WO2002042746A1

WO2002042746A1 - Golf ball indicia verification system

Info

Publication number: WO2002042746A1
Application number: PCT/US2001/046563
Authority: WO
Inventors: Kevin A. Heene; David C. Stewart
Original assignee: Callaway Golf Company
Priority date: 2000-11-21
Filing date: 2001-11-07
Publication date: 2002-05-30
Also published as: JP2004514887A; AU2002225918A1; US6462812B1

Abstract

A system (20) for inspecting indicia on a golf ball (32) is disclosed herein. The system (20) uses a multitude of cameras (70) to analyze indicia that has been printed on the surface (48) of the golf ball (32) in order to accept or reject each golf ball (32). In a preferred embodiment, the system (20) is placed in-line with the printing of the indicia on the golf ball surface (48), and prior to the curing of the indicia in order to easily remove unacceptable indicia.

Description

Title

GOLF BALL INDICIA VERIFICATION SYSTEM

Technical Field

The present invention relates to a visual verification system. More specifically, the

present invention relates to a visual verification system for golf ball indicia.

Background Art

Golf balls have indicia such as logos, brand names and the like to identify the golf

ball and its source of origin. The indicia are typically printed on a base-coated surface of

the cover of the golf ball, and covered with a top-coating to prevent damage during impact

with a golf club. Thus, the indicia must have a perfect appearance since it is often the

most distinctive quality of a golf ball.

The current inspection process is visual inspection of the indicia subsequent to top-

coating. Thus, it is not until the golf ball is ready for packaging that the indicia is

inspected for appearance and quality.

Automated vision inspection systems have been utilized in many industries to

increase production times. Typically, a predetermined digital image is compared to the

product to be inspected by the vision system. The vision system will look for differences

in contrast, brightness, proportions, discontinuations, and the like. When a variance is

discovered, the system will reject the inspected product. Although such systems have

found acceptance in various industries, the golf ball industry has failed to develop such a

vision inspection system due to unique problems associated with the golf ball industry. First, current indicia printing systems employed in the golf ball industry do not

have sufficient space to enable any type of vision inspection system. Second, most indicia

printing systems in the golf ball industry employ inks that necessitate curing prior to

vision inspection and thus inspection is rendered partially ineffective since the only

possibility is to reject the golf ball. Thirdly, a golf ball is a dimpled spherical unit that has

indicia printed on several areas of the sphere. A vision inspection system must be able to

rotate the golf ball to provide inspection of all of the golf ball's indicia, and the system

must be able to compare the correct areas to those being inspected to prevent rejection of

good golf balls. Fourthly, the vision inspection system must not ruin the indicia through

its inspection of the indicia, or rotation of the golf ball to inspect the indicia. Fifthly, the

system must be capable of inspecting at a speed that does not interrupt the production

cycle. The inspection system should not be the production time determinate. Those skilled

in the art also recognize the many other problems associated with vision inspection of golf

ball indicia.

Disclosure of the Invention

The present invention is a system designed for vision inspection of golf ball indicia

that provides a solution to all of the unique problems associated with vision inspection of

golf ball indicia. The present invention allows for non-altering vision inspection of all of

the golf ball's indicia without reducing production time. The present invention also

provides a mechanism for in-line rejection of defective indicia golf balls to remove and re- print the indicia.

One aspect of the present invention is a method for inspecting golf ball indicia. The

general method commences with transferring a golf ball to a vision inspection station. The

golf ball has indicia printed thereon. Next, the golf ball is maneuvered to position the

indicia within viewing of a first camera within the vision inspection system. Next, the

indicia is scanned and an image of the indicia is transferred to a computer for inspection of

the indicia. Then, the image is analyzed to determine if the indicia is within acceptable

parameters.

