WO2001018603A2 - Polymer for chemically amplified resist and a resist composition using the same - Google Patents

Polymer for chemically amplified resist and a resist composition using the same Download PDF

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Publication number
WO2001018603A2
WO2001018603A2 PCT/KR2000/000956 KR0000956W WO0118603A2 WO 2001018603 A2 WO2001018603 A2 WO 2001018603A2 KR 0000956 W KR0000956 W KR 0000956W WO 0118603 A2 WO0118603 A2 WO 0118603A2
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Prior art keywords
polymer
resist
formula
resist composition
chemically amplified
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PCT/KR2000/000956
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French (fr)
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WO2001018603A3 (en
Inventor
Deog-Bae Kim
Hyun-Jin Kim
Yong-Joon Choi
Yoon-Sik Chung
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Dongjin Semichem Co., Ltd.
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Application filed by Dongjin Semichem Co., Ltd. filed Critical Dongjin Semichem Co., Ltd.
Priority to JP2001522137A priority Critical patent/JP4293749B2/en
Priority to US10/070,477 priority patent/US6767687B1/en
Priority to AU67378/00A priority patent/AU6737800A/en
Publication of WO2001018603A2 publication Critical patent/WO2001018603A2/en
Publication of WO2001018603A3 publication Critical patent/WO2001018603A3/en

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/039Macromolecular compounds which are photodegradable, e.g. positive electron resists
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/0045Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S430/00Radiation imagery chemistry: process, composition, or product thereof
    • Y10S430/1053Imaging affecting physical property or radiation sensitive material, or producing nonplanar or printing surface - process, composition, or product: radiation sensitive composition or product or process of making binder containing
    • Y10S430/1055Radiation sensitive composition or product or process of making
    • Y10S430/114Initiator containing
    • Y10S430/115Cationic or anionic

Definitions

  • the present invention relates to a polymer for a chemically amplified
  • resist and a resist composition comprising the same More particularly, the
  • present invention relates to a novel polymer that can be used for a
  • the resist composition is generally used in the preparations of large
  • Such lithography processes comprise the following steps (a) a
  • coating step comprising uniformly coating resist on the surface of a substrate
  • exposure step comprising light exposing the substrate while projecting the
  • a development step comprising selectively removing the part in
  • DRAM random access memory
  • 64 mega bit DRAM 64 mega bit DRAM
  • circuit line while 64 mega DRAM uses the technology of a circuit line of 0 3 ⁇ m or less, and 256 mega DRAM and giga DRAM requires an ultra micro
  • stepper is generally used as a light-exposing apparatus
  • the resolution value should be small
  • the resolution value is
  • K IS a constant
  • is a wavelength of the light used
  • NA is the number of the aperture of the lense.
  • This composition is for a KrF and an ArF excimer laser, and high-sensitivity resist systems introducing the chemical amplification concept are suggested
  • a chemically amplified resist produces acid by photolysis due to the
  • amplification' means the phenomenon whereby active species produced
  • a chemically amplified resist is divided into a two-component
  • an acid labile polymer or compound in the chemically amplified resist, an acid labile polymer or compound is not directly reacted by light exposure, but an acid is produced from the mineral acid producing agent in the light-exposed part, and only a latent image is produced
  • the produced acid acts as a catalyst for the acid labile polymer in the post-exposure bake (PEB) step, and thus, it causes
  • the first resist based upon the chemical amplification concept was a
  • the micro- circuit pattern to be aimed cannot be transcribed In order to compensate
  • a chemically amplified resist comprising poly(p- styreneoxytetrahydropyranol) and an acid producing agent is known by
  • the resist pattern should not change by the heat
  • the present invention provides a polymer for a chemically amplified resist represented by the following
  • Ri is hydrogen or methyl
  • R 2 is hydrogen or CH 2 CH 2 COOC(CH 3 ) 3
  • the present invention provides a resist composition
  • Tetrahydrofuran THF
  • toluene benzene
  • chloroform carbon tetrachlo ⁇ de
  • SAO a polymerization solvent
  • AIBN Azobisisobutyronitnle
  • benzoperoxide a polymerization solvent
  • BPO can be used as a polymerization initiator Said polymerization solvent and initiator are added to the reactor and reacted while being stirred
