WO2001081090A1 - Ink jet printer having waste tank overflow prevention - Google Patents
Ink jet printer having waste tank overflow prevention Download PDFInfo
- Publication number
- WO2001081090A1 WO2001081090A1 PCT/US2001/013396 US0113396W WO0181090A1 WO 2001081090 A1 WO2001081090 A1 WO 2001081090A1 US 0113396 W US0113396 W US 0113396W WO 0181090 A1 WO0181090 A1 WO 0181090A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- ink
- waste
- estimate
- waste ink
- amount
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/165—Preventing or detecting of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
- B41J2/16517—Cleaning of print head nozzles
- B41J2/1652—Cleaning of print head nozzles by driving a fluid through the nozzles to the outside thereof, e.g. by applying pressure to the inside or vacuum at the outside of the print head
- B41J2/16523—Waste ink collection from caps or spittoons, e.g. by suction
Definitions
- This invention relates to an ink jet printer. More particularly, this invention is directed to an ink jet printer including a waste tank and a technique, embodied in a method and system, for preventing overflow of the waste tank.
- an ink jet printer includes an array of nozzles or orifices, a supply of ink, a plurality of ejection elements (typically either expanding vapor bubble elements or piezoelectric transducer elements) corresponding to the array of nozzles and suitable driver and control electronics for controlling the ejection elements.
- the array of nozzles and the ejection elements along with their associated components are referred to as a print head. It is the activation of the ejection elements that causes drops of ink to be expelled from the nozzles.
- the ink ejected in this manner forms drops which travel along a flight path until they reach a print medium such as a sheet of paper, overhead transparency, envelope or the like. Once they reach the print medium, the drops dry and collectively form a print image.
- the ejection elements are selectively activated or energized as relative movement is provided between the print head and the print medium so that a predetermined or desired print image is achieved.
- the printer includes a carriage assembly for detachably mounting the ink jet cartridge thereto.
- a fresh ink jet cartridge may be installed when the ink supply of the current ink cartridge has been consumed.
- an "off axis" ink supply In these types of systems, the print head is typically a permanent or semipermanent component while detachable replaceable ink supply cartridges are employed. Suitable plumbing connects the permanent print head with the ink supply cartridges.
- the printer typically includes a maintenance module for maintaining the print head in proper working order.
- the maintenance module includes a cap for sealing the print head off from ambient air while the print head is not in use, a wiper blade for wiping excess ink and moister from the nozzle face of the print head at selected intervals, a pump for supplying vacuum to the print head via the cap and a waste ink storage tank also operatively coupled to the cap.
- maintenance operations such as: flushes, purges, power flushes, power purges and the like, the print head is capped and vacuum may be applied.
- the maintenance operations expel and/or draw waste ink out of the print head. So as not to spill waste ink out of the printer, the waste ink is contained within a waste ink tank.
- the waste ink tank includes a sealed plastic housing, an absorbent material (foam, etc.) located within the housing for keeping the waste ink from splashing during handling of the printer and suitable plumbing for connecting the housing with the cap.
- an absorbent material foam, etc.
- the waste ink tank is usually sized to accommodate the anticipated use and expected life of the printer, it is difficult to strike an efficient balance between: anticipated usage, expected life and other considerations, such as: space, cost and risk.
- a lower risk solution very remote chance of saturating the absorbent material and causing a leak
- a higher risk solution may result in some users experiencing waste ink leakage.
- an improved ink jet printer that more accurately tracks the amount of ink accumulated in the waste tank without adding costly sensors or other active devices to the waste tank.
- the ink jet printer includes a supply of ink, a print head, a cap, a waste tank and a control system.
- the print head is operatively connected to the supply of ink and ejects drops of ink to form an image.
- the cap is arranged to receive waste ink from the print head during maintenance operations.
- the waste tank is operatively connected to the cap for storing the waste ink.
- the control system is operatively connected to the print head for keeping an estimate of a volume of waste ink that has been discharged into the waste tank and adjusting the waste ink estimate to compensate for evaporation of the waste ink.
- Fig. 1 is a simplified schematic of a postage printing system employing an ink jet printer of the present invention.
- Fig. 2 is a routine performed by the postage printing system to prevent overflow of a waste tank in accordance with the present invention.
- Postage printing systems are well known in the art. Generally, these systems are readily available from manufacturers such as Pitney Bowes Inc. of Stamford, CT. They often include a variety of different modules which automate the processes of producing mailpieces.
- a typical high end postage printing system includes a variety of different modules or sub-systems where each module performs a different task on the mailpiece, such as: singulating (separating the mailpieces one at a time from a stack of mailpieces), weighing, moistening/sealing (wetting and closing the glued flap of an envelope), applying/printing evidence of postage, accounting for postage used and stacking finished mailpieces.
