WO1998006898A1 - Amphoteric polyacrylamides as dry strength additives for paper - Google Patents

Amphoteric polyacrylamides as dry strength additives for paper Download PDF

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Publication number
WO1998006898A1
WO1998006898A1 PCT/US1997/014010 US9714010W WO9806898A1 WO 1998006898 A1 WO1998006898 A1 WO 1998006898A1 US 9714010 W US9714010 W US 9714010W WO 9806898 A1 WO9806898 A1 WO 9806898A1
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WIPO (PCT)
Prior art keywords
monomer
cationic
paper
anionic
group
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PCT/US1997/014010
Other languages
French (fr)
Inventor
Elliott Echt
Richard Perlee Geer
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Hercules Incorporated
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Publication date
Application filed by Hercules Incorporated filed Critical Hercules Incorporated
Priority to AU39131/97A priority Critical patent/AU3913197A/en
Publication of WO1998006898A1 publication Critical patent/WO1998006898A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/52Amides or imides
    • C08F220/54Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide
    • C08F220/56Acrylamide; Methacrylamide
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/18Reinforcing agents
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/18Reinforcing agents
    • D21H21/20Wet strength agents
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/21Macromolecular organic compounds of natural origin; Derivatives thereof
    • D21H17/24Polysaccharides
    • D21H17/28Starch
    • D21H17/29Starch cationic
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/33Synthetic macromolecular compounds
    • D21H17/34Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H17/37Polymers of unsaturated acids or derivatives thereof, e.g. polyacrylates
    • D21H17/375Poly(meth)acrylamide
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/33Synthetic macromolecular compounds
    • D21H17/34Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H17/38Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing crosslinkable groups
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/33Synthetic macromolecular compounds
    • D21H17/46Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H17/54Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen
    • D21H17/55Polyamides; Polyaminoamides; Polyester-amides
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/33Synthetic macromolecular compounds
    • D21H17/46Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H17/54Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen
    • D21H17/56Polyamines; Polyimines; Polyester-imides

Definitions

  • This invention relates to a process for making paper, which paper has improved dry strength.
  • U.S. Patent No. 2,884,058 discloses improving the dry strength (tensile) of paper utilizing an amphoteric acrylamide polymer wherein the cationic groups are supplied by quaternary ammonium groups.
  • the monomers used to supply the quaternary ammonium groups do not include methacryloyloxyethyltrimethylammonium chloride (MTMAC), acryloyloxyethyltrimethylammonium chloride (ATMAC), methacryloyloxyethylbenzyldimethylammonium chloride (MBMAC), dimethylaminoethylmethacrylate (DMAEMA) and salts of DMAEMA.
  • MTMAC methacryloyloxyethyltrimethylammonium chloride
  • ATMAC acryloyloxyethyltrimethylammonium chloride
  • MBMAC methacryloyloxyethylbenzyldimethylammonium chloride
  • DMAEMA dimethylaminoeth
  • U.S. Patent No. 5,032,226 discloses a base paper for photographic layer carriers containing cationic wet strength resin and an amphoteric poly(meth)acrylamide for structural strength. It is stated diat the molar ratio of the amide components to the sum of the anionic and cationic groups is preferably in the region of from about 60:40 to 95:5 in the amphoteric polymer, and that the ratio of the number of cationic groups to the number of anionic groups is between 10: 1 and 1 :2. In the examples the molar ratio of anionic monomer plus cationic monomer to uncharged monomer is 9:91 or greater.
  • 5,391 ,225 discloses an alkenylsuccinic acid emulsion sizing agent wherein the emulsifying dispersant is an amphoteric acrylamide polymer containing from 0.1 to 20 mole % cationic monomer, from 0.1 to 20 mole % anionic monomer and from 50 to 99.8 mole % acrylamide or methacrylamide.
  • European Patent Application No. 0 580 529 A discloses the use in paper of a predominantly cationic polyelectrolyte obtained from acrylamide, at least one anionic monomer at the 5-15 mole % level, and at least one cationic monomer at the 10-50 mole % level.
  • Japanese Patent Application No. 57047998(82)- A discloses that the strength of paper can be improved by using an amphoteric polyacrylamide copolymer, an anionic paper strength improver, and aluminum sulfate.
  • Japanese Patent Application No. 88063678(88)-B discloses that paper with high strength is obtained by addition of first, an amphoteric acrylamide polymer, second, A1 2 0 3 , and third, an amphoteric acrylamide polymer.
  • the acrylamide polymers contain 1 to 20 mole % anionic groups and 1 to 30 mole % cationic groups.
  • Japanese Patent Application No. 63050597(88)-A teaches that a paper strength intensifier comprises (meth)acrylamide, cationic monomer, ⁇ , ⁇ - unsaturated mono- or dicarboxylic acid, and difunctional vinyl monomer as constituent monomers.
  • the cationic monomers disclosed are dimethylaminoethyl (meth)acrylate and diethylaminopropyl (mett ⁇ )acrylamide. Summary of the Invention
  • the present invention relates to a process for making paper comprising: a) providing an aqueous pulp slurry; b) adding to the aqueous pulp slurry cationic polymer selected from the group consisting of cationic starch and cationic wet strength resin, and water- soluble amphoteric polymer made from monomers comprising: i) nonionic monomer selected from the group consisting of acrylamide and methacrylamide; ii) anionic monomer; and iii) cationic monomer, wherein the amount of anionic monomer plus cationic monomer is less than 9 mole percent of the total of anionic, cationic and nonionic monomer in the amphoteric polymer.
  • amphoteric polymer is made from monomers comprising: i) nonionic monomer selected from the group consisting of acrylamide and methacrylamide; ii) anionic monomer; iii) cationic monomer; and iv) crosslinking monomer comprising at least one water-soluble divinyl monomer.
  • the invention also relates to paper made by said process and paper with improved dry strength made by said process.
  • amphoteric polymers of the invention are made from nonionic monomer selected from the group consisting of acrylamide and methacrylamide, anionic monomer, and cationic monomer, wherein the amount of anionic monomer plus cationic monomer is less than 9 mole percent of the total of anionic, cationic and nonionic monomer in the amphoteric polymer.
  • the preferred nonionic monomer is acrylamide.
  • Anionic monomers for use in the invention are preferably ⁇ , ⁇ -unsaturated carboxylic acids such as e.g., acrylic acid, methacrylic acid, itaconic acid and salts thereof. More preferred anionic monomers are acrylic acid and methacrylic acids, or salts thereof; and the most preferred anionic monomer is acrylic acid or salts thereof.
  • the preferable salts are sodium salts.
  • Cationic monomers for use in the invention include unsaturated monomers containing amino groups or quaternary amino groups. When monomers containing amino groups are used, cationic sites are obtainable by forming salts of the amino groups with mineral acids.
  • Preferred unsaturated cationic monomers include methacryloyloxyethyltrimethylammonium chloride (MTMAC), acryloyloxyethyltrimethylammonium chloride (ATMAC), methacryloyloxyethylbenzyldimethylammonium chloride (MBMAC) and d e hydrochloride salt of dimethylaminoethylmethacrylate (DMAEMA-HC1).
  • MTMAC methacryloyloxyethyltrimethylammonium chloride
  • ATMAC acryloyloxyethyltrimethylammonium chloride
  • MBMAC methacryloyloxyethylbenzyldimethylammonium chloride
  • DMAEMA-HC1 d e
  • amphoteric polymers for use in the invention will have an amount of anionic monomer plus cationic monomer that is less than 9 mole percent, preferably less than about 8 mole percent, and more preferably less than about 7 mole percent, of the total of anionic, cationic and nonionic monomers.
  • the range of mole percent of anionic monomer plus cationic monomer will be from about 1 to 9, preferably from about 5 to 9, and more preferably from about 5 to about 8.
  • the relative ratio of anionic monomer to cationic monomer in the amphoteric polymers may vary over a wide range.
