WO1998040217A1 - Ink supply apparatus - Google Patents

Ink supply apparatus Download PDF

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Publication number
WO1998040217A1
WO1998040217A1 PCT/US1998/003931 US9803931W WO9840217A1 WO 1998040217 A1 WO1998040217 A1 WO 1998040217A1 US 9803931 W US9803931 W US 9803931W WO 9840217 A1 WO9840217 A1 WO 9840217A1
Authority
WO
WIPO (PCT)
Prior art keywords
ink
ink reservoir
reservoir
arrangement
printer head
Prior art date
Application number
PCT/US1998/003931
Other languages
French (fr)
Inventor
Clifford M. Gyotoku
David Albertalli
Jim Middleton
Peter Fellingham
Original Assignee
Raster Graphics Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Raster Graphics Inc. filed Critical Raster Graphics Inc.
Publication of WO1998040217A1 publication Critical patent/WO1998040217A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/17Ink jet characterised by ink handling
    • B41J2/175Ink supply systems ; Circuit parts therefor
    • B41J2/17503Ink cartridges
    • B41J2/17506Refilling of the cartridge
    • B41J2/17509Whilst mounted in the printer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/54Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed with two or more sets of type or printing elements
    • B41J3/543Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed with two or more sets of type or printing elements with multiple inkjet print heads

Definitions

  • the present invention relates to an ink supply apparatus and, more
  • an ink supply apparatus including a reservoir for an ink jet printer
  • carrying one or more printer heads is moved laterally across the sheet of paper left-
  • the paper advances incrementally, usually by means of a pair
  • ink jet is laid down.
  • color printing usually between four and six different colors
  • the present invention is particularly well-suited for use with substantially
  • a printer head typically has numerous small nozzles for
  • Ink is provided to the printer head
  • the print head arrangements are preferably mounted on a movable carriage that
  • the print heads preferably print both when the carriage is
  • invention permits refilling the ink reservoirs while the carriage on which they are
  • an apparatus for supplying ink to a printer head arrangement mounted on a movable carriage is
  • the apparatus includes a track extending along a first axis, and a
  • the apparatus further includes a printer head
  • the printer head arrangement mounted on the movable carriage.
  • the printer head arrangement mounted on the movable carriage.
  • the apparatus further includes an
  • ink reservoir arrangement mounted on the movable carriage behind the printer head
  • the ink reservoir arrangement includes one or more ink reservoirs,
  • each ink reservoir of the one or more ink reservoirs having an outlet.
  • conduits are provided and connect the outlet of each of the one or more ink
  • an ink reservoir is provided. According to another aspect of the present invention, an ink reservoir
  • the ink reservoir arrangement includes a first ink
  • the bottom wall of the first ink reservoir has an opening therein.
  • the bottom wall of the first ink reservoir has an opening therein.
  • the ink reservoir arrangement further includes a second
  • ink reservoir having a bottom wall and a side wall.
  • the bottom wall of the second ink reservoir having a bottom wall and a side wall.
  • ink reservoir has an ink outlet opening therein.
  • the opening in the side wall of the ink reservoir has an ink outlet opening therein.
  • first ink reservoir permits fluid flow from the first ink reservoir to the second ink
  • the carriage includes a plate and a frame pivotably mounted to the plate.
  • a printer head arrangement is mounted on the plate.
  • the printer head arrangement includes one or more printer heads. Each printer head of the one or more printer heads includes an inlet and at least one
  • An ink reservoir arrangement is mounted on the frame.
  • one or more ink reservoirs has an outlet.
  • One or more conduits are provided and connect
  • FIG. 1 schematically shows in perspective a portion of an ink jet printer
  • FIG. 2 is a perspective view of an ink jet printer apparatus according to an
  • FIG. 3 is a schematic side view of a printer head carriage according to an
  • FIG. 4 is a schematic top plan view of a printer head carriage according to
  • FIG. 5 is an exploded perspective view of portions of a printer head carriage according to an embodiment of the present invention
  • FIG. 6 A is a side view of a portion of a printer head carriage showing a
  • FIG. 6B is a top view taken along
  • FIG. 7 schematically shows portions of an ink jet printer apparatus according
  • FIGS. 8A-8C are front, side, and top plan views of an ink reservoir
  • a printer head carriage 21 according to an embodiment of the present
  • FIG. 1 The printer head carriage 21 is preferably used in an
  • the printer head carriage 21 is movably mounted relative
  • printer head carriage 21 is moved horizontally back and forth along the track 27
  • the web 29 is preferably intermittently moved relative to the printer head
  • the web is preferably held very flat against a large flat surface
  • the printer head carriage 21 is preferably adapted to print any number,
  • the ink preferably four or six, different color inks.
  • the ink When printing four ink colors, the ink
  • colors are preferably cyan, magenta, yellow, and black.
