WO2001005702A1 - An acidic ozone solution having a high ozone content, a method for preparing the solution, and a cleaning method using the solution - Google Patents
An acidic ozone solution having a high ozone content, a method for preparing the solution, and a cleaning method using the solution Download PDFInfo
- Publication number
- WO2001005702A1 WO2001005702A1 PCT/US2000/019444 US0019444W WO0105702A1 WO 2001005702 A1 WO2001005702 A1 WO 2001005702A1 US 0019444 W US0019444 W US 0019444W WO 0105702 A1 WO0105702 A1 WO 0105702A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- acid
- ozone
- solution
- concentration
- acidic
- Prior art date
Links
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 title claims abstract description 133
- 238000000034 method Methods 0.000 title claims abstract description 44
- 230000002378 acidificating effect Effects 0.000 title claims abstract description 39
- 238000004140 cleaning Methods 0.000 title claims abstract description 25
- 239000002253 acid Substances 0.000 claims abstract description 62
- 239000000243 solution Substances 0.000 claims description 77
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 42
- 239000007788 liquid Substances 0.000 claims description 22
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 21
- 150000007524 organic acids Chemical class 0.000 claims description 19
- 239000000203 mixture Substances 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 235000015165 citric acid Nutrition 0.000 claims description 14
- 239000004065 semiconductor Substances 0.000 claims description 14
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 12
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 12
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 12
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 claims description 11
- 229940093915 gynecological organic acid Drugs 0.000 claims description 10
- 235000005985 organic acids Nutrition 0.000 claims description 10
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 claims description 8
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 claims description 8
- RGHNJXZEOKUKBD-SQOUGZDYSA-N D-gluconic acid Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=O RGHNJXZEOKUKBD-SQOUGZDYSA-N 0.000 claims description 8
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 claims description 8
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims description 8
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 claims description 8
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 claims description 8
- 150000001735 carboxylic acids Chemical class 0.000 claims description 8
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 claims description 8
- RWSXRVCMGQZWBV-WDSKDSINSA-N glutathione Chemical compound OC(=O)[C@@H](N)CCC(=O)N[C@@H](CS)C(=O)NCC(O)=O RWSXRVCMGQZWBV-WDSKDSINSA-N 0.000 claims description 8
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 claims description 8
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 claims description 8
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 claims description 8
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims description 8
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 8
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 claims description 8
- SIOXPEMLGUPBBT-UHFFFAOYSA-N picolinic acid Chemical compound OC(=O)C1=CC=CC=N1 SIOXPEMLGUPBBT-UHFFFAOYSA-N 0.000 claims description 8
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 claims description 8
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 8
- -1 aromatic carboxylic acids Chemical class 0.000 claims description 7
- 125000004432 carbon atom Chemical group C* 0.000 claims description 7
- 150000001991 dicarboxylic acids Chemical class 0.000 claims description 5
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 claims description 4
- XVOUMQNXTGKGMA-OWOJBTEDSA-N (E)-glutaconic acid Chemical compound OC(=O)C\C=C\C(O)=O XVOUMQNXTGKGMA-OWOJBTEDSA-N 0.000 claims description 4
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 claims description 4
- WLAMNBDJUVNPJU-UHFFFAOYSA-N 2-methylbutyric acid Chemical compound CCC(C)C(O)=O WLAMNBDJUVNPJU-UHFFFAOYSA-N 0.000 claims description 4
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 claims description 4
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 4
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 claims description 4
- 239000005711 Benzoic acid Substances 0.000 claims description 4
- RGHNJXZEOKUKBD-UHFFFAOYSA-N D-gluconic acid Natural products OCC(O)C(O)C(O)C(O)C(O)=O RGHNJXZEOKUKBD-UHFFFAOYSA-N 0.000 claims description 4
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 claims description 4
- WHUUTDBJXJRKMK-UHFFFAOYSA-N Glutamic acid Natural products OC(=O)C(N)CCC(O)=O WHUUTDBJXJRKMK-UHFFFAOYSA-N 0.000 claims description 4
- 108010024636 Glutathione Proteins 0.000 claims description 4
- CKLJMWTZIZZHCS-REOHCLBHSA-N L-aspartic acid Chemical compound OC(=O)[C@@H](N)CC(O)=O CKLJMWTZIZZHCS-REOHCLBHSA-N 0.000 claims description 4
- WHUUTDBJXJRKMK-VKHMYHEASA-N L-glutamic acid Chemical compound OC(=O)[C@@H](N)CCC(O)=O WHUUTDBJXJRKMK-VKHMYHEASA-N 0.000 claims description 4
- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 claims description 4
- 239000005642 Oleic acid Substances 0.000 claims description 4
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 claims description 4
- 235000021314 Palmitic acid Nutrition 0.000 claims description 4
- 235000021355 Stearic acid Nutrition 0.000 claims description 4
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims description 4
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 claims description 4
- 235000011054 acetic acid Nutrition 0.000 claims description 4
- 239000001361 adipic acid Substances 0.000 claims description 4
- 235000011037 adipic acid Nutrition 0.000 claims description 4
- 239000000783 alginic acid Substances 0.000 claims description 4
- 235000010443 alginic acid Nutrition 0.000 claims description 4
- 229960001126 alginic acid Drugs 0.000 claims description 4
- 229920000615 alginic acid Polymers 0.000 claims description 4