Another aspect of the present invention is a method for in-line inspection of golf

ball indicia. The method begins with transferring a golf ball to a printing station, and

printing a first indicia on the golf ball. Then, the golf ball is rotated a second indicia is

printed on the golf ball. Next, the golf ball, with the first and second indicia thereon, is

transferred to a first camera station of a vision inspection device. Next, the golf ball is

oriented to position the first indicia in the view of a first camera, and an image of the first

indicia captured by the first camera and analyzed by the computer imaging program. Next,

the golf ball, with the first and second indicia thereon, is transferred to a second camera

station of the vision inspection device. Then, the golf ball is oriented to position the

second indicia in the view of a second camera, and an image of the second indicia captured

by the second camera and analyzed by the computer imaging program. Next, the golf ball,

with the first and second indicia thereon, is transferred to a curing station if the analysis of

the images of the first and second indicia are within acceptable parameters. Another aspect of the present invention is a system for printing and inspection of

an indicia on a golf ball. The system includes a conveyance line, a printing station, a

vision inspection station and a curing station. At the printing station, a first indicia and a

second indicia is printed on each of the plurality of golf balls. The printing station is

disposed on the conveyance line. The vision inspection station is disposed on the

conveyance line subsequent to the printing station. The vision inspection station includes

a plurality of cameras disposed in relation to the conveyance line for capturing an image of

the indicia on the golf ball for analysis. The system also includes a means for determining

acceptable indicia and unacceptable indicia. Finally, the curing station is disposed

subsequent to the vision inspection station.

Brief Description of the Drawings

FIG. 1 is a side view of a printing system that utilizes the vision inspection system

of the present invention.

FIG. 2 is a top plan view of FIG. 1.

FIG. 3 is an isolated front view of the printing system of FIG. 1.

FIG. 4 is an imprinted golf ball.

FIG. 5 is a golf ball with a first indicia printed thereon.

FIG. 6 is a golf ball with a first indicia and second indicia printed thereon.

FIG. 7 is a golf ball with a first indicia, second indicia and third indicia printed

thereon. FIG. 8 is an isolated top view of a golf ball holder utilized with the present invention.

FIG. 9 is an isolated top view of a golf ball holder with a gear bar disposed above.

FIG. 10 is a side view of a series of golf ball holders.

FIG. 11 is an isolated side view of the interior wall of a golf ball holder.

FIG. 12 is an isolated front view of the vision inspection station.

FIG. 13 is an isolated side view of the vision inspection station.

FIG. 14 is a view of the image of an indicia captured by the vision inspection

station.

FIG. 15 is a view of the image of a second indicia captured by the vision inspection

station.

Best Mode(s) For Carrying Out the Invention

As shown in FIG. 1, an indicia printing system is generally designated 20. The

indicia printing system 20 is constructed to mark an identifying indicia or logo on a golf

ball. More likely than not, one of the indicia or logos will indicate a company name

and/or a well-known brand name. Thus, it is important that the indicia is printed perfect or

near perfect since the appearance of the indicia will be associated with quality of golf ball,

and logically the quality of the company that produces the golf ball.

The system generally includes a golf ball source 22, a conveyor line 24, a printing

station 26, a curing station 28, and in-line vision inspection station 30 of the present

invention. The in-line vision inspection station 30 is positioned between the printing station 26 and the curing station 28. The conveyor line 24 transfers golf balls 32 from the

golf ball source to the printing station 26 for indicia printing, then the conveyor line 24

transfers the golf balls 32 to the vision inspection station 30. At the vision inspection

station 30, the quality of the indicia is determined for each golf ball 32, and each indicia.

If the indicia printed on the golf balls 32 are acceptable, then the conveyor line 24 transfers

the golf balls 32 to the curing station 28. Unacceptable golf balls 32 are transferred to an

indicia removal station 34 for removal of the unacceptable indicia.

Each golf ball 32 is transferred from the source 22, which is typically a hopper, to a

golf ball holder 38. The source 22 accumulates the golf balls 32 subsequent to the

painting of the golf balls 32 with a base coat or clear coat. Alternatively, the source 22

accumulates golf balls 32 subsequent to the molding a doped cover material (doped with a

whitening agent such as titanium dioxide).