  • the molar ratio of cationic monomer to anionic monomer will be from about 0.5: 1 to about 2: 1. More preferably the ratio will be from about 0.6: 1 to about 1.5: 1, and most preferably from about 0.7: 1 to about 1 : 1.
  • a small amount of water soluble, divinyl monomer may also be incorporated to increase the molecular weight of the amphoteric polymer without crosslinking it so that it becomes insoluble.
  • Suitable divinyl- monomers include N,N'-methylenebisacrylamide, ethyleneglycol dimethacrylate and ethyleneglycol diacrylate.
  • the amphoteric polymers may be prepared by the general procedures described in U.S. Patent No. 5,543,446 to Rodriguez. The procedures involve dissolving the monomers in water, adjusting the pH to 3.0-6.0, preferably 4.0- 5.0, purging with nitrogen to remove oxygen, and adding a binary redox free- radical initiator to convert the monomers to polymer.
  • the monomer concentration in water is preferably from 10-25 weight percent.
  • Copper ions may be included to control the polymer molecular weight. Twenty-five to 35 parts cupric ion per million parts acrylamide monomer are typically included to control molecular weight depending upon the monomers used and the monomer concentration. Copper ion is generally added as copper sulfate.
  • the redox initiator consists of a reactive pair which forms free radicals on reaction with each other.
  • a particularly useful pair consists of potassium bromate and sodium metabisulfite. Other pairs will be apparent to those skilled in e art.
  • Aqueous solutions of the redox initiator components are added continuously to the purged monomer solution to cause polymerization of the monomers to polymer.
  • the polymer solutions so formed have Brookfield viscosities of about 2,000-20,000 cps at polymer concentrations of about 15-20 weight percent.
  • the polymers are further characterized by having reduced specific viscosities of about 0.5-2.0 dl/g at 0.05% concentration in 2 molal sodium chloride solution.
  • the paper of the instant invention is prepared by any of the procedures well known in the art.
  • the amount of amphoteric polymer used will be any amount which is effective to increase the dry strength of the paper.
  • the amount of polymer will be from about 0.05% to about 4% based on the dry weight of pulp. More preferably the amount of polymer will be from about 0.1 % to about 3 % , and most preferably from about 0.15% to about 2% based on the dry weight of pulp.
  • cationic polymer selected from the group consisting of cationic starch or cationic wet strength resin is utilized in addition to amphoteric polymer.
  • cationic wet strength resin is meant cationic polymers which when used alone in paper impart significant wet strength to the paper.
  • Exemplary cationic wet strength resins for use in the invention are polymeric amine/epihalohydrin resins, glyoxal-modified acrylamide copolymer resins, polyethyleneimines and polyvinylamines.
  • Polymeric amine/epihalohydrin resins are selected from the group consisting of poiyaminoamide/epihalohydrin resins, polyalkylenepolyamine/epihalohydrin resins, aminopolymer/epihalohydrin resins, and polyaminoamide ureylene/epihalohydrin resins.
  • the preferred epihalohydrin is epichlorohydrin.
  • Cationic glyoxal-modified acrylamide copolymer resins and their use in paper for wet strength are disclosed in U.S. Patent No. 3,556,932 to Coscia et al.
  • Polyaminoamide ureylene/epihalohydrin resins are disclosed in U.S. Patent No. 4,537,657 to Keim.
  • Polyalkylenepolyamine/epihalohydrin resins include resins made by reaction of epihalohydrin, preferably epichlorohydrin, with diethylenetriamine, triethylenetetramine, tetraethylenepentamine, bis(3-aminopropyl)amine, hexamethylenediamine or polyethyleneimine.
  • Amino polymer/epihalohydrin resins include resins made by reaction of epihalohydrin, preferably epichlorohydrin, with poly(diallylamine) or poly(meU ⁇ yldiallylamine).
  • Polyalkylenepolyamine/epihalohydrin resins and amino polymer/epihalohydrin resins are discussed by H.H.
  • the most preferred cationic wet strength resins for the practice of ttie invention are the polyaminoamide/epihalohydrin resins.
  • These resins are produced by reacting a saturated aliphatic dicarboxylic acid containing two to ten carbon atoms, preferably adipic acid, with a polyalkylenepolyamine containing from two to four ethylene groups, two primary amine groups, and one to three secondary amine groups, such as diethylenetriamine, triethylenetetramine and tetraethylenepentamine, preferably diethylenetriamine, to form a polyaminoamide having secondary amine groups that are men alkylated with epihalohydrin, preferably epichlorohydrin, to form tertiary aminochlorohydrin groups.
  • These groups self-alky late to form hydroxyazetidinium groups, which are considered responsible for wet strength in paper.
  • polyaminoamides containing tertiary amines in the backbone are disclosed in U.S. Patent Nos. 4,487,884 and 4,515,657 to Maslanka. If tertiary amines are present in the polyaminoamide or polyamine backbone, quaternary epoxide groups are produced. The actual procedure for synthesizing these wet strength resins differs from product to product, but the objective, to generate aminopolyamide/epihalohydrin functionality, remains the same.
  • Kymene ® wet strength resins are the preferred polyaminoamide/ epihalohydrin resins.
  • Kymene ® 557H adipic acid is reacted with diethylenetriamine to form a polyaminoamide that is alkylated and crosslinked with epichlorohydrin to form a polyaminoamide/epichiorohydrin resin.
  • Kymene*Plus is a higher solids version of Kymene ® 557H.
  • Kymene ® 557LX, Kymene ® 557SLX and Kymene ® 557ULX are versions of Kymene ® 557H that contain low amounts of halide by-products.
  • Polyaminoamide/epichiorohydrin resins containing low amounts of halide byproducts are disclosed in U.S. Patent No. 5,171,795, to Miller et al., European Patent Application Publication No. 0 488 767 A2, to Bower, and European Patent Application Publication No. 0 510 987A1 , to Bull et al.
  • Kymene ® 450 wet strength resin is a polyaminoamide ureylene/ epichlorohydrin resin prepared by reacting oxalic acid, methyl bis(aminopropylamine) and urea to form a polyaminoamide ureylene, which is then alkylated with epichlorohydrin.
  • Kymene ® 736 is a polyalkylenepolyamine/epichlorohydrin resin prepared from hexa ethylenediamine and epichlorohydrin as described in European Patent Application Publication No. 0508203, October 14, 1992.
  • the level of cationic polymer used will generally be in the range of from about 0.1 % to about 5 % on a dry basis based on the dry weight of pulp.
  • a preferred level is from about 0.2% to about 4% , and a more preferred level from about 0.3 % to about 3 % .
  • the most preferred level will be in the range of from about 0.3 % to about 2% .
  • aqueous pulp suspension of step (a) of the process of this invention is obtained by conventional means well known in the art, such as mechanical, chemical, semichemical, thermomechanical and chemi-thermomechanical pulping processes. After the mechanical grinding and/or chemical pulping step, the pulp is washed to remove residual pulping chemicals and solubilized wood components. Either bleached or unbleached pulp fiber may be utilized in the process of this invention. Recycled pulp fibers are also suitable for use.
  • step (b) of the process the cationic polymer and amphoteric polymer may be added to the pulp suspension separately in any order, or they may be mixed together and thus added to the pulp simultaneously.
  • the amphoteric polymer and the cationic polymer will be added as aqueous solutions.
  • they may be added to the suspension in the neat form.
  • Step (c) sheeting and drying the pulp slurry, is carried out according to conventional means well known in the paper making art.
  • the paper of this invention has dry strength greater than that of paper that is the same except that it contains no amphoteric polymer.
  • Conventionally used indicators of dry strength are tensile strength, Z-direction tensile strength (tensile strength in the thickness direction), Mullen burst strength and ring crush.
  • T e tensile strength of the paper of this invention is found to be from about 1 % to about 15% greater, more particularly, from about 1 % to about 10% greater, than mat of paper that is the same except that it contains no amphoteric polymer.
