WO1996023105A1 - A method for increasing the hydrophobicity of printing papers and a hydrophobe composition for the method - Google Patents

A method for increasing the hydrophobicity of printing papers and a hydrophobe composition for the method Download PDF

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Publication number
WO1996023105A1
WO1996023105A1 PCT/FI1996/000051 FI9600051W WO9623105A1 WO 1996023105 A1 WO1996023105 A1 WO 1996023105A1 FI 9600051 W FI9600051 W FI 9600051W WO 9623105 A1 WO9623105 A1 WO 9623105A1
Authority
WO
WIPO (PCT)
Prior art keywords
formulation
sizing agent
ketene dimer
weight
sizing
Prior art date
Application number
PCT/FI1996/000051
Other languages
French (fr)
Inventor
Claes Zetter
Olof Malmström
Markku Nurminen
Original Assignee
Raisio Chemicals Oy
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Raisio Chemicals Oy filed Critical Raisio Chemicals Oy
Priority to CA002201337A priority Critical patent/CA2201337C/en
Priority to EP96901357A priority patent/EP0830479B1/en
Priority to JP52265396A priority patent/JP3834699B2/en
Priority to DE69636950T priority patent/DE69636950T8/en
Publication of WO1996023105A1 publication Critical patent/WO1996023105A1/en
Priority to US09/033,658 priority patent/US5961708A/en

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Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/62Rosin; Derivatives thereof
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/03Non-macromolecular organic compounds
    • D21H17/05Non-macromolecular organic compounds containing elements other than carbon and hydrogen only
    • D21H17/14Carboxylic acids; Derivatives thereof
    • D21H17/15Polycarboxylic acids, e.g. maleic acid
    • D21H17/16Addition products thereof with hydrocarbons
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/03Non-macromolecular organic compounds
    • D21H17/05Non-macromolecular organic compounds containing elements other than carbon and hydrogen only
    • D21H17/17Ketenes, e.g. ketene dimers
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/21Macromolecular organic compounds of natural origin; Derivatives thereof
    • D21H17/24Polysaccharides
    • D21H17/28Starch
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/16Sizing or water-repelling agents

