and C2 associated with its upper and lower rings 22 and 24 and an inductance Ll associated with its vertical conductor 26. Note that capacitances Cl and C2 and inductor Ll form a two-port, three-pole filter as opposed to the five-pole filter of FIG. 7.
FIG. 4, plot A, depicts the frequency response of prior art via 12 when the various components of the three-pole filter of FIG. 3 have the values shown below in the Table I.
Figure imgf000009_0001
The 0.17 pF values of Cl and C2 are typical minimum attainable via capacitance values.
The "bandwidth" of a filter is often defined as the lowest signal frequency at which the filter's attenuation reaches -3db. Plot A of FIG. 5 shows the bandwidth of prior art via 22 to be approximately 3.2 GHz. Following conventional practice, we might expect that an increase in the capacitance Cl and C2 of rings 22 and 24 would result in a decrease in the bandwidth of via 22. However that is not the case for all values of capacitance to which we might increase Cl and C2. FIG. 4, plot B, illustrates the frequency response of the filter of FIG. 3 when component values are as listed below in Table II.
Figure imgf000009_0002
Note the capacitances Cl and C2 are increased by more than a factor of five while values of via inductance Ll and microstrip impedance Zl and Z2 remain unchanged. Plot B of FIG. 4 shows that by increasing via capacitance we increase the via's bandwidth from about 3.2 GHz to about 3.5 GHz. We do not necessarily maximize a via's bandwidth by making its capacitances as low as possible; instead we maximize bandwidth by tuning the via's capacitances to appropriate values in relation to the via's inductance. We treat the via like a filter that we can tune for optimal frequency response.
Thus we optimize a via's frequency response not by minimizing its capacitance but by appropriately tuning its capacitance. However the "optimal" frequency response of a via is application-dependent. In most high frequency applications we normally want to maximize via bandwidth. But in some high frequency applications we may be willing, for example, to accept a narrower bandwidth in exchange for a flatter passband, less attenuation at lower frequencies, or steeper roll off in the stopband. Since via 12 of FIG. 2 and via 42 of FIG. 6 form three-pole and five-pole filters, by appropriately adjusting via capacitance, these vias can be made to behave like well-known three-pole or five-pole "Butterworth" filters which provide a maximally flat frequency response or like well-known multi-pole Chebyshev filters which can optimize a combination of bandwidth and roll off characteristics. The design of multi-pole Butterworth and Chebyshev filters, including appropriate choices for component values so as to optimize various characteristics of a filter's frequency response, is well-known to those skilled in the art. See for example, pages 59-68 of the book Introduction to Radio Frequency Design by W. H. Hayward, published 1982 by Prentice-Hall, Inc., and incorporated herein by reference.
Distributing Via Capacitance
Adding pad 59 to via 42 is inconsistent with the conventional practice of attempting to minimize a via's capacitance in order to improve the via's high frequency response because pad 59 adds shunt capacitance C3 to the via's signal path. However, as demonstrated below, when that capacitance C3 and appropriately adjusted relative to capacitances Cl and C2 and inductances Ll and L2 of other portions of via 42, the via's frequency response characteristics is greatly improved.
FIG. 4, plot C, illustrates the frequency response of the five-pole filter of FIG. 7 modeling the improved via 42 of FIG. 6 with component values as listed in Table III below.