- 150000004781 alginic acids Chemical class 0.000 claims description 4
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 claims description 4
- DTOSIQBPPRVQHS-PDBXOOCHSA-N alpha-linolenic acid Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(O)=O DTOSIQBPPRVQHS-PDBXOOCHSA-N 0.000 claims description 4
- 235000020661 alpha-linolenic acid Nutrition 0.000 claims description 4
- 235000001014 amino acid Nutrition 0.000 claims description 4
- 150000001413 amino acids Chemical class 0.000 claims description 4
- 235000010323 ascorbic acid Nutrition 0.000 claims description 4
- 239000011668 ascorbic acid Substances 0.000 claims description 4
- 229960005070 ascorbic acid Drugs 0.000 claims description 4
- 235000003704 aspartic acid Nutrition 0.000 claims description 4
- 235000010233 benzoic acid Nutrition 0.000 claims description 4
- OQFSQFPPLPISGP-UHFFFAOYSA-N beta-carboxyaspartic acid Natural products OC(=O)C(N)C(C(O)=O)C(O)=O OQFSQFPPLPISGP-UHFFFAOYSA-N 0.000 claims description 4
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 claims description 4
- 238000007865 diluting Methods 0.000 claims description 4
- 235000019253 formic acid Nutrition 0.000 claims description 4
- 239000001530 fumaric acid Substances 0.000 claims description 4
- 235000011087 fumaric acid Nutrition 0.000 claims description 4
- 239000000174 gluconic acid Substances 0.000 claims description 4
- 235000012208 gluconic acid Nutrition 0.000 claims description 4
- 229950006191 gluconic acid Drugs 0.000 claims description 4
- 239000004220 glutamic acid Substances 0.000 claims description 4
- 235000013922 glutamic acid Nutrition 0.000 claims description 4
- 235000003969 glutathione Nutrition 0.000 claims description 4
- 229960003180 glutathione Drugs 0.000 claims description 4
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 claims description 4
- 239000004310 lactic acid Substances 0.000 claims description 4
- 235000014655 lactic acid Nutrition 0.000 claims description 4
- 229960004232 linoleic acid Drugs 0.000 claims description 4
- 229960004488 linolenic acid Drugs 0.000 claims description 4
- KQQKGWQCNNTQJW-UHFFFAOYSA-N linolenic acid Natural products CC=CCCC=CCC=CCCCCCCCC(O)=O KQQKGWQCNNTQJW-UHFFFAOYSA-N 0.000 claims description 4
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims description 4
- 239000011976 maleic acid Substances 0.000 claims description 4
- 239000001630 malic acid Substances 0.000 claims description 4
- 235000011090 malic acid Nutrition 0.000 claims description 4
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 claims description 4
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 4
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 4
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 claims description 4
- 235000021313 oleic acid Nutrition 0.000 claims description 4
- 235000006408 oxalic acid Nutrition 0.000 claims description 4
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 claims description 4
- 229940081066 picolinic acid Drugs 0.000 claims description 4
- IUGYQRQAERSCNH-UHFFFAOYSA-N pivalic acid Chemical compound CC(C)(C)C(O)=O IUGYQRQAERSCNH-UHFFFAOYSA-N 0.000 claims description 4
- 235000019260 propionic acid Nutrition 0.000 claims description 4
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 claims description 4
- 229960004889 salicylic acid Drugs 0.000 claims description 4
- 239000008117 stearic acid Substances 0.000 claims description 4
- 239000011975 tartaric acid Substances 0.000 claims description 4
- 235000002906 tartaric acid Nutrition 0.000 claims description 4
- 229940005605 valeric acid Drugs 0.000 claims description 4
- 229940024606 amino acid Drugs 0.000 claims 3
- 239000012895 dilution Substances 0.000 claims 1
- 238000010790 dilution Methods 0.000 claims 1
- 235000012431 wafers Nutrition 0.000 abstract description 40
- 229910021421 monocrystalline silicon Inorganic materials 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 14
- 235000011167 hydrochloric acid Nutrition 0.000 description 9
- 239000000356 contaminant Substances 0.000 description 8
- 229910021642 ultra pure water Inorganic materials 0.000 description 8
- 239000012498 ultrapure water Substances 0.000 description 8
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 7
- 238000004090 dissolution Methods 0.000 description 7
- 229910052710 silicon Inorganic materials 0.000 description 7
- 239000010703 silicon Substances 0.000 description 7
- 239000007789 gas Substances 0.000 description 5
- 229910052723 transition metal Inorganic materials 0.000 description 5
- 150000003624 transition metals Chemical class 0.000 description 5
- 238000007664 blowing Methods 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 3
- 238000011109 contamination Methods 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 150000002894 organic compounds Chemical class 0.000 description 3
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000011260 aqueous acid Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920002120 photoresistant polymer Polymers 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 150000003628 tricarboxylic acids Chemical class 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/39—Organic or inorganic per-compounds
- C11D3/3942—Inorganic per-compounds
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B13/00—Oxygen; Ozone; Oxides or hydroxides in general
- C01B13/10—Preparation of ozone
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/02—Inorganic compounds
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/02—Inorganic compounds
- C11D7/04—Water-soluble compounds
- C11D7/08—Acids
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/22—Organic compounds
- C11D7/26—Organic compounds containing oxygen
- C11D7/265—Carboxylic acids or salts thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02041—Cleaning
- H01L21/02043—Cleaning before device manufacture, i.e. Begin-Of-Line process
- H01L21/02052—Wet cleaning only
-
- C11D2111/22—
Definitions
- the present invention relates generally to an ozone solution having a high concentration of ozone, a method for preparing the solution, and a method for cleaning single crystal silicon wafers using the solution.