Definitions

  • the base paper When optimized for the above-men ⁇ tioned ink-jet use, the base paper must be sized with such great amounts of ketene dimer combination sizes that ultimately the size causes problems in the alternative printer types.
  • the degree of sizing may amount to, e.g., 0.1 - 0.2 % of fiber dry weight in the web.
  • an essential improve ⁇ ment has now been achieved to overcome the above- described problem by virtue of performing hydrophobic sizing using a sizing dispersion in which the amount of water-soluble colloidal polymer is at least 100 % of the amount of the hydrophobic sizing compound.
  • a pilot-scale test run was carried out, in which internal sizing was performed for a finepaper grade with added precipitated calcium carbonate (PCC) as the filler.
  • the filler (tradename Albacar LO) was used at 22 % level by fiber dry weight.
  • the fiber in the base web was 75 % birch fiber beaten to 23 SR° freeness and the fiber slurry was adjusted to pH 7.
  • the rest, 25 %, of the fiber was pine fiber equally beaten to 23 SR° freeness and fiber slurry also adjusted to pH 7.
  • Internal sizing of the paper web was performed using Raisamyl 135 starch at 5 kg/ton pulp addition rate.
  • the basis weight of the pro- Jerusalem paper web was 80 g/m 2 .
  • the paper machine was run at 60 m/min resulting in a production rate of 4.08 kg/min.
  • the retention agent used in the process was BMA 590 (colloidal sodium silicate) at an addition rate of 300 g/ton pulp.
  • the paper web was also surface sized using Raisamyl 406 LO starch at 6 % solids addition le ⁇ vel.
  • the hydrophobic compound used as a sizing agent was alkyl ketene dimer (AKD) .
  • the test runs were performed using the different formula ⁇ tions of hydrophobic size listed below for internal siz ⁇ ing:
  • AKD sizing amount of starch protective colloid addition 100 % by weight of sizing agent.
  • AKD sizing amount of starch protective colloid addition 150 % by weight of sizing agent. 5. AKD sizing, amount of starch protective colloid addition 200 % by weight of sizing agent.
  • the tests were run using two levels of sizing agent, na ⁇ mely, adding the sizing agent (AKD) at 0.1 % and 0.2 % levels by fiber dry weight.
  • the starch used as the protective colloid component was Raisamyl 150 which is a degraded special starch grade.
  • the degree of sizing in the manufactured papers were tes ⁇ ted by measuring the water absorbance of the paper sheets in the Cobb ⁇ test from the sheet surface, while the ink penetration of the sheets was measured using the Schroder test. Also the brightness of test sheets was measured.
  • the test runs gave the following results:
  • Example 2 to act as a protective colloid component at the same addition rate (200 %) , however, with the pe ⁇ nalty that paper brightness is adversely affected parti ⁇ cularly in grades manufactured using optical brighteners.
  • the ink penetration property of the paper web is improved significantly up to 200 % addition rate of the protective colloid component, whereafter this property at higher addition rates stays approximately at the same level as when using PEI.
  • a production-scale test run was performed on a finepaper machine by making paper at 78 g/m 2 basis weight.
  • the paper was manufactured using pulp comprised in 60/40 ratio of birch to pine fiber.
  • the amount of filler added to the base web was at 22 % level by fiber dry weight, whereby 70 % of the filler was precipitated calcium carbonate (PCC, Albacar LO) and 30 % of ground CaC0 3 .
  • the retention system was formed by corn starch and an anionic component (Compozil) .
  • the AKD sizing was applied using two different formula ⁇ tions:
  • Raisafob 940 conventional AKD sizing, amount of pro ⁇ tective colloid component not more than 20 % of sizing material dry weight.
  • test runs were carried out using AKD sizing at 0.12 % level by fiber dry weight. Tests were performed in mul ⁇ tiple series using both of the above sizing formulations in identical conditions to eliminate random error from the results. The test data is listed in the table below:
  • the paper made herein was a office paper grade intended for multipurpose use.
  • the production target values for the paper grade were set as follows: ketene content less than 0.4 mg/g (for copier use), black density greater than 1.2 in B/W printing on ink-jet printers and combina ⁇ tion black density greater than 0.75 in multicolor print ⁇ ing. Test run conditions:
  • AKD addition rate 1.4 kg/ton pulp solids (as AKD, com ⁇ bined with Raisafob RF500)
  • the requirements set for the compatibility of the manufactured paper with ink-jet printability are not met using ASA sizing alone.
  • the paper exhibits zero residual ketone con ⁇ tent.
  • the novel type of combination sizing formulation is capable of meeting the requirements set for both copier and ink-jet printing use.
  • the results also show the ef ⁇ fect of the hydrolysis of ASA on the sizing efficiency when the ASA is dispersed in warm starch used as the in ⁇ ternal size and then added separately.
  • the novel sizing formulati- on gives better density values than those achieved using ASA alone.
  • a pilot-scale paper machine was employed to compare the water repellency of a paper web achievable by three different sizing formulations: first, using con ⁇ ventional AKD sizing (Raisafob 940) , second, using AKD combined a protective colloid component formed by Raisa ⁇ myl 150 EH in an amount of 200 % of sizing agent dry weight, and third, testing the effect according to the present invention of the protective colloid component (Raisamyl 150 EH, 200 % by sizing agent dry weight) com ⁇ bined with AKD plus rosin used as a hydrophobic sizing agent.
  • the dry weight ratio of AKD to rosin was 50/50.
  • the base web was formed from a pulp comprising 75 % of birch fiber at 23 SR° freeness and 25 % of pine fiber at 23 SR° freeness. Bulk sizing of the paper web was perfor- med using Raisamyl 125 at 0.5 % addition level by fiber dry weight.
  • the retention system was formed by a two-com ⁇ ponent system in which Percol 162 was added at 0.02 % level and bentonite at 0.2 % level by fiber dry weight.
  • the paper web was surface sized using Raisamyl 408 SP, which was added at 5 % level by fiber dry weight.
  • the amount of filler added to the base web was kaolin at 20 % level by fiber dry weight.
  • the pulp slurry pH was in the range 6.9 - 7.0.
  • the sheets produced were measured for water absorbance in the Cobb w test on both the felt and wire sides of the sheet. Similarly, the static and kine ⁇ tic coefficients of friction were determined. Also the addition rate of surface sizing was monitored. The test results are given in the table below.
  • the best sizing properties are achieved using the AKD sizing dispersion containing Raisamyl 150 EH starch as the protective col ⁇ loid component.
  • the friction properties of the sheet are improved over a sheet sized using a conventional AKD sizing formulation (Raisafob 940) .
  • the results also indi ⁇ cate that a sizing dispersion having the AKD/rosin com ⁇ bination as the sizing agent in the protective colloid also performs excellently particularly in terms of its friction values, which refer to minimal migration tenden ⁇ cy of the sizing agent in spite of the slightly increased size addition rate over that used in the comparative test runs. Admittedly, the sizing efficiency in terms of water repellency herein remains lower than that achieved in the comparative test runs.

Abstract

The present invention relates to a method of improving the water repellency of paper in papermaking by virtue of adding prior to web formation to the pulp slurry such a sizing dispersion that contains at least a ketene dimer compound as a hydrophobic sizing agent, and further contains water-soluble colloidal polymer in an amount which is at least 100 % by weight of the hydrophobic sizing agent. The invention is particularly applicable for improving the water repellency of paper containing calcium carbonate as the filler.

