WO1998004910A1 - Method and apparatus for auditing a battery test - Google Patents
Method and apparatus for auditing a battery test Download PDFInfo
- Publication number
- WO1998004910A1 WO1998004910A1 PCT/US1997/012255 US9712255W WO9804910A1 WO 1998004910 A1 WO1998004910 A1 WO 1998004910A1 US 9712255 W US9712255 W US 9712255W WO 9804910 A1 WO9804910 A1 WO 9804910A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- battery
- test
- test result
- code
- intermediary
- Prior art date
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/3644—Constructional arrangements
- G01R31/3648—Constructional arrangements comprising digital calculation means, e.g. for performing an algorithm
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/385—Arrangements for measuring battery or accumulator variables
- G01R31/386—Arrangements for measuring battery or accumulator variables using test-loads
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/367—Software therefor, e.g. for battery testing using modelling or look-up tables
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/374—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC] with means for correcting the measurement for temperature or ageing
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/382—Arrangements for monitoring battery or accumulator variables, e.g. SoC
- G01R31/3835—Arrangements for monitoring battery or accumulator variables, e.g. SoC involving only voltage measurements
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/389—Measuring internal impedance, internal conductance or related variables
Definitions
- the present invention relates to testing storage batteries. More specifically, the present invention relates to generating a code related to a battery test.
- Storage batteries such as lead acid storage batteries of the type used in the automotive industry, have existed for many years. However, understanding the nature of such storage batteries, how such storage batteries operate and how to accurately test such batteries has been an ongoing endeavor and has proved quite difficult.
- a simple test is to measure the voltage of the battery. If the voltage is below a certain threshold, the battery is determined to be bad. However, this test is inconvenient because it requires the battery to be charged prior to performing the test. If the battery is discharged, the voltage will be low and a good battery may be incorrectly tested as bad. Furthermore, such a test does not give any indication of how much energy is stored in the battery.
- Another technique for testing a battery is referred as a load test. In a load test, the battery is discharged using a known load. As the battery is discharged, the voltage across the battery is monitored and used to determine the condition of the battery. This technique requires that the battery be sufficiently charged in order that it can supply current to the load.
- Dr. Keith S. Cha plin for testing storage batteries by measuring the conductance of the batteries.
- This technique is described in a number of United States patents obtained by Dr. Champlin, for example, U.S. Patent No. 3,873,911, issued March 25, 1975, to Champlin, entitled ELECTRONIC BATTERY TESTING DEVICE; U.S. Patent No. 3,909,708, issued September 30 , 1975, to Champlin, entitled ELECTRONIC BATTERY TESTING DEVICE ; U.S. Patent No. 4,816,768, issued March 28, 1989, to Champlin, entitled ELECTRONIC BATTERY TESTING DEVICE; U.S. Patent No.
- the present invention offers solutions to problems associated with the aforementioned problems.
- the present invention provides a method and apparatus for auditing a battery test.
- a battery test is performed on a storage battery to obtain a test result .
- Test condition information is obtained regarding conditions related to the battery test.
- the test result and the test condition information is combined into a code and the code is stored or output for future reference.
- the apparatus includes battery test circuitry for performing a battery test on the storage battery and providing a test result .
- Input circuitry receives test condition information which is related to conditions of the battery test.
- Calculation circuitry coupled to the battery test circuitry and the input circuitry combines the battery test result and the test condition information and responsively provides a code output .
- the code output can be used to subsequently analyze the battery test in view of the test conditions.
- FIG. 2 is a simplified block diagram shown the steps of a method in accordance with the invention. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
- the present invention provides a new and useful technique for monitoring and auditing a battery test of a storage battery, such as a lead acid storage battery.
- the present invention is for use with any battery tester or testing technique and those discussed herein are strictly as examples.
- the present invention provides a method and apparatus for combining the result of a battery test with information related to conditions of the battery test into a code which can be subsequently accessed.
- the present invention is useful in subsequent analysis of batteries which failed the battery test and may be used to monitor batteries returned on warranty, to monitor operator performance and can be used in detecting and identifying a faulty design of a storage battery.
- FIG. 1 is a simplified block diagram of battery monitoring circuitry 16 in accordance with the present invention. Apparatus 16 is shown coupled to battery 12 which includes a positive battery terminal 22 and a negative battery terminal 24.
- Circuitry 16 operates in accordance with one embodiment of the present invention and determines the conductance (G BAT ) of battery 12 and the voltage potential (V BAT ) between terminals 22 and 24 of battery 12.
- Circuitry 16 includes current source 50, differential amplifier 52, analog- o-digital converter 54 and microprocessor 56.
- Amplifier 52 is capacitively coupled to battery 12 through capacitors C, and C 2 .
- Amplifier 52 has an output connected to an input of analog- to-digital converter 54.
