WO2000074940A1 - Laser imaging using selective beam deflection - Google Patents

Laser imaging using selective beam deflection Download PDF

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Publication number
WO2000074940A1
WO2000074940A1 PCT/US2000/015214 US0015214W WO0074940A1 WO 2000074940 A1 WO2000074940 A1 WO 2000074940A1 US 0015214 W US0015214 W US 0015214W WO 0074940 A1 WO0074940 A1 WO 0074940A1
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WO
WIPO (PCT)
Prior art keywords
construction
beams
optical path
electrodes
imaging
Prior art date
Application number
PCT/US2000/015214
Other languages
French (fr)
Inventor
John Gary Sousa
Steven Stoltz
Original Assignee
Presstek, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Presstek, Inc. filed Critical Presstek, Inc.
Priority to AU54589/00A priority Critical patent/AU5458900A/en
Publication of WO2000074940A1 publication Critical patent/WO2000074940A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/435Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material
    • B41J2/475Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material for heating selectively by radiation or ultrasonic waves
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/29Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the position or the direction of light beams, i.e. deflection
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41CPROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C1/00Forme preparation
    • B41C1/02Engraving; Heads therefor
    • B41C1/04Engraving; Heads therefor using heads controlled by an electric information signal
    • B41C1/05Heat-generating engraving heads, e.g. laser beam, electron beam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41CPROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C1/00Forme preparation
    • B41C1/10Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme
    • B41C1/1008Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme by removal or destruction of lithographic material on the lithographic support, e.g. by laser or spark ablation; by the use of materials rendered soluble or insoluble by heat exposure, e.g. by heat produced from a light to heat transforming system; by on-the-press exposure or on-the-press development, e.g. by the fountain of photolithographic materials
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2201/00Constructional arrangements not provided for in groups G02F1/00 - G02F7/00
    • G02F2201/12Constructional arrangements not provided for in groups G02F1/00 - G02F7/00 electrode

Definitions

  • the present invention relates to imaging with laser devices, and in
  • Laser devices are employed to impress a pattern upon, or "image," a
  • Depth-of-focus is
  • laser crystal which itself emits laser radiation with substantially less beam
  • the output of the laser crystal is focused onto the surface of a
  • imaging dots appear as sharp, discrete, and ordinarily round shapes.
  • an imaging pulse is a function of available pump power and the carrier
  • the pumping source is continuously
  • the crystal and pumping source are chosen such as
  • imaging refers generally to
  • the present invention steers, rather than modifies, a laser beam to
  • the beam travels through an optical path (typically through a
  • the laser output is itself unaffected; indeed, the laser may remain
  • Beam steering is preferably accomplished electrooptically, resulting in
  • the present invention selective binary switching of an unmodulated beam.
  • the invention comprises a method of
  • the undeflected beams being substantially
  • the invention comprises an imaging apparatus for
  • the apparatus may comprise a selectably
  • a controller responsive to signals representing the
  • FIG. 1 is a plan schematic of a system embodying the present
  • FIG. 2 is a side elevation of an electrooptic element suitable for use
  • FIGS. 3A, 3B, 3C are isometric, plan and back end views
  • FIGS. 4A, 4B are back end and side elevational views, respectively.
  • FIGS. 3A, 3B, 3C are shown in FIGS. 3A, 3B, 3C.
  • FIG. 1 schematically illustrates the basic
  • a recording medium 50 such as a
  • lithographic plate blank or other graphic-arts construction is affixed to a
  • cylinder 52 may be straightforwardly incorporated into the design of a
  • recording medium 50 can constitute the exterior surface of cylinder 52, or,
  • recording medium 50 can be supported on the interior of a
  • Cylinder 52 is supported in a frame and rotated by a standard electric
  • optical system monitored by a shaft encoder associated with a detector 55.
  • the writing head results from rotation of a stepper motor, which turns the
  • imaging radiation which strikes recording medium 50 so as to effect
  • driver circuit 62 which is itself governed by a
  • system controller 64 This component is described in greater detail below.
  • the output of laser diode 60 is directed through a focusing lens 65 onto
  • laser crystal 70 the anterior face 70 of a laser crystal 70.
  • a variety of laser crystals can be used.
  • Preferred crystals are doped
  • Nd neodymium
  • the end faces of crystal 70 have mirror coatings that limit the entry
  • a laser crystal 70 may receive input
  • the pump face of crystal 70 may be
  • nm radiation may be provided.