  • the ink colors are preferably cyan, magenta, yellow, black, and two low
  • the printer head carriage 21 preferably preferably
  • printer heads 33 For each color there are preferably three such printer heads 33 defining a printer
  • printer heads 33 having a plurality, preferably three, printer heads 33 is provided. Desirable features
  • each printer head 33 is preferably a piezoelectric printer
  • nozzle head preferably having plurality of nozzles 39, at least one nozzle and preferably 128 individually controllable nozzles, formed by a laser and an inlet 41 for ink.
  • nozzles 39 on each printer head 33 are preferably disposed along or proximate a common center line 43 of the printer head and are preferably equally spaced relative
  • a presently preferred printer head is manufactured by MIT Ink Jet,
  • the printer heads 33 are preferably
  • 35 is preferably the same distance higher than a centerpoint of a center printer head
  • centerpoint of the center printer head is higher than a centerpoint of the
  • the printer heads 33 preferably print when the carriage 21 travels in a left-
  • printer heads corresponding to a single color pass over the printing area six times.
  • the printer heads 33 By arranging the printer heads 33 in a staggered manner, the three printer heads 33
  • the printer heads 33 are also preferably mounted
  • nozzles 39 are disposed is at an angle relative to a line parallel to a direction of
  • a presently preferred orientation of the printer head provides approximately 300 dpi.
  • head arrangement is fed with ink from a corresponding ink reservoir arrangement
  • ink reservoir arrangement 45 includes one or more ink reservoirs 47, equal in
  • Each ink reservoir 47 has an outlet 49
  • the corresponding printer head 33 are preferably disposed along an axis 53 extending perpendicular to the axis 55 of the track 27.
  • conduits 51 extending between corresponding ink reservoirs 47 and printer heads 33 preferably extend from the outlet 49 of each reservoir to a
  • each ink reservoir 47 preferably contains ink to a level 61
  • centerpoint 65 of the nozzles 39 of the corresponding printer head 33 is preferably
  • the nozzles 39 is ensured so that, after ink is sprayed from the nozzles, the ink will
  • nozzles 39 are of sufficiently small
  • the ink does not flow back all the way to the ink reservoir because of
  • the ink reservoir of the three ink reservoirs. As seen in FIGS. 8A-8C, the ink reservoir
  • One of the side walls 71R of the ink reservoir 47R has an opening 73R therein.
  • the bottom wall of the ink reservoir 47R has an ink outlet opening 49R therein.
  • the center ink reservoir 47C and the left ink reservoir 47L have bottom wall
  • the bottom walls have a respective ink outlet opening 49C and 49L therein.
  • opening 75 is provided in the right ink reservoir 47R for filling ink into the first ink
  • reservoir 47R permits fluid flow from the right ink reservoir to the center ink
  • the ink preferably flowing over the side wall through the
  • a similar opening 73C (FIG. 8A) provided in the side wall 71C of the center
  • ink reservoir 47C permits fluid flow to the left ink reservoir 47L, preferably
  • reservoirs are preferably at different heights in the same manner that the
  • centerpoints 65 of the nozzles 39 of the printer heads 33 are at different heights.
  • an ink level sensor 85 is preferably disposed in the ink reservoir 47L to shut off flow of ink from the ink source 79, such as by
  • the ink level sensor 85 is preferably a printed circuit
  • the upper one of the thermistors 91 is
  • thermistors 89 is disposed at the desired ink level for the reservoir.
  • thermistor is detected by a control device 93 and a signal is sent to the pump 81 to
  • a check valve 95 is preferably
  • the ink reservoir arrangement 45 is preferably a molded plastic part with a
  • a vent hole 99 is preferably provided in the top 97 of the ink
  • An air permeable plug 101 is preferably disposed in the vent hole 99.
  • the plug 101 preferably provides sufficient resistance
  • the fluid tends to flow out of the nozzles 39 of the printer heads 33 instead of out of the vent hole 99, thereby reducing the possibility of getting ink over control
  • a purging arrangement 103 is preferably provided for
  • a source 105 of pressurized gas preferably includes a source 105 of pressurized gas, a conduit 107 in communication between the source of pressurized gas and the ink reservoir arrangement 45 , and a
  • valve 109 disposed between the source of pressurized gas and the ink reservoir
  • the conduit 107 preferably is connected to a purging gas inlet opening 111
  • the pressurized gas quickly creates a high pressure above the ink in the
  • the source 105 of pressurized gas preferably includes a compressor 115, a
  • the reservoir 117 is preferably
  • the control device 93 preferably controls the purging arrangement 103, the
  • the pump 81 is preferably controlled by the
  • control device 93 to begin and stop flow of ink from the source of ink 79 when the ink level sensor 85 detects that a low and a sufficient ink level, respectively, exists
  • control device 93 can also be used to open
  • the control device 93 preferably controls the operation of the purging
  • the control device 93 preferably counts a number of times that
  • the individual nozzles 39 of the printer heads 33 fire and, after any one of the nozzles fires a predetermined number of times, such as ninety million times, causes
  • control device 93 causes the
  • valve 109 to open so that pressurized gas in the reservoir 117 flows through the conduit 107 to the reservoir arrangement 45 and creates a high pressure on the ink in the reservoir, the pressure causing the ink to be forced out of the nozzles 39 in the printer heads 33 to purge the nozzles.