  • Values of the tensile strength of the papers of this invention fall in the range of from about 4.5 to about 7.1 kg/cm width (25 to about 40 lb/inch width).
  • the process of this invention is of use in a large variety of paper types, e.g. , liner board, liquid packaging board, corrugating medium, printing or writing paper, newsprint, and tissue or towel. It is of particular significance for use in making liner board and corrugating medium from recycled pulp where chemicals often work poorly because of high levels of anionic materials present due to the recycling operations.
  • Examples 1-23 In these examples, which describe preparation of the amphoteric polymers of this invention, the equipment utilized was typically a two-liter resin kettle having a bottom valve with a stopcock. Fittings included a mechanical stirrer (paddle), thermocouple, nitrogen sparge inlet, and a nitrogen outlet passing through an aqueous sodium metabisulfite trap. Initiator solutions were continuously injected into the reactor through hypodermic tubing using a syringe pump.
  • a solution of the monomers and copper sulfate in deionized water was prepared, and the pH was adjusted to 4-5 using aqueous sodium hydroxide.
  • the solution was transferred to a polymerization reactor, and then sparged with nitrogen to remove oxygen. A blanket of nitrogen was maintained on the reactants during polymerization.
  • Polymerization was initiated by adding die redox initiator (potassium bromate/sodium metabisulfite) over a period of 30-60 minutes.
  • % aqueous potassium bromate (1 weight percent based on total monomers) and 10 wt. % aqueous sodium metabisulfite (2 weight percent based on total monomers) were added to the reactor over 60 minutes at an addition rate of 15 ml per hour.
  • the initial temperature was 24.4°C, and the maximum temperature reached after 25 minutes was 50.1 °C.
  • the reaction was stirred an additional fifteen minutes, and the thick reaction product was drained from the reactor and analyzed.
  • the polymer reduced specific viscosity (RSV) at 0.05% polymer concentration was measured by diluting 30.67 g. of a 1 % aqueous solution of the reaction product to 50.00 g. with distilled water, and men to 107.1 g. with 19.6% aqueous sodium chloride solution. This provided a 0.05% polymer solution in 2 m sodium chloride solution.
  • the flow time of the polymer solution in a Ubbelohde capillary viscometer at 30°C was 78.3 seconds compared to the flow time of 73.1 seconds for the 2 m sodium chloride control.
  • the RSV was calculated using the following formula where 71.5 is the kinetic correction factor for the particular Ubbelohde viscometer.
  • the RSV was calculated to be 1.46 dl/g.
  • the Brookfield viscosity of the original 16.3 % polymer solution was 3950 cps measured with a #4 spindle at 60 rpm and 25 °C using a Brookfield LVT viscometer.
  • ATMAC aciyloyloxyemyltrimethylam onium chloride
  • DMAEMA-HCl dimemylarninoethylmethacrylate hydrochloride salt
  • MBMAC methacryloyloxyethylbenzyldimethylammonium chloride
  • MBA methylenebisacrylamide
  • amphoteric polymers for evaluation of the amphoteric polymers in paper, handsheets or paper from a continuous laboratory former were prepared. The Z-direction tensile strength, tensile strength, and ring crush was determined and compared with controls in which no amphoteric polymer was added. In all cases an additional cationic polymer, either cationic starch or Kymene ® 557H wet strength resin, an epichlorohydrin/polyaminoamide available from Hercules Incorporated, Wilmington, DE, were also incorporated.
  • Example 24-32 and Comparative Example A Several of the polymers made in Example 1-23 were tested as dry strength additives in paper handsheets prepared using 50:50 hardwood/softwood pulp at pH 7.0, to a nominal basis weight of 130 g/m 2 (80 lbs/ream). All paper included 0.4% Kymene 557 ® H wet strength resin and 0.225 % Aquapel ® 649 alkylketene dimer sizing agent (both available from Hercules Incorporated, Wilmington, DE), added in that order after ti e addition of 0.1-0.3% of the dry strength additives.
  • the paper samples were aged under ambient conditions for at least two weeks before testing the tensile strength (TAPPI test method 541) and die tensile strength in the diickness direction (Z-Direction Tensile, TAPPI test method 494).
  • the latter test is a good indicator of tiie strength of the internal bonding between paper fibers.
  • the properties of samples containing dry strength additives was compared to those of the controls, which contained only d e wet strength and sizing agents.
  • the data in Table 2 demonstrate from about 2 to about 15% improvement in tensile strength for die papers of this invention as compared to paper with the same cationic polymer but no amphoteric polymer.
  • All handsheets contain Kymene*557 wet strength resin and Aquapel*649 alkylketene dimer size at 0.4% and 0.225% respectively, based on the weight of the dry pulp used to prepare the handsheets.
  • MTMAC methacryloyloxyethyltrimethylammonium chloride
  • AA acrylic acid
  • the polymers contain acrylamide and the indicated mo!e%'s of comonomer.
  • Fxamples 33-51 and Comparative Example R Paper was made on a continuous laboratory former using mixtures of hardwood and softwood pulp. Paper testing was carried out as described for Examples 24-32 except mat tensile strength was determined in both machine and cross direction and then averaged using die geometric mean of die machine and cross machine direction values. The results are presented in Table 3. The data in Table 3 demonstrate tensile strength improvements of up to about 9% for d e papers of mis invention as compared to paper witii the same cationic polymer but no amphoteric polymer.
  • Paper was made on a continuous laboratory former using repulped old corrugated containers as pulp. Paper testing was carried out as described for Examples 24-32 except mat tensile strength was determined in both machine direction and cross direction and then averaged using the geometric mean of e machine and cross machine direction values. In these examples cationic starch was utilized instead of Kymene 557 ® H wet strengtii resin. In some of the examples (so indicated) Aquapel ® 649 alkylketene dimer sizing agent was replaced by rosin size plus alum. The results are presented in Table 4. The data in Table 4 demonstrate tensile strengtii improvements of up to about 7.5% for the papers of ti ⁇ s invention as compared to paper with die same cationic polymer but no amphoteric polymer.
  • All handsheets contain Kymene*557 wet strength resin and Aquapel*649 alkylketene dimer size at 0.4% and 0.225% respectively, based on the weight of the dry pulp used to prepare the handsheets.
  • the pulp used was a mixture of hardwood and softwood pulps.
  • MTMAC methacryloyloxyethylrrimethylammoruum chloride
  • AA acrylic acid
  • MBA methylenebisacrylamide
  • the polymers contain acrylamide and the indicated mole%'s of comonomer.
  • MTMAC methacryloyloxyethyltrimethylammonium chloride
  • AA acrylic acid
  • the polymers contain acrylamide and the indicated mole%'s of comonomer.

Abstract

This invention relates to a process for making paper comprising: a) providing an aqueous pulp slurry; b) adding to the aqueous pulp slurry cationic polymer selected from the group consisting of cationic starch and cationic wet strength resin, and water-soluble amphoteric polymer made from monomers comprising: i) nonionic monomer selected from the group consisting of acrylamide and methacrylamide; ii) anionic monomer; and iii) cationic monomer, wherein the amount of anionic monomer plus cationic monomer is less than 9 mole percent of the total of anionic, cationic and nonionic monomer in the amphoteric polymer. The invention also relates to paper with improved dry strength made by said process.

Description

AMPHOTERIC POLYACRYLAMTOES AS DRY STRENGTH ADDITIVES FOR PAPER
Field of ♦he Invention
This invention relates to a process for making paper, which paper has improved dry strength.
Background of the Invention It is well known in the art that the strength of paper can be increased by incorporating increased amounts of paper pulp into the product. However, this method of increasing strength substantially increases both the basis weight and the cost of the paper. A preferred method of increasing the strength is addition of small amounts of chemical additives that do not substantially increase the cost or the basis weight of the product.