  • the face and exit plane of crystal 70 may be metallized and bonded
  • a heat sink preferably one having a coefficient of thermal expansion
  • metal oxide e.g., AI 2 O 3 or BeO
  • aluminum nitride e.g., diamond
  • the emission from crystal 70 strikes a diffractive beam splitter optic
  • Diffractive beam splitters which utilize precisely etched microscopic structures to create a pattern of output beams, are
  • One of the outputs from beam splitter 75 is received by a
  • photodetector 77 which generates a signal indicative of the intensity of
  • a feedback circuit 80 is responsive to the signal
  • electrooptic element 81 ., ... 81 4 .
  • electrooptic elements (which may be fabricated separately or as
  • the electrooptic elements do not significantly alter the numerical aperture (NA) or beam divergence of the diffraction-
  • a focusing lens 85 demagnifies the beams from electrooptic
  • lens 85 is the demagnification ratio of lens 85.
  • lens 85 is the lens 85
  • controller 64 operates laser driver 62 and thereby
  • controller 64 operates
  • electrooptic elements 82 to direct laser energy onto recording medium 50
  • controller 64 receives data from two
  • source 90 also provides data signals to controller 64.
  • the image data define points on recording medium 50 where image spots
  • Controller 64 therefore, correlates the instantaneous
  • the angle ⁇ is selected in accordance with the deflection ⁇
  • n 2 are the refractive indices of element 82 and air, respectively.
  • angle ⁇ is equal to 90°- ⁇ 2 .
  • the deflection angle ⁇ must be sufficiently large that the undeflected
  • imaging layer In general, it is preferred to divert the beam so that its
  • element 82 disposed on opposite faces of element 82 is prismatic in spatial extent and,
  • FIG. 2 illustrates a series of six
  • electrodes 1 20 are grounded, while a voltage V is
  • electrodes 1 20 receive the voltage V, while those facing electrodes 1 1 5 are
  • controller 64 (see FIG. 1 ) applies the
  • the refractive index of the bulk material is electrically
  • each set of triangular electrodes is replaced by a rectangular
  • LiNbO 3 lithium tantalate
  • LiTaO 3 lithium tantalate
  • FIG. 1 shows a series of independent electrooptic elements 82, each
  • controller 64 Addressed independently by controller 64. It is possible, however, to utilize
  • top and bottom surfaces 1 55f, 1 55b, respectively, are provided
  • each pair of opposed series defining a separate beam channel
  • FIGS. 3A, 3B Shown in FIGS. 3A, 3B are the top-surface
  • a separately controlled voltage is
  • Element 1 50 is shown configured for lateral deflection (rather
  • electrode series creates an electric field between the surfaces 1 55f, 1 55b.
  • each series of alternating triangular electrodes may be
  • the undeflected beam exits at a lateral angle ⁇ to the
  • the depicted beam stop 200 comprises a series of four tilted, raised
  • the beam energy is substantially dissipated when it reaches the interior
  • conduits 230, 232 conduct a flow of coolant fluid through the structure
  • 200 is preferably fabricated from metal such as steel or aluminum.

Abstract

A laser beam is switched between imaging and non-imaging states by means of beam steering. In one orientation, the beam is prevented from reaching a recording construction; in a second orientation, the beam travels through an optical path (typically through a focusing element) to the surface of the construction to effect imaging thereof. The laser output is itself unaffected; indeed, the laser may remain in an 'on' (lasing) state throughout imaging.

Description

LASER IMAGING USING SELECTIVE BEAM DEFLECTION
FIELD OF THE INVENTION
The present invention relates to imaging with laser devices, and in
particular to the construction and operation of emitter arrays for imaging
purposes.
BACKGROUND OF THE INVENTION
Laser devices are employed to impress a pattern upon, or "image," a
wide variety of graphic-arts recording constructions. The type of laser
employed (i.e., its λmax, power output, etc.) depends on the nature of the
medium to be imaged. Exposure of a light-sensitive photographic emulsion
requires substantially less power than, for example, media requiring ablation
of a recording layer (in ablation-type constructions) or transfer of donor
material to an acceptor sheet (in transfer-type constructions). The cost of
a laser is directly— and not always linearly— dependent on its output power
capabilities. For this reason, in imaging processes necessitating relatively
high energy fluxes, measures are taken to maximize utilization of available
laser power. These measures have permitted the use of small, relatively inexpensive diode-type lasers in applications that once required more
sophisticated and powerful equipment.