Description

A method for increasing the hydrophobicity of printing papers and a hydrophobe composition for the method
The present invention relates to a method of improving the hydrophobicity of printing papers by means of inter¬ nal sizing of the paper. The invention also concerns a hydrophobe composition for performing of the method. A particular object of the invention is to improve the hyd¬ rophobicity of paper by means of using a ketene dimer compound as a hydrophobic sizing agent. The purpose of improving the hydrophobicity is to impart the paper web a degree of sizing that makes the paper compatible with ink-jet printing.
The resistance properties of paper to wetting and penet¬ ration are conventionally enhanced in papermaking by means of internal sizing, where during the paper making process compounds are added into the paper pulp which increase the hydrophobicity of the paper fibers.
Printing papers, which are chiefly used as office paper in various types of copiers, printers and printing machines, are expected to exhibit high brightness among other properties, as well as acceptable permanence in archive document use. The brightness and archiving perma¬ nence properties can be affected through the type of fil¬ ler used for the paper. One filler compatible with the above-described requirements is precipitated calcium car¬ bonate (PCC) . However, a problem is involved in the use of this filler, because it requires a neutral or alkaline environment for a proper functioning. Such a process con¬ dition excludes the use of conventional hydrophobic si¬ zing of paper by means of the rosin-alum system. As known in the art, this drawback is overcome by the use of hyd- rophobic sizes based on ketene dimer compounds such as alkyl, alkenyl, aryl and alkaryl ketene dimer sizes.
Such sizes are, however, hampered by other problems par- ticularly in paper grades intended for office printing use that have to be compatible with different printer types. Namely, besides a application in ink-jet printing, the same paper grade should do as copier paper, laser printing paper, etc. When optimized for the above-men¬ tioned ink-jet use, the base paper must be sized with such great amounts of ketene dimer combination sizes that ultimately the size causes problems in the alternative printer types. In practice, the degree of sizing may amount to, e.g., 0.1 - 0.2 % of fiber dry weight in the web.
Over time, ketene dimer compounds have been found proble¬ matic as a sizing agent due to their migration tendency in the finished paper. Owing to such migration, the con¬ tent of the ketene dimer compound is enriched in the outer layers of the sheet. Migration is made possible by the fact that the curing reactions of ketene dimer com¬ pounds are so slow that the added agents lose their mig- ration capability not earlier than after a few days from the finishing of the sheet.
A disadvantageous effect of ketene dimer compound enrich¬ ment is easier slippage of the sheet surface, i.e., decrease of surface frictional resistance. Reduced fric¬ tion is harmful particularly in printing and copier paper grades, because the lowered threshold of slippage causes paper handling problems in printing or copying machines whose paper transfer elements fail to provide their in- tended function on slippery paper grades.
Also the above-mentioned filler, namely, the precipitated calcium carbonate causes indirectly easier slippage of the sheet. This is because this filler has been found to disturb the hydrophobic sizing process, whereby greater amounts of size must be used per unit weight of fiber in comparison to the use of another type of filler. On the other hand, it has been found that ketene dimer based sizing fails to bond completely on the fiber during sheet formation, whereby a fraction of the sizing agent remains circulating in the system and of this fraction a portion bonds later on the fiber. When circulating in the system, the sizing compound is subjected to the hydroly- zing effect of water resulting in a partial decomposition of the sizing compound into corresponding ketones. Also a fraction of the size retained in the base web will remain unbonded to the fiber, whereby the size may undergo hyd- rolyzation by the moisture contained in the web. These phenomena are harmful particularly in copier use, where the sheet is subjected to heating in the copying machine, whereby the decomposition of unbonded size and its migra- tion, along with the moisture released from the sheet, to the surface of the sheet are accelerated. Resultingly, the machine parts of the copier may become contaminated and the copying result deteriorated. To eliminate these risks, determination of residual ketone content in paper grades intended for copier use has been instigated.
According to the present invention, an essential improve¬ ment has now been achieved to overcome the above- described problem by virtue of performing hydrophobic sizing using a sizing dispersion in which the amount of water-soluble colloidal polymer is at least 100 % of the amount of the hydrophobic sizing compound.