U.S. Patent No. 2,884,058 discloses improving the dry strength (tensile) of paper utilizing an amphoteric acrylamide polymer wherein the cationic groups are supplied by quaternary ammonium groups. The monomers used to supply the quaternary ammonium groups do not include methacryloyloxyethyltrimethylammonium chloride (MTMAC), acryloyloxyethyltrimethylammonium chloride (ATMAC), methacryloyloxyethylbenzyldimethylammonium chloride (MBMAC), dimethylaminoethylmethacrylate (DMAEMA) and salts of DMAEMA. ,
U.S. Patent No. 5,032,226 discloses a base paper for photographic layer carriers containing cationic wet strength resin and an amphoteric poly(meth)acrylamide for structural strength. It is stated diat the molar ratio of the amide components to the sum of the anionic and cationic groups is preferably in the region of from about 60:40 to 95:5 in the amphoteric polymer, and that the ratio of the number of cationic groups to the number of anionic groups is between 10: 1 and 1 :2. In the examples the molar ratio of anionic monomer plus cationic monomer to uncharged monomer is 9:91 or greater. U.S. Patent No. 5,391 ,225 discloses an alkenylsuccinic acid emulsion sizing agent wherein the emulsifying dispersant is an amphoteric acrylamide polymer containing from 0.1 to 20 mole % cationic monomer, from 0.1 to 20 mole % anionic monomer and from 50 to 99.8 mole % acrylamide or methacrylamide. European Patent Application No. 0 580 529 A discloses the use in paper of a predominantly cationic polyelectrolyte obtained from acrylamide, at least one anionic monomer at the 5-15 mole % level, and at least one cationic monomer at the 10-50 mole % level.
Japanese Patent Application No. 57047998(82)- A discloses that the strength of paper can be improved by using an amphoteric polyacrylamide copolymer, an anionic paper strength improver, and aluminum sulfate.
Japanese Patent Application No. 88063678(88)-B discloses that paper with high strength is obtained by addition of first, an amphoteric acrylamide polymer, second, A1203, and third, an amphoteric acrylamide polymer. The acrylamide polymers contain 1 to 20 mole % anionic groups and 1 to 30 mole % cationic groups.
Japanese Patent Application No. 63050597(88)-A teaches that a paper strength intensifier comprises (meth)acrylamide, cationic monomer, α,β- unsaturated mono- or dicarboxylic acid, and difunctional vinyl monomer as constituent monomers. The cationic monomers disclosed are dimethylaminoethyl (meth)acrylate and diethylaminopropyl (mettι)acrylamide. Summary of the Invention
It is an object of the present invention to overcome the disadvantages in the above mentioned paper containing cationic wet strength resin and amphoteric (meth)acrylamide polymers by providing paper and a process for making paper whereby the amphoteric polymer contains only low levels of anionic and cationic monomers. These low levels are an obvious industrial advantage over the increased expense of the higher levels utilized previously.
The present invention relates to a process for making paper comprising: a) providing an aqueous pulp slurry; b) adding to the aqueous pulp slurry cationic polymer selected from the group consisting of cationic starch and cationic wet strength resin, and water- soluble amphoteric polymer made from monomers comprising: i) nonionic monomer selected from the group consisting of acrylamide and methacrylamide; ii) anionic monomer; and iii) cationic monomer, wherein the amount of anionic monomer plus cationic monomer is less than 9 mole percent of the total of anionic, cationic and nonionic monomer in the amphoteric polymer.
In a preferred embodiment of the invention the amphoteric polymer is made from monomers comprising: i) nonionic monomer selected from the group consisting of acrylamide and methacrylamide; ii) anionic monomer; iii) cationic monomer; and iv) crosslinking monomer comprising at least one water-soluble divinyl monomer.
In another embodiment the invention also relates to paper made by said process and paper with improved dry strength made by said process. Detailerl Description of the Tnveηfion
The amphoteric polymers of the invention are made from nonionic monomer selected from the group consisting of acrylamide and methacrylamide, anionic monomer, and cationic monomer, wherein the amount of anionic monomer plus cationic monomer is less than 9 mole percent of the total of anionic, cationic and nonionic monomer in the amphoteric polymer. The preferred nonionic monomer is acrylamide.
Anionic monomers for use in the invention are preferably α,β-unsaturated carboxylic acids such as e.g., acrylic acid, methacrylic acid, itaconic acid and salts thereof. More preferred anionic monomers are acrylic acid and methacrylic acids, or salts thereof; and the most preferred anionic monomer is acrylic acid or salts thereof. The preferable salts are sodium salts.
Cationic monomers for use in the invention include unsaturated monomers containing amino groups or quaternary amino groups. When monomers containing amino groups are used, cationic sites are obtainable by forming salts of the amino groups with mineral acids. Preferred unsaturated cationic monomers include methacryloyloxyethyltrimethylammonium chloride (MTMAC), acryloyloxyethyltrimethylammonium chloride (ATMAC), methacryloyloxyethylbenzyldimethylammonium chloride (MBMAC) and d e hydrochloride salt of dimethylaminoethylmethacrylate (DMAEMA-HC1). The most preferred cationic monomer is MTMAC.
The amphoteric polymers for use in the invention will have an amount of anionic monomer plus cationic monomer that is less than 9 mole percent, preferably less than about 8 mole percent, and more preferably less than about 7 mole percent, of the total of anionic, cationic and nonionic monomers. The range of mole percent of anionic monomer plus cationic monomer will be from about 1 to 9, preferably from about 5 to 9, and more preferably from about 5 to about 8.
The relative ratio of anionic monomer to cationic monomer in the amphoteric polymers may vary over a wide range. Preferably the molar ratio of cationic monomer to anionic monomer will be from about 0.5: 1 to about 2: 1. More preferably the ratio will be from about 0.6: 1 to about 1.5: 1, and most preferably from about 0.7: 1 to about 1 : 1.
A small amount of water soluble, divinyl monomer may also be incorporated to increase the molecular weight of the amphoteric polymer without crosslinking it so that it becomes insoluble. Suitable divinyl- monomers include N,N'-methylenebisacrylamide, ethyleneglycol dimethacrylate and ethyleneglycol diacrylate.
The amphoteric polymers may be prepared by the general procedures described in U.S. Patent No. 5,543,446 to Rodriguez. The procedures involve dissolving the monomers in water, adjusting the pH to 3.0-6.0, preferably 4.0- 5.0, purging with nitrogen to remove oxygen, and adding a binary redox free- radical initiator to convert the monomers to polymer. The monomer concentration in water is preferably from 10-25 weight percent. Copper ions may be included to control the polymer molecular weight. Twenty-five to 35 parts cupric ion per million parts acrylamide monomer are typically included to control molecular weight depending upon the monomers used and the monomer concentration. Copper ion is generally added as copper sulfate. The redox initiator consists of a reactive pair which forms free radicals on reaction with each other. A particularly useful pair consists of potassium bromate and sodium metabisulfite. Other pairs will be apparent to those skilled in e art. Aqueous solutions of the redox initiator components are added continuously to the purged monomer solution to cause polymerization of the monomers to polymer.
The polymer solutions so formed have Brookfield viscosities of about 2,000-20,000 cps at polymer concentrations of about 15-20 weight percent. The polymers are further characterized by having reduced specific viscosities of about 0.5-2.0 dl/g at 0.05% concentration in 2 molal sodium chloride solution. The paper of the instant invention is prepared by any of the procedures well known in the art. The amount of amphoteric polymer used will be any amount which is effective to increase the dry strength of the paper. Preferably the amount of polymer will be from about 0.05% to about 4% based on the dry weight of pulp. More preferably the amount of polymer will be from about 0.1 % to about 3 % , and most preferably from about 0.15% to about 2% based on the dry weight of pulp.
In preparing the paper of this invention the cationic polymer selected from the group consisting of cationic starch or cationic wet strength resin is utilized in addition to amphoteric polymer. By the term "cationic wet strength resin" is meant cationic polymers which when used alone in paper impart significant wet strength to the paper.