One practical power-conservation measure is maintaining satisfactory
depth-of-focus— that is, a tolerable deviation from perfect focus on the
recording surface. Any such deviation reduces the energy flux density of
the beam on the recording surface. Accordingly, the smaller the working
depth-of-focus, the greater will be the performance impact of the alignment
shifts that can accompany normal use. Systems with large depths-of-focus
ensure that minor changes or imperfections in alignment will not
substantially reduce the useful laser flux density. Depth-of-focus is
maximized by keeping output beam divergence to a minimum.
Unfortunately, optical efforts to reduce beam divergence also
diminish power density, since a lens cannot alter the brightness of the
radiation it corrects; a lens can only change the optical path. Thus, optical
correction can adversely effect the very property it is ultimately intended to
improve. U.S. Patent No. 5,822,345 discloses an approach that utilizes
the divergent output of a semiconductor or diode laser to optically pump a
laser crystal, which itself emits laser radiation with substantially less beam
divergence but comparable power density; the laser crystal converts
divergent incoming radiation into a single-mode output with higher
brightness. The output of the laser crystal is focused onto the surface of a
recording medium to perform the imaging function. A substantial impediment to the widespread use of laser crystals in
commercial imaging systems is the relatively gradual change in their output
intensities in response to corresponding changes in the intensity of the
pump laser. Practical imaging equipment requires lasers that respond
nearly instantaneously to high-frequency square-wave control pulses so
that imaging dots appear as sharp, discrete, and ordinarily round shapes. In
printing applications, dots must also be printed, or recording space left
blank, at very closely spaced distances to achieve typical print resolutions.
However, since the minimum duration and intensity of peak power level in
an imaging pulse is a function of available pump power and the carrier
dynamics of the lasing medium, it may be difficult to deliver sufficient
overall energy to produce an image dot during the short time intervals
realistically required in commercial imaging systems. Moreover, the time
required for the laser to undergo radiative transitions between lasing and
non-lasing states results in misshapen dots that will not be placed properly
on the recording medium: during the imaging process the recording
medium and the laser ordinarily undergo relative movement, so delays
between a pump pulse and laser output result in translational offsets
between target and actual dot locations.
U.S. Patent No. 5,822,345 discloses a technique for overcoming this
undesirable response characteristic. The pumping source is continuously
maintained at a bias power level, thereby keeping the crystal at a
continuous, baseline power level just short of lasing or imaging; and then selectively and intermittently increasing power to the pumping source to
cause the crystal to lase (or lase at higher power) in an imagewise pattern.
The result is a very sharp crystal response that closely follows the selective
pump power increases— that is, imaging pulses— vary closely in terms of
pump response profiles. The crystal and pumping source are chosen such
that the baseline power level is insufficient to cause imaging of the
recording medium, while the intermittent "imaging" power level does cause
imaging. (As used herein, the term "imaging" refers generally to
permanent alteration to a recording construction, e.g., changing the affinity
characteristics of a lithographic printing plate).
This technique, while well-suited to many applications, nonetheless
presumes a single device that can be individually controlled. In some
applications, it may prove desirable to split a single laser beam into multiple
components that are themselves separately controlled. A need exists,
therefore, for a switching technique that does not rely on adjustment or
modulation of the source-laser power yet offers very rapid, sharp
transitions between imaging and non-imaging states.
DESCRIPTION OF THE INVENTION
Brief Summary of the Invention
The present invention steers, rather than modifies, a laser beam to
switch between imaging and non-imaging states. In one orientation, the
beam is prevented from reaching a recording construction; in a second
orientation, the beam travels through an optical path (typically through a
focusing element) to the surface of the construction to effect imaging
thereof. The laser output is itself unaffected; indeed, the laser may remain
in an "on" (lasing) state throughout imaging.
Beam steering is preferably accomplished electrooptically, resulting in
very fast switching times between imaging and non-imaging states.
Although prior efforts have been made to utilize beam steering for imaging
purposes (see, e.g., U.S. Patent No. 4,61 4,408), these have tended to
involve graduated placement and activation of the beam rather than, as in
the present invention, selective binary switching of an unmodulated beam.
