WO2001066819A2 - Methods for preparing ruthenium metal films - Google Patents

Methods for preparing ruthenium metal films Download PDF

Info

Publication number
WO2001066819A2
WO2001066819A2 PCT/US2001/007402 US0107402W WO0166819A2 WO 2001066819 A2 WO2001066819 A2 WO 2001066819A2 US 0107402 W US0107402 W US 0107402W WO 0166819 A2 WO0166819 A2 WO 0166819A2
Authority
WO
WIPO (PCT)
Prior art keywords
precursor composition
substrate
dienes
diene
semiconductor substrate
Prior art date
Application number
PCT/US2001/007402
Other languages
French (fr)
Other versions
WO2001066819A3 (en
Inventor
Mark R. Visokay
Original Assignee
Micron Technology, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Micron Technology, Inc. filed Critical Micron Technology, Inc.
Priority to JP2001565420A priority Critical patent/JP2003526009A/en
Priority to EP01924128A priority patent/EP1261754A2/en
Priority to AU2001250811A priority patent/AU2001250811A1/en
Publication of WO2001066819A2 publication Critical patent/WO2001066819A2/en
Publication of WO2001066819A3 publication Critical patent/WO2001066819A3/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/30Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
    • C23C16/40Oxides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/06Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of metallic material
    • C23C16/16Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of metallic material from metal carbonyl compounds
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/06Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of metallic material
    • C23C16/18Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of metallic material from metallo-organic compounds

