WO2000076576A1 - Fluid dispenser with fill adapter - Google Patents

Fluid dispenser with fill adapter Download PDF

Info

Publication number
WO2000076576A1
WO2000076576A1 PCT/US2000/040172 US0040172W WO0076576A1 WO 2000076576 A1 WO2000076576 A1 WO 2000076576A1 US 0040172 W US0040172 W US 0040172W WO 0076576 A1 WO0076576 A1 WO 0076576A1
Authority
WO
WIPO (PCT)
Prior art keywords
fluid
housing
chamber
passageway
fluid delivery
Prior art date
Application number
PCT/US2000/040172
Other languages
French (fr)
Inventor
Marshall S. Kriesel
Original Assignee
Science Incorporated
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Science Incorporated filed Critical Science Incorporated
Priority to AU62403/00A priority Critical patent/AU6240300A/en
Publication of WO2000076576A1 publication Critical patent/WO2000076576A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/14Infusion devices, e.g. infusing by gravity; Blood infusion; Accessories therefor
    • A61M5/142Pressure infusion, e.g. using pumps
    • A61M5/145Pressure infusion, e.g. using pumps using pressurised reservoirs, e.g. pressurised by means of pistons
    • A61M5/148Pressure infusion, e.g. using pumps using pressurised reservoirs, e.g. pressurised by means of pistons flexible, e.g. independent bags
    • A61M5/152Pressure infusion, e.g. using pumps using pressurised reservoirs, e.g. pressurised by means of pistons flexible, e.g. independent bags pressurised by contraction of elastic reservoirs

