WO2000043428A1

WO2000043428A1 - Modified vinyl polymers containing amphiphilic hydrocarbon moieties

Info

Publication number: WO2000043428A1
Application number: PCT/US2000/001617
Authority: WO
Inventors: Wen Zyo Schroeder; Daniel Arthur Clarahan; Mike Thomas Goulet; Thomas Gerard Shannon
Original assignee: Kimberly-Clark Worldwide, Inc.
Priority date: 1999-01-25
Filing date: 2000-01-25
Publication date: 2000-07-27
Also published as: DE60025468T2; US20020004571A1; KR100565406B1; CN1337972A; AU2856700A; BR0007707A; EP1161467B1; KR20010104700A; BR0007707B1; CO5180563A1; EP1161467A1; US6472487B2; AU758134B2; DE60025468D1

Abstract

Synthetic polymers having moieties capable of covalent or hydrogen bonding to cellulose and one or more amphiphilic moieties are disclosed. These polymers are capable of providing two distinct properties to paper products, such as tissues, which properties heretofore have been imparted through the use of at least two different molecules. The backbone of these synthetic polymers is based on modified vinyl polymers, such as polyvinyl alcohol, polyacrylamides and polyacrylic acids.

Description

O 00/43428 PCT/USOO/Ol 611

MODIFIED VINYL POLYMERS CONTAINING AMPHIPHILIC HYDROCARBON MOIETIES

Background of the Invention In the manufacture of paper products, such as facial tissue, bath tissue, paper towels, dinner napkins and the like, a wide variety of product properties are imparted to the final product through the use of chemical additives. Examples of such additives include softeners, debonders, wet strength agents, dry strength agents, sizing agents, opacifiers and the like. In many instances, more than one chemical additive is added to the product at some point in the manufacturing process. Unfortunately, there are instances where certain chemical additives may not be compatible with each other or may be detrimental to the efficiency of the papermaking process, such as can be the case with the effect of wet end chemicals on the downstream efficiency of creping adhesives. Another limitation, which is associated with wet end chemical addition, is the limited availability of adequate bonding sites on the papermaking fibers to which the chemicals can attach themselves. Under such circumstances, more than one chemical functionality compete for the limited available bonding sites, oftentimes resulting in the insufficient retention of one or both chemicals on the fibers.

Therefore, there is a need for a means of applying more than one chemical functionality to a paper web which mitigates the limitations created by limited number of bonding sites.

Summary of the Invention In certain instances, two or more chemical functionalities can be combined into a single molecule, such that the combined molecule imparts at least two distinct product properties to the final paper product that heretofore have been imparted through the use of two or more different molecules. More specifically, synthetic polymers, which are commonly used in the paper industry as dry strength resins, wet strength resins and retention aids, can be combined into a single molecule with amphiphiiic hydrocarbons which are utilized in the paper industry as surface modifiers, release agents, antifoams, softeners, debonders and lubricants. The resulting molecule is a synthetic polymer having moieties capable of bonding to cellulose and amphiphiiic hydrocarbon moieties which can provide several potential benefits, depending on the specific combination employed, including: strength aids that impart softness; softeners that do not reduce strength; wet strength with improved wet/dry strength ratio; surface feel modifiers with reduced linting and sloughing; strength aids with controlled absorbency; retention aids that soften; and improved retention of the amphiphiiic hydrocarbon when added as a wet end additive. The "synthetic polymers", as described herein, have a portion of their structure derived from the polymerization of ethylenically unsaturated compounds which contain pendant groups that can form hydrogen bonds, ionic bonds or covalent bonds with cellulose molecules in fibers, thereby increasing interfiber bonding. They include polyacrylamide, polyvinyl alcohol, polyacrylic acid, polymaleic anhydride, polymaleic acid, polyitaconic acid, cationic polyacrylamides, anionic polyacrylamides, and the like. The synthetic polymers as described herein may be water soluble, organic soluble or soluble in mixtures of water and water miscible organic compounds. Preferably they are water-soluble or water dispersible but this is not a necessity of the invention. Also included within the definition are the salts of the above mentioned acidic polymers. Substances which can be combined with the acidic portion of the polymers to make the salts include the alkali metals such as Potassium and Sodium usually added in form of their hydroxides, the aliphatic amines and alkanol amines, such salts and methods of preparing such salts being well known to those skilled in the art.

Also as used herein, "amphiphiiic hydrocarbon moieties" are organic compounds including alkanes, alkenes, alkynes, cyclic aliphatic and aromatic hydrocarbons that contain surface-active agents or are capable of acting as a surface active agent. The hydrocarbon portion of such materials may be linear or branched, saturated or unsaturated, substituted or unsubstituted.

Depending upon the chemical and the desired impact on the paper sheet, the synthetic polymers of this invention may be applied to the paper web by any of the means known to those skilled in the art. Such means include wet end addition, spray addition on the wet web, as a creping chemical sprayed on the Yankee dryer, or as a post treatment addition, including spraying, printing or coating.

Hence in one aspect, the invention resides in a synthetic polymer having moieties capable of bonding to cellulose and containing one or more amphiphiiic hydrocarbon moieties, said synthetic polymer having the following structure:

-f- ^Qr — r Q₂i 1 ^Qs-fr-f ^Q -3r w where: a, b > 0; c,d > 0 such that c+d > 0; w ≥ 1;

Q_T = a monomer unit or a block or graft copolymer containing a pendant group capable of forming hydrogen or covalent bonds with cellulose. Suitable pendant groups for hydrogen bonding are — CONH₂, — COOH, — COO^" M⁺, — OH and mixtures of said groups. Preferred pendant groups for covalent bonding are aldehydes and anhydrides. M⁺ can be any suitable counter ion including Na⁺, K\ Ca⁺² and the like. Q₂ = a block or graft copolymer unit where the amphiphiiic functionality is built in. It may be alkyl hydrocarbons with hydrophilic (such as -OH, ethoxy, and propoxy groups) functionality, or aliphatic hydrocarbons with hydrophilic functionality. The hydrocarbons could be linear or branched, saturated or unsaturated, substituted or unsubstituted, with 2 or more hydrocarbons. Q₁ may take the form of -Z₁-Q₁-Z₁- where

Zi is any bridging radical whose purpose is to provide incorporation into the polymer backbone and Q, is as defined previously.

Q₃ = a monomer unit or a block or graft copolymer containing a charge functionality. Such charge functionality is preferably cationic but may be anionic or amphoteric; and Q₄ = a monomer unit or a block or graft copolymer containing a hydrophilic moiety, which is desirable for making the material into a form suitable for papermaking. Q₄ may take the form of -Z₂-Q₄-Z₂'- where Z₂, Z₂' are any bridging radicals, the same or different, whose purpose is to provide incorporation into the polymer backbone and Q₄ is as defined previously. Q₄ may be incorporated to offset the increased polymer hydrophobicity caused by introduction of the amphiphiiic hydrocarbon moieties.

Examples of suitable Q₄ moieties are (but not limited to) the aliphatic polyether derivatives of the formula — [(CR^^O]., — R₃, wherein R R₂ is H or CH₃, x > 2, y > 1 and R₃ is any suitable terminal group including -CH₃, -H, -C₂H₅, -NH₂.

It should be appreciated that when the Q₃ or other charged moiety is present in the synthetic polymer, that a suitable counterion will be necessary. Such counterions may or may not be represented in the formulas. Where such counterions are not represented in the formula it should be understood that such an ion will exist. The specific counterion is not critical for the invention, such counterion is only necessary for providing charge balance. For cationically charged groups the most common anions are those of the halides and alkyl sulfates. For anionically charged groups on the polymer the most common counter ions will be those of the alkali and alkaline earth metals as well as cationic ammonia and amine derivatives.

More specifically, the invention resides in a synthetic polymer having the following structure:

|-tpR,^,( R₁1 -fCH₂CR₂ -tCH₂CR₃ fcf Q₄-frj A_T R₀ R₄ R₅ w where: w ≥ 1 ;

R₁,R₁',R₂,R₃ = H, C^ alkyl; a, b > 0; c,d > 0 such that c+d > 0;

Q₄ = a monomer unit or a block or graft copolymer containing a hydrophilic moiety, which is desirable for making the material into a form suitable for papermaking. Q₄ may take the form of -Z₂-Q₄-Z₂'- where Z₂ Z₂' are any bridging radicals, the same or different, whose purpose is to provide incorporation into the polymer backbone and Q₄ is as defined previously. Q₄ may be incorporated to offset the increased polymer hydrophobicity caused by introduction of the amphiphiiic moieties.