  • Ink may be supplied from the ink source 79 to the reservoir arrangement 45

Abstract

An ink supply apparatus includes a carriage (21) on which a printer head arrangement (37) including a printer head (33) is mounted to an alignment plate (35) and an ink reservoir arrangement (45) including an ink reservoir is mounted to a frame (57) pivotably connected to the alignment plate (35) to permit access to the printer head arrangement (37). A conduit (51) connects an inlet (41) of the printer head (33) to an outlet (49) of the ink reservoir. The outlet (49) of the ink reservoir is located directly behind the inlet (41) of the printer head (33) when the frame is pivoted to a normal operating position to minimize surges in the conduit (51) and thereby prevent leakage out of or air ingestion into the nozzles of the printer head (33). The ink supply apparatus is particularly well suited for use in ink jet printers where multiple printer heads are used and printing occurs in two directions of travel of the carriage (21).

Description

INK SUPPLY APPARATUS
BACKGROUND OF THE INVENTION
Field of the Invention
The present invention relates to an ink supply apparatus and, more
particularly, to an ink supply apparatus including a reservoir for an ink jet printer
apparatus.
Background and Summary of the Invention
Well known desk top-type ink jet printing apparatus perform a printing
operation on a single sheet of, for example, 8 1/2" X 11" paper. A printer carriage
carrying one or more printer heads is moved laterally across the sheet of paper left-
to-right and right-to-left and, on one of the lateral movements, an ink jet is laid
down on the paper. The paper advances incrementally, usually by means of a pair
of driven rollers, after each back and forth movement of the carriage and another
ink jet is laid down. In color printing, usually between four and six different colors
are laid down over an area by successive heads in successive sweeps across the
paper. In such apparatus, because of the small size of the paper, the speed of the
operation is not generally crucial. When ink runs out, the carriage must be stopped
to reload a new ink reservoir or cartridge.
The present invention is particularly well-suited for use with substantially
more sophisticated ink jet printers than desk top models, although it is not limited to use with such printers. With these ink jet printers, it is desirable to produce
extremely high quality images on wide webs of paper and at very fast printing rates.
The requirements of these apparatus in terms of accuracy of paper feed, methods of
paper feed, and print head to paper distance are much higher than in conventional
ink jet printers and pose problems not encountered in conventional printers.
In ink jet printers, a printer head typically has numerous small nozzles for
spraying very fine ink sprays at specific times. Ink is provided to the printer head
from a reservoir. To enhance printer speed and print quality, the present invention
provides multiple print head arrangements each corresponding to a different color,
such as the common cyan, magenta, yellow, and black, and each comprising multiple print heads for those colors precision mounted relative to one another on an
alignment plate such that a unit area is printed in the desired colors numerous times
by the numerous print heads, thereby enhancing the quality of the image created.
The print head arrangements are preferably mounted on a movable carriage that
moves laterally back and forth, i.e. , left and right, across the web onto which the
ink is to be printed, and the print heads preferably print both when the carriage is
moving to the left and when the carriage is moving to the right. The present
invention permits refilling the ink reservoirs while the carriage on which they are
mounted is in motion and printing is occurring. According to an embodiment of the present invention, an apparatus for supplying ink to a printer head arrangement mounted on a movable carriage is
disclosed. The apparatus includes a track extending along a first axis, and a
carriage mounted on the track and movable along the track in a positive and negative direction along the first axis. The apparatus further includes a printer head
arrangement mounted on the movable carriage. The printer head arrangement
includes one or more printer heads, each printer head of the one or more printer
heads including an inlet and at least one nozzle. The apparatus further includes an
ink reservoir arrangement mounted on the movable carriage behind the printer head
arrangement. The ink reservoir arrangement includes one or more ink reservoirs,
each ink reservoir of the one or more ink reservoirs having an outlet. One or more
conduits are provided and connect the outlet of each of the one or more ink
reservoirs to the inlet of a corresponding one of the one or more printer heads. The
outlet of each ink reservoir and the inlet of the corresponding printer head are
disposed along a second axis extending perpendicular to the first axis.
According to another aspect of the present invention, an ink reservoir
arrangement is disclosed. The ink reservoir arrangement includes a first ink
reservoir having a bottom wall and a side wall. The side wall of the first ink
reservoir has an opening therein. The bottom wall of the first ink reservoir has an
ink outlet opening therein. The ink reservoir arrangement further includes a second
ink reservoir having a bottom wall and a side wall. The bottom wall of the second
ink reservoir has an ink outlet opening therein. The opening in the side wall of the
first ink reservoir permits fluid flow from the first ink reservoir to the second ink
reservoir.