- transition metals and organic compounds both on the surface of semiconductor wafers used for device manufacturing and at numerous steps throughout the device manufacturing process.
- transition metals either existing on the initial wafer surface or deposited during device manufacturing can adversely affect the electrical characteristics of an electronic device.
- semiconductor wafers require numerous processing operations such as slicing, lapping, etching, and polishing, generally resulting in a variety of contaminants on the surface of the wafer.
- Typical contaminants include transition metal impurities such as iron, copper, chromium, nickel, and similar metals such as alkaline metals, as well as various organic compounds.
- transition metal impurities such as iron, copper, chromium, nickel, and similar metals such as alkaline metals, as well as various organic compounds.
- the surface of both the initial wafer and device layers formed thereon may be contaminated during the device manufacturing processes. Therefore, semiconductor wafer and device manufacturers typically subject the wafer to one or more cleaning processes during the manufacture of the wafer, after the manufacture of the wafer but before device manuf cturing, and at numerous points throughout the device manufacturing process.
- ozone water has a number of potential applications in the semiconductor industry, such as depositing oxide layers having reduced contaminants on the surface of silicon wafers or devices, or removing photoresist from the surface of a device during the device manufacturing process.
- ozonated water is limited by the low solubility of ozone in water (See, e.g., United States Patent No. 5,971,368.)
- the maximum concentration of ozone is about 30 ppm at ordinary temperature in a once through cleaning process, and is not more than 50 ppm at ordinary temperature in a circulating cleaning tank.
- Such limited concentrations result in long cleaning times for removing transition metals and or organic compounds.
- ozone has a limited stability in solution and tends to effervesce out of solution such that the concentration decreases with time. Thus, ozone must typically be continuously added to the solution to maintain the desired concentration.
- United States Patent No. 5,971,368 discloses a process wherein ozone is added to ultrapure water or other liquid in a pressurized vessel, to produce an ozone solution which is then sprayed on the surface of a wafer to oxidize the surface.
- the initial concentration of ozone in an ultrapure water ozone solution is 50 ppm.
- the ozone water must be maintained at high pressure to prevent the ozone from effervescing out of the solution.
- 5,464,480 discloses a process where a high concentration ozone water is said to be obtained by mixing ozone and water at a subambient temperature ranging from about 1 °C to about 15 °C.
- a subambient temperature ranging from about 1 °C to about 15 °C.
- the concentration of ozone in water even at a temperature as low as 1 °C is less than 40 ppm.
- the solution must be maintained at the lower temperature, increasing the complexity of the semiconductor cleaning process equipment and increasing the cost of wafer cleaning processes .
- an aqueous solution comprising a high concentration of ozone
- an acidic aqueous solution comprising ozone
- the provision of a method for preparing the solution the provision of a method for cleaning a single crystal silicon surface using the solution
- a method for cleaning a single crystal silicon surface having a semiconductor device thereon using the solution the provision of an aqueous solution comprising a high concentration of ozone
- the present invention is a method for preparing an acidic ozone solution comprising injecting gaseous ozone into a liquid acid selected from the group consisting of organic acids having fewer than 20 carbon atoms, hydrochloric acids and mixtures thereof.
- the solution may then be diluted with water.
- the liquid acid may be diluted prior to the injection of ozone.
- the present invention is further directed to directed to an acidic ozone solution comprising ozone and an acid selected from the group consisting of organic acids having fewer than 20 carbon atoms, hydrochloric acids and mixtures thereof, the acidic ozone solution having an ozone concentration of at least about 55 ppm.
- the present invention is still further directed to a method for cleaning a surface of a semiconductor wafer comprising contacting the surface with an acidic ozone solution comprising ozone and an acid selected from the group consisting of organic acids having fewer than 20 carbon atoms, hydrochloric acids and mixtures thereof, the acidic ozone solution having an ozone concentration of at least about 55 ppm.
- Figure 1(a) shows an absorption-type dissolution system for dissolving a gas in a liquid.
- Figure 1(b) shows an injection-type dissolution system for dissolving a gas in a liquid.
- the concentration of ozone in a liquid ozone solution can be increased if the solution further comprises an acid. Accordingly, an acidic ozone solution having an ozone concentration of 55 ppm or more is provided.
- the high concentration ozone solution can be used to clean silicon wafers.
- the present invention uses as a starting material a particular acid selected from the group consisting of an organic acid having 20 carbon atoms or less, hydrochloric acid and mixtures thereof .
- a particular acid selected from the group consisting of an organic acid having 20 carbon atoms or less, hydrochloric acid and mixtures thereof .
- hydrochloric acid a particular acid selected from the group consisting of an organic acid having 20 carbon atoms or less, hydrochloric acid and mixtures thereof .
- the precise ratio between the organic acid and hydrochloric acid is not critical to the present invention and may be varied without departing from the scope of the present invention.
- Organic acids suitable for use in the present invention may be selected from carboxylic acids (e.g., lower and higher fatty acids), including monocarboxylic acids, dicarboxylic acids and tricarboxylic acids, whether saturated or unsaturated (including optical isomers thereof) , halogenated acids of said carboxylic acids, oxy- mono or dicarboxylic acids (including optical isomers) , aromatic carboxylic acids, amino acids and other organic acids such as ascorbic acid, gluconic acid, alginic acid and glutathione .