Definitions

  • This invention relates to the preparation of ruthenium films using chemical vapor deposition and liquid ruthenium precursors.
  • Films of metals, particularly ruthenium films, are becoming important for a variety of electronic and electrochemical applications.
  • ruthenium films are generally unreactive to silicon and metal oxides, and are good conductors.
  • Films of ruthenium have suitable properties for a variety of uses in integrated circuits. For example, they can be used in integrated circuits for electrical contacts. They are particularly suitable for use as barrier layers between the dielectric material and the silicon substrate in memory devices, such as ferroelectric memories. Furthermore, they may even be suitable as the plate (i.e., electrode) itself in capacitors.
  • the present invention provides methods for the preparation of ruthenium metal films.
  • the method includes the steps of: providing a liquid precursor composition comprising one or more compounds of the formula (Formula I):
  • iene refers to linear, branched, or cyclic dienes, bicyclic dienes, tricyclic dienes, fluorinated derivatives thereof, derivatives thereof additionally containing heteroatoms such as halide, Si, S, Se, P, As, N, or O, or combinations thereof; vaporizing the liquid precursor composition to form vaporized precursor composition; and directing the vaporized precursor composition in combination with one or more oxidizing gases toward the semiconductor substrate or substrate assembly to form a ruthenium metal film on a surface of the semiconductor substrate or substrate assembly.
  • the oxidizing gas is less oxidizing than oxygen (O 2 ). This method is particularly useful on complex structures, such as those containing one or more small high aspect ratio features (e.g., openings or post-type structures), which typically require excellent step coverage.
  • Complexes of Formula I suitable for use in the methods of the present invention are neutral complexes and are liquids at a temperature within a range of about 20°C to about 50°C. They can be used in flash vaporization, bubbling, microdroplet formation techniques, etc., as neat liquids or in combination with an organic solvent.
  • liquid refers to a neat liquid (a liquid at room temperature or a solid at room temperature that melts at an elevated temperature up to about 50°C), or a liquid or solid in a suitable organic solvent.
  • Suitable organic solvents that could be used include hydrocarbons such as hexane, pentane, and toluene, for example.
  • Methods of the present invention are particularly well suited for forming films on a surface of a semiconductor substrate or substrate assembly, such as a silicon wafer, having high surface area topology, such as high aspect ratio openings formed therein, but such gaps are not required, used in forming integrated circuits. It is to be understood that methods of the present invention are not limited to deposition on silicon wafers; rather, other types of wafers (e.g., gallium arsenide wafer, etc.) can be used as well. Also, the methods of the present invention can be used in silicon-on-insulator technology. Furthermore, substrates other than semiconductor substrates or substrate assemblies can be used in methods of the present invention. These include, for example, fibers, wires, etc.
  • the films can be formed directly on the lowest semiconductor surface of the substrate, or they can be formed on any of a variety of the layers (i.e., surfaces) as in a patterned wafer, for example.
  • semiconductor substrate refers to the base semiconductor layer, e.g., the lowest layer of silicon material in a wafer or a silicon layer deposited on another material such as silicon on sapphire.
  • semiconductor substrate assembly refers to the semiconductor substrate having one or more layers or structures formed thereon.
  • the method includes the steps of: providing a semiconductor substrate or substrate assembly, which is exposed to a heater preferably set at a temperature of about 150°C to about 350°C (more preferably, at a temperature of about 200°C to about 250°C), and contained within a reaction chamber preferably having a pressure of about 10 "3 torr to about 1 atmosphere (more preferably, having a pressure of about 0.1 torr to about 10 torr); providing a liquid precursor composition preferably at a temperature of about 20°C to about 50°C, the precursor composition comprising one or more compounds of Formula I; vaporizing the liquid precursor composition to form vaporized precursor composition; and directing the vaporized precursor composition in combination with one or more oxidizing gases toward the semiconductor substrate or substrate assembly to form a ruthenium metal film on the surface of the semiconductor substrate or substrate assembly having the one or more small high aspect ratio features.
  • the oxidizing gas is less oxidizing than oxygen (O ).
  • Figure 1 is a schematic of a chemical vapor deposition system suitable for use in the method of the present invention.
  • the present invention provides methods of forming a ruthenium metal film using a vaporization technique (e.g., a chemical vapor deposition technique) and one or more liquid ruthenium complexes. Specifically, the present invention is directed to methods of manufacturing a semiconductor device having a ruthenium metal film thereon.
  • the liquid ruthenium complexes are of the following formula
  • (diene)Ru(CO) 3 wherein: “diene” refers to linear, branched, or cyclic dienes, bicyclic dienes, tricyclic dienes, fluorinated derivatives thereof, derivatives thereof additionally containing heteroatoms such as halide, Si, S, Se, P, As, N, or O, or combinations thereof.
  • the diene ligands include about 5 to about 8 carbon atoms, and more preferably, about 6 to about 7 carbon atoms.
  • Complexes of Formula I that are suitable for use in the present invention are neutral complexes and are liquids at room temperature or are solids at room temperature that melt at an elevated temperature up to about 50°C. These complexes are suitable for use in vaporization techniques (e.g., chemical vapor deposition (CVD) techniques), such as flash vaporization techniques, bubbler techniques, and/or microdroplet techniques, optionally in combination with an organic solvent.
  • vaporization techniques e.g., chemical vapor deposition (CVD) techniques
  • flash vaporization techniques e.g., flash vaporization techniques, bubbler techniques, and/or microdroplet techniques
  • Preferred embodiments of the complexes described herein are particularly suitable for low temperature CVD, e.g., deposition techniques involving substrate temperatures of about 100°C to about 400°C.
  • a preferred class of complexes include those that have a vapor pressure of greater than 0.1 torr at 50°C.
  • examples of such compounds include (cyclohexadiene)Ru(CO) 3 and (cycloheptadiene)Ru(CO) 3 .
  • the precursor composition is vaporized in the presence of, and reacted with, one or more oxidizing gases less aggressive (i.e., less oxidizing than) than O 2 , and optionally one or more inert gases to form a ruthenium metal film.
  • the inert gas which can be a carrier gas, is typically selected from the group consisting of nitrogen, helium, argon, and mixtures thereof.
  • an inert gas is one that is generally unreactive with the complexes described herein and does not interfere with the formation of a ruthenium metal film.
  • the oxidizing gases are reactive with the complexes described herein, at least at a surface under the conditions of chemical vapor deposition.
  • oxidizing gases suitable for preparing a ruthenium metal film include N 2 O, NO, CO 2 , CO, H 2 O 2 , and H 2 O.
  • the oxidizing gas is N 2 O, CO, CO 2 , or H 2 O, and more preferably it is N 2 O.
  • oxidizing gases and optional inert gases can be used in the methods of the present invention to form films. According to the literature, Ru metal deposition typically requires
  • a less aggressive oxidizer, particularly N 2 O has several advantages: the deposition rate is significantly higher than can be achieved with no oxidizer (a method that is disclosed in Applicant's Assignee's copending U.S. Patent Application Serial No. 09/140,878 filed on August 27, 1998; within- wafer uniformity is surprisingly and significantly better than can be achieved with no oxidizer; adhesion is better than for a ruthenium metal film formed with no oxidizer; and for films of comparable thickness, the resistivity of the ruthenium metal film deposited using N 2 O is lower than for a film deposited using no oxidizer.
  • the surface morphology, and morphology evolution with annealing, are comparable between the two processes.
  • ruthenium metal films preferably, at least about 95 atom- % pure, based on X-ray Photoelectron Spectroscopy (XPS), Auger Spectroscopy, or other methods
  • substrates such as a semiconductor wafer (e.g., silicon wafer, gallium arsenide wafer, etc.), glass plate, etc., and on a variety of surfaces of the substrates, whether it be directly on the substrate itself or on a layer of material deposited on the substrate as in a semiconductor substrate assembly.