R₀ = any group capable of forming hydrogen or covalent bonds with cellulose. Preferred are -CONH₂, -COOH, COO^"M⁺, -OH, -CONHCHOHCHO and mixtures of said groups;

A, = -H, -COOH;

R₄= Z - R₆ radical where:

Z = aryl, -CH₂-, -COO-, -CONR'-, -0-, -S-, -OS0₂0-, -CONHCO-,-CONHCHOHCHOO- or any other radical capable of bridging the R₆ group to the vinyl backbone portion of the molecule. (R' = H, alkyl);

R₆= an amphiphiiic hydrocarbon; It may be an alkyl hydrocarbon radical with hydrophilic functionality such as -OH, or ethoxy or propoxy groups, or an aliphatic hydrocarbon radical with hydrophilic functionality. The hydrocarbons can be linear or branched, saturated or unsaturated, substituted or unsubstituted, with 2 or more hydrocarbons. R₅ = Z₂-R₁₀-W;

Z₂ = aryl, -CH₂-, -COO-, -CONH-, -0-, -S-, -OS0₂0-, any radical capable of bridging the R₁₀ group to the vinyl backbone portion of the molecule; R₁₀ = any linear or branched, aliphatic or aromatic hydrocarbon of 2 or more carbons, preferably -(CH₂CH₂)-, -C(CH₃)₂CH₂CH₂-; and W = -N⁺R₁₁,R₁₂,R₁₃ where R^, R₁₂, R₁₃ is a C alkyl group.

-[CH₂CR₃R₅]_C- may also be the residue formed by co-polymerization with dimethyldiallyl ammonium chloride. In this case the charge-containing residue [CH₂CR₃R₅]_C- will be the form of monomers with repeat units of structure:

In another aspect, the invention resides in a paper sheet, such as a tissue sheet, comprising a synthetic polymer having moieties capable of bonding to cellulose and containing an amphiphiiic hydrocarbon moiety, said polymer having the following structure: + ^QHi — f- Q₂ 1 Q₃-i --- Q₄-ia- w

where: a, b > 0; c,d > 0 such that c+d > 0; w ≥ 1 ; Q, = a monomer unit or a block or graft copolymer containing a pendant group capable of forming hydrogen or covalent bonds with cellulose. Preferred pendant groups for hydrogen bonding are — CONH₂, — COOH, — COO^" M⁺, — OH and mixtures of said groups. Preferred pendant groups for covalent bonding are aldehydes and anhydrides. M⁺ can be any suitable counter ion including Na⁺, K⁺, Ca⁺² and the like. Q₂ = a block or graft copolymer unit where the amphiphiiic functionality is built in. It may be alkyl hydrocarbons with hydrophilic (such as -OH, ethoxy and propoxy groups) functionality, or aliphatic hydrocarbons with hydrophilic functionality. The hydrocarbons could be linear or branched, saturated or unsaturated, substituted or unsubstituted, with 2 or more hydrocarbons. Q, may take the form of -Z^C ∑,- where ∑_! is any bridging radical whose purpose is to provide incorporation into the polymer backbone and Q., is as defined previously. Q₃ = a monomer unit or a block or graft copolymer containing a charge functionality. Such charge functionality is preferably cationic but may be anionic or amphoteric; and Q₄ = a monomer unit or a block or graft copolymer containing a hydrophilic moiety, which is desirable for making the material into a form suitable for papermaking. Q₄ may take the form of -Z₂-Q₄-Z₂'- where Z₂, Z₂' are any bridging radicals, the same or different, whose purpose is to provide incorporation into the polymer backbone and Q₄ is as defined previously. Q₄ may be incorporated to offset the increased polymer hydrophobicity caused by introduction of the amphiphiiic hydrocarbon moieties. Examples of suitable Q₄ moieties are (but not limited to) the aliphatic polyether derivatives of the formula — [(CR₁R₂)_xO]_y — R₃, wherein R,, R₂ is H or CH₃, x > 2, y > 1 and R₃ is any suitable terminal group including -CH₃, -H, -C₂H₅, -NH₂.

More specifically, the invention resides in a paper sheet, such as a tissue sheet, comprising a synthetic polymer having hydrogen bonding capability and containing an amphiphiiic hydrocarbon moiety, said polymer having the following structure: ff R_iCRri_a-fOH₂CR₂iB— CH₂CR₃ ^ Q₄ ^-

A₁ R₀ R4 ^5

where: w ≥ 1; R_{1 f}R₁ ^,,R₂,R₃ = H_l C₁-₄ alkyl; a, b > 0; c,d >,= 0;

Q₄ = a monomer unit or a block or graft copolymer containing a hydrophilic moiety, which is desirable for making the material into a form suitable for papermaking. Q₄ may take the form of -Z₂-Q₄-Z₂'- where Z₂, Z₂' are any bridging radicals, the same or different, whose purpose is to provide incorporation into the polymer backbone and Q₄ is as defined previously. Q₄ may be incorporated to offset the increased polymer hydrophobicity caused by introduction of the amphiphiiic moieties. Examples of suitable Q₄ moieties are (but is not limited to) the aliphatic polyether derivatives of the formula — [(CR₁R₂)_xO]_y — R₃, wherein R-,, R₂ is H or CH₃, x > 2, y > 1 and R₃ is any suitable terminal group including -CH₃, -H, -C₂H₅, -NH₂;

R₀ = any group capable of forming hydrogen or covalent bonds with cellulose. Suitable groups are -CONH₂, -COOH, COO^"M⁺, -OH, -CONHCHOHCHO, and anhydride including mixtures of said groups;

R₄= Z - R₆ radical where:

Z = aryl, -CH₂-, -COO-, -CONR'-, -0-, - S -, -0S0₂0-, -CONHCO-, -CONHCHOHCHOO-or any radical capable of bridging the R₆ group to the vinyl backbone portion of the molecule. (R' =-H, alkyl); R₆= an amphiphiiic hydrocarbon radical; It may be an alkyl hydrocarbon radical with hydrophilic functionality such as -OH, or ethoxy or propoxy groups, or an aliphatic hydrocarbon radical with hydrophilic functionality. The hydrocarbons can be linear or branched, saturated or unsaturated, substituted or unsubstituted, with 2 or more hydrocarbons.

R₅ = Z₂-R₁₀-W;

Z₂ = aryl, -CH₂, -COO-, -CONH-, -0-, -S-, -OS0₂0- or any radical capable of bridging the

R₁₀ group to the vinyl backbone portion of the molecule; R₁₀ = any linear or branched, aliphatic or aromatic hydrocarbon of 2 or more carbons, preferably -(CH₂CH₂)-, -C(CH₃)₂CH₂CH₂-; and W = -N⁺R₁₁,R₁₂,R₁₃ where R_{11 f} R_12> R₁₃ is a C_M alkyl group.

In another aspect, the invention resides in a method of making a paper sheet, such as a tissue sheet, comprising the steps of: (a) forming an aqueous suspension of papermaking fibers; (b) depositing the aqueous suspension of papermaking fibers onto a forming fabric to form a web; and (c) dewatering and drying the web to form a paper sheet, wherein a synthetic polymeric additive is added to the aqueous suspension of fibers or to the web, said polymeric additive having the following structure:

+ Qi-fe — r Q₂i 1 Qa-fc-f- Q₄-td- w where: a, b > 0; c,d > 0 such that c+d > 0; w≥ 1;

C-_! = a monomer unit or a block or graft copolymer containing a pendant group capable of forming hydrogen or covalent bonds with cellulose. Preferred pendant groups for hydrogen bonding are — CONH₂, — COOH, — COO^" M⁺, — OH and mixtures of said groups. Preferred pendant groups for covalent bonding are aldehydes and anhydrides. M⁺ can be any suitable counter ion including Na⁺, K⁺, Ca⁺² and the like.

Q₂ = a block or graft copolymer unit where the amphiphiiic functionality is built in. It may be alkyl hydrocarbons with hydrophilic (such as -OH, or ethoxy groups) functionality, or aliphatic hydrocarbons with hydrophilic functionality. The hydrocarbons could be linear or branched, saturated or unsaturated, substituted or unsubstituted, with 2 or more hydrocarbons. Q₁ may take the form of -Z-_t-C Z-,- where Z₁ is any bridging radical whose purpose is to provide incorporation into the polymer backbone and Q^ is as defined previously. Q₃ = a monomer unit or a block or graft copolymer containing a charge functionality. Such charge functionality is preferably cationic but may be anionic or amphoteric; and

Q₄ = a monomer unit or a block or graft copolymer containing a hydrophilic moiety, which is desirable for making the material into a form suitable for papermaking. Q₄ may take the form of -Z₂-Q₄-Z₂'- where Z₂, Z₂' are any bridging radicals, the same or different, whose purpose is to provide incorporation into the polymer backbone and Q₄ is as defined previously. Q₄ may be incorporated to offset the increased polymer hydrophobicity caused by introduction of the amphiphiiic hydrocarbon moieties. Examples of suitable Q₄ moieties are (but not limited to) the aliphatic polyether derivatives of the formula

wherein R.,, R₂ is H or CH₃, x > 2, y > 1 and R₃ is any suitable terminal group including -CH₃, -H, -C₂H₅, -NH₂.