- Microprocessor 56 is connected to system clock 58, memory 60, memory 62 and analog-to-digital converter 54.
- Microprocessor 56 is also capable of receiving an input from input devices 66 and 68.
- Microprocessor 56 also connects to output device 72.
- current source 50 is controlled by microprocessor 56 and provides a current I in the direction shown by the arrow in Figure 1. In one embodiment, this is a square wave or a pulse.
- Differential amplifier 52 is connected to terminals 22 and 24 of battery 12 through capacitors C. and C 2 , respectively, and provides an output related to the voltage potential difference between terminals 22 and 24. In a preferred embodiment, amplifier 52 has a high input impedance.
- Circuitry 16 includes differential amplifier 70 having inverting and noninverting inputs connected to terminals 24 and 22, respectively. Amplifier 70 is connected to measure the open circuit potential voltage (V BAT ) of battery 12 between terminals 22 and 24.
- the output of amplifier 70 is provided to analog- to-digital converter 54 such that the voltage across terminals 22 and 24 can be measured by microprocessor 56.
- Circuitry 16 is connected to battery 12 through a four-point connection technique known as a Kelvin connection. This Kelvin connection allows current I to be injected into battery 12 through a first pair of terminals while the voltage V across the terminals 22 and 24 is measured by a second pair of connections. Because very little current flows through amplifier 52, the voltage drop across the inputs to amplifier 52 is substantially identical to the voltage drop across terminals 22 and 24 of battery 12.
- the output of differential amplifier 52 is converted to a digital format and is provided to microprocessor 56.
- Microprocessor 56 operates at a frequency determined by system clock 58 and in accordance with programming instructions stored in memory 6 P .
- Microprocessor 56 determines the conductance of battery 12 by applying a current pulse I using current source 50.
- the microprocessor determines the change in battery voltage due to the current pulse I using amplifier 52 and analog-to-digital converter 54.
- the value of current I generated by current source 50 is known and is stored in memory 60.
- current I is obtained by applying a load to battery 12.
- Microprocessor 56 calculates the conductance of battery 12 using the following equation:
- ⁇ I is the change in current flowing through battery 12 due to current source 50 and ⁇ V is the change in battery voltage due to applied current ⁇ I .
- the battery tester 16 determines the condition of battery 12. For example, if the battery conductance G BAT is lower than a predetermined threshold for a particular battery at a particular voltage, microprocessor 56 determines that battery 12 has failed the battery test. For example, as explained in the Champlin patents, the tester can compare the measured CCA (Cold Cranking Amp) with the rated CCA for that particular battery.
- Microprocessor 56 uses information input from input device 66 provided by, for example, an operator, etc. This information may consist of the particular type of battery, location, time, the name of the operator.
- microprocessor 56 may comprise one or more sensors, for example, or other elements which provide information such as ambient or battery temperature, time, date, humidity, barometric pressure, noise amplitude or characteristics of noise in the battery or in the test result, or any other information or data which may be sensed or otherwise recovered which relates to the conditions of the test, how the battery test was performed, or intermediate results obtained in conducting the test. Additional test condition information is provided by microprocessor 56.
- Such additional test condition information may include the values of G BAT and battery voltage, the various inputs provided to battery tester 16 by the operator which may include, for example, type of battery, estimated ambient or battery temperature, type of vehicle (i.e., such as provided through the Vehicle Identification Number (VIN) code for the vehicle) or the particular sequence of steps taken by the operator in conducting the test.
- microprocessor 56 uses some, or all, of the various battery test condition information and combines such test condition information with the test result to generate a code.
- This code is provided to output device 72 which may comprise, for example, a display or a printer.
- the code is stored in memory 62 for subsequent use.
- input circuitry refers to any circuitry used to obtain the test condition information and may include inputs 66 and 68, memory 60, etc.
- the code of the present invention may be generated through any appropriate technique. Two examples follow.
- the display 72 will indicate:
- a pseudo base 26 number represented by two alpha characters, is used to represent certain values in this test code. For example, to convert the coded number "CZ”, look up the alpha characters in the following table:
- Table 1 Take the first letter, "C” , and multiply its value by 26. Then add the value of the second letter “Z” : ⁇ "C” X 26 ⁇ + “Z” .
- the coded number is 77.
- the display 72 will indicate "TEST CODE: XXOYYIZZ", for example.
- the information is encoded as follows:
- XX Entered coded battery rating in 5 CCA increments.
- 360 CCA would be represented as 72, 650 CCA as 130, etc. CCA will be rounded to the nearest 5 CCA value.
- Figure 2 is a simplified block diagram showing steps in accordance with the method of the present invention.
- Figure 2 shows flow chart 100 which initiates operation at start block (or step) 102.
- user input is obtained.