- the high end postage printing system also includes a transport apparatus which feeds the mailpieces in a path of travel through the successive modules of the postage printing system.
- a simplified schematic of a postage printing system 100 including a postage metering portion 120 and an ink jet printer 180. Since a detailed discussion of the postage printing system 100, and more particularly the postage metering portion 120, is not necessary for an understanding of the present invention, the description of the postage printing system unrelated to the present invention will be limited.
- the postage metering portion 120 of the postage printing system 100 contacts a data center 50 to download postal funds or for remote inspections. Typically, this is accomplished over ordinary telephone lines, local area networks or other suitable communication pathway.
- the postage metering portion 120 includes a central micro controller 130, a user interface 135, a clock 140, a vault module 150 and a printer controller module 160.
- the central micro controller 130 includes a suitable processor 132, an associated read only memory (ROM) 134 and an associated random access memory (RAM) 136.
- the user interface 135 may be of a conventional variety, such as: LCD display (not shown) and keyboard (not shown).
- the clock 140 is in communication with the processor 132 for providing real time clock data.
- the vault module 150 accounts for postage used and includes a non-volatile memory (NVM) 152 for storing various accounting and postal information (not shown), such as: an ascending register, a descending register, a control sum register and a postal identification serial number.
- NVM non-volatile memory
- the vault module 150 is also in communication with the processor 132 for receiving appropriate read and write commands from the processor 132.
- the printer controller module 160 is also in communication with the processor 132 and includes a print head controller 162 an associated ROM 164, an associated RAM 166 and an associated NVM 168.
- the print head controller 162 oversees operation of the printer 180 by providing suitable drive signals and other instructions.
- the printer controller module 160 could be located within the ink jet printer 180.
- the printing portion 180 includes conventional components as are known in the art: a print head 182, a replaceable cartridge 184 containing a supply of ink and optionally including a data carrier 184a, and a maintenance system 190 having a cap 192, a wiper blade 194, a pump 196 and a waste ink tank 199.
- a maintenance position (not shown)
- the print head 182 is sealed off from ambient air by the cap 192
- the print head 182 is located proximate to a mailpiece (not shown) so as to print a postal indicia (not shown) or other message.
- the wiper blade 194 periodically cleans the print head 182 to remove any excess ink or other debris (not shown) that may have accumulated on the print head 182.
- the pump 196 is coupled to the cap 192 and selectively energized in response to signals from the print head controller 162 so as to produce a negative pressure at the cap 92. In this manner, ink can be drawn out of the print head 182 while the print head 182 is in the maintenance position.
- the cap 192 is operatively connected to the waste ink tank 199 by any conventional plumbing, such as flexible tubing. In this manner, when the maintenance operations (flushes, purges, and the like) are conducted on the print head 182, the waste ink (not shown) is accumulated in the waste ink tank 199. Additionally, the print head 182 receives suitable drive signals from the print head controller 162 so as to selectively energize the plurality of ejection elements (not shown).
- a plurality of operational parameters are stored in the print head controller NVM 168.
- the parameters are identified in Table 1 and described in greater detail below.
- the maximum volume of the waste tank V max is established according to the capacity of the waste tank 199.
- the size of the waste tank 199 is used to establish V max .
- V max is set equal to 300 cubic centimeters.
- a first threshold value Ti is established to define a warning point when the waste ink tank 199 is nearing capacity and represents a percentage of the capacity of the waste tank 199. In this instance, T-i is set equal to 85 percent.
- a second threshold value T 2 is established to define a point when the waste ink tank 199 is in danger of overflowing and printing operations will be disabled.
- T 2 represents a percentage of the capacity of the waste tank 199 and is selected based on the accuracy of the waste ink estimates and a desired safety margin. In this instance, T 2 is set equal to 90 percent.
- An evaporable content of ink Ej nk is established to define that percentage of the ink that will evaporate over time.
- E in k is set equal to 50 percent.
- An evaporable content of shipping fluid E Sh i P is established to define that percentage of the shipping fluid (not shown) that will evaporate over time.
- shipping fluid is used in the print head to protect the print head 182 during storage periods. At first installation, the shipping fluid is purged from the print head 182 in conventional manner prior to normal operations beginning. In this instance, E sh i P is set equal to 85 percent.
- a waste tank overflow prevention routine 600 run by the print head controller 162 is shown.
- the routine 600 may be run in response to any predetermined event, such as: system power up, instruction to perform a maintenance operation, and/or any other desired event.
