WO2001037383A2 - Group iii-nitride semiconductor structures with reduced phase separation - Google Patents
Group iii-nitride semiconductor structures with reduced phase separation Download PDFInfo
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- WO2001037383A2 WO2001037383A2 PCT/IB2000/001681 IB0001681W WO0137383A2 WO 2001037383 A2 WO2001037383 A2 WO 2001037383A2 IB 0001681 W IB0001681 W IB 0001681W WO 0137383 A2 WO0137383 A2 WO 0137383A2
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- mole fraction
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- 238000005191 phase separation Methods 0.000 title claims abstract description 124
- 239000004065 semiconductor Substances 0.000 title claims abstract description 85
- 239000000463 material Substances 0.000 claims abstract description 215
- 238000005253 cladding Methods 0.000 claims description 235
- 239000000470 constituent Substances 0.000 claims description 95
- 239000013078 crystal Substances 0.000 claims description 18
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- 229910052733 gallium Inorganic materials 0.000 claims description 9
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 claims 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims 8
- 238000000034 method Methods 0.000 abstract description 29
- JMASRVWKEDWRBT-UHFFFAOYSA-N Gallium nitride Chemical compound [Ga]#N JMASRVWKEDWRBT-UHFFFAOYSA-N 0.000 description 214
- 229910002601 GaN Inorganic materials 0.000 description 205
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 114
- 239000000377 silicon dioxide Substances 0.000 description 57
- 230000007547 defect Effects 0.000 description 38
- 239000000758 substrate Substances 0.000 description 29
- 238000004519 manufacturing process Methods 0.000 description 28
- 230000003287 optical effect Effects 0.000 description 27
- 235000012239 silicon dioxide Nutrition 0.000 description 16
- 230000004888 barrier function Effects 0.000 description 15
- 238000005229 chemical vapour deposition Methods 0.000 description 15
- 238000009826 distribution Methods 0.000 description 14
- 230000015572 biosynthetic process Effects 0.000 description 12
- 239000000969 carrier Substances 0.000 description 12
- 238000010521 absorption reaction Methods 0.000 description 8
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- 238000001451 molecular beam epitaxy Methods 0.000 description 8
- 230000035945 sensitivity Effects 0.000 description 8
- 230000008901 benefit Effects 0.000 description 7
- 238000013461 design Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 229910002058 ternary alloy Inorganic materials 0.000 description 7
- 230000005669 field effect Effects 0.000 description 5
- 150000004767 nitrides Chemical class 0.000 description 5
- 230000010355 oscillation Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000003321 amplification Effects 0.000 description 4
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- 229910052751 metal Inorganic materials 0.000 description 4
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- 238000012545 processing Methods 0.000 description 4
- 230000005533 two-dimensional electron gas Effects 0.000 description 4
- 238000009827 uniform distribution Methods 0.000 description 4
- 229910052796 boron Inorganic materials 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 229910052738 indium Inorganic materials 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 230000015654 memory Effects 0.000 description 2
- 229910002059 quaternary alloy Inorganic materials 0.000 description 2
- 229910052594 sapphire Inorganic materials 0.000 description 2
- 239000010980 sapphire Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 229910001218 Gallium arsenide Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- RNQKDQAVIXDKAG-UHFFFAOYSA-N aluminum gallium Chemical compound [Al].[Ga] RNQKDQAVIXDKAG-UHFFFAOYSA-N 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
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- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/02—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
- H01L33/26—Materials of the light emitting region
- H01L33/30—Materials of the light emitting region containing only elements of group III and group V of the periodic system
- H01L33/32—Materials of the light emitting region containing only elements of group III and group V of the periodic system containing nitrogen
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y20/00—Nanooptics, e.g. quantum optics or photonic crystals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/02—Semiconductor bodies ; Multistep manufacturing processes therefor
- H01L29/12—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
- H01L29/20—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed including, apart from doping materials or other impurities, only AIIIBV compounds
- H01L29/201—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed including, apart from doping materials or other impurities, only AIIIBV compounds including two or more compounds, e.g. alloys
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/70—Bipolar devices
- H01L29/72—Transistor-type devices, i.e. able to continuously respond to applied control signals
- H01L29/73—Bipolar junction transistors
- H01L29/737—Hetero-junction transistors
- H01L29/7371—Vertical transistors
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- H—ELECTRICITY
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- H01L29/00—Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/778—Field effect transistors with two-dimensional charge carrier gas channel, e.g. HEMT ; with two-dimensional charge-carrier layer formed at a heterojunction interface
- H01L29/7786—Field effect transistors with two-dimensional charge carrier gas channel, e.g. HEMT ; with two-dimensional charge-carrier layer formed at a heterojunction interface with direct single heterostructure, i.e. with wide bandgap layer formed on top of active layer, e.g. direct single heterostructure MIS-like HEMT
- H01L29/7787—Field effect transistors with two-dimensional charge carrier gas channel, e.g. HEMT ; with two-dimensional charge-carrier layer formed at a heterojunction interface with direct single heterostructure, i.e. with wide bandgap layer formed on top of active layer, e.g. direct single heterostructure MIS-like HEMT with wide bandgap charge-carrier supplying layer, e.g. direct single heterostructure MODFET
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/08—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof in which radiation controls flow of current through the device, e.g. photoresistors
- H01L31/10—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof in which radiation controls flow of current through the device, e.g. photoresistors characterised by at least one potential-jump barrier or surface barrier, e.g. phototransistors
- H01L31/101—Devices sensitive to infrared, visible or ultraviolet radiation
- H01L31/102—Devices sensitive to infrared, visible or ultraviolet radiation characterised by only one potential barrier or surface barrier
- H01L31/103—Devices sensitive to infrared, visible or ultraviolet radiation characterised by only one potential barrier or surface barrier the potential barrier being of the PN homojunction type
- H01L31/1035—Devices sensitive to infrared, visible or ultraviolet radiation characterised by only one potential barrier or surface barrier the potential barrier being of the PN homojunction type the devices comprising active layers formed only by AIIIBV compounds
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- H01L29/00—Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/02—Semiconductor bodies ; Multistep manufacturing processes therefor
- H01L29/12—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
- H01L29/20—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed including, apart from doping materials or other impurities, only AIIIBV compounds
- H01L29/2003—Nitride compounds
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/30—Structure or shape of the active region; Materials used for the active region
- H01S5/34—Structure or shape of the active region; Materials used for the active region comprising quantum well or superlattice structures, e.g. single quantum well [SQW] lasers, multiple quantum well [MQW] lasers or graded index separate confinement heterostructure [GRINSCH] lasers
- H01S5/343—Structure or shape of the active region; Materials used for the active region comprising quantum well or superlattice structures, e.g. single quantum well [SQW] lasers, multiple quantum well [MQW] lasers or graded index separate confinement heterostructure [GRINSCH] lasers in AIIIBV compounds, e.g. AlGaAs-laser, InP-based laser
- H01S5/34333—Structure or shape of the active region; Materials used for the active region comprising quantum well or superlattice structures, e.g. single quantum well [SQW] lasers, multiple quantum well [MQW] lasers or graded index separate confinement heterostructure [GRINSCH] lasers in AIIIBV compounds, e.g. AlGaAs-laser, InP-based laser with a well layer based on Ga(In)N or Ga(In)P, e.g. blue laser
Definitions
- This application relates to semiconductor structures and processes, and particularly relates to group Ill-nitride materials systems and methods such as might be used in laser diodes.
- Figure 1 shows a cross sectional illustration of a prior art semiconductor laser device.
- GaN gallium nitride
- SiO 2 silicon dioxide
- an n-type GaN layer 30, an n-type indium gallium nitride (ln 0 1 Ga 09 N) layer 35, an n-type aluminum gallium nitride (AI 0 14 Ga 086 N)/GaN MD-SLS (Modulation Doped Strained-Layer Superlattices) cladding layer 40, and an n-type GaN cladding layer 45 are formed.
- an ln 002 Ga 098 N/ln 0 15 Ga 085 N MQW 10 (Multiple Quantum Well) active layer 50 is formed followed by a p-type AI 02 Ga 08 N cladding layer 55, a p-type GaN cladding layer 60, a p-type Al 0.
- Electrodes are formed on the p-type GaN cladding layer 70 and n-type GaN cladding layer 30 to provide current injection.
- the n-type GaN cladding layer 45 and the p-type GaN 60 cladding layer are light-guiding layers.
- the n-type Al 0 1 4 Ga 086 N/GaN MD-SLS cladding layer 40 and the p-type Al 014 Ga 086 N/GaN MD-SLS cladding layer 20 65 act as cladding layers for confinement of the carriers and the light emitted from the active region of the InGaN MQW layer 50.
- the n-type ln ⁇ Ga 0.9 N layer 35 serves as a buffer layer for the thick AIGaN film growth to prevent cracking.
- MQW active layer 50 through the electrodes, leading to emission of light in the
- the optical field is confined in the active layer in the lateral direction due to the ridge waveguide structure formed in the p-type Al 0 4
- Ga 086 N/GaN MD-SLS cladding layer 65 because the effective refractive index under the ridge stripe region is larger than that outside the ridge stripe region.
- the optical field is confined in the active layer in the transverse direction by the 0 n-type GaN cladding layer 45, the n-type Al 0 14 Ga 086 N/GaN MD-SLS cladding layers
- the refractive index of the of the active layer is larger than that of the n-type GaN cladding layer 45 and the p-type GaN cladding layer 60, the n-type AI 0 14 Ga 086 N/GaN MD-SLS layer 40, and the p-type AI 0 14 Ga 086 N/GaN MD-SLS 5 cladding layer 60. Therefore, fundamental transverse mode operation is obtained.
- InGaN, and GaN differ sufficiently different from each other that defects are generated in the structure as a way to release the strain energy whenever the total thickness of the n-type ln 0 ⁇ Ga ⁇ N layer 35, the ln 002 Ga 098 N/ln 0 15 Ga 085 N MQW active layer 50, the n-type AI 0 14 Ga 086 N/GaN MD-SLS cladding layer 40, the p-type Al 0 14 Ga 086 N/GaN MD-SLS cladding layer 65, and the p-type AI 02 Ga 08 N cladding layer 55 exceeds the critical thickness.