  • a variety of structures could also have the ruthenium metal films deposited thereon. For example, posts (studs) or trenches (vias) could have the ruthenium metal films of the present invention deposited on or in.
  • Methods of the present invention are particularly useful for depositing highly pure ruthenium metal films on the surface of a semiconductor substrate or substrate assembly, such as a silicon wafer, having a high surface area topology, such as a surface (e.g., of an insulation layer) having high aspect ratio features, such as openings (i.e., gaps) or posts (i.e., studs), formed therein or thereon.
  • a semiconductor substrate or substrate assembly such as a silicon wafer
  • high aspect ratio features such as openings (i.e., gaps) or posts (i.e., studs), formed therein or thereon.
  • Small high aspect ratio features typically have feature sizes or critical dimensions below about 1 micron (e.g., the diameter or width of an opening is less than about 1 micron), and more typically, about 0.3 micron to about 1 micron, and aspect ratios greater than about 1.
  • Such aspect ratios are applicable to contact holes, vias, trenches, and a variety of other configurations.
  • a trench having an opening of 1 micron and a depth of 3 microns has an aspect ratio of 3.
  • the present invention can be used for forming diffusion barrier layers in small high aspect ratio features due to the use of CVD processes for forming conformal ruthenium oxide diffusion barrier layers over step structures.
  • CVD processes for forming conformal ruthenium oxide diffusion barrier layers over step structures.
  • greater than about 80% step coverage can be achieved. This refers to the ratio of the thickness of the layer deposited on the bottom surface to that on the top surface.
  • the ruthenium metal films are particularly suitable for forming electrodes, such as in DRAM capacitors.
  • the ruthenium metal film is deposited upon decomposition (typically, thermal decomposition) of one or more complexes of Formula I.
  • Methods of the present invention can utilize various vaporization techniques, such as flash vaporization, bubbling, etc., optionally photo- or plasma-assisted (although photo- and plasma-assisted depositions do not typically provide good step coverage). Examples of suitable CVD processes are generally discussed in Applicants' Assignees' copending patent application entitled "Precursor Chemistries for Chemical Vapor Deposition of Ruthenium and Ruthenium Oxide," having Serial No. 09/141,236 (Micron 97-0675) and filed on August 27, 1998, as well as in U.S. Patent No.
  • a typical chemical vapor deposition (CVD) system that can be used to perform a process of the present invention is shown in Figure 1.
  • the system includes an enclosed chemical vapor deposition chamber 10, which may be a cold wall-type CVD reactor. Reduced pressure may be created in chamber 10 using turbo pump 12 and backing pump 14.
  • the chamber pressure during deposition is about 10 "3 torr to about atmospheric pressure, and most preferably, it is about 0.1 torr to about 10 torr.
  • the pressure is chosen such that it produces good step coverage and deposition rates.
  • One or more substrates 16 are positioned in chamber 10.
  • a constant nominal temperature is established for the substrate, preferably at a temperature of about 150°C to about 350°C.
  • the most preferred substrate temperature is about 200°C to about 250°C.
  • Substrate 16 may be heated, for example, by an electrical resistance heater 18 on which substrate 16 is mounted. Other known methods of heating the substrate may also be utilized.
  • the temperature of the substrate may be significantly lower.
  • the precursor composition 40 which contains one or more complexes of Formula I, is stored in liquid form (a neat liquid at room temperature or at an elevated temperature if solid at room temperature, or in an organic solvent) in vessel 42.
  • the temperature of the liquid precursor composition is preferably about 20°C to about 50°C.
  • the pressure within vessel 42 is typically similar to that within chamber 10.
  • a source 44 of a suitable inert gas is pumped into vessel 42 and bubbled through the precursor composition 40 picking up the precursor composition and carrying it into chamber 10 through line 45 and gas distributor 46.
  • Additional inert gas or reaction gas may be supplied from source 48 as needed to provide the desired concentration of precursor composition and regulate the uniformity of the deposition across the surface of substrate 16.
  • valves 50-55 are opened and closed as required.
  • the reaction and optional inert (e.g., carrier) gases can be preheated if desired.
  • the precursor composition is carried into the CVD chamber 10 at a flow rate of the carrier gas of about 0 seem (standard cubic centimeters) to about 1000 seem, and preferably, at a flow rate of about 300 seem to about 800 seem.
  • a carrier gas is not required, although it is often used.
  • a reaction gas preferably, an oxidizing gas such as N 2 O
  • the semiconductor substrate is exposed to the precursor composition at a pressure of about 0.1 torr to about 10 torr for a time of about 10 seconds to about 30 minutes depending on the desired thickness.
  • the precursor composition will form an adsorbed layer on the surface ofthe substrate 16.
  • the deposition rate is temperature dependent, increasing the temperature ofthe substrate will typically increase the rate of deposition. However, if step coverage is required, higher temperatures may become detrimental. Thus, a substrate temperature is chosen to balance these two properties. Typically, desirable deposition rates are about 50 Angstroms/minute to about 1000 Angstroms/minute.
  • the carrier gas containing the precursor composition is terminated by closing valve 53.
  • the constituents ofthe microdroplets or mist are vaporized by intimate mixture ofthe heated carrier gas.
  • This two stage vaporization approach provides a reproducible delivery for precursor compositions (either in the form of a neat liquid or solid optionally dissolved in a liquid medium) and provides reasonable deposition rates, particularly in device applications with small dimensions.
  • inert gases and/or reaction gases can be used in certain methods ofthe present invention. They can be introduced into the chemical vapor deposition chamber in a variety of manners, such as directly into the vaporization chamber or in combination with the precursor composition.
  • the film can be further annealed to densify it if desired. This can be done in the CVD reaction chamber or not.
  • the annealing process is carried out in an inert gas, as described above for the carrier gases.
  • the annealing process is carried out in an oxidizing gas.
  • the pressure of this post annealing process is about 0.5 torr to about 5 atmospheres.
  • the substrate temperature of this post annealing process is about 300°C to about 1000°C, and more preferably, about 500°C to about 800°C.
  • the pale yellow precursor, (C 6 H 8 )Ru(CO) 3 was added to a bubbler equipped with a dip tube and exit valve.
  • the bubbler was connected to a CVD reactor.
  • the bubbler was further connected to helium carrier gas introduced through a mass flow controller into the dip tube port ofthe bubbler.
  • the bubbler was heated to about 26°C and all downstream connections to the chamber were heated to about 50°C.
  • a silicon wafer having a layer of BPSG thereon was placed on a heated chuck inside the CVD reactor.
  • Ruthenium deposition was carried out by heating the wafer to 210°C (as measured by a thermocouple in contact with the heated chuck) and establishing a chamber pressure of 5 torr using a helium carrier flow of 500 seem, an argon flow of 500 seem, and an additional flow of N 2 O (plumbed separately to the precursor delivery line) at 500 seem.
  • the helium carrier flow was diverted through the precursor bubbler for 180 seconds yielding a film that was later measured by spectroscopic ellipsometry to be about 440 Angstroms thick. This corresponds to a deposition rate of about 147 Angstroms/minute.
  • Thickness and “Rs mean” average of thickness and sheet resistance measurements, respectively, taken at thirteen (thickness) or nine (sheet resistance) sites across the wafer.
  • Thickness NU and “Rs NU” standard deviation ofthe thirteen (thickness) or nine (sheet resistance) measurements (nonuniformity in the thickness and sheet resistance).
  • the film was thin around the edge ofthe wafer, thick in the center.
  • the degree of nonuniformity was significantly decreased for the process ofthe present invention (with N 2 O), however.
  • the deposition rate for the N 2 O process was significantly higher than for the process with no oxidizer, as can be seen from the data in Table 1 as well as in Figure 2 which shows deposition time series for each process.
  • the film resistivity was somewhat lower for the N 2 O process, as shown in Table 1 as well as Figure 3, which shows the thickness dependence of the resistivity for the two films. As-deposited, the films were only partially crystalline, so the resistivity was higher than would be expected for a crystalline film.