Definitions

  • the present invention relates generally to infusion devices. More particu ⁇
  • the invention concerns an elastomeric bladder type infusion apparatus which is used for controllably delivering a beneficial agent to a patient.
  • the device is a elastomeric bladder type infusion apparatus which is used for controllably delivering a beneficial agent to a patient.
  • adjustable flow rate means for adjusting the rate of fluid flow
  • Hessel discloses an infusion pump comprising an elastomeric bladder having
  • the stress member has a di ⁇
  • the device also includes a one-way valve on the stress member which permits flow
  • the present invention comprises an improvement to the devices disclosed in this
  • Another object of the invention is to provide an elastomeric bladder type
  • nism is operable only through the use of a physician's key which following the set ⁇
  • Another object of the invention is to provide a device of the character de ⁇
  • Another object of the invention is to provide an infusion device as described
  • ume of the medicinal fluid stored within the device will be delivered to the patient.
  • Figure 1 is a generally perspective exploded view of one form of the
  • Figure 2 is an enlarged, side-elevational, cross-sectional view of the device
  • Figure 2A is an enlarged, cross-sectional view of the area 2A in figure 2.
  • Figure 3 is a right end view of the device as shown in figure 2.
  • Figure 4 is a left end view of the device shown in figure 2
  • Figure 5 is a cross-sectional view taken along lines 5-5 of figure 2.
  • Figures 6A and 6B when considered together, comprise a side-elevational
  • Figure 7 is a generally perspective view of the closure cup of the apparatus
  • Figure 8 is a generally perspective view of the vial retaining clip of the appa ⁇
  • Figure 9 is a generally perspective exploded view of one form of the fluid
  • Figure 10 is an enlarged, side-elevational, cross-sectional view of the device
  • Figure 1 1 is an enlarged, fragmentary, cross-sectional view of the area des ⁇
  • Figure 12 is an exploded, side-elevational, cross-sectional view of the for ⁇
  • Figure 13 is a view taken along lines 13-13 of figure 12.
  • Figure 14 is a view taken along lines 14- 14 of figure 12.
  • Figure 15 is a view taken along lines 15-15 of figure 12.
  • Figure 16 is a view taken along lines 16- 16 of figure 12.
  • Figure 17 is an enlarged, fragmentary, cross-sectional view of the forward
  • Figure 18 is an enlarged fragmentary, cross-sectional view of the area desig ⁇
  • Figure 19 is an enlarged, cross-sectional, exploded view of the flow control
  • Figure 20 is a generally perspective view of an alternate form of the appara ⁇
  • tus of the invention which includes indicator means for visually indicating fluid
  • Figure 21 is a generally perspective, exploded view of the apparatus shown
  • Figure 22 is a greatly enlarged perspective, exploded view of the apparatus
  • Figure 23 is an enlarged, cross-sectional view of the area designated as 23 in
  • Figure 24 is a cross-sectional view taken along lines 24-24 of figure 22.
  • Figure 25 is an enlarged view, partly in cross-sectional of the rate control
  • Figure 26 is a view taken along lines 26-26 of figure 25.
  • Figure 27 is a generally perspective exploded view of another form of the
  • Figure 28 is an enlarged, side-elevational, cross-sectional view of the device
  • Figure 29 is a left end view of the device shown in figure 2.
  • Figure 30 is a cross-sectional view taken along lines 30-30 of figure 28.
  • Figure 31 is a cross-sectional view taken along lines 31-3 1 of figure 28.
  • Figures 32A and 32B when considered together, comprise an exploded view
  • Figure 33 is a front view of the advancement control knob of the device
  • Figure 34 is a cross-sectional view taken along lines 34-34 of figure 33.
  • Figure 35 is a front view of the advancement control knob of the device
  • Figure 36 is a cross-sectional view taken along lines 36-36 of figure 35.
  • Figure 37 is a generally perspective exploded view of still another em ⁇
  • Figure 38 is a right end view of the device as shown in figure 37.
  • Figure 39 is an enlarged, side-elevational, cross-sectional view of the device
  • Figure 39A is an enlarged, cross-sectional view of the area designated as
  • Figure 40 is a cross-sectional view taken along lines 40-40 of figure 38.
  • Figure 41 is an enlarged view taken along lines 41 -41 of figure 38.
  • Figure 42 is an end view of the housing of the apparatus.
  • Figure 43 is cross-sectional view taken along lines 43-43 of figure 42.
  • Figure 44 is a left-end view of the housing of the apparatus shown in figure
  • Figure 45 is a right-side view of the closure cap of the apparatus which is
  • Figure 46 is a cross-sectional view taken along lines 46-46 of figure 45.
  • Figure 47 is a right-end view of the delivery end portion of the housing.
  • Figure 48 is an enlarged, cross-sectional view taken along lines 48-48 of fig ⁇
  • Figure 49 is a fragmentary, exploded, side-elevational view of a portion of
  • the device is affixed.
  • Figure 50 is a cross-sectional view taken along lines 50-50 of figure 39.
  • Figure 51 is an end view of the retaining clip of the apparatus for locking the
  • Figure 52 is a generally perspective view of the retaining clip.
  • Figure 53 is a generally perspective view of one of the sealing caps of the
  • Figure 54 is a side-elevational view of one form of the fluid delivery quick
  • Figure 55 is a generally perspective view of yet another embodiment of the
  • Figure 56 is an enlarged, side-elevational, cross-sectional view of the device
  • Figure 57 is a view taken along lines 57-57 of figure 56.
  • Figure 58 is a cross-sectional view taken along lines 58-58 of figure 57.
  • Figure 59 is a top plan view of the dial clamp component of the apparatus.
  • Figure 60 is a view taken along lines 60-60 of figure 59.
  • Figure 61 is a top plan view of the physician's key of the invention for lock ⁇
  • Figure 62 is an exploded, cross-sectional view of the delivery device portion
  • Figure 63 is a view taken along lines 63-63 of figure 62.
  • Figure 64 is a view taken along lines 64-64 of figure 62.
  • Figure 65 is a view taken along lines 65-65 of figure 62.
  • Figure 66 is a view taken along lines 66-66 of figure 62.
  • Figure 67 is a view taken along lines 67-67 of figure 62.
  • Figure 68 is a view taken along lines 68-68 of figure 62.
  • Figure 69 is a view taken along lines 69-69 of figure 62.
  • Figure 69 A is a generally perspective, fragmentary view of the support and
  • Figure 70 is a cross-sectional view taken along lines 70-70 of figure 66.
  • Figure 71 is a side-elevational, cross-sectional view of one form of the fluid
  • Figure 72 is a view taken along lines 72-72 of figure 71.
  • Figure 73 is a side-elevational, cross-sectional view similar to figure 71
  • Figure 74 is a fragmentary, top plan view of the right-hand portion of the
  • Figure 75 is a diagrammatic view of the dosing indicia provided on the dose-
  • dispenser apparatus of one form of the present invention can be seen to comprise
  • an elongated housing 40 having a first internal chamber 42.
  • a support 44 disposed
  • Housing 40 comprises a cylindrically shaped central portion 40a and inlet
  • end portion 40b can be interconnected by any suitable means such as adhesive
  • End portion 40c is preferably inte ⁇
  • central portion 40a although it could be formed as a separate
  • Elastomeric member 46 is securely affixed proximate its ends to sup ⁇
  • ring clamps 50 such as self-locking plastic panduit
  • support 44 is constructed in two parts
  • Part 44a has a fluid inlet 56 which is in communication with a reservoir 58 formed
  • check valve 62 which is disposed within a chamber formed
  • Second part 44b of support 44 has an outlet passageway 66 which communi ⁇
  • the delivery means includes a fluid delivery passageway 70 formed in a quick dis- connect assembly which includes a housing 72.
  • the quick disconnect assembly can be readily releasably interconnected
  • Fluid delivery passageway 66 communicates
  • housing 72 which controls the rate of fluid flow toward the delivery means.
  • This sampling means here includes a sampling port assembly 78 provided
  • Sampling port assembly 78 includes a septum
  • a clamping ring 84 for clamping the septum in place within chamber 82.
  • the sampling means such as a conventional syringe, the contents of reservoir
  • This first fill means here comprises a first fill port assembly 86 which includes a
  • chamber 88 is a conventional male luer connector 90 which can be suitably con- nected with a conventional female luer connector and fill line (not shown).
  • ventional luer cap 92 sealably closes connector 90 when it is not in use. If desired,
  • connector 90 can include a conventional check valve to permit fluid flow toward
  • luer connector connected to connector 90 and with the fill line connected to a
  • reservoir 58 can be partially filled in a manner well understood
  • means here comprises a container subassembly 96, and an adapter subassembly 98,
  • a body portion 96a having a fluid chamber 96b (figure 2) for containing a
  • Fluid chamber 96b provided with first and
  • First open end 99a is sealably closed by closure
  • a plunger 104 (figure
  • the vial portion of the container subassembly 96 can be constructed
  • the previously mentioned adapter subassembly 98 comprises a hollow hous ⁇
  • ing 98a having a first open end 98b (figure 6) and a second closed end 98c (figure
  • Container subassembly 96 is telescopically receivable within open end 101 a of
  • a vial receiving tube 101 which, in turn, is disposed within an elongated, generally
  • cylindrically shaped chamber 103 formed in the lower portion 40d of housing 40.
  • hollow housing 98a can be moved from the extended posi ⁇
  • sembly 98 is pusher means shown here as an elongated pusher rod 106 which func ⁇
  • pusher rod 106 has a first end 106a intercon ⁇
  • a hollow piercing cannula 108 is connected to
  • Cannula 108 extends into receiving chamber 101 a formed in vial receiving tube 101 in the manner shown in
  • reservoir 58 is initially filled by the
  • first fill means or assembly 86 with a diluent or other fluid. This done, container
  • cannula 108 will pierce septum assembly 100 of the container assembly.
  • subassembly 88 will cause pusher rod 106 thereof to mo ⁇ e plunger 104 forwardly of chamber 96b. As plunger 104 is moved forwardly, the medicament or other
  • Rings 50 which are in
  • clamping engagement with support 44 function to seal the membrane against the
  • a conventional infusion set including a delivery line 71 is connected to connector
  • 72 includes a body portion 72a having a shoulder 73 and a hollow stem portion 72b
  • End portion 40b of the device housing includes a hollow, generally cylindri ⁇
  • cally shaped housing 41 which is provided with a yieldably deformable, hook-like
  • Tabs 41a which are constructed from a yield-
  • Materials suitable for use in constructing housing 40 and support 44 include
  • non-allergenic type material preferably non-allergenic type material.
  • non-allergenic type material examples include: stainless
  • silicones such as polypropylene and polyethyl ⁇
  • means here comprises a series of locking teeth 98d. As indicated in figure 2, these
  • locking teeth are constructed so that as the adapter subassembly 98 is moved in ⁇
  • locking tab 40e will engage one of the teeth 96d and effectively
  • Housing 1 12 comprises a cylindrically shaped central portion 1 12a and inlet
  • plates 1 12b and 1 12c may be interconnected by any suitable means such as adhe ⁇
  • Elastomeric member 1 18 is se ⁇
  • support 1 16 is provided with a first
  • a fluid passageway 126 which, in a manner
  • Reservoir 128 is uniquely formed by elastomeric member 118 and the
  • central portion 1 16a of support 1 16 communicates with passageway 126 via a
  • Naive means shown here as a check
  • valve 132 which is carried within a chamber formed in support 1 16. permits fluid
  • Support 1 16 is also provided with a second downstream chamber 134 which
  • Chamber 134 is in communication with the
  • fluid dispensing means of the invention which includes a fluid delivery passage ⁇
  • fluid delivery passageway 138 of the fluid dis- pensing means communicates with reservoir 128 via a filter means and the previ ⁇
  • the filter means here comprises a po ⁇
  • particulates contained within the fluid to be delivered to the patient are particulates contained within the fluid to be delivered to the patient.
  • the flow rate control means for adjustably controlling the rate of fluid flow from
  • mechanism 147 includes a body portion 150
  • Body portion 150 also includes a fluid passageway 154 which is in communication
  • ried intermediate forward portion 153 and body portion 150 is a control knob 156.
  • control knob 156 Mounted within control knob 156 and rotatable therewith is a control mem ⁇
  • control member 158 carries a plurality of circum-
  • the flow restrictors are provided in the form of rate control frits 160 (see fig ⁇
  • frits 160 can be moved sequentially into alignment with passageway 154. Because
  • each of the frits 160 is of a different, preselected porosity, it is apparent that the
  • figured control member 163 which here comprises a thin wafer having circumfer-
  • control knob 164 which includes a central wall 164a which
  • spacer wall 165 which abuts body portion 150 which is of the general configura ⁇
  • crobores 163a can be moved into alignment with apertures 163a and 165a.
  • sageway 138 can be precisely controlled.
  • the apparatus comprises a container subassembly 166, and an adapter subassem ⁇
  • bly 166 includes a body portion 166a having a fluid chamber 166b for containing
  • Fluid chamber 166b is sealably closed by closure means
  • tum assembly 170 is held securely in position by clamping ring 170a.
  • 172 is telescopically movable within chamber 166b of container subassembly 166
  • the vial portion of the container subassembly 166 can be
  • Adapter subassembly 168 comprises a hollow housing 168a having a first
  • subassembly 166 is telescopically receivable within open end 168b in the manner
  • pusher rod 171 which functions to move plunger 172 within fluid chamber 166b
  • pusher rod 171 has a first end
  • hollow piercing cannula 176 is connected to sup ⁇
  • Passageway 130 communicates with the fluid passage ⁇
  • the filter means which here comprises filter 144, can be con ⁇
  • cannula 176 will pierce septum assembly
  • the adapter subassembly 188 will cause pusher rod 171 to move plunger 172 for ⁇
  • membrane 1 18 will be distended outwardly in the manner shown in figure 10
  • vent means "N" displaced air within housing 160 will be vented to atmosphere via vent means "N"
  • luer-like connector assembly 140 is opened. With outlet passageway 138 opened,
  • the stored energy means or membrane 1 18 will tend to return to a less distended condition causing fluid to flow outwardly of the apparatus via passageway 130,
  • non-allergenic type material examples include:
  • styrenebutadine copolymer silicones, polyolefms such as polypropylene and poly ⁇
  • invention includes: Dow Corning of Midland, Michigan; General Electric of
  • novel locking means are provided.
  • means here comprises a series of locking teeth 180. As indicated in figure 10,
  • This apparatus is similar in constmction and operation to
  • the indicator means comprises a support or lens plate 192, and a hol ⁇
  • plate 192 is viewable through an
  • first and second indi ⁇ Disposed between lens plate 192 and platform 188 are first and second indi ⁇
  • cia-carrying means shown here as a pair of closely adjacent, thin films.
  • films identified here as 196 and 198 are in intimate contact and are preferably con ⁇
  • indicia-carrying means need not be thin films, but
  • the downstream surface of the inferior or first film 196 is printed with
  • No. 5,721 ,382 which may comprise, by way of example, a blue circle, a green ar ⁇
  • the second film 198 is a nating pattern (blue, green, red, blue, green, red, and so on).
  • the inferior and superior films are provided at
  • each thin film is able to move in response to pressure exerted
  • tuator elements or boots 204 and 206 which here comprise the actuator means of
  • boot 204 downstream from boot 204. While boot 204 can be deflected by normal line pres ⁇
  • boot 206 is deflected only by pressure buildup resulting from the downstream
  • both elastomeric boots 204 and 206 are deflected outwardly, both
  • the superior and inferior films are displaced transversely to a second position re ⁇
  • 5,721,382 is visible when the device is in an unfilled state or when the delivery line
  • Boots 204 and 206 can be precisely tailored to deflect
  • elongated housing 1 12 having an internal chamber 1 14 and extending longitudi ⁇
  • housing 1 12 comprises a cylindrically shaped central portion
  • End plate 1 12b is of identical constmction and
  • elastomeric member 1 18 is securely affixed proxi- mate its ends to support 1 16 by means of suitable ring clamps 120 such as self-
  • end plate 205 is provided
  • control means is here provided for adjustably controlling the rate of fluid flow
  • This means here comprises an adjustable rate control mechanism 212 which is
  • O-rings 218 carried by protuberance 214 sealably engage control knob 216
  • a flexible tab 216a which is connected to the
  • Control knob 216 is somewhat similar to control knob 164 and includes a
  • central wall 216a which supports one face of member 220 which is provided with a
  • member 220 is supported by a spacer wall 222 which abuts cover 205 (figure
  • Members 216a and 222 are provided with indexable apertures 223 and 225 respectively, which are aligned with a fluid passageway 226 formed in member
  • control knob 216 By rotating control knob 216, a selected one of the laser drilled microbores
  • outlet passageway 210 can be precisely controlled.
  • Boot 206 includes a yieldably distendable fluid flow
  • blocking body portion 252 which is circumscribed by a marginal portion 254.
  • Marginal portion 254 is clamped between plate 190 and platform 188 so that the
  • boot extends through opening 188a formed in platform 188. It is to be understood
  • Fluid flowing from reservoir 128 will also flow in the direction of arrow 264
  • livery line 296 which is connected to the outlet port of the device (figure 20).
  • the flow indicator means also comprises
  • the viewing lens 194 is viewable through an opening 194a provided in forward
  • Films 196 and 198 are in intimate contact and are preferably
  • the downstream surface of the inferior or first film 196 is printed with three
  • second film 198 serves as a "mask” over film 196 and is printed with a pattern of
  • each thin film is able to move in re ⁇
  • actuator elements or boots 204 and 206 will be deflected outwardly toward films
  • boot 206 can be de ⁇
  • boot 204 is deflected only by pressure buildup re- suiting from the downstream blockage.
  • both the superior and inferior films are displaced trans ⁇
  • an indicia for example, is visable through the viewing window.
  • a third alignment of symbol patterns is visible when the device is in an un ⁇
  • the inferior and superior films are not transversely displaced and thus exhibit
  • ment comprises an elongated housing 302 having a first internal chamber 304, a
  • a stored energy means provided in the form of a generally cy ⁇
  • Housing 302 comprises a cylindrically shaped central portion 302a and inlet
  • Central section 302a can be
  • end plates portions 302b and 302c be connected to end plates portions 302b and 302c by any suitable means such as
  • Elastomeric member 308 is
  • clamps 310 such as self-locking plastic panduit strips.
  • support 306 is provided with a first
  • Reservoir 314 is formed by elastomeric member
  • Naive means shown here as a check
  • valve 316 is disposed within chamber 312 and functions to permit, fluid flow to ⁇
  • Support 306 is also provided with a second chamber 320 having an inlet pas ⁇
  • pensing means including a fluid delivery passageway 324 formed in luer connec ⁇
  • tor 326 is provided proximate the outlet end of the device. As shown in figure 28,
  • delivery passageway 324 is in communication with inlet passageway 322 via the
  • ber 320 is a filter means, which here comprises a porous filter element 330 of con ⁇
  • Filter element 330 functions to filter particulate matter that
  • the mechanism here comprises a part of end portion 302c which includes a
  • hub-like portion 350 having an elongated stem 352 which is receivable within sec ⁇
  • blage is the previously identified luer-like conductor 326. Hub-like portion 350
  • stem portion 352 are provided a with passageway 354 which is in communica ⁇
  • hub-like portion 350 tatably carried by hub-like portion 350 is a control knob 356.
  • portions 350 sealably engage control knob 356 and prevent leakage among the
  • control member 356 Mounted within control knob 356 and rotatable therewith is control member
  • control member 158 As in the earlier described embodiments of the invention, control member
  • the flow restrictors are provided in the form of rate control frits
  • each of the rate control frits 160 can be selectively moved
  • each of the frits 260 is of a differ ⁇
  • This second fill means here comprises a con ⁇
  • Container subassembly 166 tainer subassembly 166, and an adapter subassembly 332.
  • Container subassembly 166 tainer subassembly 166, and an adapter subassembly 332.
  • a body portion 166a having a fluid chamber 166b for containing an .
  • Fluid chamber 166b is provided with first and second open
  • First open end 169a is sealably closed by closure means here
  • Septum 170 is provided in the form of a pierceable septum 170 (see also figure 11). Septum 170
  • a plunger 172 is telescopically
  • the vial portion of the container subassembly 166 can be con ⁇
  • adapter subassembly 168 here comprises a hollow housing 332a having a
  • container subassembly 166 can be telescopically in- serted into the open end 333a of a vial receiving tube 333 which is, in turn, re ⁇
  • 332a can be moved from the extended position shown in figure 28 into a vial en ⁇
  • Pusher rod 335 has a first end 335a interconnected with the closure wall 332e of
  • a hollow piercing cannula 338 is connected to a
  • end portion 302b of device housing 302 communicates with internal the fluid pas ⁇
  • the fluid can then flow into reservoir 314 via a check valve 361 and inlet pas ⁇
  • the first fill means which includes a luer-like connected or 364, can be
  • Luer-saline solution used, by way of example, to initially fill reservoir 314 with a saline solution.
  • Fill port assembly 366 can be suitably interconnected with a
  • a conventional luer cap (not shown)
  • nula 338 and the fluid reservoir 314 is thus created via passageway 302d, 360 and
  • a continued inward movement of the adapter subassembly 332 can be here ac ⁇
  • this means here comprises a control knob 370, which is rotatably mounted within
  • control knob 370 is provided with an ex ⁇
  • ternal thread 370a which mates with threads 332c fomied on adapter housing 332a of adapter assembly 332.
  • adapter housing 332a will be caused to
  • knob 370 is provided with antirotation teeth 370b which engage
  • a delivery route through the selected rate control frit of the rate control means and finally out- wardly of the device via delivery passageway 324.
  • line 377 can be connected to connector 326 in the manner depicted in figure 27.
  • ratus is somewhat similar to that shown in figures 1 through 8, but here includes
  • this latest form of the invention comprises an elongated housing 401 having an in ⁇
  • ternal chamber 402 a support 404 disposed within internal chamber 402 and ex ⁇
  • Housing 401 comprises a cylindrically shaped central portion 401a and inlet
  • end portion 401b can be interconnected by any suitable means such as adhe ⁇
  • End portion 401c is preferably in ⁇
  • central portion 401a although it could be formed as a separate
  • the reservoir forming elastomeric member which is identical to the
  • elastomeric member 46 is securely affixed proximate its ends to support 404 by means of suitable ring clamps 50 such as the previously identi ⁇
  • support 404 is constmcted in two parts 404a and 404b which are
  • Part 404a has a
  • check valve 62 which is disposed within a chamber 409a formed
  • Second part 404b of support 404 has an outlet passageway 412 which com ⁇
  • the delivery means includes a fluid delivery passageway 414 formed in a
  • ure 2 can be readily releasably interconnected with end portion 401b of housing
  • Fluid delivery passageway 412 communicates with reservoir 58 and also with
  • a flow rate control means here provided as a porous rate con ⁇
  • the sampling means As best seen in figures 37 and 40, the sampling means
  • Sampling port assembly 418 includes a septum 420, which is re ⁇
  • in the reservoir can be retrieved for subsequent use.
  • This first fill means such as a saline solution or with any other desired fluid.
  • first fill port assembly 426 which includes a chamber 428 for in
  • cap 409 Sealably disposed within chamber 428 is a conventional male luer
  • a conventional luer cap 432 sealably closes
  • connector 430 which is it not in use. As was earlier the case, connector 430 can
  • nected to connector 430 and with the fill line connected to a source of diluent res- ervoir 58 can be partially filled with the diluent in a manner well understood by
  • container subassembly 96 is telescopically re ⁇
  • hollow housing 98a can be
  • assembly 98 includes pusher means comprising an elongated pusher rod 106 which
  • pusher rod 106 has an opposite end 106b which engages plunger 104 and
  • a hollow piercing cannula 108 is connected to support wall 436 formed on a
  • vial receiving tube 431 and extends into receiving chamber 43 l a formed in vial re ⁇
  • check valve 62 407 via check valve 62 and then finally into reservoir 58.
  • check valve 62 407 via check valve 62 and then finally into reservoir 58.
  • this latest embodiment of the invention includes third fill means
  • This third fill means is of similar constmction to
  • the second fill means is adapted to receive a container subassembly 96, and an
  • container subassembly 96 is uniquely tele ⁇
  • low housing 98a can be moved from an extended position into a vial encapsulation
  • a second hollow piercing cannula 450 is connected
  • Cannula 450 extends into receiving chamber 445a formed in vial receiving tube 445 in the mariner
  • check valve 456 effectively bloc s the fluid
  • Cap 460 includes a pull tab 460a for use in conveniently sepa ⁇
  • reservoir 58 can be
  • a first container subassembly 98 can be mated with a first adapter subassem ⁇
  • housing 68 of adapter the assemblage can be pushed forwardly within cham ⁇
  • a second subassembly can be mated with a second adapter subas ⁇
  • piercing cannula 450 will pierce septum assembly 100 of the second assembly.
  • the second adapter subassembly 88 will cause pusher rod 106 thereof to move
  • plunger 104 forwardly of chamber 96b. As plunger 104 is moved forwardly, the medicament or other fluid contained within chamber 96b of the second vial 96 will
  • reservoir 58 can be fully or partially filled using any
  • reservoir 58 can be achieved by using a selected combination of the first,
  • membrane 46 will be distended outwardly in the manner shown in fig ⁇
  • a conventional infusion set including a delivery line
  • the 401b of the device housing includes a hollow, generally cylindrically shaped hous ⁇
  • novel locking means are provided.
  • the locking means comprise a series of locking teeth 98d which are con ⁇
  • locking tabs 465 will engage one of the teeth 96d and effectively
  • embodiment comprises an elongated housing 472 having a first internal chamber
  • Housing 472 comprises a cylindrically shaped central portion 472a and inlet
  • Central section 472a can be
  • end plate portions 472b and 472c be connected to end plate portions 472b and 472c by any suitable means such as
  • Elastomeric member 308 is securely affixed proximate its ends to support 476 by means of suitable ring
  • clamps 310 such as self-locking plastic panduit strips.
  • support 476 is provided with a
  • Reservoir 484 is formed by elastomeric member 308 and the central
  • Naive means shown here as a check valve 475 is disposed
  • Support 476 is provided with an inlet passageway 486 which communicates
  • passageway 492 is suitably
  • passageway 492 As shown in figure 56, passageway 492
  • passageway 488 is in communication with passageway 488 via a passageway 494 and a first flow
  • control means here provided as a check valve 496.
  • the second fill means can also be used to fill or partially fill reservoir 484 with a

Abstract

An elastomeric bladder (46) stored energy type infusion apparatus that can be filled with a medicinal fluid and, after being filled, can efficiently deliver the medicinal fluid to the patient at a selected, adjustable rate. The apparatus includes a built-in dose dialing mechanism (212) which can be preset by the treating physician or health care worker so that a precise volume of the medicinal fluid can be introduced into the fluid reservoir of the device for delivery to the patient.