The conveyor line 24 is composed of a plurality of golf ball holders 38 that are

interconnected to form a chain-like mechanism on the conveyor line 24. Two adjacent golf

ball holders 38 are positioned on a plate 56 which is connected to other plates 56 by

connectors 58 to form a chain of plates 56. The chain of plates 56 also forms two parallel

lines of golf ball holders 38. As shown in FIGS. 8-11, each golf ball holder 38 is

composed of a U-shaped frame body 40. The U-shaped frame body has two upward

extending arms 42a and 42b. On the interior surface of each of the arms 42a-b is an

engagement member 44a-b. Each pair of engagement members 44a-b secure a golf ball

32 within the holder 38. The engagement members 44a-b rotate the golf ball 32 about a imaginary central axis 60 through the golf ball 32.

The fixed and controlled rotation of the golf ball 32 allows for indicia printing at

several different locations on the surface 48 of the golf ball 32 as the golf ball 32 is

conveyed from a first ink transfer pad 36a to a second ink transfer pad 36b to a third ink

transfer pad 36c. As shown in FIGS. 4-7, each time that the golf ball 32 is conveyed to a

ink transfer pad 36, the golf ball 32 is rotated for printing on an unprinted portion of the

surface 48 of the golf ball 32. The rotation is controlled and repeatable in order to inspect

the indicia printing at the vision inspection station 30. The rotation preferably ranges from

10 degrees to 320 degrees, more preferably from 45 degrees to 270 degrees, and most

preferably from 90 degrees to 180 degrees. Each golf ball 32 is held within a holder 38

throughout the indicia printing and the vision inspection of the golf ball 32.

FIG. 4 illustrates an unprinted golf ball 32. The golf ball 32 may be a two-piece or

multiple-piece golf ball, with a painted cover, or an unpainted cover such as an ionomer

cover doped with titanium dioxide for coloring. The cover of the golf ball 32 is typically

white, however, other colors may be used in practicing the present invention. FIG. 5

illustrates a first indicia 50 that has been printed of the surface 48 of the golf ball 32. At

FIG. 6, the golf ball 32 is rotated ninety degrees about the central axis 60 and a second

indicia 52 is printed on the golf ball 32. The first indicia 50 is still visible. At FIG. 1, the

golf ball 32 is rotated another ninety degrees about the central axis 60 and a third indicia

54 is printed on the golf ball 32. The second indicia 52 is still slightly visible.

A preferred printing station 26 is a transfer pad printing station in which transfer pads 36 transfer an ink image of an indicia to the golf ball 32. Such a transfer pad printer

is available from TransTech Company of Carol Stream, Illinois under the brand name

SIRUIS 130. A most preferred printing station 26 is one that uses an ultraviolet ("UN")

curable ink for transferring the ink image of an indicia to the golf ball 32. A preferred ink

is an UN curable ink sold under the trade name UNAB and available from Trans Tech of

Carol Stream, Illinois. The ink includes an UN curable resin, a coloring agent, a

pigment/dye and a photoinitiator. Another UN curable ink is sold under the trade name

PRISMFLEX and is available from Sun Chemical.

Returning to FIGS. 8 and 9, each pair of adjacent golf ball holders 38 on a single

plate 56 are positioned opposite to each other. A connection wall 61 of each golf ball

holder 38 is attached to an adjacent connection wall 61 of the adjacent golf ball holder 38

by a common transition wheel 62. Each transition wheel 62 lies under a cam bar 64 that

has a plurality of cam pins 65 projecting downward therefrom. The cam pins 65 engage

the transition wheel 62 during the conveyance of the golf ball holders 32 through the

printing station 26 and through the vision inspection station 30. The transition wheel 62

is rotated ninety degrees by the cam pin 65 thereby rotating the engagement member 44b,

and eventually the golf ball 32.

In the vision inspection station 30, a plurality cameras 70 are mounted above the

lines of conveyance 24. In a preferred vision inspection station 30 there are four cameras

70 mounted above each line of conveyance to capture each indicia that has been printed on

the golf ball 32. A fiber optic lighting device 68 is provided to provided the necessary lighting for imaging of the indicia 50 below the camera. The plurality of cameras 70 are preferably all CCD cameras.