- an estimate of a volume of waste ink V e in the waste tank 199 is updated.
- the estimate of the volume of waste ink V e is derived from passive techniques such as: (i) counting ink and shipping fluid drops and using an anticipated drop volume to calculate total volume; (ii) counting maintenance operations and using an anticipated operation volume to calculate total volume; or some other suitable technique. Further, the volume of waste ink V e includes an adjustment that compensates for evaporation.
- each shipping fluid discharge V Sh i P is defined according to the following formula:
- Vship Vship - Vship ⁇ Eship ⁇ ⁇ Fship(t) ⁇ (2)
- V sn ip ⁇ E sr .ip ⁇ ⁇ Fship(t) ⁇ represents an evaporation rate of the shipping fluid as a function of time.
- any suitable expression may be employed to account for evaporation.
- a function Fs h i p (t) is employed that equals zero (0) at time equal to zero (0) and equals one (1) at time equal to anticipated evaporation duration for the shipping fluid.
- V Sh i P ⁇ E Sh i P ⁇ ⁇ F S hi P (t) ⁇ zero (0) and as a result Vs h i p equals its original discharge volume.
- V sh i P (t) equals one (1) and the expression V sh i P - V sh i P ⁇ E S hi P ⁇ ⁇ F S hi P (t) ⁇ reduces to V sh i P - V sh i P ⁇ E sh ip ⁇ which equals .85 V S hi P (V S hi P - .15 V S hi )-
- V S hi P in the waste tank 199 becomes 85 percent of what was originally present.
- the waste ink estimate V e in the waste tank 199 is updated according to the amount of discharged shipping fluid and waste ink with an adjustment for evaporation.
- a determination is made as to whether or not V e is greater than or equal to a first threshold Ti times the maximum waste tank volume V max . If the answer is no, then at 606, normal operations of the printer 180 are continued. On the other hand, if at 604 the answer is yes, then at 608, a warning is issued to the operator. This warning make take the form of an audible and/or visual message provided to the operator via the user interface 135. Furthermore, the warning may also instruct the operator to call customer service.
- a flag is set in meter memory 152 indicating that the first threshold has been exceeded. The use of this flag will be described in greater detail below.
- a determination is made as to whether or not V e is greater than or equal to a second threshold T 2 times the maximum waste tank volume V max . If the answer is no, then at 606, normal operations of the printer 180 are continued. On the other hand, if at 612 the answer is yes, then at 614, the printer 180 is disabled from performing further maintenance operations that discharge ink into the waste tank 199. In this way, overflow of the waste tank 199 is prevented.
- the waste ink discharge estimate V e provides an improved indicator of an actual amount of capacity of the waste ink tank 199 that has been consumed.
- the additional optional feature of including shipping fluid (if used) in the waste calculations and treating it on a different evaporation content and evaporation rate than the ink further improves the accuracy of the system.
- the improved accuracy allows for a greater percentage utilization of the waste tank 199 before disabling the printer 180. This benefit leads to improved system performance (more up time) and lower operating costs for both the manufacturer and the operator.
- the first threshold exceeded flag may be used to facilitate and efficiently schedule service calls to replace the waste ink tank 199.
- the postage metering portion 120 of the postage printing system 100 enters into communication with the data center 50.
- the data center 50 may initiate a service call to replace the waste tank 199 without the need for the operator to call customer service.
- key operational parameters of the printer 180 are defined as variables in memory 168, the printer 180 of the present invention exhibits improved operational flexibility. For example, when a saturated waste tank 199 is replaced, it may be replaced with one of larger, smaller or the same capacity (it should be understood that V e is also reset to zero (0) at this time).
- the customer service representative merely has to update the number for the maximum volume of the waste tank V max in memory 168.
- the operator may purchase the same size waste tank 199 or a different size waste tank 199 depending upon various factors, such as: usage pattern, anticipated remaining life of the printer 180. This provides for increased satisfaction among operators.
- the other key operational parameters of the printer 180 being defined as variables also provide for improved operational flexibility. For example, if empirical testing or improved anticipated, drop volume estimates or other factors allow for a reduction in the safety margin before the printer 180 is disabled, then the first threshold value Ti and the second threshold value T 2 may be adjusted by placing new values into memory 168. For instance, .88 and .93, respectively. This may be accomp shed by dispatching a customer service representative to load in the new values or by having the data center 50 download new values during a communication session.
- new values for the evaporable contents of the shipping fluid E Sh ip and ink Eink may be provided.
- this may be accomplished by dispatching a customer service representative to load in the new values or by having the data center 50 download new values during a communication session.