Description

FLUID DISPENSER WITH FILL ADAPTER
S P E C I F I C A T I O N
Background of the Invention
This is a Continuation-In-Part Application of co-pending U.S. Serial No.
09/165,709 filed October 2. 1998; which is a Continuation-In-Part of U.S. Se¬
rial No. 08/729,326 filed October 15, 1996 and now issued into Patent No.
5,873,857; which is a Continuation-In-Part of U.S. Serial No. 08/577,496 filed
December 22, 1995 and now issued into Patent No. 5,700,244; which is a Con¬
tinuation-In-Part of U.S. Serial No. 08/192,031 filed February 3, 1994 and now
issued into Patent No. 5,484,415; which is a Continuation-In-Part of U.S. Se¬
rial No. 08/156,685 filed November 22, 1993 and now issued into Patent No.
5,433,709; which is a Continuation-In-Part of U.S. Serial No. 08/053,723 filed
April 26, 1993 and now issued into Patent No. 5,354,278; which is a Continua¬
tion -In Part of U.S. Serial No. 07/870,521 filed April 17, 1992 and now issued
into Patent No. 5,263,940.
Field of the Invention
The present invention relates generally to infusion devices. More particu¬
larly, the invention concerns an elastomeric bladder type infusion apparatus which is used for controllably delivering a beneficial agent to a patient. The device
uniquely includes adjustable flow rate means for adjusting the rate of fluid flow
from the device toward the patient.
Discussion of the Prior Art
Many types of infusion pumps embodying an elastomeric balloon or
bladder for delivery of a quantity of pharmaceutically active material to a patient
have been suggested in the past. For example, U.S. Patent No. 4,915,693 issued
to Hessel discloses an infusion pump comprising an elastomeric bladder having
at least an open end, and an elongate stress member extending concentrically
within the entire length of the hollow portion of the bladder and having a fluid
tight seal therewith. Both a filling port and an exit port are provided in the stress
member, each in fluid communication with the interior of the bladder by way of
an influent and an effluent lumen, respectively. The stress member has a di¬
ameter that is greater than the relaxed internal diameter of the bladder, and has a
length that exceeds the relaxed internal length of the hollow portion of the bladder,
so that it prestresses the bladder in both the axial and radial directions when dis¬
posed therein, substantially filling the bladder in its unfilled state. The Hessel
device also includes a one-way valve on the stress member which permits flow
influent lumen onlv in the direction of the interior of the bladder. Nery early balloon type infusion devices are described in U.S. Patent Νos.
3,468,308 and 3,469,578 issued to Bierman. These patents disclose a device
for expelling a liquid from a bladder member at an extremely slow rate over an
extended period of time.
One of the more advanced elastomeric bladder type devices ever developed
is described in U. S. Patent No. 5,354,278 issued to the present inventor. Because
the present invention comprises an improvement to the devices disclosed in this
latter patent, U.S. Patent No. 5,354,278 is hereby incorporated by reference as
though fully set forth herein. Another advanced elastomeric bladder type device is
disclosed in U.S. Patent No. 5,873,857 also issued to the present inventor. This
patent is also incorporated by reference as though fully set forth herein.
Disclosed in U.S. Patent No. 5,721 ,382, issued to the present inventors, is a
device having a flow indicator means similar to that embodied in the present inven¬
tion. For this reason, U.S. Patent No. 5,721 ,382 is incorporated by reference as
though fully set forth herein.
None of the prior art devices known to applicant have the unique capability
of the present invention for precisely adjusting the rate of fluid flow from the de¬
vice toward the patient using an elegantly simple, built-in, flow-rate adjustment
mechanism. Summary of the Invention
It is an object of the present invention to provide an elastomeric bladder
stored energy type infusion apparatus which can be filled with a medicinal fluid
and after being filled, can efficiently deliver the medicinal fluid to the patient at a
selected, adjustable rate.
More particularly, it is an object of the invention to provide an infusion de¬
vice of the aforementioned character which includes a built-in adjustment mecha¬
nism which can be preset by the treating physician or health care worker so that the
medicinal fluid stored within the device will be delivered to the patient at a precise
rate.
Another object of the invention is to provide an elastomeric bladder type
infusion device of the aforementioned character in which the adjustment mecha¬
nism is operable only through the use of a physician's key which following the set¬
ting of the desired flow rate can be removed and maintained within the control of
the treating physician.
Another object of the invention is to provide a device of the character de¬
scribed in the preceding paragraphs which includes a novel indicator means for
providing a visual indication of the fluid flow status through the device.
Another object of the invention is to provide an infusion device as described
in the preceding paragraphs that includes a built-in dose dialing mechanism which can be preset by the treating physician or health care worker so that a precise vol¬
ume of the medicinal fluid stored within the device will be delivered to the patient.
Still another object of the invention is to provide a device of the character
described in the preceding paragraphs which is highly reliable, inexpensive to pro¬
duce in quantity, easy to use and readily disposable after use.
Brief Description of the Drawings
Figure 1 is a generally perspective exploded view of one form of the
fluid delivery apparatus of the present invention.
Figure 2 is an enlarged, side-elevational, cross-sectional view of the device
shown in figure 1.
Figure 2A is an enlarged, cross-sectional view of the area 2A in figure 2.
Figure 3 is a right end view of the device as shown in figure 2.
Figure 4 is a left end view of the device shown in figure 2
Figure 5 is a cross-sectional view taken along lines 5-5 of figure 2.
Figures 6A and 6B, when considered together, comprise a side-elevational,
exploded view of the device shown in figure 2.
Figure 7 is a generally perspective view of the closure cup of the apparatus
of the invention.
Figure 8 is a generally perspective view of the vial retaining clip of the appa¬
ratus of the invention. Figure 9 is a generally perspective exploded view of one form of the fluid
delivery apparatus of the present invention.
Figure 10 is an enlarged, side-elevational, cross-sectional view of the device
shown in figure 9.
Figure 1 1 is an enlarged, fragmentary, cross-sectional view of the area des¬
ignated as 1 1 in figure 10.
Figure 12 is an exploded, side-elevational, cross-sectional view of the for¬
ward portion of the device of figure 9 showing the construction of the flow rate
control mechanism.
Figure 13 is a view taken along lines 13-13 of figure 12.
Figure 14 is a view taken along lines 14- 14 of figure 12.
Figure 15 is a view taken along lines 15-15 of figure 12.
Figure 16 is a view taken along lines 16- 16 of figure 12.
Figure 17 is an enlarged, fragmentary, cross-sectional view of the forward
portion of an alternate form of the apparatus of the invention showing an adjustable
flow rate control mechanism of a slightly different construction embodying a plu¬
rality of novel, laser drilled microbore rate control wafers.
Figure 18 is an enlarged fragmentary, cross-sectional view of the area desig¬
nated as 18 in fiaure 17. Figure 19 is an enlarged, cross-sectional, exploded view of the flow control
mechanism of the apparatus shown in figure 18.
Figure 20 is a generally perspective view of an alternate form of the appara¬
tus of the invention which includes indicator means for visually indicating fluid
flow through the device.
Figure 21 is a generally perspective, exploded view of the apparatus shown
in figure 20.
Figure 22 is a greatly enlarged perspective, exploded view of the apparatus
shown in figure 20.
Figure 23 is an enlarged, cross-sectional view of the area designated as 23 in
figure 22.
Figure 24 is a cross-sectional view taken along lines 24-24 of figure 22.
Figure 25 is an enlarged view, partly in cross-sectional of the rate control
means of the apparatus shown in figure 22.
Figure 26 is a view taken along lines 26-26 of figure 25.
Figure 27 is a generally perspective exploded view of another form of the
fluid delivery apparatus of the present invention.
Figure 28 is an enlarged, side-elevational, cross-sectional view of the device
shown in figure 27.
Figure 29 is a left end view of the device shown in figure 2. Figure 30 is a cross-sectional view taken along lines 30-30 of figure 28.
Figure 31 is a cross-sectional view taken along lines 31-3 1 of figure 28.
Figures 32A and 32B, when considered together, comprise an exploded view
of the form of the fluid delivery apparatus shown in figure 28.
Figure 33 is a front view of the advancement control knob of the device
shown in figure 32 A
Figure 34 is a cross-sectional view taken along lines 34-34 of figure 33.
Figure 35 is a front view of the advancement control knob of the device
shown in figure 32A.
Figure 36 is a cross-sectional view taken along lines 36-36 of figure 35.
Figure 37 is a generally perspective exploded view of still another em¬
bodiment of the fluid delivery apparatus of the present invention which includes
a pair of fill vials.
Figure 38 is a right end view of the device as shown in figure 37.
Figure 39 is an enlarged, side-elevational, cross-sectional view of the device
shown in figure 37.
Figure 39A is an enlarged, cross-sectional view of the area designated as
39A in figure 39.
Figure 40 is a cross-sectional view taken along lines 40-40 of figure 38.
Figure 41 is an enlarged view taken along lines 41 -41 of figure 38. Figure 42 is an end view of the housing of the apparatus.
Figure 43 is cross-sectional view taken along lines 43-43 of figure 42.
Figure 44 is a left-end view of the housing of the apparatus shown in figure
43.
Figure 45 is a right-side view of the closure cap of the apparatus which is
connected to the housing in the manner shown in figure 39.
Figure 46 is a cross-sectional view taken along lines 46-46 of figure 45.
Figure 47 is a right-end view of the delivery end portion of the housing.
Figure 48 is an enlarged, cross-sectional view taken along lines 48-48 of fig¬
ure 47.
Figure 49 is a fragmentary, exploded, side-elevational view of a portion of
the central support of the device to which the elastomeric stored energy source of
the device is affixed.
Figure 50 is a cross-sectional view taken along lines 50-50 of figure 39.
Figure 51 is an end view of the retaining clip of the apparatus for locking the
adapter assembly in place within the device housing.
Figure 52 is a generally perspective view of the retaining clip.
Figure 53 is a generally perspective view of one of the sealing caps of the
device for sealing the vial receiving chambers of the housing. Figure 54 is a side-elevational view of one form of the fluid delivery quick
coupling component of the apparatus.
Figure 55 is a generally perspective view of yet another embodiment of the
fluid delivery apparatus of the present invention which includes a novel dose dial¬
ing feature.
Figure 56 is an enlarged, side-elevational, cross-sectional view of the device
shown in figure 55.
Figure 57 is a view taken along lines 57-57 of figure 56.
Figure 58 is a cross-sectional view taken along lines 58-58 of figure 57.
Figure 59 is a top plan view of the dial clamp component of the apparatus.
Figure 60 is a view taken along lines 60-60 of figure 59.
Figure 61 is a top plan view of the physician's key of the invention for lock¬
ing the dose dialing mechanism of the device.
Figure 62 is an exploded, cross-sectional view of the delivery device portion
of the apparatus shown in figure 56.
Figure 63 is a view taken along lines 63-63 of figure 62.
Figure 64 is a view taken along lines 64-64 of figure 62.
Figure 65 is a view taken along lines 65-65 of figure 62.
Figure 66 is a view taken along lines 66-66 of figure 62.
Figure 67 is a view taken along lines 67-67 of figure 62. Figure 68 is a view taken along lines 68-68 of figure 62.
Figure 69 is a view taken along lines 69-69 of figure 62.
Figure 69 A is a generally perspective, fragmentary view of the support and
locator rings of the device.
Figure 70 is a cross-sectional view taken along lines 70-70 of figure 66.
Figure 71 is a side-elevational, cross-sectional view of one form of the fluid
fill subassembly of the filling means of the invention.
Figure 72 is a view taken along lines 72-72 of figure 71.
Figure 73 is a side-elevational, cross-sectional view similar to figure 71
showing the field fill container being filled with fluid.
Figure 74 is a fragmentary, top plan view of the right-hand portion of the
fluid delivery component having the dose volume indicia provided on the adapter
component.
Figure 75 is a diagrammatic view of the dosing indicia provided on the dose-
dialing component of the apparatus.
Description of One Form of the Invention
Referring to the drawings and particularly to Figures 1 and 2, the fluid
dispenser apparatus of one form of the present invention can be seen to comprise
an elongated housing 40 having a first internal chamber 42. a support 44 disposed
π within internal chamber 42 and extending longitudinally of the housing 40, and a
generally cylindrically shaped, elongated elastomeric member 46.
Housing 40 comprises a cylindrically shaped central portion 40a and inlet
and outlet end closure portions 40b and 40c respectively. Central section 40a and
end portion 40b can be interconnected by any suitable means such as adhesive
bonding or an appropriate sonic weldment. End portion 40c is preferably inte¬
grally formed with central portion 40a although it could be formed as a separate
component. Elastomeric member 46 is securely affixed proximate its ends to sup¬
port 44 by means of suitable ring clamps 50 such as self-locking plastic panduit
strips.
As best seen by referring to figure 2, support 44 is constructed in two parts
44a and 44b which are suitably interconnected in the manner shown in figure 2.
Part 44a has a fluid inlet 56 which is in communication with a reservoir 58 formed
by elastomeric member 46 and support 44 via a fluid passageway 60. Naive
means, shown here as a check valve 62 which is disposed within a chamber formed
in end portion 40c, permits fluid flow in a direction toward reservoir 58 but blocks
fluid flow in the opposite direction.
Second part 44b of support 44 has an outlet passageway 66 which communi¬
cates with the deliver ' means of the invention for delivering fluid to the patient.
The delivery means includes a fluid delivery passageway 70 formed in a quick dis- connect assembly which includes a housing 72. In a manner presently to be de¬
scribed, the quick disconnect assembly can be readily releasably interconnected
with end portion 40b of housing 40. Fluid delivery passageway 66 communicates
with reservoir 58 and also with passageway 70 via a flow rate control means, here
provided as a porous rate control frit 74 which is mounted within quick disconnect
housing 72 and which controls the rate of fluid flow toward the delivery means.
An important feature of the apparatus of the present invention is the provi¬
sion of sampling means for sampling and retrival of fluid contained within reser¬
voir 58. This sampling means here includes a sampling port assembly 78 provided
in end portion 40b of support 40. Sampling port assembly 78 includes a septum
80, which is received within a chamber 82 formed in housing end portion 40b, and
a clamping ring 84 for clamping the septum in place within chamber 82. Through
use of the sampling means such as a conventional syringe, the contents of reservoir
58 can be sampled at any time and, after the delivery step, any medicament
remaining in the reservoir can be retrieved for subsequent use.
Formed in end portion 40c of housing 40 is a first fill means for filling res¬
ervoir 58 with a diluent such as a saline solution or with any other desired fluid.
This first fill means here comprises a first fill port assembly 86 which includes a
chamber 88 formed in end portion 40c of housing 40. Sealably disposed within
chamber 88 is a conventional male luer connector 90 which can be suitably con- nected with a conventional female luer connector and fill line (not shown). A con¬
ventional luer cap 92 sealably closes connector 90 when it is not in use. If desired,
connector 90 can include a conventional check valve to permit fluid flow toward
reservoir 58 but to block flow in the opposite direction. With a suitable female
luer connector, connected to connector 90 and with the fill line connected to a
source of diluent, reservoir 58 can be partially filled in a manner well understood
by those skilled in the art.
Turning particularly to figures 1 , 2, and 6, the important second fill means of
the invention for adding fluid to reservoir 58 is there illustrated. This second fill
means here comprises a container subassembly 96, and an adapter subassembly 98,
the character of which will presently be described. Container subassembly 96 in¬
cludes a body portion 96a having a fluid chamber 96b (figure 2) for containing a
medicament or other fluid "F" which is desired to be added to the diluent or other
fluid contained within reservoir 58. Fluid chamber 96b provided with first and
second open ends 99a and 99b. First open end 99a is sealably closed by closure
means here provided in the form of a pierceable septum assembly 100 (figure 2),
which is held securely in position by a clamping ring 102. A plunger 104 (figure
2) is telescopically movable within chamber 96b of container subassembly 96 from
a first location proximate first open end 99b to a second position proximate second open end 99a. The vial portion of the container subassembly 96 can be constructed
of various materials such as glass and plastic.
The previously mentioned adapter subassembly 98 comprises a hollow hous¬
ing 98a having a first open end 98b (figure 6) and a second closed end 98c (figure
2). Container subassembly 96 is telescopically receivable within open end 101 a of
a vial receiving tube 101 which, in turn, is disposed within an elongated, generally
cylindrically shaped chamber 103 formed in the lower portion 40d of housing 40.
With this construction, hollow housing 98a can be moved from the extended posi¬
tion shown in figure 2 into a vial encapsulation position wherein the vial resides
