WO2002038846A3 - Hydroentangled nonwoven composite structures containing recycled synthetic fibrous materials - Google Patents

Hydroentangled nonwoven composite structures containing recycled synthetic fibrous materials Download PDF

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Publication number
WO2002038846A3
WO2002038846A3 PCT/US2001/046781 US0146781W WO0238846A3 WO 2002038846 A3 WO2002038846 A3 WO 2002038846A3 US 0146781 W US0146781 W US 0146781W WO 0238846 A3 WO0238846 A3 WO 0238846A3
Authority
WO
WIPO (PCT)
Prior art keywords
nonwoven composite
thread element
fibrous material
bonded fibrous
recycled synthetic
Prior art date
Application number
PCT/US2001/046781
Other languages
French (fr)
Other versions
WO2002038846A2 (en
Inventor
Gustavo Palacio
Maria Clara Garcia
Priscilla M Jones
Fred Robert Radwanski
Pablo Ramirez
John Richard Skerrett
Henry Skoog
Bernardo Vanegas
Original Assignee
Kimberly Clark Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kimberly Clark Co filed Critical Kimberly Clark Co
Priority to KR10-2003-7006328A priority Critical patent/KR20030060104A/en
Priority to JP2002541156A priority patent/JP2004522004A/en
Priority to CA002425947A priority patent/CA2425947A1/en
Priority to AU3063202A priority patent/AU3063202A/en
Priority to MXPA03003769A priority patent/MXPA03003769A/en
Priority to EP01990867A priority patent/EP1341953A2/en
Priority to BR0115308-0A priority patent/BR0115308A/en
Publication of WO2002038846A2 publication Critical patent/WO2002038846A2/en
Publication of WO2002038846A3 publication Critical patent/WO2002038846A3/en

Links

Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
    • D04H3/11—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by fluid jet
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
    • D04H5/02—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L13/00—Implements for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L13/10—Scrubbing; Scouring; Cleaning; Polishing
    • A47L13/16—Cloths; Pads; Sponges
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4274—Rags; Fabric scraps
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/498—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
    • D04H1/732—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by fluid current, e.g. air-lay
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/005—Synthetic yarns or filaments
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/015—Natural yarns or filaments
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
    • D04H5/02—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling
    • D04H5/03—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling by fluid jet
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00—Technologies relating to chemical industry
    • Y02P20/50—Improvements relating to the production of bulk chemicals
    • Y02P20/582—Recycling of unreacted starting or intermediate materials

Abstract

A hydraulically entangled nonwoven composite structure that includes a matrix of substantially continuous filaments; and recycled synthetic fibers and fiber-like materials having at least one thread element composed of synthetic material with at least one irregular distortion generated by hydraulic fracture of the thread element to separate it from a bonded fibrous material while the bonded fibrous material is suspended in a liquid. This nonwoven composite structure may be used as a wiper or an absorbent material. A method of forming the nonwoven composite structure includes the steps of: (a) providing a layer of recycled synthetic fibers and fiber-like materials having at least one thread element composed of synthetic material containing at least one irregular distortion generated by hydraulic fracture of the thread element to separate it from a bonded fibrous material while the bonded fibrous material is suspended in a liquid; (b) superposing the layer of recycled fibers and fiber-like materials over a layer of substantially continuous filaments; (c) hydraulically entangling the layers to form a nonwoven web; and (d) drying the web.
PCT/US2001/046781 2000-11-10 2001-11-07 Hydroentangled nonwoven composite structures containing recycled synthetic fibrous materials WO2002038846A2 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
KR10-2003-7006328A KR20030060104A (en) 2000-11-10 2001-11-07 Hydroentangled Nonwoven Composite Structures Containing Recycled Synthetic Fibrous Materials
JP2002541156A JP2004522004A (en) 2000-11-10 2001-11-07 Hydraulically entangled composite nonwoven structures containing recycled synthetic fiber materials
CA002425947A CA2425947A1 (en) 2000-11-10 2001-11-07 Hydroentangled nonwoven composite structures containing recycled synthetic fibrous materials
AU3063202A AU3063202A (en) 2000-11-10 2001-11-07 Hydroentangled nonwoven composite structures containing recycled synthetic fibrous materials
MXPA03003769A MXPA03003769A (en) 2000-11-10 2001-11-07 Hydroentangled nonwoven composite structures containing recycled synthetic fibrous materials.
EP01990867A EP1341953A2 (en) 2000-11-10 2001-11-07 Hydroentangled nonwoven composite structures containing recycled synthetic fibrous materials
BR0115308-0A BR0115308A (en) 2000-11-10 2001-11-07 Hydro-tangled unbraided composite structures containing recycled synthetic fibrous materials

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US24730200P 2000-11-10 2000-11-10
US60/247,302 2000-11-10

Publications (2)

Publication Number Publication Date
WO2002038846A2 WO2002038846A2 (en) 2002-05-16
WO2002038846A3 true WO2002038846A3 (en) 2002-10-31

Family

ID=22934389

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2001/046781 WO2002038846A2 (en) 2000-11-10 2001-11-07 Hydroentangled nonwoven composite structures containing recycled synthetic fibrous materials

Country Status (12)