Herein, it has firstly been noted that ketene dimer co - pound used as the hydrophobic sizing agent is better bon¬ ded to the fiber, and, secondly, that the precipitated calcium carbonate used as the filler has no essential disturbing effect on the sizing process. Owing to the latter fact, less is needed, whereby said smaller amount of the hydrophobic sizing agent can be retained close to the fiber in an improved manner until the curing of the hydrophobic sizing agent has proceeded to a level pre- venting migration. Additionally, it was found that the invention offered improved ink penetration properties with respect to the water penetration. This effect is of extremely high importance to the quality of ink-jet printing that is becoming ever more widely used.
The invention has furthermore been found applicable in cases where the ketene dimer compound employed as a hyd¬ rophobic sizing agent in the sizing of paper is comple- mented with other conventional hydrophobic sizing agents such as alkylated succinic anhydride and/or rosin.
The invention is next explained with the help of the fol¬ lowing examples elucidating the function of the invention in its different embodiments.
Example 1
A pilot-scale test run was carried out, in which internal sizing was performed for a finepaper grade with added precipitated calcium carbonate (PCC) as the filler. The filler (tradename Albacar LO) was used at 22 % level by fiber dry weight. The fiber in the base web was 75 % birch fiber beaten to 23 SR° freeness and the fiber slurry was adjusted to pH 7. The rest, 25 %, of the fiber was pine fiber equally beaten to 23 SR° freeness and fiber slurry also adjusted to pH 7. Internal sizing of the paper web was performed using Raisamyl 135 starch at 5 kg/ton pulp addition rate. The basis weight of the pro- duced paper web was 80 g/m2. The paper machine was run at 60 m/min resulting in a production rate of 4.08 kg/min. The retention agent used in the process was BMA 590 (colloidal sodium silicate) at an addition rate of 300 g/ton pulp. The paper web was also surface sized using Raisamyl 406 LO starch at 6 % solids addition le¬ vel. The hydrophobic compound used as a sizing agent was alkyl ketene dimer (AKD) . The test runs were performed using the different formula¬ tions of hydrophobic size listed below for internal siz¬ ing:
1. Conventional AKD sizing with Raisafob 940, in which the amount of starch protective colloid addi¬ tion was not more than 20 % by weight of sizing agent.
2. AKD sizing, amount of starch protective colloid addition 50 % by weight of sizing agent.
3. AKD sizing, amount of starch protective colloid addition 100 % by weight of sizing agent.
4. AKD sizing, amount of starch protective colloid addition 150 % by weight of sizing agent. 5. AKD sizing, amount of starch protective colloid addition 200 % by weight of sizing agent.
6. AKD sizing, amount of starch protective colloid addition 250 % by weight of sizing agent.
7. AKD sizing, amount of starch protective colloid addition 300 % by weight of sizing agent.
8. AKD sizing, amount of protective colloid addi¬ tion using PEI (polyimin KK)* in an amount of 200 % by weight of sizing agent.
Notes: *) polyethylene imine
The tests were run using two levels of sizing agent, na¬ mely, adding the sizing agent (AKD) at 0.1 % and 0.2 % levels by fiber dry weight. The starch used as the protective colloid component was Raisamyl 150 which is a degraded special starch grade.
The degree of sizing in the manufactured papers were tes¬ ted by measuring the water absorbance of the paper sheets in the Cobbω test from the sheet surface, while the ink penetration of the sheets was measured using the Schroder test. Also the brightness of test sheets was measured. The test runs gave the following results:
Test no./ Cobbβo tefrt Schroder tesl Brightness [g/m2] (100- >90%
0.1 %
Amount of size 0.1 % 0.2 % 0.2 % 1%)
1 78.2 28.3 0 10 92.7
2 76.3 28.1 1 11 92.6
3 41.5 26.6 2 15 92.7
4 29.3 20.2 5 135 92,8
5 25.0 18.4 18 248 93.0
6 24.8 , 18.3 20 253 92.9
7 24.7 18.2 21 255 93,0
8 28.8 18.1 21 , 262 91.1
From the above results it can be seen that, at an additi¬ on rate of the sizing agent of 0.1 % by fiber dry weight, a sufficient addition rate of the protective colloid com¬ ponent is at approx. 200 % level by hydrophobic sizing agent solids weight, whereby this combination provides such a Cobbw value of less than 25 g/m2 that conventional¬ ly is considered to represent a sufficient level of si¬ zing. For the larger, 0.2 wt.%, addition rate of the si¬ zing agent, the corresponding water repellency value is attained using an addition rate of the protective colloid component as low as 100 % of the hydrophobic sizing agent solids weight. Also polyethylene imine (PEI) was found (test run no. 8) to act as a protective colloid component at the same addition rate (200 %) , however, with the pe¬ nalty that paper brightness is adversely affected parti¬ cularly in grades manufactured using optical brighteners. The ink penetration property of the paper web is improved significantly up to 200 % addition rate of the protective colloid component, whereafter this property at higher addition rates stays approximately at the same level as when using PEI. Example 2
A production-scale test run was performed on a finepaper machine by making paper at 78 g/m2 basis weight. The paper was manufactured using pulp comprised in 60/40 ratio of birch to pine fiber. The amount of filler added to the base web was at 22 % level by fiber dry weight, whereby 70 % of the filler was precipitated calcium carbonate (PCC, Albacar LO) and 30 % of ground CaC03. The retention system was formed by corn starch and an anionic component (Compozil) .
The AKD sizing was applied using two different formula¬ tions:
1. Raisafob 940, conventional AKD sizing, amount of pro¬ tective colloid component not more than 20 % of sizing material dry weight.