  • Equation 1 should be preceded To the synthesized 4-cyanoalkylstyrene, t- butyl acrylate and t-butyl methacrylate groups are added, and the prepared
  • monomers are stirred with other monomers such as acetoxystyrene, t-
  • group I cyanide comprising sodium cyanide
  • potassium cyanide is mixed with alkyl alcohol comprising water and ethanol,
  • alkyl styrene comprising 4- chloroalkylstyrene and halogen atoms is slowly introduced and is reacted to
  • Equation 2 the monomer obtained in Equation 1 is stirred with t-butylacrylate to synthesize 4-(3-cyano-d ⁇ -1 ,5-t- butoxycarbonyl-pentyl)styrene (CBCPS) as shown in Equation 2
  • CBCPS 4-(3-cyano-d ⁇ -1 ,5-t- butoxycarbonyl-pentyl)styrene
  • cyanoalkylstyrene and t ⁇ ton non-solution or tetraalkylaminehydroxide solution are dissolved in dioxane, and then, t-butylacrylate is introduced and stirred After the reaction completes, said mixture is neutralized with an acidic solution and is extracted to synthesize CBCPS
  • toluene, benzene, chloroform or carbon tetrachlo ⁇ de can be used as
  • polymerization initiator such as AIBN and BPO is added and the mixture is
  • the substitute group is degraded by the action of acid and is dissolved in
  • the resist composition using the polymer of the present invention preferably comprises 1 - 50 wt% of said polymer
  • sulfonium salt an onium salt such as lodonium, N-iminosulfonate, disulfone, bisarylsulfonyldiazomethane and arylcarbonylarylsulfonyldiazomethane
  • an onium salt such as lodonium, N-iminosulfonate, disulfone, bisarylsulfonyldiazomethane and arylcarbonylarylsulfonyldiazomethane
  • the acid producing agent sulfonium salt, an onium salt such as lodonium, N-iminosulfonate, disulfone, bisarylsulfonyldiazomethane and arylcarbonylarylsulfonyldiazomethane
  • the acid producing agent sulfonium salt, an onium salt such as lodonium, N-iminosulfonate, disulfone, bisarylsulfonyldiazomethane and
  • the producing agent is contained in the resist composition in an amount of 0 1 to
  • sulfonium salt examples include the following compounds but
  • onium salt include the following compounds
  • N-immosulfonates include the following compounds
  • disulfones include the following compound
  • R is H, -CH 3 or -C(CH 3 ) 3
  • bisarylsulfonyldiazomethanes include the following:
  • R is H, -CH 3 or -C(CH 3 ) 3
  • arylcarbonylarylsulfonyldiazomethanes include the
  • R is H, -CH 3 or -C(CH 3 ) 3
  • the organic solvent is preferably selected from the group consisting of:
  • butyrol lactone and a mixture thereof
  • the organic solvent is
  • the resist composition contained in the resist composition in an amount of 0 1 to 99 wt%
  • the dissolution inhibitor may comprise a dissolution inhibitor in order to improve the dissolution
  • dissolution inhibitor makes the difference of solubility of the light-exposed part and non-light- exposed part larger and contributes to the improvement of contrast
  • dissolution inhibiting additives can be added in the resist composition in an amount of 0 1 to 50 wt% based on the weight of the polymer of the present
  • the examples of the dissolution inhibitor include the following compounds but are not limited to them
  • R is a molecule comprising C 1 -C 1 0 and H and 0
  • invention is formed as a thin layer on a substrate such as a si cone wafer
  • solubility of the polymer largely increases in the light-exposed part
  • sodium cyanide was mixed with 70 07 g of water and 50 96 g of ethanol
  • chloromethylstyrene was slowly added and it was reacted for 3 hours while
  • the yield of the product was 80%, and the product was a deep purple color
  • a chemically amplified resist composition was obtained by using the polymer prepared in the above process represented by Formula 1 , the
  • 1 to 7 of the present invention have resolutions of 0 16 to 0 20 ⁇ m which is
  • relative sensitivities of the compositions of Examples are 28 to 30 mj/cm 2 , which are excellent compared to the relative sensitivities of 35 to 45 mj/cm 2
  • the chemically amplified resist composition comprising the polymer represented by the Formula 1 can rapidly respond to mono wavelength in a micro-lithography process using extreme ultraviolet light and form micro- patterns of high-resolution on wafers In addition, it prevents the modification between a resist latent image that occurs by a time delay between light-exposure and post exposure bake resulting from the

Abstract

The present invention relates to a polymer for a chemically amplified resist and a resist composition using the same. The present invention provides a polymer represented by the formula (1) and a chemically resist composition for extreme ultraviolet light comprising the same. The chemically amplified resist composition comprising the polymer represented by the formula (1) of the present invention responds to mono wavelength in a micro-lithography process and can embody a micro-pattern of high resolution on a substrate.