interiorly of the adapter subassembly. Forming an important part of adapter subas¬
sembly 98 is pusher means shown here as an elongated pusher rod 106 which func¬
tions to move plunger 104 longitudinally of fluid chamber 96b. In the form of the
invention shown in the drawings, pusher rod 106 has a first end 106a intercon¬
nected with the closure wall 98c of housing 98 and an opposite end 106b which
engages plunger 104 and causes telescopic movement of the plunger within cham¬
ber 96b of container subassembly 96 as housing is moved within an annular space
107 formed between vial receiving tube 101 and the outer wall of chamber 103 of
device portion 40d.
As best seen in figure 2 A. a hollow piercing cannula 108 is connected to
support wall 1 10a formed on a vial receiving tube 1 10. Cannula 108 extends into receiving chamber 101 a formed in vial receiving tube 101 in the manner shown in
figures 2A and 6A. A passageway 1 1 1 formed in end portion 40c communicates
with the fluid passageway 108a of hollow cannula 108 via a check valve 1 12,
which is mounted within a chamber 40e formed in housing 40. Check valve 1 12
permits fluid flow from vial reservoir 96b, into passageway 1 1 1 and then into inlet
passageway 60 and then finally into reservoir 58. However, check valve 1 12 effec¬
tively blocks fluid flow into the opposite direction.
In using the apparatus of the invention, reservoir 58 is initially filled by the
first fill means or assembly 86, with a diluent or other fluid. This done, container
subassembly 98 is mated with the adapter subassembly 96 by first telescopically
inserting the container subassembly into vial receiving tube 101. Next, a tear-away
closure cap 103a, which seals chamber 103 of lower housing 40d, is removed (fig¬
ures 6B and 7). This done, housing 68 of adapter the assemblage can be pushed
forwardly within annular space 107. As the adapter subassembly moves forwardly,
pusher rod 106 will engage plunger 104 causing the container assembly to also
move forwardly. As the container assembly approaches a seated position, piercing
cannula 108 will pierce septum assembly 100 of the container assembly. Once the
fluid flow path between the hollow cannula and the fluid reservoir 58 is thus cre¬
ated via passageways 1 1 1 and 60. a continued inward movement of the adapter
subassembly 88 will cause pusher rod 106 thereof to mo\ e plunger 104 forwardly of chamber 96b. As plunger 104 is moved forwardly, the medicament or other
fluid contained within chamber 96b of vial 96 will flow through passageway 108a
of the hollow cannula, past check valve 1 12, into passageway 1 1 1 and then into
fluid reservoir 58 where it will intermix with the diluent or other fluid contained
within the reservoir.
During the initial filling of the reservoir using the first fill means, membrane
46 will have been distended outwardly in the manner shown in figure 2 wherein
the central portion thereof is spaced from support 40. Rings 50 which are in
clamping engagement with support 44 function to seal the membrane against the
end portions of the support and prevent leakage of fluid between the membrane
and the support. As the distendable membrane expands outwardly, the displaced
air within housing 60 will be vented to atmosphere via vent means "V" provided in
housing 40.
After the medicament or other fluid contained within vial 96 has been added
to fluid reservoir 58 using the second fill means, the apparatus will remain in this
filled condition until the outlet flow path of the device is opened. Following open¬
ing of the outlet flow path, the stored energy means or membrane 46 will tend to
return to a less distended condition causing fluid to flow outwardly of the appara¬
tus via passageway 66, through rate control frit 74 and finally outwardly of the de¬
vice via delivery passageway 70. To interconnect passageway 70 with the patient. a conventional infusion set including a delivery line 71 is connected to connector
72 in the manner shown in figure 2. In this regard, it is to be noted that connector
72 includes a body portion 72a having a shoulder 73 and a hollow stem portion 72b
which sealably receives delivery tube 71 (see figure 6B).
End portion 40b of the device housing includes a hollow, generally cylindri¬
cally shaped housing 41 which is provided with a yieldably deformable, hook-like
locking tabs 41a (see also figure 4). Tabs 41a, which are constructed from a yield-
ably deformable plastic, lockably receive shoulder 73 of body portion 72b in the
manner shown in figure 2 so as to releasably secure connector 72 within housing
41 of end portion 40b.
Materials suitable for use in constructing housing 40 and support 44 include
metals, rubber or plastics that are compatible with the liquids they contact and are
preferably non-allergenic type material. Examples of such materials are: stainless
steel, aluminum, latex rubber, butyl rubber, nitrile rubber, polyisipreme, styrene-
butadiene copolymer. silicones, ployolefins such as polypropylene and polyethyl¬
ene, polyesters, polyurethane, polyamides and polycarbonates. Manufactures of
suitable materials for use in constructing the fluid dispensing assembly of the in¬
vention includes: Dow Coming of Midland, Michigan; General Electric of
Scenectadv. New York: and Shell Chemical Company of Houston, Texas; DuPont
.8 Chemical of Wilmington, Delaware; and Eastman Chemical of Kingsport, Tennes¬
see.
In order to securely lock the adapter subassembly 98 within support 44 after
the reservoir has been filled, novel locking means are provided. The locking
means here comprises a series of locking teeth 98d. As indicated in figure 2, these
locking teeth are constructed so that as the adapter subassembly 98 is moved in¬
wardly they will slide under a flexible locking tab 1 13a formed on a clip 1 13 (fig¬
ures 2 and 8) which is disposed proximate the entrance of receiving chamber 103.
However, once the adapter subassembly has reached the fully forward position
shown in figure 2, locking tab 40e will engage one of the teeth 96d and effectively
prevent removal of the adapter subassembly from passageway 107. With this
novel construction, once the reservoir 58 has been filled with the fluid "F" con¬
tained in the container subassembly, the adapter assembly cannot be removed from
the fluid dispensing device and, thereby preventing system adulteration.
Turning next to figures 9 through 26. an alternate form of the fluid dispenser
apparatus of the present invention is there shown. This latest embodiment com¬
prises an elongated housing 1 12 having an internal chamber 1 14, a support 1 16
disposed within internal chamber 1 14 and extending longitudinally of the housing
1 12 and a generally cylindrically shaped, elongated elastomeric member 1 18. Housing 1 12 comprises a cylindrically shaped central portion 1 12a and inlet
and outlet end plates 1 12b and 1 12c respectively. Central section 1 12a and end
plates 1 12b and 1 12c may be interconnected by any suitable means such as adhe¬
sive bonding or an appropriate sonic weldment. Elastomeric member 1 18 is se¬
curely affixed proximate its ends to support 1 16 by means of suitable ring clamps
120 such as self-locking plastic panduit strips.
As best seen by referring to figure 10, support 1 16 is provided with a first
elongated receiving chamber 124. A fluid passageway 126 which, in a manner
presently to be described, is in communication both with chamber and with a res¬
ervoir 128. Reservoir 128 is uniquely formed by elastomeric member 118 and the
central portion 1 16a of support 1 16 and communicates with passageway 126 via a
fluid passageway 130 formed in support 1 16. Naive means, shown here as a check
valve 132, which is carried within a chamber formed in support 1 16. permits fluid
flow toward reservoir 128 but blocks fluid flow in the opposite direction.
Support 1 16 is also provided with a second downstream chamber 134 which
has an inlet passageway 136 that communicates with reservoir 128 via passage¬
ways 136a formed in support 1 16. Chamber 134 is in communication with the
fluid dispensing means of the invention which includes a fluid delivery passage¬
way 138 formed in a luer connector 140 that is provided at the outlet end of sup¬
port 1 16. As indicated in figure 10, fluid delivery passageway 138 of the fluid dis- pensing means communicates with reservoir 128 via a filter means and the previ¬
ously identified passageways 136 and 136a. The filter means here comprises a po¬
rous filter element 144 of conventional construction and functions to filter out any
particulates contained within the fluid to be delivered to the patient.
An extremely important feature of the apparatus of the present invention is
the flow rate control means for adjustably controlling the rate of fluid flow from
the reservoir of the apparatus to the delivery passageway 138. This novel means
here comprises an adjustable rate control mechanism 147 which is carried by hous¬
ing 112. As best seen in figure 1 1 , mechanism 147 includes a body portion 150
having an elongated stem 152 which is receivable within second chamber 134 of
support 1 16 and a forward portion 153 which includes luer like connector 140.
Body portion 150 also includes a fluid passageway 154 which is in communication
with both inlet passageway 136 and fluid delivery passageway 138. Rotatably car¬
ried intermediate forward portion 153 and body portion 150 is a control knob 156.
O-rings 157 carried by portions 147 and 150 sealably engage control knob 156 and
prevent leakage among the various cooperating components.
Mounted within control knob 156 and rotatable therewith is a control mem¬
ber 158. As shown in figure 12, control member 158 carries a plurality of circum-
ferentially spaced apart flow restrictors each of which can be selectively moved
into index with flow passageway 154 of body 150 by rotating knob 156 relative to body portion 150. In the embodiment of the invention shown in figures 9 through
14, the flow restrictors are provided in the form of rate control frits 160 (see fig¬
ures 10 and 12), which are secured in place within apertures 158a formed in mem¬
ber 158 by a moldable elastomer 169 (see figure 12). With the construction
shown, by rotating knob 156 relative to body portion 150, each of the rate control
frits 160 can be moved sequentially into alignment with passageway 154. Because
each of the frits 160 is of a different, preselected porosity, it is apparent that the
rate of fluid flowing outwardly of the device through delivery passageway 138 can
be precisely controlled by positioning a particular frit in the flow path.
Turning to figures 15 through 17, an alternate form of rate control mecha¬
nism 162 is there shown. This rate control mechanism is similar in many respects
to mechanism 147 and like numerals are used to identify like components. The
major difference between mechanisms 147 and 162 resides in the differently con¬
figured control member 163 which here comprises a thin wafer having circumfer-
entially spaced, laser-drilled microbores 163a (figure 17). Member 163 is carried
by a slightly different control knob 164 which includes a central wall 164a which
supports one face of member 163. The other face of member 163 is supported by a
spacer wall 165 which abuts body portion 150 which is of the general configura¬
tion previously described. Members 163 and 165 are provided with indexable ap¬
ertures 163a and 165a respectively, which align with fluid passageway 154 of member 150. By rotating control knob 164, a selected core of the laser drilled mi-
crobores 163a can be moved into alignment with apertures 163a and 165a. by se¬
lecting an aperture of a particular size, the rate of fluid flow toward outlet pas¬
sageway 138 can be precisely controlled.
Turning once again to figure 10, the important fill means of the present form
of the apparatus comprises a container subassembly 166, and an adapter subassem¬
bly 168, the character of which will presently be described. Container subassem¬
bly 166 includes a body portion 166a having a fluid chamber 166b for containing
an injectable fluid "F". Fluid chamber 166b is sealably closed by closure means
here provided in the form of a pierceable septum assembly 170 (figure 10A). Sep¬
tum assembly 170 is held securely in position by clamping ring 170a. A plunger
172 is telescopically movable within chamber 166b of container subassembly 166
from a first location proximate first open end 169b to a second position proximate
second open end 169a. The vial portion of the container subassembly 166 can be
constructed of various materials such as glass and plastic.
Adapter subassembly 168 comprises a hollow housing 168a having a first
open end 168b (figure 1 1) and a second closed end 168c (figure 10). Container
subassembly 166 is telescopically receivable within open end 168b in the manner
shown in figures 10 and 1 1 so that the housing can be moved from an extended po¬
sition into the vial encapsulation position shown in figure 10. Forming an impor- tant part of adapter subassembly 168 is pusher means shown here as an elongated
pusher rod 171 which functions to move plunger 172 within fluid chamber 166b
from a first extended position to the intermediate position shown in figure 10. In
the form of the invention shown in the drawings, pusher rod 171 has a first end
171a interconnected with the closure wall of housing 168a and an opposite end
171b which engages plunger 172 and causes telescopic movement ofthe plunger
within chamber 166b of container subassembly 166 as housing 168a is moved
from the extended position into the vial encapsulating position shown in figure 10.
As best seen in figure 1 1, hollow piercing cannula 176 is connected to sup¬
port 1 16 proximate receiving chamber 124 so that it extends into receiving cham¬
ber 124 a limited distance. Passageway 130 communicates with the fluid passage¬
way 176a of hollow cannula 176 via check valve 132 to enable fluid to flow from
vial 166a through the filter means and then outwardly of the device through outlet
passageway 138. The filter means, which here comprises filter 144, can be con¬
structed from a wide variety of materials, but a material comprising polysulfone
sold by Gelman Sciences under the name and style of SUPOR has proven satisfac¬
tory for the purpose.
In using the apparatus of the invention, mating of the container subassembly
166 with the adapter subassembly 168 is accomplished by a telescopically inserting
the container subassembly into open end 168b of housing 168. This done, the as-
2 semblage thus formed is pushed forwardly of chamber 124. As the adapter subas¬
sembly approaches a seated position, cannula 176 will pierce septum assembly
170. Once the fluid flow path between the hollow cannula and the fluid reservoir
128 is thus created via passageway 126 and 130, a continued inward movement of
the adapter subassembly 188 will cause pusher rod 171 to move plunger 172 for¬
wardly of chamber ϊ 66b. As plunger 172 is moved forwardly of chamber 166b,
fluid contained within the chamber will flow through passageway 176b of the hol¬
low cannula, past check valve 132, into passageway 130, into passageway 126. and
then into fluid reservoir 128. As the fluid under pressure flows into reservoir 128,
membrane 1 18 will be distended outwardly in the manner shown in figure 10
wherein the central portion thereof is spaced from support 1 16. Rings 120 which
are in clamping engagement with support 1 16 function to seal the membrane
against the end portions of the support and prevent leakage of fluid between the
membrane and the support. As the distendable membrane expands outwardly, the
displaced air within housing 160 will be vented to atmosphere via vent means "N"
provided in end plate 1 12b.
Once distendable membrane 1 18 is distended to form fluid reservoir 128, the
apparatus will remain in this filled condition until outlet passageway 138 of the
luer-like connector assembly 140 is opened. With outlet passageway 138 opened,
the stored energy means or membrane 1 18 will tend to return to a less distended condition causing fluid to flow outwardly of the apparatus via passageway 130,
through filter 144, then through passageway 154 and finally outwardly of the de¬
vice via delivery passageway 138.
Materials suitable for use in constructing housing 1 12 and support 1 16 in¬
clude metals, rubber or plastics that are compatible with the liquids they contact
and are preferably non-allergenic type material. Examples of such materials are:
stainless steel. Aluminum, latex rubber, butyl rubber, nitrile rubber, polyisipreme,
styrenebutadine copolymer, silicones, polyolefms such as polypropylene and poly¬
ethylene, polyesters, polyurethane polyamides and polycarbonates. Manufactures
of suitable materials for use in constructing the fluid dispensing assembly of the
invention includes: Dow Corning of Midland, Michigan; General Electric of
Scenectady, New York; and Shell Chemical Company of Houston, Texas; DuPont
Chemical of Wilmington, Delaware; and Eastman Chemical of Kingsport, Tennes¬
see.
In order to securely lock the adapter subassembly 168 within support 1 16
after the reservoir has been filled, novel locking means are provided. The locking
means here comprises a series of locking teeth 180. As indicated in figure 10,
there locking teeth are constmcted so that as the adapter subassembly 168 is moved
inwardly they will slide under a flexible locking tab 182. which is provided proxi¬
mate the entrance of receiving chamber 124. However, once the adapter subas- sembly has reached the fully forward position shown in figure 10, locking tab 182
will engage one of the teeth 180 and effectively prevent removal of the adapter
subassembly from passageway 124. With this novel constmction, once the reser¬
voir 128 has been filled with the fluid "F" contained in the container subassembly,
the adapter assembly cannot be removed from the fluid dispensing device thereby
preventing system adulteration.
Turning next to figures 20 through 26, another form of the apparatus of the
invention is there shown. This apparatus is similar in constmction and operation to
that shown in figures 9 through 17 and includes the previously described adjustable
rate control mechanism. However, this latest form of the invention also uniquely
includes novel flow indicator means. This important flow indicator means, which
is generally designated by the numeral 187, functions to distinguish among three
conditions of operation, namely nom al fluid flow, blockage or occlusion, and res¬
ervoir empty. Turning particularly to figure 21, the flow indicator means here
comprises an indicator base or platform 188, as well as a boot clamping plate 190.