More specifically, the invention resides in a method of making a paper sheet, such as a tissue sheet, comprising the steps of: (a) forming an aqueous suspension of papermaking fibers; (b) depositing the aqueous suspension of papermaking fibers onto a forming fabric to form a web; and (c) dewatering and drying the web to form a paper sheet, wherein a synthetic polymeric additive is added to the aqueous suspension of fibers or to the web, said polymeric additive having the following structure:

where: w ≥ 1 ;

R_{1 l}R₁',R₂, R₃ = H, C₁^ alkyl; a, b > 0; c,d > 0;

Q₄ = a monomer unit or a block or graft copolymer containing a hydrophilic moiety, which is desirable for making the material into a form suitable for papermaking. Q₄ may take the form of -Z₂-Q₄-Z₂'- where Z₂, Z₂' are any bridging radicals, the same or different, whose purpose is to provide incorporation into the polymer backbone and Q₄ is as defined previously. Q₄ may be incorporated to offset the increased polymer hydrophobicity caused by introduction of the amphiphiiic hydrocarbon moieties. Examples of suitable Q₄ moieties are (but is not limited to) the aliphatic polyether derivatives of the formula — [(CR^^O^ — R₃, wherein R_{1 (} R₂ is H or CH₃, x > 2, y > 1 and R₃ is any suitable terminal group including -CH₃, -H, -C₂H₅, -NH₂; R₀ = any group capable of forming hydrogen or covalent bonds with cellulose. Preferred are -CONH₂, COOH, COO^", -OH, CONHCHOHCHO, and anhydride including mixtures of said groups; A, = -H. -COOH; R₄= Z - R₆ radical where:

Z = aryl, -CH₂-, -COO-, -CONR"-, -0-, -S-, -OS0₂0-, -CONHCO-, -CONHCHOHCHOO- or any radical capable of bridging the R₆ group to the vinyl backbone portion of the molecule. (R¹ = H, alkyl); R₆= an amphiphiiic hydrocarbon radical; It may be an alkyl hydrocarbon radical with hydrophilic functionality such as -OH, or ethoxy or propoxy groups, or an aliphatic hydrocarbon radical with hydrophilic functionality. The hydrocarbons can be linear or branched, saturated or unsaturated, substituted or unsubstituted, with 2 or more hydrocarbons. R₅ = Z₂-R₁₀-W; Z₂ = aryl, -CH₂-, -COO-, -CONH-, -0-, -S-, -OS0₂0- or any radical capable of bridging the

R₁₀ group to the vinyl backbone portion of the molecule; R₁₀ = any linear or branched, aliphatic or aromatic hydrocarbon of 2 or more carbons, preferably -(CH₂CH₂)-, -C(CH₃)₂CH₂CH₂-; and W = -N⁺ Rn.Ri₂.Ri₃ where Rn, Rι₂, R₁₃ is a C-M alkyl group. -[CH₂CR₃R₅]_C- may also be the residue formed by co-polymerization with dimethyldiallyl ammonium chloride. In this case the charge-containing residue [CH₂CR₃R₅]_C- will be the form of monomers with repeat units of structure:

The amount of the modified vinyl polymer containing amphiphiiic hydrocarbon moieties added to the papermaking fibers can be from about 0.02 to about 4 weight percent, on a dry fiber basis, more specifically from about 0.05 to about 3 weight percent, and still more specifically from about 0.1 to about 2 weight percent. The modified vinyl polymer can be added to the fibers at any point in the process where the fibers are suspended in water.

Methods of making paper products that can benefit from the various aspects of this invention are well known to those skilled in the papermaking art. Exemplary patents include U.S. Patent No. 5,785,813 issued July 28,1998 to Smith et al. entitled "Method of Treating a Papermaking Furnish For Making Soft Tissue"; U.S. Patent No. 5,772,845 issued June 30, 1998 to Farrington, Jr. et al. entitled "Soft Tissue"; U.S. Patent No. 5,746,887 issued May 5, 1998 to Wendt et al. entitled "Method of Making Soft Tissue Products"; and U.S. Patent No. 5,591 ,306 issued January 7,1997 to Kaun entitled "Method For Making Soft Tissue Using Cationic Silicones", all of which are hereby incorporated by reference.

Detailed Description of the Invention To further describe the invention, examples of the synthesis of some of the various chemical species are given below.

Vinyl Polymers

First with regard to the modified vinyl polymers, they can be made via free radical polymerization of vinyl monomers of the form:

RιR₂C ⁼ CR₃R.

where R R₂, R₃, R₄ may be H, halogen, alkyl, functional alkyl, aryl, functional aryl. For papermaking the polyacrylamides (R₄ = — CONH₂), polyvinyl alcohols (R₄ = — OH), and polyacrylates (R₄ = — COOR', R'=H, Me) are the most widely used.

Of the modified vinyl polymers, polyacrylamides (PAM) are used as dry strength additives in addition to their widespread use as drainage and retention aids. They are water soluble polymers containing primary amide groups that can form hydrogen bonds with cellulose molecules in fibers thereby increasing interfiber bonding. They are synthesized by the free radical polymerization or photoinitiated polymerization of acrylamide as shown in Figure 1. Any free radical initiator or photoinitiator may be used. The polymerization may be done via a variety of procedures including solution, bulk, suspension and emulsion polymerizations.

Fiqure 1

PAMs are nonionic materials and have very little attraction to papermaking fibers. Therefore it is necessary to incorporate charged groups into the polymer structure to make it useful for papermaking. Both anionic and cationic polyacrylamides are known in the art. Anionic polyacrylamides can be produced by : (1 ) copolymerization of acrylamide with acrylic acid; and (2) hydrolysis of some of the amide groups on the polyacrylamide chain. The resultant polymer will contain a mixture of acrylamide and acrylic acid groups. Anionic polyacrylamides were first produced in the 1950's via copolymerization of acrylamide with acrylic acid. The acrylic acid groups introduce an ionizable carboxyl group on the polymer backbone, ionization of these carboxyl groups is highly pH dependent where above pH 7 essentially 100% of the carboxyl groups are ionized. Since anionic polyacrylamides are negatively charged they are not directly attracted to the like charged cellulose fibers. A cationic substance such as alum must be used in conjunction with them to promote their retention.

To avoid the need for a cationic promoter, another approach is to incorporate cationic groups directly into the polymer backbone. Having been commercially produced since the late 1960's these cationically charged polyacrylamides are the most common form of dry strength PAM's. Cationic polyacrylamides are produced by copolymerization of acrylamide with cationic monomers or by modification of some of the amide groups. A typical reaction is illustrated in Figure 2 for co-polymerization with Methacryuloyloxyethyl trimethyl ammonium methosulfate (METAMS). Typical cationic monomers include: (1 ) methacryuloyloxyethyl trimethyl ammonium methosulfate; (2) dimethyldiallyl ammonium chloride (DMDAAC); (3) 3- acryloamido-3-methyl butyl trimethyl ammonium chloride (AMBTAC); (4) trimethylamino methacrylate; and (5) vinyl benzyl trimethyl ammonium chloride (VBTAC). Such materials have structures similar to that shown in Figure 2 for METAMS copolymerized cationic PAM.

CH₃ O ₊ °

H₂C=C — C-0-CH₂-CH₂-N(CH₃)₃ ^{+ '}S0₄CH₃ + H C=CHCNH

METAMS

CH₃

Figure 2 The incorporation of cationic groups through modification of non-ionic polyacrylamide is most often accomplished via the Mannich reaction as illustrated in Figure 3. Generally cationic polyacrylamides will contain from about 5 to about 70% mole percent cationic groups.

Figure 3

Generally dry strength PAMs are supplied as ready to use aqueous solutions or as water-soluble powders which must be dissolved prior to use. They may be added to thin or thick stock at a point of good mixing for best results. Addition rates of 0.1 % to 0.5% of dry fiber typically give best results. High addition rates may cause overcationization of the furnish and reduce the effectiveness of other additives.

When used as dry strength additives usually around 5 - 10 mole % of the monomers will contain charged groups. Unlike the anionic PAM's, cationic PAM's are effectively charged across the entire pH range. Typical molecular weights for cationic PAM dry strength aids are in the range of 10,000 to 500,000. The molecular weight is important so as to be low enough to not bridge between particles and cause flocculation, and yet high enough to retard migration of the polymer into the pores of the fibers. Such migration would cause a reduction in dry strength activity.

When used as retention aids a broader range of molecular weights and charge densities may be employed. Key characteristics of polyacrylamide retention aids include the molecular weight, the type of charge, the charge density and the delivery form. For the average molecular weight, the range can be: low (1 ,000 - 100,000); medium (100,000 - 1 ,000,000); high (1 ,000,000 - 5,000,000); very high (>5,000,000). The charge type can be nonionic, cationic, anionic or amphoteric. The charge density can be: low (1 - 10%); medium (10 - 40%); high (40 - 80%); or very high (80 - 100%). The delivery form can be either an emulsion, an aqueous solution or a dry solid.

High molecular weight/low charge density flocculants are used most often for retention of fine particles in high shear and turbulence environments. Low molecular weight/high charge density products are used for their charge modifying capabilities and for retention in low shear environments.