Description

POLYMER FOR CHEMICALLY AMPLIFIED RESIST AND A RESIST COMPOSITION USING THE SAME
BACKGROUND OF THE INVENTION
(a) Field of the Invention
The present invention relates to a polymer for a chemically amplified
resist and a resist composition comprising the same More particularly, the
present invention relates to a novel polymer that can be used for a
chemically amplified resist composition that can form finer patterns on a substrate in a micro-lithography process suitable for micro-processing of semiconductors, using a mono wavelength as the light source for light
exposure, and which improves post exposure delay (PED) stability and has high resistance against the heat produced by dry etching, and a resist
composition using the same
(b) Description of the Related Art
The resist composition is generally used in the preparations of large
size integrated circuits (LSI) or in high resolution lithography Recently,
resist compositions with high resolution and high sensitivity have been
required due to the densification of large size integrated circuits Such
embodiments of microcircuits in semiconductor integrated circuits generally
proceed using a lithography process through which process the microcircuit
is constructed by coating resist on a substrate, transcribing patterns on the
substrate using a prepared photo mask and etching the substrate along the transcribed pattern
Such lithography processes comprise the following steps (a) a
coating step comprising uniformly coating resist on the surface of a substrate,
(b) a soft baking step comprising evaporating the solvent from the coated
resist film to adhere the resist film to the surface of the substrate, (c) a light
exposure step comprising light exposing the substrate while projecting the
circuit pattern on the mask, repeatedly and sequentially using a light source
such as ultraviolet light to transcribe the pattern of the mask onto the substrate, (d) a development step comprising selectively removing the part in
which chemical properties such as solubility change by the exposure to the light source using development liquid, (e) a hard baking step for adhering more firmly the resist film that remains on the substrate after development, (f) an etching step comprising etching the predetermined part along the pattern on the developed substrate in order to impart the electric properties
and (g) a stripping step comprising removing the resist that becomes unnecessary after said etching step
The speed of high-integration of semiconductor integrated circuits
has increased 4-fold for 3 years Thus, at present, in the field of dynamic
random access memory (DRAM), 64 mega bit DRAM and 256 mega bit
DRAM are mass-produced, and the development of giga bit DRAM has
started
The conventional 16 mega DRAM used the technology of a 0 5 //in
circuit line, while 64 mega DRAM uses the technology of a circuit line of 0 3 μm or less, and 256 mega DRAM and giga DRAM requires an ultra micro
pattern of less than quarter micro, such as 0 20 μm, 0 18
Figure imgf000004_0001
0 15 μ
depending on the design In such micro-processing, the light-radiation
wavelength moves to extreme ultraviolet Therefore, there is a need for the
development of a new resist that can effectively respond to extreme
ultraviolet light
The resist of the prior art comprising quinonediazide photoactive
material and phenol novolac resin cannot satisfy the above-mentioned requirement, because, in such a resist system, there is a large absorption at
the wavelength zone of 300 nm or less and thus, when mono wavelength light-exposure of 300 nm or less is conducted, pattern profile is significantly deteriorated Therefore, there is a need for the embodiment of a stiff pattern in which the pattern profile does not flow
In order to embody such a pattern profile, an aligner commonly
called a stepper is generally used as a light-exposing apparatus Such
light-exposing apparatuses are divided into an apparatus using G line
(wavelength 436 nm), I line (wavelength 365 nm) of mercury light, and an
apparatus using an excimer laser of mono wavelength KrF (248 nm) and ArF
(193 nm) according to the light source For embodying micro-patterns on
the substrate, the resolution value should be small The resolution value is
expressed by the following Rayleigh diffraction limiting equation
Theoretically since the resolution value becomes smaller as the wavelength
of the light source becomes shorter it is preferable to use a shorter mono wavelength
[Diffraction limiting equation]
R = K \ /NA
Wherein, K IS a constant, λ is a wavelength of the light used, and
NA is the number of the aperture of the lense.