Exemplary cationic wet strength resins for use in the invention are polymeric amine/epihalohydrin resins, glyoxal-modified acrylamide copolymer resins, polyethyleneimines and polyvinylamines.
Polymeric amine/epihalohydrin resins are selected from the group consisting of poiyaminoamide/epihalohydrin resins, polyalkylenepolyamine/epihalohydrin resins, aminopolymer/epihalohydrin resins, and polyaminoamide ureylene/epihalohydrin resins. The preferred epihalohydrin is epichlorohydrin. Cationic glyoxal-modified acrylamide copolymer resins and their use in paper for wet strength are disclosed in U.S. Patent No. 3,556,932 to Coscia et al.
Polyaminoamide ureylene/epihalohydrin resins are disclosed in U.S. Patent No. 4,537,657 to Keim.
Polyalkylenepolyamine/epihalohydrin resins include resins made by reaction of epihalohydrin, preferably epichlorohydrin, with diethylenetriamine, triethylenetetramine, tetraethylenepentamine, bis(3-aminopropyl)amine, hexamethylenediamine or polyethyleneimine. Amino polymer/epihalohydrin resins include resins made by reaction of epihalohydrin, preferably epichlorohydrin, with poly(diallylamine) or poly(meUιyldiallylamine). Polyalkylenepolyamine/epihalohydrin resins and amino polymer/epihalohydrin resins are discussed by H.H. Espy in "Wet-Strength Resins and Their Application," Tappi Press, 1994, pages 13-44. The most preferred cationic wet strength resins for the practice of ttie invention are the polyaminoamide/epihalohydrin resins. These resins are produced by reacting a saturated aliphatic dicarboxylic acid containing two to ten carbon atoms, preferably adipic acid, with a polyalkylenepolyamine containing from two to four ethylene groups, two primary amine groups, and one to three secondary amine groups, such as diethylenetriamine, triethylenetetramine and tetraethylenepentamine, preferably diethylenetriamine, to form a polyaminoamide having secondary amine groups that are men alkylated with epihalohydrin, preferably epichlorohydrin, to form tertiary aminochlorohydrin groups. These groups self-alky late to form hydroxyazetidinium groups, which are considered responsible for wet strength in paper. They are cationic in character. Polyaminoamides containing tertiary amines in the backbone are disclosed in U.S. Patent Nos. 4,487,884 and 4,515,657 to Maslanka. If tertiary amines are present in the polyaminoamide or polyamine backbone, quaternary epoxide groups are produced. The actual procedure for synthesizing these wet strength resins differs from product to product, but the objective, to generate aminopolyamide/epihalohydrin functionality, remains the same.
Kymene® wet strength resins are the preferred polyaminoamide/ epihalohydrin resins. Some examples of polyaminoamide/epihalohydrin Kymene® wet strength resins, available from Hercules Incorporated, Wilmington, DE, are Kymene® 557H, Kymene® 557LX, Kymene® 557 SLX, Kymene® 557 ULX and Kymene® Plus. In Kymene® 557H adipic acid is reacted with diethylenetriamine to form a polyaminoamide that is alkylated and crosslinked with epichlorohydrin to form a polyaminoamide/epichiorohydrin resin. Kymene*Plus is a higher solids version of Kymene® 557H. Kymene® 557LX, Kymene® 557SLX and Kymene® 557ULX are versions of Kymene® 557H that contain low amounts of halide by-products.
Polyaminoamide/epichiorohydrin resins containing low amounts of halide byproducts are disclosed in U.S. Patent No. 5,171,795, to Miller et al., European Patent Application Publication No. 0 488 767 A2, to Bower, and European Patent Application Publication No. 0 510 987A1 , to Bull et al. Kymene® 450 wet strength resin is a polyaminoamide ureylene/ epichlorohydrin resin prepared by reacting oxalic acid, methyl bis(aminopropylamine) and urea to form a polyaminoamide ureylene, which is then alkylated with epichlorohydrin. Resins of this type are disclosed in U.S. Patent No. 4,487,884, to Maslanka. Kymene® 736 is a polyalkylenepolyamine/epichlorohydrin resin prepared from hexa ethylenediamine and epichlorohydrin as described in European Patent Application Publication No. 0508203, October 14, 1992.
The level of cationic polymer used will generally be in the range of from about 0.1 % to about 5 % on a dry basis based on the dry weight of pulp. A preferred level is from about 0.2% to about 4% , and a more preferred level from about 0.3 % to about 3 % . The most preferred level will be in the range of from about 0.3 % to about 2% .
The aqueous pulp suspension of step (a) of the process of this invention is obtained by conventional means well known in the art, such as mechanical, chemical, semichemical, thermomechanical and chemi-thermomechanical pulping processes. After the mechanical grinding and/or chemical pulping step, the pulp is washed to remove residual pulping chemicals and solubilized wood components. Either bleached or unbleached pulp fiber may be utilized in the process of this invention. Recycled pulp fibers are also suitable for use.
In step (b) of the process the cationic polymer and amphoteric polymer may be added to the pulp suspension separately in any order, or they may be mixed together and thus added to the pulp simultaneously. Generally, bom the amphoteric polymer and the cationic polymer will be added as aqueous solutions. However, in those cases where the materials are available neat, they may be added to the suspension in the neat form.
Step (c), sheeting and drying the pulp slurry, is carried out according to conventional means well known in the paper making art.
The paper of this invention has dry strength greater than that of paper that is the same except that it contains no amphoteric polymer. Conventionally used indicators of dry strength are tensile strength, Z-direction tensile strength (tensile strength in the thickness direction), Mullen burst strength and ring crush. T e tensile strength of the paper of this invention is found to be from about 1 % to about 15% greater, more particularly, from about 1 % to about 10% greater, than mat of paper that is the same except that it contains no amphoteric polymer. Values of the tensile strength of the papers of this invention fall in the range of from about 4.5 to about 7.1 kg/cm width (25 to about 40 lb/inch width).
The process of this invention is of use in a large variety of paper types, e.g. , liner board, liquid packaging board, corrugating medium, printing or writing paper, newsprint, and tissue or towel. It is of particular significance for use in making liner board and corrugating medium from recycled pulp where chemicals often work poorly because of high levels of anionic materials present due to the recycling operations.
This invention is illustrated by the following examples, which are exemplary only and not intended to be limiting. All percentages, parts, etc., are by weight, based on the weight of the dry pulp, unless otherwise indicated.
Examples 1-23 In these examples, which describe preparation of the amphoteric polymers of this invention, the equipment utilized was typically a two-liter resin kettle having a bottom valve with a stopcock. Fittings included a mechanical stirrer (paddle), thermocouple, nitrogen sparge inlet, and a nitrogen outlet passing through an aqueous sodium metabisulfite trap. Initiator solutions were continuously injected into the reactor through hypodermic tubing using a syringe pump.
A solution of the monomers and copper sulfate in deionized water was prepared, and the pH was adjusted to 4-5 using aqueous sodium hydroxide. The solution was transferred to a polymerization reactor, and then sparged with nitrogen to remove oxygen. A blanket of nitrogen was maintained on the reactants during polymerization. Polymerization was initiated by adding die redox initiator (potassium bromate/sodium metabisulfite) over a period of 30-60 minutes.
The following describes a typical preparation of an amphoteric polymer based on acrylamide, acrylic acid and MTMAC.
In a 600 ml beaker there were combined 300.00 g of distilled water, 2.87 g. acrylic acid, 8.28 g. 75% MTMAC solution, and 125.31 g. of aqueous acrylamide (52.6% solids, 23.2 ppm copper based on solids). Aqueous sodium hydroxide solution (1.21 g. of 50% solution) was used to adjust the pH to 4.5. Water was added (32.33 g.) to bring the total weight to 470 g. The resulting solution was transferred to the reactor and sparged with nitrogen at 6 SCFM while stirring for 45 minutes. The nitrogen sparge rate was then decreased to 2 SCFM. Fifteen milliliters each of 5 wt. % aqueous potassium bromate (1 weight percent based on total monomers) and 10 wt. % aqueous sodium metabisulfite (2 weight percent based on total monomers) were added to the reactor over 60 minutes at an addition rate of 15 ml per hour. The initial temperature was 24.4°C, and the maximum temperature reached after 25 minutes was 50.1 °C. At the conclusion of the initiator addition, the reaction was stirred an additional fifteen minutes, and the thick reaction product was drained from the reactor and analyzed.