According to still another aspect of the present invention, a carriage for an
ink jet printer arrangement is disclosed. The carriage includes a plate and a frame pivotably mounted to the plate. A printer head arrangement is mounted on the plate. The printer head arrangement includes one or more printer heads. Each printer head of the one or more printer heads includes an inlet and at least one
nozzle. An ink reservoir arrangement is mounted on the frame. The ink reservoir
arrangement includes one or more ink reservoirs. Each ink reservoir of the one or
more ink reservoirs has an outlet. One or more conduits are provided and connect
the outlet of each of the one or more ink reservoirs to the inlet of a corresponding one of the one or more printer heads.
Brief Description of the Drawings
The features and advantages of the present invention are well understood by
reading the following detailed description in conjunction with the drawings in which
like numerals indicate similar elements and in which:
FIG. 1 schematically shows in perspective a portion of an ink jet printer
apparatus according to an embodiment of the present invention;
FIG. 2 is a perspective view of an ink jet printer apparatus according to an
embodiment of the present invention;
FIG. 3 is a schematic side view of a printer head carriage according to an
embodiment of the present invention;
FIG. 4 is a schematic top plan view of a printer head carriage according to
an embodiment of the present invention;
FIG. 5 is an exploded perspective view of portions of a printer head carriage according to an embodiment of the present invention; FIG. 6 A is a side view of a portion of a printer head carriage showing a
printer head mounted to an alignment plate and FIG. 6B is a top view taken along
section 6B-6B of FIG. 6A;
FIG. 7 schematically shows portions of an ink jet printer apparatus according
to an embodiment of the present invention; and
FIGS. 8A-8C are front, side, and top plan views of an ink reservoir
according to an embodiment of the present invention.
Detailed Description
A printer head carriage 21 according to an embodiment of the present
invention is shown in FIG. 1. The printer head carriage 21 is preferably used in an
ink jet printing apparatus 23, portions of which are seen in FIG. 1 and which is seen
in its entirety in FIG. 2. The printer head carriage 21 is movably mounted relative
to a frame 25 of the apparatus 23 along a substantially horizontal track 27. The
printer head carriage 21 is moved horizontally back and forth along the track 27
relative to a web 29 of paper upon which it is desired to print by a suitable driving
device, such as by a hydraulic or pneumatic driver or a chain or belt and driven
sprocket arrangement, and a sensor monitors the location of the carriage.
The web 29 is preferably intermittently moved relative to the printer head
carriage 21, preferably after each back and forth motion of the printer head
carriage. The web is preferably held very flat against a large flat surface,
preferably a vacuum platen. The printer head carriage 21 is preferably adapted to print any number,
preferably four or six, different color inks. When printing four ink colors, the ink
colors are preferably cyan, magenta, yellow, and black. When printing six ink
colors, the ink colors are preferably cyan, magenta, yellow, black, and two low
concentration primary colors for improved print density control or premixed spot
colors. For ease of discussion, the following description of a preferred embodiment
of the invention will focus on printing of a single ink color, except where otherwise
noted, because the equipment for printing any of the ink colors is substantially the
same. As seen in FIGS. 3-4, for each color, the printer head carriage 21 preferably
includes a plurality of printer heads 33 precision mounted on an alignment plate 35
of the printer head carriage. Alignment plates are seen in FIGS. 5, 6A, and 6B.
For each color there are preferably three such printer heads 33 defining a printer
head arrangement 37. For each other color, another printer head arrangement 37
having a plurality, preferably three, printer heads 33 is provided. Desirable features
of the printer head carriage 21 include that the surface of the alignment plate 35 be
very flat, and that the printer heads be in precise locations relative to one another
and have nozzle surfaces that are flush with the flat outer surface of the alignment plate.
As seen in FIG. 7, each printer head 33 is preferably a piezoelectric printer
head preferably having plurality of nozzles 39, at least one nozzle and preferably 128 individually controllable nozzles, formed by a laser and an inlet 41 for ink. The
nozzles 39 on each printer head 33 are preferably disposed along or proximate a common center line 43 of the printer head and are preferably equally spaced relative
to each other. A presently preferred printer head is manufactured by MIT Ink Jet,
Stockholm, Sweden.
As seen with reference to FIGS. 3-5, the printer heads 33 are preferably
discretely mounted on the alignment plate 35 in a vertically offset or staggered
fashion. A centerpoint of a printer head 33 on the right side of the alignment plate
35 is preferably the same distance higher than a centerpoint of a center printer head
that the centerpoint of the center printer head is higher than a centerpoint of the
printer head on the left side of the alignment plate.