- user input is obtained through input device 66 and may constitute instructions for performing a battery test, the rated cold cranking amps (CCA) for the batter under test, estimated temperature during the test for temperature compensation during the test or any other user input related to the test or test environment .
- CCA rated cold cranking amps
- microprocessor 56 This information is provided to microprocessor 56 and is stored in memory 60 for use during the test. Additional information may relate to a particular vehicle in which the battery in installed which may be obtained, for example, using the VIN code for the vehicle. Further, the make, model and manufacturer of the battery 12 may be provided. Other such information includes battery specific information, such as a serial number, digital signature for tracking and identifying the battery, make, model, and date of manufacture of the battery, etc. Such information may be manually input or, for example, read from a bar code carried on the battery. At block 106, microprocessor 56 performs the battery test using the techniques described above.
- the battery test may be any battery test including a simple voltage measurement test, a load test, resistance, conductance, impedance, admittance, or other parameter test, battery capacity or state of charge test, digital hygrometer test in which the specific gravity of the battery acid is measured, complex charging and discharging tests which are known in the art, etc. It will be understood that in various embodiments of the present invention, the particular test may be selected from any available or yet to be discovered battery test .
- microprocessor 56 obtains any additional condition information which may be used in accordance with the invention.
- the information may be any information related to the test such as actual ambient or battery temperature sensed by device 68, various intermediate test results which were obtained in performing the test at step 106, various battery parameters such as surface charge, voltage, conductance, resistance, float current, noise amplitude, noise frequency or other noise characteristics, etc.
- microprocessor 56 combines the condition information obtained at step 108 with the test results obtained at step 106 into a string of information.
- the information may be of any form and is not limited to the character code described above.
- the information may be digitally encoded into a series of data bytes. However, in one preferred embodiment, an alpha numeric code is preferred.
- this code is output using an appropriate technique.
- the code can be output on output device 72 which may be a display, printer, label printer, bar code printer, modem or other data transmission means, etc.
- the step 112 provides the output to memory 62 for subsequent use.
- a plurality of codes may be collected in memory for subsequent output or analysis.
- the procedure ends .
- One advantage of the present invention is that it is particularly useful in ensuring compliance with the warranty return policies of manufacturers.
- the manufacturer will have information regarding the test which resulted in the return of the battery.
- the code is encrypted or otherwise difficult to duplicate whereby the code cannot be falsified.
- the manufacturer may then perform a subsequent test on the battery and compare the subsequent test result with the result obtained which lead to the warranty return. This will make it very difficult for the unscrupulous individual to return a battery under a warranty policy where the battery is not faulty.
- the invention provides additional traceability of the batteries which are being returned to the manufacturer in that the particular code may contain geographic and location information used to identify the particular test location and operator which lead to the failed test. Further still, if the battery is in a new car and is being returned to the automobile manufacturer, the manufacturer can retrieve information regarding the vehicle such as through the VIN code of the vehicle .
- the present invention provides a convenient technique for a manufacturer to collect information regarding batteries which fail battery tests. Such information can be used in improving future batteries or identifying faults in existing batteries.
- the code can contain information regarding the various intermediate steps or measurements which are obtained in providing the battery test. This could be, for example, battery recovery voltage, voltage after a first test, voltage after a second test, surface charge voltage, voltage or current in response to an implied load or signal, temperature compensation input, noise amplitude or other noise characteristics, float current, etc.
- the present invention may be used with standby batteries such as those used to power remote telephone switching locations, computer facilities, power company facilities, pumping stations, etc. It will be understood by those skilled in the art that the present invention is not limited to automotive storage batteries .
- the code is in an encrypted format to thereby reduce the likelihood of code falsification.
- the code is encrypted in that it is difficult for a user who is unfamiliar with the particular coding technique to discover the precise technique being used and generate valid codes which contain falsified information.
- a further embodiment of the invention includes providing a stronger encryption algorithm which may be as simple as an offset or transposition cipher or a more complex technique such as a public key encryption technique. Such a technique can also be used to apply a digital signature to the code containing, for example, information about the particular battery tester being used.
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU36630/97A AU3663097A (en) | 1996-07-29 | 1997-07-10 | Method and apparatus for auditing a battery test |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/681,730 | 1996-07-29 | ||
US08/681,730 US6051976A (en) | 1996-07-29 | 1996-07-29 | Method and apparatus for auditing a battery test |
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WO1998004910A1 true WO1998004910A1 (en) | 1998-02-05 |
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PCT/US1997/012255 WO1998004910A1 (en) | 1996-07-29 | 1997-07-10 | Method and apparatus for auditing a battery test |
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AU (1) | AU3663097A (en) |
WO (1) | WO1998004910A1 (en) |
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Also Published As
Publication number | Publication date |
---|---|
US6051976A (en) | 2000-04-18 |
US6091245A (en) | 2000-07-18 |
AU3663097A (en) | 1998-02-20 |
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