A second class of charged polyacrylamides that has found widespread use in tissue and papermaking is the so-called "glyoxylated" polyacrylamides. Coscia, et ai., U.S. Patent 3,556,932 assigned to the American Cyanamid Company, describes the preparation and properties of glyoxylated polyacrylamides in detail. These polymers are ionic or nonionic water-soluble potyvinyl amides, having sufficient glyoxai substituents to be thermosetting. Where a cationic charge is employed, the amount of cationic component in the polymers should be sufficient to render the polymer substantive to cellulose fibers in aqueous suspensions. The amount of cationic charge in these polymers may vary. It may be iess than 10 mole percent or as high as around 50 mole percent. Indeed many commercial versions are sold with a charge density of around 5 mole percent. Incorporation of the charge onto the polymer backbone can be accomplished through any of the methods known in the art. A preferred approach is to incorporate a cationic vinyl monomer with the acrylamide or other vinyl monomers during the polymerization of the base polymer. As with the non-glyoxylated polyacrylamides, the specific monomer used to introduce the cationic charge onto the polyacrylamide is not overly critical and may be chosen from any such monomers known to be capable of incorporating a cationic charge into a polyacrylamide backbone. Dimethyldiallyl ammonium chloride is an especially preferred monomer for introducing the cationic charge. Where substantivity to cellulose fibers in aqueous solution is not required the cationic charge moiety may be absent from the polymer backbone. Anionic versions of the polymers may be easily prepared from the appropriate raw materials, these anionic polymers capable of being deposited on fibers with use of alum or various cationic retention aids.

The minimum amount of pendant amide groups that need to be reacted with the glyoxai for the polymer to be thermosetting is around two mole percent of the total number of available amide groups. It is usually preferred to have an even higher degree of reaction so as to promote greater wet strength development, although above a certain level additional giyoxal provides only minimal wet strength improvement. The optimal ratio of glyoxylated to non-glyoxylated acrylamide groups is around 10 to 20 mole percent of the total number of amide reactive groups available on the parent polymer. The reaction can be easily carried out in dilute solution by stirring the glyoxai with the polyacrylamide base polymer at temperatures of about 25°C to 100°C at a neutral or slightly alkaline pH. Generally the reaction is run until a slight increase in viscosity is noted. The majority of the glyoxai reacts at only one of its functionalities yielding the desired aldehyde functional acrylamide. The molecular weight of the acrylamide base polymer is not overly critical to the ability to react with glyoxai and generally polymers of molecular weight less than two million are adequately water soluble and dilutable so as not to not severely hinder reaction capability. In practice, lower molecular weight polymers having a molecular weight less than 25,000 are generally preferred due to their lower solution viscosity and ease at which they can be diluted in water. Molecular weight and degree of glyoxylation, however, can have an impact on level of wet strength development and ability to disperse readily in water. It might be expected that certain performance characteristics could be tailored by blending polymers of different molecular weights and substitution levels. For example, Dauplaise, et al., U.S. #5,723,022 discloses the unique performance gained by mixing low and high Mw acryiamides having different levels of glyoxylation. Glyoxylated polyacrylamides are generally delivered as dilute aqueous solutions having a soiids content of 10% or less. More highly concentrated solutions can be prepared but the risk of gel formation occurs as the solids content is increased. Shelf life is also reduced at elevated temperatures.

A structure for a typical cationic glyoxylated polyacrylamide is shown in figure 4. The polymer is retained on the fiber by means of the cationic quaternary amine group that is attracted to anionic sites on the cellulose. In terms of chemical reactivity, only the amide and aldehyde functionalities are reactive. Approximately 2 - 30 moi% of the entire glyoxylated PAM copolymer exists as the active aldehyde group. The pendant amide groups on this polymer form hydrogen bonds with cellulose increasing the dry strength of the sheet. The aldehyde group can either cross-iink with an amide group in another part of the polymer or react with a hydroxyl group on cellulose fibers.

Figure 4 where: w > 1 x, y, z > 1 If the aldehyde links with the amide a permanent covalent cross-link is formed which increases permanent wet strength. If the aldehyde forms a covalent hemi-acetal bond to the cellulose, wet strength is also increased. However, this bond is not permanent and will break when immersed in water resulting in temporary instead of permanent wet strength. Hence, Parez is normally used to increase dry strength and temporary wet strength, such as is desired for bath tissue. Glyoxylated polyacrylamides have many beneficial properties. They increase both the wet and dry strength of the paper. Though slightly acidic conditions are preferred, they thermoset or "cure" at pH's in the approximate range of 4 - 8 and moderately elevated temperatures that are common to most papermaking systems. Since they can be cured over a broad pH range including neutral pH, precise control of pH is not required in the paper making system. The polymers develop the large majority of their wet and dry strength wile passing through the drying section of the paper process with sheet temperatures as low as 70°F to 90°F being adequate. An additional advantage to the glyoxylated polyacrylamides is that they possess what is referred to as "temporary wet strength". A portion of the wet strength developed within the paper web is lost when soaked in water for a moderate period of time. This feature allows use of these materials in products such as bath tissue where water breakup is a required product attribute. In addition all of the wet strength can be lost rapidly under alkaline conditions. This makes these materials very amenable to broke repulping operations not requiring additional chemicals or processes which add to overall paper manufacturing costs.

Amphiphiiic Hydrocarbon Moieties

Amphiphiiic hydrocarbon moieties are a group of surface active agents (surfactants) capable of modifying the interface between phases. Surfactants are widely used by the industry for cleaning (detergency), solubilizing, dispersing, suspending, emulsifying, wetting and foam control. In the papermaking industry, they are often used for deinking, dispersing and foam control. They have an amphiphiiic molecular structure containing at least one hydrophilic (polar) region and at least one lipophilic (non-polar, hydrophobic) region within the same molecule. When placed in a given interface, the hydrophilic end leans toward the polar phase while the lipophilic end orients itself toward the non-poiar phase.

Surfactant

Polar Phase Polar Phase

hydrophilic end lipophilic end The hydrophilic end can be added to a hydrophobe synthetically to create the amphiphiiic molecular structure. Figure 5 shows a possible schematic pathway for making a variety of surfactants:

Add OH

R-CH₂-OH functionality or R-CH,

R'-CH(OH) - R" - CH₃

Et yo-φlation

R-CH₂ - (OC₂H₄)_n - OH

sulfonttion carb accbp--yyl]ation chlorihation

RCH₂OS0₃H RCHoCOOH R-CH₂C1

or

Add amphoteric functionality

RCH₅S03H

Figure 5

Based on the charge, surfactants can be grouped as amphoteric, anionic, cationic and nonionic.

First with regard to the amphoteric surfactants, the charges on the hydrophilic end change with the environmental pH: positive in acidic pH, negative at high pH and become zwitterions at the imtermediate pH. Surfactants included in this category include alkylamido alkyl amines and aikyl substituted amino acids.

Structure commonly shared by alkylamido alkyl amines:

RoCONH — (CH₂)_n-N— (CH₂)_n— COOZ R₁

where: R₀ = a C₄ or higher alkyl or aliphatic hydrocarbon, normal or branched, saturated or unsaturated, substituted or unsubstituted; n > 2;

Ri = hydroxy or carboxy ended alkyl or hydroxyalkyl groups, C chain > 2C, with or without ethoxylation, propoxylation or other substitution; and

Z = H or other cationic counterion.

Structure shared commonly by alkyl substituted amino acids:

where:

Ri = alkyl or aliphatic hydrocarbon, normal or branched, saturated or unsaturated, substituted or unsubstituted, C chain > 4C; n > 2;

Z = H or other cationic counterion; and R' = carboxylic end of the amino acid.

With regard to the anionics, the hydrophilic end of the surfactant molecule is negatively charged. Anionics consist of five major chemical structures: acyiated amino acids/acyl peptides, carboxylic acids and salts, suifonic acid derivatives, sulfuric acid derivatives and phosphoric acid derivatives.

