WO1994020602A1 - Implantable glucose sensor - Google Patents
Implantable glucose sensor Download PDFInfo
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- WO1994020602A1 WO1994020602A1 PCT/CA1994/000107 CA9400107W WO9420602A1 WO 1994020602 A1 WO1994020602 A1 WO 1994020602A1 CA 9400107 W CA9400107 W CA 9400107W WO 9420602 A1 WO9420602 A1 WO 9420602A1
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- sensor
- nafion
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- enzyme
- coating
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B5/00—Measuring for diagnostic purposes; Identification of persons
- A61B5/145—Measuring characteristics of blood in vivo, e.g. gas concentration, pH value; Measuring characteristics of body fluids or tissues, e.g. interstitial fluid, cerebral tissue
- A61B5/1486—Measuring characteristics of blood in vivo, e.g. gas concentration, pH value; Measuring characteristics of body fluids or tissues, e.g. interstitial fluid, cerebral tissue using enzyme electrodes, e.g. with immobilised oxidase
- A61B5/14865—Measuring characteristics of blood in vivo, e.g. gas concentration, pH value; Measuring characteristics of body fluids or tissues, e.g. interstitial fluid, cerebral tissue using enzyme electrodes, e.g. with immobilised oxidase invasive, e.g. introduced into the body by a catheter or needle or using implanted sensors
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12Q—MEASURING OR TESTING PROCESSES INVOLVING ENZYMES, NUCLEIC ACIDS OR MICROORGANISMS; COMPOSITIONS OR TEST PAPERS THEREFOR; PROCESSES OF PREPARING SUCH COMPOSITIONS; CONDITION-RESPONSIVE CONTROL IN MICROBIOLOGICAL OR ENZYMOLOGICAL PROCESSES
- C12Q1/00—Measuring or testing processes involving enzymes, nucleic acids or microorganisms; Compositions therefor; Processes of preparing such compositions
- C12Q1/001—Enzyme electrodes
- C12Q1/005—Enzyme electrodes involving specific analytes or enzymes
- C12Q1/006—Enzyme electrodes involving specific analytes or enzymes for glucose
Definitions
- This invention relates to electrochemical sensors- More particularly, it relates to miniaturised sensors suitable for implantation.
- Enzyme-based electrochemical sensors have been explored for detection of many biological compounds such as oxalate, salicylate, urate, urea, cholesterol, choline, acetylcholine, creatinine, lactate and glucose.
- One much-studied example is a glucose sensor, based on the enzyme, glucose oxidase.
- glucose sensor based on the enzyme, glucose oxidase.
- the hydrogen peroxide generated by glucose oxidase action on glucose is oxidised at about 0.7 V versus a reference electrode to produce an electric current.
- glucose sensor for the treatment of diabetes includes continuous glucose monitoring, the development of an alarm device for detecting hypoglycaemia and, ultimately, part of a closed-loop insulin delivery system. For these reasons there has been a continued effort to develop an implantable glucose sensor. Due to the potential hazards of intravascular glucose sensing, most studies have focused on the development of needle-type glucose sensors for subcutaneous glucose monitoring, as the glucose concentration in subcutaneous tissue has been shown to follow closely plasma glucose concentrations (Fisher et al., (1987), Diabetologia, vol. 30, pp. 940-945).
- an implantable sensor for sensing and measuring at least one selected component of a biological fluid or tissue comprising a reference electrode and a working electrode, the working electrode comprising conducting means, an inner coating comprising a low permeability polymer film applied to the conducting means, an enzyme- immobilised layer applied over the inner coating and containing an enzyme specific for the selected component, the catalytic activity of the enzyme being indicative of the selected component, and an outer coating of a perfluorinated ionomer polymer applied over the enzyme- immobilised layer, the conducting means being capable of oxidising or reducing a product of the catalytic activity of the enzyme, and the reference electrode having an outer coating of a perfluorinated ionomer polymer.