- carboxylic acids e.g., lower and higher fatty acids
- monocarboxylic acids e.g., dicarboxylic acids and tricarboxylic acids, whether saturated or unsaturated (including optical isomers thereof)
- halogenated acids of said carboxylic acids e.g., oxy- mono or dicarboxylic acids (including optical isomers)
- aromatic carboxylic acids e.g., amino acids and other organic
- organic acids suitable for use in the present invention include: formic acid, acetic acid, propionic acid, butyric acid, n-valeric acid, i-valeric acid, methyl ethyl acetic acid, trimethyl acetic acid, caproic acid, citric acid, palmitic acid, stearic acid, oleic acid, linolic acid, linolenic acid, oxalic acid, malonic acid, succinic acid, adipic acid, glutaconic acid, maleic acid, fumaric acid, lactic acid, citric acid, malic acid, tartaric acid, aspartic acid, glutamic acid, benzoic acid, salicylic acid, phthalic acid, terephthalic acid, isophthalic acid, picolinic acid and protocatheuic acid.
- organic acids may be used singly or in combination of two or more.
- an oxycarboxylic acid and more preferably citric acid is used.
- citric acid and hydrochloric acid are used.
- any of the above listed acids or mixtures thereof may be used to clean the surface of a wafer without departing from the scope of the invention.
- the initial concentration of the acid prior to injecting the ozone is preferably at least about 0.005 percent by weight, more preferably at least about 0.01 percent by weight, still more preferably at least about 0.1 percent by weight, and may be as high as the maximum concentration of acid achievable based on the particular acid chosen.
- Initial acid concentrations less than 0.005 percent by weight typically do not allow concentrations of ozone in the final solution to be much greater than conventionally prepared ozone solutions and are therefore not preferred. Higher concentrations of acid allow for much higher ozone concentrations. However, high concentrations of acid are typically not desirable for cleaning silicon wafers.
- the concentration of citric acid is preferably from about 0.1 percent by weight to about 1.0 percent by weight and the concentration of hydrochloric acid is from about 0.1 percent by weight to about 1.0 percent by weight.
- the concentration of acid is preferably from about 0.005 percent by weight to about 5 percent by weight, and is more preferably from 0.05 percent by weight to about 5 percent by weight.
- higher acid concentrations may be used without departing from the scope of the present invention.
- the concentration of acid may vary according to the particular acid chosen.
- the ozone concentration in the gaseous ozone injected into the acid is from about 5 percent to about 20 percent by weight and is preferably about 10 percent to about 20 percent by weight.
- Gaseous ozone may be produced using a variety of known methods (e.g., surface electrode, double tube discharge or decomposition of distilled water) . Ozone gas generators using such methods are commercially available. For example, an ozone gas generator which produces ozone gas by decomposing distilled water is commercially available from Permelec Electrode Ltd.
- the precise concentration and source of the gaseous ozone is not critical to the present invention however, variations in the ozone concentration may effect the required rate and/or duration at which it must be blown into the acid solution to achieve the desired concentration of ozone in the acidic ozone solution.
- Gaseous ozone is injected into the acid to produce an acidic ozone solution by directly blowing ozone into a liquid acid for a period of time.
- the precise manner in which ozone is blown into the liquid acid is not critical to the present invention and may be achieved using a variety of dissolution apparatuses.
- the ozone may be blown into the liquid acid using an absorption-type dissolution apparatus as shown in Figure 1 (a) , or an injection type dissolution apparatus as shown in Figure 1 (b) .
- Dissolution apparatuses suitable for blowing ozone into liquid acid are commercially available, for example, model 0-2147 dissolution apparatus available from S.E.S. Co., Ltd.
- the liquid acid is at a gauge pressure of from about 50 kPa to about 100 kPa while injecting the gaseous ozone, although lower or higher pressures can be employed.
- the temperature of both the gaseous ozone and the liquid acid is typically from about 1 °C to about 60 °C and is preferably from about 1 °C to about 30 °C.
- the rate, duration and manner in which the ozone is blown into the acid should be sufficient to achieve the desired ozone concentration in a reasonable time.
- the acidic ozone solution produced has an ozone concentration of at least about 55 ppm, more preferably at least about 60 ppm and still more preferably at least about 70 ppm.
- ozone is blown into the acid solution at a rate of from about 0.3 liter/minute to about 20 liter/minute, preferably from about 1 liter/minute to about 6 liter/minute for a period of time ranging from about 3 minutes to about 90 minutes, preferably from about 20 minutes to about 40 minutes.
- the precise rate and duration of ozone injection depends on the desired ozone concentration, the acid used, and the injecting environment (i.e., the fluid hydrodynamics, mass transfer rates, temperature, etc.). Accordingly, the rate and duration of ozone injection may vary considerably without departing from the scope of the present invention. As noted above, injecting ozone into acids of higher concentration allow for much higher ozone concentrations to be achieved.
- ozone concentrations ranging from at least about 100 ppm to about 2000 ppm or greater are possible in highly concentrated acid solutions.
- the acidic ozone solution may then be diluted with water if necessary to reduce the concentration of acid and/or ozone to concentrations desired for use as a cleaning solution in semiconductor wafer and device manufacturing applications .
- the desired acid concentration in the acidic ozone solution may be achieved by diluting the high concentration acid/ozone solution with ultrapure water (i.e., water suitable for use in semiconductor wafer and device manufacturing processes) after blowing ozone into the liquid acid.
- ultrapure water i.e., water suitable for use in semiconductor wafer and device manufacturing processes
- the desired acid concentration in the acidic ozone solution may be achieved by diluting the liquid acid with ultrapure water prior to injecting the ozone. That is to say, the acid itself or a diluted aqueous acid solution may be used as a solvent for the ozone.