- the defects result from phase separation and act as absorption centers for the lasing light, causing decreased light emission efficiency and increased threshold current. The result is that the operating current becomes large, which in turn causes reliability to suffer.
- the ternary alloy system of InGaN is used as an active layer in the structure shown in Figure 1.
- the band gap energy changes from 1.9 eV for InN to 3.5 eV for GaN. Therefore, ultraviolet light which has an energy level higher than 3.5 eV cannot be obtained by using an InGaN active layer. This presents difficulties, since ultraviolet light is attractive as a light source for the optical pick up device in, for example, higher density optical disc memory systems and other devices.
- phase separation In order to reduce the internal strain energy, there is a compositional range which phase separates in the InGaAIN lattice mismatched material system, where In atoms, Ga atoms, and Al atoms are inhomogeneously distributed in the layer.
- the result of phase separation is that In atoms, Ga atoms, and Al atoms in the InGaAIN layers are not distributed uniformly according to the atomic mole fraction in each constituent layer.
- the band gap region of the phase separated portion acts disproportionately as an optical absorption center or causes optical scattering for the waveguided light.
- a typical prior art solution to these problems has been to increase drive current, thus reducing the life of the semiconductor device.
- the present invention substantially overcomes the limitations of the prior art by providing a semiconductor structure which substantially reduces defect densities by materially reducing phase separation between the layers of the structure. This in turn permits substantially improved emission efficiency.
- the present invention utilizes group Ill-nitride quaternary and pentenary material systems and methods.
- a quaternary material system such as InGaAIN has been found to provide, reproducibly, sufficient homogeneity to substantially reduce phase separation where the GaN mole fraction, x, and the AIN mole fraction, y, of all the constituent layers in the semiconductor structure satisfy the condition that x + 1.2y nearly equals a constant value.
- a device typically includes a first layer of InGaAIN material of a first conductivity, an InGaAIN active layer, and a layer of InGaAIN material of an opposite conductivity successively formed on one another.
- the semiconductor structure is fabricated essentially as above, using a quaternary materials system to eliminate phase separation and promote homogeneity across the layer boundaries.
- the first cladding layer is a first conduction type and composition of InGaAIN
- the active layer is InGaAIN of a second composition
- the second cladding layer is an opposite conduction type of InGaAIN having the composition of the first layer.
- the second cladding layer has a ridge structure.
- the optical absorption loss and waveguide scattering loss is reduced, leading to higher efficiencies, with added benefit that the optical field is able to be confined in the lateral direction in the active layer under the ridge structure.
- This structure also permits fundamental transverse mode operation. '
- the semiconductor structure comprises a first cladding of a first conduction type of an In ⁇ Ga ⁇ A N material, an active layer of an ln 1-x2 . y2 Ga x2 Al y2 N material, and a second cladding layer of an opposite conduction type of an In,. ⁇ y3 Ga x3 Al y3 N material, each successively formed on the prior layer.
- this materials system permits reduction of the optical absorption loss and the waveguide scattering loss, resulting in a high efficiency light emitting device.
- One of the benefits of the foregoing structure is to reduce the threshold current density of a laser diode. This can be achieved by use of a single or multiple quantum well structure, which reduces the density of the states of the active layer. This causes the carrier density necessary for population inversion to become smaller, leading to a reduced or low threshold current density laser diode.
- the condition of xs + 1.2ys nearly equals to a constant value - on the order of or near one - is satisfied, wherein xs and ys are the GaN mole fraction and the AIN mole fraction, respectively in each the constituent layers.
- xs and ys are the GaN mole fraction and the AIN mole fraction, respectively in each the constituent layers.
- the semiconductor structure may comprise a first cladding layer of a first conduction type of a material In ⁇ . y1 Ga x1 Al y1 N, an In ⁇ Ga xj AI ⁇ N active layer, and a second cladding layer of an opposite conduction type of a material each successively formed one upon the prior layer.
- the second cladding layer has a ridge structure.
- x1 , x2, and x3 define the GaN mole fraction
- y1 , y2, and y3 define the AIN mole fraction
- 1 ⁇ x1/0.80 + y 1/0.89
- 1 ⁇ X2/0.80 + y2/0.89
- 1 ⁇ x3/0.80 + y3/0.89
- xs and ys are the GaN mole fraction and the AIN mole fraction, respectively in each constituent layer. Similar parameters apply for other substrates, such as sapphire, silicon carbide, and so on.
- BN is also attractive for the application to visible light emitting devices, visible light detectors, and high power transistor devices because of its wide band gap and high thermal conductivity.
- the same structural design concepts for InGaAIN material are also can be applied to the semiconductor devices using the other material systems such as BAIGaN, BGalnN, BlnAIN.
- the materials system of the present invention may be generalized with the description B 1 . x . y . z ln x Ga y Al z N, where each of x, y and z can be zero or nonzero for particular materials systems.
- Figure 1 shows a prior art laser diode structure using a conventional ternary materials system.
- Figure 2 shows in cross-sectional view a semiconductor structure according to a first embodiment of the invention.
- Figure 3 shows a graph of the light-current characteristics of a laser diode according to the structure of Figure 1.
- Figure 4 shows an exemplary series of the fabrication steps for a semiconductor structure in accordance with a first embodiment of the invention.
- Figure 5 shows in cross-sectional view a semiconductor structure according to a second embodiment.
- Figure 6 shows a graph of the light-current characteristics of a laser diode according to the structure of Figure 4.
- Figure 7 shows an exemplary series of the fabrication steps for a semiconductor structure in accordance with the first embodiment of the invention.
- Figure 8 is a cross-sectional illustration of a semiconductor laser diode of the third embodiment.
- Figure 9 shows the light-current characteristics of the laser diode of the third embodiment.
- Figure 10 shows a series of the fabrication steps of a semiconductor laser diode in one exemplary example of the third embodiment.
- Figure 11 is a cross-sectional illustration of a semiconductor laser diode of the fourth embodiment.
- Figure 12 shows the light-current characteristics of the laser diode of the fourth embodiment.
- Figure 13 shows a series of the fabrication steps of a semiconductor laser diode in one exemplary form of the fourth embodiment.
- Figure 14 shows in plot form the boundary between the phase separation region and the region without phase separation at various growth temperatures.
- Figure 15 shows the content choice region of Ga content and Al content in InGaAIN to avoid phase separation at a growth temperature below approximately 1000 °C.
- Figure 16 shows the content choice line of Ga content and Al content in
- InGaAIN to avoid phase separation at a growth temperature below approximately 1000 °C which, at the same time, creates a lattice constant of InGaAIN substantially equivalent to that of GaN.
- FIGS 17A and 17B show representations of bipolar and FET transistors constructed in accordance with the materials system of the present invention.
- Figure 18 shows an implementation of the presention invention as a phototransistor.
- Figure 19 shows an implementation of the present invention as a photodiode.
- Figure 20 shows in cross-sectional view a semiconductor structure according to a fifth embodiment of the invention.
- Figure 21 shows an exemplary series of the fabrication steps for a semiconductor structure in accordance with a fifth embodiment of the invention.
- Figure 22 shows in cross-sectional view a semiconductor structure according to a sixth embodiment.
- Figure 23 shows an exemplary series of the fabrication steps for a semiconductor structure in accordance with the ninth embodiment of the invention.
- Figure 24 shows in plot form the boundary between the phase separation region and the region without phase separation at various growth temperatures.
- Figure 25 shows the content choice region of Ga content and Al content in BAIGaN to avoid phase separation at a growth temperature below approximately 1000 °C.
- Figure 26 shows the content choice line of Ga content and Al content in BAIGaN to avoid phase separation at a growth temperature below approximately 1000 °C which, at the same time, creates a lattice constant of BAIGaN substantially equivalent to that of AIN.
- Figures 27A and 27B show representations of bipolar and FET transistors constructed in accordance with the materials system of the present invention.
- Figure 28 shows an implementation of the presention invention as a phototransistor.
- Figure 29 shows an implementation of the present invention as a photodiode.
- Figure 30 shows in cross-sectional view a semiconductor structure according to a seventh embodiment of the invention.
- Figure 31 shows an exemplary series of the fabrication steps for a semiconductor structure in accordance with a seventh embodiment of the invention.
- Figure 32 shows in cross-sectional view a semiconductor structure according to an eighth embodiment.
- Figure 33 shows an exemplary series of the fabrication steps for a semiconductor structure in accordance with the eighth embodiment of the invention.
- Figure 34 shows in plot form the boundary between the phase separation region and the region without phase separation at various growth temperatures.
- Figure 35 shows the content choice region of Ga content and In content in BGalnN to avoid phase separation at a growth temperature below approximately 1000 °C.
- Figure 36 shows the content choice line of Ga content and In content in BGalnN to avoid phase separation at a growth temperature below approximately 1000 °C which, at the same time, creates a lattice constant of BGalnN substantially equivalent to that of GaN.
- Figures 37A and 37B show representations of bipolar and FET transistors constructed in accordance with the materials system of the present invention.
- Figure 38 shows an implementation of the presention invention as a phototransistor.
- Figure 39 shows an implementation of the present invention as a photodiode.
- Figure 40 shows in cross-sectional view a semiconductor structure according to a ninth embodiment of the invention.
- Figure 41 shows an exemplary series of the fabrication steps for a semiconductor structure in accordance with a ninth embodiment of the invention.
- Figure 42 shows in cross-sectional view a semiconductor structure according to a tenth embodiment.
- Figure 43 shows an exemplary series of the fabrication steps for a semiconductor structure in accordance with the tenth embodiment of the invention.
- Figure 44 shows in plot form the boundary between the phase separation region and the region without phase separation at various growth temperatures.
- Figure 45 shows the content choice region of In content and Al content in BlnAIN to avoid phase separation at a growth temperature below approximately 1000°C.
- Figure 46 shows the content choice line of In content and Ga content in
- BlnAIN to avoid phase separation at a growth temperature below approximately 1000°C which, at the same time, creates a lattice constant of BGalnN substantially equivalent to that of AIN.