Additionally, the indicator means comprises a support or lens plate 192, and a hol¬
low housing 194 within which the platform and the support plate are enclosed (see
also figure 20). As indicated in figures 20 and 21 , plate 192 is viewable through an
aperture 194a provided in housing 194. Disposed between lens plate 192 and platform 188 are first and second indi¬
cia-carrying means shown here as a pair of closely adjacent, thin films. These
films identified here as 196 and 198, are in intimate contact and are preferably con¬
structed from a substantially transparent, flexible polymer material such as mylar.
It is to be understood that the indicia-carrying means need not be thin films, but
rather can be any type of surface presenting member upon which indicia can be
provided. The downstream surface of the inferior or first film 196 is printed with
three integrated symbols (see figures 4,6, and 8 or incorporated by reference Patent
No. 5,721 ,382, which may comprise, by way of example, a blue circle, a green ar¬
row, and a red cross, each consisting of diagonal strips of color printed in an alter¬
nating pattern (blue, green, red, blue, green, red, and so on). The second film 198
serves as a "mask" over film 196 and is printed with a pattern of diagonal alternat¬
ing clear and opaque strips that occur in approximately a 1 :2 ratio. The printed ra¬
tio of the "mask" allows only one colored symbol to appear at a time when viewed
through viewing lens plate 192. The inferior and superior films are provided at
their opposite ends with apertures 200 which receive retention pins 202 provided
on platform 188 (figure 19) which permit attachment of the film to platfomi 188 in
a manner such that the non-pattemed portions of each film covers boot openings
188a and 188b provided proximate each end of platform 188 with the patterned
portions of both the superior and inferior films being maintained in index. With this constmction, each thin film is able to move in response to pressure exerted
thereon by the actuating means of the invention, the character of which will pres¬
ently be described, in opposing directions parallel to the film plane with its range
of motion limited to one axis in the film plane. As the films move, the visible
symbol pattern will, of course, change due to the transverse displacement of the
patterns imprinted thereon.
As will be discussed in greater detail hereinafter and as is apparent from a
study of figure 21, the central portions of both the first and second elastomeric ac¬
tuator elements or boots 204 and 206, which here comprise the actuator means of
the invention, will be deflected outwardly in a direction toward plate 192 when the
device is filled and primed, but not in a state of delivery or when there is a build up
of fluid pressure during delivery that is caused by blockage of the delivery line
downstream from boot 204. While boot 204 can be deflected by normal line pres¬
sure, boot 206 is deflected only by pressure buildup resulting from the downstream
blockage. When both elastomeric boots 204 and 206 are deflected outwardly, both
the superior and inferior films are displaced transversely to a second position re¬
vealing a second symbol, as for example, an X as viewed through the viewing ap¬
erture of the support plate (see also figures 35 and 36 of Patent No. 5,721 ,382
which is incorporated herein by reference). A third alignment of symbol patterns as shown in figure 32 of patent No.
5,721,382 is visible when the device is in an unfilled state or when the delivery line
is open, the reservoir is empty and fluid delivery of the patient has been completed.
In this case, there is no fluid pressure in the line on either the upstream or the
downstream side of the flow control means and thus both the first and second boots
are in a non-deflected position. In this condition, the interior and superior films are
not transversely displaced and thus exhibit a third combination of patterns resulting
in a third symbol as. for example, a circle being visible through the viewing aper¬
ture of the support plate. Boots 204 and 206 can be precisely tailored to deflect
under various pressures thereby permitting great apparatus versatility.
As previously mentioned, the fluid dispenser apparatus of this latest form of
the invention is quite similar to that shown in figures 9 through 16 and includes an
elongated housing 1 12 having an internal chamber 1 14 and extending longitudi¬
nally of the housing 1 12, and a generally cylindrically shaped, elongated elas¬
tomeric member 1 18 (figure 20).
As before, housing 1 12 comprises a cylindrically shaped central portion and
inlet and outlet closure end plates. End plate 1 12b is of identical constmction and
operation to that previously described, but the forward end plate 205 is of a slightly
different construction and carries the flow indicator means 187 (figure 21 ). In the
manner previously described, elastomeric member 1 18 is securely affixed proxi- mate its ends to support 1 16 by means of suitable ring clamps 120 such as self-
locking plastic panduit strips.
As best seen by referring to figures 20 and 21 , end plate 205 is provided
with a chamber 208 which sealably receives plate 190 so that, in a manner pres¬
ently to be described various fluid passageways formed in end plate 205 are placed
in communication with reservoir 128.
As in the earlier describe embodiment of the invention, a novel flow rate
control means is here provided for adjustably controlling the rate of fluid flow
from the reservoir of the apparatus to the delivery passageway 210 of the appara¬
tus. This means here comprises an adjustable rate control mechanism 212 which is
carried by a forwardly extending, hub-like protuberance 214 formed on plate 190.
Rotatably mounted on protuberance 214 is the control knob 216 of the rate control
means. O-rings 218 carried by protuberance 214 sealably engage control knob 216
and prevent leakage therebetween. A flexible tab 216a which is connected to the
housing functions to correctly index the knob (figure 21).
Control knob 216 is somewhat similar to control knob 164 and includes a
central wall 216a which supports one face of member 220 which is provided with a
plurality of circumferentially spaced, laser drilled microbores 220a. The other face
of member 220 is supported by a spacer wall 222 which abuts cover 205 (figure
20). Members 216a and 222 are provided with indexable apertures 223 and 225 respectively, which are aligned with a fluid passageway 226 formed in member
190. By rotating control knob 216, a selected one of the laser drilled microbores
216a can be moved into alignment with apertures 223 and 225. In a manner next
to be described, by selecting an aperture of a particular size, the rate of fluid flow
toward outlet passageway 210 can be precisely controlled.
During the fluid dispensing step, when fluid is forced through reservoir out¬
let 136a by the stored energy means, the fluid will flow into passageway 136,
through filter 144 and then into passageway 154. Next, the fluid will flow in end
portion 205, then through an aperture 246 formed in plate 190 and finally into a
chamber 250 formed in a distendable, elastomeric first boot 206 of the flow indica¬
tor means of the invention. Boot 206 includes a yieldably distendable fluid flow
blocking body portion 252 which is circumscribed by a marginal portion 254.
Marginal portion 254 is clamped between plate 190 and platform 188 so that the
boot extends through opening 188a formed in platform 188. It is to be understood
that, when the fluid flowing from reservoir 128 in the direction of arrow 260 im¬
pinges upon boot 206, the central portion of the boot will be deflected outwardly
into pressural engagement with indicator film 198.
Fluid flowing from reservoir 128 will also flow in the direction of arrow 264
(figure 21 ) into a stub passageway 266 formed in member 205 and then into pas¬
sageway 226 (figure 22 ) when it will pass through the flow restrictor aperture 220a that is aligned with passageway 226. Next, the fluid will flow into passageway
266 and then will be diverted in the direction of arrows 268 of figure 20 rearwardly
toward end portion 205 and into a passageway 270 formed thereon.
Next, the fluid will flow through passageway 270 and then forwardly in the
direction of the arrows 274, through an aperture 275 formed in plate 190 and into
chamber 276 formed in elastomeric, distendable boot 204 which also forms a part
of the indicator means of the invention. The periphery 278 of indicator boot 204,
which is of identical constmction to boot 206, is clamped within opening 188a
formed in platform 188. After impinging on boot 204, the fluid will next flow
back toward plate 190 in the direction of arrow 280, through orifice 284 formed
therein and then in the direction of arrows 286, into a passageway 290 formed in
end portion 205. Upon entering passageway 290, the fluid will flow downwardly
of passageway 210 (figure 22) and finally in the direction of arrow 294 into the de¬
livery line 296 which is connected to the outlet port of the device (figure 20).
It is to be observed that fluid flowing from reservoir 128 into passageway
266, into passageway 290 and then on toward boot 204 is under a lower pressure
than fluid flowing toward boot 206. This is because the pressure of the fluid flow¬
ing toward boot 204 has been reduced as a result of the fluid flowing through the
adjustable rate control means of the invention. As will be discussed more fully in
the paragraphs which follow, this result enables a determination of the various fluid flow operating conditions of the device namely normal fluid flow, fluid flow
blockage or occlusion, and reservoir empty.
In addition to boots 204 and 206, the flow indicator means also comprises
the earlier identified lens 192, and the forward housing 194 within which the plat¬
form 188 and the support plate 192 are enclosed (figure 20). As seen in figure 20,
the viewing lens 194 is viewable through an opening 194a provided in forward
housing 194. Disposed between platform 188 and lens 192 are the earlier men¬
tioned first and second indicia-carrying means, or closely adjacent overlaying then
films 196 and 198. These films are quite similar in constmction and operation to
films 26 and 28 of the device described in incorporated by reference Patent No.
5,721 ,382 and, for a more complete understand of these films, reference should be
made to this patent. Films 196 and 198 are in intimate contact and are preferably
constmcted from a substantially transparent, flexible ploymer material such a my¬
lar. The downstream surface of the inferior or first film 196 is printed with three
integrated symbols (see figure 3 of United States Patent NO. 5,721.382 which may
comprise, by way of example, a blue circle, a green arrow, and a red X, each con¬
sisting of diagonal strips of color printed in an alternating pattern (blue, green, red,
blue, green, red. and so on (see figures 4. 6 and 8 of Patent No. 5,721 ,382). The
second film 198 serves as a "mask" over film 196 and is printed with a pattern of
diagonal alternating clear and opaque strips that occur in approximately a 1 :2 ratio. The printed ratio of the "mask" allows only one colored symbol to appear at a time
when viewed through viewing lens 192. As previously mentioned, the inferior and
superior films are provided at their opposite ends with apertures 200 which receive
retention pins 202 provided on platform 188 which permit attachment of the films
to platform 188 in a manner such that the non-patterned portions of each film cov¬
ers boot openings 188a and 188b provided proximate each end of platform 188
with the patterned portions 188a and 188b provided proximate each end of plat¬
form 188 with the patterned portions of both the superior and inferior films being
maintained in index. With this constmction, each thin film is able to move in re¬
sponse to pressure exerted thereon by the elastomeric boots 204 and 206 in oppos¬
ing directions parallel to the film plane with its range of motion limited to one axis
in the film plane. As more fully described in United States Patent No. 5, 721 ,382,
as the films move, the visible symbol pattern will, of course, change due to the
transverse displacement of the patterns imprinted thereon. As is apparent from a
study of figure 21 , that the central portions of both the first and second elastomeric
actuator elements or boots 204 and 206 will be deflected outwardly toward films
196 and 198 when the device is filled and primed, but not in a state of delivery or
when there is a build up of fluid pressure during delivery that is caused by block¬
age of the delivery line downstream from boot 204. While boot 206 can be de¬
flected by normal line pressure, boot 204 is deflected only by pressure buildup re- suiting from the downstream blockage. When both elastomeric boots 204 and 206
are deflected outwardly, both the superior and inferior films are displaced trans¬
versely to a second position revealing a second symbol, as for example, an X as
viewed through the viewing aperture 194a. When fluid is flowing through the de¬
vice, an indicia, for example, is visable through the viewing window.
A third alignment of symbol patterns is visible when the device is in an un¬
filled state or when the delivery line is open, the reservoir if empty and fluid deliv¬
ery to the patient has been completed. In this case, there is no fluid pressure in the
line on either the upstream or the downstream side of the flow control means and
thus both the first and second boots are in a non-deflected position. In this condi¬
tion, the inferior and superior films are not transversely displaced and thus exhibit
a third combination of patterns resulting in a third symbol as for example, a circle
being visible through the viewing aperture of the support plate. Boots 204 and 206
can be precisely tailored to deflect under various pressures thereby permitting great
apparatus versatility. Reference should also be made to United States Patent No.
5,721 ,382, which patent is incorporated by reference herein, for further discussion
of the constmction and operation of the indicator means of the invention.
The fill means of this latest form of the invention is identical in constmction
and operation to that of the earlier described embodiment and includes a container subassembly and an adapter subassembly of the same character as previously de¬
scribed.
Turning next to figures 27 through 36, still another form of the fluid dis¬
penser apparatus of the invention is there illustrated and generally designated by
the numeral 300. This latest form of the invention is similar in many respects to
that shown in figures 1 through 26 and like numerals are used to identify like com¬
ponents. As in the embodiment shown in figures 1 through 8, the present embodi¬
ment comprises an elongated housing 302 having a first internal chamber 304, a
support 306 disposed within internal chamber 304 and extending longitudinally of
the housing 302, and a stored energy means provided in the form of a generally cy¬
lindrically shaped, elongated elastomeric member 308 (figure 28).
Housing 302 comprises a cylindrically shaped central portion 302a and inlet
and outlet closure portions 302b and 302c respectively. Central section 302a can
be connected to end plates portions 302b and 302c by any suitable means such as
adhesive bonding or an appropriate sonic weldment. Elastomeric member 308 is
securely affixed proximate its ends to support 306 by means of suitable ring
clamps 310 such as self-locking plastic panduit strips.
As best seen by referring to figure 28, support 306 is provided with a first
chamber 312 having a fluid inlet 3 13 which, in a manner presently to be described,
is in communication with the first fill means of the invention for filling a reservoir 314 with a diluent or like fluid. Reservoir 314 is formed by elastomeric member
308 and the central portion 306a of support. Naive means, shown here as a check
valve 316 is disposed within chamber 312 and functions to permit, fluid flow to¬
ward reservoir 314, but blocks fluid flow in the opposite direction.
Support 306 is also provided with a second chamber 320 having an inlet pas¬
sageway 322 which includes transversely extending segments 322a. A fluid dis¬
pensing means, including a fluid delivery passageway 324 formed in luer connec¬
tor 326 is provided proximate the outlet end of the device. As shown in figure 28,
delivery passageway 324 is in communication with inlet passageway 322 via the
novel adjustable flow rate control means of the invention. Disposed within cham¬
ber 320 is a filter means, which here comprises a porous filter element 330 of con¬
ventional constmction. Filter element 330 functions to filter particulate matter that
may be contained within the fluid flowing from reservoir 314.
The previously mentioned flow rate control means of this latest form of the
invention is substantially identical to that shown in figures 9 through 14 and earlier
described herein and like numbers are used in the drawings to identify like compo¬
nents. As before, this important means functions to precisely control the rate of
fluid flow from the reservoir of the apparatus to the delivery passageway 324 and
includes the previously described adjustable rate control mechanism which is car¬
ried proximate the outlet of the device. More particularly, as best seen in figure 28, the mechanism here comprises a part of end portion 302c which includes a
hub-like portion 350 having an elongated stem 352 which is receivable within sec¬
ond chamber 320 of support 306. Provided at the forward portion of the assem¬
blage is the previously identified luer-like conductor 326. Hub-like portion 350
and stem portion 352 are provided a with passageway 354 which is in communica¬
tion with both inlet passageway 322 and with fluid delivery passageway 324. Ro¬
tatably carried by hub-like portion 350 is a control knob 356. O-rings 357 carried
by portions 350 sealably engage control knob 356 and prevent leakage among the
various cooperating components.
Mounted within control knob 356 and rotatable therewith is control member
158. As in the earlier described embodiments of the invention, control member
158 carries a plurality of circumferentially spaced apart flow restrictors 160 each
of which can be selectively moved into index with flow passageway 354 of body
350 by rotating knob 356 relative to body portion 350. As in the embodiment
shown in figure 12, the flow restrictors are provided in the form of rate control frits
160 which are secured in place within apertures 158a formed in member 158 by a