Figure imgf000011_0001
We see from plot C that the bandwidth of via 42 is about 5.6 GHz, substantially larger than the 3.2 and 3.5 GHz bandwidths of the "minimum capacitance" and "tuned capacitance" versions of via 12 of FIG. 2 having frequency responses illustrated in plots A and B of FIG. 4. Note also that via 42 has a total shunt capacitance of 1.8 pF, substantially more than the 0.34 pF total capacitance added by the minimum capacitance version of via 12 and about the same as the 1.76 pF capacitance added by the tuned capacitance version of via 12. By comparing plots A and B, we saw that we can improve the frequency response of a via by properly tuning its capacitance, rather than by trying to minimize it. Also we can see by comparing plot C to plots A and B, that we can obtain a far greater increase in the frequency response of a via when we also more evenly distribute the via's capacitance over its vertical length. For example further bandwidth increases would result if several capacitive pads 59 were evenly distributed along the length of vertical conductor 56 with their capacitances and the capacitances of upper and lower rings 52 and 54 appropriately tuned in relation to the via's inductance. Generally the more poles we can add to the filter formed by the via, the greater the bandwidth that can be obtained provided all of the impedance elements can be properly tuned. Increasing the number of poles can also help to flatten the filter's pass band and sharpen the high frequency roll off of its stop band, which are also desirable improvements to frequency response characteristics in many applications . Adding Via Inductance
FIGs . 8 and 9 are plan views of alternative versions of microstrip conductors 44 and 48 and via 42 of FIG. 5. The impedance of a microstrip conductor is primarily a function of its width and the distance between the conductor and nearby power or ground planes . Normally a microstrip conductor is designed to have a uniform characteristic impedance throughout its length, such as for example 50 Ohms. Therefore they normally have uniform widths as shown in FIG 8. The impedance model of FIG. 7 assumes that microstrip conductors 44 and 48 are of uniform width. However by decreasing the widths of microstrip conductors 44 and 48 in sections 60 and 62 near via 42 as illustrated in FIG. 9, we make those sections primarily inductive. FIG. 10 depicts an impedance model of a signal path formed by conductor 44, via 42 and conductor 48, when conductors 44 and 48 have been modified to include inductive sections 60 and 62 as illustrated in FIG. 9. In addition to the capacitances C1-C3 and inductances Ll and L2 of via 42, the structure between the Zl and Z2 characteristic impedances associated with conductors 44 and 48 includes the inductances L3 and L4 of conductor sections 60 and 62. Thus the structure between conductors 44 and 48 acts as a seven-pole filter. FIG. 4, plot D, illustrates the frequency response of the seven-pole filter of FIG. 10 when impedance components having values listed below in Table IV.
Figure imgf000012_0001
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signal planes 88 formed on other layers. Vertical conductor 86 passes though holes in power signal planes 87 and 88 that are sufficiently large to prevent conductor 86 from contacting planes 87 and 88. However stripline conductors 74 and 78 do contact vertical conductor 88 so that via 72 can provide a signal path between conductors 74 and 78.
FIG. 13 is an impedance model of the path a signal follows through conductor 74, via 72 and conductor 78. Stripline conductors 74 and 78 are modeled by their characteristic impedances Zl and Z2, respectively. Upper and lower rings 52 and 54 add shunt capacitances Cl and C2 , respectively, between the signal path and ground. Inductor Ll models the inductance of vertical conductor 86 between upper ring 82 and conductor 74. Inductor L3 represents the inductance of conductor 86 between conductors 74 and 78. Inductor L2 models the inductance of conductor 86 between conductor 78 and lower ring 84.
FIG. 14, plot E, illustrates the frequency response of the prior art five-pole filter structure of FIG. 13 when its capacitances Cl and C2 are tuned relative to inductances Ll - L3 in accordance with the invention to provide maximum bandwidth. The impedance values listed below in Table V were used when computing plot E.
Figure imgf000014_0001
Note from plot E that the five-pole filter of FIG. 14 has a bandwidth of approximately 6.3 GHz. This is much larger than the 3.5 GHz bandwidth of the capacitance-tuned version of the three-pole filter of FIG. 3 (See plot C of FIG. 4) because inductances Ll and L2 of FIG. 13 are shunt inductances rather than series inductances and serve to isolate upper and lower ring capacitances Cl and C2 from the signal path.
FIG. 15 is a sectional elevation view of PCB 70 of FIGs. 11 and 12 wherein, in accordance with the invention, a conductive pad 90 adds shunt capacitance to via 72 at a point along vertical conductor 56 midway between conductors 70 and 78.
FIG. 16 is an impedance model of via 72 when ring 90 is added. Capacitance C3 model the capacitance of ring 90. Inductors L3A and L3B represent portions of the inductance L3 of FIG. 13 provided by vertical conductor 56 between conductors 74 and 78. Note that the via acts as a seven-pole filter. Plot F of FIG. 14 illustrates the frequency response of the seven-pole filter of FIG. 16 using impedance components listed below in table VI.
Figure imgf000015_0001
Comparing plots E and F we see that the addition of pad 90 with properly tuned capacitance to via 72 can increase the via's bandwidth from about 6.3 GHz to about 9.3 GHz.