Abstract

The present invention provides methods for the preparation of ruthenium metal films from liquid ruthenium complexes of the formula (diene)Ru(CO)3, wherein 'diene' refers to linear, branched, or cyclic dienes, bicyclic dienes, tricyclic dienes, fluorinated derivatives thereof, combinations thereof, or derivatives thereof additionally containing heteroatoms such as halide, Si, S, Se, P, As, N, or O, in the presence of an oxidizing gas.

Description

METHODS FOR PREPARING RUTHENIUM METAL FILMS
Field of the Invention
This invention relates to the preparation of ruthenium films using chemical vapor deposition and liquid ruthenium precursors.
Background of the Invention Films of metals, particularly ruthenium films, are becoming important for a variety of electronic and electrochemical applications. For example, ruthenium films are generally unreactive to silicon and metal oxides, and are good conductors. Films of ruthenium have suitable properties for a variety of uses in integrated circuits. For example, they can be used in integrated circuits for electrical contacts. They are particularly suitable for use as barrier layers between the dielectric material and the silicon substrate in memory devices, such as ferroelectric memories. Furthermore, they may even be suitable as the plate (i.e., electrode) itself in capacitors.
There are a wide variety of ruthenium compounds that can be used as precursors for the preparation of such films. Many are particularly well suited for use in chemical vapor deposition techniques. See, for example, U.S. Pat. No. 5,372,849 (McCormick et al.), which discloses the use of ruthenium compounds containing carbonyl ligands and other ligands. However, such compounds typically form dimers, which are less volatile and not as easily used in chemical vapor deposition techniques. Thus, there is a continuing need for methods for the preparation of ruthenium films using chemical vapor deposition techniques. Summary of the Invention
The present invention provides methods for the preparation of ruthenium metal films. In one embodiment, the method includes the steps of: providing a liquid precursor composition comprising one or more compounds of the formula (Formula I):
(diene)Ru(CO)3 wherein: "diene" refers to linear, branched, or cyclic dienes, bicyclic dienes, tricyclic dienes, fluorinated derivatives thereof, derivatives thereof additionally containing heteroatoms such as halide, Si, S, Se, P, As, N, or O, or combinations thereof; vaporizing the liquid precursor composition to form vaporized precursor composition; and directing the vaporized precursor composition in combination with one or more oxidizing gases toward the semiconductor substrate or substrate assembly to form a ruthenium metal film on a surface of the semiconductor substrate or substrate assembly. Preferably, the oxidizing gas is less oxidizing than oxygen (O2). This method is particularly useful on complex structures, such as those containing one or more small high aspect ratio features (e.g., openings or post-type structures), which typically require excellent step coverage.
Complexes of Formula I suitable for use in the methods of the present invention are neutral complexes and are liquids at a temperature within a range of about 20°C to about 50°C. They can be used in flash vaporization, bubbling, microdroplet formation techniques, etc., as neat liquids or in combination with an organic solvent. As used herein, "liquid" refers to a neat liquid (a liquid at room temperature or a solid at room temperature that melts at an elevated temperature up to about 50°C), or a liquid or solid in a suitable organic solvent. Suitable organic solvents that could be used include hydrocarbons such as hexane, pentane, and toluene, for example.
Methods of the present invention are particularly well suited for forming films on a surface of a semiconductor substrate or substrate assembly, such as a silicon wafer, having high surface area topology, such as high aspect ratio openings formed therein, but such gaps are not required, used in forming integrated circuits. It is to be understood that methods of the present invention are not limited to deposition on silicon wafers; rather, other types of wafers (e.g., gallium arsenide wafer, etc.) can be used as well. Also, the methods of the present invention can be used in silicon-on-insulator technology. Furthermore, substrates other than semiconductor substrates or substrate assemblies can be used in methods of the present invention. These include, for example, fibers, wires, etc. If the substrate is a semiconductor substrate or substrate assembly, the films can be formed directly on the lowest semiconductor surface of the substrate, or they can be formed on any of a variety of the layers (i.e., surfaces) as in a patterned wafer, for example. Thus, the term "semiconductor substrate" refers to the base semiconductor layer, e.g., the lowest layer of silicon material in a wafer or a silicon layer deposited on another material such as silicon on sapphire. The term "semiconductor substrate assembly" refers to the semiconductor substrate having one or more layers or structures formed thereon. In one embodiment of the invention, a method of manufacturing a semiconductor structure, preferably having a surface with one or more small high aspect ratio features therein is provided. The method includes the steps of: providing a semiconductor substrate or substrate assembly, which is exposed to a heater preferably set at a temperature of about 150°C to about 350°C (more preferably, at a temperature of about 200°C to about 250°C), and contained within a reaction chamber preferably having a pressure of about 10"3 torr to about 1 atmosphere (more preferably, having a pressure of about 0.1 torr to about 10 torr); providing a liquid precursor composition preferably at a temperature of about 20°C to about 50°C, the precursor composition comprising one or more compounds of Formula I; vaporizing the liquid precursor composition to form vaporized precursor composition; and directing the vaporized precursor composition in combination with one or more oxidizing gases toward the semiconductor substrate or substrate assembly to form a ruthenium metal film on the surface of the semiconductor substrate or substrate assembly having the one or more small high aspect ratio features. Preferably, the oxidizing gas is less oxidizing than oxygen (O ). Brief Description of the Drawings
Figure 1 is a schematic of a chemical vapor deposition system suitable for use in the method of the present invention. Figure 2 is a graph that shows thickness of films versus deposition times for a process of the present invention with N2O compared to no oxidizer ("No OX" = no oxidizer used in deposition process; "Alt Ox" = N2O used in deposition process).
Figure 3 is a graph that shows the thickness dependence of the resistivity for two films prepared using a process of the present invention with N2O compared or no oxidizer ("No OX" = no oxidizer used in deposition process; "Alt Ox" = N2O used in deposition process).
Detailed Description of Preferred Embodiments The present invention provides methods of forming a ruthenium metal film using a vaporization technique (e.g., a chemical vapor deposition technique) and one or more liquid ruthenium complexes. Specifically, the present invention is directed to methods of manufacturing a semiconductor device having a ruthenium metal film thereon. The liquid ruthenium complexes are of the following formula
(Formula I):
(diene)Ru(CO)3 wherein: "diene" refers to linear, branched, or cyclic dienes, bicyclic dienes, tricyclic dienes, fluorinated derivatives thereof, derivatives thereof additionally containing heteroatoms such as halide, Si, S, Se, P, As, N, or O, or combinations thereof. Preferably, the diene ligands include about 5 to about 8 carbon atoms, and more preferably, about 6 to about 7 carbon atoms. These precursor complexes are described in Applicants' Assignees' copending patent application entitled "Precursor Chemistries for Chemical Vapor Deposition of Ruthenium and Ruthenium Oxide" having U.S. Serial No. 09/141 ,236 (Micron Docket No. 97-0675), and filed on August 27, 1998. They can be prepared according to methods described therein or according to methods described in U.S. Patent No. 5,962,716.
Complexes of Formula I that are suitable for use in the present invention are neutral complexes and are liquids at room temperature or are solids at room temperature that melt at an elevated temperature up to about 50°C. These complexes are suitable for use in vaporization techniques (e.g., chemical vapor deposition (CVD) techniques), such as flash vaporization techniques, bubbler techniques, and/or microdroplet techniques, optionally in combination with an organic solvent. Preferred embodiments of the complexes described herein are particularly suitable for low temperature CVD, e.g., deposition techniques involving substrate temperatures of about 100°C to about 400°C.
A preferred class of complexes include those that have a vapor pressure of greater than 0.1 torr at 50°C. Examples of such compounds include (cyclohexadiene)Ru(CO)3 and (cycloheptadiene)Ru(CO)3.
Preferably, the precursor composition is vaporized in the presence of, and reacted with, one or more oxidizing gases less aggressive (i.e., less oxidizing than) than O2, and optionally one or more inert gases to form a ruthenium metal film. The inert gas, which can be a carrier gas, is typically selected from the group consisting of nitrogen, helium, argon, and mixtures thereof. In the context of the present invention, an inert gas is one that is generally unreactive with the complexes described herein and does not interfere with the formation of a ruthenium metal film. The oxidizing gases are reactive with the complexes described herein, at least at a surface under the conditions of chemical vapor deposition. Examples of oxidizing gases suitable for preparing a ruthenium metal film include N2O, NO, CO2, CO, H2O2, and H2O. Preferably, the oxidizing gas is N2O, CO, CO2, or H2O, and more preferably it is N2O. Various combinations of oxidizing gases and optional inert gases can be used in the methods of the present invention to form films. According to the literature, Ru metal deposition typically requires
O2 in the process in order to decompose the precursor. Depending upon the amount of O2 used, Ru metal or RuOx films can be obtained. For the complexes described herein, even a small amount of O2 leads to oxygen incorporation in the film and a significant modification of the morphology.
A less aggressive oxidizer, particularly N2O, has several advantages: the deposition rate is significantly higher than can be achieved with no oxidizer (a method that is disclosed in Applicant's Assignee's copending U.S. Patent Application Serial No. 09/140,878 filed on August 27, 1998; within- wafer uniformity is surprisingly and significantly better than can be achieved with no oxidizer; adhesion is better than for a ruthenium metal film formed with no oxidizer; and for films of comparable thickness, the resistivity of the ruthenium metal film deposited using N2O is lower than for a film deposited using no oxidizer. The surface morphology, and morphology evolution with annealing, are comparable between the two processes. Also, crystallinity of the as-deposited and annealed films is similar for the two processes. Methods of the present invention are particularly well suited for forming highly pure ruthenium metal films (preferably, at least about 95 atom- % pure, based on X-ray Photoelectron Spectroscopy (XPS), Auger Spectroscopy, or other methods) on a variety of substrates, such as a semiconductor wafer (e.g., silicon wafer, gallium arsenide wafer, etc.), glass plate, etc., and on a variety of surfaces of the substrates, whether it be directly on the substrate itself or on a layer of material deposited on the substrate as in a semiconductor substrate assembly. A variety of structures could also have the ruthenium metal films deposited thereon. For example, posts (studs) or trenches (vias) could have the ruthenium metal films of the present invention deposited on or in.
Methods of the present invention are particularly useful for depositing highly pure ruthenium metal films on the surface of a semiconductor substrate or substrate assembly, such as a silicon wafer, having a high surface area topology, such as a surface (e.g., of an insulation layer) having high aspect ratio features, such as openings (i.e., gaps) or posts (i.e., studs), formed therein or thereon. Small high aspect ratio features typically have feature sizes or critical dimensions below about 1 micron (e.g., the diameter or width of an opening is less than about 1 micron), and more typically, about 0.3 micron to about 1 micron, and aspect ratios greater than about 1. Such aspect ratios are applicable to contact holes, vias, trenches, and a variety of other configurations. For example, a trench having an opening of 1 micron and a depth of 3 microns has an aspect ratio of 3. The present invention can be used for forming diffusion barrier layers in small high aspect ratio features due to the use of CVD processes for forming conformal ruthenium oxide diffusion barrier layers over step structures. Typically, using methods of the present invention greater than about 80% step coverage can be achieved. This refers to the ratio of the thickness of the layer deposited on the bottom surface to that on the top surface. The ruthenium metal films are particularly suitable for forming electrodes, such as in DRAM capacitors.