As shown in FIG. 13, four cameras 70a, 70c, 70e, 70g are mounted above the line

of conveyance 24. Each golf ball holder 38 pauses for a predetermined period of time

underneath a first camera 70a in order for an image of the indicia 50 to be captured as

shown in FIG. 14, and then analyzed by a computer software program. Such a computer

software program is available from Systech Solutions, Inc. of Cranbury, New Jersey. The

rate of conveyance may preferably vary from 50- 100 golf balls per minute. As the golf

ball holder moves to the next camera 70c, it is rotated ninety degrees by the cam pin 65

transition wheel 62 mechanism, or some similar mechanism. An image as shown in FIG.

15 of the second indicia 52 is captured and analyzed by a computer software program.

This process continues for the other indicia at the other camera substations.

The computer imaging program looks at different image boxes 72-82 to determine

if the indicia 50 meets a predetermined standard for such an indicia. The indicia 50 may

preferably range in height from 0.05 inch to 0.20 inch, and may preferably vary in length

from 0.10 inch to 1.04 inches. The color each indicia 50, 52 and 54 may be any visible or

detectable color, and the indicia 50 may be composed of different colors. The computer

imaging program also analyzes the pixel content, the positioning of the test and characters

of the indicia 50, the intensity, and other like properties. More specifically, the vision

inspection system detects flaws as minimal as 0.001 inch square on an image box 72-82 of

1.0 inch square. The flaws include detection of an absence of ink in an image box 72-82 where ink should be present, or the detection of the presence of ink in an image box 72-82

where ink should not be present. The vision inspection system also detects flaws in the

structure of the cover of the golf ball 32, and flaws in the paint on the golf ball 32. The

vision inspection system is also capable of having each camera 70 track the location of the

indicia 50 on the golf ball up to a variance of five degrees.

If the golf ball 32 is acceptable, the golf ball 32 is transferred from the primary

conveyor line 24 to a curing station conveyor line 46. If the golf ball 32 is unacceptable,

the golf ball 32 is transferred to the indicia removal station 34, not shown. The curing

station conveyor line 46 transfers the golf ball 32 to a curing station 28. Preferably the ink

for the first, second and third indicia 50, 52 and 54 is an ultraviolet curable ink, and the

curing station 28 is a ultraviolet energy curing station having an ultraviolet light lamp

disposed above the curing station conveyor line 46 to cure each of the first, second and

third indicia 50, 52 and 54. However, those skilled in the pertinent art will recognize that

other inks and corresponding curing stations may be used without departing from the

scope and spirit of the present invention.

Claims

CLAIMSWe claim as our invention:

1. A method for inspecting golf ball indicia, the method comprising:

transferring a golf ball (32) to a vision inspection station (30), the golf ball

(32) having indicia thereon;

maneuvering the golf ball (32) to position the indicia within viewing of a

first camera (70a) within the vision inspection system (30);

scanning the indicia and transferring an image of the indicia to a computer

for inspection of the indicia; and

analyzing the image to determine if the indicia is within acceptable

parameters.

2. The method according to claim 1 further comprising printing a first (50) and

second (52) indicia on the golf ball (32) at a printing station (26) prior to transferring the

golf ball (32) to the vision inspection station (30).

3. The method according to claim 2 further comprising:

transferring the golf ball (32) to a second camera (70c) within the vision

inspection station (30);

maneuvering the golf ball (32) to position the second indicia (52) within

viewing of the second camera (70c);

scanning the second indicia (52) and transferring an image of the second

indicia (52) to a computer for inspection of the indicia; and analyzing the image to determine if the second indicia (52) is within

acceptable parameters.

4. The method according to claim 3 wherein the images of the first (50) and second

indicia (52) are analyzed for pixel content of the each indicia as compared to a reference

image of each indicia.

5. The method according to claim 3 wherein the images of the first (50) and second

indicia (52) are analyzed for placement within a predetermined area projected on the

image.