In order to achieve high resolution of a quarter micron or less, the
capacity of degradation of lithography should be improved For this
purpose, it is effective to use a mono wavelength light source having a short wavelength and to increase the aperture number (NA) of the optical lense of the exposing apparatus
Accordingly, a resist composition that uses a high-output excimer
laser light source so as to respond to the high-resolution tendency of semiconductor integrated circuits is commonly used This composition is for a KrF and an ArF excimer laser, and high-sensitivity resist systems introducing the chemical amplification concept are suggested
A chemically amplified resist produces acid by photolysis due to the
irradiation of extreme ultraviolet light The produced acid degrades the
protective group which is partially protected with the aid of heat, and then
it reacts with the acid labile polymer to initiate the chain reaction or act as
a catalyst, and thus, one molecule of acid causes a number of bond
formation or bond degradation reactions Therefore, a term "chemical
amplification' means the phenomenon whereby active species produced
by the action of one photon causes chemical chain reactions to rapidly amplify the yield of quantum Due to this continuous reaction of acid, the
concept of chemical amplification was introduced and used
A chemically amplified resist is divided into a two-component
system comprising an acid-labile polymer and a mineral acid producing
agent and a three-component system comprising an acid-labile polymer, a
mineral acid producing agent and a matrix resin In the resist of the prior
art, the degradation or the cross-reaction of a light sensitive material
occurs directly at the light exposure part, and, when it is developed, a resist image pattern of a positive or negative form is obtained However,
in the chemically amplified resist, an acid labile polymer or compound is not directly reacted by light exposure, but an acid is produced from the mineral acid producing agent in the light-exposed part, and only a latent image is produced The produced acid acts as a catalyst for the acid labile polymer in the post-exposure bake (PEB) step, and thus, it causes
the amplification of the reaction and the significant difference in solubility
The first resist based upon the chemical amplification concept was a
resist using a polyhydroxystyrene derivative poly[p-(t- butyloxycarbonyloxy)styrene] (PBOCSt) blocked with t-BOC (tertiary-
butoxy carbonyl) group and onium salt as a mineral acid producing agent,
and it is described in American Chemical Society, "Polymers in
Electronics", ACS Sym Series, No 242, by Ito et al The reason for
using the polyhydroxystyrene derivative is as follows since the novolac
phenol resin that was used in the resist of the prior art largely absorbs deep UV, UV light cannot sufficiently reach the contact surface of the
resist substrate Thus, in the light-exposed part of the resist, chemical
changes by light-exposure do not sufficiently occur in the membrane
thickness direction, and thus the solubility of the developing liquid
becomes irregular This makes the shape of the section of the resist
pattern formed after development triangular Thus, when the obtained
resist pattern is used as an inner etching mask for a substrate, the micro- circuit pattern to be aimed cannot be transcribed In order to compensate
for this, there is a need to change the base polymer, and a polyhydroxystyrene derivative having excellent plasma resistance is known to be suitable
As examples, a chemically amplified resist comprising poly(p- styreneoxytetrahydropyranol) and an acid producing agent is known by
Ueno et al in the 36th Japanese Applied Physics Society announcement, 1 p-k-7, 1989, and a three component system resist comprising novolac
phenol resin, bisphenol-A substituted with t-BOC group and pyrogallol
methanesulfonic ester is known from Schlegel in the 37th Japanese
Applied Physics Society announcement, 28p-ZE-4, 1990 In addition,
technologies relating to the preparations of said resists are disclosed in JP
patent publication Hei 2-27660, JP patent publication Hei 5-232706, JP
patent pubication Hei 5-249683, and US patent Nos 4,491 ,628 and
5,310,619 However, while such chemically amplified resists have
excellent resolutions compared to the resist for g-line and l-line of the prior art, they are likely to be affected by the surrounding environment,
particularly by oxygen, moisture and other trace ingredients around the
membrane surface, and it is difficult to form stable micro patterns because
a trace amount of acid is produced in the light-exposed part
In addition, MacDonald et al reported in Pore SPIE, Vol 1466 1991
that trace dimethylaniline contained in the air decreases the activity of the
acid produced around the surface of the resist by light exposure, and it
produces a layer that hardly melts on the membrane surface, and said