- an improved sensor for sensing and measuring at least one selected component of a biological fluid or tissue having a reference electrode and a working electrode, the improvement comprising an inner coating of poly(o-phenylene diamine) applied to the working electrode, an enzyme-immobilised layer applied over the inner coating and containing an enzyme specific for the selected component, the catalytic activity of the enzyme being indicative of the selected component and an outer coating of a perfluorinated ionomer polymer applied over the enzyme-immobilised layer and the reference electrode having an outer coating of the perfluorinated ionomer polymer.
- a method for preparing an implantable sensor for sensing and measuring at least one selected component of a biological fluid or tissue comprising the steps of (a) providing a working electrode and a reference electrode; (b) coating the working electrode with an inner coating comprising a low permeability polymer film; (c) applying over the inner coating an enzyme- immobilised layer containing an enzyme specific for the selected component, the catalytic activity of the enzyme being indicative of the selected component; and (d) applying an outer coating of a perfluorinated ionomer polymer over the enzyme-immobilised layer of the working electrode and over the reference electrode.
- Figure 1 shows a schematic diagram of one embodiment of the sensor of the invention.
- Figure 2 shows the response of the sensor of Figure 1 to addition of ascorbate, uric acid and acetaminophen in the indicated concentrations along with 5.6 mM glucose to a pH 7.4 buffer.
- Figure 3 shows the response of a Pt/GOx/Nafion electrode (upper trace) and a Pt/15minPPD/GOx/Nafion electrode (lower trace) in 20 mM glucose in pH 7.4 buffer, as solution stirring is stopped and then recommenced at indicated times.
- Figure 4 shows a Levich plot of current versus square root of rotation rate in revolutions per minute (RPM) of naked and PPD coated Pt rotating disk electrodes in 20 mM H 2 0 2 , pH 7.4. PPD was deposited by electrolysis for 0 (o) , 2 (•) , 5 (D) or 15 ( ⁇ ) min.
- Figure 5 shows response of an electrode with 5 min PPD deposition, when glucose was added at the indicated concentrations to phosphate buffer, pH 7.4, (•) or fresh heparinised dog blood (o) .
- Figure 6 shows blood glucose level in mg/dl (o) and sensor current (•) in an active healthy dog after rapid bolus injection of glucose intravenously, monitored by a Pt/5 min PPD/GOx/Nafion sensor.
- Figures 7A and 7B show blood glucose level in mg/dl (•) and sensor current ( ⁇ ) in an active healthy dog after a rapid intravenous injection of glucose monitored by a Pt/5minPPD/GOx/Nafion sensor.
- Figure 7A results were obtained immediately after sensor implantation and Figure 7B results 7 days after sensor implantation.
- Figures 8A to 8D show blood glucose level in mg/dl (D) and sensor current (D) at days 1 (Fig. 8A) , 3 (Fig. 8B) , 7 (Fig. 8C) and 10 (Fig. 8D) during long-term monitoring by a Pt/5minPPD/GOx/heat-cured Nafion sensor.
- the present invention provides an improved enzyme- based implantable sensor, showing a more rapid response than previously available sensors, along with a shorter stabilisation period.
- the senor of the invention may be utilised to measure glucose, by incorporation of glucose oxidase as the immobilised enzyme.
- glucose oxidase as the immobilised enzyme.
- Many selected components other than glucose may, however, be measured by means of an enzyme-based sensor in accordance with the invention, by incorporation of an appropriate immobilised enzyme.
- the sensor of the invention has a three-layer coating over the working electrode.
- the working electrode may be any conducting material which is able to oxidise or reduce a selected product of enzyme action on the selected component to be measured.
- platinum Pt is preferred.
- the inner coating which is applied to the Pt electrode, comprises a film of poly(o-phenylene diamine) (PPD) which reduces interference by small electroactive compounds.
- PPD poly(o-phenylene diamine)
- the middle layer comprises an immobilised enzyme specific for the component to be measured, such that the products of catalytic action of the enzyme on the selected component can be detected and are indicative of the presence and amount of the selected component.