6. The method according to claim 5 further comprising transferring the golf ball (32)

with the first (50) and second indicia (52) thereon to a removal station (34) if the analysis

of the images of the first (50) and second indicia (52) are not within acceptable parameters.

7. The method according to claim 3 wherein the first (50) and second indicia (52) are

composed of a UN curable ink.

8. The method according to claim 3 further comprising:

printing a third indicia (54) on the golf ball (32) prior to transferring the

golf ball (32) to the vision inspection station (30);

orienting the golf ball (32) to position the third indicia (54) in the view of a

third camera (70e) at a third camera station subsequent to analyzing the second indicia

(52); and

analyzing an image of the third indicia (54) captured by the third camera

(70e).

9. The method according to claim 3 further comprising curing the first (50) and

second indicia (52) if the indicia are within acceptable parameters.

10. A method for in-line inspection of golf ball indicia, the method comprising:

transferring a golf ball (32) to a printing station (26);

printing a first indicia (50) on the golf ball (32);

rotating the golf ball (32) and printing a second indicia (52) on the golf ball

(32); transferring the golf ball (32) with the first (50) and second indicia (52)

thereon to a first camera station of a vision inspection device (30);

orienting the golf ball to position the first indicia (50) in the view of a first

camera (70a);

analyzing an image of the first indicia (50) captured by the first camera

(70a);

transferring the golf ball with the first (50) and second indicia (52) thereon

to a second camera station of the vision inspection device;

orienting the golf ball to position the second indicia (52) in the view of a

second camera (70c); analyzing an image of the second indicia (52) captured by the second

camera (70c);

transferring the golf ball with the first (50) and second indicia (52) thereon

to a curing station (28) if the analysis of the images of the first (50) and second indicia (52) are within acceptable parameters.

11. The method according to claim 10 further comprising transferring the golf ball (32)

12. The method according to claim 10 wherein the first (50) and second indicia (52)

are composed of a UN curable ink.

13. The method according to claim 10 further comprising:

printing a third indicia (54) on the golf ball (32) prior to transferring the

golf ball (32) to the first camera station;

orienting the golf ball to position the third indicia (54) in the view of a third

camera (70e) at a third camera station subsequent to analyzing the second indicia (52); and

analyzing an image of the third indicia (54) captured by the third camera

(70e).

14. The method according to claim 10 wherein the images of the first (50) and second

image of each indicia.

15. The method according to claim 10 wherein the images of the first (50) and second

image.

16. An apparatus for inspection of indicia printed on a golf ball (32), the apparatus

comprising: a conveyance line (24) for transferring a plurality of golf balls (32) with

indicia thereon through the apparatus;

means for holding each golf ball (32) and orienting each golf ball (32) to

position the indicia within the apparatus;

a plurality of cameras (70) positioned relative to the conveyance line (24)

for capturing an image of the indicia on the golf ball (32) for analysis; and

means for determining acceptable indicia and unacceptable indicia.

17. The apparatus according to claim 16 wherein the holder means (38) comprises a U-

shaped frame (40) with engagement members (44) for holding and rotating a golf ball (32)

about a central axis (60).

18. The apparatus according to claim 16 further comprising a plurality of image

displays (72-82) corresponding to each of the plurality of cameras (70).

19. A system for printing and inspection of an indicia on a golf ball (32), the system

comprising:

a conveyance line (24) for conveying a plurality of golf balls (32);

a printing station (26) for printing a first indicia (50) and a second indicia

(52) on each of the plurality of golf balls (32), the printing station (26) disposed on the

conveyance line (24);

a vision inspection station (30) disposed on the conveyance line (24)

subsequent to the printing station (26), the vision inspection station (30) comprising a

plurality of cameras (70) disposed in relation to the conveyance line (24) for capturing an image of the indicia on the golf ball (32) for analysis;

means for determining acceptable indicia and unacceptable indicia; and

means for curing the first (50) and second indicia (52) on the golf ball (32),

the curing means disposed subsequent to the vision inspection station (30).

20. The system according to claim 19 wherein the first (50) and second indicia (52) are

composed of UN curable ink, and the curing means is a UN light disposed within a

protective housing.