hardly-melting layer remains on the surface of the resist pattern after development treatment However, this process has the problem that footing is caused by the reaction of the micro pattern with the substrate due to the time delay from the light exposure to the PEB process, and a T- top type pattern is produced by environmental pollution due to the amine ingredient distributed in the air in the process line Therefore, there is a
need for compensating the PED stability of the resist composition using
said compound, and there is a need for a resist composition using a novel
base polymer suitable to embody high sensitivity and high resolution at a
wavelength of 300 μm or less
In addition, recently, large size integrated circuit tends to use a dry
etching process Said dry process is for increasing integration of
semiconductor integrated circuit, and changes the manner of etching on
the substrate in the lithography process from wet etching having large side
etching of the prior art to dry etching having small side etching In the dry etching process, the resist pattern should not change by the heat
produced when etching In addition, as the degree of integration
increases, higher heat resistance is required by the resist used
SUMMARY OF THE INVENTION
Accordingly, it is an object of the present invention to provide a novel
polymer that can be applied to a chemically amplified resist composition that
can form finer patterns on a substrate in a micro lithography process using extreme ultraviolet light, improves post exposure delay stability, and has
high resistance against the heat produced by dry etching, and a resist composition using the same
In order to achieve the above object, the present invention provides a polymer for a chemically amplified resist represented by the following
Formula 1
[Formula 1 ]
Figure imgf000009_0001
Wherein, Ri is hydrogen or methyl R2 is hydrogen or CH2CH2COOC(CH3)3, R3 is chloro, bromo, hydroxy, cyano, t-butoxy, CH2NH2, CONH2, CH=NH, CH(OH)NH2 or C(OH)=NH,
x + y + z = 1 , x is 0 1 - 0 9, y is 0 01 - 0 89, z is 0 01 - 0 89, and n is 1 or 2, and when n is 2, both R2 are the same
In addition, the present invention provides a resist composition
comprising (a) a polymer represented by the formula 1 , (b) an acid producing
agent and (c) an organic solvent
DETAILED DESCRIPTION AND THE PREFERRED EMBODIMENTS
The present invention will now be explained in more detail In order to synthesize a polymer capable of being alkali developed represented by the formula 1 , three monomers constituting a polymer are
prepared and they are introduced in a reactor equipped with a reflux cooler under a nitrogen environment and are reacted Tetrahydrofuran (THF), toluene, benzene, chloroform, carbon tetrachloπde, etc can be used as a polymerization solvent Azobisisobutyronitnle (AIBN) or benzoperoxide
(BPO) can be used as a polymerization initiator Said polymerization solvent and initiator are added to the reactor and reacted while being stirred
After the reaction completes, the synthesized polymer is precipitated in
hexane to obtain precipitates, and then the precipitates rinsed several times
and vacuum dried to obtain the polymer
For synthesizing the monomer having a Z repeat unit of the
compound of Formula 1 , the synthesis of cyanoalkylstyrene by way of
Equation 1 should be preceded To the synthesized 4-cyanoalkylstyrene, t- butyl acrylate and t-butyl methacrylate groups are added, and the prepared
monomers are stirred with other monomers such as acetoxystyrene, t-
butylacrylate, and t-butyl methacrylate to prepare the polymer
The process for synthesizing the monomer having a Z repeat unit
comprises two steps First, group I cyanide comprising sodium cyanide and
potassium cyanide is mixed with alkyl alcohol comprising water and ethanol,
as shown in Equation 1 To said solution, alkyl styrene comprising 4- chloroalkylstyrene and halogen atoms is slowly introduced and is reacted to
synthesize cyanoalkylstyrene Then, the monomer obtained in Equation 1 is stirred with t-butylacrylate to synthesize 4-(3-cyano-dι-1 ,5-t- butoxycarbonyl-pentyl)styrene (CBCPS) as shown in Equation 2 Wherein,
cyanoalkylstyrene and tπton non-solution or tetraalkylaminehydroxide solution are dissolved in dioxane, and then, t-butylacrylate is introduced and stirred After the reaction completes, said mixture is neutralized with an acidic solution and is extracted to synthesize CBCPS
For the synthesis of the polymer of the present invention, THF,
toluene, benzene, chloroform or carbon tetrachloπde can be used as
polymerization solvent 4-acetoxystyrene or 4-butoxystyrene is added to
the prepared CPCBS with 4-butylacrylate or 4-butylmethacrylate and the
polymerization initiator such as AIBN and BPO is added and the mixture is
stirred to prepare a polymer Said polymer has a weight average molecular
weight (Mw) of 3,000 - 30,000, and the degree of dispersion can be