- the middle layer comprises glucose oxidase (GO x ) immobilised in a matrix of bovine serum albumin (BSA) .
- BSA bovine serum albumin
- the third or outer coating over the working electrode is a film of a perfluorinated ionomer polymer such as perfluorosulphonic acid polymer or Nafion (Dupont) or perfluorocarboxylie acid polymer.
- the reference electrode is also coated with a film of perfluorinated ionomer polymer.
- the polymer film over both electrodes provides a biocompatible, protective outer coating.
- An outer coating of Nafion is especially preferred. Nafion can exist in acidic or basic form; the acidic form is preferred.
- the reference electrode should be of a material which gives a stable potential in a chloride ion- containing medium. A silver/silver chloride (Ag/AgCl) reference electrode is preferred.
- Figure 1 illustrates in diagrammatic form a preferred design for the sensor of the invention.
- Reference and working electrodes are located close to each other on a support, the PPD and immobilised enzyme layers are applied to the working electrode and the sensor is coated with an outer Nafion layer, as more fully described in Example 1.
- Glucose sensors in accordance with the invention showed good selectivity, a sensitivity range of about 3 to about 25 nA/mM glucose and a 90% response time in vitro of 33 seconds. They also required a shorter stabilisation period following polarisation than previously described sensors, requiring only about 10 to about 30 minutes in vitro and about 30 to about 50 minutes in vivo.
- the innermost coating comprises a low permeability polymer film, preferably applied by electrodeposition.
- Sensors have been prepared using a film of polymerised phonol/allyl phenol instead of PPD for the innermost layer. Such sensors show similar selectivity but the film morphology is rougher, indicating a less homogenous film.
- PPD is electrodeposited on the working electrode of the sensor for a period in the range of 30 seconds to about 20 minutes.
- an optimum is selected which gives the desired selectivity while maintaining adequate sensitivity.
- PPD deposition for about 5 minutes from a solution of 5 mM is especially preferred for the glucose sensor.
- the Nafion outermost coating is preferably built up in several layers by several dip coatings. A sequence of 1 coating of 0.5% w/v Nafion, 1 coating of 3% Nafion and 4 consecutive coatings of 5% Nafion, giving a total
- Nafion thickness of about lO ⁇ m is especially preferred.
- the inventors have found that heat curing of the Nafion layer after fabrication of the sensor is very beneficial for the long-term stability of the sensor of the invention.
- the Nafion layer can be cured at up to 120°C without damage to the enzyme layer on which the sensor depends for its response.
- Figure 7 which shows in vivo monitoring with a Pt/5minPPD/GOx/Nafion sensor over a period of 7 days, over this period of time the sensor shows a tendency to lose sensitivity.
- sensitivity is well maintained for short term uses, such as monitoring surgery, this loss of sensitivity over the longer term is undesirable.
- the sensor is heat cured after fabrication, when all the described coating layers have been applied.
- the fabricated sensor is preferably heated in an air oven at a temperature in the range of about 110°C to about 150°C for a period of about 30 minutes to about 5 hours. This process also provides a convenient means of sterilising the sensor.
- Heat curing of the sensor at about 120°C for about 60 minutes is especially preferred.
- the sensor was cured at 120°C for 60 minutes before use. As seen in Figure 8, the sensor remained functional over the 10 days of the study, without a significant change of sensitivity or loss of performance.
- a sensor in accordance with the invention may be fashioned for measurement of a variety of selected components of biological fluids, by selection of a suitable enzyme.
- acetyl choline, choline, creatinine, urea, cholesterol, ethanol or glycerol sensors may be prepared using immobilised acetylcholine esterase, choline oxidase, creatinine amidohydrolase, urease, cholesterol oxidase, alcohol dehydrogenase or glycerol oxidase respectively.