- the ultrapure water has a purity profile suitable for use in semiconductor wafer and device manufacturing.
- semiconductor wafer and device manufacturing processes currently require the ultrapure water to contain less than 1 particle per ml having a diameter greater than 0.05 ⁇ m, less than 100 ppt of metallic contamination, less than 100 ppt of ionic contamination, less than 1 ppb organic contamination, less than 0.1 ppb of dissolved oxygen, less than 1 ppb silicon dioxide and less than 0.0001 cfu/ml of bacteria and has a resistivity of greater than 18 Ohm-cm.
- the acidic ozone solution produced above may be used to clean a surface of a silicon wafer by contacting the surface of the wafer with the acidic ozone solution.
- the surface of the wafer may be contacted with the acidic ozone solution by any means known in the art such as spraying the solution on the surface of the wafer.
- the surface of the wafer is contacted with the ozone solution by immersing the wafer in the solution.
- the wafer is maintained in contact with the acidic ozone solution for at least about 1 minute to about 30 minutes, preferably about 2 minutes to about 10 minutes.
- the wafer may be contacted for longer periods of time without departing from the scope of the invention, however the purity of the wafer surface does not typically improve substantially.
- the acid concentration removes metal contaminants, and the ozone decomposes and removes organic contaminants thus improving the quality of the surface of the wafer.
- the present invention provides a method for the preparation of an acidic ozone solution containing a high concentration of ozone.
- An acidic ozone solution having an ozone concentration of about 70 ppm was prepared by blowing gaseous ozone into a liquid acid at a gauge pressure of about 49 kPa to about 98 kPa at a rate of about 6 liters/min.
- the liquid acid was prepared by diluting citric acid with ultrapure water to produce a liquid acid having a concentration of citric acid of about 0.01 percent by weight.
- the resulting solution was found to be effective at removing organic substances and metals from the surface of wafers .
Abstract
The present invention relates to an acidic ozone solution having a high concentration of ozone, a method for preparing the solution by injecting ozone into an acid, and a method for cleaning single crystal silicon wafers using the solution.
Description
AN ACIDIC OZONE SOLUTION HAVING A HIGH OZONE CONTENT, A METHOD FOR PREPARING THE SOLUTION, AND A CLEANING METHOD USING THE SOLUTION
The present invention relates generally to an ozone solution having a high concentration of ozone, a method for preparing the solution, and a method for cleaning single crystal silicon wafers using the solution.
The continuing reduction in the device geometry of integrated circuits has resulted in increasing sensitivity to surface contaminants such as transition metals and organic compounds both on the surface of semiconductor wafers used for device manufacturing and at numerous steps throughout the device manufacturing process. For example, transition metals either existing on the initial wafer surface or deposited during device manufacturing can adversely affect the electrical characteristics of an electronic device.
The manufacture of semiconductor wafers requires numerous processing operations such as slicing, lapping, etching, and polishing, generally resulting in a variety of contaminants on the surface of the wafer. Typical contaminants include transition metal impurities such as iron, copper, chromium, nickel, and similar metals such as alkaline metals, as well as various organic compounds. Furthermore, the surface of both the initial wafer and device layers formed thereon may be contaminated during the device manufacturing processes. Therefore, semiconductor wafer and device manufacturers typically subject the wafer to one or more cleaning processes during the manufacture of the wafer, after the manufacture of the wafer but before device manuf cturing, and at numerous points throughout the device manufacturing process.
There are a variety of cleaning methods known in the art to reduce the concentration of surface contaminants (e.g., RCA cleaning, Piranha-RCA cleaning, megasonic and ultrasonic cleaning, scrubbing and acid etching.) Conventional cleaning methods generally use large quantities of highly concentrated solutions of acid, alkali or hydrogen
peroxide. Accordingly, the waste solutions produced by conventional cleaning methods must be properly treated prior to disposal which increases the production cost.
It is known that the surface of a semiconductor wafer or device may be cleaned by contacting the surface with an aqueous ozone solution (i.e., ozone or ozonated water) to remove both transition metals and organic contaminants. In fact, ozone water has a number of potential applications in the semiconductor industry, such as depositing oxide layers having reduced contaminants on the surface of silicon wafers or devices, or removing photoresist from the surface of a device during the device manufacturing process. However, in each of these applications, the effectiveness of ozonated water is limited by the low solubility of ozone in water (See, e.g., United States Patent No. 5,971,368.)
For example, in traditional cleaning processes wherein a wafer is submersed in an ultrapure water ozone solution, the maximum concentration of ozone is about 30 ppm at ordinary temperature in a once through cleaning process, and is not more than 50 ppm at ordinary temperature in a circulating cleaning tank. Such limited concentrations result in long cleaning times for removing transition metals and or organic compounds. In addition, ozone has a limited stability in solution and tends to effervesce out of solution such that the concentration decreases with time. Thus, ozone must typically be continuously added to the solution to maintain the desired concentration.
Several attempts have been made to increase the concentration of ozone in solution. For example, United States Patent No. 5,971,368 discloses a process wherein ozone is added to ultrapure water or other liquid in a pressurized vessel, to produce an ozone solution which is then sprayed on the surface of a wafer to oxidize the surface. In one example, the initial concentration of ozone in an ultrapure water ozone solution is 50 ppm. The ozone water must be maintained at high pressure to prevent the ozone from effervescing out of the solution.