- Figures 47A and 47B show representations of bipolar and FET transistors constructed in accordance with the materials system of the present invention.
- Figure 48 shows an implementation of the presention invention as a phototransistor.
- Figure 49 shows an implementation of the present invention as a photodiode.
- the present invention is directed to methods for constructing and semiconductor structures constructed from a family of materials systems which may be generally described by the formula B _ x _ y _ z ⁇ n x Ga ⁇ A ⁇ z b ⁇ , where each of x, y and z can be zero or non-zero for particular materials systems, or where the sum of x, y and z equals one.
- a seventh embodiment employs cladding layers of a Bo . o 3 Ga 096 ln 001 N material together with quantum well layers of a B 001 Ga 086 ln 0 13 N material and a B 001 Ga 090 ln 009 N material.
- An eighth embodiment employs a B 0 .o 3 Ga a96 ln 001 N material for the cladding layers together with quantum well layers of B 001 Ga 086 ln 0 13 N material together with B 001 Ga 090 ln 009 N.
- a ninth embodiment employs B 001 ln 001 AI 098 N material for the cladding layers together with quantum well layers of B 001 ln 008 AI 091 N material together with B 002 ln 007 AI 091 N material.
- pentenary materials systems exist which follow the general formulation of the present invention and for which x, y and z are each non-zero but do not sum to one.
- FIG. 2 shown therein in cross-sectional view is a semiconductor structure according to a first embodiment of the invention.
- the semiconductor structure shown in many of the Figures will be a laser diode, although the present invention has application to a number of device types.
- an n-type GaN substrate 100 is provided and an n-type GaN first cladding layer 105 (typically 0.5 ⁇ m thick) is formed thereon.
- a second cladding layer 110 typically of an n-type ln 005 Ga 075 AI 0 2 N material which may be on the order of 1.5 ⁇ m thick, is formed thereon, followed by a multiple quantum well active layer 115 which in an exemplary arrangement may comprise three quantum well layers of ln 001 Ga 096 Al 003 N material on the order of 35A thick together with four barrier layers of ln 002 Ga 085 Al 0 13 N material on the order of 35A thick, arranged as three pairs.
- a third cladding layer 120 of a p-type ln 005 Ga 075 AI 02 N( typically on the order of 1.5 mm thick) is formed, followed by a p-type GaN fifth cladding layer 125 (on the order of 0.5 ⁇ m thick).
- a SiO 2 layer 130 having one stripe like window region 135 (3.0 ⁇ m width) is formed on the p-type GaN fourth cladding layer 125.
- a first electrode 140 is formed on the n-type GaN substrate 100, while a second electrode 145 is formed on the SiO 2 layer 130 and the window region 135.
- the InN mole fraction, the GaN mole fraction, and the AIN mole 5 fraction of the well layer are set to be 0.01, 0.96, and 0.03, respectively.
- the lattice constants of the various constituent layers are matched to each other by setting the GaN mole fraction, x, and the AIN, y, in each of the layers to meet the condition x + 1.2y nearly equals a constant value.
- the constant value is set to nearly one, for example
- the band gap energy of the n-type second cladding layer 110 and the p-type third cladding layer 120 are larger than that of the three pairs of multiple quantum well active layers 115. This confines the injected carriers from the n-type second cladding layer 110 and p-type third cladding layer
- the refractive index of the n-type second cladding layer 110 and the p-type third cladding layer 120 are smaller than that of the multiple quantum well active layer 115, which confines the optical field in the transverse direction. 0 Because the injected current from the electrode 145 is confined to flow through the window region 135, the region in the active layer 115 under the widow region 135 is activated strongly. This causes the local modal gain in the active layer under the window region 6a to be higher than the local modal gain in the active layer under the SiO 2 layer. Therefore, a gain guided waveguide, leading to a lasing 5 oscillation, is formed in the structure of the first embodiment.
- Figure 3 shows a plot of the emitted light versus drive current for a laser diode constructed in accordance with the first embodiment.
- the laser diode is driven with a pulsed current with a duty cycle of 1 %.
- the threshold current density is found to be 5.5 kA/cm 2 .
- Figures 4A-4D show, in sequence, a summary of the fabrication steps necessary to construct an exemplary laser diode according to the first embodiment. Since the structure which results from Figures 4A-4D will resemble that shown in Figure 2, like reference numerals will be used for elements whenever possible.
- an n-type GaN substrate 100 is provided, on which is 5 grown an n-type GaN first cladding layer 105.
- the first cladding layer 105 is typically on the order of 0.5 ⁇ m thick.
- an n-type ln 005 Ga 075 AI 02 N second cladding layer 110 is formed, typically on the order of 1.5 ⁇ m thick.
- a multiple quantum well active layer 115 is formed by creating three quantum wells comprised of three layers of ln 001 Ga 096 Al 003 N material each on the order of 35A thick, together with four barrier layers of ln 002 Ga 085 AI 0 13 N material on the order of 35A thick.
- Each of the layers is typically formed by eitherthe Metal Organic Chemical Vapor Deposition (MOCVD) method or the Molecular Beam Epitaxy (MBE) method.
- MOCVD Metal Organic Chemical Vapor Deposition
- MBE Molecular Beam Epitaxy
- a silicon dioxide (SiO 2 ) layer 130 is formed on the p-type GaN fourth cladding layer 125, for example by the Chemical Vapor o Deposition (CVD) method.
- CVD Chemical Vapor o Deposition
- a window region 135 is formed as shown in Figure 4C.
- the window region 135 may be stripe-like in at least some embodiments.
- a first electrode 140 and a second electrode 145 are formed on the n-type GaN substrate 100 and on the SiO 2 layer 130, respectively, by evaporation or any other suitable process.
- a second embodiment of a semiconductor structure in accordance with the present invention may be better appreciated.
- an exemplary application of the second embodiment is the creation of a laser diode.
- the structure of the second embodiment permits a waveguide mechanism to be built into the structure with a real refractive index guide. This provides a low threshold current laser diode which can operate with a fundamental transverse mode.
- a first cladding layer 105 is formed of an n-type GaN on the order of -
- an n-type second cladding layer 110 is formed of
- a multiple quantum well active layer 115 is formed comprising three well layers of ln 001 Ga 096 Al 003 N material on the order of 35A thick together with four barrier layers of ln 002 Ga 085 AI 0 13 N material, also on the order of 35A thick.
- a third, p-type cladding layer 120 formed of ln 005 Ga 075 Al 02 N material on the order of 1.5 ⁇ m thick is formed.
- a p-type GaN fourth cladding layer 125 on the order of 0.5 ⁇ m thick is formed over the ridge structure 500 of the third cladding layer 120.
- the third and fourth cladding layers are then partially removed to create a ridge structure 500.
- a silicon dioxide (SiO 2 ) layer 130 is then formed over over the fourth cladding layer
- a first electrode 140 is formed on the n- type GaN substrate 100 and a second electrode 145 is formed on the SiO 2 layer 130 and the window region 135.
- the mole fractions of InN in order to emit ultra violet light with a wavelength in the range of 350 nm from the active layer 14, the mole fractions of InN,
- GaN, and AIN in the well layer are set to be 0.01 , 0.96, and 0.03, respectively.
- the GaN mole fraction, x, and the AIN, y, of all the layers satisfy the condition of x + 1.2y nearly equals a constant value.
- x + 1.2y set to be nearly equals 1 so that the equivalent lattice constants of each layers become nearly equal to the lattice constant of GaN.
- the band gap energy of the cladding layers is maintained larger than the band gap energy for the active layer, allowing the emission of ultraviolet light.
- the refractive index of the materials is as discussed in connection with the first embodiment, permitting the optical field to be confined in the transverse direction.
- the 115 under the window region 135 is activated strongly because of the constraints on the injected current by the SiO2 layer.
- the result again, is that the local modal gain in the active layer under the window region 135 is higher than the local modal gain in the active layer under the SiO 2 layer 130.
- This combined with the relatively higher effective refractive index in the transverse direction inside the ridge stripe region compared to that outside the ridge stripe region, provides an effective refractive index step ( ⁇ n).
- ⁇ n effective refractive index step
- Figure 6 shows in graph form the emitted light versus drive current characteristics of a laser diode in accordance with the second embodiment.
- the laser diode is driven with a cw current.
- the threshold current is found to be 32.5 mA.
- the formation of the first and second cladding layers 105 and 110 on an n-type GaN substrate 100, together with the three-pair multiple quantum well active layer 115 are the same as for the first embodiment.
- the third and fourth cladding layers 120 and 125 are formed and then partially removed - typically by etching - to create a ridge structure 500.
- the various layers are formed successively by either the MOCVD or the MBE method.
- a silicon dioxide layer 130 is formed over the fifth and third cladding layers 125 and 120, respectively, typically by the CVD method, after which a window region 135 is formed as with the first embodiment. Electrodes 140 and 145 are then evaporated or otherwise bonded to the structure.
- a third embodiment of the present invention may be better appreciated.
- the third embodiment provides slightly different mole fractions to permit the emission of blue light, but is otherwise similar to the first embodiment.
- an n-type GaN substrate 100 continues to be used, together with an n-type GaN first cladding layer 105.
- the second cladding layer 810 is typically of n-type ln 0 15 Ga 070 AI 0 15 N material on the order of 1.5 ⁇ m thick, while the three-pair quantum well active layer 815 typically includes three barrier layers of ' n o.i 5 G a o 8 A O.oi N material together with four barrier layers of ln 0 16 Ga 080 AI 004 N material.
- the third cladding layer 820 is typically a p-type ln 0 15 Ga 070 AI 0 15 N material, while the fourth cladding layer 125 is, like the first embodiment, a p-type GaN material. The thicknesses of each layer are substantially the same as for the first embodiment.
- a SiO 2 layer 130, window region 135, and first and second electrodes 140 and 145 complete the structure.
- the mole fractions of InN, GaN, and AIN within the well layer 815 are set to be 0.15, 0.84, and 0.01 , respectively.