The ruthenium metal film is deposited upon decomposition (typically, thermal decomposition) of one or more complexes of Formula I. Methods of the present invention can utilize various vaporization techniques, such as flash vaporization, bubbling, etc., optionally photo- or plasma-assisted (although photo- and plasma-assisted depositions do not typically provide good step coverage). Examples of suitable CVD processes are generally discussed in Applicants' Assignees' copending patent application entitled "Precursor Chemistries for Chemical Vapor Deposition of Ruthenium and Ruthenium Oxide," having Serial No. 09/141,236 (Micron 97-0675) and filed on August 27, 1998, as well as in U.S. Patent No. 5,372,849 (McCormick et al.), for example. A typical chemical vapor deposition (CVD) system that can be used to perform a process of the present invention is shown in Figure 1. The system includes an enclosed chemical vapor deposition chamber 10, which may be a cold wall-type CVD reactor. Reduced pressure may be created in chamber 10 using turbo pump 12 and backing pump 14. Preferably, the chamber pressure during deposition is about 10"3 torr to about atmospheric pressure, and most preferably, it is about 0.1 torr to about 10 torr. The pressure is chosen such that it produces good step coverage and deposition rates. One or more substrates 16 (e.g., semiconductor substrates or substrate assemblies) are positioned in chamber 10. A constant nominal temperature is established for the substrate, preferably at a temperature of about 150°C to about 350°C. For optimum step coverage, deposition rate, and formation of a film, the most preferred substrate temperature is about 200°C to about 250°C. Substrate 16 may be heated, for example, by an electrical resistance heater 18 on which substrate 16 is mounted. Other known methods of heating the substrate may also be utilized. For plasma- and photo-assisted CVD processes, however, the temperature of the substrate may be significantly lower. In this process, the precursor composition 40, which contains one or more complexes of Formula I, is stored in liquid form (a neat liquid at room temperature or at an elevated temperature if solid at room temperature, or in an organic solvent) in vessel 42. The temperature of the liquid precursor composition is preferably about 20°C to about 50°C. The pressure within vessel 42 is typically similar to that within chamber 10. A source 44 of a suitable inert gas is pumped into vessel 42 and bubbled through the precursor composition 40 picking up the precursor composition and carrying it into chamber 10 through line 45 and gas distributor 46. Additional inert gas or reaction gas may be supplied from source 48 as needed to provide the desired concentration of precursor composition and regulate the uniformity of the deposition across the surface of substrate 16. As shown, valves 50-55 are opened and closed as required. The reaction and optional inert ( e.g., carrier) gases can be preheated if desired.
Generally, the precursor composition is carried into the CVD chamber 10 at a flow rate of the carrier gas of about 0 seem (standard cubic centimeters) to about 1000 seem, and preferably, at a flow rate of about 300 seem to about 800 seem. Typically, for flash vaporization a carrier gas is not required, although it is often used. A reaction gas (preferably, an oxidizing gas such as N2O) is typically introduced into the CVD chamber 10 at a flow rate of about 10 seem to about 1000 seem, and preferably, at a flow rate of about 300 seem to about 800 seem. The semiconductor substrate is exposed to the precursor composition at a pressure of about 0.1 torr to about 10 torr for a time of about 10 seconds to about 30 minutes depending on the desired thickness. In chamber 10, the precursor composition will form an adsorbed layer on the surface ofthe substrate 16. As the deposition rate is temperature dependent, increasing the temperature ofthe substrate will typically increase the rate of deposition. However, if step coverage is required, higher temperatures may become detrimental. Thus, a substrate temperature is chosen to balance these two properties. Typically, desirable deposition rates are about 50 Angstroms/minute to about 1000 Angstroms/minute. The carrier gas containing the precursor composition is terminated by closing valve 53.
Alternatives to such methods include an approach wherein the precursor composition is heated and vapors are drawn off and controlled by a vapor mass flow controller, and a pulsed liquid injection method as described in "Metalorganic Chemical Vapor Deposition By Pulsed Liquid Injection Using An Ultrasonic Nozzle: Titanium Dioxide on Sapphire from Titanium (TV)
Isopropoxide," by Versteeg, et al., Journal ofthe American Ceramic Society. 78, 2763-2768 (1995). The complexes of Formula I are also particularly well suited for use with vapor deposition systems, as described in copending application U.S. Serial No. 08/720,710 entitled "Method and Apparatus for Vaporizing Liquid Precursor compositions and System for Using Same," filed on October 2, 1996. Generally, one method described therein involves the vaporization of a precursor composition in liquid form. In a first stage, the precursor composition is atomized or nebulized generating high surface area microdroplets or mist. In a second stage, the constituents ofthe microdroplets or mist are vaporized by intimate mixture ofthe heated carrier gas. This two stage vaporization approach provides a reproducible delivery for precursor compositions (either in the form of a neat liquid or solid optionally dissolved in a liquid medium) and provides reasonable deposition rates, particularly in device applications with small dimensions. Various combinations of inert (e.g., carrier) gases and/or reaction gases can be used in certain methods ofthe present invention. They can be introduced into the chemical vapor deposition chamber in a variety of manners, such as directly into the vaporization chamber or in combination with the precursor composition.
Although specific vapor deposition processes are described by reference to Figure 1, methods ofthe present invention are not limited to being used with the specific vapor deposition systems shown. Various CVD process chambers or reaction chambers can be used, including hot wall or cold wall reactors, atmospheric or reduced pressure reactors, as well as plasma enhanced reactors. Furthermore, methods ofthe present invention are not limited to any specific vapor deposition techniques.
After deposition, the film can be further annealed to densify it if desired. This can be done in the CVD reaction chamber or not. To crystallize and/or densify a film, preferably, the annealing process is carried out in an inert gas, as described above for the carrier gases. To further oxidize a film, preferably, the annealing process is carried out in an oxidizing gas. Preferably, the pressure of this post annealing process is about 0.5 torr to about 5 atmospheres. Preferably, the substrate temperature of this post annealing process is about 300°C to about 1000°C, and more preferably, about 500°C to about 800°C. The use of the complexes and methods of forming films of the present invention are beneficial for a wide variety of thin film applications in semiconductor structures, particularly those requiring diffusion barriers. For example, such applications include capacitors and metallization layers, such as multilevel interconnects in an integrated circuit structure. Such structures are described, for example, in Applicants' Assignees' copending patent application entitled "Ruthenium Suicide Diffusion Barrier Layers and Methods of Forming Same," having Serial No. 09/141,240 (Micron Docket No. 97-0993), and filed on August 27, 1998.
The following examples are offered to further illustrate the various specific and preferred embodiments and techniques. It should be understood, however, that many variations and modifications may be made while remaining within the scope ofthe present invention.
Example 1 Ruthenium Metal Film Deposition Using fC Hy.Ru(CO ?
The pale yellow precursor, (C6H8)Ru(CO)3, was added to a bubbler equipped with a dip tube and exit valve. The bubbler was connected to a CVD reactor. The bubbler was further connected to helium carrier gas introduced through a mass flow controller into the dip tube port ofthe bubbler. The bubbler was heated to about 26°C and all downstream connections to the chamber were heated to about 50°C. A silicon wafer having a layer of BPSG thereon was placed on a heated chuck inside the CVD reactor. Ruthenium deposition was carried out by heating the wafer to 210°C (as measured by a thermocouple in contact with the heated chuck) and establishing a chamber pressure of 5 torr using a helium carrier flow of 500 seem, an argon flow of 500 seem, and an additional flow of N2O (plumbed separately to the precursor delivery line) at 500 seem. The helium carrier flow was diverted through the precursor bubbler for 180 seconds yielding a film that was later measured by spectroscopic ellipsometry to be about 440 Angstroms thick. This corresponds to a deposition rate of about 147 Angstroms/minute.
This same process was carried out as a comparison but without the N2O flow and with Argon flow of 200 seem. In this case a deposition time of 350 seconds yielded ruthenium films about 420 Angstroms thick, for a deposition rate of about 72 Angstroms/minute. Representative process results for these two experiments are shown in Table 1 for films of comparable thickness. Table 1
Characteristic Data for Ru films on BPSG
Deposited Using N2O or No Oxidizer
Figure imgf000013_0001
"Thickness" and "Rs mean" = average of thickness and sheet resistance measurements, respectively, taken at thirteen (thickness) or nine (sheet resistance) sites across the wafer.
"Thickness NU" and "Rs NU" = standard deviation ofthe thirteen (thickness) or nine (sheet resistance) measurements (nonuniformity in the thickness and sheet resistance).
In both cases, the film was thin around the edge ofthe wafer, thick in the center. The degree of nonuniformity was significantly decreased for the process ofthe present invention (with N2O), however. The deposition rate for the N2O process was significantly higher than for the process with no oxidizer, as can be seen from the data in Table 1 as well as in Figure 2 which shows deposition time series for each process.
The film resistivity was somewhat lower for the N2O process, as shown in Table 1 as well as Figure 3, which shows the thickness dependence of the resistivity for the two films. As-deposited, the films were only partially crystalline, so the resistivity was higher than would be expected for a crystalline film.
Surface morphology and morphology evolution of films deposited using the N2O process were examined by SEM. Deposition onto BPSG yielded films with good morphology as-deposited and after anneal. Deposition onto a clean Si surface, however, yielded poor nucleation and resulting morphology.
As-deposited and annealed samples were examined using Auger depth profiles. No oxygen was observed in the film, within the detection limits ofthe technique (approximately 0.1 atomic-%). No appreciable interdiffusion of the ruthenium and BPSG was detected. This indicates oxygen within the film will not be an issue in terms of oxidation of underlying layers during thermal treatments in the process flow.
Example 2
Chemical Effect of N-O
As shown above, the film deposition characteristics were quite different between the two processes. In order to establish the effect ofthe N2 O on the deposition, several tests were run with varying process gases. In one case, N2 was directly substituted for the N2O, and in the other case the N2O flow was reduced to 100 seem. The results of these depositions are shown in Table 2, along with data for the other two primary processes. Film thickness was not made constant for these depositions, but several points can be seen. Replacing the N2 O with N2 yielded a process very similar to the process with no oxidizer ("No Ox"). A chemical rather than dilution argument is supported here since the partial pressure ofthe carrier gas was the same for the two recipes. Similar nonuniformity, deposition rate and resistivities were observed. Reducing the N2 O flow to 100 seem yielded a lower deposition rate compared to the 500 secern N2 O process, but still higher than when no oxidizer is used. Table 2
Deposition Process and Film Property Data for Ru Metal Films
Figure imgf000015_0001
All patents, patent applications, and publications are herein incorporated by reference in their entirety, as if each were individually incorporated. The foregoing detailed description and examples have been given for clarity of understanding only. No unnecessary limitations are to be understood therefrom. The invention is not limited to the exact details shown and described, for variations obvious to one skilled in the art will be included within the invention defined by the claims.