The printer heads 33 preferably print when the carriage 21 travels in a left-
to-right direction on the track 27 and also in a right-to-left direction so that, for each
0.62 inches or 0.41 inches (15.75 mm or 10.04 mm) of printed matter, the three
printer heads corresponding to a single color pass over the printing area six times. By arranging the printer heads 33 in a staggered manner, the three printer heads 33
perform three separate, successive back and forth printing operations on the same
area of the web 29 and facilitate production of higher quality print jobs than are
produced by conventional ink jet printers that typically have one print head per
color, print in one direction only, and print an area with a color in only one pass.
As seen in FIGS. 5 and 8, the printer heads 33 are also preferably mounted
on the alignment plate 35 such that the common center line 43 along which the
nozzles 39 are disposed is at an angle relative to a line parallel to a direction of
travel of the web 29 and perpendicular to the track 27 to obtain an optimum dots per inch (dpi) resolution for the intended operational speed of the carriage 21 relative to the web 29. A presently preferred orientation of the printer head provides approximately 300 dpi.
As seen in FIG. 7, showing an arrangement for a single, typical printer head
arrangement 37 and a corresponding ink reservoir arrangement 45, each printer
head arrangement is fed with ink from a corresponding ink reservoir arrangement
also mounted on the movable carriage 21 behind the printer head arrangement. The
ink reservoir arrangement 45 includes one or more ink reservoirs 47, equal in
number to the number of printer heads 33, each one of the ink reservoirs
corresponding to one of the printer heads. Each ink reservoir 47 has an outlet 49
from which ink is fed through a conduit 51 to the inlet 41 of the corresponding
printer head 33.
As seen in FIG. 4, the outlet 49 of each ink reservoir 47 and the inlet 41 of
the corresponding printer head 33 are preferably disposed along an axis 53 extending perpendicular to the axis 55 of the track 27. The ink reservoir
arrangement 45 is preferably pivotably mounted on a frame 57 of the carriage 21 so
that a worker can easily gain access to the printer heads 33 for replacement or other
maintenance. The conduits 51 extending between corresponding ink reservoirs 47 and printer heads 33 preferably extend from the outlet 49 of each reservoir to a
point proximate the pivot point 59 around which the ink reservoir arrangements 45 pivot and back to the inlet 41 of the corresponding printer head 33. By positioning
the outlet 49 of each ink reservoir 47 and the inlet 41 of the corresponding printer
head 33 so that they are disposed along the axis 53 extending perpendicular to the
axis 55 of the track 27, when the carriage 21 reverses direction, ink in the portion of the conduit 51 between the pivot point 59 between the frame 57 and the alignment
plate 35 and the inlet of the printer head will not tend to surge due to the inertia of
the ink when direction is changed, which could cause leakage out of or air ingestion
into the nozzles 39 of the printer head, because a substantially equal amount of ink
surges in an offsetting direction in the portion of the conduit between the pivot point
and the outlet of the ink reservoir.
As seen in FIG. 3, each ink reservoir 47 preferably contains ink to a level 61
at a first point along an axis 63 extending perpendicular to the axes 53 and 55. A
centerpoint 65 of the nozzles 39 of the corresponding printer head 33 is preferably
disposed at a second point along the axis 63 that is vertically no lower than the first
point, and preferably between 20 and 25 mm higher than the first point. By locating the second point higher than the first point, a negative pressure at the openings of
the nozzles 39 is ensured so that, after ink is sprayed from the nozzles, the ink will
tend to be drawn back inside of the nozzles, thereby minimizing the possibility of
leakage or air ingestion. Provided that the nozzles 39 are of sufficiently small
dimension, the ink does not flow back all the way to the ink reservoir because of
surface tension of the ink in the nozzle, and a concave meniscus is formed in the ink
at the outlet of the nozzle.
In an ink reservoir arrangement 45, each ink reservoir 47 of the three ink
reservoirs corresponding to the three printer heads 33 is connected to each other ink
reservoir of the three ink reservoirs. As seen in FIGS. 8A-8C, the ink reservoir
47R on the right side of the ink reservoir arrangement has a bottom wall 69R and
four side walls 71R. One of the side walls 71R of the ink reservoir 47R has an opening 73R therein. The bottom wall of the ink reservoir 47R has an ink outlet opening 49R therein.
The center ink reservoir 47C and the left ink reservoir 47L have bottom wall
69C and 69L, respectively, and side walls 71C and 71L, respectively, and each of
the bottom walls have a respective ink outlet opening 49C and 49L therein. An
opening 75 is provided in the right ink reservoir 47R for filling ink into the first ink
reservoir through a conduit 77 from an ink source 79 by means of a pump 81, as
seen in FIG. 7. The opening 73R (FIG. 8A) in the side wall 71R of the right ink
reservoir 47R permits fluid flow from the right ink reservoir to the center ink
reservoir 47C by acting as a weir when the ink reaches the ink level desired for the
right ink reservoir, the ink preferably flowing over the side wall through the
opening and preferably traveling through a channel 83RC (FIG. 8B) to the center ink reservoir.