- the GaN mole fraction, x, and the AIN mole fraction, y, of each of the layers is set to satisfy the condition x + 1.2y nearly equals a constant value on the order of 0.85+0.1 ; as before, most embodiments will be in the range 0.85+0.05.
- the band gap energies of cladding layers continue to be set higher than the band gap energy of the three pairs of the multiple quantum well active layer 815. As before, this permits carrier confinement and recombination in the active layer 815.
- the refractive index of the second and third cladding layers is, by design, smaller than that of the active layer, causing the optical field to be confined in the transverse direction.
- the strong current injection under the window region 135 yields comparatively higher local modal gain in the active layer relative to the portion of the active layer under the SiO2 layer 130, again resulting in a guided waveguide which leads to a lasing oscillation.
- Figure 9 shows a plot of the emitted light versus drive current characteristics of the laser diode in accordance with the third embodiment.
- the laser diode is driven with a pulsed current with a duty cycle of 1 %.
- the threshold current density is found to be 5.0 kA/cm 2 .
- Figures 10A-10D show a series of the fabrication steps of a semiconductor laser diode in one example of the third embodiment. It will be appreciated that the fabrication steps are the same as those described in connection with Figures 4A-4D, and therefore are not further described.
- a fourth embodiment of the present invention may be better appreciated.
- the fourth embodiment like the third embodiment, is designed to emit blue light and therefore has the same mole fractions as the third embodiment. However, like the second embodiment, the fourth embodiment is configured to provide a ridge structure to serve as a waveguide. Because the mole fractions are similar to those of Figure 8, similar elements will be described with the same reference numerals used in Figure 8.
- the structure of the fourth embodiment can be seen to have a GaN substrate 100 on which is a formed a first cladding layer 105 followed by a second cladding layer 810.
- a three-pair multiple quantum well active layer 815 is formed thereabove, followed by a third cladding layer 820.
- a fourth cladding layer 125, silicon dioxide layer 130, windows 135 and electrodes 140 and 145 are all formed as before.
- GaN, and AIN remain as shown for Figure 8, or 0.15, 0.84, and 0.01 , respectively.
- the GaN mole fraction, x, and the AIN mole fraction, y, of the layers is set to satisfy the condition x + 1.2y is equal to or nearly equal to a constant value on the order of 0.85+0.1 , as with the prior embodiments.
- the band gap energy, refractive index and modal gain for current injection are all substantially as discussed in connection with the third embodiment and are not further discussed.
- Figure 12 plots drive current versus emitted light of a laser diode constructed in accordance with the fourth embodiment.
- the laser diode is driven with a cw current.
- the threshold current is found to be 28.5 mA.
- Figure 13 shows a summary of the fabrication steps of a semiconductor laser diode in accordance with the fourth embodiment. The steps are essentially identical to those discussed in connection with Figures 7A-7E and are not further discussed.
- AIN mole fraction, y, and the relationship therebetween for the constituent InGaAIN layers may be better understood.
- Figure 14 shows the boundary of phase separation region plotted against various growth temperatures.
- the lines in Figure 14 show the boundary between the compositionally unstable (phase separation) region and stable region with respect to various temperatures.
- the region surrounded with the InN-AIN line and the boundary line shows the phase separation content region.
- the ternary alloys InAIN and InGaN have a large phase separation region due 5 to the large lattice mismatch between InN and AIN, and between InN and GaN.
- the ternary alloy GaAIN has no phase separation region for crystal growth at temperatures around 1000 °C, due io e small lattice mismatch between AIN and GaN.
- phase separation of the In content, Ga content, and Al content of InGaAIN does not occur significantly when the crystal growth temperature is in the approximate range of around 500 °C to around 1000°C.
- the content choice region of Ga content and Al content in InGaAIN to avoid phase separation at a crystal growth temperature below around 1000 °C is found to be the shadow region in Figure
- phase separation phenomena can be avoided in an InGaAIN material system by operating at a crystal growth temperature between on the order of 500 °C and around
- FIG. 16 shows the content choice line of Ga content, x, and Al content, y, in an InGaAIN system to avoid phase separation phenomenon at growth temperatures below around 1000 °C.
- a laser diode can be fabricated on a GaN substrate with low defect density and no or very little phase separation.
- Group-Ill nitride materials are promising for use in electronic devices which can operate under high-power and high-temperature conditions - for example, microwave power transistors. This results, in part, from their wide band gap (3.5 eV for GaN and 6.2 eV for AIN), high breakdown electronic field, and high saturation velocity.
- the band gaps of AIAs, GaAs, and Si are 2.16 eV, 1.42 eV, and 1.12 eV, respectively.
- FETs field effect transistors
- the different lattice constants of AIGaN and GaN cause the generation of significant defects, limiting the mobility of electrons in the resultant structure and the utility of such materials systems for FET use.
- the present invention substantially overcomes these limitations, in that the InGaAIN/GaN material of the present invention has a lattice constant equal to GaN.
- FIG. 17A there is shown therein an exemplary embodiment of a heterojunction field effect transistor(HFET) using InGaAIN/GaN material in accordance with the present invention.
- HFET heterojunction field effect transistor
- a GaN substrate 520 On a GaN substrate 520, a 0.5 ⁇ m i-GaN layer 525 is formed, followed by a thin, approximately 10 nm GaN conducting channel layer 530 and a 10 nm InGaAIN layer 535.
- Source and drain electrodes 540A-B, and gate electrode 545 are formed in a conventional manner.
- the GaN mole fraction, x, and AIN mole fraction, y, of the InGaAIN layer are set to be 0.64 and 0.3, respectively.
- the band gap of the InGaAIN is larger than 4 eV so that reliable high-temperature operation can be achieved by using the structure shown in Figure 17A.
- Figure 17B shows an embodiment of a heterojunction bipolar transistor(HBT) in accordance with the present invention.
- HBT heterojunction bipolar transistor
- a 400 nm thick n-type InGaAIN collector layer 555 is formed, followed by a 50 nm thick p-type GaN base layer 560, and a 300 nm thick emitter layer 565.
- Base electrode 570, collector electrode 575 and emitter electrode 580 are formed conventionally.
- the GaN and AIN mole fractions x and y of the InGaAIN layer are set to be 0.64 and 0.3, respectively, and x and y are required to satisfy the same relationships as discussed above.
- an InGaAIN layer without significant phase separation and with a lattice constant equal to GaN is realized, resulting in a very high quality heterojunction of InGaAIN/GaN.
- the band gap of the InGaAIN emitter layer (4.2 eV) is larger than that of GaN base layer (3.5eV) so that holes generated in the p-type base layer are well confined in that base layer. This results because of the largervalence band discontinuity between GaN and InGaAIN than would occur in a GaN homojunction bipolar transistor. This has the benefit of obtaining a large current amplification of collector current relative to base current.
- the bandgap of the InGaAIN and the GaN layer is large so that the transistor can be used reliably in high-temperature applications.
- GaN and AIGaN are attractive materials for photo detectors in ultraviolet(UV) range, since both GaN and AIN have a wide band gap (3.5 eV for GaN which corresponds to the light wavelength of 200 nm, 6.2 eV for AIN which corresponds to the light wavelenght of 350 nm). Due to the direct band gap and the availability of AIGaN in the entire AIN alloy composition range, AIGaN/GaN based UV photo detectors have the advantage of high quantum efficiency, as well as tunability of high cut-off wavelength. However, the lattice constant of AIGaN is sufficiently different from GaN that defects tend to be formed, which leads increased leakage current.
- An In ⁇ y Ga x Al y N quaternary material whose GaN mole fraction, x and AIN mole fraction, y satisfy the relationship of0 ⁇ x + y ⁇ 1 , 1 ⁇ x/0.8 + y/0.89, offers not only a band gap larger than 3.1 eV, but also can be fabricated in layers with equal atomic content distribution, so that InGaAIN material also can be used for UV photo detector applications.
- the semiconductor device of the present invention can be implemented as a heterojunction phototransistor(HPT) using an InGaAIN/GaN material.
- HPT heterojunction phototransistor
- an InGaAIN collector layer 705 is formed on the order of 500 nm thick n-type, followed by the formation of a 200 nm thick p-type GaN base layer 710.
- an emitter layer 715 is formed on the order of 500 nm thick is formed.
- a ring shaped electrode 720 is formed to permit light to impinge on the base layer.
- the GaN mole fraction, x and AIN mole fraction, y of the InGaAIN layer are set to be 0.64 and 0.3, respectively.
- an InGaAIN layer can be formed with substantially avoids phase separation while having a lattice constant equal to GaN, thus permitting the formation of a high quality heterojunction of InGaAIN/GaN.
- the band gap of the InGaAIN emitter layer (4.2 eV which corresponds to the light wavelength of 290 nm) is larger than that of
- GaN base layer (3.5eV which corresponds to the light wavelength of 350 nm).
- the light impinges on the emitter side.
- impinging light in the wavelength range between 290 nm and 350 nm is transparent to the emitter layer, so that the light in that range is absorbed in the GaN base layer and generates electron and hole pairs.
- the holes generated by the optical absorption in the p-type base layer are well confined in the base layer because the valence band discontinuity between GaN and InGaAIN is larger than that for a conventional GaN homojunction photo transistor. This leads to the induction of a larger emitter current, which offers better electronic neutralization in the base region than in the case of the homojunction photo transistor. Therefore, UV photo detectors with high quantum efficiency and high sensitivity, and the resultant high conversion efficiency from input light to collector current, are obtained.
- the GaN base layer may be replaced with, for example for blue light,
- an n- type GaN substrate 900 is provided, on which is formed an n-type layer 910 of In ⁇ . y Ga ⁇ Al y N q u ate rn a ry material or equivalent, which conforms to the relationships discussed above in connection with Figure 18.
- An active layer 915 is thereafter formed, and above that is formed a layer 920 of p-type In ⁇ Ga x Al y N quaternary material.
- a p-type second cladding layer 925 is formed above the layer 920, and a window 930 is formed therein to expose a portion of the layer 920.