United States Patent No. 5,464,480 discloses a process where a high concentration ozone water is said to be obtained by mixing ozone and water at a subambient temperature ranging from about 1 °C to about 15 °C. However, while the solubility of ozone in water does increase with decreasing temperature, the concentration of ozone in water even at a temperature as low as 1 °C is less than 40 ppm. Furthermore, to maintain the elevated ozone concentration, the solution must be maintained at the lower temperature, increasing the complexity of the semiconductor cleaning process equipment and increasing the cost of wafer cleaning processes .
In view of the foregoing, a need continues to exist for an ozone solution comprising a high concentration of ozone and a process for producing such a solution.
SUMMARY OF THE INVENTION
Among the objects of the present invention may be noted the provision of an aqueous solution comprising a high concentration of ozone; the provision of an acidic aqueous solution comprising ozone; the provision of a method for preparing the solution; the provision of a method for cleaning a single crystal silicon surface using the solution; and, the provision of a method for cleaning a single crystal silicon surface having a semiconductor device thereon using the solution.
Generally, the present invention is a method for preparing an acidic ozone solution comprising injecting gaseous ozone into a liquid acid selected from the group consisting of organic acids having fewer than 20 carbon atoms, hydrochloric acids and mixtures thereof. The solution may then be diluted with water. Alternatively, the liquid acid may be diluted prior to the injection of ozone. The present invention is further directed to directed to an acidic ozone solution comprising ozone and an acid selected from the group consisting of organic acids having
fewer than 20 carbon atoms, hydrochloric acids and mixtures thereof, the acidic ozone solution having an ozone concentration of at least about 55 ppm.
The present invention is still further directed to a method for cleaning a surface of a semiconductor wafer comprising contacting the surface with an acidic ozone solution comprising ozone and an acid selected from the group consisting of organic acids having fewer than 20 carbon atoms, hydrochloric acids and mixtures thereof, the acidic ozone solution having an ozone concentration of at least about 55 ppm.
Other objects and features will be in part apparent and in part pointed out hereinafter.
BRIEF DESCRIPTION OF THE DRAWINGS Figure 1(a) shows an absorption-type dissolution system for dissolving a gas in a liquid.
Figure 1(b) shows an injection-type dissolution system for dissolving a gas in a liquid.
DETAILED DESCRIPTION OF THE INVENTION
It has been discovered that the concentration of ozone in a liquid ozone solution can be increased if the solution further comprises an acid. Accordingly, an acidic ozone solution having an ozone concentration of 55 ppm or more is provided. Advantageously, the high concentration ozone solution can be used to clean silicon wafers.
The present invention uses as a starting material a particular acid selected from the group consisting of an organic acid having 20 carbon atoms or less, hydrochloric acid and mixtures thereof . When a mixture of organic acid
with hydrochloric acid is used, the precise ratio between the organic acid and hydrochloric acid is not critical to the present invention and may be varied without departing from the scope of the present invention. Organic acids suitable for use in the present invention may be selected from carboxylic acids (e.g., lower and higher fatty acids), including monocarboxylic acids, dicarboxylic acids and tricarboxylic acids, whether saturated or unsaturated (including optical isomers thereof) , halogenated acids of said carboxylic acids, oxy- mono or dicarboxylic acids (including optical isomers) , aromatic carboxylic acids, amino acids and other organic acids such as ascorbic acid, gluconic acid, alginic acid and glutathione . Specific examples of organic acids suitable for use in the present invention include: formic acid, acetic acid, propionic acid, butyric acid, n-valeric acid, i-valeric acid, methyl ethyl acetic acid, trimethyl acetic acid, caproic acid, citric acid, palmitic acid, stearic acid, oleic acid, linolic acid, linolenic acid, oxalic acid, malonic acid, succinic acid, adipic acid, glutaconic acid, maleic acid, fumaric acid, lactic acid, citric acid, malic acid, tartaric acid, aspartic acid, glutamic acid, benzoic acid, salicylic acid, phthalic acid, terephthalic acid, isophthalic acid, picolinic acid and protocatheuic acid. These organic acids may be used singly or in combination of two or more. Preferably, an oxycarboxylic acid and more preferably citric acid is used. Furthermore, when preparing a solution to clean the surface of a silicon wafer, it is preferable to use a mixture of citric acid and hydrochloric acid. Such a mixture is believed to be particularly effective at cleaning the surface of a silicon wafer. However, any of the above listed acids or mixtures thereof may be used to clean the surface of a wafer without departing from the scope of the invention. The initial concentration of the acid prior to injecting the ozone is preferably at least about 0.005 percent by weight, more preferably at least about 0.01
percent by weight, still more preferably at least about 0.1 percent by weight, and may be as high as the maximum concentration of acid achievable based on the particular acid chosen. Initial acid concentrations less than 0.005 percent by weight typically do not allow concentrations of ozone in the final solution to be much greater than conventionally prepared ozone solutions and are therefore not preferred. Higher concentrations of acid allow for much higher ozone concentrations. However, high concentrations of acid are typically not desirable for cleaning silicon wafers. For example, in a preferred wafer cleaning acidic ozone solution comprising citric acid and hydrochloric acid, the concentration of citric acid is preferably from about 0.1 percent by weight to about 1.0 percent by weight and the concentration of hydrochloric acid is from about 0.1 percent by weight to about 1.0 percent by weight. Accordingly, if the ozone solution is for use in cleaning a silicon wafer, the concentration of acid is preferably from about 0.005 percent by weight to about 5 percent by weight, and is more preferably from 0.05 percent by weight to about 5 percent by weight. However, higher acid concentrations may be used without departing from the scope of the present invention. Moreover, the concentration of acid may vary according to the particular acid chosen.