2. Raisafob 500, AKD sizing using starch as the protec- tive colloid component with an amount increased to 200 % of size dry weight. The starch added as the protective colloid component was Raisamyl 150 EH.
The test runs were carried out using AKD sizing at 0.12 % level by fiber dry weight. Tests were performed in mul¬ tiple series using both of the above sizing formulations in identical conditions to eliminate random error from the results. The test data is listed in the table below:
Test AKD Cobb. -Schroder test Coeffic lent of Ink-jet, black-aiid-wl-ite Ink-jet, color run type (100->91 %, friction s) no. felt wire felt side static kinetic black ink w king ink drying wicking color-to- black side side density drying mean time [s] mean color density (100%) time [s] bleeding (100%)
77 RF940 21.7 22.2 59 0.79 0.S4 1.60 9 4 19 10 8 1.08
79 RF940 20.7 21.5 49 0.67 0.50 1.64 11 4 20 . 10 8 0.98
81 RF940 21.2 20.7 54 0.77 0.54 1.64 9 6 18 10 8 0.97
84 . RF940 20.4 20.6 78 0.75 0.58 1.76 12 4 15. 10 8 1.03
87 RF500 19.9 19.8 205 0.76 0.53 1.91 22 2 109 10 8 1.38
10 89 . RF500 19.3 19.0 181 0.75 0.53 1.93 14 2 144 10 8 1.38
91 RF500 19.4 19.2 209 0.82 0.57 1.94 21 2 154 10 8 1.42
93 RF500 19.4 19.4 203 0.81 0.57 1.90 19 2 157 10 8 1.46
95 RF500 19.5 18.9 277 0.78 0.60 1.96 24 2 172 10 8 1.51
15
As is evident from the above results, sizing properties are clearly improved by the use of RF 500 and the coefficient of friction is simultaneously retained at the same level or even improved. The ink-jet printing tests indicate that the use of RF 500 gives positively improved black-and-white printing results over conventional sizing, and simultaneously, the
20 ink-jet color printing test remains unchanged, which indicates that the level of sizing herein is overproportioned for ink-jet color printing.
Pxant le 3
A production-scale test run was carried out in which the following sizing formulations were compared:
1. Raisafob 940 AKD sizing, amount of starch protec¬ tive colloid addition not more than 20 % by weight of sizing agent.
2. Raisafob 500 AKD sizing, amount of starch protec- tive colloid addition 200 % by weight of sizing agent.
The paper made herein was a office paper grade intended for multipurpose use. The production target values for the paper grade were set as follows: residual ketone con¬ tent less than 0.4 mg/g (for copier use), black density greater than 1.2 in B/W printing on ink-jet printers and combination black density greater than 0.75 in multicolor printing.
Test run conditions:
Paper grade: Office paper (multipurpose) Basis weight: 80 g/m2 Base web composition: 70% birch fiber at 23 °SR freeness 70% pine fiber at 23 °SR freeness
Filler: Precipitated calcium carbonate (PCC) Retentionsystem: Two-component formulation (po¬ lymer + bentonite)
Surface sizing: Raisamyl 408 starch + 1.5 kg styrene acrylate polymer/ton pulp solids Paper machine speed: 980 m/min AKD addition rate: 1 kg AKD/ton pulp solids, or alternatively, 1.4 kg AKD/ton pulp solids Test results:
Sizing Addition Cobb Ink penetra¬ Residual Black density, Black density, agent rate tion HST 80 ketone B W printing, comp. color
[kg/ton] [g/m2] [%, s] [mg/g] felt side printing, felt side
RF940 1 25 80 0.41 1.02 0.64
RF940 1.4 23 153 0.68 1.22 0.82
RF500 1.4 21 238 0.27 1.38 0.90
As is evident from the above results, the sizing proper- ties are clearly improved by the use of RF 500. Addi¬ tionally, the residual ketone content remains below the set target value. Also the density target values set for ink-jet printing are exceeded. By contrast, using the RF 940 sizing formulation with a low protective colloid content it is not possible to meet the upper limit set for the residual ketone content. Hence, the paper made in this process is not suited for the intended copier use. If the size addition rate is reduced to a level of 1 kg/ton pulp solids, the RF 940 sizing formulation may marginally meet the level set for the maximum allowable residual ketone content, however, with the penalty of not meeting required ink penetration criteria.
The invention has further been found suitable for use in such paper sizing applications in which a fraction of the hydrophobic sizing agent is composed, besides of AKD, additionally of another sizing agent suited for improve¬ ment of water repellency such as alkenyl succinic anhyd¬ ride (ASA) . However, as ASA sizing formulations do not offer hydrophobic properties as effective as those of AKD sizing formulations, they must be used in larger amounts to achieve comparable ink-jet printability qualities. Due to the staining problems caused by the required large addition rates of ASA sizing in papermaking, this sizing approach appears less favored. However, because the use of an ASA sizing formulation in the present application would give a low residual ketone content in the finished sized paper, which is a definite benefit when using the paper in copiers. The well-known problematic properties of this sizing agent require that the sizing furnish be prepared in the immediate vicinity of the papermaking process. In the following example, the behavior of this sizing formulation type is described.
Example 4
A production-scale test run was carried out to compare the behavior of the following sizing formulations:
1. Raisafob 500 AKD sizing, amount of starch protec¬ tive colloid addition 200 % by weight of the ketene dimer.