- a pair of electrodes 935 and 940 may be fabricated in a conventional manner, with the electrode 935 typically being a ring electrode around the window
- the band gap of the second cladding layer 925 is preferably larger than the band gap of the layer 920, which is in turn preferably larger than the band gap of the active layer 915; such an approach provides sensitivity to the widest range of wavelength of light. If the event a narrower range is desired, a material with a lower band gap than the layer 920 may be used for the layer 925. In addition, it is also not necessary to include the layer 925 in all embodiments, as the layers 910, 915 and 920 provide, in at least some instances, an adequate photosensitive pn-junction.
- a fifth embodiment of the present invention may be better appreciated.
- the fifth embodiment uses BAIGaN quaternary material system to provide an UV light emitting devices.
- FIG 20 shown therein in cross-sectional view is a semiconductor structure according to a fifth embodiment of the invention.
- a diode of the fifth embodiment with particular reference to Figure
- an n-type AIN substrate 200 is provided and an n-type AIN first cladding layer
- a second cladding layer (typically 0.5 ⁇ m thick) is formed thereon. Thereafter, a second cladding layer
- a multiple quantum well active layer 215 which in an exemplary arrangement may comprise three quantum well layers of
- a third cladding layer 220 of a p-type B 001 AI 095 Ga 004 N (typical on the order of 1.5 ⁇ m thick) is formed, followed by a p-type AIN fifth cladding layer 225 (on the order of 0.5 ⁇ m thick).
- a SiO 2 layer 230 having one stripe like window region 235 (3.0 ⁇ m width) is formed on the p-type AIN fourth cladding layer 225.
- a first electrode 240 is formed on the n-type AIN substrate 200, while a second electrode 245 is formed on the SiO 2 layer 230 and the window region 235.
- the BN mole fraction, the GaN mole fraction, and the AIN mole fraction of the well layer are set to be 0.04, 0.63, and 0.33, respectively.
- the lattice constants of the various constituent layers are matched to each other by setting the AIN mole fraction, x, and the GaN, y, in each of the layers to meet the condition x + 1.12y nearly equals a constant value.
- the constant value is set to nearly one, for example 1 ⁇ 0.1 , although most embodiments will be in the range 1 ⁇ 0.05.
- the band gap energy of the n-type second cladding layer 210 and the p-type third cladding layer 220 are larger than that of the 3 pairs of multiple quantum well active layers 215. This confines the injected carriers from the n-type second cladding layer 210 and p-type third cladding layer 220 within the active layer 215, where the carriers recombine to lead to the emission of ultraviolet light.
- the refractive index of the n-type second cladding layer 210 and the p-type third cladding layer 220 are smaller than that of the multiple quantum well active layer 215, which confines the optical field in the transverse direction.
- the region in the active layer 215 under the widow 5 region 235 is activated strongly. This causes the local modal gain in the active layer under the window region to be higher than the local modal gain in the active layer under the SiO 2 layer. Therefore, a gain guided waveguide, leading to a lasing oscillation, is able to be formed in the structure of the fifth embodiment.
- Figures 21A-21 D show, in sequence, a summary of the fabrication steps 10 necessary to construct an exemplary laser diode according to the fifth embodiment. Since the structure which results from Figures 21 A-21 D will resemble that shown in Figure 20, like reference numerals will be used for elements whenever possible.
- an n-type AIN substrate 200 is provided, on which is grown an n-type AIN first cladding layer 205.
- the first cladding layer 205 is 15 typically on the order of 0.5 ⁇ m thick.
- an n-type B 001 AI 095 Ga 004 N second cladding layer 210 is formed, typically on the order of 1.5 ⁇ m thick.
- a multiple quantum well active layer 215 is formed by creating three quantum wells comprised of three layers of of B 004 AI 063 Ga 033 N material each on the order of 35A thick, together with four barrier layers of B 003 AI 070 Ga 027 N material on the 20 order of 35A thick.
- Each of the layers is typically formed by either the Metal Organic Chemical Vapor Deposition (MOCVD) method or the Molecular Beam Epitaxy (MBE) method.
- MOCVD Metal Organic Chemical Vapor Deposition
- MBE Molecular Beam Epitaxy
- a silicon dioxide (SiO 2 ) layer 230 is formed on the p-type AIN fourth cladding layer 225, for example by the Chemical Vapor Deposition (CVD) method.
- CVD Chemical Vapor Deposition
- a window region 235 is formed as shown in Figure 21 C.
- the window region 235 may be stripe-like in at least some embodiments.
- a first electrode 240 and a second electrode 245 are formed on the n-type AIN substrate 200 and on the SiO 2 layer 230, respectively, by evaporation or any other suitable process.
- a sixth embodiment of a semiconductor structure in accordance with the present invention may be better appreciated.
- an exemplary application of the sixth embodiment is the creation of a laser diode.
- the structure of the sixth embodiment permits a waveguide with a real refractive index guide to be built into the structure. This provides a low threshold current laser diode which can operate with a fundamental transverse mode.
- like elements will be indicated with like reference numerals.
- a first cladding layer 205 is formed of an n-type AIN on the order of 0.5 ⁇ m thick.
- an n-type second cladding layer 210 is formed of B 001 AI 095 Ga 004 N material on the order of 1.5 ⁇ m thick.
- a multiple quantum well active layer 215 is formed comprising three well layers of B 004 AI 063 Ga 033 N material on the order of 35A thick together with four barrier layers of B 003 AI 070 Ga 027 N material, also on the order of 35A thick.
- B 001 AI 095 Ga 004 N material on the order of 1.5 ⁇ m thick is formed.
- a p-type AIN fourth cladding layer 225 on the order of 0.5 ⁇ m thick is formed over the ridge structure 1500 of the third cladding layer 220.
- the third and fourth cladding layers are then partially removed to create a ridge structure 1500.
- a silicon dioxide (SiO 2 ) layer 230 is then formed over the fourth cladding layer 225 as well as the remaining exposed portion of the third cladding layer 220.
- a window region 235 which may be stripe-like on the order of 2.0 ⁇ m width, is formed through the SiO 2 layer above the fourth and third cladding layers 225 and 220, respectively.
- a first electrode 240 is formed on the n-type AIN substrate 200 and a second electrode 245 is formed on the SiO 2 layer 230 and the window region 235.
- BN, GaN, and AIN in the well layer are set to be 0.04, 0.33, and 0.63, respectively.
- the AIN mole fraction, x, and the GaN, y, of all the layers satisfy the condition of x + 1.12y nearly equals a constant value.
- x + 1.12y set to be nearly equals 1 so that the equivalent lattice constants of each layers become nearly equal to the lattice constant of AIN.
- the band gap energy of the cladding layers is maintained larger than the band gap energy for the active layer, allowing the emission of ultraviolet light.
- the refractive index of the materials is as discussed in connection with the first embodiment, permitting the optical field to be confined in the transverse direction.
- the region of the active layer 215 under the window region 235 is activated strongly because of the constraints on the injected current by the SiO 2 layer.
- the result, again, is that the local modal gain in the active layer under the window region 235 is higher than the local modal gain in the active layer under the SiO 2 layer 230.
- ⁇ n effective refractive index step
- the design of the sixth embodiment provides a low threshold current laser diode which can operate with a fundamental transverse mode. Referring next to Figures 23A-23E, a summary of the key fabrication steps is shown for an exemplary device of a semiconductor laser diode in accordance with the fifth embodiment.
- first and second cladding layers 205 and 210 on an n-type AIN substrate 200, together with the three- pair multiple quantum well active layer 215 are the same as forthe fifth embodiment.
- the third and fourth cladding layers 220 and 225 are formed and then partially removed - typically by etching - to create a ridge structure 1500.
- the various layers are formed successively by either the
- a silicon dioxide layer 230 is formed over the fifth and third cladding layers 225 and 220, respectively, typically by the CVD method, after which a window region 235 is formed as with the fifth embodiment.
- Electrodes 240 and 245 are then evaporated or otherwise bonded to the structure . .
- the selection of the AIN mole fraction, x, and the GaN mole fraction, y, and the relationship therebetween for the constituent BAIGaN layers may be better understood.
- Figure 24 shows the boundary of phase separation region plotted against various growth temperatures.
- the lines in Figure 24 show the boundary between the compositionally unstable (phase separation) region and stable region with respect to various temperatures.
- the region surrounded with the two boundary lines forthe same temperature shows the phase separation content region for each temperature.
- the ternary alloys BAIN and BGaN have a large phase separation region due to the large lattice mismatch between BN and AIN, and between BN and GaN.
- the ternary alloy GaAIN has no phase separation region for crystal growth at temperatures around 1000 °C, due to the small lattice mismatch between AIN and GaN.
- an BGaAIN material system can be provided in which the usual crystal growth temperature is in the approximate range of around 500 °C to around 1000 °C like in the case of InGaAIN.
- phase separation of the B content, Ga content, and Al content of BGaAIN does not occur significantly at processing temperatures between on the order of 500 °C and on the order of 1000 °C.
- the result is the substantially uniform distribution of B atoms, Ga atoms, and Al atoms in each constituent layer according to the atomic mole fraction.
- Figure 26 shows the content choice line of Al content, x, and Ga content, y, in an BGaAIN system to avoid phase separation phenomenon at growth temperatures below around 1000 °C.
- BAIGaN materials system can be fabricated with BAIGaN materials system.
- Group-Ill nitride materials especially GaN and AIN, are promising for use in electronic devices which can operate under high- power and high-temperature conditions - for example, microwave power FETs by using AIGaN/GaN heterostructures.
- the different lattice constants of AIGaN and GaN cause the generation of significant defects, limiting the mobility of electrons in the resultant structure and the utility of such materials systems for FET use.
- the present invention also substantially overcomes these limitations, in that the BGaAIN/AIN material of the present invention has a lattice constant equal to AIN.
- FIG. 27A there is shown therein an exemplary embodiment of a heterojunction field effect transistor(HFET) using BGaAIN/AIN material in accordance with the present invention.
- a 0.5 ⁇ m i- 5 B 004 Al 063 Ga 033 N layer 1525 is formed, followed by a thin, approximately 10 nm B 004 AI 063 Ga 033 N conducting channel layer 1530 and a 10 nm AIN layer 1535.