- the thickness of the PPD layer and of the outer Nafion layer may need to be adjusted to optimise selectivity for measurement of a particular selected component.
- High-purity glucose oxidase (Aspergillus Niger, Calbiochem, La Jolla, CA, USA or Sigma Chemicals, U.S.A.), bovine serum albumin (Fraction V, 98099% albumin, Sigma) , and glutaraldehyde (25% aqueous solution, Sigma) were used as received. All other chemicals were reagent grade. Solutions were prepared from doubly distilled, deionized water.
- a pH 7.4 phosphate buffer solution (PBS) was prepared from phosphate salts with sodium benzoate (5 mM) and ethylenediaminetetraacetic acid (1 mM) as preservatives and NaCl (0.1 M) as electrolyte. Glucose (0.1 M) was added and allowed to mutarotate overnight at room temperature, then stored at 4°C. Solutions of interfering species in pH 7.4 buffer were prepared just before use, as was 5 mM o-phenylenediamine (o-PD) (Aldrich) in an acetate buffer (pH 5.5).
- o-PD o-phenylenediamine
- Nafion solutions (Solution Technology Inc., Mendenhall, PA, USA) of 0.5 and 3% wt/vol were prepared by dilution with 1:1 2-propanol and water. Equipment. Amperometry was performed using a Pine RDE-4 potentiostat (Pine Instrument Company, Grove City, PA, USA) . A Pine MSR rotator and Pt rotating disk electrode (0.5 cm diam.) were also used. During in vitro experiments, a three-neck, glass, round-bottom flask served as the electrochemical cell. Stirring was provided with an air-driver magnetic stirrer. Data were recorded using either an x-y-t BD 91 recorder (Kipp & Zonen, Delft, Holland) or an Omniscribe strip chart recorder (Houston Instruments, Austin, TX, USA) .
- a 10 cm long (0.2 mm diam.) varnished copper wire 10 insulated by a coating of varnish 11 was used as the supporting element of the needle-type sensor 1, as shown diagrammatically in Figure 1.
- a platinum wire working electrode 12 (0.1 mm diameter) was coiled ten times around the insulated copper wire 10.
- the varnish was removed from the copper wire over a length of about 1 mm at one end 13 and electrical contact was made between the copper wire and platinum electrode by winding the platinum wire a couple of times around the unvarnished end 13 of the copper wire.
- the contact area was reinsulated by painting a coating of varnish 14 over it (Red GLPT insulating varnish. Cardinal, Edmonton) .
- a silver wire reference electrode 15 (0.1 mm diam.; Puratronic, Johnson Matthey) was coiled 15 times around the insulated copper wire 10. This silver wire was connected to another varnished copper wire 16 (0.15 mm diam.). Silver chloride was formed on the reference electrode 15 by anodizing at 0.4 versus SCE (initially 0.4 mA/cm 2 ) for 30 min through the coiled silver wire in stirred 0.1 M HC1, and then rinsing with deionized water.
- the coiled platinum wire 12 was prepared to receive the three-layer coating by anodizing at 1.9 V and cycling between -0.26 and + 1.1 V vs a saturated calomel electrode (SCE) in 0.5 M H 2 S0 4 .
- SCE saturated calomel electrode
- the innermost coating 17 over the working electrode was applied by growing a film of PPD electrochemically on the platinum electrode 12 from a fresh, de-aerated, unstirred o-phenylenediamine solution (5 mM) at a potential of +0.65V vs SCE, as described by Malitesta et al. (Anal. Chem., (1990), vol. 62, pp. 2735-2740).
- the sensor was rinsed and the immobilised glucose oxidase layer 18 was formed over the PPD layer by carefully passing the working electrode through the drop formed in a V-shaped wire by dipping it into a solution of 19.5 mg/ml glucose oxidase, 73.2 mg/ml BSA and 5 mg/ml glutaraldehyde is acetate buffer, pH 5.5. About 1 ⁇ l of enzyme solution was deposited on the working electrode. The sensor was then dried for 30 minutes in air at room temperature.