A similar opening 73C (FIG. 8A) provided in the side wall 71C of the center
ink reservoir 47C permits fluid flow to the left ink reservoir 47L, preferably
through a channel 83CL (FIG. 8B). The height of the opening 73R is above the
height of the opening 73C, and the bottom walls 69R, 69C, and 69L of the ink
reservoirs are preferably at different heights in the same manner that the
centerpoints 65 of the nozzles 39 of the printer heads 33 are at different heights.
Thus, by filling the ink reservoir arrangement 45 through a single opening 75 and
permitting the ink to fill the ink reservoirs 47R and 47C and cascade over their respective walls 71R and 71C, the ink reservoirs are all filled to their intended ink
levels. As seen in FIGS. 7 and 8A-8C, an ink level sensor 85 is preferably disposed in the ink reservoir 47L to shut off flow of ink from the ink source 79, such as by
stopping the pump 81, when the ink level in that ink reservoir reaches a
predetermined ink level. The ink level sensor 85 is preferably a printed circuit
board 87 on which two thermistors 89 and 91 are mounted at different levels and
through which an electric current is passed. The upper one of the thermistors 91 is
preferably disposed near the top of the ink reservoir 47L and the lower one of the
thermistors 89 is disposed at the desired ink level for the reservoir. When ink is filled into the ink reservoir arrangement 45 and the ink in the left ink reservoir 47L
reaches the thermistor 89 at the desired ink level, the change in the resistance of the
thermistor is detected by a control device 93 and a signal is sent to the pump 81 to
stop pumping, or a signal is sent to a valve, if provided, in the conduit 77 to shut off
flow to the ink reservoir arrangement, or both. A check valve 95 is preferably
provided in the conduit 77.
The ink reservoir arrangement 45 is preferably a molded plastic part with a
removable top 97. A vent hole 99 is preferably provided in the top 97 of the ink
reservoir arrangement 45 to prevent a vacuum from being created in the ink
reservoirs 47 as ink is withdrawn from the reservoirs and into the printer heads 33
as it is sprayed out of the nozzles 39. An air permeable plug 101 is preferably disposed in the vent hole 99. The plug 101 preferably provides sufficient resistance
to fluid pressure against the plug such that, in the event of malfunction of the level
sensor 85 such that ink should overflow, when pressurized fluid urges against the
plug, the fluid tends to flow out of the nozzles 39 of the printer heads 33 instead of out of the vent hole 99, thereby reducing the possibility of getting ink over control
electronics mounted on the carriage 21.
As seen in FIG. 7, a purging arrangement 103 is preferably provided for
purging the nozzles 39 of the printer heads 33. The purging arrangement 103
preferably includes a source 105 of pressurized gas, a conduit 107 in communication between the source of pressurized gas and the ink reservoir arrangement 45 , and a
valve 109 disposed between the source of pressurized gas and the ink reservoir
arrangement for opening and closing commumcation between the source of
pressurized gas and the ink reservoir arrangement.
The conduit 107 preferably is connected to a purging gas inlet opening 111
on the top 97 of the ink reservoir arrangement 45. By providing pressurized gas
from the source 105 of pressurized gas through the conduit 107 to the ink reservoir
arrangement 45, because all of the ink reservoirs 47 are in commumcation with one
another, the pressurized gas quickly creates a high pressure above the ink in the
reservoirs which is not completely relieved by the air permeable plug 99 and ink is
blown out of all of the nozzles 39 in the pressure head. A one-way or check valve
113 is preferably also provided in the conduit 107 for preventing communication
from the ink reservoir arrangement 45 to the source 105 of pressurized gas so that
ink overflows do not damage the purging arrangement 103 or associated control electronics.
The source 105 of pressurized gas preferably includes a compressor 115, a
reservoir 117 for the pressurized gas, and a pressure sensitive switch 119 in the
reservoir for turning the compressor on and off when the pressure in the reservoir falls below or rises above a predetermined pressure. The reservoir 117 is preferably
maintained at a pressure of approximately 15 psi (103420 Pa) above atmospheric
pressure.
The control device 93 preferably controls the purging arrangement 103, the
ink supply to the reservoir arrangement 45, and the firing of individual ones of the
nozzles 39 of the printer heads 33. The pump 81 is preferably controlled by the
control device 93 to begin and stop flow of ink from the source of ink 79 when the ink level sensor 85 detects that a low and a sufficient ink level, respectively, exists
in the reservoir arrangement 4 . The control device 93 can also be used to open
and shut a valve in the conduit 77 leading to the opening for filling ink 75 in the
reservoir arrangement 45, if the valve is provided, when a low and a sufficient ink
level, respectively, exists in the reservoir arrangement.