The approach of the invention is useful in connection with pumped laser
sources that emit with low beam divergence, thereby maximizing depth-of-
focus.
Accordingly, in a first aspect, the invention comprises a method of
imaging a recording construction in which one or more beams of imaging
radiation each pass through an optical path leading to the recording construction. Typical commercial applications will utilize plural beams, and
these (or, more accurately, the optical paths through which they pass in
the "on" state) are scanned over the construction, which is exposed to the
beams in a pattern representing an image. Imagewise exposure is
accomplished by selectively deflecting the beams from their optical paths
during the course of the scan, the undeflected beams being substantially
prevented from reaching the construction.
In another aspect, the invention comprises an imaging apparatus for
effecting the method. In addition to means defining the optical path and
means for effecting the scan, the apparatus may comprise a selectably
actuable beam steerer through which the beam passes, and which deflects
the beam into the optical path (and away from a beam stop disposed
adjacent thereto). A controller, responsive to signals representing the
pattern to be imaged, may selectably actuate one or more beam steerers
during the scan to cause the construction to be exposed to the beam or
beams in accordance with the pattern.
Brief Description of the Drawings
The foregoing discussion will be understood more readily from the
following detailed description of the invention, when taken in conjunction
with the accompanying drawings, in which: FIG. 1 is a plan schematic of a system embodying the present
invention;
FIG. 2 is a side elevation of an electrooptic element suitable for use
with the present invention; and
FIGS. 3A, 3B, 3C are isometric, plan and back end views,
respectively, of a single electrooptic element with multiple
independent channels; and
FIGS. 4A, 4B are back end and side elevational views, respectively,
of a beam stop useful in connection with the electrooptic element
shown in FIGS. 3A, 3B, 3C.
Detailed Description of the Preferred Embodiments
Refer first to FIG. 1 , which schematically illustrates the basic
components of the invention. A recording medium 50, such as a
lithographic plate blank or other graphic-arts construction, is affixed to a
support during the imaging process. In the depicted implementation, that
support is a cylinder 52 around which recording medium 50 is wrapped,
and which rotates as indicated by the arrow. In the case of lithography,
cylinder 52 may be straightforwardly incorporated into the design of a
conventional lithographic press, serving as the plate cylinder of the press. (Numerous alternatives to this configuration are also possible. For example,
recording medium 50 can constitute the exterior surface of cylinder 52, or,
as described in U.S. Patent No. 5,385,092 (hereby incorporated by
reference), recording medium 50 can be supported on the interior of a
curved platen, or on a flatbed arrangement.)
Cylinder 52 is supported in a frame and rotated by a standard electric
motor or other conventional means. The angular position of cylinder 52 is
monitored by a shaft encoder associated with a detector 55. The optical
components of the invention, described hereinbelow, may be mounted in a
writing head for movement on a lead screw and guide bar assembly that
traverses recording medium 50 as cylinder 52 rotates. Axial movement of
the writing head results from rotation of a stepper motor, which turns the
lead screw and indexes the writing head after each pass over cylinder 52.
imaging radiation, which strikes recording medium 50 so as to effect
an imagewise scan, originates with a pumping laser diode 60. The laser
diode is operated by a driver circuit 62, which is itself governed by a
system controller 64. This component is described in greater detail below.
The output of laser diode 60 is directed through a focusing lens 65 onto
the anterior face 70 of a laser crystal 70. A variety of laser crystals can
serve in this context so long as they lase efficiently at the desired imaging
wavelength and produce a collimated output. Preferred crystals are doped
with a rare earth element, generally neodymium (Nd), and include Nd:YVO4, Nd:YLF and Nd:YAG crystals. It should be understood, however, that
advantageous results may be obtainable with other laser crystals.
The end faces of crystal 70 have mirror coatings that limit the entry
of radiation other than that originating from the pumping source, and trap
the output radiation. In this way, the two coatings facilitate the internal
reflections characteristic of laser amplification while preventing the entry of
spurious radiation. For example, a laser crystal 70 may receive input
radiation from a laser diode 60 at 808 nm, and produce imaging output
radiation at 1 064 nm. In that case, the pump face of crystal 70 may be
provided with an HR/HT coating that produces > 99.8% reflection of 1 064
nm (output) radiation and 95% transmission of 808 nm (input) radiation
from laser diode 60. On the exit face, a PR coating that produces 95%
(±0.5%) reflection of 1064 nm radiation and > 95% transmission of 808
nm radiation may be provided.