moldable elastomer 159. With the constmction shown, by rotating knob 356 rela¬
tive to body portion 350. each of the rate control frits 160 can be selectively moved
into alignment with passageway 254. Because each of the frits 260 is of a differ¬
ent, preselected porosity it is apparent that the rate of fluid flowing outwardly of the device through delivery passageway 224 can be precisely controlled by select¬
ing a frit of the desired porosity.
Turning once again to figure 28, the second fill means of the invention is
somewhat similar to that shown in figures 1 and 2 and, once again, like numbers
are used to identify like components. This second fill means here comprises a con¬
tainer subassembly 166, and an adapter subassembly 332. Container subassembly
166 is identical to that previously described in connection with figures 10 and 1 1
and includes a body portion 166a having a fluid chamber 166b for containing an .
injectable fluid "F". Fluid chamber 166b is provided with first and second open
ends 169a and 169b. First open end 169a is sealably closed by closure means here
provided in the form of a pierceable septum 170 (see also figure 11). Septum 170
is held securely in position by clamping ring 160a. A plunger 172 is telescopically
movable within chamber 166b of container subassembly 166 from a first location
proximate first open end 169b to a second position proximate second open end
169a. As before, the vial portion of the container subassembly 166 can be con¬
stmcted of various materials such as glass and plastic.
Adapter subassembly 332, which is of a slightly different constmction from
that of adapter subassembly 168, here comprises a hollow housing 332a having a
first open end 332d and a second closed end 332e. In using the apparatus of this
latest form of the invention, container subassembly 166 can be telescopically in- serted into the open end 333a of a vial receiving tube 333 which is, in turn, re¬
ceived within an elongated, generally cylindrically spaced chamber 334 formed in
the upper portion 302d of housing 302. With this constmction, hollow housing
332a can be moved from the extended position shown in figure 28 into a vial en¬
capsulation position wherein the vial resides interiorly of the adapter subassembly.
Forming an important part of adapter subassembly 332 is pusher means shown
here as an elongated pusher rod 335 which functions to move plunger 172 longitu¬
dinally of fluid chamber 166b from a first extended position to the position shown
by the solid lines to a second position shown by the phantom lines of figure 28.
Pusher rod 335 has a first end 335a interconnected with the closure wall 332e of
housing 332 and an opposite end 335b which engages plunger 172 and causes tele¬
scopic movement of the plunger within chamber 166b of container subassembly
166 as housing 332a is moved within an annular space 236 formed between vial
receiving tube 333 and chamber 334 of device housing portion 302d.
As best seen in figure 32B, a hollow piercing cannula 338 is connected to a
support wall 340 formed on vial receiving tube 333. Cannula 338 extends into re¬
ceiving chamber 333a formed in vial receiving tube 333 so that it can pierceably
engage septum 170 of the fill vial assembly. A fluid passageway 302d formed in
end portion 302b of device housing 302 communicates with internal the fluid pas¬
sageway of hollow cannula 338 via a check valve 349 which is mounted within a chamber 302e formed in end portion 302b to enable fluid flow from vial 166, past
the check valve, and into an inlet passageway 360 formed in end portion 302b.
The fluid can then flow into reservoir 314 via a check valve 361 and inlet pas¬
sageway 363 (figure 28). Check valve 361 permits fluid flow toward reservoir 214
but blocks fluid flow in the opposite direction.
In using this latest form of the invention, which is shown in figures 28
through 36, the first fill means, which includes a luer-like connected or 364, can be
used, by way of example, to initially fill reservoir 314 with a saline solution. Luer-
like connector 364 comprises a part of the fill port assembly 366 of the invention
which cooperates with end portion 202b of housing 202 to form the earlier identi¬
fied chamber 213. Fill port assembly 366 can be suitably interconnected with a
conventional male luer connector and fill line (not shown) which can be connected
to a suitable source of diluent or like fluid. A conventional luer cap (not shown)
can be used to sealably close connector 360 when it is not in use.
In using the apparatus of the invention, mating of the container subassembly
166 with the adapter subassembly 332 is accomplished by telescopically inserting
the container subassembly into vial receiving tube 333. This done, housing 332a
of the assemblage is controllably moved forwardly within annular space 336. As
the adapter subassembly moves forwardly, pusher rod 335 will engage plunger 172
causing the container assembly to also move forwardly. As the container assembly approaches a seated position, piercing cannula 338 will pierce septum assembly
170 of the container assembly. Once the fluid flow path between the hollow can¬
nula 338 and the fluid reservoir 314 is thus created via passageway 302d, 360 and
363, a continued inward movement of the adapter subassembly 332 can be here ac¬
complished by a novel advancement means, the constmction and operation of
which will presently be described. As the adapter subassembly moves inwardly
pusher rod 335 will move plunger 172 forwardly of chamber 166b. As plunger
172 is moved forwardly, fluid contained within vial chamber 166b, will flow
through hollow cannula 338. past check valve 349, into passageway 302 into inlet
passageways 360 and 363 and finally into fluid reservoir 314 where it will control¬
lably intermix with a saline solution or the like which has previously been intro¬
duced into reservoir 314 using the first fill means of the invention.
Considering the previously identified advancement means of the invention,
this means here comprises a control knob 370, which is rotatably mounted within
an enlarged diameter, mouth-like portion 372 formed on upper device housing por¬
tion 202d (figures 28 and 32B). Control knob 370 is held in place within portion
372 by means of knob engaging tabs 374 provided on a retaining ring 374. The de¬
tails of constmction of knob 370 and retaining ring 374 are illustrated in figures 33,
34, 35 and 36. As indicated in figure 34, control knob 370 is provided with an ex¬
ternal thread 370a which mates with threads 332c fomied on adapter housing 332a of adapter assembly 332. With this construction, as knob 370 is rotated by rota¬
tional forces exerted on finger tabs 370ba, adapter housing 332a will be caused to
controllably move inwardly of annular space 330 causing pusher rod 335 to move
plunger 172 inwardly of vial 166 in the manner previously described. In this way
precise incremental amounts of the medicament contained within vial 166 can be
controllably introduced into reservoir 314 and intermixed with the saline solution
earlier introduced via the first fill means or fill port assembly 366. As shown in
figures 27 and 30, knob 370 is provided with antirotation teeth 370b which engage
ring 374 to prevent reverse rotation of the knob. Additionally, locking teeth are
provided on adapter body 332a, which locking teeth function in the manner earlier
described to prevent removal of the adapter assembly after it has been advanced
into housing portion 302d.
Once the desired amount of medicament contained within vial 166 has been
mixed with the saline solution or other diluent contained within reservoir 314, the
apparatus will remain in this filled condition until outlet passageway of the device
is opened. Once the outlet passageway has been opened, the stored energy means
or membrane 308 will tend to return to a less distended condition causing fluid to
flow outwardly of the apparatus via passageway 322, through filter 330 and then
through the selected rate control frit of the rate control means and finally out- wardly of the device via delivery passageway 324. For this purpose, a delivery
line 377 can be connected to connector 326 in the manner depicted in figure 27.
Referring to figures 37 through 54, still another form of the apparatus of the
invention is there shown and generally designated by the numeral 400. This appa¬
ratus is somewhat similar to that shown in figures 1 through 8, but here includes
two fill vials rather than one. Because of the similarity between this latent em¬
bodiment and that shown in figures 1 through 8, like numerals are used in figures
37 through 54 to identify like components. As best seen in figures 37, 38, and 39,
this latest form of the invention comprises an elongated housing 401 having an in¬
ternal chamber 402, a support 404 disposed within internal chamber 402 and ex¬
tending longitudinally of the housing 401 and a generally cylindrically shaped,
elongated elastomeric member 46.
Housing 401 comprises a cylindrically shaped central portion 401a and inlet
and outlet end closure portions 401b and 401c respectively. Central section 401a
and end portion 401b can be interconnected by any suitable means such as adhe¬
sive bonding or an appropriate sonic weldment. End portion 401c is preferably in¬
tegrally formed with central portion 401a although it could be formed as a separate
component. The reservoir forming elastomeric member, which is identical to the
previously described elastomeric member 46, is securely affixed proximate its ends to support 404 by means of suitable ring clamps 50 such as the previously identi¬
fied, self-locking plastic punduit strips.
As before, support 404 is constmcted in two parts 404a and 404b which are
suitably interconnected in the manner shown in figures 2 and 3a. Part 404a has a
fluid inlet 407 which is in communication with a reservoir 58 formed by elas¬
tomeric member 46 and support 404 via a fluid passageway 410. Naive means,
shown here as a check valve 62 which is disposed within a chamber 409a formed
in an end cap 409, permits fluid flow in a direction toward reservoir 58 but blocks
fluid flow in the opposite direction.
Second part 404b of support 404 has an outlet passageway 412 which com¬
municates with the delivery means of the invention for delivering fluid to the pa¬
tient. The delivery means includes a fluid delivery passageway 414 formed in a
quick disconnect assembly which includes a housing 72 of the character previously
described. The quick disconnect assembly, which is identical to that shown in fig¬
ure 2, can be readily releasably interconnected with end portion 401b of housing
401. Fluid delivery passageway 412 communicates with reservoir 58 and also with
passageway 414 via a flow rate control means, here provided as a porous rate con¬
trol frit 74 which is identical in constmction and operation to that previously de¬
scribed and which is mounted within quick disconnect housing 72. An important feature of the apparatus of the present invention is the provi¬
sion of a side-mounted sampling means for sampling and retrieval of fluid con¬
tained within reservoir 58. As best seen in figures 37 and 40, the sampling means
hear comprises a sampling port assembly 418 which is carried by end portion 401b
of support 401. Sampling port assembly 418 includes a septum 420, which is re¬
ceived within a chamber 422 formed in housing end portion 401b, and a clamping
ring 424 for clamping the septum in place within chamber 422. As before, the use
of a sampling means such as a conventional syringe, the contents of reservoir 58
can be sampled at any time and, after the delivery step, any medicament remaining
in the reservoir can be retrieved for subsequent use.
Formed in end cap 409 is a first fill means for filling reservoir 58 with a di¬
luent such as a saline solution or with any other desired fluid. This first fill means
here comprises a first fill port assembly 426 which includes a chamber 428 for in
cap 409. Sealably disposed within chamber 428 is a conventional male luer
connector 430 which can be suitably connected with a conventional female luer
connector and fill line (not shown). A conventional luer cap 432 sealably closes
connector 430 which is it not in use. As was earlier the case, connector 430 can
include a conventional check valve to permit fluid flow toward reservoir 58 but to
block flow in the opposite direction. With a suitable female luer connector con¬
nected to connector 430 and with the fill line connected to a source of diluent res- ervoir 58 can be partially filled with the diluent in a manner well understood by
those skilled in the art.
Turning particularly to figures 37, 38, and 39, the second fill means of the
invention for adding fluid to reservoir 58 is there illustrated. This second fill
means is of similar constmction to that shown in figures 1 , 2, and 6 and comprises
a container subassembly 96, and an adapter subassembly 98, which are of identical
constmction and operation to those previously described herein
As in the earlier embodiment, container subassembly 96 is telescopically re¬
ceivable within open end 431 a of a vial receiving tube 431 which, in turn is re¬
ceived within an elongated, generally cylindrically spaced chamber 433 formed in
portion 40 I d of housing 401. With this constmction, hollow housing 98a can be
moved from the extended position shown in figure 39 into a vial encapsulation po¬
sition wherein the vial resides interiorly or the adapter subassembly. Adapter sub-
assembly 98 includes pusher means comprising an elongated pusher rod 106 which
functions to move plunger 104 longitudinally of fluid chamber 96b. As shown in
figure 39, pusher rod 106 has an opposite end 106b which engages plunger 104 and
causes telescopic movement of the plunger within chamber 96b of container subas¬
sembly 96 as housing is moved within chamber 433 which is formed between vial
receiving tube 43 1 and the outer wall of housing portion 40 Id. A hollow piercing cannula 108 is connected to support wall 436 formed on a
vial receiving tube 431 and extends into receiving chamber 43 l a formed in vial re¬
ceiving tube 331. A passageway 438 formed in closure cap 409 communicates
with the fluid passageway of hollow cannula 108 via a check valve 442 which is
mounted within a chamber 409b formed in cap 409. Check valve 442 permits fluid
flow from vial reservoir 96b, into passageway 438 and then into inlet passageway
407 via check valve 62 and then finally into reservoir 58. However, check valve
442 effectively blocks fluid flow into the opposite direction.
Uniquely, this latest embodiment of the invention includes third fill means
for adding fluid to reservoir 58. This third fill means is of similar constmction to
the second fill means and is adapted to receive a container subassembly 96, and an
adapter subassembly 98 of the character previously described.
In using this third fill means, container subassembly 96 is uniquely tele¬
scopically receivable within the open end 445a of a vial receiving tube 445 which,
in turn, is disposed within an elongated, generally cylindrically shaped chamber
447 formed in portion 40 le of housing 401 (figures 37 and 39). As before, a hol¬
low housing 98a can be moved from an extended position into a vial encapsulation
position wherein the vial resides interiorly of the adapter subassembly.
As best seen in figure 39, a second hollow piercing cannula 450 is connected
to a support wail 452 fomied on a vial receiving tube 445. Cannula 450 extends into receiving chamber 445a formed in vial receiving tube 445 in the mariner
shown in figure 39. A passageway 454 formed in closure cap 409 communicates
with the fluid passageway 450a of hollow cannula 450 via a check valve 456,
which is mounted within a chamber 458 formed in cap 409. Check valve 456 per¬
mits fluid flow into passageway 438, into inlet passageway 407 via check valve 62
and finally into reservoir 58. However check valve 456 effectively bloc s the fluid
flow into the opposite direction. When the third fill means is not in use, chamber
447 is sealably closed by a removable sealing cap 460 which is of the constmction
shown in figure 53. Cap 460 includes a pull tab 460a for use in conveniently sepa¬
rating the cap from housing portion 40 l e.
In using the apparatus of this latest form of the invention, reservoir 58 can be
initially filled by the fill means or assembly 86, with a diluent or other fluid. This
done, a first container subassembly 98 can be mated with a first adapter subassem¬
bly 96 in the manner previously described. Next, the tear-away closure cap 60,
which seals chamber 433 of lower housing 40 Id, is removed (figure 39). This
done, housing 68 of adapter the assemblage can be pushed forwardly within cham¬
ber 433. As the adapter subassembly moves forwardly, pusher rod 106 will engage
plunger 104 causing the container assembly to also move forwardly. As the con¬
tainer assembly approaches a seated position, piercing cannula 108 will pierce sep¬
tum assembly 100 of the first container assembly. Once the fluid flow path be- tween the hollow cannula and the fluid reservoir 58 is thus created via passage¬
ways 438 and 407, a continued inward movement ofthe first adapter subassembly
88 will cause pusher rod 106 thereof to move plunger 104 forwardly of chamber
96b. As plunger 104 is moved forwardly, the medicament or other fluid contained
within chamber 96b of first vial 96 will flow through passageway of the hollow
cannula, past check valve 442, into passageway 438, past check valve 6.. and fi¬
nally into fluid reservoir 58 where it will intermix with the diluent or other fluid
introduced into the reservoir using the first fill means.
If desired, a second subassembly can be mated with a second adapter subas¬
sembly 96 in the manner previously described . This done the tear away closure
cap 460, which seals chamber 447 of upper housing 401e is removed (figure 39) so
that the second adapter assemblage can be pushed forwardly within chamber 447.
As the adapter subassembly moves forwardly, pusher rod 106 of the second
adapter assemblage will engage plunger 104 causing the container assembly to also
move forwardly. As the second container assembly approaches a seated position,
piercing cannula 450 will pierce septum assembly 100 of the second assembly.
Once the fluid flow path between hollow cannula 450 and the fluid reservoir 58 is
thus created via passageways 454, 438, and 407, a continued inward movement of
the second adapter subassembly 88 will cause pusher rod 106 thereof to move
plunger 104 forwardly of chamber 96b. As plunger 104 is moved forwardly, the medicament or other fluid contained within chamber 96b of the second vial 96 will