The structure commonly shared by acyiated amino acids and acyl peptides is shown as follows:

or

HOOC — R, — COOZ

where:

R₀ = alkyl or aliphatic hydrocarbon, normal or branched, saturated or unsaturated, substituted or unsubstituted, C chain > 4C; Ri = alkyl substituted amino acid moiety; or — (NH-CHX-CO)_n— NH-CHX- where n > 1 , X=amino acid sidechain; or alkyl — NHCOR' where R'= aliphatic hydrocarbon, normal or branched, saturated or unsaturated, substituted or unsubstituted, C chain > 4C; and

Z= H or other cationic counterion. The structure commonly shared by carboxylic acid and salts is shown as follows:

R - COOZ

where: R = alkyi or aliphatic hydrocarbon, normal or branched, saturated or unsaturated, substituted or unsubstituted, with or without esterification, with or without etherification,

C chain > 4C; and Z = H or other cationic counterion;

The structure commonly shared by sulfonic acid derivatives is shown as follows:

or alkyl aryl — S0₃ Z or

R — S0₃ Z or

ROOC — (CH₂)_n — CH S0₃ — COOZ or [RCO — NH — (OCH₂)_n — OOC — CH S0₃ — COO] 2Z or R (0CH₂CH₂)_n — S0₃Z

where R = alkyl or aliphatic hydrocarbon, normal or branched, saturated or unsaturated, substituted or unsubstituted, with or without esterification, with or without etherification, with or without sulfonation, with or without hydroxylation, C chain > 4C; Ri = alkyl or hydroxy alkyl, C chain >1C; n > 1 ; Z = H or other counterion. The structure commonly shared by sulfuric acid derivatives is shown as follows:

R — 0 S0₃Z

where

R = aliphatic hydrocarbon, normal or branched, saturated or unsaturated, substituted or unsubstituted, with or without esterification, with or without etherification, with or without sulfonation, with or without hydroxylation, with or without ethoxylation or propoxylation, C chain > 4C

Z = H or other counterion.

The structure commonly shared by phosphoric acid derivatives is shown as follows:

R— O P0₃Z

where:

R = aliphatic hydrocarbon, normal or branched, saturated or unsaturated, substituted or unsubstituted, with or without esterification, with or without etherification, with or without sulfonation, with or without hydroxylation, with or without ethoxylation or propoxylation, C chain > 4C; and Z = H or other counterion.

With regard to the cationics, these are surfactants with positively charged atom, most commonly nitrogen, on the hydrophobic end. The charge may be permanent and non-pH dependent (such as quaternary ammonium compounds) or pH dependent (such as cationic amines). They include alkyl substituted ammonium salts, heterocyclic ammonium salts, alkyl substituted imidazolinium salts and alkyl amines. The structure commonly shared by this group is shown as follows:

N⁺R₄Z^" where:

R = H, alkyl, hydroxyalkyl, ethoxylated and/or propoxylation alkyl, benzyl, or aliphatic hydrocarbon, normal or branched, saturated or unsaturated, substituted or unsubstituted, with or without esterification, with or without etherification, with or without sulfonation, with or without hydroxylation, with or without carboxylation, with or without ethoxylation or propoxylation, C chain > 4C. The R groups may be the same or different; and Z = Counterion including halide, hydroxide, etc.

With regard to the nonionics, in this group the molecule has no charge. The hydrophilic end often contains a polyether (polyoxyethylene) or one or more hydroxyl groups. They generally include alcohols, alkylphenols, esters, ethers, amine oxides, alkylamines, alkyiamides, polyalkylene oxide block copolymers.

Modified Vinyl Polymers Containing Amphiphiiic Hydrocarbon Moieties

There are several envisioned pathways in which modified vinyl polymers and amphiphiiic hydrocarbons can be combined onto a single molecule for purposes of this invention. These include, but are not limited to: (1 ) direct monomer incorporation or copolymerization; (2) derivatization of functional groups on the polymer backbone; and (3) block co-polymerization.

The molar and weight ratios of the various functional groups on the polymer will largely depend on the specific application of the material and is not a critical aspect of the invention. However, the portion of the synthetic polymer [Q capable of forming hydrogen, covalent and ionic bonds can constitute from about 10 to about 95 mole percent of the total polymer, more specifically from about 20 to about 90 mole percent of the total polymer and still more specifically from about 30 to about 85 mole percent of the total polymer. The amphiphiiic hydrocarbon portion [Q₂] of the synthetic polymer can constitute from about 1 to about 90 mole percent of the synthetic polymer, more specifically from about 2 to about 80 mole percent of the synthetic polymer and still more specifically from about 3 to about 70 mole percent of the synthetic polymer. The charge containing portion [Q₃] of the synthetic polymer can be comprised of monomer units constituting from 0 to about 80 mole percent of the total monomer units in the synthetic polymer, more specifically from 0 to about 30 mole percent and still more specifically from about 2 to about 20 moie percent. The [Q₄] functionality will be comprised of monomer units constituting from 0 to about 80 mole percent of the total monomer units in the synthetic polymer, more specifically from 0 to about 40 mole percent and still more specificaliy from 0 to about 20 mole percent.

Likewise the molecular weight of the synthetic polymers of the present invention will largely depend on the specific application of the material and is not overly critical to the invention. The weight average molecular weight range can be from about 1 ,000 to about 5,000,000, more specifically from about 10,000 to about 2,000,000 and still more specifically from about 20,000 to about 1 ,000,000. Where these polymers are added for dry strength it is important that the molecular weight of the polymer be low enough so as to not bridge between particles and cause fiocculation, and yet high enough so as to retard migration of the polymer into the pores of the fibers. These materials can have weight average molecular weights in the range of from about 5,000 to about 2,000,000, more specifically from about 10,000 to about 1 ,500,000 and still more specifically from about 20,000 to about 1 ,000,000.

Direct monomer incorporation.

Incorporation of the amphiphiiic moieties can be accomplished via copolymerization with vinyl type monomers containing amphiphiiic groups. Almost any vinyl type monomer containing a pendant amphiphiiic moiety can be co-polymerized with acrylamide or a similar vinyl monomer containing a pendant hydrogen-bonding moiety to be incorporated into the polymer backbone. Generically the synthesis can be described in Figure 7.

✓ ^R1 ^ ^Rι" r R₁ ^,A₁C=C_S + s H₂C=C t H₂C=C_N + « H₂C-C_χ

Ro R4 R₅ ^R14

Figure 7 where: R_{1 f} Ri', R/', R/", R = H, C,.₄ alkyl; a, b > 1 ; c ,d > 0; w ≥ 1 ; r,s > 1 ; t,u > 0; a*w = r; b*w = s; c^*w = t; d*w = u;

R₀ = any group capable of forming hydrogen bonds. Preferred but not limited to are CONH₂, COOH, COO- including mixtures of said groups; A, = H, COOH;

R₄ = an amphiphiiic hydrocarbon radical; It may be an alkyl hydrocarbon radical with hydrophilic functionality such as -OH, or ethoxy or propoxy groups, or an aliphatic hydrocarbon radical with hydrophilic functionality. The hydrocarbons can be linear or branched, saturated or unsaturated, substituted or unsubstituted, with 2 or more hydrocarbons.

R₅ = Z₂-R₁₀-W, where:

Z₂ = Ar, CH₂, COO-, CONH-, - O-, - S -, - OS0₂0-, any radical capable of bridging the R₁₀ group to the vinyl backbone portion of the molecule. R₁₀ = any linear or branched, aliphatic or aromatic hydrocarbon of 2 or more carbons, preferably -(CH₂CH₂)-, -

C(CH₃)₂CH₂CH₂-; W = -N+R^.R-^.R^ , where R^, R₁₂, R₁₃ is a C_M alkyl group.

R₅ may also be the residue formed by co-polymerization with dimethyldiallyl ammonium chloride. In this case the residue will be the form of monomers with repeat units of structure

R₁₄ = a hydrophilic moiety, which is desirable for making the material into a form suitable for papermaking to compensate for any increased hydrophobicity that may be introduced via incorporation of the amphiphiiic hydrocarbon moiety.

A wide variety of ethylenically unsaturated vinyl monomers containing amphiphiiic moieties are known in the art. Poly(ethylene glycol) and polypropylene glycol) based acrylates, methacrylates and derivatives including poly(ethylene glycol) acrylate, poly(propylene glycol) acrylate, poly(ethylene glycol) methacrylate, polypropylene glycol) methacrylate, poly(ethy!ene glycol) mono-ether acrylates and methacrylates including methyl, butyl, hexyl, octyl, nonyl, decyl, dodecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl as well as the analogous poly(propylene glycol) derivatives and the like are known commercially available materials. Also known are the mono-aryi ether derivatives which include poly(ethylene glycol) 4-nonylphenyl ether acrylate, poly(ethylene glycol) phenyl ether acrylate, poly(ethylene glycol) 2,4,6-tris(1-phenylethyl)phenyl ether methacrylate and the like. Such monomers can easily be derived from the esterification of acrylic acid, me.hacrylic acid and the like with the poly(ethylene glycol) and poly(propylene) glycol and corresponding mono ethers including but not limited to such materials as poly(ethylene glycol) mono butyl ether, poly(ethylene glycol) mono octyl ether, poly(ethylene giycol) mono decyl ether, poly(ethylene giycol) mono dodecyl ether, poly(ethylene giycol) mono lauryl ether, poly(ethylene glycol) mono octadecyl ether, the corresponding poly(propylene glycol) and mixed poly(propylene glycol) and poly(ethylene glycol) mono ether derivatives. Also known are the corresponding allyl ether derivatives of polyethylene glycol and polypropylene glycol. Such materials are generally synthesized from the reaction of an allyl halide and hydroxy compound in the presence of sodium hydroxide. Examples of such monomers include allyl polyethylene glycol, methallyl polyethylene glycol, methoxy allyl polyethylene glycol, butoxy allyl polyethylene glycol and the like. Such allyl ether materials generally conforming to the formula:

CH₂=CHR -R'-O-R"

Where:

R = H, C^ alkyl

R' = polyethylene glycol, polypropylene glycol, or mixed polyethylene / polypropylene glycol radical

R" = C-, - C₃₀ alkyl or aryl radical

They would be expected to incorporate into any vinyl type polymer such as a PAM, PVA, etc. Evani, et al., US4,921 ,902 describes incorporation of such monomers into a non- ionic polyacrylamide backbone, such materials being found useful for mobility control and fracturing fluids in oil recovery operations.