We can further increase the bandwidth of the via by making the ends of stripline 74 and 78 inductive for example by decreasing their widths near the via, as discussed above in connection with the microstrip version of the invention illustrated in FIG. 9. Since the additional series inductance between Zl and L3A and between Z2 and L3B turns the seven-pole filter of FIG. 16 to a nine-pole filter can be tuned for increased bandwidth. Via Employing Multiple Embedded Capacitors
Additional improvements in bandwidth may be had by providing more than one appropriately tuned pad 90 between conductors 74 and 78 to more evenly distribute via capacitance. For example FIG. 17 illustrates an improved version of the via 42 of FIG. 6 in accordance with an alternative embodiment of the invention. In FIG. 6 via 42 includes only a single conductive pad 59 embedded in PCB 40 to provide additional shunt capacitance at a single point along the the signal path provided by via 42. Conductive pad 59 turned via 42 into the five-pole filter illustrated in FIG. 7. Conductor 56 acts as two series inductors Ll and L2 while upper and lower rings 52 and 54 and pad 59 act as capacitors Cl, C2 and C3 , respectively. In the version of via 42 illustrated in FIG 17, two conductive pads 59A and 59B are embedded in PCB 40 (rather than on) to provide additional shunt capacitance at two points along the signal path provided by via 42 between conductors 44 and 48. As illustrated in FIG. 17, conductor 56 now acts as three series inductors L1-L3 while upper and lower rings 52 and 54 and pads 59A and 59B act as capacitors Cl, C2, C3A and C3B, respectively. Thus via 42 of FIG. 17 acts as a seven-pole filter, which can be tuned for wider bandwidth than the five-pole filter of FIG. 7 given similar amounts of total series inductance. When a PCB has a large number of layers, we can add additional embedded capacitors to the via to further increase the number of poles in the filter it forms.
While the forgoing specification has described preferred embodiment (s ) of the present invention, one skilled in the art may make many modifications to the preferred embodiment without departing from the invention in its broader aspects. For example, the impedance values listed in Tables I-VI are exemplary only. Those of skill in the art will understand that vias designed in accordance with the invention may have other combinations impedance values. It should also be understood that the frequency response of blind and buried vias can also be improved in accordance with the invention by properly tuning their capacitive elements and by adding properly sized capacitive and/or inductive elements to the vias . The appended claims therefore are intended to cover all such modifications as fall within the true scope and spirit of the invention.

Claims

1. An apparatus for conducting a signal between a first conductive strip and a second conductive strip residing at separate first and second elevations on a printed circuit board (PCB) , the apparatus comprising: a conductor extending vertically within the PCB and providing a conductive path for conducting the signal between the first conductive strip and the second conductive strip, the conductor having impedance including inductance; and capacitive means in contact with the conductor and adding shunt capacitance to the conductive path, wherein the shunt capacitance is sized relative to the conductor's impedance to substantially optimize a frequency response characteristic of the conductive path when conducting the signal .
2. The apparatus in accordance with claim 1 wherein the shunt capacitance is sized relative to the conductor's impedance such that the conductive path forms a Chebyshev filter.
3. The apparatus in accordance with claim 1 wherein the shunt capacitance is sized relative to the conductor's impedance such that the conductive path forms a Butterworth filter.
4. The apparatus in accordance with claim 1 wherein the first shunt capacitance is sized relative to the conductor's impedance to substantially maximize a bandwidth characteristic of a frequency response of the conductive path when conducting the signal.
5. The apparatus in accordance with claim 1 wherein the PCB has an upper horizontal surface and a lower horizontal surface; wherein the first conductive strip resides on the upper horizontal surface; wherein the second conductive strip resides on the lower horizontal surface; wherein the conductor extends vertically completely through the PCB; and wherein said capacitive means comprises: an upper conductor having a first horizontally planar surface formed on the upper surface conductively linking the conductor to the first conductive strip, and a lower conductor having a horizontally planar surface formed on the lower surface conductively linking the conductor to the second conductive strip.
6. The apparatus in accordance with claim 5 wherein the upper conductor adds first shunt capacitance to the conductive path, wherein the lower conductor adds second shunt capacitance to the conductive path, and wherein the first and second shunt capacitances are sized relative to the conductor's impedance to substantially optimize a frequency response characteristic of the conductive path when conducting the signal.
7. The apparatus in accordance with claim 1 wherein the capacitive means comprises a first capacitor embedded within said PCB attached to the conductor at a third elevation between the first and second elevations and adding first shunt capacitance to the signal path.
8. The apparatus in accordance with claim 7 wherein the third elevation resides substantially vertically midway between the first and second elevations.
9. The apparatus in accordance with claim 7 wherein the PCB has a plurality of substrate layers and, wherein the first capacitor comprises first conductive material formed at the third elevation on one of the substrate layers in contact with the conductor and having a first horizontally planar surface.
10. The apparatus in accordance with claim 9 wherein the first capacitor further comprises second conductive material having a second horizontally planar surface residing proximate to the first planar surface of the first conductive material .