The face and exit plane of crystal 70 may be metallized and bonded
to a heat sink, preferably one having a coefficient of thermal expansion
close to that of the crystal itself. For this purpose, a heat sink fabricated
from a metal oxide (e.g., AI2O3 or BeO), aluminum nitride, diamond,
sapphire, or a YAG crystal.
The emission from crystal 70 strikes a diffractive beam splitter optic
75 that divides the beam into a plurality of parallel beams having reduced
(but equal) intensities. Diffractive beam splitters, which utilize precisely etched microscopic structures to create a pattern of output beams, are
typically fabricated from fused silica; devices suitable for use herein are
available commercially (e.g., from Digital Optics Corp., Charlotte, NC) . For
purposes of presentation, five outputs are illustrated, but it should be
recognized that more or fewer outputs can be obtained depending on the
application; of course, the more outputs that are obtained from a single
pattern generator, the greater will be the necessary input power.
One of the outputs from beam splitter 75 is received by a
photodetector 77, which generates a signal indicative of the intensity of
the received beam. A feedback circuit 80 is responsive to the signal
generated by detector 77, and modulates the power applied to laser diode
60 to maintain output stability thereof. This arrangement facilitates
compensation for power output variations from laser diode 60 that arise,
for example, due to current fluctuations, temperature and performance
variations affecting the laser diode or crystal 70.
The remaining outputs from beam splitter 75 each encounter an
electrooptic element 81 ., ... 814. As detailed below, each of the
electrooptic elements (which may be fabricated separately or as
independently addressable regions of a single monolith) can allow the
incident beam to continue undisturbed away from the optical path
terminating at cylinder 52, or can instead deflect the beam into that path to
image the recording medium. The electrooptic elements do not significantly alter the numerical aperture (NA) or beam divergence of the diffraction-
limited beam emitted from laser crystal 70.
A focusing lens 85 demagnifies the beams from electrooptic
elements 82 in order to concentrate them and draw them closer together
on the surface of recording medium 50. The relationship between the
initial pitch or spacing P between beams from crystal 80 and their final
spacing on recording medium 50 is given by Pf = P/D, where Pf is the final
spacing and D is the demagnification ratio of lens 85. Preferably, lens 85
is a bi-aspheric lens (see, e.g., U.S. Patent No. 5,764,274).
As noted above, controller 64 operates laser driver 62 and thereby
governs the operation of laser diode 60. In addition, controller 64 operates
electrooptic elements 82 to direct laser energy onto recording medium 50
when the optical paths leading to the medium reach appropriate points
thereon. To effect this function, controller 64 receives data from two
sources. The angular position of cylinder 52 with respect to the laser
output is constantly monitored by detector 55, which provides signals
indicative of that position to controller 64. In addition, an image data
source (e.g., a computer) 90 also provides data signals to controller 64.
The image data define points on recording medium 50 where image spots
are to be written. Controller 64, therefore, correlates the instantaneous
relative positions of the focused outputs of beam splitter 75 and recording
medium 50 (as reported by detector 55) with the image data to actuate the appropriate electrooptic elements at the appropriate times during scan of
recording medium 50. The driver and control circuitry required to
implement this scheme is well-known in the scanner and plotter art;
suitable designs are described in the '092 patent and in U.S. Patent No.
5, 1 74,205, both commonly owned with the present application and hereby
incorporated by reference.
The operation of electrooptic elements 82 and the mechanics of
beam deflection are best understood from FIG. 2. The beam from crystal
70 enters the anterior or input face 1 00, of the depicted electrooptic
element 82, and exits from the posterior or output face 1 000. Output face
1 000 is beveled at an angle α, which is determined as set forth below.
When the beam passes through element 82 without deflection, it exits at
an angle due both to the beveled output face and to the difference in
refractive index between air and the material of element 82. The
undeflected beam strikes a beam stop 1 05, which prevents it from reaching
recording medium 50 (see FIG. 1 ) . A suitable beam stop will fully absorb
or harmlessly deflect all incident beam energy.
When the beam is deflected upward by an angle β, however, its exit
from output face 100o is substantially parallel to its entry into face 1 00,.