Other examples of amphiphiiic monomers that would expected to be incorporated via this process include carboxybetaines and sulfobetaines as described by Samour in U.S. Pat. 3,671 ,502. The copolymers of these materials with hydroxyalkyl acrylates were found to be useful for binders in various applications. Additional examples include but are not limited to such materials as those described by Valint, et al., in U.S. 5,177,165 and Robinson in U.S 5,874,495.

The aforementioned examples are not meant to limit the scope of the invention. Indeed any of the generic amphoteric materials described previously can be incorporated via the aforementioned copolymerization technique provided there is a single ethylenically unsaturated point within the amphoteric molecule. They would be incorporated directly into the polymer during the polymerization process as described in figure 7. When incorporated into the polymer in this manner the amphiphiiic hydrocarbons are arranged in a pendant fashion off the polymer backbone. Polymers of the type shown in Figure 7, which maintain pendant unsubstituted amide functionality, may further be modified to produce materials exhibiting temporary wet strength as well as dry strength. Most notably this may be accomplished through reaction with glyoxai. A specific reaction scheme is given in Figure 8.. Glyoxai

PO = -(CH₂CHCH₃0)

EtO = -(CH₂CH₂0)-

Figure 8

It should be appreciated that several different polymeric structures are possible when synthesizing polymers in the aforementioned manner. Such characteristics can be tailored into the polymer depending on the synthesis pathway chosen. If the monomers are mixed concurrently a random A-B-A-B-A-B type copolymer will be formed. If the monomers are mixed consecutively AAAAA-BBBB-AAAAA-BBBB type block copolymers can be formed. The size of the individual blocks can be controlled through any of the means known in the art. Although not critical to the invention those skilled in the art will recognize the potential for different behaviors depending upon the specific structure of the copolymer. Where more than one co-monomer is used mixtures of random and block copolymers can be designed depending on the synthetic approach used.

Derivitization of functional groups on the polymer backbone.

The second approach to synthesis of materials of this invention is to modify the functional groups on the polymer backbone. The vinyl type polymers, including the modified polyacrylamides, polyacrylic acid and polyvinyl alcohol contain functional groups that may be further derivatized to produce materials of Figure 4. The polymer functional groups which may be reacted upon include but are not limited to: amide, carboxyl, hydroxyl, cyano, and aldehyde (from glyoxylation or similar reaction). The general scheme for such syntheses is shown in Figure 9.

^•H QιHaf CH₂CR₁Hhr-τ Q3

TJ w

+

Zs - ^

Figure 9

where:

R₁ = H, C₁^ alkyl; a, b > 1; c,d > 0; Qi = a monomer unit or a block or graft copolymer containing a pendant group capable of forming hydrogen or covalent bonds with cellulose. Preferred pendant groups for hydrogen bonding are — CONH₂, — COO^{' +}M, — OH and mixtures of said groups. Preferred pendant groups for covalent bonding are aldehydes and anhydrides. M+ can be any suitable counter ion including Na\ K⁺, Ca⁺² and the like; Q₃ = a monomer unit or a block or graft copolymer containing a charge functionality. Such charge functionality is preferably cationic but may be anionic or amphoteric;

Z₄ = -CONHCHOHCHO, -CHO, -CONH₂, -COOH, -CN, -OH, -SH, -NH₂, -R'OH,

-R'CHO, -R'CONH₂, -R'COOH, -R'CN, -R'OH, -R'SH, -R'NH₂, -RS03H, -ROS0₃H, or any other functional group capable of being reacted upon in a manner so as to incorporate the amphiphiiic hydrocarbon moiety into the polymer and R' can be any bridging radical whose purpose is to attach the functional group to the polymer; and

Q₄ = a monomer unit or a block or graft copolymer containing a hydrophilic moiety, which is desirable for making the material into a form suitable for papermaking. Q₄ may take the form of -Z₂-Q₄-Z₂'- where Z₂, Z₂' are any bridging radicals, the same or different, whose purpose is to provide incorporation into the polymer backbone and Q₄ is as defined previously. Q₄ may be incorporated to offset the increased polymer hydrophobicity caused by introduction of the aliphatic hydrocarbon moieties. Examples of suitable Q₄ moieties are (but is not limited to) the aliphatic polyether derivatives of the formula

R₂ is H or CH₃, x > 2, y > 2 and R₃ is any suitable terminal group including -CH₃, -H, -C₂H₅, -NH₂. z,= HOOC-, CIOC-, HO-, HS-, -COOOC-, H₂N-, HCO-, CIS0₂0-, XOC- (X = halo), CICOO-

, or any other functional group capable of reaction with a Z₄ type functional group so as to attach the -R₆ residue onto the polymer;

R_R= an amphiphiiic hydrocarbon radical.

If the end block functional groups (Z₄ and/or R₀) is not reactive enough, further modification can be made prior to the incorporation of the amphiphiiic moieties to ensure better yield. The general scheme for such modification is shown in Figure 10.

Acylation of the Vinyl Polymer Backbone:

Figure 10 Some specific examples of such reactions are given in Figures 11- 12.

Figure 11 where

R = H, alkyl, aliphatic hydrocarbon, substituted or non-substituted, linear or branched or cyclic, C >,= 6

_CO___OR._„OH

] -

O = C

O-R'O-OCR x, y, ,= l ^{z > =} °

Figure 12 where

R = alkyl, aliphatic hydrocarbon, branched or linear or cyclic, substituted or non- substituted, with or without ethoxylation R'= ethoxylated alkyl or aliphatic hydrocarbon, branched or linear or cyclic, substituted or nonsubstituted.

Block copolymerization. PAM's containing block copolymers of polyethylene, polytetraflouroethylene, or any other linear or branched, saturated or unsaturated, substituted or non-substituted, hydrocarbon where such co-polymers are incorporated either as block copolymers as grafts onto the vinyl backbone. Note that since these polymers maintain pendant amide functionality they are capable of being glyoxylated to form materials possessing temporary wet strength. A general example of such materials is shown in Figure 13.

Rι, Rι', R₃ = C₁-₄ alkyl a,b > 0 c >,= 0

Figure 13 where:

R₀ = any group capable of forming hydrogen or covalent bonds with cellulose. Preferred are -CONH₂, COOH, COO-, -OH, -CONHCHOHCHO including mixtures of said groups;

A, = H, COOH; Q = radical of form -Z-R₂-Z-;

R₂ = a block or graft copolymer where the amphiphiiic functionality is built in. It may be alkyl hydrocarbons with hydrophilic (such as -OH, or ethoxy groups) functionality, or aliphatic hydrocarbons with hydrophilic functionality. The hydrocarbons could be linear or branched, saturated or unsaturated, substituted or unsubstituted, with 4 or more hydrocarbons. Z = any bridging radical whose purpose is to provide incorporation into the polymer backbone; R₅ = Z₂-R ₀-W, where:

Z₂ = Ar, CH₂, COO-, CONH-, - 0-, - S -, - OS0₂0-, any radical capable of bridging the

R₁₀ group to the vinyl backbone portion of the molecule; R₁₀ = any linear or branched, aliphatic or aromatic hydrocarbon of 2 or more carbons, preferably -(CH₂CH₂)-, -C(CH₃)₂CH₂CH₂-; W =

whereRn, Rι₂> ^Rιa is a C_M alkyl group.

It will be appreciated that the foregoing examples, given for purposes of illustration, are not to be considered as limiting the scope of this invention, which is defined by the following claims and all equivalents thereto.

Claims

We claim:

1. A synthetic polymer containing one or more amphiphiiic hydrocarbon moieties, said synthetic polymer having the following structure:

+^Qrfc -f-^Qntr 1 Qr-fc-f-

where: a, b > 0; c,d > 0 such that c+d > 0; w ≥ 1 ; Q_T = a monomer unit or a block or graft copolymer containing a pendant group capable of forming hydrogen or covalent bonds with cellulose;

Q₂ = a block or graft copolymer containing the amphiphiiic moiety

Q₃ = a monomer unit or a block or graft copolymer containing a charge functionality; and

Q₄ = a monomer unit or a block or graft copolymer containing a hydrophilic moiety, which is desirable for making the material into a form suitable for papermaking.

2. The polymer of claim 1 wherein the pendant group on Q_t capable of forming hydrogen or covalent bonds is selected from the group consisting of -CONH₂, -COOH, -COO^"M⁺, -OH, -CONHCHOHCHO and mixtures thereof, wherein M⁺ is a counter ion.