- the ink cartridge 184 may contain these values on the data carrier 184a so that when a new ink cartridge 184 is installed, the values are obtained from the data carrier 184a, in any conventional manner, and written into memory 168.
- the data carrier 184a may employ any type of information storage system, such as: bar code, magnetic stripe or smart chip.
- still other operational parameters i.e. evaporation rate constant
- the pump 196 need not operate and the cap 192 need not seal off the print head 182 during maintenance operations. However, such actions are desirable in most instances.
- a single control system may be employed for both the postage metering portion 120 and the printer 180.
- the printer 180 may communicate directly with the data center 50 without having the postage metering portion 120 serve as an intermediary.
- the ink supply and the print head may be integrated into the same replaceable cartridge or may exist as separate parts.
- the present invention may be adapted for use with an ink jet printer employing more than one type of ink.
- the present invention contemplates separately tracking the waste discharges of each different ink and providing respective operational parameters for each of the different inks. In this way, the accuracy of the estimate of the waste tank capacity that has been consumed is improved by accounting for different evaporation behavioral characteristics.
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2001255686A AU2001255686A1 (en) | 2000-04-26 | 2001-04-24 | Ink jet printer having waste tank overflow prevention |
MXPA02010997A MXPA02010997A (en) | 2000-04-26 | 2001-04-24 | Ink jet printer having waste tank overflow prevention. |
EP01928877A EP1278638B1 (en) | 2000-04-26 | 2001-04-24 | Ink jet printer having waste tank overflow prevention |
CA002406984A CA2406984C (en) | 2000-04-26 | 2001-04-24 | Ink jet printer having waste tank overflow prevention |
DE60140115T DE60140115D1 (en) | 2000-04-26 | 2001-04-24 | INK JET PRINTER WITH OVERHEAD PREVENTION FOR WASTE INK TANK |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/558,357 | 2000-04-26 | ||
US09/558,357 US6357854B1 (en) | 2000-04-26 | 2000-04-26 | Ink jet printer having waste tank overflow prevention |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2001081090A1 true WO2001081090A1 (en) | 2001-11-01 |
Family
ID=24229234
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2001/013396 WO2001081090A1 (en) | 2000-04-26 | 2001-04-24 | Ink jet printer having waste tank overflow prevention |
Country Status (8)
Country | Link |
---|---|
US (1) | US6357854B1 (en) |
EP (1) | EP1278638B1 (en) |
AU (1) | AU2001255686A1 (en) |
CA (1) | CA2406984C (en) |
DE (1) | DE60140115D1 (en) |
ES (1) | ES2332705T3 (en) |
MX (1) | MXPA02010997A (en) |
WO (1) | WO2001081090A1 (en) |
Families Citing this family (24)
Publication number | Priority date | Publication date | Assignee | Title |
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JP3582592B2 (en) * | 2001-04-03 | 2004-10-27 | セイコーエプソン株式会社 | Ink cartridge and inkjet recording device |
CN100343071C (en) * | 2001-01-23 | 2007-10-17 | 索尼公司 | Printer |
US6619784B2 (en) * | 2001-09-28 | 2003-09-16 | Hewlett-Packard Development Company, L.P. | System and method for reducing service station fluid waste and to improve print throughout with spit strips |
JP4181823B2 (en) * | 2002-08-27 | 2008-11-19 | キヤノン株式会社 | Data processing apparatus, data processing method, program, and inkjet recording system |
JP4378950B2 (en) * | 2002-12-24 | 2009-12-09 | セイコーエプソン株式会社 | Droplet ejection apparatus and electro-optic device manufacturing method |
JP4670288B2 (en) * | 2003-10-01 | 2011-04-13 | セイコーエプソン株式会社 | Liquid ejector |
US7665824B2 (en) * | 2003-10-31 | 2010-02-23 | Hewlett-Packard Development Company, L.P. | Printing system condenser |
EP1557269B1 (en) * | 2004-01-21 | 2007-03-14 | Seiko Epson Corporation | Liquid cartridge, printer, and method for controlling printer |
JP2007098602A (en) * | 2005-09-30 | 2007-04-19 | Brother Ind Ltd | Inkjet recording device |
US7918530B2 (en) * | 2006-02-03 | 2011-04-05 | Rr Donnelley | Apparatus and method for cleaning an inkjet printhead |
US8596734B2 (en) * | 2011-02-18 | 2013-12-03 | Hewlett-Packard Development Company, L. P. | Fluid ejection system and methods thereof |