Typically, the ozone concentration in the gaseous ozone injected into the acid is from about 5 percent to about 20 percent by weight and is preferably about 10 percent to about 20 percent by weight. Gaseous ozone may be produced using a variety of known methods (e.g., surface electrode, double tube discharge or decomposition of distilled water) . Ozone gas generators using such methods are commercially available. For example, an ozone gas generator which produces ozone gas by decomposing distilled water is commercially available from Permelec Electrode Ltd. The precise concentration and source of the gaseous ozone is not critical to the present invention however, variations in the
ozone concentration may effect the required rate and/or duration at which it must be blown into the acid solution to achieve the desired concentration of ozone in the acidic ozone solution. Gaseous ozone is injected into the acid to produce an acidic ozone solution by directly blowing ozone into a liquid acid for a period of time. The precise manner in which ozone is blown into the liquid acid is not critical to the present invention and may be achieved using a variety of dissolution apparatuses. For example, the ozone may be blown into the liquid acid using an absorption-type dissolution apparatus as shown in Figure 1 (a) , or an injection type dissolution apparatus as shown in Figure 1 (b) . Dissolution apparatuses suitable for blowing ozone into liquid acid are commercially available, for example, model 0-2147 dissolution apparatus available from S.E.S. Co., Ltd.
Typically, the liquid acid is at a gauge pressure of from about 50 kPa to about 100 kPa while injecting the gaseous ozone, although lower or higher pressures can be employed. The temperature of both the gaseous ozone and the liquid acid is typically from about 1 °C to about 60 °C and is preferably from about 1 °C to about 30 °C. The rate, duration and manner in which the ozone is blown into the acid should be sufficient to achieve the desired ozone concentration in a reasonable time. Preferably, the acidic ozone solution produced has an ozone concentration of at least about 55 ppm, more preferably at least about 60 ppm and still more preferably at least about 70 ppm. Typically, ozone is blown into the acid solution at a rate of from about 0.3 liter/minute to about 20 liter/minute, preferably from about 1 liter/minute to about 6 liter/minute for a period of time ranging from about 3 minutes to about 90 minutes, preferably from about 20 minutes to about 40 minutes. The precise rate and duration of ozone injection depends on the desired ozone concentration, the acid used, and the injecting environment (i.e., the fluid
hydrodynamics, mass transfer rates, temperature, etc.). Accordingly, the rate and duration of ozone injection may vary considerably without departing from the scope of the present invention. As noted above, injecting ozone into acids of higher concentration allow for much higher ozone concentrations to be achieved. For example, ozone concentrations ranging from at least about 100 ppm to about 2000 ppm or greater are possible in highly concentrated acid solutions. The acidic ozone solution may then be diluted with water if necessary to reduce the concentration of acid and/or ozone to concentrations desired for use as a cleaning solution in semiconductor wafer and device manufacturing applications .
The desired acid concentration in the acidic ozone solution may be achieved by diluting the high concentration acid/ozone solution with ultrapure water (i.e., water suitable for use in semiconductor wafer and device manufacturing processes) after blowing ozone into the liquid acid. Alternatively, the desired acid concentration in the acidic ozone solution may be achieved by diluting the liquid acid with ultrapure water prior to injecting the ozone. That is to say, the acid itself or a diluted aqueous acid solution may be used as a solvent for the ozone.
Preferably, the ultrapure water has a purity profile suitable for use in semiconductor wafer and device manufacturing. As an example, semiconductor wafer and device manufacturing processes currently require the ultrapure water to contain less than 1 particle per ml having a diameter greater than 0.05 μm, less than 100 ppt of metallic contamination, less than 100 ppt of ionic contamination, less than 1 ppb organic contamination, less than 0.1 ppb of dissolved oxygen, less than 1 ppb silicon dioxide and less than 0.0001 cfu/ml of bacteria and has a resistivity of greater than 18 Ohm-cm. The acidic ozone solution produced above may be used to clean a surface of a silicon wafer by contacting the surface of the wafer with the acidic ozone solution. The surface of
the wafer may be contacted with the acidic ozone solution by any means known in the art such as spraying the solution on the surface of the wafer. Preferably, however the surface of the wafer is contacted with the ozone solution by immersing the wafer in the solution. The wafer is maintained in contact with the acidic ozone solution for at least about 1 minute to about 30 minutes, preferably about 2 minutes to about 10 minutes. In general, the wafer may be contacted for longer periods of time without departing from the scope of the invention, however the purity of the wafer surface does not typically improve substantially. Upon contacting the surface of the wafer with the aqueous ozone solution, the acid concentration removes metal contaminants, and the ozone decomposes and removes organic contaminants thus improving the quality of the surface of the wafer.
The present invention is illustrated by the following example which is merely for the purpose of illustration and is not to be regarded as limiting the scope of the invention or manner in which it may be practiced.
EXAMPLE
As the following example illustrates, the present invention provides a method for the preparation of an acidic ozone solution containing a high concentration of ozone.
An acidic ozone solution having an ozone concentration of about 70 ppm was prepared by blowing gaseous ozone into a liquid acid at a gauge pressure of about 49 kPa to about 98 kPa at a rate of about 6 liters/min. The liquid acid was prepared by diluting citric acid with ultrapure water to produce a
liquid acid having a concentration of citric acid of about 0.01 percent by weight. The resulting solution was found to be effective at removing organic substances and metals from the surface of wafers . In view of the above, it will be seen that the several objects of the invention are achieved. As various changes could be made in the above-described semiconductor substrate flattening process without departing from the scope of the invention, it is intended that all matters contained in the above description be interpreted as illustrative and not in a limiting sense. In addition, when introducing elements of the present invention or the preferred embodiment (s) thereof, the articles "a," "an," "the" and "said" are intended to mean that there are one or more of the elements. The terms "comprising," "including" and "having" are intended to be inclusive and mean that there may be additional elements other than the listed elements.