11. The apparatus in accordance with claim 8 wherein the first conductive material surrounds the conductor.
12. The apparatus in accordance with claim 7 wherein the PCB has an upper horizontal surface and a lower horizontal surface; wherein the first conductive strip resides on the upper horizontal surface; wherein the second conductive strip resides on the lower horizontal surface; wherein the conductor extends vertically completely through the PCB; and wherein said at least one capacitor comprises: an upper conductor having a horizontally planar surface formed on the upper surface conductively linking the conductor to the first conductive strip, and a lower conductor having a horizontally planar surface formed on the lower surface conductively linking the conductor to the second conductive strip.
13. The apparatus in accordance with claim 12 wherein the upper conductor having a horizontally planar surface provides second shunt capacitance to the conductive path; wherein the lower conductor having a horizontally planar surface provides third shunt capacitance to the conductive path; and wherein the first, second and third shunt capacitances are sized relative to the conductor's impedance to substantially optimize a frequency response characteristic of the conductive path when conducting the signal.
14. The apparatus in accordance with claim 13 wherein the first, second and third shunt capacitances are sized relative to the conductor's impedance such that the conductive path forms a Chebyshev filter when conducting the signal.
15. The apparatus in accordance with claim 13 wherein the first, second and third shunt capacitances are sized relative to the conductor's impedance such that the conductive path forms a Butterworth filter when conducting the signal .
16. The apparatus in accordance with claim 13 wherein the first, second and third shunt capacitances are sized relative to the conductor's impedance such that the conductive path has substantially maximal bandwidth when conducting the signal .
17. The apparatus in accordance with claim 7 wherein the PCB has an upper horizontal surface and a lower horizontal surface; wherein the first elevation resides below the upper horizontal surface; wherein the second elevation resides above the lower horizontal surface; wherein the conductor extends vertically completely through the PCB; and wherein said capacitive means comprises: an upper conductor having a horizontally planar surface formed on the upper surface conductively linking the conductor to the first conductive strip, and a lower conductor having a horizontally planar surface formed on the lower surface conductively linking the conductor to the second conductive strip.
18. The apparatus in accordance with claim 17 wherein the upper conductor adds second shunt capacitance to the conductive path; wherein the lower conductor adds third shunt capacitance to the conductive path; and wherein the first, second and third shunt capacitances are sized relative to the conductor's impedance to substantially optimize a frequency response characteristic of the conductive path when conducting the signal.
19. The apparatus in accordance with claim 18 wherein the first, second and third shunt capacitances are sized relative to the conductor's impedance such that the conductive path has substantially maximal bandwidth when conducting the signal.
20. The apparatus in accordance with claim 1 wherein the capacitive means comprises a plurality of capacitors embedded within said PCB and attached to the conductor at elevations between the first and second elevations.
21. An improvement to a printed circuit board (PCB) via including a conductor providing a conductive path for conducting a signal between a first conductive strip and a second conductive strip formed at separate first and second elevations of the PCB, the improvement comprising: a capacitor embedded within the PCB in contact with the conductor and providing substantial first shunt capacitance at a position along the conductor between the first and second elevations.