Accordingly, the angle α is selected in accordance with the deflection β
(itself determined as set forth below) and Snell's Law, which dictates that
the angle of refraction θ2 (from the dashed normal to face 1 000) is related to the angle of incidence ^ by the formula n, sinθϊ = n2 sinθ2, where n,
and n2 are the refractive indices of element 82 and air, respectively. The
angle α is equal to 90°- θ2.
The deflection angle β must be sufficiently large that the undeflected
beam is substantially prevented, by beam stop 105, from reaching
recording medium 50. By "substantially prevented" is meant that enough
of the beam energy is diverted that any portion of the beam actually
reaching recording medium 50 is insufficient to cause an imaging transition
(e.g., in the case of an ablation construction, to cause ablation of the
imaging layer). In general, it is preferred to divert the beam so that its
entire working diameter, plus a safety margin (of, for example, 4-8 μm),
strikes beam stop 1 05. Accordingly, the required angular deflection
depends on the working diameter of the beam and the available distance
between output face 1 000 and beam stop 1 05 (since the greater this
distance, the more gradual the rise angle of the exiting beam may be); in
general, to minimize power losses and to conserve working space, that
distance is kept as short as possible. In a typical working environment,
using a beam having a 1 60 μm diameter, a deflection angle β equal to
about 2° is found to be adequate.
Beam deflection is caused by the response of electrooptic element
82 to an electric field, which causes its refractive index to change in the
region bounded by the field. Consequently, in a region sandwiched between congruent electrodes disposed on opposite faces of element 82,
the refractive index of the defined region (relative to the surrounding
unaffected region of electrooptic element 82) will change by an amount
dictated by the potential difference between the electrodes. In this way,
optical elements with controllable characteristics can be introduced
electrically into element 82. A field created between triangular electrodes
disposed on opposite faces of element 82 is prismatic in spatial extent and,
in fact, acts as a prism, deflecting an incident beam by an angle dictated by
the shape of the electrodes and the magnitude of the electric field.
Although a single pair of oppositely disposed triangular electrodes
would suffice to cause some deflection, the more substantial deflections
required herein require relatively long interactions through element 82,
resulting in a minimum element length L; for example, to achieve a 2 °
deflection of a 1 60 μm beam, an interaction length L of about 1 5 mm is
needed. As a result, more than a single pair of electrodes is ordinarily
required for the present application. FIG. 2 illustrates a series of six
electrodes 1 1 5, 1 20, arranged in an alternating fashion along the depicted
side wall 1 25. An identical series of electrodes, not shown in the figure, is
disposed on the opposite side wall at equivalent opposed locations. To
achieve beam deflection, electrodes 1 20 are grounded, while a voltage V is
applied to electrodes 1 1 5; on the opposite wall, the electrodes facing
electrodes 1 20 receive the voltage V, while those facing electrodes 1 1 5 are
grounded. As a result of the applied voltage pattern, the electric field in element 82 changes polarity between regions defined by electrodes 1 1 5
and regions defined by electrodes 1 20. The change in the electric field
causes a corresponding change to the refractive index of the element 82,
and the beam from crystal 75 experiences a refraction at each interface
between regions.
During the course of a scan, controller 64 (see FIG. 1 ) applies the
potential difference V to the various electrodes 1 1 5, 1 20 (and their
opposed complements) as described above each time the imaging path I
comes into adjacency with a point on recording medium 50 to be exposed.
It is preferred to deflect the beam into the imaging path I rather than away
from it because of the tendency for unimaged regions (background) to
exceed, in area, the imaged regions in most graphic-arts applications;
consequently, this arrangement minimizes the overall time the beam is
deflected, which results in more reliable operation.
In an alternative arrangement, described in U.S. Patent No.
5,31 7,446, a single pair of rectangular electrodes is used and the prismatic
regions created by permanent modification to the electrooptic material
itself; in particular, the refractive index of the bulk material is electrically
polarized in opposite directions (i.e., "reverse poled") within the prismatic
regions defined, in FIG. 2, by the oppositely disposed electrodes 1 1 5, 1 20.
As a result, each set of triangular electrodes is replaced by a rectangular
electrode covering the reverse-poled regions. When a voltage is applied to one such electrode and the other electrode is grounded, the result is the
same as applying the alternating voltages as shown in FIG. 2.
As is well-known, numerous materials can serve as electrooptic
elements (see, e.g., U.S. Patent No. 5,714,240, the disclosure of which is
hereby incorporated by reference); for the present application, lithium
niobate (LiNbO3) or lithium tantalate (LiTaO3) is preferred.