Claims
1. A method for preparing an acidic ozone solution, the method comprising injecting gaseous ozone into a liquid acid selected from the group consisting of organic acids having fewer than 20 carbon atoms, hydrochloric acid and ϊ mixtures thereof to form the acidic ozone solution, the acidic ozone solution having a concentration of at least about 55 ppm ozone.
2. The method of claim 1 wherein the liquid acid is at a gauge pressure of from about 50 kPa to about 100 kPa while injecting the gaseous ozone.
3. The method of claim 1 wherein the concentration of ozone in the acidic ozone solution is at least about 60 ppm.
4. The method of claim 1 wherein the concentration of ozone in the acidic ozone solution is at least about 70 ppm.
5. The method of claim 1 wherein the concentration of acid in the liquid acid is at least about 0.005 percent by weight .
6. The method of claim 1 further comprising diluting the acidic ozone solution with water.
7. The method of claim 6 wherein the concentration of ozone in the acidic ozone solution prior to dilution with water is at least about 100 ppm.
8. The method of claim 1 wherein the liquid acid is diluted with water prior to injecting the gaseous ozone.
9. The method of claim 8 wherein the concentration of acid in the diluted liquid acid is at least about 0.005 percent by weight.
10. The method of claim 1 wherein the organic acid is selected from the group consisting of carboxylic acids, halogenated carboxylic acids, oxy-mono or dicarboxylic acids, aromatic carboxylic acids, amino acids, ascorbic acid, gluconic acid, alginic acid, glutathione and mixtures thereof .
11. The method of claim 1 wherein the organic acid is selected from the group consisting of formic acid, acetic acid, propionic acid, butyric acid, n-valeric acid, i- valeric acid, methyl ethyl acetic acid, trimethyl acetic acid, caproic acid, citric acid, palmitic acid, stearic acid, oleic acid, linolic acid, linolenic acid, oxalic acid, malonic acid, succinic acid, adipic acid, glutaconic acid, maleic acid, fumaric acid, lactic acid, citric acid, malic acid, tartaric acid, aspartic acid, glutamic acid, benzoic acid, salicylic acid, phthalic acid, terephthalic acid, isophthalic acid, picolinic acid, protocatheuic acid and mixtures thereof .
12. An acidic ozone solution comprising ozone and an acid selected from the group consisting of organic acids having 20 carbon atoms or less, hydrochloric acid and mixtures thereof, the acidic ozone solution having an ozone concentration of at least about 55 ppm.
13. The acidic ozone solution of claim 12 wherein the concentration of ozone is at least about 60 ppm.
14. The acidic ozone solution of claim 12 wherein the concentration of ozone is at least about 70 ppm.
15. The acidic ozone solution of claim 12 wherein the concentration of acid is at least about 0.005 percent by weight .
16. The acidic ozone solution of claim 12 wherein the concentration of acid is from about 0.005 percent by weight to about 5 percent by weight .
17. The acidic ozone solution of claim 12 wherein the organic acid is selected from the group consisting of carboxylic acids, halogenated carboxylic acids, oxy-mono or dicarboxylic acids, aromatic carboxylic acids, amino acids, ascorbic acid, gluconic acid, alginic acid, glutathione and mixtures thereof.
18. The method of claim 12 wherein the organic acid is selected from the group consisting of formic acid, acetic acid, propionic acid, butyric acid, n-valeric acid, i- valeric acid, methyl ethyl acetic acid, trimethyl acetic acid, caproic acid, citric acid, palmitic acid, stearic acid, oleic acid, linolic acid, linolenic acid, oxalic acid, malonic acid, succinic acid, adipic acid, glutaconic acid, maleic acid, fumaric acid, lactic acid, citric acid, malic acid, tartaric acid, aspartic acid, glutamic acid, benzoic acid, salicylic acid, phthalic acid, terephthalic acid, isophthalic acid, picolinic acid, protocatheuic acid and mixtures thereof .
19. A method for cleaning a surface of a semiconductor wafer comprising contacting the surface with an acidic ozone solution comprising ozone and an acid selected from the group consisting of organic acids having 20 carbon atoms or less, hydrochloric acid and mixtures thereof, the acidic ozone solution having an ozone concentration of at least about 55 ppm.
20. The method of claim 19 wherein the organic acid is selected from the group consisting of carboxylic acids, halogenated carboxylic acids, oxy-mono or dicarboxylic acids, aromatic carboxylic acids, amino acids, ascorbic acid, gluconic acid, alginic acid, glutathione and mixtures thereof .
21. The method of claim 19 wherein the organic acid is selected from the group consisting of formic acid, acetic acid, propionic acid, butyric acid, n-valeric acid, i- valeric acid, methyl ethyl acetic acid, trimethyl acetic acid, caproic acid, citric acid, palmitic acid, stearic acid, oleic acid, linolic acid, linolenic acid, oxalic acid, malonic acid, succinic acid, adipic acid, glutaconic acid, maleic acid, fumaric acid, lactic acid, citric acid, malic acid, tartaric acid, aspartic acid, glutamic acid, benzoic acid, salicylic acid, phthalic acid, terephthalic acid, isophthalic acid, picolinic acid, protocatheuic acid and mixtures thereof .
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