The control device 93 preferably controls the operation of the purging
arrangement 103 by turning on and off the compressor 115 in response to a pressure
sensed by the pressure sensitive switch 119 that sends a signal to the control device
either when the pressure in the reservoir 117 is below or above a predetermined
pressure, or both. The control device 93 preferably counts a number of times that
the individual nozzles 39 of the printer heads 33 fire and, after any one of the nozzles fires a predetermined number of times, such as ninety million times, causes
the printer carriage 21 to automatically move to a maintenance station. When the
printer carriage 21 is at the maintenance station, the control device 93 causes the
valve 109 to open so that pressurized gas in the reservoir 117 flows through the conduit 107 to the reservoir arrangement 45 and creates a high pressure on the ink in the reservoir, the pressure causing the ink to be forced out of the nozzles 39 in the printer heads 33 to purge the nozzles.
Ink may be supplied from the ink source 79 to the reservoir arrangement 45
while the printer head carriage 21 is in motion and the printer heads 33 are printing. This can be accomplished because there are no surge pressures in the conduits 51
between the printer heads 33 and the ink reservoir arrangement by virtue of the
arrangement of the printer heads in line with their respective ink reservoirs 47R,
47C, 47L and because of the provision of the vent hole 99 with the air permeable plug 101 that prevents the ink that is supplied from generating excessive pressure in
the reservoir arrangement.
It is, of course, possible to embody the invention in specific forms other than those described above without departing from the spirit of the present invention.
The embodiments shown are merely illustrative and should not be considered
restrictive in any way. The scope of the present invention is given in the appended
claims, rather than the preceding description, and all variations and equivalents
which fall within the range of the claims are intended to be embraced therein.

Claims

WHAT IS CLAIMED IS:
1. An apparatus for supplying ink to a printer head arrangement mounted on
a movable carriage, comprising:
a track extending along a first axis;
a carriage mounted on the track and movable along the track in a positive
and negative direction along the first axis;
a printer head arrangement mounted on the movable carriage, the printer
head arrangement including one or more printer heads, each printer head of the one
or more printer heads including an inlet and at least one nozzle;
an ink reservoir arrangement mounted on the movable carriage behind the
printer head arrangement, the ink reservoir arrangement including one or more ink
reservoirs, each ink reservoir of the one or more ink reservoirs having an outlet;
one or more conduits connecting the outlet of each of the one or more ink
reservoirs to the inlet of a corresponding one of the one or more printer heads;
wherein the outlet of each ink reservoir and the inlet of the corresponding
printer head are disposed along a second axis extending perpendicular to the first
axis.
2. The apparatus as set forth in claim 1, wherein each ink reservoir contains
ink at a first point along a third axis extending perpendicular to the first and second axis and the nozzle of the corresponding printer head is disposed at a second point
along the third axis that is vertically no lower than the first point.
3. The apparatus as set forth in claim 1, wherein the printer head arrangement includes a plurality of identical printer heads, and the ink reservoir
arrangement includes a plurality of identical ink reservoirs, the ink reservoirs each
corresponding to one of the printer heads, the ink reservoirs each being connected to
the corresponding one of the printer heads by a conduit of the one or more conduits.
4. The apparatus as set forth in claim 3, wherein each printer head of the
plurality of printer heads is mounted on the carriage discretely from each other printer head of the plurality of printer heads.
5. The apparatus as set forth in claim 4, wherein each ink reservoir of the plurality of ink reservoirs is connected to each other ink reservoir of the plurality of
ink reservoirs.
6. The apparatus as set forth in claim 5, further comprising a source of ink
disposed at a point remote from the carriage and connected to the ink reservoir arrangement by a conduit.
7. The apparatus as set forth in claim 5, wherein the connected ink
reservoirs of the plurality of ink reservoirs are each filled with ink to respective ink levels, the ink levels of the connected ink reservoirs each being disposed at different
points than one another along a third axis perpendicular to the first and second axes.
8. The apparatus as set forth in claim 7, wherein nozzles of the printer
heads of the plurality of printer heads are disposed at different points along the third
axis than one another.
9. The apparatus as set forth in claim 8, further comprising a source of ink
disposed at a point remote from the carriage and connected to a first ink reservoir of
the plurality of ink reservoirs having an ink level higher than any other one of the
ink reservoirs of the plurality of ink reservoirs, and a pump for pumping ink from
the source of ink to the first ink reservoir.
10. The apparatus as set forth in claim 9, wherein the ink reservoirs are
connected to one another such that, when the first reservoir is filled to its ink level,
ink flows from the first ink reservoir to each other one of the ink reservoirs to fill
each other one of the ink reservoirs to their ink levels.