- the entire sensor (reference and working electrodes) was then dip coated with several layers of Nafion, by dipping once in 0.5% Nafion, once in 3% Nafion and four times in 5% Nafion, to give a Nafion coating 19 of about 6-10 ⁇ m total thickness over the entire sensor.
- the sensor was stored dry at room temperature or in 0.05 M phosphate buffered saline (PBS) at 4°C.
- PBS phosphate buffered saline
- metal wires of smaller or larger diameter may be used for the electrodes and the number of coils may be increased or decreased.
- a glucose sensor of final diameter in the range of about 0.05 mm to about 1 mm is preferred.
- the effectiveness of the innermost PPD coating in protecting the sensor from interfering substances and improving selectivity was examined by comparing sensors with and without a PPD layer, or with different thicknesses of PPD.
- Needle-type sensors were prepared as described in Example 1, with PPD electrodeposition for 5 to 15 minutes (Pt/5minPPD/GOx/Nafion and Pt/15minPPD/GOx/Nafion respectively) or with no PPD layer (Pt/GOx/Nafion) .
- Figure 2 illustrates the difference in response to the addition of ascorbate, uric acid and acetaminophen at a Pt/GOx/Nafion and a Pt/15 min PPD/GOx/Nafion electrode in a 5.6 mM glucose solution.
- the decrease in interference by several species with PPD present is apparent, while it is clear that the commonly used drug, acetaminophen still permeates the membranes.
- Figure 3 shows this for a needle-type sensor in a stirred solution.
- the low permeability of the PPD film is beneficial in terms of selectivity against larger molecules and ions, but also leads to the unusual mass transport dependence.
- H 2 0 2 is generated within the GOx layer and is free to diffuse in all directions. With the PPD layer present, increasing the mass transport rate sweeps H 2 0 2 out into solution before it can diffuse through the PPD barrier to the electrode. Thus, even though the rate of glucose reaction and"H 2 0 2 generation will increase, the H 2 0 2 current will decrease. This effect can be used to advantage to eliminate flow rate dependence, by balancing the flux of H 2 0 2 through the PPD film against the flux of H 2 0 2 through the Nafion film to the external solution.
- the needle-type sensor was characterized in pH 7.4 phosphate buffer or heparinized canine blood at 0.7 V vs the incorporated Ag/AgCl reference electrode (19.2 ⁇ 0.2 mV vs SCE in PBS).
- the steady state current was measured as a function of added glucose concentration.
- An air driven magnetic stirrer was used, for which it was possible to obtain the same response from a given sensor by careful adjustment of the stir rate and sensor positioning.
- One function of the outer Nafion membrane is to reduce the flux of glucose to the platinum electrode surface in order to extend the linear dynamic range to 20 mM.
- Table III gives the average sensitivities and background currents for 19 needle-type sensors, configured with a 5 min PPD/GOx/Nafion multilayer, that had an upper linear range of at least 20 mM glucose in phosphate buffer solution.
- the significant standard deviations shown in Table III for these hand made sensors are due to variations in Pt electrode area and the thickness of each of the three coatings.
- the response time of these sensors was shorter (33 ⁇ 13 s) than that observed for polyurethane coated sensors and slightly longer than the 24 s observed for Pt/GOx/Nafion sensors.
- a 24 s response time indicates a Nafion thickness in the range of 6 to 10 ⁇ m
- the polarization period required before a stable basal signal was obtained was between 10 to 30 minutes. This is considerably shorter than the 2 hours reported by Bindra et al (1991, above) , and may be important during clinical applications when the sensor output is monitored only periodically.
- a Pt/5minPPD/GOx/Nafion sensor was tested in canine blood in vitro.
- Figure 5 compares the current for the same sensor as glucose was added to either phosphate buffer or blood. Linear response was observed in both solutions, and the currents were stable over time. The non-zero intercept in whole blood was due to the endogenous glucose level.