2. Raisafob HF ASA sizing, dispersed in bulk sizing starch Raisamyl 135 in an ASA/starch ratio of 1:2.
3. Raisafob 500 AKD sizing plus Raisafob MF, + Raisafob MF added separately.
New sizing AKD/Raisafob 500 type sizing formulation dispersion + ASA dis¬ persed therein in AKD/ASA ratio of 50/50.
The paper made herein was a office paper grade intended for multipurpose use. The production target values for the paper grade were set as follows: ketene content less than 0.4 mg/g (for copier use), black density greater than 1.2 in B/W printing on ink-jet printers and combina¬ tion black density greater than 0.75 in multicolor print¬ ing. Test run conditions:
Paper grade: Office paper (multipurpose)
Basis weight: 80 g/m2
Base web composition:
70 % birch fiber at 23 SR° freeness 30 % pine fiber at 23 SR° freeness
Filler: Precipitated calcium carbonate (PCC) at 20 % level by fiber dry weight
Retention system: Two-component formulation (polymer + bentonite) Surface sizing: Raisamyl 408 starch + 1.5 kg styrene acrylate polymer/ton pulp solids Paper machine speed:
980 m/min
AKD addition rate: 1.4 kg/ton pulp solids (as AKD, com¬ bined with Raisafob RF500)
ASA addition rate: 1.4 kg/ton pulp solids (combined with
Raisafob MF)
AKD/ASA addition rate:
0.7 kg + 0.7 kg/ton pulp solids (com¬ bined with Raisafob RF500 and Raisafob MF, respectively, using sep¬ arate additions)
New sizing formulation:
0.7 kg + 0.7 kg/ton pulp solids (ASA dispersed in Raisafob RF500)
Test results:
Sizing Addition CobbjQ Ink penetra¬ Residual Black density, Black density, agent rate tion HST 80 ketone B/W printing, comp. color
[kg/ton] [g/m2] [%,s] [mg/g] felt side printing, felt side
RF500 1.4 22 24 0.29 1.32 1.06
RF MF 1.4 23 122 0 1.14 0.58
RF500 0.7+0.7 22 173 0.15 1.18 0.78
+RF
MF
New 0.7+07 21 208 0.15 1.21 0.86 formula¬ tion
As is evident from the above results, the requirements set for the compatibility of the manufactured paper with ink-jet printability are not met using ASA sizing alone. Admittedly, the paper exhibits zero residual ketone con¬ tent. The novel type of combination sizing formulation is capable of meeting the requirements set for both copier and ink-jet printing use. The results also show the ef¬ fect of the hydrolysis of ASA on the sizing efficiency when the ASA is dispersed in warm starch used as the in¬ ternal size and then added separately. With regard to ink-jet printing, also herein the novel sizing formulati- on gives better density values than those achieved using ASA alone.
In a similar fashion as combining with ASA sizing, the AKD dispersion based on Raisafob 500 may be combined with rosin sizing. In general, rosin imparts good friction properties and does not make the paper slippery as typi¬ cally is the case using AKD sizing alone. This improve¬ ment is described in the example below.
Example 5
In this example a pilot-scale paper machine was employed to compare the water repellency of a paper web achievable by three different sizing formulations: first, using con¬ ventional AKD sizing (Raisafob 940) , second, using AKD combined a protective colloid component formed by Raisa¬ myl 150 EH in an amount of 200 % of sizing agent dry weight, and third, testing the effect according to the present invention of the protective colloid component (Raisamyl 150 EH, 200 % by sizing agent dry weight) com¬ bined with AKD plus rosin used as a hydrophobic sizing agent. The dry weight ratio of AKD to rosin was 50/50.
The base web was formed from a pulp comprising 75 % of birch fiber at 23 SR° freeness and 25 % of pine fiber at 23 SR° freeness. Bulk sizing of the paper web was perfor- med using Raisamyl 125 at 0.5 % addition level by fiber dry weight. The retention system was formed by a two-com¬ ponent system in which Percol 162 was added at 0.02 % level and bentonite at 0.2 % level by fiber dry weight. The paper web was surface sized using Raisamyl 408 SP, which was added at 5 % level by fiber dry weight. The amount of filler added to the base web was kaolin at 20 % level by fiber dry weight. The pulp slurry pH was in the range 6.9 - 7.0. The sheets produced were measured for water absorbance in the Cobbw test on both the felt and wire sides of the sheet. Similarly, the static and kine¬ tic coefficients of friction were determined. Also the addition rate of surface sizing was monitored. The test results are given in the table below.
Sizing Raisafob 940 AKD + AKD + rosin + formulation Raisamyl 150 EH Raisamyl 150 EH
Addition rate 0.12 0.12 0.20
Cobbjo, felt side 18.6 18.3 28.1
Cobbw, wire side 20.1 20.2 31.9
Static coeff. of 0.395 0.428 0.465 friction Kinetic coeff. of 0.222 0.229 0.355 friction
Surface size addi¬ 1.9 1/min 1.8 1/min 1.4 1/min tion rate
As is evident from the above results, the best sizing properties are achieved using the AKD sizing dispersion containing Raisamyl 150 EH starch as the protective col¬ loid component. Also the friction properties of the sheet are improved over a sheet sized using a conventional AKD sizing formulation (Raisafob 940) . The results also indi¬ cate that a sizing dispersion having the AKD/rosin com¬ bination as the sizing agent in the protective colloid also performs excellently particularly in terms of its friction values, which refer to minimal migration tenden¬ cy of the sizing agent in spite of the slightly increased size addition rate over that used in the comparative test runs. Admittedly, the sizing efficiency in terms of water repellency herein remains lower than that achieved in the comparative test runs.

