TITLE OF INVENTION
ARTIFICIAL DISK SYSTEM
This is a continuation of application serial number 07/957,144 filed October 7, 1992.
BACKGROUND OF THE INVENTION
Field of the Invention
The present invention relates to an artificial intervertebral disk to replace a damaged human disk between two adjacent vertebrae in a human spinal column. More particularly, the invention relates to an artificial intervertebral disk which is secured in place between two adjacent vertebrae and maintains the full range of motion that the natural disk provided.
Description of the Background Art
Throughout the world steps are being taken to improve artificial intervertebral disks. A common curse of humankind is a ruptured or herniated disk. The function of the human disk is to maintain separation between the adjacent vertebrae comprising the spinal column and allow a full range of normal motion. A human spinal column has 5 vertebrae in the lumbar region and seven vertebrae in the cervical region and 12 vertebrae in the thoracic region. The lumbar region is commonly referred to as the lower back and the cervical region is commonly referred to as the neck. The thoracic region is in the middle of the spinal column. The spinal column is the
primary structural element of the human skeleton. It is required to carry the compressive load of the upper portion of the body and transmit that load to the lower portion of the body. Consequently, it must have the compressive structural strength needed to perform that role over millions of cycles. Also, the spinal column must support the body under the normal human activities such as bending, turning, stooping over and engaging in various forms of exercise. To accommodate this requirement, the spinal column must be capable of rotational twisting without breaking. The dual role is accommodated by the inter-positioning of a human disk between the adjacent vertebrae in the lumbar region and the cervical region and the thoracic region. The function of the human disk is to provide the compressive strength necessary to avoid having the adjacent vertebrae come in contact with each other. For example, the conventional surgical approach for a ruptured cervical disk is to remove the damaged cervical disk and fuse the space now developed between the adjacent vertebrae with a bone graft. Repair plates for anterior cervical fusion are known in the art. For example, a "caspar" repair plate is produced by the Aesculap Corporation of Burlingame California. It is disclosed under U.S. Patent number 4,503,848. Anterior cervical fusion has the disadvantage of reducing the range of motion, due to the joining of the adjacent vertebrae. The range of motion reduction can be significant particularly, if more than one fusion is performed. Furthermore, it causes degeneration of the disk spaces above and below the levels of fusion.
Many artificial disk have been developed to replace a damaged human disk. However, none are completely satisfactory.
Patent 4,874,389 issued to Downey discloses a replacement disk having two interengaged loops surrounded by an elastomeric body.
Patent 4,946,378 issued to Hirayama et al. discloses an artificial intervertebral disk having a pair of end bodies and an intermediate elastic material.
Patent 4,759,769 issued to Hedman et. al. discloses an artificial disk having a hinged upper piece and a hinged lower piece with a coil spring therebetween.
Patent 4,997,432 issued to Keller discloses an intervertebral disk having stop plates with two projections and a sliding core held between the stop plates.
Patent 3,987,499 issued to Scharbach et al. discloses an implant for a hip bone having an upper and lower piece with a pin securing the upper and lower pieces.
Patent 4,759,766 issued to Buettner-Janz et. al. discloses an intervertebral disk having an upper and lower plate with an intermediate plate therebetween.
Patent 4,932,975 issued to Main et. al. discloses a prosthesis having a vertical body with a suspension medium surrounding a suspension plate.
Patent 5,123,926 issued to Pisharodi discloses an artificial disk having a plurality of spring loaded cups positioned within a prosthesis for urging the implant to conform to the space between the adjacent vertebrae.
Patent 5,071,437 issued to Steffee discloses a spinal disk prosthesis having an upper and lower plate with an elastomeric core sandwiched between the upper and lower plate.
Patent 4,636,217 issued to Ogilvie et. al. discloses a prosthetic implant held in place by screws in the adjacent vertebrae.
None of these previous efforts, however, provide the benefits intended with the present invention. Additionally, prior techniques do not suggest, the present inventive combination of component elements as disclosed and claimed herein. The present invention achieves its intended purposes, objectives and advantages over the prior art devices through a new, useful and unobvious combination of component elements, which is simple to use, with the utilization of a minimum number of functioning parts, at a reasonable cost to manufacture, assemble, test and by employing only readily available material.
Therefore, it is an object of the present invention to provide a artificial intervertebral disk which can be used in place of the damaged human disk and maintain the full range of motion heretofore enjoyed by the person.
It is a further object of the invention to provide an artificial intervertebral disk to maintain the full separation distance between the adjacent vertebrae heretofore enjoyed by the person.
It is a still further object of the invention to provide an artificial intervertebral disk that is biochemically stable and biocompatible with the human skeletal system and tissue.