3. The polymer of claim 1 wherein Q₂ is of the form -Z - ₂-Z^'- where Z_Λ, Z-,' are bridging radicals, which can be the same or different.

4. The polymer of claim 1 wherein Q₄ is of the form -Z₂-Q₄-Z₂'- where Z₂, Z₂' are bridging radicals, which can be the same or different.

5. The polymer of claim 1 wherein Q₄ is a radical of the form — CHRiCRnR — wherein R₀ is an aliphatic polyether derivative of the formula — [(CR₂R₂)_xO]_y — R₃ where:

R_{1 t} R is -H, C^ alkyl; R₂, R₂' is -H or -CH₃; x > 2; y > 2; and R₃ is a terminal group selected from the group consisting of -CH₃, -H, -C₂H₅, and -NH₂.

6. The polymer of claim 1 wherein Q₃ is

7. The polymer of claim 1 wherein Q₃ is a radical of the form — CHR^RnR.,'— wherein

R₀ = a pendant group of the form Zj-Rjn-W, where Z is a radical bonding the R₁₀ group to the polymer; R , R = H or a C,^ alkyl group; R₁₀ = any linear or branched, aliphatic or aromatic hydrocarbon of 2 or more carbons; and W =

alkyl group.

8. The polymer of claim 7 wherein Z is selected from the group consisting of aryl, -CH₂- , -COO-, -CONH-, - 0-, - S -, and - OS0₂0-.

9. The polymer of claim 7 wherein R₁₀ is -(CH₂CH₂)- or -C(CH₃)₂CH₂CH₂-.

10. The polymer of claim 1 wherein "c" is 0.

11. The polymer of claim 1 wherein "d" is 0.

12. The polymer of claim 1 wherein the pendant group on Q-, capable of forming hydrogen bonds is -CONH₂.

13. The polymer of claim 1 wherein the pendant group on Q-, capable of forming covalent bonds is -CONHCHOHCHO.

14. The polymer of claim 1 wherein Qj has -CONH₂ and -CONHCHOHCHO pendant groups.

15. A synthetic polymer having a moiety capable of forming covalent or hydrogen bonds with cellulose and containing one or more amphiphiiic hydrocarbon moieties, said polymer having the following structure:

^ff ^:Rl '^CRfta CH₂CR₂i_r +CH₂CR_{3 r}+ Q₄-fr R₄ w R₅ where: w ≥ 1 ;

Ri.R/.Ra, R₃ = H or C^ alkyl; a, b > 0; c,d >0 such that c+d > 0; R₀ = a group capable of forming hydrogen or covalent bonds with cellulose;

Q₄ = a monomer unit or a block or graft copolymer containing a hydrophilic moiety;

A, = -H, -COOH;

R₄= a Zj - R₆ radical, where: Z_j = any radical capable of bonding the R₆ group to the polymer;

R₆= a block or graft copolymer containing the amphiphiiic hydrocarbon;

R₅ = ZrRu-W, where:

Z., = any radical capable of bonding the R₁₀ group to the polymer; R₁₀ = any linear or branched, aliphatic or aromatic hydrocarbon of 2 or more carbons; and W = -N⁺R₁₁,R₁₂,R₁₃ , where Rn, R₁₂, R₁₃ are C_M alkyl groups.

16. The polymer of claim 15 wherein R₀ is selected from the group consisting of - CONH₂, - COOH, -COO^"M⁺, -OH, -CONHCHOHCHO, and mixtures thereof, wherein M⁺ is a counter ion.

17. The polymer of claim 15 wherein Q₄ is of the form -Z₂-Q₄-Z₂'- where Z₂, Z₂' are bridging radicals, which can be the same or different.

18. The polymer of claim 15 wherein Z is selected from the group consisting of aryl, -CH₂-, - COO-, -CONR'-, -0-, -S-, -OS0₂0-, -CONHCO-, and -CONHCHOHCHOO- , and where R' is H or d-₄ alkyl.

19. The polymer of claim 15 wherein Z., is selected from the group consisting of aryl, -CH₂-, -COO-, -CONH-, -0-, -S-, and -OS0₂0-.

20. The polymer of claim 15 wherein R₁₀ is -(CH₂CH₂)- or -C(CH₃)₂CH₂CH₂-.

21. The polymer of claim 15 wherein A-, is -H and R₀ is -CONH₂.

22. The polymer of claim 15 wherein A, is -H and R₀ is -CONHCHOHCHO.

23. The polymer of claim 15 wherein R₀ consists of both -CONH₂ and -CONHCHOHCHO groups.

24. A synthetic polymer having a moiety capable of forming covalent or hydrogen bonds with cellulose and containing one or more amphiphiiic hydrocarbon moieties, said polymer having the following:

where: w ≥ 1 ;

R₁,R₁',R₂, R₃ = H or C^ alkyl; a, b > 0; c,d >0 such that c+d > 0; R₀ = a group capable of forming hydrogen or covalent bonds with cellulose;

A, = -H, -COOH;

R₄= a Z - R₆ radical, where: Z₁ = any radical capable of bonding the R₆ group to the polymer;

R₆= an amphiphiiic hydrocarbon radical;

25. A paper sheet comprising a synthetic polymer having a moiety capable of forming covalent or hydrogen bonds with cellulose and containing one or more amphiphiiic hydrocarbon moieties, said polymer having the following structure:

-τ-Qrir τ-Qrlb- 1 ^Qs-irr-

where: a, b > 0; c,d > 0; w > 1 ;

Q-i = a monomer unit or a block or graft copolymer containing a pendant group capable of forming hydrogen or covalent bonds with cellulose; Q₂ = a block or graft copolymer containing the amphiphiiic hydrocarbon moiety; Q₃ = a monomer unit or a block or graft copolymer containing a charge functionality; and Q₄ = a monomer unit or a block or graft copolymer containing a hydrophilic moiety, which is desirable for making the material into a form suitable for papermaking.

26. The paper sheet of claim 25 wherein the pendant group on Q₁ capable of forming hydrogen or covalent bonds is selected from the group consisting of -CONH₂, -COOH, - COO M⁺, -OH, -CONHCHOHCHO and mixtures thereof, wherein M⁺ is a counter ion.

27. The paper sheet of claim 25 wherein Q₂ is of the form -Z^Q_J-Z_J'- where Z^ Z are bridging radicals, which can be the same or different.

28. The paper sheet of claim 25 wherein Q₄ is of the form -Z₂-Q₄-Z₂'- where Z₂, Z₂' are bridging radicals, which can be the same or different.

29. The paper sheet of claim 25 wherein Q₄ is a radical of the form -CHR-iCRoRr wherein R₀ is an aliphatic polyether derivative of the formula — [(CR₂R₂ )_xO]_y — R₃ where:

R R_J' is -H, C.,-₄ alkyl; R₂, R₂' is -H or -CH₃; x > 2; y > 2; and

R₃ is a terminal group selected from the group consisting of -CH_3l -H, -C₂H₅, and -NH₂.

30. The paper sheet of claim 25 wherein Q₃ is

31. The paper sheet of claim 25 wherein Q₃ is a radical of the form — CHR^RoR — wherein:

R₀ = a pendant group of the form Z^R_JO-W where Z, is a radical capable of bonding the R₁₀ group to the polymer; R_L R = H or a C_M alkyl group; R₁₀ = any linear or branched, aliphatic or aromatic hydrocarbon of 2 or more carbons; and W = -N+Rn.R^.R^ where R , R.,₂, R₁₃ is a C^ alkyl group.

32. The paper sheet of claim 31 wherein Z-, is selected from the group consisting of aryl, CH₂-, -COO-, -CONH-, - 0-, - S -, and - OS0₂0-.

33. The paper sheet of claim 31 wherein R₁₀ is -(CH₂CH₂)- or -C(CH₃)₂CH₂CH₂-.

34. The paper sheet of claim 25 wherein "c" is 0.

35. The paper sheet of claim 25 wherein "d" is 0.

36. The paper sheet of claim 25 wherein the pendant group on C^ capable of forming hydrogen bonds is -CONH₂.

37. The paper sheet of claim 25 wherein the pendant group on Q., capable of forming covalent bonds is -CONHCHOHCHO.

38. The paper sheet of claim 25 wherein Q., has -CONH₂ and -CONHCHOHCHO pendant groups.

39. A paper sheet comprising a synthetic polymer having a moiety capable of forming covalent or hydrogen bonds with cellulose and containing one or more amphiphiiic hydrocarbon moieties, said polymer having the following structure:

where: w > 1 ;

^Rι,Rι',^R ₂. ^R ₃ = H or C_M alkyl; a, b > 0; c,d >0; R₀ = a group capable of forming hydrogen or covalent bonds with cellulose;

A, = -H, -COOH;

R₄= a Z - R₆ radical, where: Z, = any radical capable of bonding the R₆ group to the polymer;

R₆= a block or graft copolymer containing the amphiphiiic hydrocarbon moiety.;

R₅ = Z_rR₁₀-W, where: Zi = any radical capable of bonding the R₁₀ group to the polymer;

R₁₀ = any linear or branched, aliphatic or aromatic hydrocarbon of 2 or more carbons; and

W = -N⁺R₁₁,R₁₂,R₁₃ , where R^, R₁₂, R₁₃ are C,^ alkyl groups.