The polymer reduced specific viscosity (RSV) at 0.05% polymer concentration was measured by diluting 30.67 g. of a 1 % aqueous solution of the reaction product to 50.00 g. with distilled water, and men to 107.1 g. with 19.6% aqueous sodium chloride solution. This provided a 0.05% polymer solution in 2 m sodium chloride solution. The flow time of the polymer solution in a Ubbelohde capillary viscometer at 30°C was 78.3 seconds compared to the flow time of 73.1 seconds for the 2 m sodium chloride control. The RSV was calculated using the following formula where 71.5 is the kinetic correction factor for the particular Ubbelohde viscometer. The RSV was calculated to be 1.46 dl/g. The Brookfield viscosity of the original 16.3 % polymer solution was 3950 cps measured with a #4 spindle at 60 rpm and 25 °C using a Brookfield LVT viscometer.
Figure imgf000014_0001
Polymers made by this procedure are described in Table 1.
Table 1 Amphoteric Acrylamide Polymers
10
15
Figure imgf000015_0001
Table 1 , continued
10
Figure imgf000016_0001
Versenex 80 added at 0.06% based on acrylamide for copper chela tion.
All examples utilized acrylamide as the nonionic monomer 15 MTMAC = methacryloyloxyethyltrimethylamrnonium chloride
ATMAC = aciyloyloxyemyltrimethylam onium chloride
DMAEMA-HCl = dimemylarninoethylmethacrylate hydrochloride salt
MBMAC = methacryloyloxyethylbenzyldimethylammonium chloride
AA = acrylic acid 20 IA = itaconic acid
MA = methacrylic acid
MBA = methylenebisacrylamide
For evaluation of the amphoteric polymers in paper, handsheets or paper from a continuous laboratory former were prepared. The Z-direction tensile strength, tensile strength, and ring crush was determined and compared with controls in which no amphoteric polymer was added. In all cases an additional cationic polymer, either cationic starch or Kymene®557H wet strength resin, an epichlorohydrin/polyaminoamide available from Hercules Incorporated, Wilmington, DE, were also incorporated.
Examples 24-32 and Comparative Example. A Several of the polymers made in Example 1-23 were tested as dry strength additives in paper handsheets prepared using 50:50 hardwood/softwood pulp at pH 7.0, to a nominal basis weight of 130 g/m2 (80 lbs/ream). All paper included 0.4% Kymene 557® H wet strength resin and 0.225 % Aquapel® 649 alkylketene dimer sizing agent (both available from Hercules Incorporated, Wilmington, DE), added in that order after ti e addition of 0.1-0.3% of the dry strength additives. The paper samples were aged under ambient conditions for at least two weeks before testing the tensile strength (TAPPI test method 541) and die tensile strength in the diickness direction (Z-Direction Tensile, TAPPI test method 494). The latter test is a good indicator of tiie strength of the internal bonding between paper fibers. The properties of samples containing dry strength additives was compared to those of the controls, which contained only d e wet strength and sizing agents. The data are in Table 2. Comparisons in e table are calculated as percent improvements or: % Improvement = [(Strengtii witii polymer/strength of control) x 100] -100. The data in Table 2 demonstrate from about 2 to about 15% improvement in tensile strength for die papers of this invention as compared to paper with the same cationic polymer but no amphoteric polymer.
Tahle 2
Fvalnatinn of Handsheets Containing Amphnterir Arrylamirie Polymers'
Figure imgf000019_0001
1. All handsheets contain Kymene*557 wet strength resin and Aquapel*649 alkylketene dimer size at 0.4% and 0.225% respectively, based on the weight of the dry pulp used to prepare the handsheets.
2. MTMAC = methacryloyloxyethyltrimethylammonium chloride AA = acrylic acid The polymers contain acrylamide and the indicated mo!e%'s of comonomer. Fxamples 33-51 and Comparative Example R Paper was made on a continuous laboratory former using mixtures of hardwood and softwood pulp. Paper testing was carried out as described for Examples 24-32 except mat tensile strength was determined in both machine and cross direction and then averaged using die geometric mean of die machine and cross machine direction values. The results are presented in Table 3. The data in Table 3 demonstrate tensile strength improvements of up to about 9% for d e papers of mis invention as compared to paper witii the same cationic polymer but no amphoteric polymer.
Examples 52-60 and Comparative Examples C-F
Paper was made on a continuous laboratory former using repulped old corrugated containers as pulp. Paper testing was carried out as described for Examples 24-32 except mat tensile strength was determined in both machine direction and cross direction and then averaged using the geometric mean of e machine and cross machine direction values. In these examples cationic starch was utilized instead of Kymene 557® H wet strengtii resin. In some of the examples (so indicated) Aquapel® 649 alkylketene dimer sizing agent was replaced by rosin size plus alum. The results are presented in Table 4. The data in Table 4 demonstrate tensile strengtii improvements of up to about 7.5% for the papers of tiύs invention as compared to paper with die same cationic polymer but no amphoteric polymer.
Tahle 3 Evaluation of Laboratory Former Paper
Figure imgf000021_0001
Tahle T, rnnrinnert
Figure imgf000022_0001
1. All handsheets contain Kymene*557 wet strength resin and Aquapel*649 alkylketene dimer size at 0.4% and 0.225% respectively, based on the weight of the dry pulp used to prepare the handsheets. The pulp used was a mixture of hardwood and softwood pulps.
2. MTMAC = methacryloyloxyethylrrimethylammoruum chloride AA = acrylic acid
IA = itaconic acid
MBA = methylenebisacrylamide
The polymers contain acrylamide and the indicated mole%'s of comonomer.
3. Tensile strength was determined in both the machine direction and the cross direction and then averaged using the geometric mean of the machine and cross direction value. Table 4
Evaluation of T .ahoratory Former Paper
Confaining Amphoteric Acrylamide Polymer1
10
15
Figure imgf000023_0001
Tahle 4, continued
Figure imgf000024_0001
1. The pulp used was repulped old corrugated containers.
2. MTMAC = methacryloyloxyethyltrimethylammonium chloride AA = acrylic acid
10 The polymers contain acrylamide and the indicated mole%'s of comonomer.
3. Tensile strength was determined in both the machine direction and the cross direction and then averaged using the geometric mean of the machine and cross direction value.
It is not intended that the examples presented here should be construed to limit the invention, but rather they are submitted to illustrate some of the specific embodiments of the invention. Various modifications and variations of the present invention can be made without departing from the scope of the appended claims.

Claims

What is claimed is:
1. A process for making paper comprising: a) providing an aqueous pulp slurry; b) adding to the aqueous pulp slurry cationic polymer selected from the group consisting of cationic starch and cationic wet strength resin, and water-soluble amphoteric polymer made from monomers comprising: i) nonionic monomer selected from the group consisting of acrylamide and methacrylamide; ii) anionic monomer; iii) cationic monomer; and iv) crosslinking monomer comprising at least one water-soluble divinyl monomer.
2. The process of claim 1 wherein the amount of anionic monomer plus cationic monomer is less than 9 mole percent of the total of anionic, cationic and nonionic monomer in the amphoteric polymer.
3. The process of claim 1 wherein die anionic monomer is selected from the group consisting of ,β-unsaturated carboxylic acids and salts thereof.
4. The process of claim 1 wherein the anionic monomer comprises α,β- unsaturated carboxylic acid selected from the group consisting of acrylic acid, methacrylic acid, itaconic acid and salts thereof.