Country Link
EP (1) EP1341953A2 (en)
JP (1) JP2004522004A (en)
KR (1) KR20030060104A (en)
CN (1) CN1539036A (en)
AR (1) AR031318A1 (en)
AU (1) AU3063202A (en)
BR (1) BR0115308A (en)
CA (1) CA2425947A1 (en)
DO (1) DOP2001000283A (en)
MX (1) MXPA03003769A (en)
WO (1) WO2002038846A2 (en)
ZA (1) ZA200302954B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7645353B2 (en) 2003-12-23 2010-01-12 Kimberly-Clark Worldwide, Inc. Ultrasonically laminated multi-ply fabrics

Families Citing this family (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU2003221681A1 (en) * 2002-04-08 2003-10-27 Polymer Group, Inc. Renewable imaged nonwoven fabric comprising reconstituted fibers
FR2849869B1 (en) * 2003-01-14 2005-09-09 Ahlstrom Brignoud METHOD FOR MANUFACTURING A COMPOSITE NON-WOVEN FABRIC AND INSTALLATION FOR CARRYING OUT SAID METHOD
US7432219B2 (en) 2003-10-31 2008-10-07 Sca Hygiene Products Ab Hydroentangled nonwoven material
SE0302874D0 (en) * 2003-10-31 2003-10-31 Sca Hygiene Prod Ab A hydroentangled nonwoven material
SE0303413D0 (en) * 2003-12-18 2003-12-18 Sca Hygiene Prod Ab a composite nonwoven material containing continuous filaments and short fibers
US7194788B2 (en) 2003-12-23 2007-03-27 Kimberly-Clark Worldwide, Inc. Soft and bulky composite fabrics
PL1766121T3 (en) * 2004-06-29 2012-08-31 Essity Hygiene & Health Ab A hydroentangled split-fibre nonwoven material
US7891898B2 (en) 2005-01-28 2011-02-22 S.C. Johnson & Son, Inc. Cleaning pad for wet, damp or dry cleaning
US7740412B2 (en) 2005-01-28 2010-06-22 S.C. Johnson & Son, Inc. Method of cleaning using a device with a liquid reservoir and replaceable non-woven pad
US7976235B2 (en) 2005-01-28 2011-07-12 S.C. Johnson & Son, Inc. Cleaning kit including duster and spray
PL1874991T3 (en) 2005-04-29 2013-03-29 Sca Hygiene Prod Ab Hydroentangled integrated composite nonwoven material
US8893347B2 (en) 2007-02-06 2014-11-25 S.C. Johnson & Son, Inc. Cleaning or dusting pad with attachment member holder
US8017534B2 (en) * 2008-03-17 2011-09-13 Kimberly-Clark Worldwide, Inc. Fibrous nonwoven structure having improved physical characteristics and method of preparing
JP5325033B2 (en) * 2009-07-08 2013-10-23 株式会社アクシス Reuse nonwoven sheet
US11357937B2 (en) * 2016-08-02 2022-06-14 Altria Client Services Llc Collapsible fiber matrix reservoir for an e-vaping device
JP6524189B2 (en) * 2017-10-03 2019-06-05 花王株式会社 Absorbent body and absorbent article
JP6990562B2 (en) * 2017-11-10 2022-01-12 パナソニック株式会社 Composite resin injection molded body
WO2019104240A1 (en) 2017-11-22 2019-05-31 Extrusion Group, LLC Meltblown die tip assembly and method
WO2020247968A1 (en) * 2019-06-03 2020-12-10 The Procter & Gamble Company Dark-tinted nonwoven webs
GB2593414B (en) * 2019-08-30 2023-06-07 E Leather Ltd Composite Material
US20210298486A1 (en) * 2020-03-25 2021-09-30 L&P Property Management Company Pocketed Spring Assembly

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4808467A (en) * 1987-09-15 1989-02-28 James River Corporation Of Virginia High strength hydroentangled nonwoven fabric
EP0492554A1 (en) * 1990-12-21 1992-07-01 Kimberly-Clark Corporation High pulp content nonwoven composite fabric method of making and use of same
EP0560556A1 (en) * 1992-03-12 1993-09-15 New Oji Paper Co., Ltd. Process for producing wiping nonwoven fabric
WO1996006222A1 (en) * 1994-08-22 1996-02-29 Sca Hygiene Paper Ab Nonwoven material comprising a certain proportion of recycled fibres originating from nonwoven and/or textile waste

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4808467A (en) * 1987-09-15 1989-02-28 James River Corporation Of Virginia High strength hydroentangled nonwoven fabric
EP0492554A1 (en) * 1990-12-21 1992-07-01 Kimberly-Clark Corporation High pulp content nonwoven composite fabric method of making and use of same
EP0560556A1 (en) * 1992-03-12 1993-09-15 New Oji Paper Co., Ltd. Process for producing wiping nonwoven fabric
WO1996006222A1 (en) * 1994-08-22 1996-02-29 Sca Hygiene Paper Ab Nonwoven material comprising a certain proportion of recycled fibres originating from nonwoven and/or textile waste

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7645353B2 (en) 2003-12-23 2010-01-12 Kimberly-Clark Worldwide, Inc. Ultrasonically laminated multi-ply fabrics

Also Published As

Publication number Publication date
MXPA03003769A (en) 2003-07-28
EP1341953A2 (en) 2003-09-10
CA2425947A1 (en) 2002-05-16
CN1539036A (en) 2004-10-20
ZA200302954B (en) 2004-04-15
KR20030060104A (en) 2003-07-12
BR0115308A (en) 2003-12-30
AU3063202A (en) 2002-05-21
JP2004522004A (en) 2004-07-22
AR031318A1 (en) 2003-09-17
WO2002038846A2 (en) 2002-05-16
DOP2001000283A (en) 2003-01-31

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