- Source and drain electrodes 1540A-B, and gate electrode 1545 are formed in a conventional manner.
- the AIN mole fraction, x, and GaN mole fraction, y, of the BGaAIN layer are set to be 0.63 and 033, respectively.
- the band gap of the BGaAIN is larger than 5 eV so that reliable high-temperature operation can be achieved by using the structure shown in Figure 27A.
- Figure 27B shows an embodiment of a heterojunction bipolar transistor(HBT) in accordance with the present invention.
- HBT heterojunction bipolar transistor
- n-type AIN collector layer 1555 is formed, followed by a 50 nm thick p-type BAIGaN base layer 1560, and a 300 nm thick AIN emitter layer 1565.
- Base electrode 1570, collector electrode 1575 and emitter electrode 1580 are formed conventionally. As with Figure 27A, forthe exemplary embodiment of Figure 26B the
- AIN and GaN mole fractions x and y of the BGaAIN layer are set to be 0.63 and 0.33,
- FIG. 28 there is shown therein an implementation of the present invention as a phototransistor.
- B ⁇ . y A Ga y N quaternary material whose AIN mole fraction, x and GaN mole fraction, y satisfy the relationship of 0 ⁇ x + y ⁇ 1 , 1 ⁇ 1.04x + 1.03y, offers not only a band gap larger than 3.5 eV, but also can be fabricated in layers with equal atomic content distribution, so that BGaAIN material also can be used for UV photo detector applications.
- the B ⁇ y A Ga y N quaternary material whose AIN mole fraction, x and GaN mole fraction, y satisfy the relationship of x + 1.12y 1 has a lattice constant equal to AIN.
- the semiconductor device of the present invention can be implemented as a heterojunction phototransistor(HPT) using BGaAIN/AIN material.
- HPT heterojunction phototransistor
- a ring shaped electrode 1720 is formed to permit light to impinge on the base layer.
- the AIN mole fraction, x and GaN mole fraction, y of the BAIGaN layer are set to be 0.63 and 0.33, respectively.
- BAIGaN base layer (5.3eV which corresponds to the light wavelength of 230 nm).
- the light impinges on the emitter side.
- impinging light in the wavelength range between 200 nm and 230 nm is transparent to the emitter layer, so that the light in that range is absorbed in the BAIGaN base layer and generates electron and hole pairs.
- the holes generated by the optical absorption in the p-type base layer are well confined in the base layer because the valence band discontinuity between AIN and BAIGaN is larger than that for a conventional AIN homojunction photo transistor. This leads to the induction of a larger emitter current, which offers better electronic neutralization in the base region than in the case of the homojunction photo transistor. Therefore, UV photo detectors with high quantum efficiency and high sensitivity, and the resultant high conversion efficiency from input light to collector current, are obtained.
- the BAIGaN base layer may be replaced with, for example for blue light,
- an n- type AIN substrate 1900 is provided, on which is formed an n-type layer 910 of B, ⁇ . y Al x Ga y N quaternary material or equivalent, which conforms to the relationships discussed above in connection with Figure 28.
- An active layer 1915 is thereafter
- a pair of electrodes 1935 and 1940 may be fabricated in a o conventional manner, with the electrode 1935 typically being a ring electrode around the window 1930.
- the band gap of the second cladding layer 1925 is preferably larger than the band gap of the layer 1920, which is in turn preferably larger than the band gap of the active layer 1915; such an approach provides sensitivity to the widest range of wavelength of light. If the event a narrower range is desired, a material with a lower band gap than the layer 1920 may be used for the layer 1925. In addition, it is also not necessary to include the layer 1925 in all embodiments, as the layers 1910, 1915 and 1920 provide, in at least some instances, an adequate photosensitive pn-junction.
- a seventh embodiment of the present invention may be better appreciated.
- the seventh embodiment uses BGalnN quaternary material system to provide blue light emitting devices.
- FIG 28 shown therein in cross-sectional view is a semiconductor structure according to a seventh embodiment of the invention.
- a second cladding layer 310 typically of an n-type B 003 Ga 096 ln 001 N material which may be on the order of 1.5 ⁇ m thick, is formed thereon, followed by a multiple quantum well active layer 315 which in an exemplary arrangement may comprise three quantum well layers of B 001 Ga 086 ln 0 13 N material on the order of 35A thick together with four barrier layers of B 001 Ga 090 ln 009 N material on the order of 35A thick, arranged as three pairs.
- a SiO 2 layer 330 having one stripe like window region 335 (3.0 ⁇ m width) is formed on the p-type GaN fourth cladding layer 325.
- a first electrode 340 is formed on the n-type GaN substrate 300, while a second electrode 345 is formed on the SiO 2 layer 330 and the window region 335.
- the BN mole fraction, the GaN mole fraction, and the InN mole fraction of the well layer are set to be 0.01 , 0.86, and 0.13, respectively.
- the lattice constants of the various constituent layers are matched to each other by setting the GaN mole fraction, x, and the InN, y, in each of the layers to meet the condition x + 1.56y nearly equals a constant value.
- the constant value is set to nearly 1.01 , for example 1.01 ⁇ 0.1 , although most embodiments will be in the range 1.01 ⁇ 0.05.
- the band gap energy of the n-type second cladding layer 310 and the p-type third cladding layer 320 are larger than that of the
- the refractive index of the n-type second cladding layer 310 and the p-type third cladding layer 320 are smaller than that of the multiple quantum well active layer 315, which confines the optical field in the transverse direction.
- the region in the active layer 315 under the widow region 335 is activated strongly. This causes the local modal gain in the active layer under the window region to be higher than the local modal gain in the active layer under the SiO 2 layer. Therefore, a gain guided waveguide is formed, leading to lasing
- Figures 31A-31 D show, in sequence, a summary of the fabrication steps necessary to construct an exemplary laser diode according to the seventh embodiment. Since the structure which results from Figures 31 A-31 D will resemble that shown in Figure 30, like reference numerals will be used for elements whenever
- an n-type GaN substrate 300 is provided, on which is grown an n-type GaN first cladding layer 305.
- the first cladding layer 305 is typically on the order of 0.5 ⁇ m thick. Thereafter, an n-type
- Bo.o 3 Ga 0 . 96 Ga 001 N second cladding layer 310 is formed, typically on the order of 1.5 ⁇ m thick.
- a multiple quantum well active layer 315 is formed by creating three quantum wells comprised of three layers of of B 001 Ga 086 ln 0 13 N material each on the order of 35A thick, together with four barrier layers of B 001 Ga 090 ln 009 N material on the order of 35A thick.
- Each of the layers is typically formed by either the Metal Organic Chemical Vapor Deposition (MOCVD) method or the Molecular Beam Epitaxy (MBE) method.
- MOCVD Metal Organic Chemical Vapor Deposition
- MBE Molecular Beam Epitaxy
- a silicon dioxide (SiO 2 ) layer 330 is formed on the p-type GaN fourth cladding layer 325, for example by the Chemical Vapor Deposition (CVD) method.
- CVD Chemical Vapor Deposition
- a window region 335 is formed as shown in Figure 31 C.
- the window region 335 may be stripe-like in at least some embodiments.
- a first electrode 340 and a second electrode 345 are formed on the n-type GaN substrate 300 and on the SiO 2 layer 330, respectively, by evaporation or any other suitable process.
- an eighth embodiment of a semiconductor structure in accordance with the present invention may be better appreciated.
- an exemplary application of the eighth embodiment is the creation of a laser diode.
- the structure of the eighth embodiment permits a waveguide with a real refractive index guide to be built into the structure. This provides a low threshold current laser diode which can operate with a fundamental transverse mode.
- like elements will be indicated with like reference numerals.
- a first cladding layer 305 is formed of an n-type GaN on the order of 0.5 ⁇ m thick.
- an n-type second cladding layer 310 is formed of B 003 Ga 096 ln 001 N material on the order of 1.5 ⁇ m thick.
- a multiple quantum well active layer 315 is formed comprising three well layers of B 001 Ga 086 ln 0 13 N material on the order of 35A thick together with four barrier layers of B 001 Ga 090 ln 009 N material, also on the order of 35A thick.
- a third, p-type cladding layer 320 formed of Bo . o 3 G a o .96 ' n o.o ⁇ N material on the order of 1.5 ⁇ m thick is formed.
- a p-type GaN fourth cladding layer 325 on the order of 0.5 ⁇ m thick is formed over the ridge structure 2500 of the third cladding layer 320.
- the third and fourth cladding layers are then partially removed to create a ridge structure 2500.
- a silicon dioxide (SiO 2 ) layer 330 is then formed over the fourth cladding layer 325 as well as the remaining exposed portion of the third cladding layer 320.
- a window region 335 which may be stripe-like on the order of 2.0 ⁇ m width, is formed through the SiO 2 layer above the fourth and third cladding layers 325 and 320, respectively.
- a first electrode 340 is formed on the n-type GaN substrate 300 and a second electrode 345 is formed on the SiO 2 layer 330 and the window region 335.
- the mole fractions of BN, GaN, and AIN in the well layer are set to be 0.01, 0.86, and 0.13, respectively.
- the GaN mole fraction, x, and the AIN, y, of all the layers satisfy the condition of x + 1.56y nearly equals a constant value.
- x + 1.56y set to be nearly equals 1.01 so that the equivalent lattice constants of each layers become nearly equal to the lattice constant of GaN.
- the band gap energy of the cladding layers is maintained larger than the band gap energy for the active layer, allowing the emission of ultraviolet light.
- the refractive index of the materials is as discussed in connection with the first embodiment, permitting the optical field to be confined in the transverse direction.
- the region of the active layer 315 under the window region 335 is activated strongly because of the constraints on the injected current by the SiO 2 layer.
- the result, again, is that the local modal gain in the active layer under the window region 335 is higher than the local modal gain in the active layer underthe SiO 2 layer 330.
- ⁇ n effective refractive index step
- the formation of the first and second cladding layers 305 and 310 on an n-type GaN substrate 300, together with the three-pair multiple quantum well active layer 315 are the same as for the seventh embodiment.
- the third and fourth cladding layers 320 and 325 are formed and then partially removed - typically by etching - to create a ridge structure 2500.