controlled from 1 01 to 3 00 depending on the synthetic process The substitute monomer used in the present invention exhibits
sufficient development inhibiting capacity at the non-light-exposed part, and
the substitute group is degraded by the action of acid and is dissolved in
developing liquid at the light-exposed part
The resist composition using the polymer of the present invention
comprises (a) a polymer represented by the formula 1 , (b) an acid producing
agent and (c) an organic solvent
The resist composition using the polymer of the present invention preferably comprises 1 - 50 wt% of said polymer
As the acid producing agent, sulfonium salt, an onium salt such as lodonium, N-iminosulfonate, disulfone, bisarylsulfonyldiazomethane and arylcarbonylarylsulfonyldiazomethane can be used Preferably, the acid
producing agent is contained in the resist composition in an amount of 0 1 to
50 wt% The examples of sulfonium salt include the following compounds but
are not limited to them
Figure imgf000012_0001
Figure imgf000013_0001
Figure imgf000013_0002
Figure imgf000013_0003
Figure imgf000013_0004
Figure imgf000014_0001
The examples of onium salt include the following compounds
Figure imgf000014_0002
Figure imgf000014_0003
The examples of N-immosulfonates include the following compounds
Figure imgf000014_0004
Figure imgf000015_0001
Figure imgf000015_0002
The examples of disulfones include the following compound
Figure imgf000015_0003
(Wherein R is H, -CH3 or -C(CH3)3 )
The examples of bisarylsulfonyldiazomethanes include the following
compound
Figure imgf000015_0004
(Wherein R is H, -CH3 or -C(CH3)3 )
The examples of arylcarbonylarylsulfonyldiazomethanes include the
following compound
Figure imgf000015_0005
(Wherein R is H, -CH3 or -C(CH3)3 )
The organic solvent is preferably selected from the group consisting
of ethyleneglycol monoethylether acetate, propyleneglycol monomethylether
acetate ethylether acetate n-butyl acetate, methyl isobutyl ketone ethyl lactate, 3-ethoxy-ethylpropιonate, 3-methoxy-methylpropιonate, diglycol
monoethylether, 2-heptanone, diacetone alcohol, β - methoxyisobutyπc acid
methylester, propyleneglycol monoethylether, propyleneglycol
monomethylpropionate, methyl lactate, butyl lactate, ethyl pyruvate, y -
butyrol lactone, and a mixture thereof Preferably, the organic solvent is
contained in the resist composition in an amount of 0 1 to 99 wt%
The resist composition using the polymer of the present invention
may comprise a dissolution inhibitor in order to improve the dissolution
inhibition of the non-light-exposed part The use of the dissolution inhibitor makes the difference of solubility of the light-exposed part and non-light- exposed part larger and contributes to the improvement of contrast Such dissolution inhibiting additives can be added in the resist composition in an amount of 0 1 to 50 wt% based on the weight of the polymer of the present
invention The examples of the dissolution inhibitor include the following compounds but are not limited to them
Figure imgf000016_0001
OR
Figure imgf000016_0002
Figure imgf000017_0001
(Wherein R is a molecule comprising C1-C10 and H and 0)
The resist composition using the polymer of the present invention
can be applied as follows to obtain a micro-pattern
When the resist composition using the polymer of the present
invention is formed as a thin layer on a substrate such as a si cone wafer
and is treated with a base aqueous solution, the dissolution does not occur
because the solubility of the copolymer is low However, when extreme
ultraviolet light is radiated, the resist responds and the acid producing agent
in the resist produces acid, and the development inhibiting substituent
causes the degradation of the polymer structure by the action of heat
addition in the light-exposed part and the acid is produced again
Consequently, one acid that was produced causes chemical amplification
which causes a plurality of acid active degradation As a result, the
solubility of the polymer largely increases in the light-exposed part, and,
when developing with the base aqueous solution the difference in the
solubilities of the light exposed part and non-exposed part appears Thus,
a resist composition having excellent resolution compared to the resist
composition using G-rays and l-rays of the prior art can be obtained
The present invention will be explained in more detail with reference
to the following Examples and Comparative Examples However these are to illustrate the present invention, and the present invention is not limited to
them
[The synthesis of polymer]
The synthesis of 4-cvanomethylstyrene(CvMS)
In a 500 μl 4-openιng flask equipped with a stirring bar, 49 01 g of
sodium cyanide was mixed with 70 07 g of water and 50 96 g of ethanol
Then, the temperature of the flask was elevated to 60 °C and the sodium
cyanide was completely dissolved To said solution, 87 50 g of 4-