Claims

WHAT IS CLAIMED IS;
1. A method of manufacturing a semiconductor structure, the method comprising: providing a semiconductor substrate or substrate assembly; providing a liquid precursor composition comprising one or more compounds ofthe formula (Formula I):
(diene)Ru(CO)3 wherein "diene" refers to linear, branched, or cyclic dienes, bicyclic dienes, tricyclic dienes, fluorinated derivatives thereof, derivatives thereof additionally containing heteroatoms such as halide, Si, S, Se, P, As, N, or O, or combinations thereof; vaporizing the liquid precursor composition to form vaporized precursor composition; and directing the vaporized precursor composition in combination with at least one oxidizing gas less oxidizing than O2 toward the semiconductor substrate or substrate assembly to form a ruthenium metal film on a surface ofthe semiconductor substrate or substrate assembly.
2. The method of claim 1 wherein the substrate or substrate assembly is contained within a reaction chamber having a pressure of about 10"3 torr to about 1 atmosphere.
3. The method of claim 2 wherein the substrate or substrate assembly is contained within a reaction chamber having a pressure of about 0.1 torr to about 10 torr.
4. The method of claim 1 wherein the substrate or substrate assembly is contained within a reaction chamber having a pressure of about 0.1 torr to about 10 torr.
5. The method of claim 1 wherein the step of vaporizing the liquid precursor comprises using a technique selected from the group of flash vaporization, bubbling, microdroplet formation, and combinations thereof.
6. The method of claim 1 wherein the semiconductor substrate or substrate assembly comprises a silicon wafer.
7. The method of claim 1 wherein the precursor composition is vaporized in the presence of at least one inert gas.
8. The method of claim 1 wherein the oxidizing gas is selected from the group of N2O, NO, CO, CO2, H2O2, H2O, and combinations thereof.
9. The method of claim 8 wherein the oxidizing gas is selected from the group of N2O, CO, CO2, H2O, and combinations thereof.
10. The method of claim 9 wherein the oxidizing gas is N2O.
11. The method of claim 1 wherein the liquid precursor composition comprises an organic solvent.
12. A method of manufacturing a semiconductor structure, the method comprising: providing a semiconductor substrate or substrate assembly, which is at a temperature of about 130°C to about 300°C, contained within a reaction chamber having a pressure of about 10"3 torr to about 1 atmosphere; providing a liquid precursor composition at a temperature of about 20°C to about 50°C, the precursor composition comprising one or more compounds ofthe formula (Formula I):
(diene)Ru(CO)3 wherein "diene" refers to linear, branched, or cyclic dienes, bicyclic dienes, tricyclic dienes, fluorinated derivatives thereof, derivatives thereof additionally containing heteroatoms such as halide, Si, S, Se, P, As, N, or O, or combinations thereof; vaporizing the liquid precursor composition to form vaporized precursor composition; and directing the vaporized precursor composition in combination with at least one oxidizing gas less oxidizing than O2 toward the semiconductor substrate or substrate assembly to form a ruthenium metal film on a surface ofthe semiconductor substrate or substrate assembly.
13. A method of manufacturing a semiconductor structure, the method comprising: providing a semiconductor substrate or substrate assembly; providing a liquid precursor composition comprising one or more compounds ofthe formula (Formula I):
(diene)Ru(CO)3 wherein "diene" refers to linear, branched, or cyclic dienes, bicyclic dienes, tricyclic dienes, fluorinated derivatives thereof, derivatives thereof additionally containing heteroatoms such as halide, Si, S, Se, P, As, N, or O, or combinations thereof; vaporizing the liquid precursor composition to form vaporized precursor composition; directing the vaporized precursor composition in combination with at least one oxidizing gas less oxidizing than O2 toward the semiconductor substrate or substrate assembly to form a ruthenium metal film on a surface ofthe semiconductor substrate or substrate assembly; and annealing the ruthenium metal film.
14. The method of claim 13 wherein the annealing step is carried out at a temperature of about 300°C to about 1000°C.
15. A method of manufacturing a semiconductor structure, the method comprising: providing a semiconductor substrate or substrate assembly comprising a surface having one or more small high aspect ratio features; providing a liquid precursor composition comprising one or more compounds ofthe formula (Formula I):
(diene)Ru(CO)3 wherein "diene" refers to linear, branched, or cyclic dienes, bicyclic dienes, tricyclic dienes, fluorinated derivatives thereof, derivatives thereof additionally containing heteroatoms such as halide, Si, S, Se, P, As, N, or O, or combinations thereof; vaporizing the liquid precursor composition to form vaporized precursor composition; and directing the vaporized precursor composition in combination with at least one oxidizing gas less oxidizing than O2 toward the semiconductor substrate or substrate assembly to form a ruthenium metal film on the surface ofthe semiconductor substrate or substrate assembly having the one or more high aspect ratio features.
16. A method of forming a ruthenium metal film on a substrate, the method comprising: providing a substrate; providing a liquid precursor composition comprising one or more compounds ofthe formula (Formula I):
(diene)Ru(CO)3 wherein "diene" refers to linear, branched, or cyclic dienes, bicyclic dienes, tricyclic dienes, fluorinated derivatives thereof, derivatives thereof additionally containing heteroatoms such as halide, Si, S, Se, P, As, N, or O, or combinations thereof; vaporizing the liquid precursor composition to form vaporized precursor composition; and directing the vaporized precursor composition in combination with at least one oxidizing gas less oxidizing than O2 toward the substrate to form a ruthenium metal film on a surface ofthe substrate.
17. A method of manufacturing a semiconductor structure, the method comprising: providing a semiconductor substrate or substrate assembly comprising a surface having one or more small high aspect ratio features, which is at a temperature of about 150°C to about 350°C, wherein the semiconductor substrate or substrate assembly is contained within a reaction chamber having a pressure of about 10"3 torr to about 1 atmosphere; providing a liquid precursor composition at a temperature of about 20°C to about 50°C, the precursor composition comprising one or more compounds ofthe formula (Formula I): (diene)Ru(CO)3 wherein "diene" refers to linear, branched, or cyclic dienes, bicyclic dienes, tricyclic dienes, fluorinated derivatives thereof, derivatives thereof additionally containing heteroatoms such as halide, Si, S, Se, P, As, N, or O, or combinations thereof; vaporizing the liquid precursor composition to form vaporized precursor composition; and directing the vaporized precursor composition in combination with at least one oxidizing gas less oxidizing than O2 toward the semiconductor substrate or substrate assembly to form a ruthenium metal film on the surface ofthe semiconductor substrate or substrate assembly having the one or more small high aspect ratio features.
18. A method of manufacturing a semiconductor structure, the method comprising: providing a semiconductor substrate or substrate assembly; providing a liquid precursor composition comprising one or more compounds ofthe formula (Formula I): (diene)Ru(CO)3 wherein "diene" refers to linear, branched, or cyclic dienes, bicyclic dienes, tricyclic dienes, fluorinated derivatives thereof, derivatives thereof additionally containing heteroatoms such as halide, Si, S, Se, P, As, N, or O, or combinations thereof; vaporizing the liquid precursor composition to form vaporized precursor composition; and directing the vaporized precursor composition in combination with at least one oxidizing gas toward the semiconductor substrate or substrate assembly to form a ruthenium metal film on a surface ofthe semiconductor substrate or substrate assembly.
19. A method of forming a ruthenium metal film on a substrate, the method comprising: providing a substrate; providing a liquid precursor composition comprising one or more compounds ofthe formula (Formula I): (diene)Ru(CO)3 wherein "diene" refers to linear, branched, or cyclic dienes, bicyclic dienes, tricyclic dienes, fluorinated derivatives thereof, derivatives thereof additionally containing heteroatoms such as halide, Si, S, Se, P, As, N, or O, or combinations thereof; vaporizing the liquid precursor composition to form vaporized precursor composition; and directing the vaporized precursor composition in combination with at least one oxidizing gas toward the substrate to form a ruthenium metal film on a surface ofthe substrate.
PCT/US2001/007402 2000-03-08 2001-03-08 Methods for preparing ruthenium metal films WO2001066819A2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2001565420A JP2003526009A (en) 2000-03-08 2001-03-08 Preparation method of ruthenium metal film
EP01924128A EP1261754A2 (en) 2000-03-08 2001-03-08 Methods for preparing ruthenium metal films
AU2001250811A AU2001250811A1 (en) 2000-03-08 2001-03-08 Methods for preparing ruthenium metal films

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US09/520,492 2000-03-08
US09/520,492 US6380080B2 (en) 2000-03-08 2000-03-08 Methods for preparing ruthenium metal films

Publications (2)

Publication Number Publication Date
WO2001066819A2 true WO2001066819A2 (en) 2001-09-13
WO2001066819A3 WO2001066819A3 (en) 2002-01-24

Family

ID=24072827

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2001/007402 WO2001066819A2 (en) 2000-03-08 2001-03-08 Methods for preparing ruthenium metal films

Country Status (7)