- the various layers are formed successively by either the MOCVD or the MBE method.
- a silicon dioxide layer 330 is formed over the fifth and third cladding layers 325 and 320, respectively, typically by the CVD method, after which a window region 335 is formed as with the fifth embodiment.
- Electrodes 340 and 345 are then evaporated or otherwise bonded to the structure.
- AIN mole fraction, y, and the relationship therebetween forthe constituent BGalnN layers may be better understood.
- Figure 34 shows the boundary of phase separation region plotted against various growth temperatures.
- the lines in Figure 34 show the boundary between the compositionally unstable (phase separation) region and stable region with respect to various temperatures.
- the region surrounded with the two boundary lines for the same temperature shows the phase separation content region for each temperature.
- BGalnN has a wide phase separation region, and also each atomic content of B, Ga, and In should be chosen carefully for the application of the devices. It has been discovered that an BGalnN material system can be provided in which the usual crystal growth temperature is in the approximate range of around
- BGalnN does not occur significantly at processing temperatures between on the order of 500 °C and on the order of 1000 °C.
- the result is the substantially uniform distribution of
- Figure 36 shows the content choice line of Ga content, x, and Al content, y, in an BGalnN system to avoid phase separation phenomenon at growth temperatures below around 1000 °C.
- BGalnN materials can also be fabricated with BGalnN materials system.
- Group-Ill nitride materials especially GaN and AIN, are promising for use in electronic devices which can operate under high-power and high-temperature conditions -for example, microwave power FETs by using AIGaN/GaN heterostructures.
- the different lattice constants of AIGaN and GaN cause the generate of significant defects, limiting the mobility of electrons in the resultant structure and the utility of such materials systems for FET use.
- the present invention also substantially overcomes these limitations, in that the BGalnN/GaN material of the present invention has a lattice constant equal to GaN.
- FIG. 37 there is shown therein an exemplary embodiment of a heterojunction field effect transistor(HFET) using BGalnN/GaN material in accordance with the present invention.
- HFET heterojunction field effect transistor
- a GaN substrate 2520 On a GaN substrate 2520, a 0.5 ⁇ m i- B o . o ⁇ Ga o. 86 ' n o.i 3 N ' a yer 2525 is formed, followed by a thin, approximately 10 nm i- B 001 Ga 086 ln 0 13 N conducting channel layer 2530 and a 10 nm GaN layer 2535.
- Source and drain electrodes 2540A-B, and gate electrode 2545 are formed in a conventional manner.
- the GaN mole fraction, x, and AIN mole fraction, y, of the BGalnN layer are set to be 0.86 and 013, respectively.
- GaN substrate 2550 On the GaN substrate 2550, a 400 nm thick n-type GaN collector layer 2555 is formed, followed by a 50 nm thick p-type BGalnN base layer 2560, and a 300 nm thick GaN emitter layer 2565.
- Base electrode 2570, collector electrode 2575 and emitter electrode 2580 are formed conventionally.
- the GaN and AIN mole fractions x and y of the BGalnN layer are set to be 0.86 and 0.13, respectively, and x and y are required to satisfy the same relationships as discussed above.
- an BGalnN layer without significant phase separation and with a lattice constant equal to GaN is realized, resulting in a very high quality heterojunction of BGalnN/GaN.
- the band gap of the GaN emitter layer (3.5 eV) is larger than that of BGalnN base layer (3.3 eV) so that holes generated in the p-type base layer are well confined in that base layer. This results because of the larger valence band discontinuity between GaN and BGalnN than would occur in a GaN homojunction bipolar transistor. This has the benefit of obtaining a large current amplification of collector current relative to base current.
- the bandgap of the BGalnN and the GaN layer is large so that the transistor can be used reliably in high-temperature applications.
- Figure 38 there is shown therein an implementation of the present invention as a phototransistor.
- the B ⁇ Ga n y N quaternary material whose GaN mole fraction, x and AIN mole fraction, y satisfy the relationship of x + 1.56y 1 has a lattice constant equal to GaN.
- the semiconductor device of the present invention can be implemented as a heterojunction phototransistor(HPT) using BGalnN/GaN material.
- HPT heterojunction phototransistor
- an GaN collector layer 2705 is formed on the order of 500 nm thick n-type, followed by the formation of a 200 nm thick p-type BGalnN base layer 2710.
- an emitter layer 2715 is formed on the order of 500 nm thick is formed.
- a ring shaped electrode 2720 is formed to permit light to impinge on the base layer.
- the GaN mole fraction, x and AIN mole fraction, y of the BGalnN layer are set to be 0.86 and 0.13, respectively.
- the band gap of the GaN emitter layer (3.5 eV which corresponds to the light wavelength of 380 nm) is larger than that of BGalnN base layer (3.3eV which corresponds to the light wavelength of
- impinging light in the wavelength range between 370 nm and 380 nm is transparent to the emitter layer, so that the light in that range is absorbed in the BGalnN base layer and generates electron and hole pairs.
- the holes generated by the optical absorption in the p-type base layer are well confined in the base layer because the valence band discontinuity between GaN and BGalnN is larger than that for a conventional GaN homojunction photo transistor. This leads to the induction of a larger emitter current, which offers better electronic neutralization in the base region than in the case of the homojunction photo transistor.
- the BGalnN base layer may be replaced with, for example for blue-green light, InGaN.
- an n- type GaN substrate 1900 is provided, on which is formed an n-type layer 1910 of B ⁇ x . y Ga x ln y N quaternary material or equivalent, which conforms to the relationships discussed above in connection with Figure 38.
- An active layer 2915 is thereafter formed, and above that is formed a layer 2920 of p-type B ⁇ Ga n y N quaternary material.
- a p-type second cladding layer 2925 is formed above the layer 2920, and a window 2930 is formed therein to expose a portion of the layer 2920.
- the window 2930 provides a port by which light can impinge on the layer 2920, causing the creation of holes.
- a pair of electrodes 2935 and 2940 may be fabricated in a conventional manner, with the electrode 2935 typically being a ring electrode around the window 2930.
- the band gap of the second cladding layer 2925 is preferably larger than the band gap of the layer 2920, which is in turn preferably larger than the band gap of the active layer 2915; such an approach provides sensitivity to the widest range of wavelength of light.
- a material with a lower band gap than the layer 2920 may be used for the layer 2925.
- a ninth embodiment of the present invention may be better appreciated.
- the ninth embodiment uses BlnAIN quaternary material system to provide an ultra violet light emitting device.
- FIG 40 shown therein in cross-sectional view is a semiconductor structure according to a ninth embodiment of the invention.
- a diode of the ninth embodiment with particular reference to Figure 40 an n-type AIN substrate 400 is provided and an n-type AIN first cladding layer 405 (typically 0.5 ⁇ m thick) is formed thereon.
- a second cladding layer 410 typically of an n-type B 001 ln 001 AI 098 N material which may be on the order of 1.5 ⁇ m thick, is formed thereon, followed by a multiple quantum well active layer 415 which in an exemplary arrangement may comprise three quantum well layers of B 001 ln 008 AI 091 N material on the order of 35A thick together with four barrier layers of B 002 ln 007 AI 091 N material on the order of 35A thick, arranged as three pairs.
- a third cladding layer 420 of a p-type B 001 ln 001 AI 098 N (typical on the order of 1.5 ⁇ m thick) is formed, followed by a p-type AIN fifth cladding layer 425 (on the order of 0.5 ⁇ m thick).
- a SiO 2 layer 430 having one stripe like window region 435 (3.0 ⁇ m width) is formed on the p-type AIN fourth cladding layer 425.
- a first electrode 440 is formed on the n-type AIN substrate 400, while a second electrode 445 is formed on the SiO 2 layer 430 and the window region 435.
- the BN mole fraction, the InN mole fraction, and the AIN mole fraction of the well layer are set to be 0.01 , 0.08, and 0.91 , respectively.
- the lattice constants of the various constituent layers are matched to each other by setting the InN mole fraction, x, and the AIN, y, in each of the layers to meet the condition 1.75x + y nearly equals a constant value.
- the constant value is set to nearly 1.03, for example 1.03 ⁇ 0.1, although most embodiments will be in the range 1.03 ⁇ 0.05.
- the band gap energy of the n-type second cladding layer 410 and the p-type third cladding layer 420 are larger than that of the 3 pairs of multiple quantum well active layers 415. This confines the injected carriers from the n-type second cladding layer 410 and p-type third cladding layer 420 within the active layer 415, where the carriers recombine to lead to the emission of ultra violet light.
- the refractive index of the n-type second cladding layer 410 and the p-type third cladding layer 420 are smaller than that of the multiple quantum well active layer 415, which confines the optical field in the transverse direction.
- FIGS 41A-41 D show, in sequence, a summary of the fabrication steps necessary to construct an exemplary laser diode according to the ninth embodiment. Since the structure which results from Figures 41 A-41 D will resemble that shown in Figure 40, like reference numerals will be used for elements whenever possible.
- an n-type AIN substrate 400 is provided, on which is grown an n-type AIN first cladding layer 405.
- the first cladding layer 405 is typically on the order of 0.5 ⁇ m thick.
- an n-type B 001 ln 001 AI 098 N second cladding layer 410 is formed, typically on the order of 1.5 ⁇ m thick.
- a multiple quantum well active layer 415 is formed by creating three quantum wells comprised of three layers of of B 001 ln 008 AI 091 N material each on the order of 35A thick, together with four barrier layers of B 002 ln 007 AI 091 N material on the order of 35A thick.
- Each of the layers is typically formed by either the Metal Organic Chemical Vapor Deposition (MOCVD) method or the Molecular Beam Epitaxy (MBE) method.
- MOCVD Metal Organic Chemical Vapor Deposition
- MBE Molecular Beam Epitaxy
- a silicon dioxide (SiO 2 ) layer 430 is formed on the p-type AIN fourth cladding layer 425, for example by the Chemical Vapor
- a window region 435 is formed as shown in Figure 41 C.
- a first electrode 440 and a second electrode 445 are formed on the n-type AIN substrate 400 and on the SiO 2 layer 430, respectively, by evaporation or any other suitable process.