22. The improvement to a PCB via in accordance with claim 21 wherein the conductor has impedance, and wherein the first shunt capacitance is sized relative to the conductor's impedance to substantially optimize a frequency response characteristic of the conductive path. ) t
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CO o 0) μ- Cfl P. O 0 O O 0 rt ts -• ts O ts Hj H ts rt β P. 0 μ- Φ μ- ø H rt N μ- ø H rt ts Hi Hj 3 0 Pi μ- Pi 0 a 3 tr
N Ω tr φ N Ω hh Hi hh μ- rt 0 3 0 φ P. 0 Ω PJ 0 Ω rt μ- i φ rt • φ rt 0> PJ μ- rt PJ a tr Ω φ Ω P. μ- Ω Oi ts ts rt μ- N Hi O pi t Oi i ts Ω ts tr Ω Φ rt Pi rt ts rt Hi CO μ- <! φ Φ
0 Ω ts Ω Φ Φ Φ rt O O o tQ μ- μ- Φ Pi ts Φ h-1 μ-
Hi Ω Φ Hi Ω Φ rt 0 0 Hj o H ts ø ^ ts Ω ts β Oi 0 3 φ Φ φ Φ i O 0 " ts iQ rt O ts rt •a
CO $, Φ CO ts O ts rt ts Pi PJ rt μ- s; Φ ts 0 0) 0) tr μ- Φ
PJ μ- β 0 μ- rt € if Φ t rt t if H rt μ- P. ts rt 0) < Pi rt P> rt 0 rt 01 rt tr Φ Φ Hj tr Φ CQ tr rt ts CO tr ts Φ 0) μ- ts tr Φ μ- ts tr 0 Φ Hi 01 Φ rt Φ tr Ω Ω Φ μ- P- ts
< 0 < P. 0 CO 0 0> ø μ- μ- O β 3 rt Ω
Φ Ω Ω Φ Ω . h-1 CQ ts 0 Pa μ-1 P. ts Q CQ ts ts ts μ- O φ rt H ^ rt H-1 μ- O 0 μ- ts o ts Φ μ- Ω CO 0 P-. rt øf PJ rt tr 0 0 $ Hj ts Φ Hh μ- S μ- Φ Hi (Q rt 0 ø rt rt
O Φ μ- Hi O Φ μ- CQ Φ hh CQ Hj 0 ø φ ts Hj μ- ti 1 μ- Ω Hj if tr PJ
3 Φ 3 Hi 0 Ω iQ Hi tq φ 0) Φ rt ft hh tr Φ 0 rt CO rt hh rt O CO Ω Φ CQ CQ μ- Oi φ O Pi
JT μ- to •a if μ- to if Ω Φ Φ 0 ω CQ hh 0 - tr <J Ω rt Ω
Φ ι - O Φ H rf-> μ- O Ω 0 O φ 0 μ- Hi μ- O O φ Φ S- O 3
CQ ts CQ H t O O P. hh Ω H Hi hh ø CO ω Oi Φ Oi ts if rt $ CO rt S P. hh ti ø O CQ PJ Pi 0) H O O Φ P-i Φ tr φ tr ø Ω rt ts 0) rt Ω ø μ- 0 rt hh ts 0 Hj
0 Φ 0) Φ Ω rt rt tr Pi Ω Φ Ω ø H; Ω Φ ts Hj ts Hi Φ rt if CO O Φ Φ CQ rt μ- 0) Oi rt μ-
P. φ Pi Φ Hj O φ φ CO if 0 PJ rt ts O ø μ- μ- μ- HJ Hj h-f tr o ø ts tr H ts ø φ hj μ- 0 0 Ω Φ rt
CO o φ ω ø rt Φ Cfl if
Ed CQ rt Φ
conductor's impedance such that the conductive path forms a Butterworth filter.
27. The apparatus in accordance with claim 24 wherein the second and third series inductances and the first and second shunt capacitances are sized relative to the conductor's impedance such that the conductive path forms a Chebyshev filter.
28. The apparatus in accordance with claim 24 wherein the second and third series inductances and the first and second shunt capacitances are sized relative to the conductor's impedance to substantially maximize a bandwidth of the conductive path.
29. The apparatus in accordance with claim 24 further comprising a third capacitive means embedded within said PCB, attached to the conductor at a third elevation between the first and second elevations, and adding third shunt capacitance to the signal path.
30. The apparatus in accordance with clam 29 wherein the first, second and third shunt capacitances and the second and third series inductances are sized to substantially maximize a bandwidth of the conductive path.
PCT/US2002/001212 2001-01-16 2002-01-15 High frequency printed circuit board via WO2002058234A2 (en)

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KR1020037009519A KR100890128B1 (en) 2001-01-16 2002-01-15 Apparatus for conducting a signal and method of making a wiring substrate
DE60234014T DE60234014D1 (en) 2001-01-16 2002-01-15 HIGH FREQUENCY CIRCUIT BOARD CONTACT PUNCH
JP2002558608A JP4336497B2 (en) 2001-01-16 2002-01-15 High frequency printed circuit board vias
AU2002235384A AU2002235384A1 (en) 2001-01-16 2002-01-15 High frequency printed circuit board via
EP02701987A EP1354502B1 (en) 2001-01-16 2002-01-15 High frequency printed circuit board via

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DE60234014D1 (en) 2009-11-26
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CN101340781A (en) 2009-01-07
CN100512593C (en) 2009-07-08
CN1531841A (en) 2004-09-22
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US6538538B2 (en) 2003-03-25
KR100945401B1 (en) 2010-03-04
EP1354502B1 (en) 2009-10-14
TW525414B (en) 2003-03-21
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AU2002235384A1 (en) 2002-07-30
US20030080835A1 (en) 2003-05-01
JP2004521536A (en) 2004-07-15
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KR100890128B1 (en) 2009-03-20
KR20080018288A (en) 2008-02-27

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