flow through passageway 450a of the hollow cannula 450, past check valve 456,
into passageway 438, past check valve 62 and finally into reservoir 58 where it will
intermix with the diluent or other fluid introduced into the reservoir using the first
and second fill means of the invention.
It is to be understood that with the novel constmction of the apparatus of this
latest form of the invention, reservoir 58 can be fully or partially filled using any
one of the first, second and third fill means. Alternatively various mixtures of fluid
within reservoir 58 can be achieved by using a selected combination of the first,
second and third fill means.
During filling of the reservoir using a selected fill means, or a combination
fill means, membrane 46 will be distended outwardly in the manner shown in fig¬
ure 39 wherein the central portion thereof is spaced from support 404. Rings 50
which are in clamping engagement with support 404 function to seal the membrane
against the end portions of the support and prevent leakage of fluid between the
membrane and the support.
After the reservoir has been appropriately filled with a desired medicament
or other fluid using the first, second, or third fill means of the apparatus, the reser¬
voir will remain in this filled condition until the outlet flow path of the device is
opened. Following opening of the outlet flow path, the stored energy means or membrane 46 will tend to return to a less distended condition causing fluid to flow
outwardly of the apparatus via passageway 412, through rate control frit 74 and fi¬
nally outwardly of the device via delivery passageway 414. To interconnect pas¬
sageway 414 with the patient, a conventional infusion set including a delivery line
71 is connected to connector 72 in the manner previously described in connection
with the embodiments shown in figures 1 through 9. In this regard, end portion
401b of the device housing includes a hollow, generally cylindrically shaped hous¬
ing 40 I f which is provided with a yieldably deformable, hook-like locking tabs
40 lg (see also figure 48). Tabs 40 l g which are constmcted from a yieldably de¬
formable plastic, lockably receive shoulder 73 of body portion 72 in the manner
shown in figure 39 so as to releasably secure connector 72 within housing 40 I f of
end portion 401b.
In order to securely lock the adapter subassemblies 98 within portions 40 Id
and 40 l e, after the reservoir has been filled, novel locking means are provided.
These locking means are identical to those described in connection with the em¬
bodiment shown in figures 1 through 8 and operate in the same way. More par¬
ticularly, the locking means comprise a series of locking teeth 98d which are con¬
structed so that, as the adapter subassembly 98 is moved inwardly, they will slide
under flexible tabs 1 13a formed on a pair of clips 1 13 (figures 51 and 52) which is
disposed proximate the entrance of receiving chambers 433 and 447. As before. once the adapter subassemblies have reached the fully forward position within the
device housing, locking tabs 465 will engage one of the teeth 96d and effectively
prevent removal of the adapter subassemblies from passageways 433 and 447.
With this constmction, once the reservoir 58 has been filled with the fluid "F" con¬
tained in the two container subassemblies, the adapter assemblies cannot be re¬
moved from the fluid dispensing device and, thereby prevent system adulteration.
Turning next to figures 55 through 73, still another form of the fluid dis¬
penser apparatus of the invention is there illustrated and generally designated by .
the numeral 470. This latest form of the invention is similar in some respects to
that shown in figures 27 through 36 and like numerals are used to identify like
components. As in the embodiment shown in figures 27 through 36, the present
embodiment comprises an elongated housing 472 having a first internal chamber
474, a support 476 disposed within internal chamber 474 and extending longitudi¬
nally of the housing 472, and a stored energy means provided in the form of a gen¬
erally cylindrically shaped, elongated elastomeric member 308 (figure 56).
Housing 472 comprises a cylindrically shaped central portion 472a and inlet
and outlet closure portions 472b and 472c respectively. Central section 472a can
be connected to end plate portions 472b and 472c by any suitable means such as
adhesive bonding or an appropriate sonic weldment. Elastomeric member 308 is securely affixed proximate its ends to support 476 by means of suitable ring
clamps 310 such as self-locking plastic panduit strips.
As best seen by referring to figure 56 , support 476 is provided with a
receiving chamber 482 which, in a manner presently to be described, telescopically
receives the first fill means of the invention for filling a reservoir 484 with a se¬
lected fluid. Reservoir 484 is formed by elastomeric member 308 and the central
portion of support 476. Naive means, shown here as a check valve 475 is disposed
within a chamber 477 and functions to permit, fluid flow toward reservoir 484, but
blocks fluid flow in the opposite direction.
Support 476 is provided with an inlet passageway 486 which communicates
with a transversely extending passageway 488. A second fill means which in¬
cludes a luer connector 490 having a fluid passageway 492 is provided as a part of
closure portion 472c. When the device is not in use, passageway 492 is suitably
closed by a closure cap 492a (figures 56). As shown in figure 56, passageway 492
is in communication with passageway 488 via a passageway 494 and a first flow
control means here provided as a check valve 496. As will presently be described,
the second fill means can also be used to fill or partially fill reservoir 484 with a
selected fluid.
Provided at the opposite end of the assemblage from luer-like connector 492
is the important dose dial means for this latest form of the invention for introduc- ing a precise dose volume of medicament to be introduced into reservoir 484 from
the second fill means of the invention, the character of which will next be de¬
scribed.
Considering once again the first fill means of the invention and turning to figures
56, 71 and 73, this important fill means, which is generally designated as 500, here
comprises a container subassembly 502, and an adapter subassembly 504. Con¬
tainer subassembly 502 includes a container or vial portion 502a having a fluid
chamber 503 for containing an injectable fluid "F". Fluid chamber 503 is provided
with first and second open ends 503a and 503b. First open end 503a is sealably
closed by closure means here provided in the form of a pierceable septum 508.
Septum 508, which may be a slit septum, is held securely in position by clamping
ring 510. Second end 503b is closed by an apertured, removable peel away cover
505 (figure 72). A plunger 512 is telescopically movable within chamber 503 of
container subassembly 502 in the manner indicated in the drawings. Slit septum
508 is accessible by lifting a hingeably mounted end panel 505 which forms a part
of adapter subassembly 504. Panel 505 is connected by means of a living hinge
505a to an adapter sleeve 504a that forms a part of adapter subassembly 504.
When panel 505 is lifted in the manner shown in figure 73, slit septum 508 can be
penetrated by a blunt end cannula "C" of a conventional syringe assembly "S" or
like filling means. As chamber 503 is filled with fluid, plunger 512 will be moved from the first position shown in figure 71 to the second position shown in figure
73.
As best seen in figure 56, adapter subassembly 504 includes an adapter
sleeve 504a that has a first open end 506 that telescopically receives the container
subassembly in the manner best seen in figure 56. Following removal of peel-
away cover 505, adapter sleeve 504a is telescopically receivable within receiving
chamber 482 of support 476 and is moved by the advancement means of the inven¬
tion from a first extended position shown in figure 56 into a second fluid filling po¬
sition. Support 476 also includes pusher means shown here as an elongated pusher
member 514 (figure 56) which functions to move plunger 512 within the fluid
chamber 503 of the container subassembly upon operation of the dose dialing
means of the invention.
As indicated in figure 56, pusher member 514 is radially spaced from the in¬
terior wall of receiving chamber 482 so as to define a longitudinally extending an¬
nular space 516. With this constmction, during the mating of the first fill means
with the fluid delivery component, the outer wall of adapter subassembly 504 and a
portion of the container 502a are closely received within annular space 516 as the
adapter subassembly is moved inwardly or forwardly of the device housing by the
dose dialing means of the advancement means of the invention. When the adapter
assembly is originally mated with the delivery component in the manner shown in figure 56, a pierceable wall 512a of plunger 512 of container assembly 502 will
move into piercing engagement with a hollow cannula 518 which is disposed cen¬
trally of pusher member 514.
Once the fluid flow path between the hollow cannula 518 and the fluid res¬
ervoir 484 of the apparatus is thus created via check valve 475, passageway 486
and a passageway 488, an inward movement of the adapter subassembly can be ac¬
complished using the novel dose dialing means of the invention. As the dose dial¬
ing means controllably moves the adapter subassembly inwardly, pusher member
514 will move plunger 512 inwardly of fluid chamber 503 causing fluid contained
within vial chamber 503 to flow through hollow cannula 518, past umbrella check
valve 475 into passageway 486, into passageway 488 and into fluid reservoir 484
(figure 56). As fluid reservoir 484 is filled, air trapped within housing 472 is
vented to atmosphere via vent "N" (figure 56). As will be discussed hereinafter, in
certain instances, reservoir 484 may be prefilled using the second fill means of the
invention with a solution with which the fluid contained in vial subassembly 502
will be controllably intermixed as the adapter subassembly is moved inwardly. It
is to be understood that cannula 518 can also be a blunt end cannula and wall 512
can be manufactured with a slit portion.
Considering now the previously mentioned dose dialing means of the inven¬
tion, this important means here comprises advancement means connected to clo- sure plate 472b of the fluid delivery component and functions to controllably ad¬
vance adapter subassembly 504 into annular space 516. In the form of the inven¬
tion shown in the drawings, this important advancement means can be seen to
comprise an advancing subassembly 520 that includes an advancing dial 522 which
is rotatably connected to end wall 472b in the manner indicated in figure 56. Ad¬
vancing subassembly 520 also includes a dial support component 524, which is of
the configuration best seen in figures 62, 67, and 68. Additionally, advancing sub-
assembly 520 includes a locating ring 526 of the character illustrated in figures 62
and 65. Locating ring 526 is provided with a yieldably deformable, reverse rota¬
tion blocking tab 526b (figure 65) which engages teeth 522a provided on advanc¬
ing dial or ring 522 to prevent reverse rotation thereof (figure 70). Teeth 522a also
provided a tactile response upon rotation of advancing dial 522.
Dial support component 524 includes a skirt like portion 524a which is re¬
ceivable within an opening 527 formed in support 476 (figure 62) and a flange por¬
tion 524b. Locating ring 526 is provided with a locating tab 526a (figure 65)
which is receivable within a locating slot 524c formed in skirt portion 524a of dial
support component 524 (figure 68). When the various components of the ad¬
vancement means are assembled in a manner shown in figure 56. advancing dial
522 is held captive between flange 524b and locating ring 526. As shown in figures 56 and 62, advancing dial 522 includes teeth engaging
means here provided as threads 530 formed on the interior wall of advancing dial
522. Upon insertion of adapter sleeve 504 into annular space 482, threads 530 will
mate with a plurality of longitudinally spaced advancing teeth 531 formed on the
exterior wall of adapter sleeve 504 ( figures 56, 71 and 73). With this constmction
it is apparent that rotation of the advancing dial 522 will cause adapter s_eeve 504
to be incrementally advanced into annular space 482. As the adapter sleeve so ad¬
vances, pusher member 514 will urge plunger 512 inwardly of fluid chamber 503
of container subassembly 502. As shown in figures 57, 67, 68 and 69A, dial sup¬
port component 524 is provided with a guide slot 525 (figure 67). Similarly, locat¬
ing ring 526 and support 476 are both provided with guide slots 526g and 476g re¬
spectively, which index with guide slot 525. These guide slots function to guide
the travel of teeth 531 as adapter sleeve 504 advances into annular space 482.
After the container of the container subassembly has been filled using sy¬
ringe "S'\ either in the field or at the time of manufacture, and following removal
of peel-away cover 505, the container subassembly can be coupled with the fluid
delivery component in the manner shown in figure 56. As the container subassem¬
bly is coupled with the delivery device, threads 512b formed on plunger 512
threadably engage threads 5 14a formed on a head portion 514b of pusher member
5 14 (figure 62) causing hollow cannula 518 to pierce wall 512a of the plunger 512. An inward movement of the plunger resulting from one rotation of dial 522 will
then cause one-tenth of the fluid contained within fluid chamber 503 of the con¬
tainer subassembly 502 to flow into the hollow cannula, past umbrella-like check
valve 475, into passageway 486, into passageway 488 and then into reservoir 484
via inlet 484a. It should be noted that once adapter sleeve 504 is advanced into an¬
nular space 482, it cannot be retracted, thereby preventing system adulteration.
Referring next to figures 74 and 75 it is to be noted that advancing dial 522
is provided with circumferentially spaced incremental indicating indicia 532. As
advancing dial 522 is rotated, the indicia 532 will move sequentially past an indi¬
cating arrow 534 imprinted on end plate 472b (figure 57). As shown in figure 75,
the hollow housing of the adapter subassembly 504 is provided with longitudinally
spaced dose volume indicating indicia 536. Each of the indicia 536 indicates one-
tenth of the volume of the container or vial of the vial subassembly 502. Similarly
the indicating indicia 532 imprinted on advancing dial 522 indicate a 1/4 division
of the indicia 536 imprinted on the hollow housing of the adapter sleeve 504, that
is 0.25, 0.50 and 0.75. Accordingly when advancing dial 522 is rotated a full 360
degrees, one-tenth of the fluid contained within the vial will be introduced into res¬
ervoir 484. In similar fashion when the advancing dial 522 is rotated 1/4 of a rum
as indicated by the indicia 532 ,0.025 of the fluid contained within the vial will be
introduced into reservoir 484 (figure 56). With this arrangement, the volume of fluid introduced into reservoir 484 by the rotation of advancing dial 522 can be
precisely controlled. It is to be understood that indicia indicating alternate dosing
parameters can be used if desired with corresponding alternate thread configura¬
tions on the adapter sleeve and advancing dial.
Once the reservoir has been filled, the apparatus will remain in this readied
condition until the line clamp 542a provided on the delivery line 542 of ihe device
is opened (figure 55). Once the line clamp is opened, the stored energy means or
membrane 308 will tend to return to a less distended condition causing fluid to
flow outwardly of the apparatus via passageways 344 formed in support 476,
through the novel flow control means of the invention, here shown as porous flow
control elements 544 (figure 56) which may comprise filter elements of a character
well known to those skilled in the art and finally outwardly of the device via the
infusion line 542.
Provided at the outboard end of the delivery line 542 is a luer connector 546
which is closed by a removable cap 548. Disposed intermediate line clamp 542
and the outlet 540 of the device is a Y-site 545 that can be used for bolus injections
and a conventional filter and gas vent 547 (figure 55).
Referring particularly to figures 58 through 61 , the novel locking means of
the invention is shown. This locking means prevents further adjustment of the
dose dialing means once the dosing regimen has been set by the physician or care- giver. The locking means here comprises a locking member 550 that threadably
connects dial clamp 556 to closure wall 472b in the manner illustrated in figure 58.
Dial clamp 556 includes a flange portion 556a that frictionally contacts a matching
surface of flange portion 522b on advancing dial 522 to prevent further rotation of
the dial when locking member 550 is in its fully threaded position. In this regard,
it is to be noted that the dimension "a" in figure 58 is less than dimension "b" so
that when member 550 is tightened, clamp 556 will engage flange portion 522b
causing a friction type brake. As indicated in figure 57, locking member 550 is
provided with spaced apart spanner receiving openings 552 which are adapted to
receive spanner elements 554a of a physician's key 554 of the character shown in
figure 61. Using the physician's key, the physician or caretaker can rotate locking
member 550 so that it moves dial clamp 556 into locking engagement with flange
portion 522b of dose dial 522 thereby preventing further operation of the ad¬
vancement means.
As previously mentioned, reservoir 484 can also be filled using the second
fill means of the invention which comprises luer-like connector 490 and check
valve 496. This is accomplished by interconnecting with connector 490 an appro¬
priate fill line having a luer connector 561 that is matable with connector 490. The
fill line, identified by the numeral 563 in figure 62, can be interconnected with any desired source of fluid 565 which may be a diluent or an appropriate beneficial
agent.
Having now described the invention in detail in accordance with the re¬
quirements of the patent statutes, those skilled in this art will have no difficulty in
making changes and modification s in the individual parts or their relative assem¬
bly in order to meet specific requirements or conditions. Such changes and modi¬
fications may be made without departing from the scope and spirit of the invention,
as set forth in the following claims.