40. The paper sheet of claim 39 wherein R₀ is selected from the group consisting of CONH₂, -COOH, -COO^"M⁺, -OH, -CONHCHOHCHO, and mixtures thereof, wherein M⁺ is a counter ion.

41. The paper sheet of claim 39 wherein Q₄ is of the form -Z₂-Q₄-Z₂'- where Z₂, Z₂' are bridging radicals, which can be the same or different.

42. The paper sheet of claim 39 wherein Z-, is selected from the group consisting of aryl, CH₂-, -COO-, -CONR'-, -0-, -S-, -OS0₂0-, -CONHCO-, and -CONHCHOHCHOO- , and where R' is H or C^ alkyl.

43. The paper sheet of claim 39 wherein Z is selected from the group consisting of aryl, - CH₂-, -COO-, -CONH-, -0-, -S-, and -OS0₂0-.

44. The paper sheet of claim 39 wherein R₁₀ is -(CH₂CH₂)- or -C(CH₃)₂CH₂CH₂-.

45. The paper sheet of claim 39 wherein A is -H and R₀ is -CONH₂.

46. The paper sheet of claim 39 wherein A^ is -H and R₀ is -CONHCHOHCHO.

47. The paper sheet of claim 39 wherein R₀ consists of both -CONH₂ and - CONHCHOHCHO groups .

48. A paper sheet comprising a synthetic polymer having a moiety capable of forming covalent or hydrogen bonds with cellulose and containing one or more amphiphiiic hydrocarbon moieties, said polymer having the following structure:

where: w > 1 ;

Ri,Ri',^R ₂, ₃ = H or C^ alkyl; a, b > 0; c,d >0 R₀ = a group capable of forming hydrogen or covalent bonds with cellulose;

Q₄ = a monomer unit or a block or graft copolymer containing a hydrophilic moiety; A, = -H, -COOH; R₄= a Z_Ϊ - R₆ radical, where:

Z_j = any radical capable of bonding the R₆ group to the polymer;

R₆= a block or graft copolymer containing the siloxane bonds (-Si-O-);

49. A method of making a paper sheet comprising the steps of: (a) forming an aqueous suspension of papermaking fibers; (b) depositing the aqueous suspension of papermaking fibers onto a forming fabric to form a web; and (c) dewatering and drying the web to form a paper sheet, wherein a synthetic polymer is added to the aqueous suspension of fibers and/or the web, said polymer having the following structure:

-τ-Qfii T Qrib 1 <Mr+ Q₄-ϊd- w where: a, b > 0; c,d > 0; w ≥ 1 ;

Q₁ = a monomer unit or a block or graft copolymer containing a pendant group capable of forming hydrogen or covalent bonds with cellulose; Q₂ = a block or graft copolymer containing the amphiphiiic hydrocarbon moiety; Q₃ = a monomer unit or a block or graft copolymer containing a charge functionality; and Q₄ = a monomer unit or a block or graft copolymer containing a hydrophilic moiety, which is desirable for making the material into a form suitable for papermaking.

50. The method of claim 49 wherein the pendant group on Q-, capable of forming hydrogen or covalent bonds is selected from the group consisting of -CONH₂, -COOH, -COO^"M⁺, -OH, -CONHCHOHCHO and mixtures thereof, wherein M⁺ is a counter ion.

51. The method of claim 49 wherein Q₂ is of the form -Z^Qz-Z - where Z Z-,' are bridging radicals, which can be the same or different.

52. The method of claim 49 wherein Q₄ is of the form -Z₂-Q₄-Z₂'- where Z₂, Z₂' are bridging radicals, which can be the same or different.

53. The method of claim 49 wherein Q₄ is a radical of the form — CHR-jCRoR — wherein R₀ is an aliphatic polyether derivative of the formula — [(CR₂R₂ )_xO]_y — R₃ where:

R_{1 t} R is -H, C^ alkyl;

R₂, R₂' is -H or -CH₃; x > 2; y > 2; and

R₃ is a terminal group selected from the group consisting of -CH₃, -H, -C₂H₅, and

-NH₂.

CHo^_CH CH^— CH,

I I

H₂C CH₂

A

54. The method of claim 49 wherein Q₃ is ^{H3C CH}3

55. The method of claim 49 wherein Q₃ is a radical of the form — CHR_TCR_QR_J' — wherein

R₀ = pendant group of the form Z R_w-\N, where Zj is a radical capable of bonding the R₁₀ group to the polymer; Rι,Rι'= H or a C_M alkyl group; R₁₀ = any linear or branched, aliphatic or aromatic hydrocarbon of 2 or more carbons; and W =

R₁₂, R₁₃ is a C_1-4 alkyl group.

56. The method of claim 55 wherein Z is selected from the group consisting of aryl, -CH₂-, -COO-, -CONH-, - 0-, - S -, and - OS0₂0-.

57. The method of claim 55 wherein R₁₀ is -(CH₂CH₂)- or -C(CH₃)₂CH₂CH₂-.

58. The method of claim 49 wherein "c" is 0.

59. The method of claim 49 wherein "d" is 0.

60. The method of claim 49 wherein the pendant group on Q capable of forming hydrogen bonds is -CONH₂.

61. The method of claim 49 wherein the pendant group on Q^ capable of forming covalent bonds is -CONHCHOHCHO.

62. The method of claim 49 wherein Q has -CONH₂ and -CONHCHOHCHO pendant groups.

63. A method of making a paper sheet comprising the steps of: (a) forming an aqueous suspension of papermaking fibers; (b) depositing the aqueous suspension of papermaking fibers onto a forming fabric to form a web; and (c) dewatering and drying the web to form a paper sheet, wherein a synthetic polymer is added to the aqueous suspension of fibers and/or the web, said polymer having the following structure:

where: w ≥ 1 ;

alkyl; a, b > 0; c,d >0;

R₀ = a group capable of forming hydrogen or covalent bonds with cellulose; Q₄ = a monomer unit or a block or graft copolymer containing a hydrophilic moiety; A, = -H, -COOH; R₄= a Z, - R₆ radical, where:

Z = any radical capable of bonding the R₆ group to the polymer; R₆= a block or graft copolymer containing the amphiphiiic hydrocarbon moiety. R₅ = Z_rR₁₀-W, where:

ZT = any radical capable of bonding the R₁₀ group to the polymer; R₁₀ = any linear or branched, aliphatic or aromatic hydrocarbon of 2 or more carbons; and W = -N⁺R₁₁,R₁₂,R₁₃ , where Ru, R₁₂, R₁₃ are C^ alkyl groups.

64. The method of claim 63 wherein R₀ is selected from the group consisting of

CONH₂, -COOH, -COO^"M⁺, -OH, -CONHCHOHCHO, and mixtures thereof, wherein M⁺ is a counter ion.

65. The method of claim 63 wherein Q₄ is of the form -Z₂-Q₄-Z₂'- where Z₂, Z₂' are bridging radicals, which can be the same or different.

66. The method of claim 63 wherein Z is selected from the group consisting of aryl, -CH₂-, -COO-, -CONR'-, -0-, -S-, -OS0₂0-, -CONHCO-, and -CONHCHOHCHOO- , and where R' is H or C^ alkyl.

67. The method of claim 63 wherein Z-, is selected from the group consisting of aryl, -CH₂-, -COO-, -CONH-, -0-, -S-, and -OS0₂0-.

68. The method of claim 63 wherein R₁₀ is -(CH₂CH₂)- or -C(CH₃)₂CH₂CH₂-.

69. The method of claim 63 wherein A., is -H and R₀ is -CONH₂.

70. The method of claim 63 wherein A₁ is -H and R₀ is -CONHCHOHCHO.

71. The method of claim 63 wherein R₀ consists of both -CONH₂ and CONHCHOHCHO groups .

72. A method of making a paper sheet comprising the steps of: (a) forming an aqueous suspension of papermaking fibers; (b) depositing the aqueous suspension of papermaking fibers onto a forming fabric to form a web; and (c) dewatering and drying the web to form a paper sheet, wherein a synthetic polymer is added to the aqueous suspension of fibers and/or the web, said polymer having the following structure:

where: w > 1;

R^R/.Rz, R₃ = H or C_M alkyl; a, b > 0; c,d >0;

R₀ = a group capable of forming hydrogen or covalent bonds with cellulose; Q₄ = a monomer unit or a block or graft copolymer containing a hydrophilic moiety; A, = -H, -COOH; R₄= a Z - R₆ radical, where:

Z₁ = any radical capable of bonding the R₆ group to the polymer;

R₆= a block or graft copolymer containing the amphiphiiic hydrocarbon moiety;