Country Link
US (1) US6380080B2 (en)
EP (1) EP1261754A2 (en)
JP (1) JP2003526009A (en)
KR (1) KR100708496B1 (en)
AU (1) AU2001250811A1 (en)
TW (1) TW487972B (en)
WO (1) WO2001066819A2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002212112A (en) * 2001-01-22 2002-07-31 Tanaka Kikinzoku Kogyo Kk Ruthenium compound for chemical vapor deposition and method for chemical vapor deposition of ruthenium thin film and ruthenium compound thin film

Families Citing this family (57)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4034518B2 (en) * 2000-03-31 2008-01-16 株式会社日立国際電気 Manufacturing method of semiconductor device
US7494927B2 (en) 2000-05-15 2009-02-24 Asm International N.V. Method of growing electrical conductors
US6429127B1 (en) * 2000-06-08 2002-08-06 Micron Technology, Inc. Methods for forming rough ruthenium-containing layers and structures/methods using same
JP3998906B2 (en) * 2000-09-28 2007-10-31 株式会社日立国際電気 Manufacturing method of semiconductor device
KR100434489B1 (en) * 2001-03-22 2004-06-05 삼성전자주식회사 Method for depositing ruthenium layer having Ru02 seeding layer
KR100727372B1 (en) 2001-09-12 2007-06-12 토소가부시키가이샤 Ruthenium complex, manufacturing process thereof and the method for forming thin-film using the complex
US6824816B2 (en) * 2002-01-29 2004-11-30 Asm International N.V. Process for producing metal thin films by ALD
US7160577B2 (en) 2002-05-02 2007-01-09 Micron Technology, Inc. Methods for atomic-layer deposition of aluminum oxides in integrated circuits
US7589029B2 (en) * 2002-05-02 2009-09-15 Micron Technology, Inc. Atomic layer deposition and conversion
US6794299B1 (en) * 2002-06-03 2004-09-21 Advanced Micro Devices Inc. Various methods of controlling conformal film deposition processes, and a system for accomplishing same
US7135421B2 (en) * 2002-06-05 2006-11-14 Micron Technology, Inc. Atomic layer-deposited hafnium aluminum oxide
US7199023B2 (en) * 2002-08-28 2007-04-03 Micron Technology, Inc. Atomic layer deposited HfSiON dielectric films wherein each precursor is independendently pulsed
US7084078B2 (en) * 2002-08-29 2006-08-01 Micron Technology, Inc. Atomic layer deposited lanthanide doped TiOx dielectric films
US7588988B2 (en) 2004-08-31 2009-09-15 Micron Technology, Inc. Method of forming apparatus having oxide films formed using atomic layer deposition
US7484315B2 (en) * 2004-11-29 2009-02-03 Tokyo Electron Limited Replaceable precursor tray for use in a multi-tray solid precursor delivery system
US7708835B2 (en) * 2004-11-29 2010-05-04 Tokyo Electron Limited Film precursor tray for use in a film precursor evaporation system and method of using
US7488512B2 (en) * 2004-11-29 2009-02-10 Tokyo Electron Limited Method for preparing solid precursor tray for use in solid precursor evaporation system
US7638002B2 (en) * 2004-11-29 2009-12-29 Tokyo Electron Limited Multi-tray film precursor evaporation system and thin film deposition system incorporating same
KR100647318B1 (en) * 2005-02-03 2006-11-23 삼성전자주식회사 Nonvolatile memory device and fabrication method of the same
US7666773B2 (en) * 2005-03-15 2010-02-23 Asm International N.V. Selective deposition of noble metal thin films
US8025922B2 (en) * 2005-03-15 2011-09-27 Asm International N.V. Enhanced deposition of noble metals
US7651570B2 (en) * 2005-03-31 2010-01-26 Tokyo Electron Limited Solid precursor vaporization system for use in chemical vapor deposition
US7390756B2 (en) * 2005-04-28 2008-06-24 Micron Technology, Inc. Atomic layer deposited zirconium silicon oxide films
US7662729B2 (en) * 2005-04-28 2010-02-16 Micron Technology, Inc. Atomic layer deposition of a ruthenium layer to a lanthanide oxide dielectric layer
US7572695B2 (en) * 2005-05-27 2009-08-11 Micron Technology, Inc. Hafnium titanium oxide films
US20070014919A1 (en) * 2005-07-15 2007-01-18 Jani Hamalainen Atomic layer deposition of noble metal oxides
US7927948B2 (en) 2005-07-20 2011-04-19 Micron Technology, Inc. Devices with nanocrystals and methods of formation
US7575978B2 (en) * 2005-08-04 2009-08-18 Micron Technology, Inc. Method for making conductive nanoparticle charge storage element
US7410910B2 (en) * 2005-08-31 2008-08-12 Micron Technology, Inc. Lanthanum aluminum oxynitride dielectric films
US20070069383A1 (en) * 2005-09-28 2007-03-29 Tokyo Electron Limited Semiconductor device containing a ruthenium diffusion barrier and method of forming
US7713876B2 (en) * 2005-09-28 2010-05-11 Tokyo Electron Limited Method for integrating a ruthenium layer with bulk copper in copper metallization
US7709402B2 (en) * 2006-02-16 2010-05-04 Micron Technology, Inc. Conductive layers for hafnium silicon oxynitride films
US7435484B2 (en) * 2006-09-01 2008-10-14 Asm Japan K.K. Ruthenium thin film-formed structure
JP5248508B2 (en) 2006-09-22 2013-07-31 レール・リキード−ソシエテ・アノニム・プール・レテュード・エ・レクスプロワタシオン・デ・プロセデ・ジョルジュ・クロード Method for depositing ruthenium-containing films
US20080124484A1 (en) * 2006-11-08 2008-05-29 Asm Japan K.K. Method of forming ru film and metal wiring structure
US7763511B2 (en) * 2006-12-29 2010-07-27 Intel Corporation Dielectric barrier for nanocrystals
US20080171436A1 (en) * 2007-01-11 2008-07-17 Asm Genitech Korea Ltd. Methods of depositing a ruthenium film
US7846256B2 (en) * 2007-02-23 2010-12-07 Tokyo Electron Limited Ampule tray for and method of precursor surface area
US8367506B2 (en) 2007-06-04 2013-02-05 Micron Technology, Inc. High-k dielectrics with gold nano-particles
US20090087339A1 (en) * 2007-09-28 2009-04-02 Asm Japan K.K. METHOD FOR FORMING RUTHENIUM COMPLEX FILM USING Beta-DIKETONE-COORDINATED RUTHENIUM PRECURSOR
KR101544198B1 (en) 2007-10-17 2015-08-12 한국에이에스엠지니텍 주식회사 Method of depositing ruthenium film
US7655564B2 (en) * 2007-12-12 2010-02-02 Asm Japan, K.K. Method for forming Ta-Ru liner layer for Cu wiring
KR20090067505A (en) * 2007-12-21 2009-06-25 에이에스엠지니텍코리아 주식회사 Method of depositing ruthenium film
US7799674B2 (en) * 2008-02-19 2010-09-21 Asm Japan K.K. Ruthenium alloy film for copper interconnects
US8124528B2 (en) * 2008-04-10 2012-02-28 Micron Technology, Inc. Method for forming a ruthenium film
TW200951241A (en) * 2008-05-30 2009-12-16 Sigma Aldrich Co Methods of forming ruthenium-containing films by atomic layer deposition
US8084104B2 (en) * 2008-08-29 2011-12-27 Asm Japan K.K. Atomic composition controlled ruthenium alloy film formed by plasma-enhanced atomic layer deposition
US8133555B2 (en) 2008-10-14 2012-03-13 Asm Japan K.K. Method for forming metal film by ALD using beta-diketone metal complex
US9379011B2 (en) 2008-12-19 2016-06-28 Asm International N.V. Methods for depositing nickel films and for making nickel silicide and nickel germanide
US20110020546A1 (en) * 2009-05-15 2011-01-27 Asm International N.V. Low Temperature ALD of Noble Metals
US8329569B2 (en) * 2009-07-31 2012-12-11 Asm America, Inc. Deposition of ruthenium or ruthenium dioxide
JP5741443B2 (en) * 2009-11-25 2015-07-01 Jsr株式会社 Ruthenium film forming material and ruthenium film forming method
US8357614B2 (en) 2010-04-19 2013-01-22 L'air Liquide Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude Ruthenium-containing precursors for CVD and ALD
US8871617B2 (en) 2011-04-22 2014-10-28 Asm Ip Holding B.V. Deposition and reduction of mixed metal oxide thin films
JP2015160963A (en) * 2014-02-26 2015-09-07 東京エレクトロン株式会社 Method and apparatus for depositing ruthenium film, and method for manufacturing semiconductor device
JP6547930B2 (en) * 2014-08-29 2019-07-24 株式会社Flosfia Metal film formation method
US9607842B1 (en) 2015-10-02 2017-03-28 Asm Ip Holding B.V. Methods of forming metal silicides