chloromethylstyrene was slowly added and it was reacted for 3 hours while
stirring and maintaining the reaction temperature within 60 - 70 °C When
the reaction terminated, said solution was cooled to 40 °C , and 100 g of
diethylether was added and the diethylether layer was separated The
separated organic layer was extracted with 300 g of water three times, and
the water layer was extracted with 50 g of diethylether and was combined
with said organic layer The separated obtained organic layer was dried
with magnesium sulfate for one day, and then the organic solvent was
removed using an evaporator to obtain the product 4-cyanomethylstyrene
The yield of the product was 80%, and the product was a deep purple color
Said synthesis was according to the Equation 1
[Equation 1 ]
Figure imgf000018_0001
N The synthesis of 4-(3-cyano-dι-1 ,5-t-butoxycarbonyl-pentyl)styrene
(CBCPS)
In a 500 mC 4-openιng flask equipped with a stirring bar, 57 28 g of
4-cyanomethylstyrene prepared in the above process and 1 4 g of tπton non
solution were dissolved in 40 g of dioxane 102 54 g of t-butylacrylate were
slowly added to said solution for 30 minutes while maintaining the
temperature of the reactor at 60 "C , and it was reacted for 24 hours while
stirring After the reaction, the reactant was neutralized with a chloride
solution, and the neutralized reactant was extracted with 100 g of diethylether and 300 g of water three times, the water layer was extracted with 50 g of diethylether and combined with the organic layer The separated obtained organic layer was dried with magnesium sulfate for one
day, and then the organic solvent was removed using an evaporator The obtained product was distillated under reduced pressure to remove unreacted material, and it was recrystallized with methanol to obtain light
yellow CBCPS in a 60% yield
Said synthesis was according to the Equation 2
[Equation 2]
Figure imgf000019_0001
The synthesis of the polymer of Formula 1 In a 500 mC 4-openιng flask equipped with a temperature controlling
apparatus and a nitrogen introducing apparatus, 300 m(_ of THF were
introduced and nitrogen was added and it was stirred for 30 minutes To
said reactor, 56 62 g of 4-acetoxystyrene, 9 16 g of t-butylacrylate and 24 14
g of CBCPS prepared in the above process were introduced, 1 21 g of AIBN
were added and stirred for 30 minutes under a nitrogen atmosphere while
maintaining the temperature at 40 °C , and the temperature of the reactor
was then elevated and the reactant was stirred for 24 hours while refluxing
After the completion of the reaction, the temperature was lowered to room
temperature and the reactant was deposited in 3 liters of hexane to obtain
the precipitates The obtained precipitates were filtered and rinsed with 2
liters of hexane several times and were vacuum dried The dried
macromolecule was dissolved in 300 mi of methanol in a flask, and 50 ml
of 30% NH4OH aqueous solution were added and the mixture was slowly
stirred, and, after the polymer was completely dissolved, the mixture was
additionally stirred for 30 minutes The solution was deposited in 1 5 liters
of water to obtain the precipitates, and the precipitate were filtered and
rinsed with 2 liters of pure water and vacuum dried to obtain 58 23 g of
polymer of Formula 1
The above synthesis was according to Equation 3
[Equation 3]
Figure imgf000021_0001
[Examples 1 -7]
A chemically amplified resist composition
A chemically amplified resist composition was obtained by using the polymer prepared in the above process represented by Formula 1 , the
compounds represented by Formulae 2 to 6 as acid producing agents, and propyleneglycolmonomethyletheracetate (PGMEA) and ethyl lactate (EL) as
solvents in the ratios of Table 1.
[Formula 2]
Figure imgf000021_0002
[Formula 3]
Figure imgf000022_0001
[Formula 4]
Figure imgf000022_0002
[Formula 5]
Figure imgf000022_0003
[Formula 6]
Figure imgf000022_0004
Said chemically amplified resist composition was spin coated on
silicone wafers at 2000 rpm and was heated to 100 °C for 90 seconds to form thin layers with thicknesses' as described in Table 1 Micro-pattern
masks were mounted on said thin layers, mono wavelengths of 248 nm were
radiated, and said layers were heated to 1 10 °C for 90 seconds to cause the
chemical amplification Then, said layers were developed with a
tetramethylammoniumhydroxide aqueous solution for 60 seconds, and then
were rinsed with pure water and dried to embody micro-patterns on wafers
The relative sensitivities and resolutions of micro-patterns are
described in Table 1
[Comparative Examples 1 -4]
Chemically amplified resist compositions were prepared by using
polyhydroxystyrene blocked with t-BOC(tertιary-butoxy carbonyl) group
represented by the formula 7 and EVE (ethyl vinyl ether) represented by the
formula 8 as polymers, the compounds represented by the formulae 2-6 as
acid producing agents, and