FIG. 1 shows a series of independent electrooptic elements 82, each
addressed independently by controller 64. It is possible, however, to utilize
a single electrooptic monolith with multiple, independently addressable
channels. Such a device, indicated generally at 1 50, is shown in FIGS. 3A-
3C. The top and bottom surfaces 1 55f, 1 55b, respectively, are provided
with four opposed series of triangular electrodes arranged in an alternating
fashion, each pair of opposed series defining a separate beam channel
1 60,, 1 602, 1 603, 1 604. Shown in FIGS. 3A, 3B are the top-surface
electrode series 1 65t1, 1 65t2, 1 65t3, 1 65t4; as indicated in FIG. 3C,
congruent, opposed series of electrodes 1 65bl, 1 65b2, 1 65b3, 1 65b4 are
disposed on the bottom surface 1 556. A separately controlled voltage is
applied to alternating electrodes in each electrode series. Thus, a voltage
source V is connected to alternate electrodes of series 1 65tl , while the
remaining electrodes are grounded; and the voltage source V. is likewise
connected to electrodes on the bottom surface opposite the grounded
electrodes of series 1 65tl . Actuation of any of the voltage sources Vη , V2, V3, V4 causes deflection of the associated beam in channel 1 60, , 1 602,
1 603, 1 604. Element 1 50 is shown configured for lateral deflection (rather
than the vertical action shown in FIG. 2); accordingly, the front face 1 55
of element 1 50 is beveled laterally.
As shown by the dashed lines in FIG. 3C, actuating opposed
electrode series creates an electric field between the surfaces 1 55f, 1 55b.
It is important that these fields do not interact with each other in order to
permit each beam to be addressed independently. Accordingly, the series
of electrodes must be spaced adequately; an interseries spacing d of 400
μm or greater is sufficient.
Once again, each series of alternating triangular electrodes may be
replaced by a single rectangular electrode by reverse poling the electrooptic
material within the prismatic regions defined by the opposed triangular
electrodes illustrated in the figures.
With reference to FIG. 3A, the field created by actuating a voltage
source deflects the associated beam. When deflected, the beam exits face
1 55/" along the optical path of the associated channel 1 60, striking the
recording medium. The undeflected beam exits at a lateral angle β to the
optical path, encountering a beam stop such as that illustrated in FIGS. 4A,
4B. The depicted beam stop 200 comprises a series of four tilted, raised
fingers 205^ 2052, 2053, 2054. When undeflected, a beam from channel
1 60, , 1 602, 1 603, 1 604 (see FIG. 3A) strikes the associated finger 205 and is thereby substantially prevented from reaching the recording medium;
otherwise, the beam passes unobstructed to the side of the associated
finger 205. With particular reference to FIG. 4B, a beam striking one of the
fingers 205 is reflected to a back wall 21 0 of structure 200 due to the tilt
of fingers 205; a projecting lip 21 5 prevents any component of the
reflection from back wall 21 0 from reaching the incoming beam above.
The beam energy is substantially dissipated when it reaches the interior
floor 220 of beam stop 200. All interior surfaces of beam stop 200 are
blackened for maximum energy absorption. Moreover, a pair of coolant
conduits 230, 232 conduct a flow of coolant fluid through the structure
200, thereby removing absorbed energy on a continuous basis. Beam stop
200 is preferably fabricated from metal such as steel or aluminum.
It will therefore be seen that we have developed new and useful
approaches to the design and operation of multiple-beam, diode-pumped
laser systems applicable to a variety of digital-imaging environments. The
terms and expressions employed herein are used as terms of description
and not of limitation, and there is no intention, in the use of such terms and
expressions, of excluding any equivalents of the features shown and
described or portions thereof, but it is recognized that various modifications
are possible within the scope of the invention claimed.
What is claimed is:

Claims

1 . A method of imaging a recording construction, the method comprising
the steps of:
a. conducting at least one beam of imaging radiation through an
optical path leading to the recording construction; and
b. scanning the optical path over the construction and exposing the
construction to the beam in a pattern representing an image by
selectively steering the beam into and away from the optical path
during the course of the scan, the beam, when oriented away
from the optical path, being substantially prevented from reaching
the construction.