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5372849A (en) * 1992-07-28 1994-12-13 Minnesota Mining And Manufacturing Company Chemical vapor deposition of iron, ruthenium, and osmium
US5962716A (en) * 1998-08-27 1999-10-05 Micron Technology, Inc. Methods for preparing ruthenium and osmium compounds
WO2000012779A1 (en) * 1998-08-27 2000-03-09 Micron Technology, Inc. Methods for preparing ruthenium oxide films
WO2000012776A1 (en) * 1998-08-27 2000-03-09 Micron Technology, Inc. Precursor chemistries for chemical vapor deposition of ruthenium and ruthenium oxide

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5130172A (en) 1988-10-21 1992-07-14 The Regents Of The University Of California Low temperature organometallic deposition of metals
JP3351856B2 (en) 1992-04-20 2002-12-03 テキサス インスツルメンツ インコーポレイテツド Method of manufacturing structure and capacitor
JP3407204B2 (en) 1992-07-23 2003-05-19 オリンパス光学工業株式会社 Ferroelectric integrated circuit and method of manufacturing the same
US5392189A (en) 1993-04-02 1995-02-21 Micron Semiconductor, Inc. Capacitor compatible with high dielectric constant materials having two independent insulative layers and the method for forming same
US5352488A (en) 1993-05-14 1994-10-04 Syracuse University Chemical vapor deposition process employing metal pentadienyl complexes
US5407855A (en) 1993-06-07 1995-04-18 Motorola, Inc. Process for forming a semiconductor device having a reducing/oxidizing conductive material
US5566045A (en) 1994-08-01 1996-10-15 Texas Instruments, Inc. High-dielectric-constant material electrodes comprising thin platinum layers
US5555486A (en) 1994-12-29 1996-09-10 North Carolina State University Hybrid metal/metal oxide electrodes for ferroelectric capacitors
US5874364A (en) 1995-03-27 1999-02-23 Fujitsu Limited Thin film deposition method, capacitor device and method for fabricating the same, and semiconductor device and method for fabricating the same
US5695815A (en) 1996-05-29 1997-12-09 Micron Technology, Inc. Metal carboxylate complexes for formation of metal-containing films on semiconductor devices
US5935648A (en) 1997-03-28 1999-08-10 The United States Of America As Represented By The Secretary Of The Air Force High surface area molybdenum nitride electrodes
US5980983A (en) 1997-04-17 1999-11-09 The President And Fellows Of Harvard University Liquid precursors for formation of metal oxides
US6074945A (en) * 1998-08-27 2000-06-13 Micron Technology, Inc. Methods for preparing ruthenium metal films

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5372849A (en) * 1992-07-28 1994-12-13 Minnesota Mining And Manufacturing Company Chemical vapor deposition of iron, ruthenium, and osmium
US5962716A (en) * 1998-08-27 1999-10-05 Micron Technology, Inc. Methods for preparing ruthenium and osmium compounds
WO2000012779A1 (en) * 1998-08-27 2000-03-09 Micron Technology, Inc. Methods for preparing ruthenium oxide films
WO2000012776A1 (en) * 1998-08-27 2000-03-09 Micron Technology, Inc. Precursor chemistries for chemical vapor deposition of ruthenium and ruthenium oxide

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002212112A (en) * 2001-01-22 2002-07-31 Tanaka Kikinzoku Kogyo Kk Ruthenium compound for chemical vapor deposition and method for chemical vapor deposition of ruthenium thin film and ruthenium compound thin film

Also Published As

Publication number Publication date
KR20020089381A (en) 2002-11-29
JP2003526009A (en) 2003-09-02
US20020013052A1 (en) 2002-01-31
EP1261754A2 (en) 2002-12-04
US6380080B2 (en) 2002-04-30
KR100708496B1 (en) 2007-04-16
TW487972B (en) 2002-05-21
WO2001066819A3 (en) 2002-01-24
AU2001250811A1 (en) 2001-09-17

Similar Documents

Publication Publication Date Title
US6380080B2 (en) Methods for preparing ruthenium metal films
US6281125B1 (en) Methods for preparing ruthenium oxide films
US6074945A (en) Methods for preparing ruthenium metal films
US6743473B1 (en) Chemical vapor deposition of barriers from novel precursors
US5866205A (en) Process for titanium nitride deposition using five- and six-coordinate titanium complexes
US5273775A (en) Process for selectively depositing copper aluminum alloy onto a substrate
KR100691870B1 (en) Method for chemical vapor deposition of copper-based films and copper source precursors for the same
US6306217B1 (en) Metal complexes with chelating C-,N-donor ligands for forming metal-containing films
US20010042505A1 (en) Precursor mixtures for use in preparing layers on substrates
US6319567B1 (en) Synthesis of tantalum nitride
US6329286B1 (en) Methods for forming conformal iridium layers on substrates
KR100256669B1 (en) Chemical vapor deposition apparatus and method for forming copper film using the same
US5659057A (en) Five- and six-coordinate precursors for titanium nitride deposition
EP1995347A1 (en) Method of forming metal film
KR100934887B1 (en) Method for forming copper wiring
US11371138B2 (en) Chemical vapor deposition processes using ruthenium precursor and reducing gas
US20200157680A1 (en) Peald processes using ruthenium precursor
Panda et al. Low temperature chemical vapor deposition of titanium nitride films from tetrakis (ethylmethylamido) titanium and ammonia
KR20010063477A (en) Method of forming a copper wiring in a semiconductor device
KR20010063479A (en) Method of forming a copper wiring in a semiconductor device

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A2

Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EE ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NO NZ PL PT RO RU SD SE SG SI SK SL TJ TM TR TT TZ UA UG UZ VN YU ZA ZW

AL Designated countries for regional patents

Kind code of ref document: A2

Designated state(s): GH GM KE LS MW MZ SD SL SZ TZ UG ZW AM AZ BY KG KZ MD RU TJ TM AT BE CH CY DE DK ES FI FR GB GR IE IT LU MC NL PT SE TR BF BJ CF CG CI CM GA GN GW ML MR NE SN TD TG

121 Ep: the epo has been informed by wipo that ep was designated in this application
DFPE Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101)
AK Designated states

Kind code of ref document: A3

Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EE ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NO NZ PL PT RO RU SD SE SG SI SK SL TJ TM TR TT TZ UA UG UZ VN YU ZA ZW

AL Designated countries for regional patents

Kind code of ref document: A3

Designated state(s): GH GM KE LS MW MZ SD SL SZ TZ UG ZW AM AZ BY KG KZ MD RU TJ TM AT BE CH CY DE DK ES FI FR GB GR IE IT LU MC NL PT SE TR BF BJ CF CG CI CM GA GN GW ML MR NE SN TD TG

WWE Wipo information: entry into national phase

Ref document number: 1020027011693

Country of ref document: KR

ENP Entry into the national phase

Ref country code: JP

Ref document number: 2001 565420

Kind code of ref document: A

Format of ref document f/p: F

WWE Wipo information: entry into national phase

Ref document number: 2001924128

Country of ref document: EP

WWP Wipo information: published in national office

Ref document number: 1020027011693

Country of ref document: KR

WWP Wipo information: published in national office

Ref document number: 2001924128

Country of ref document: EP