propyleneglycolmonomethyletheracetate(PGMEA) and ethyllactate(EL) as
solvents, in the ratios of Table 1 Said compositions were spin coated on
silicone wafers and were heated to form thin layers, and were chemically
amplified to embody micro-patterns, in the same manner as described in the
Examples 1 to 7
The relative sensitivities and resolutions of the micro-patterns are
described in Table 1
[Formula 7]
2~>
Figure imgf000024_0001
[Formula 8]
Figure imgf000024_0002
[Table 1]
Figure imgf000024_0003
Figure imgf000025_0001
Figure imgf000025_0002
* The relative sensitivity in Table 1 means optimum energy (Eop)
As shown in Table 1 , the resist compositions prepared in Examples
1 to 7 of the present invention have resolutions of 0 16 to 0 20 μm which is
much excellent compared to the resolutions of 0 24 to 0 30 μ of the
compositions prepared in Comparative Examples 1 to 4 In addition, the
relative sensitivities of the compositions of Examples are 28 to 30 mj/cm2, which are excellent compared to the relative sensitivities of 35 to 45 mj/cm2
of the compositions of Comparative Examples
The chemically amplified resist composition comprising the polymer represented by the Formula 1 can rapidly respond to mono wavelength in a micro-lithography process using extreme ultraviolet light and form micro- patterns of high-resolution on wafers In addition, it prevents the modification between a resist latent image that occurs by a time delay between light-exposure and post exposure bake resulting from the
environmental effect and a real resist micro-circuit pattern after development,
as well as the modification of the surface layer of the resist resulting from the
reaction of a mineral acid producing agent and the acid produced by base
amine, namely, the formation of T-top type pattern The resist composition
of the present invention is suitable for the preparations of 256 mega and
giga bit DRAM, because it has high resistance against the heat produced by
dry etching

Claims

WHAT IS CLAIMED IS:1 A polymer for a chemically amplified resist represented by thefollowing Formula 1 [Formula 1 ]Wherein RT IS hydrogen or methyl, R2 is hydrogen or CH2CH2COOC(CH3)3, R3 is Cl, Br, hydroxy, cyano, t-butoxy, CH2NH, CONH2, CH=NH, CH(OH)NH2 or C(OH)=NH,x + y + z = 1 , x is 0 1 - 0 9, y is 0 01 - 0 89, z is 0 01 - 0 89, n is 1 or 2, and when n is 2, both R2 are the same2 The polymer for a chemically amplified resist according to claim 1 ,wherein said polymer has a molecular weight of 3,000 to 30,000 and adegree of dispersion of 1 01 to 3 003 A light sensitive resist composition comprisinga) a polymer represented by the following formula 1
[Formula 1]
Figure imgf000028_0001
Wherein Ri is hydrogen or methyl, R2 is hydrogen or CH2CH2COOC(CH3)3, R3 is Cl, Br, hydroxy, cyano, t-butoxy, CH2NH, CONH2, CH=NH, CH(OH)NH2 or C(OH)=NH,
x + y + z = 1 , x is 0.1 - 0.9, y is 0.01 - 0.89, z is 0.01 - 0.89, n is 1 or 2, and when n is 2, both R2 are the same. b) an acid producing agent; and c) a solvent.
4. A light sensitive resist composition according to claim 3, wherein said
polymer represented by Formula 1 is contained in the composition in an
amount of 0.1 to 50 wt%.
5. A light sensitive resist composition according to claim 3, wherein said b)
acid producing agent is selected from the group consisting of:
sulfonium salt selected from:
Figure imgf000029_0001
Figure imgf000029_0002
Figure imgf000029_0003
Figure imgf000029_0004
Figure imgf000030_0001
Figure imgf000030_0002
iodonium salt selected from:
Figure imgf000030_0003
Figure imgf000031_0001
N-ιmιnosulfonates selected from
Figure imgf000031_0002
Figure imgf000031_0003
Figure imgf000031_0004
disulfonates which is
Figure imgf000031_0005
(Wherein R is H, -CH3 or -C(CH3)3)
bisarylsulfonyldiazomethane which is
Figure imgf000031_0006
(Wherein R is H, -CH3 or -C(CH3)3) arylcarbonylarylsulfonyldiazomethane which is
Figure imgf000032_0001
(Wherein R is H, -CH3 or -C(CH3)3),
and a mixture thereof,
and said acid producing agent is contained in the composition in an amount
of 0.1 to 50 wt%.
6. A light sensitive chemically amplified resist composition according to claim 3, wherein said c) solvent is selected from the group consisting of ethyleneglycol monoethylether acetate, propyleneglycol monomethylether acetate, ethylether acetate, n-butyl acetate, methyl isobutyl ketone, ethyl
lactate, 3-ethoxy-ethylpropionate, 3-methoxy-methylpropionate, diglycol
monoethylether, 2-heptanone, diacetonealcohol, β -methoxyisobutyricaicd
methyl ester, propyleneglycol monomethylether, propyleneglycol
monomethylpropionate, methyl lactate, butyl lactate, ethyl pyruvate, y -
butyrol lactone, and a mixture thereof, and said solvent is contained in the composition in an amount of 0.1 to 99 wt%.
PCT/KR2000/000956 1999-09-07 2000-08-25 Polymer for chemically amplified resist and a resist composition using the same WO2001018603A2 (en)

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