11. The apparatus as set forth in claim 10, further comprising an ink level
sensor disposed in a second ink reservoir of the plurality of ink reservoirs, the
second ink reservoir having an ink level lower than any other one of the ink
reservoirs of the plurality of ink reservoirs, the ink level sensor sensing when the
second ink reservoir is filled to its ink level and stopping the pump from pumping
ink to the first ink reservoir.
12. The apparatus as set forth in claim 1, further comprising a source of ink
disposed at a point remote from the carriage and connected to the ink reservoir, a
pump for pumping ink from the source of ink to the ink reservoir, and an ink level
sensor disposed in the ink reservoir, the ink level sensor sensing when the ink
reservoir is filled to a predetermined ink level and stopping the pump from pumping
ink to the ink reservoir.
13. The apparatus as set forth in claim 12, further comprising a vent hole in
a top of the ink reservoir arrangement.
14. The apparatus as set forth in claim 13, further comprising an air
permeable plug disposed in the vent hole, the plug providing sufficient resistance to
fluid pressure against the plug such that, when pressurized fluid urges against the plug, fluid tends to flow out of the nozzle of the printer head instead of out of the
vent hole.
15. The apparatus as set forth in claim 1, wherein the ink reservoir
arrangement is pivotably mounted on the carriage.
16. The apparatus as set forth in claim 1, further comprising a purging arrangement for purging the nozzle of each printer head of the printer head
arrangement.
17. The apparatus as set forth in claim 16, wherein the purging arrangement comprises a source of pressurized gas, a conduit in communication between the
source of pressurized gas to the ink reservoir, and a valve disposed between the
source of pressurized gas and the for opening and closing communication between
the source of pressurized gas and the ink reservoir.
18. The apparatus as set forth in claim 17, further comprising a one-way
valve in the conduit for preventing communication from the ink reservoir to the
source of pressurized gas.
19. The apparatus as set forth in claim 1, further comprising a plurality of
printer head arrangements substantially identical to the printer head arrangement, a
plurality of ink reservoir arrangements substantially identical to the ink reservoir arrangement, each one of the plurality of printer head arrangements corresponding
to one of the plurality of ink reservoir arrangements, and each corresponding printer
head arrangement and ink reservoir arrangement of the plurality of printer head
arrangements and ink reservoir arrangements being mounted on the carriage at
different points along a third axis extending perpendicularly to the first and second
axes from one another and from the printer head arrangement.
20. The apparatus as set forth in claim 19, wherein each corresponding
printer head arrangement and ink reservoir arrangement corresponds to a single ink
color.
21. An ink reservoir arrangement, comprising:
a first ink reservoir having a bottom wall and a side wall, the side wall of the
first ink reservoir having an opening therein, the bottom wall of the first ink
reservoir having an ink outlet opening therein;
a second ink reservoir having a bottom wall and a side wall, the bottom wall
of the second ink reservoir having an ink outlet opening therein; and
the opening in the side wall of the first ink reservoir permitting fluid flow
from the first ink reservoir to the second ink reservoir.
22. The ink reservoir arrangement as set forth in claim 21, further
comprising an ink level sensor disposed in a second ink reservoir, the ink level
sensor sensing when the second ink reservoir is filled to a predetermined ink level.
23. The ink reservoir arrangement as set forth in claim 22, wherein the
predetermined ink level of the second ink reservoir is vertically below the opening
in the side wall of the first ink reservoir.
24. The ink reservoir arrangement as set forth in claim 21, further
comprising one or more additional ink reservoirs, each of the one or more additional
ink reservoirs having a bottom wall, a side wall, a first opening in the side wall, and
a second opening in the side wall, wherein, for each additional ink reservoir of the
one or more additional ink reservoirs, the first opening permits fluid flow into the
additional ink reservoir from another one of additional ink reservoirs and the first ink reservoir, and the second opening permits fluid flow from the additional ink reservoir to another one of the additional ink reservoirs and the second ink
reservoir.
25. A carriage for an ink jet printer arrangement, comprising:
a carriage including a plate and a frame pivotably mounted to the plate;
a printer head arrangement mounted on the plate, the printer head
arrangement including one or more printer heads, each printer head of the one or
more printer heads including an inlet and at least one nozzle;
an ink reservoir arrangement mounted on the frame, the ink reservoir
arrangement including one or more ink reservoirs, each ink reservoir of the one or more ink reservoirs having an outlet;
one or more conduits connecting the outlet of each of the one or more ink
reservoirs to the inlet of a corresponding one of the one or more printer heads.
26. The carriage as set forth in claim 25, wherein the carriage includes
means for mounting the carriage on a track, the track having a first axis, and the
outlet of each ink reservoir and the inlet of the corresponding printer head are
disposed along a second axis extending perpendicular to the first axis.
PCT/US1998/003931 1997-03-12 1998-03-06 Ink supply apparatus WO1998040217A1 (en)

Applications Claiming Priority (2)

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US08/815,132 1997-03-12

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