2. The method of claim 1 wherein the steering is accomplished
electrooptically, the beam being deflected into the optical path and, when
undeflected, being oriented away from the optical path.
3. The method of claim 2 wherein the beam passes through a selectably
actuable beam steerer, a beam stop for substantially preventing the beam
from reaching the construction being disposed adjacent the optical path,
the undeflected beam encountering the beam stop.
4. The method of claim 1 wherein multiple beams are simultaneously
conducted through optical paths leading to the recording construction, the
beams being collectively scanned over the construction and individually
selectively steered into their respective optical paths during the course of
the scan.
5. The method of claim 4 wherein each of the beams passes through a
separate beam steerer.
6. The method of claim 4 wherein a plurality of beams pass through a
single beam steerer providing an independently addressable channel for
each beam.
7. Imaging apparatus comprising:
a. means for supporting a recording construction responsive to
imaging radiation;
b. means defining an optical path from a source of imaging radiation
to the recording construction;
c. means for effecting a scan of the optical path over the recording
construction;
d. a beam stop, located off the optical path, for substantially
preventing the beam from reaching the construction; e. a beam steerer for steering the beam to the beam stop or into the
optical path; and
f. a controller for selectably actuating the beam steerer during the
scan to cause the construction to be exposed to the beam in
accordance with a pattern.
8. The apparatus of claim 7 wherein the beam steerer comprises:
a. an electrooptic element through which the beam passes;
b. at least one pair of oppositely disposed electrodes associated with
the electrooptic element; and
c. a power source for selectably applying a voltage between the
electrodes to cause the beam to deflect as it passes through the
element.
9. The apparatus of claim 8 wherein each pair of electrodes defines a prism
through the electrooptic element.
1 0. The apparatus of claim 8 wherein a series of oppositely polarized
prismatic regions are defined through the element between the electrodes.
1 1 . The apparatus of claim 8 wherein the beam is deflected into the optical
path and, when undeflected, encounters the beam stop.
1 2. The apparatus of claim 8 wherein the electrooptic element has a
beveled output face.
1 3. The apparatus of claim 7 wherein the source of imaging radiation
comprises a series of beams, the optical-path defining means defining
separate optical paths from the beams to discrete spaced-apart locations on
the construction, the scanning means causing the beams to be collectively
scanned over the construction, and further comprising a separate beam
steerer for each beam, the controller operating each of the beam steerers
individually to selectively deflect the associated beam into its respective
optical path during the course of the scan.
1 4. The apparatus of claim 7 wherein the source of imaging radiation
comprises a series of beams, the optical-path defining means defining
separate optical paths from the beams to discrete spaced-apart locations on
the construction, the scanning means causing the beams to be collectively
scanned over the construction, a single beam steerer being operable to
selectively and independently steer each of the beams into its respective
optical path during the course of the scan.
1 5. The apparatus of claim 1 2 wherein the beam steerer comprises:
a. an electrooptic element having a rear face through which the
beams enter; b. a congruent series of electrodes disposed on opposed faces of the
electrooptic element, the series defining linear channels through
the electrooptic element, each of the beams passing through a
channel; and
c. a power source for selectably applying a voltage between various
of the electrodes to cause the beams to deflect as they pass
through the element.
1 6. The apparatus of claim 1 5 wherein the congruent series of electrodes
comprises a plurality of linear arrangements of triangular electrodes
disposed congruently on the opposed faces and defining prisms through the
electrooptic element.
1 7. The apparatus of claim 1 5 wherein the congruent series of electrodes
comprises a plurality of rectangular electrodes disposed congruently on the
opposed faces, the electrooptic element being reverse poled to define
oppositely polarized prismatic regions between the electrodes.
1 8. The apparatus of claim 1 4 wherein the electrooptic element has a front
face through which the beams emerge, the front face being beveled.
1 9. The apparatus of claim 7 wherein the source of imaging radiation
comprises: a. a laser; and
b. a diffractive beam splitter.
20. The apparatus of claim 1 9 wherein (i) the laser has an output and (ii)
the source of imaging radiation further comprises a feedback beam in
addition to the series of beams, the apparatus further comprising:
a. a detector for receiving the feedback beam; and
b. a feedback controller responsive to the detector for adjusting the
output of the laser.
PCT/US2000/015214 1999-06-03 2000-06-01 Laser imaging using selective beam deflection WO2000074940A1 (en)

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US09/325,598 1999-06-03

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