It is another object of the invention to provide an artificial intervertebral disk that will encourage rapid adherence to the surrounding bone and tissue after the implantation.
It is still another object of the invention to provide an artificial intervertebral disk that can be implanted in the person with standard surgical drills and drill bits.
It is another object of the invention to provide an alignment and holding tool to enable the surgeon to implant the artificial intervertebral disk with consistent alignment of all the components of the invention.
It is still yet another object of the invention to provide a plurality of different flexible spacers to give a surgeon an option to select a flexible spacer that best suites the patients needs.
It is another object of the invention to provide an artificial intervertebral disk that is maintained in the same relative position in the spinal column by means of fasteners securely engaged to the bone material and to the threaded recesses in the cylindrically shaped members.
It is a final object of the invention is to provide an artificial intervertebral disk that can be implanted in a patient with their respective ball and socket members oriented in a upper and lower relationship that has equally satisfactory outcomes either when the ball member is oriented above the socket member or when the respective positions are reversed.
Although there have been many inventions related to an artificial disk, none of the inventions have become sufficiently compact, low cost and reliable enough to become commonly used. The present invention meets the requirements of a simplified design, compact size, low initial cost, ease of implantation and maintainability, and minimal amount of training to successfully employ the invention. The artificial disk of the present invention is easy to manufacture, maintenance free, and biochemically stable when implanted in the human spinal column.
The foregoing has outlined some of the more pertinent objects of the invention. These objects should be construed to be merely illustrative of some of the more prominent features and applications of the intended invention. Many other beneficial results can be obtained by applying the disclosed invention in a different manner or modifying the invention within the scope of the disclosure. Accordingly, other objects and a fuller understanding of the invention may be had by referring to the summary of the invention and the detailed description of the preferred embodiments in addition to the scope of the invention defined by the claims taken in conjunction with the accompanying drawings.
SUMMARY OF THE INVENTION
The invention is defined by the appended claims with the specific embodiment shown in the attached drawings. For the purpose of summarizing the invention, the invention may be incorporated into an artificial intervertebral disk for replacing a damaged human disk for preserving the full functionality of the spinal column after the operation is completed.
More particularly, the invention comprises a pair of cylindrically shaped members in a vertical orientation and a flexible spacer therebetween. The cylindrically shaped members are joined in a ball and socket relationship to provide the full range of motion that the damaged disk heretofore gave the person. The ball and socket portion of the invention is completely surrounded by the flexible spacer and occupies the space that the damaged human disk occupied. The flexible spacer provides the compressive strength necessary to maintain separation between a pair of adjacent vertebrae. The flexible spacer has several embodiments to give the surgeon a range of choices to use, based upon the patient and his medical condition.
Each cylindrically shaped member is secured in the spinal column with arcuate shaped plates and fasteners. The fasteners have a multi diameter shank which provides for secure engagement with the cancellous bone material and machine thread
engagement with a recess located in the respective cylindrically shaped member.
A specially designed alignment and holding tool allows the surgeon to drill thru channels in the adjacent vertebrae in perfect alignment with the threaded recesses in the cylindrically shaped members. The alignment and holding tool maintains a constant vertical distance between a fixturing member of the alignment and holding tool and a tubular drill guide member equal to a distance from a mid-portion of a stem of each cylindrically shaped member to the respective threaded recess in the cylindrically shaped member. Thus, the chance for misalignment of the drilled channel in the bone is eliminated. Also, a depth gage is used to determine the proper size fastener.
An arcuate cover plate is then put over each vertebrae and properly sized fasteners are threaded into the channels in the adjacent vertebrae and into the threaded recesses in the cylindrically shaped members. The invention provides a secure replacement for a damaged human disk and maintains the full range of functionality that the person enjoyed prior to the human disk becoming damaged.
The exterior surfaces of the cylindrically shaped members, the arcuate plates, the fasteners and the washers all have a surface adapted to encourage bone growth adherence to the surrounding bone and tissue after the operation is completed.
The invention can be installed with the cylindrically shaped member having a ball in the upper position and the cylindrically shaped member having a socket in the lower position. Equally satisfactory outcomes are achieved when the respective positions of the cylindrically shaped members are reversed.
The invention is implanted in the patient by first exposing the anterior portion of the spinal column and removing the damaged disk from between the two adjacent vertebrae. A cavity sufficiently sized to accept the invention is routed out of the two adjacent vertebrae by the surgeon using a specially designed routing guide and a conventional surgical drill. The surgeon then implants the artificial disk in the cavity and fixtures the disk to maintain a steady motionless state. The alignment and holding tool maintains the proper spacing with respect to the threaded recesses in the cylindrically shaped members. Then, the surgeon drills a plurality of through channels in the bone in the adjacent vertebrae with a conventional prior art surgical drill and surgical drill bits. Typically, the drill bits have a collet to prevent over drilling by the surgeon. The surgeon measures the depth of each channel drilled through the bone using a conventional depth gage, and then he or she selects a proper length screw to thread through the channel and engage the threaded recess in the cylindrically shaped member. The alignment and holding tool is then removed and an arcuate plate is placed over one of the adjacent vertebrae.