Claims

Claims :
1. A method of improving the hydrophobicity of printing paper, particularly printing paper manufactured using precipitated calcium carbonate (PCC) as filler, to a level required in ink-jet printing by adding prior to web formation to the pulp slurry such a sizing dispersion that contains at least a ketene dimer compound as a hydrophobic sizing agent, and further contains water-sol- uble colloidal polymer, c h a r a c t e r i z e d in that a sizing dispersion is used in which the amount of the water-soluble colloidal polymer is at least 100 % by weight of the hydrophobic sizing agent.
2. A method as defined in claim 1, c h a r a c t e r ¬ i z e d in that a sizing dispersion is used in which the amount of the colloidal polymer is in the range of ap- prox. 150 - 250 % by weight of the hydrophobic sizing agent.
3. A hydrophobe formulation for implementing the method defined in claim 1 or 2, said formulation including at least a ketene dimer compound as a hydrophobic sizing agent, combined with a water-soluble colloidal polymer and, advantageously, with a surface-active compound, a biocidal agent and a pH controlling agent, c h a r ¬ a c t e r i z e d in that said formulation contains said water-soluble colloidal polymer by an amount not less than 100 % by weight of said hydrophobic sizing agent.
4. A formulation as defined in claim 3, c h a r ¬ a c t e r i z e d in that said water-soluble colloidal polymer is selected from the group of compounds compris¬ ing: starches, carboxy methyl cellulose, ethyl cellulose, polyacryl amides, polyethylene imines, polyesters, poly- ethers, polyamides, polyvinyl alcohols, gelatine, tris- tearate, gum arabic, sugars or mixtures thereof.
5. A formulation as defined in claim 4, c h a r ¬ a c t e r i z e d in that said water-soluble colloidal polymer is an amphoteric low-viscosity starch.
6. A formulation as defined any of claims 3-5, c h a r a c t e r i z e d in that therein the content of said hydrophobic sizing agent is approx. 1-15 wt.%, ad¬ vantageously 6-15 wt.%.
7. A formulation as defined any of claims 3-6, c h a r a c t e r i z e d in that therein, besides the ketene dimer compound, said hydrophobic sizing agent in¬ cludes alkenyl succinic anhydride.
8. A formulation as defined in claim 7, c h a r ¬ a c t e r i z e d in that therein the content of said alkenyl succinic anhydride is 20-70 %, advantageously 30-50 %, by weight of the ketene dimer.
9. A formulation as defined any of claims 3-6, c h a r a c t e r i z e d in that therein, besides the ketene dimer compound, said hydrophobic sizing agent in¬ cludes rosin.
10. A formulation as defined in claim 9, c h a r a c ¬ t e r i z e d in that said rosin is fortified rosin.
11. A formulation as defined in claim 9 or 10, c h a r a c t e r i z e d in that therein said hydropho- bic sizing agent contains rosin at approx. 20 - 50 % le¬ vel by weight of the ketene dimer compound.
12. A formulation as defined any of foregoing claims 9-11, c h a r a c t e r i z e d in that therein is in- eluded aluminum sulphate at 2-15 % level by weight of said protective colloidal polymer.
13. A formulation as defined any of foregoing claims 3-12, c h a r a c t e r i z e d in that therein said ketene dimer compound is selected from the group of al- kyl, alkenyl, aryl and alkaryl ketene dimers.
AMENDED CLAIMS
[received by the International Bureau on 19 June 1996 (19.06.96); original claims 1-13 replaced by amended claims 1-11 (2 pages)]
1. A method of improving the hydrophobicity of printing paper, particularly printing paper manufactured using precipitated calcium carbonate (PCC) as filler, to a level required in ink- jet printing by adding prior to web formation to the pulp slurry such a sizing dispersion that contains at least a ketene dimer compound as a hydrophobic sizing agent, and further contains water-sol- uble colloidal polymer, c h a r a c t e r i z e d in that a sizing dispersion is used in which the amount of the water-soluble colloidal polymer is in the range of approx. 150 - 250 % by weight of the hydrophobic sizing agent .
2. A hydrophobe formulation for implementing the method defined in claim 1, said formulation including at least a ketene dimer compound as a hydrophobic sizing agent, com¬ bined with a water-soluble colloidal polymer and, advan- tageously, with a surface-active compound, a biocidal agent and a pH controlling agent, c h a r a c t e r ¬ i z e d in that said formulation contains said water- soluble colloidal polymer by an amount in the range of approx. 150 - 250 % by weight of the hydrophobic sizing agent
3. A formulation as defined in claim 2, c h a r a c ¬ t e r i z e d in that said water-soluble colloidal poly¬ mer is an amphoteric low-viscosity starch.
4. A formulation as defined any of claims 2 and 3, c h a r a c t e r i z e d in that the content of said hydrophobic sizing agent is approx. 1-15 wt.%, advanta¬ geously 6-15 wt.%.
5. A formulation as defined any of claims 2-4, c h a r a c t e r i z e d in that, besides the ketene dimer compound, said hydrophobic sizing agent includes alkenyl succinic anhydride.
6. A formulation as defined in claim 5, c h a r a c - t e r i z e d in that the content of said alkenyl succinic anhydride is 20-70 %, advantageously 30-50 %, by weight of the ketene dimer.
7. A formulation as defined any of claims 2-4, c h a r a c t e r i z e d in that, besides the ketene dimer compound, said hydrophobic sizing agent includes rosin.
8. A formulation as defined in claim 7, c h a r a c - t e r i z e d in that said rosin is fortified rosin.
9. A formulation as defined in claim 7 or 8, c h a r ¬ a c t e r i z e d in that said hydrophobic sizing agent contains rosin at approx. 20 - 50 % level by weight of the ketene dimer compound.
10. A formulation as defined any of foregoing claims 7- 9, c h a r a c t e r i z e d in that it contains aluminum sulphate at 2-15 % level by weight of said pro- tective colloidal polymer.
11. A formulation as defined any of foregoing claims 2-10, c h a r a c t e r i z e d in that said ketene dimer compound is selected from the group of alkyl, alkenyl, aryl and alkaryl ketene di ers.
PCT/FI1996/000051 1995-01-25 1996-01-25 A method for increasing the hydrophobicity of printing papers and a hydrophobe composition for the method WO1996023105A1 (en)

