IMPROVED INKJET INK STORAGE AND DELIVERY SYSTEM FOR FILLING UNIT
Gross-Reference to Related Applications
[0001] This application claims priority the priority benefit of Provisional Application Serial No. 60/239,078, filed on October 6, 2000.
Background of the Invention
[0002] This application relates to printing technology, and more particularly to inkjet printing where it is important that ink used to fill inkjet cartridges is not exposed to air nor is air introduced into the cartridge prior to filling.
[0003] It is known in the inkjet art that the introduction of air into a cartridge cavity can have adverse consequences in the print quality associated with the cartridge. For example, air may actually preclude printing in its entirety by forming a pocket or interruption in a capillary ink flow path that extends between the reservoir and printhead. Thus, careful attention is provided by the manufacturer to filling inkjet cartridges in order to limit the potential for air pockets being created. Moreover, shipping, handling, and storage allows air trapped in the cartridge to mix with the liquid ink. This can result in poor quality printing or print voids being formed.
[0004] Existing containers of inkjet ink are typically open to ambient. The open containers allow dirt, dust, or other contaminants to be introduced into the ink, and ultimately into the ink cartridge. In addition, solvents and water evaporate over time from the ink left exposed in an open container. This changes the physical properties of the ink. As will be appreciated, an important goal of the
manufacturer of these types of inkjet cartridges is the ability to achieve a repeatable level of product quality. Thus, the handling and storage of inkjet ink is just one area in which improvements in quality are required.
Summary of the Invention
[0005] An improved container assembly is provide that stores degassed ink under vacuum and easily connects to a filling unit without having to open the container to outside contaminants prior to filling.
[0006] The container assembly includes a container having a cavity for storing the ink therein. A first connector extends from communication with the container cavity and is adapted for connection with associated filling equipment. A second connector communicates with a container cavity and is adapted for connection with an associated vacuum pump. Still further, a vent opening is provided in the container and is selectively sealed with a seal member.
[0007] The first and second connectors are preferably dissimilar types of fittings, e.g., one is a male fitting and the other is a female fitting to assure proper connection with external equipment.
[0008] First and second connectors are preferably valved quick-connect couplings that are normally shut off or sealed to the external environment when no connection is made with the coupling.
[0009] The container assembly provides a clean manner of supplying ink to the filling equipment.
[0010] An air tight container is provided by using the container assembly to store ink.
[0011] The container permits degassed ink to be stored under vacuum and easily connects with a filling unit without having to open the container.
[0012] Still other benefits and advantages of the invention will become apparent to those skilled in the art upon reading and understanding the following detailed description.
Brief Description of the Drawings
[0013] FIGURE 1 is an elevational view at least partly in cross-section of a preferred container assembly according to the present invention.
Detailed Description of the Preferred Embodiment
[0014] A preferred container assembly 10 is shown in the Figure. It includes a container or housing 12 which is preferably an integrally molded container having a bottom wall 14 and a side wall 16 that is reduced in cross- sectional area in a neck region 18. The neck region terminates in an opening 20 which is closed off by a cap member 30. Preferably the cap 30 is conveniently secured to the container such as via a threaded engagement with external lugs or threads provided on the container neck region. Of course alternative means of securing the cap to the container can be used without departing from the scope and intent of the present invention.
[0015] The cap assembly preferably forms a seal with the upper edge of the container. Here, this is accomplished by including silicon seal ring 32 that is compressed between the upper edge of the container and the internal surface of the cap assembly. Once the cap assembly has been fully threaded onto the neck region on the container, the silicon seal ring abutingly engages the top of the container and the cap on opposite sides thereof.
[0016] The cap assembly includes a first connector or fitting 40 adapted for selective engagement with a suction line or tube (not shown) associated with degassing equipment. It will be appreciated that applying a vacuum to ink stored within the container at a level above the vapor pressure of the ink will remove entrained air and some of the solvent. That is, the suction causes these components to "boil" from the stored ink so that these components are removed through the suction line and the ink remaining in the container has a reduced air content. [0017] The cap assembly preferably includes three passages that communicate with the interior of the
container. The first passage 40 has a quick-connect connector or coupling 42 extending from a first or outer end thereof. As shown in Figure 1, when the quick-connect coupling is not secured to the associated degassing equipment (not shown) the quick-connect coupling is valved to a normally closed position. This seals any communication through the first passage 40 between ambient or atmosphere and the ink stored within the container. A second or lower end 46 receives an internal suction line or tube 48. The tube is preferably elongated so that an outer terminal end 50 is disposed adjacent the bottom of the container. The tube is also preferably flexible and thus may require means to locate the end 50 adjacent the container bottom. For example, in the preferred arrangement the locating means is a weight 52 secured to the end of the suction passage. In addition, a filter 54 is provided in the second end of the suction passage to remove any particulates or contaminants that may attempt to pass therethrough.
[0018] A second fitting 60 has a first end 62 and also receives a quick-connect connector or coupling 64. This quick-connect coupling is also normally closed or shut off so that when not connected to associated filling equipment (not shown) , a second passage 60 is closed off from ambient. A second end 64 of the fitting communicates with the cavity of the container. When the associated filling equipment is operatively secured to the second quick- connect, a vacuum draws degassed ink stored in the container through the end 64 of the second fitting. As will be appreciated, the third passage or vent opening 70 includes a removable venting cap 72 that normally closes this third passage from communication between ambient and the interior of the container. When filling equipment is connected to the second quick-connect, however, the cap 72 is then removed to allow the ink efficiently pumped from the container to the filling in unit. This eliminates the vacuum pressure and aids in ink flow to a location external of the container. Once the filling operation is complete,
the vent cap 72 is secured back into place as illustrated in Figure 1.
[0019] It will also be appreciated that the first and second quick-connect couplings are preferably different. In the preferred arrangement, one is a male fitting and the other is a female fitting. In this manner, an operator cannot inadvertently secure the external degassing equipment to the fill side of the container assembly. Likewise, the external filling equipment cannot be inadvertently secured to the suction fitting 40. Of course, other differences between the quick-connect couplings such as keyed or coded coupling assemblies can be used to achieve the selective connecting feature. [0020] In summary, the venting cap is fitted with a suction tube, a filter cap, and means to keep the tubing located at the bottom of the container. The suction tubing is attached to the inside of the venting cap and is also attached to the container with screw threads. A quick- disconnect fitting is attached to a mating barb fitting with plastic tubing. This allows a mating quick-disconnect fitting to interface therewith which is then connected with an external fitting unit. The quick-connect fittings are self sealing up to twenty eight inches of mercury and only open when the mating fitting are snapped or locked together. A vacuum can be applied to the container through the tubing which has a second quick-disconnect connector fitting. This allows connection with the external vacuum pump for filling purposes. The vent cap is removed just prior to ink from the container to the filling unit to remove vacuum pressure as an aid in ink flow. [0021] By using the self sealing quick-disconnects, the cap of the vent passage, and the silicon seal ring between the cap and the container, a vacuum is maintained on the ink, thereby preventing air from re-entering the container. [0022] The invention has been described with reference to a preferred embodiment. Obviously, alterations and modifications will occur to others upon a reading and understanding of this specification. It should be noted that the system described may be modified slightly without
departing from the scope and intent or the present invention. The specification is intended to include all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.