Claims

I CLAIM:
1. A fluid delivery apparatus having a fluid delivery passageway, said
apparatus comprising:
(a) an elongated housing having walls defining an internal cham¬
ber;
(b) a support assembly connected to said housing an including an
elongated body disposed within said internal chamber, said body having a
receiving chamber, an inlet passageway and an outlet passageway in com¬
munication with said fluid delivery passageway;
(c) an elongated tubular shaped, elastomeric member connected
proximate its ends to said elongated body, said elastomeric member having a
central portion disposed within said internal chamber of said housing and
overlaying said inlet and outlet passageways, said central portion of said
elastomeric member being distendable by fluid flowing through said first
fluid passageway from a first position in proximity with said support to a
second position to form a fluid reservoir;
(d) fill means interconnected with said housing for filling said res¬
ervoir, said fill means comprising: (i) a container subassembly including a container having a
fluid chamber and displacement means movable relative to said fluid
chamber for dispensing fluid from said chamber;
(ii) an adapter subassembly comprising a hollow housing for
telescopically receiving at least a part of said container subassembly
and means for moving said displacement means relative to said fluid
chamber of said container; and
(iii) advancement means connected to said housing for con¬
trollably advancing said adapter subassembly into said receiving
chamber of said housing, said advancement means comprising an ad¬
vancing dial rotatably connected to said housing for movement be¬
tween first and second positions.
2. The fluid delivery device as defined in claim 1 in which said hollow
housing of said adapter subassembly is provided with longitudinally spaced apart
advancing teeth and in which said advancing dial of said advancing means includes
teeth engaging means for engagement with said teeth of said hollow housing to in¬
crementally advance said hollow housing into said receiving chamber upon rota¬
tion of said advancing dial from said first position to said second position.
3. The fluid delivery device as defined in claim 1 further including lock¬
ing means for locking said advancing means to prevent advancing of said the
adapter subassembly.
4. The fluid delivery device as defined in claim 1 further including infu¬
sion means connected to said housing and being in fluid communication with said
reservoir for infusing medicinal fluids into a patient.
5. The fluid delivery device as defined in claim 1 further including sec¬
ond fill means connected to said housing for introducing fluids into said reservoir.
6. The fluid delivery device as defined in claim 5 in which said second
filling means comprises a luer connector affixed to said housing and a check valve
for controlling fluid flow toward said reservoir.
7. A fluid delivery device having a fluid delivery passageway, said appa¬
ratus comprising:
(a) an elongated housing having walls defining an internal cham¬
ber;
(b) a support assembly connected to said housing and including an
elongated body disposed within said internal chamber, said body having a
receiving chamber, a pusher member disposed within said receiving cham¬
ber and an inlet passageway and an outlet passageway, said outlet passage¬
way being in communication with said fluid delivery passageway; (c) an elongated tubular shaped elastomeric member connected
proximate its ends to said elongated body, said elastomeric member having a
central portion disposed within said internal chamber of said housing and
overlaying said inlet and outlet passageways, said central portion of said
elastomeric member being distendable by fluid flowing through said first
fluid passageway from a first position in proximity with said support to a
second position to form a fluid reservoir;
(d) fill means interconnected with said housing for filling said res¬
ervoir, said fill means comprising:
(i) a container subassembly including a container having a
fluid chamber and displacement means movable relative to said fluid
chamber for dispensing fluid from said chamber;
(ii) an adapter subassembly comprising a hollow housing for
telescopically receiving at least a part of said container subassembly,
said hollow housing having longitudinally spaced-apart advancing
teeth;
(iii) advancement means connected to said housing for con¬
trollably advancing said adapter subassembly into said receiving
chamber of said housing, said advancement means comprising an ad¬
vancing dial rotatably connected to said housing for movement be- tween first and second positions, said advancing dial having teeth en¬
gaging means for engaging said advancing teeth of said hollow hous¬
ing of said adapter subassembly.
8. The fluid delivery device as defined in claim 7 in which said advanc¬
ing dial of said advancement means includes circumferentially spaced, incremental
indicating indicia and in which said hollow housing of said adapter subassembly
includes longitudinally spaced dose volume indicating indicia.
9. The fluid delivery device as defined in claim 7 further including
locking means for locking said advancement means to prevent advancing of said
adapter subassembly.
10. The fluid delivery device as defined in claim 7 further including infu¬
sion means connected to said housing and in fluid communication with said reser¬
voir for infusing medicinal fluids into a patient.
1 1. The fluid delivery device as defined in claim 7 in which said dis¬
placement means of said container subassembly includes a plunger having a pier¬
ceable wall and in which said support assembly includes a piercing cannula for
piercing said pierceable wall of said plunger, said piercing cannula being in com¬
munication with said inlet to said reservoir.
12. The fluid delivery device as defined in claim 7 in which said container
subassembly further includes a pierceable septum.
13. The fluid delivery device as defined in claim 7 in which said hollow
housing of said adapter subassembly has first and second open ends and a closure
panel hingeably connected to said hollow housing for closing said first open end.
14. The fluid delivery device as defined in claim 7 further including sec¬
ond fill means connected to said housing for introducing fluid into said reservoir.
15. A fluid delivery device having a fluid delivery passageway, said appa¬
ratus comprising:
(a) an elongated housing having walls defining an internal cham¬
ber;
(b) a support assembly connected to said housing and including an
elongated body disposed within said internal chamber, said body having a
receiving chamber, a pusher member disposed within said internal chamber
and an inlet passageway and an outlet passageway, said outlet passageway
being in communication with said fluid delivery passageway;
(c) an elongated tubular shaped elastomeric member connected
proximate its ends to said elongated body, said elastomeric member being
distendable by fluid flowing through said inlet passageway from a first posi¬
tion in proximity with said support to a second position to form a fluid res¬
ervoir; (d) fill means interconnected with said housing for filling said res¬
ervoir, said fill means comprising:
(i) a container subassembly including a container having:
a. a fluid chamber;
b. displacement means movable relative to said fluid
chamber for dispensing fluid from said chamber; and
c. a pierceable septum closing one of said first and
second ends of said fluid chamber;
(ii) an adapter subassembly comprising a hollow housing for
telescopically receiving at least a part of said container subassembly,
said hollow housing having:
a. first and second ends and longitudinally spaced-
apart advancing teeth; and
(iii) advancement means connected to said housing for con¬
trollably advancing said adapter subassembly into said receiving
chamber of said housing, said advancement means comprising an ad¬
vancing dial rotatably connected to said housing for movement be¬
tween first and second positions, said advancing dial having:
a. teeth engaging means for engaging said advancing
teeth of said hollow housing of said adapter subassembly; and b. circumferentially spaced, incremental indicating indi¬
cia.
16. The fluid delivery device as defined in claim 15 further including
locking means for locking said advancing means to prevent advancing of said
adapter subassembly.
17. The fluid delivery device as defined in claim 15 further including in¬
fusion means connected to said housing and in fluid communication with said res¬
ervoir for infusing medicinal fluids into a patient.
18. The fluid delivery device as defined in claim 15 further including sec¬
ond fill means for introducing fluid into said reservoir.
19. The fluid delivery device as defined in claim 15 further including flow
control means for controlling fluid flow between said reservoir and said fluid de¬
livery passageway.
20. The fluid delivery device as defined in claim 15 in which one of said
first and second ends of said adapter subassembly is sealably closed by a peel-
away cover.
21. The fluid delivery device as defined in claim 15 in which said dis¬
placement means of said container subassembly includes a plunger having a pier¬
ceable wall and in which said support assembly includes cannula means for piercing said pierceable wall of said plunger, said piercing cannula being in com¬
munication with said inlet to said reservoir.
22. The fluid delivery device as defined in claim 20 in which said cannula
means comprises a bunt end cannula.
23. The fluid delivery device as defined in claim 22 in which said pierce¬
able wall of said plunger comprises a slitted portion to accept said biuni end can¬
nula.
PCT/US2000/040172 1999-06-10 2000-06-08 Fluid dispenser with fill adapter WO2000076576A1 (en)

Priority Applications (1)

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US09/329,840 1999-06-10
US09/329,840 US6090071A (en) 1992-04-17 1999-06-10 Fluid dispenser with fill adapter

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AU (1) AU6240300A (en)
WO (1) WO2000076576A1 (en)

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