US8550616B2 (en) * | 2011-04-08 | 2013-10-08 | Xerox Corporation | Method of monitoring gel accumulation in a drum maintenance unit |
WO2013134737A1 (en) | 2012-03-09 | 2013-09-12 | R. R. Donnelley & Sons Company | System and method for cleaning inkjet cartridges |
US8888208B2 (en) | 2012-04-27 | 2014-11-18 | R.R. Donnelley & Sons Company | System and method for removing air from an inkjet cartridge and an ink supply line |
US9216581B2 (en) | 2013-02-08 | 2015-12-22 | R.R. Donnelley & Sons Company | Apparatus and method for wiping an inkjet cartridge nozzle plate |
WO2015058786A1 (en) | 2013-10-21 | 2015-04-30 | Hewlett-Packard Development Company, L.P. | Managing a service cartridge for an inkjet printhead |
US10066379B2 (en) | 2015-08-19 | 2018-09-04 | Satellite Industries, Inc. | Intelligent, data gathering and communicating portable restrooms |
CN108778753B (en) | 2016-03-04 | 2020-04-21 | R.R.当纳利父子公司 | Printhead maintenance station and method of operating the same |
CN207291314U (en) | 2016-05-09 | 2018-05-01 | R.R.当纳利父子公司 | Ink feeding unit |
WO2018230275A1 (en) | 2017-06-15 | 2018-12-20 | 富士フイルム株式会社 | Moisturizing device, maintenance device, and liquid discharge device |
JP7224835B2 (en) * | 2018-10-05 | 2023-02-20 | キヤノン株式会社 | Recording device and judgment method |
US11376856B2 (en) | 2018-12-07 | 2022-07-05 | Hewlett-Packard Development Company, L.P. | Printing system and cartridge for a printing system |
JP7102368B2 (en) * | 2019-05-13 | 2022-07-19 | ローランドディー.ジー.株式会社 | Waste liquid amount measuring device and printer equipped with it |
JP2022123267A (en) * | 2021-02-12 | 2022-08-24 | キヤノン株式会社 | Recording device and control method of recording device |
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US5172140A (en) * | 1990-06-13 | 1992-12-15 | Canon Kabushiki Kaisha | Ink jet recording apparatus including a device for indicating need to change waste ink pack |
US6126265A (en) * | 1997-01-21 | 2000-10-03 | Hewlett-Packard Company | Ink jet printer service station controlled by data from consumable parts with incorporated memory devices |
US6174042B1 (en) * | 1996-11-11 | 2001-01-16 | Seiko Epson Corporation | Ink jet recording apparatus |
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GB2112715B (en) | 1981-09-30 | 1985-07-31 | Shinshu Seiki Kk | Ink jet recording apparatus |
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JP3169023B2 (en) | 1990-10-12 | 2001-05-21 | セイコーエプソン株式会社 | Ink jet recording device |
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2000
- 2000-04-26 US US09/558,357 patent/US6357854B1/en not_active Expired - Lifetime
-
2001
- 2001-04-24 EP EP01928877A patent/EP1278638B1/en not_active Expired - Lifetime
- 2001-04-24 CA CA002406984A patent/CA2406984C/en not_active Expired - Lifetime
- 2001-04-24 WO PCT/US2001/013396 patent/WO2001081090A1/en not_active Application Discontinuation
- 2001-04-24 ES ES01928877T patent/ES2332705T3/en not_active Expired - Lifetime
- 2001-04-24 DE DE60140115T patent/DE60140115D1/en not_active Expired - Lifetime
- 2001-04-24 AU AU2001255686A patent/AU2001255686A1/en not_active Abandoned
- 2001-04-24 MX MXPA02010997A patent/MXPA02010997A/en active IP Right Grant
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US5172140A (en) * | 1990-06-13 | 1992-12-15 | Canon Kabushiki Kaisha | Ink jet recording apparatus including a device for indicating need to change waste ink pack |
US6174042B1 (en) * | 1996-11-11 | 2001-01-16 | Seiko Epson Corporation | Ink jet recording apparatus |
US6126265A (en) * | 1997-01-21 | 2000-10-03 | Hewlett-Packard Company | Ink jet printer service station controlled by data from consumable parts with incorporated memory devices |
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Title |
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Also Published As
Publication number | Publication date |
---|---|
EP1278638A1 (en) | 2003-01-29 |
CA2406984C (en) | 2006-12-05 |
AU2001255686A1 (en) | 2001-11-07 |
ES2332705T3 (en) | 2010-02-11 |
MXPA02010997A (en) | 2004-09-10 |
US6357854B1 (en) | 2002-03-19 |
EP1278638B1 (en) | 2009-10-07 |
EP1278638A4 (en) | 2007-07-18 |
DE60140115D1 (en) | 2009-11-19 |
CA2406984A1 (en) | 2001-11-01 |
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