- Needle-type sensors with a Pt/5minPPD/G0x/Nafion working electrode were evaluated during acute experiments in healthy non- anaesthetised female dogs.
- An indwelling 20 gauge catheter was placed in a foreleg vein for glucose infusion and blood sampling.
- a sensor first tested in vitro was inserted through a skin fold of the neck using an 18 gauge catheter. The catheter was removed leaving the sensor under the skin and the sensor was then biased at +0.7 V. After the sensor signal stabilized a blood sample was taken.
- a bolus of glucose (0.5 g/kg body weight) was then injected through an indwelling venous catheter and blood was taken at 1, 5, 10, 15, 30, 60 and 90 minutes after glucose administration. About 30 to 40 min was required for stabilization of the current following implantation and polarization, and an intravenous glucose tolerance test was then performed.
- the changes in plasma glucose and sensor output are shown in Figure 6.
- the sensor signal matched the glycemia of the dog very well. The delay of 3 minutes for the peak is consistent with the lag time between subcutaneous and blood glucose levels.
- Example 6 For longer term implantations, needle-type sensors were placed in modified catheters to reduce the risk of accidental removal and transcutaneous infection.
- a chronic venous catheter allowed collection of blood over several days.
- Silastic catheters, 0.062 in i.d. x 0.125 in o.d., were used for chronic implantation of the glucose sensor (4 cm long) and the venous catheter (70 cm long) , and prepared as described by O'Brien et al. (J. Pharmacol. Methods (1991), vol. 25, pp. 157-170).
- a 2 cm diameter, double velour, dacron flange (Meadox, Oakland, NJ) was placed around each catheter near the external end, and held in place with medical grade silastic adhesive (Dow Coming, Midland, MI) .
- a glucose sensor with a Pt/5minPPD/GOx/Nafion working electrode (prepared as in Example 1) was first tested in vitro, then inserted into the 4 cm catheter and secured in place by injecting silicone adhesive. The sensitive tip of the sensor extended 4 mm from the catheter's end. The sensor and venous catheters were then sterilized with UV irradiation and ethylene oxide, respectively.
- the senor Under halothane anaesthesia, the sensor was inserted up to the dacron flange through a small incision made in the neck, which was then sealed.
- the venous catheter was inserted in the right, external jugular.
- the use of dacron flanges promotes tissue growth and prevents infection and removal of the catheters.
- the sensor was tested immediately after surgery (and stabilization) and then after a week, as described for the acute experiments.
- Example 7 For long term in vivo evaluation of the glucose sensor in dogs, the sensor was connected to a Konigsberg skin button connector specially adapted for subcutaneous implantation of multiple sensors.
- a sensor with a Pt/5minPPD/GOx/Nafion electrode prepared as described in Example 1 was heat cured and sterilised at 120°C for 60 minutes and implanted subcutaneously in a halothane anaesthetised dog through an incision in the back of the neck.
- a silastic catheter was also inserted in a jugular vein to facilitate blood sample collection.
- the sensor was tested immediately after surgery and then at days 3, 5, 7 and 10 post-implantation. During testing, + 0.7 V was applied and the current was allowed to stabilise for 45 minutes. After this period, a bolus of glucose (0.5 g/kg body weight) was injected through the venous catheter and blood was sampled at 0, 1, 3, 5, 10, 15, 30, 60 and 90 minutes after glucose administration. Glucose concentration was determined in the blood samples using a Beckman Glucose Analyser II and was compared to sensor current.
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Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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AU61517/94A AU6151794A (en) | 1993-03-03 | 1994-02-28 | Implantable glucose sensor |
Applications Claiming Priority (2)
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GB939304306A GB9304306D0 (en) | 1993-03-03 | 1993-03-03 | Glucose sensor |
GB9304306.5 | 1993-03-03 |
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WO1994020602A1 true WO1994020602A1 (en) | 1994-09-15 |
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GB9304306D0 (en) | 1993-04-21 |
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