5. The process of claim 1 wherein the cationic monomer is selected from the group consisting of methacryloyloxyethyltrimethylammonium chloride (MTMAC), acryloyloxyediyltrimethylammonium chloride (ATMAC), methacryloyloxyethylbenzyldimethylammonium chloride (MBMAC), dimethylaminoethylmethacrylate (DMAEMA) and salts of DMAEMA.
6. The process of claim 1 wherein the amount of anionic monomer plus cationic monomer is less than 8 mole percent of the total of anionic, cationic and nonionic monomer in the amphoteric polymer.
7. The process of claim 1 wherein the amount of anionic monomer plus cationic monomer is less than 7 mole percent of the total of anionic, cationic and nonionic monomer in the amphoteric polymer.
8. The process of claim 1 wherein the water soluble divinyl monomer is selected from the group consisting of N,N'-methylenebisacrylamide, ethyleneglycol dimethacrylate and ethyleneglycol diacrylate.
9. The process of claim 1 wherein the molar ratio of cationic monomer to anionic monomer is from about 0.5: 1 to about 2: 1.
10. The process of claim 1 wherein the cationic polymer is wet strength resin selected from the group consisting of polymeric amine/epihalohydrin resins, glyoxal modified acrylamide copolymer resins, polyethylenei mines and polyvinylamines.
11. The process of claim 1 wherein e cationic polymer is polymeric amine/epihalohydrin wet strength resin selected from the group consisting of polyaminoamide/epihalohydrin resins, polyalkylenepolyamine/epihalohydrin resins, a inopolymer/epihalohydrin resins, and polyaminoamide ureylene/epihalohydrin resins.
12. The process of claim 1 wherein the wet strengtii resin is polyaminoamide/epichiorohydrin resin produced by reacting adipic acid with diethylenetriamine to produce polyaminoamide that is then alkylated with epichlorohydrin
13. The process of claim 1 wherein the amphoteric polymer is added at a level of from about 0.05% to about 4% based on the dry weight of the pulp.
14. The process of claim 1 wherein the cationic polymer is added at a level of from about 0.1 % to about 5% based on the dry weight of the pulp.
15. The process of claim 1 wherein the cationic polymer is cationic starch.
16. The process of claim 1 wherein the nonionic monomer is selected from the group consisting of acrylamide and methacrylamide, the cationic monomer is selected from the group consisting of methacryloyloxyethyltrimethylammonium chloride (MTMAC), acryloyloxyethyltrimethylammonium chloride (ATMAC), methacryloyloxyediylbenzyldimethylammonium chloride (MBMAC), dimethylaminoed ylmethacrylate (DMAEMA) and salts of DMAEMA; the anionic monomer is selected from the group consisting of ,β-unsaturated carboxylic acids and salts thereof; and die crosslinking monomer is selected from the group consisting of N,N'-methylenebisacrylamide, ethyleneglycol dimethacrylate and ethyleneglycol diacrylate; and wherein the molar ratio of cationic monomer to anionic monomer is from about 0.5: 1 to about 2: 1 ; the cationic polymer is cationic wet strength resin which is the reaction product of epichlorohydrin with a polyaminoamide from adipic acid and diethylenetriamine, and is used at a level of from about 0.1 to about 5% based on the dry weight of pulp; and the amphoteric polymer is added at a level of from about 0.05 to about 4% based on the dry weight of pulp.
17. The process of claim 1 wherein the nonionic monomer is selected from the group consisting of acrylamide and methacrylamide; the cationic monomer is selected from the group consisting of methacryloyloxyethyltrimethylammonium chloride (MTMAC), acryloyloxyethyltrimethylammonium chloride (ATMAC), methacryloyloxyethylbenzyldimethylammonium chloride (MBMAC), dimethylaminoethylmethacrylate (DMAEMA) and salts of DMAEMA; the anionic monomer is selected from the group consisting of α,β-unsaturated carboxylic acids and salts thereof; and the crosslinking monomer is selected from the group consisting of
N,N'-methylenebisacrylamide, ethyleneglycol dimethacrylate and ethyleneglycol diacrylate; and wherein d e molar ratio of cationic monomer to anionic monomer is from about 0.5:1 to about 2:1; d e cationic polymer is cationic starch used at a level of from about 0.1 to about
5 % based on the dry weight of pulp; and the amphoteric polymer is added at a level of from about 0.05 to about 4% based on the dry weight of pulp.
18. The process of any of the preceding claims further comprising sheeting and drying the pulp slurry to obtain paper.
19. Paper made by the process of claim 18.
20. The paper of claim 19 that has a dry tensile strength from about 1 % to about 15% greater than that of paper that is the same except that it contains no amphoteric polymer.
21. Paper comprising cationic polymer selected from the group consisting of cationic starch and cationic wet strength resin, and water-soluble amphoteric polymer made from monomers comprising: i) nonionic monomer selected from the group consisting of acrylamide and methacrylamide; ii) anionic monomer; iii) cationic monomer; and iv) crosslinking monomer comprising at least one water-soluble divinyl monomer.
22. The paper of claim 21 wherein the amount of anionic monomer plus cationic monomer is less than 9 mole percent of the total of anionic, cationic and nonionic monomer in the amphoteric polymer.
23. The paper of claim 21 wherein the anionic monomer is selected from the group consisting of α,β-unsaturated carboxylic acids and salts thereof.
24. The paper of claim 21 wherein the anionic monomer comprises α,β-unsaturated carboxylic acid selected from the group consisting of acrylic acid, methacrylic acid, itaconic acid and salts thereof.
25. The paper of claim 21 wherein the cationic monomer is selected from the group consisting of methacryloyloxyethyltrimethylammonium chloride (MTMAC), acryloyloxyethyltrimethylammonium chloride (ATMAC), methacryloyloxyethylbenzyldimethylammonium chloride (MBMAC), dimethylaminoethylmethacrylate (DMAEMA) and salts of DMAEMA,
26. The paper of claim 21 wherein the amount of anionic monomer plus cationic monomer is less than 8 mole percent of the total of anionic, cationic and nonionic monomer in the amphoteric polymer.
27. The paper of claim 21 wherein the amount of anionic monomer plus cationic monomer is less than 7 mole percent of the total of anionic, cationic and nonionic monomer in the amphoteric polymer.
28. The paper of claim 21 wherein die crosslinking monomer is selected from the group consisting of N,N'-mediylenebisacrylamide, ethyleneglycol dimethacrylate and ethyleneglycol diacrylate.
29. The paper of claim 21 wherein die molar ratio of cationic monomer to anionic monomer is from about 0.5: 1 to about 2: 1.
30. The paper of claim 21 wherein the molar ratio of cationic monomer to anionic monomer is from about 0.6: 1 to about 1.5: 1.
31. The paper of claim 21 containing amphoteric polymer at a level of from about 0.1 % to about 3 % based on the dry weight of the paper.
32. The paper of claim 21 containing cationic polymer at a level of from about 0.1 % to about 5% based on the dry weight of the pulp.
33. The paper of claim 21 wherein the dry tensile strength is from about 1 % to about 15 % greater than that of paper that is the same except that it contains no amphoteric polymer.