- a tenth embodiment of a semiconductor structure in accordance with the present invention may be better appreciated.
- an exemplary application of the tenth embodiment is the creation of a laser diode.
- the structure of the tenth embodiment permits a waveguide with a real refractive index guide to be built into the structure. This provides a low threshold current laser diode which can operate with a fundamental transverse mode.
- a first cladding layer 405 is formed of an n-type AIN on the order of 0.5 ⁇ m thick.
- an n-type second cladding layer 410 is formed of B 001 ln 001 AI 098 N material on the order of 1.5 ⁇ m thick.
- a multiple quantum well active layer 415 is formed comprising three well layers of B 001 ln 008 AI 091 N material on the order of 35A thick together with four barrier layers of B 002 l n 007 AI 091 N material , also on the order of 35A thick.
- a third, p-type cladding layer 420 formed of B o.o ⁇ ln o.o ⁇ A, o .98 N material on the order of 1.5 ⁇ m thick is formed.
- a p-type AIN fourth cladding layer 425 on the order of 0.5 ⁇ m thick is formed over the ridge structure 3500 of the third cladding layer 420.
- the third and fourth cladding layers are then partially removed to create a ridge structure 3500.
- a silicon dioxide (SiO 2 ) layer 5 430 is then formed over the fourth cladding layer 425 as well as the remaining exposed portion of the third cladding layer 420.
- a window region 435 which may be stripe-like on the order of 2.0 ⁇ m width, is formed through the SiO 2 layer above the fourth and third cladding layers 425 and 420, respectively.
- a first electrode 440 is formed on the n-type AIN substrate 400 and a
- 10 second electrode 445 is formed on the SiO 2 layer 430 and the window region 435.
- BN, InN, and AIN in the well layer are set to be 0.01, 0.08, and 0.91, respectively.
- the InN mole fraction, x, and the AIN, y, of all the layers satisfy the condition of 1.75x + y nearly equals a constant value.
- 1.75x + y set to be nearly equals 1.03 so that the equivalent lattice constants of each layers become nearly equal to the lattice constant of AIN.
- the band gap energy of the cladding layers is maintained larger than the
- the refractive index of the materials is as discussed in connection with the eighth embodiment, permitting the optical field to be confined in the transverse direction.
- the formation of the first and second cladding layers 405 and 410 on an n-type AIN substrate 400, together with the three- pair multiple quantum well active layer 415 are the same as for the eighth embodiment.
- the third and fourth cladding layers 420 and 425 are formed and then partially removed - typically by etching - to create a ridge structure 3500.
- the various layers are formed successively by either the MOCVD or the MBE method.
- a silicon dioxide layer 430 is formed over the fifth and third cladding layers 425 and 420, respectively, typically by the CVD method, after which a window region 435 is formed as with the ninth embodiment. Electrodes 440 and 445 are then evaporated or otherwise bonded to the structure.
- AIN mole fraction, y, and the relationship therebetween for the constituent BlnAIN layers may be better understood.
- Figure 45 shows the boundary of phase separation region plotted against various growth temperatures.
- the lines in Figure 45 show the boundary between the compositionally unstable (phase separation) region and stable region with respect to various temperatures.
- the region surrounded with the two boundary lines for the same temperature shows the phase separation content region for the each temperature.
- the ternary alloys BAIN, BlnN, and InAIN have a large phase separation region due to the large lattice mismatch between BN and AIN, between BN and InN, and between InN and AIN. Therefore, the quaternary alloy BlnAIN has a wide phase separation region, and also each atomic content of B, Al, and In should be chosen carefully for the application of the devices.
- an BlnAIN material system can be provided in which the usual crystal growth temperature is in the approximate range of around 500 °C to around 1000°C like in the case of InGaAIN.
- phase separation of the B content, Al content, and In content of BlnAIN does not occur significantly at processing temperatures between on the order of 500 °C and on the order of 1000 °C.
- Figure 46 shows the content choice line of In content, x, and Al content, y, in an BlnAIN system to avoid phase separation phenomenon at growth temperatures below around 1000 °C.
- AIN substrate with low defect density and no or very little phase separation can be obtained.
- Group-Ill nitride materials are promising for use in electronic devices which can operate under high- power and high-temperature conditions - for example, microwave power FETs by using AIGaN/GaN heterostructures.
- the different lattice constants of AIGaN and GaN cause the generation of significant defects, limiting the mobility of electrons in the resultant structure and the utility of such materials systems for FET use.
- the present invention also substantially overcomes these limitations, in that the BlnAIN/AIN material of the present invention has a lattice constant equal to AIN.
- FIG. 47 there is shown therein an exemplary embodiment of a heterojunction field effect transistor(HFET) using BlnAIN/AIN material in accordance with the present invention.
- a 0.5 ⁇ m i- B o.o ⁇ ,n o.o 8 A, o. 9 iN la yer 3525 is formed, followed by a thin, approximately 10 nm B 001 ln 008 AI 091 N conducting channel layer 3530 and a 10 nm AIN layer 3535.
- Source and drain electrodes 3540A-B, and gate electrode 3545 are formed in a conventional manner.
- BlnAIN layer are set to be 0.08 and 0.91 , respectively.
- the band gap of the BGalnN is larger than 5 eV so that reliable high- temperature operation can be achieved by using the structure shown in Figure 47A.
- Figure 47B shows an embodiment of a heterojunction bipolar transistor(HBT) in accordance with the present invention.
- HBT heterojunction bipolar transistor
- AIN substrate 3550 On the AIN substrate 3550, a 400 nm thick n-type AIN collector layer 3555 is formed, followed by a 50 nm thick p-type BlnAIN base layer 3560, and a 300 nm thick AIN emitter layer 3565.
- Base electrode 3570, collector electrode 3575 and emitter electrode 3580 are formed conventionally.
- the AIN substrate 3550 On the AIN substrate 3550, a 400 nm thick n-type AIN collector layer 3555 is formed, followed by a 50 nm thick p-type BlnAIN base layer 3560, and a 300 nm thick AIN emitter layer 3565.
- Base electrode 3570, collector electrode 3575 and emitter electrode 3580 are formed conventionally.
- the exemplary embodiment of Figure 47B the exemplary embodiment of Figure 47B the
- InN and AIN mole fractions x and y of the BinAIN layer are set to be 0.08 and 0.91 , respectively, and x and y are required to satisfy the same relationships as discussed above.
- an BlnAIN layer without significant phase separation and with a lattice constant equal to AIN is realized, resulting in a very high quality heterojunction of BlnAIN/AIN.
- the band gap of the AIN emitter layer (6.2 eV) is larger than that of BlnAIN base layer (5.8 eV) so that holes generated in the p-type base layer are well confined in that base layer.
- FIG. 48 there is shown therein an implementation of the present invention as a phototransistor.
- the semiconductor device of the present invention can be implemented as a heterojunction phototransistor(HPT) using BlnAIN/AIN material.
- HPT heterojunction phototransistor
- an AIN collector layer 3705 is formed on the order of 500 nm thick n-type, followed by the formation of a 200 nm thick p-type BinAIN base layer 3710. Thereafter, an emitter layer 3715 on the order of 500 nm thick is formed.
- a ring shaped electrode 3720 is formed to permit light to impinge on the base layer.
- the InN mole fraction, x, and AIN mole fraction, y, of the BinAIN layer are set to be 0.08 and 0.91 , respectively.
- the band gap of the AIN emitter layer (6.2 eV which corresponds to the light wavelength of 200 nm) is larger than that of BlnAIN base layer (5.8 eV which corresponds to the light wavelength of 212 nm).
- the light impinges on the emitter side.
- impinging light in the wavelength range between 200 nm and 212 nm is transparent to the emitter layer, so that the light in that range is absorbed in the BlnAIN base layer and generates electron and hole pairs.
- the holes generated by the optical absorption in the p-type base layer are well confined in the base layer because the valence band discontinuity between AIN and BinAIN is larger than that for a conventional AIN homojunction photo transistor.
- the BlnAIN base layer may be replaced with, for example for blue-green light, InGaN.
- an n- type AIN substrate 3900 is provided, on which is formed an n-type layer 3910 of B ⁇ . y ln x Al y N quaternary material or equivalent, which conforms to the relationships discussed above in connection with Figure 48.
- An active layer 3915 is thereafter formed, and above that is formed a layer 3920 of p-type B ⁇ ln ⁇ N quaternary material.
- a p-type second cladding layer 3925 is formed above the layer 3920, and a window 3930 is formed therein to expose a portion of the layer 3920.
- the window 3930 provides a port by which light can impinge on the layer 3920, causing the creation of holes.
- a pair of electrodes 3935 and 3940 may be fabricated in a conventional manner, with the electrode 3935 typically being a ring electrode around the window 3930.
- the band gap of the second cladding layer 3925 is preferably larger than the band gap of the layer 3920, which is in turn preferably larger than the band gap of the active layer 3915; such an approach provides sensitivity to the widest range of wavelength of light.
- a material with a lower band gap than the layer 3920 may be used for the layer 3925.
Abstract
Description
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JP6454981B2 (en) * | 2014-04-24 | 2019-01-23 | 住友電気工業株式会社 | Semiconductor laminate and light receiving element |
WO2016125993A1 (en) * | 2015-02-06 | 2016-08-11 | 서울바이오시스 주식회사 | Ultraviolet light emitting diode |
KR101773709B1 (en) | 2016-05-09 | 2017-08-31 | 대구가톨릭대학교산학협력단 | Ultraviolet Bx1Aly1Ga1-x1-y1N/Bx2Aly2Ga1-x2-y2N Quantum Well Light Emitting Diode Grown On AlN for Reducing Strain |
JP7024534B2 (en) * | 2018-03-20 | 2022-02-24 | 富士通株式会社 | Semiconductor devices and their manufacturing methods |
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JP4837012B2 (en) | 2011-12-14 |
WO2001037383A3 (en) | 2001-10-04 |
JP2009049422A (en) | 2009-03-05 |
JP2003514402A (en) | 2003-04-15 |
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