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CA002201337A CA2201337C (en) 1995-01-25 1996-01-25 A method for increasing the hydrophobicity of printing papers and a hydrophobe composition for the method
EP96901357A EP0830479B1 (en) 1995-01-25 1996-01-25 A method for increasing the hydrophobicity of printing papers
JP52265396A JP3834699B2 (en) 1995-01-25 1996-01-25 Method for improving ink jet printability of printing paper
DE69636950T DE69636950T8 (en) 1995-01-25 1996-01-25 Method for improving the water repellency of printing papers
US09/033,658 US5961708A (en) 1996-01-25 1998-03-03 Internal sizing composition for paper

Applications Claiming Priority (2)

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FI950326A FI950326A0 (en) 1995-01-25 1995-01-25 Foerfarande Foerfarande av hydrophobiteten i papper samt vid foerfarandet anvaendbar hydrofoberingssammansaettning
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DE (1) DE69636950T8 (en)
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WO1997037079A1 (en) * 1996-03-29 1997-10-09 Stora Kopparbergs Bergslags Aktiebolag (Publ) Size composition, method for its preparation, and use thereof
WO2000049226A1 (en) * 1999-02-17 2000-08-24 Stora Kopparbergs Bergslags Aktiebolag (Publ) Size composition, method for the production of sized paper or sized cardboard, and sized paper or sized cardboard
US6283589B1 (en) * 1998-04-29 2001-09-04 Creo Srl Resolution ink jet printing
US6328408B1 (en) * 1998-06-19 2001-12-11 Creo S.R.L. Multiple pass ink jet recording
EP2075374A1 (en) 2007-12-17 2009-07-01 Omya Development AG Method for manufacturing a coating slip including the use of an acrylic thickener with a water resistant chain and slip obtained
CN116289334A (en) * 2023-03-20 2023-06-23 南京高益新材料科技有限公司 Single-layer plastic-free straw paper base paper and preparation method thereof

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CN103866626B (en) * 2014-02-28 2016-06-29 新昌县澄潭镇博纳机械厂 A kind of arabic gum sizing agent and preparation method thereof
US9689115B2 (en) * 2014-12-26 2017-06-27 Westrock Mwv, Llc Sizing of paperboard
CN112442917B (en) * 2020-11-24 2022-04-22 保定市华融纸厂 Preparation method of surface sizing solution and watercolor drawing paper

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EP0220941A1 (en) * 1985-10-23 1987-05-06 Albright & Wilson Limited Paper sizing composition
US5145522A (en) * 1989-04-28 1992-09-08 Arakawa Kagaku Kogyo Kabushiki Kaisha Ketene dimer sizing agent for paper making
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EP0610895A1 (en) * 1993-02-12 1994-08-17 Air Products And Chemicals, Inc. Surface sizing composition and method

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997037079A1 (en) * 1996-03-29 1997-10-09 Stora Kopparbergs Bergslags Aktiebolag (Publ) Size composition, method for its preparation, and use thereof
US6248164B1 (en) 1996-03-29 2001-06-19 Stora Kopparbergs Bergslags Aktiebolag (Publ) Size composition, method for its preparation, and use thereof
US6283589B1 (en) * 1998-04-29 2001-09-04 Creo Srl Resolution ink jet printing
US6328408B1 (en) * 1998-06-19 2001-12-11 Creo S.R.L. Multiple pass ink jet recording
WO2000049226A1 (en) * 1999-02-17 2000-08-24 Stora Kopparbergs Bergslags Aktiebolag (Publ) Size composition, method for the production of sized paper or sized cardboard, and sized paper or sized cardboard
US6585859B1 (en) 1999-02-17 2003-07-01 Stora Kopparbergs Bergslags Aktiebolag (Publ) Method for the production of sized paper or sized cardboard, and sized paper or sized cardboard
EP2075374A1 (en) 2007-12-17 2009-07-01 Omya Development AG Method for manufacturing a coating slip including the use of an acrylic thickener with a water resistant chain and slip obtained
US8563643B2 (en) 2007-12-17 2013-10-22 Omya International Ag Method for manufacturing a coating slip, using an acrylic thickener with a branched hydrophobic chain, and the slip obtained
CN116289334A (en) * 2023-03-20 2023-06-23 南京高益新材料科技有限公司 Single-layer plastic-free straw paper base paper and preparation method thereof
CN116289334B (en) * 2023-03-20 2023-10-27 南京高益新材料科技有限公司 Single-layer plastic-free straw paper base paper and preparation method thereof

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CA2201337A1 (en) 1996-08-01
FI950326A0 (en) 1995-01-25
DE69636950D1 (en) 2007-04-19
JPH10512630A (en) 1998-12-02
PT830479E (en) 2007-05-31
EP0830479A1 (en) 1998-03-25
CA2201337C (en) 2009-05-19
DE69636950T2 (en) 2007-11-08
ES2281902T3 (en) 2007-10-01
DE69636950T8 (en) 2008-03-27
CN1071828C (en) 2001-09-26
CN1168163A (en) 1997-12-17
JP3834699B2 (en) 2006-10-18
EP0830479B1 (en) 2007-03-07
ATE356252T1 (en) 2007-03-15

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