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WO2000011046A1 (en) * 1998-08-19 2000-03-02 Hercules Incorporated Dialdehyde-modified anionic and amphoteric polyacrylamides for improving strength of paper
WO2000034584A1 (en) * 1998-12-07 2000-06-15 Hercules Incorporated Glyoxalated polyacrylamides as paper strengthening agents
WO2000059965A1 (en) * 1999-04-06 2000-10-12 Minerals Technologies Inc. Bifunctional polymers
WO2000077302A1 (en) * 1999-06-16 2000-12-21 Nopco Paper Technology Holding As Use of long-chain fatty ethers
EP1180559A1 (en) * 2000-08-04 2002-02-20 Armstrong World Industries, Inc. Binder composition for fibrous sheet
WO2003087473A1 (en) * 2002-04-08 2003-10-23 Hercules Incorporated Process for increasing the dry strength of paper
EP1849803A1 (en) * 2006-04-28 2007-10-31 Harima Chemicals, Inc. Method for Preparing Water Soluble Polymer and Papermaking Additive
US7442280B1 (en) 1998-04-27 2008-10-28 Akzo Nobel Nv Process for the production of paper
WO2010145956A1 (en) * 2009-06-16 2010-12-23 Basf Se Method for increasing the dry strength of paper, paperboard, and cardboard
WO2012067877A1 (en) * 2010-11-15 2012-05-24 Kemira Oyj Composition and process for increasing the dry strength of a paper product
WO2012175392A1 (en) * 2011-06-21 2012-12-27 Basf Se Method for producing paper, paperboard, and cardboard
US20120325420A1 (en) * 2011-06-21 2012-12-27 Basf Se Production of paper, card and board
CN103469687A (en) * 2012-06-07 2013-12-25 金东纸业(江苏)股份有限公司 Dry strength agent, preparation method thereof and slurry using dry strength agent
US8816031B2 (en) 2006-03-06 2014-08-26 Harima Chemicals, Inc. Water-soluble polymer and additive for paper manufacture
WO2016100020A1 (en) * 2014-12-16 2016-06-23 Ecolab Usa Inc. An on-line control and reaction process for ph adjustment
EP3044366A4 (en) * 2013-09-12 2017-04-19 Ecolab USA Inc. Paper-making aid composition and process for increasing ash retention of finished paper
WO2017116795A1 (en) * 2015-12-31 2017-07-06 Ecolab Usa Inc. An amphoteric polymer and an alkenyl succinic anhydride emulsion having the same
US9873983B2 (en) 2013-09-12 2018-01-23 Ecolab Usa Inc. Process and compositions for paper-making
WO2019221692A1 (en) * 2018-05-14 2019-11-21 Kemira Oyj Paper strength improving composition, manufacture thereof and use in paper making
WO2020012074A1 (en) * 2018-07-12 2020-01-16 Kemira Oyj Method for manufacturing multi-layered fibrous web and multi-layered fibrous web
US10982391B2 (en) * 2016-06-01 2021-04-20 Ecolab Usa Inc. High-efficiency strength program used for making paper in higher charge demand system
WO2021130411A1 (en) * 2019-12-23 2021-07-01 Kemira Oyj Composition and its use for use in manufacture of paper, board or the like
CN113105587A (en) * 2021-03-12 2021-07-13 深圳市瑞成科讯实业有限公司 Papermaking reinforcing agent and preparation method thereof
CN115053035A (en) * 2020-03-06 2022-09-13 凯米拉公司 Composition and method for making paper, paperboard and the like

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Cited By (36)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7442280B1 (en) 1998-04-27 2008-10-28 Akzo Nobel Nv Process for the production of paper
WO2000011046A1 (en) * 1998-08-19 2000-03-02 Hercules Incorporated Dialdehyde-modified anionic and amphoteric polyacrylamides for improving strength of paper
WO2000034584A1 (en) * 1998-12-07 2000-06-15 Hercules Incorporated Glyoxalated polyacrylamides as paper strengthening agents
WO2000059965A1 (en) * 1999-04-06 2000-10-12 Minerals Technologies Inc. Bifunctional polymers
WO2000077302A1 (en) * 1999-06-16 2000-12-21 Nopco Paper Technology Holding As Use of long-chain fatty ethers
EP1180559A1 (en) * 2000-08-04 2002-02-20 Armstrong World Industries, Inc. Binder composition for fibrous sheet
WO2003087473A1 (en) * 2002-04-08 2003-10-23 Hercules Incorporated Process for increasing the dry strength of paper
US6723204B2 (en) 2002-04-08 2004-04-20 Hercules Incorporated Process for increasing the dry strength of paper
US8816031B2 (en) 2006-03-06 2014-08-26 Harima Chemicals, Inc. Water-soluble polymer and additive for paper manufacture
EP1849803A1 (en) * 2006-04-28 2007-10-31 Harima Chemicals, Inc. Method for Preparing Water Soluble Polymer and Papermaking Additive
WO2010145956A1 (en) * 2009-06-16 2010-12-23 Basf Se Method for increasing the dry strength of paper, paperboard, and cardboard
US8926797B2 (en) 2009-06-16 2015-01-06 Basf Se Method for increasing the dry strength of paper, paperboard, and cardboard
WO2012067877A1 (en) * 2010-11-15 2012-05-24 Kemira Oyj Composition and process for increasing the dry strength of a paper product
US8980056B2 (en) 2010-11-15 2015-03-17 Kemira Oyj Composition and process for increasing the dry strength of a paper product
WO2012175392A1 (en) * 2011-06-21 2012-12-27 Basf Se Method for producing paper, paperboard, and cardboard
US20120325420A1 (en) * 2011-06-21 2012-12-27 Basf Se Production of paper, card and board
US8753479B2 (en) * 2011-06-21 2014-06-17 Basf Se Production of paper, card and board
CN103469687A (en) * 2012-06-07 2013-12-25 金东纸业(江苏)股份有限公司 Dry strength agent, preparation method thereof and slurry using dry strength agent
US9873983B2 (en) 2013-09-12 2018-01-23 Ecolab Usa Inc. Process and compositions for paper-making
EP3044366A4 (en) * 2013-09-12 2017-04-19 Ecolab USA Inc. Paper-making aid composition and process for increasing ash retention of finished paper
US9873986B2 (en) 2013-09-12 2018-01-23 Ecolab Usa Inc. Paper-making aid composition and process for increasing ash retention of finished paper
WO2016100020A1 (en) * 2014-12-16 2016-06-23 Ecolab Usa Inc. An on-line control and reaction process for ph adjustment
US10316469B2 (en) 2014-12-16 2019-06-11 Ecolab Usa Inc. On-line control and reaction process for pH adjustment
WO2017116795A1 (en) * 2015-12-31 2017-07-06 Ecolab Usa Inc. An amphoteric polymer and an alkenyl succinic anhydride emulsion having the same
CN106928400A (en) * 2015-12-31 2017-07-07 埃科莱布美国股份有限公司 A kind of amphiphilic polymers and the alkenyl succinic anhydride emulsion comprising it
US10982391B2 (en) * 2016-06-01 2021-04-20 Ecolab Usa Inc. High-efficiency strength program used for making paper in higher charge demand system
WO2019221692A1 (en) * 2018-05-14 2019-11-21 Kemira Oyj Paper strength improving composition, manufacture thereof and use in paper making
US11453979B2 (en) 2018-05-14 2022-09-27 Kemira Oyj Paper strength improving composition, manufacture thereof and use in paper making
CN112384655A (en) * 2018-07-12 2021-02-19 凯米拉公司 Method for producing a multi-layer fibre web and multi-layer fibre web
WO2020012074A1 (en) * 2018-07-12 2020-01-16 Kemira Oyj Method for manufacturing multi-layered fibrous web and multi-layered fibrous web
CN112384655B (en) * 2018-07-12 2022-12-27 凯米拉公司 Method for producing a multi-layer fibre web and multi-layer fibre web
WO2021130411A1 (en) * 2019-12-23 2021-07-01 Kemira Oyj Composition and its use for use in manufacture of paper, board or the like
CN114867913A (en) * 2019-12-23 2022-08-05 凯米拉公司 Composition for making paper, board and the like and use thereof
CN115053035A (en) * 2020-03-06 2022-09-13 凯米拉公司 Composition and method for making paper, paperboard and the like
CN113105587A (en) * 2021-03-12 2021-07-13 深圳市瑞成科讯实业有限公司 Papermaking reinforcing agent and preparation method thereof
CN113105587B (en) * 2021-03-12 2022-12-06 深圳市瑞成科讯实业有限公司 Papermaking reinforcing agent and preparation method thereof

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