Then the surgeon packs the cavity with a cortico cancellous bone graft removed from another portion of the patients' body preferably from the iliac crest. A bicorticate bone segment having an 'L' shaped cortex is placed in the cavity adjacent to the cylinder to promote adherence to the cylinder and the surrounding bone and tissue. The previously selected proper length fastener is screwed into the interior wall of the channel thru a lockwasher and finally into the threaded recess in the cylindrically shaped member. Usually, about four screws are required. When the screws are securely engaged to the interior walls of the channel and lockably threaded in the recesses in the cylindrically shaped members, the operation is completed, and the surgeon reapproximates the tissue surrounding the spinal column.
The foregoing has outlined rather broadly the more pertinent and important features of the present invention in order that the detailed description of the invention that follows may be better understood so that the present contribution to the art can be more fully appreciated. Additional features of the invention will be described hereinafter which form the subject of the claims of the invention. It should be appreciated by those skilled in the art that the conception and the specific embodiments disclosed may be readily utilized as a basis for modifying or designing other structures for carrying out the same purposes of the present invention. It should also be realized by those skilled in the art that such equivalent
structures do not depart from the spirit and scope of the invention as set forth in the appended claims.
BRIEF DESCRIPTION OF THE DRAWINGS
For a fuller understanding of the nature and objects of the invention, reference should be had to the following detailed description taken in connection with the accompanying drawings in which:
Figure 1 is a perspective of the invention showing the cylindrically shaped members in the stacked vertical relationship and the flexible spacer therebetween in phantom completely surrounding the ball and socket portions of the respective cylindrically shaped member. Figure 1 also shows the exploded assembly perspective of the arcuate plates, the multi-diameter fasteners and the lock washers prior to complete assembly in the cavity in the adjacent vertebrae of the spinal column.
Figure 2 is a sectional elevation view taken along lines 2-2 in Figure 1 showing the rotational relationship between the ball and socket components of the respective cylindrically shaped member.
Figure 3 is a side elevation view of the invention in the patient showing the alignment of the aperture in the arcuate shaped plates with the threaded recesses in the cylindrically shaped members. The flexible spacer and the adjacent vertebrae are shown in phantom to disclose the squared mid-portion of the stem for engagement with the fixturing member of the alignment and holding tool.
Figure 4 is a cross-sectional plan view taken along lines 3-3 in Figure 3. Figure 4 shows the placement of the cylindrically shaped member in the cavity and the packing of the cavity with the cortico cancellous bone graft. Additionally, Figure 4 shows the attachment of the arcuate plate to the cylindrically shaped member with the use of the multi-diameter fastener and a lock washer.
Figure 5 is a perspective view of the alignment and holding tool showing the fixturing member, the alignment drill bit guide and the handle therebetween for the surgeon to grasp. The surgeon deploys the fixturing member on the squared portion of the mid-section of the stem prior to drilling thru channels in the bone that align with the threaded recesses in the cylindrically shaped members. The surgeon uses a non- illustrated drill with a drill bit fitted with a collet to prevent over-drilling.
Figure 6 is a perspective of the routing guide tool showing the guide prior to the temporary attachment to the adjacent vertebrae and the routing bit aligned with the router slide.
Figure 7 is a front elevation view of the routing guide tool showing the router slide and the upper and lower end stops and the adjusting screws for maintaining the proper spacing between the adjacent vertebrae.
Figure 8 is a side elevation view showing the routing guide temporarily secured to the adjacent vertebrae and the adjusting screws engaged with the adjacent vertebrae for maintaining the desired spacing.
Figure 9 is a cross-sectional view taken along lines 9-9 of Figure 7 showing the upper end stop with the adjusting screws and sliding nuts.
Figure 10 is a cross sectional view taken along lines 10-10 of Figure 7 showing the adjusting screws positioned to maintain the desired spacing between the adjacent vertebrae.
Figure 11 is a cross sectional view taken along lines 11-11 of Figure 7 showing the router slide being engaged with the router bit and routing out a cavity in the adjacent vertebrae.
Figure 12 is a perspective view of the invention showing the ball and socket members and a longitudinal elevational view of the flexible spacer with the paired opposed plates and the annular upstanding ring therebetween.
Figure 13 is a front elevation view showing the flexible spacer and a longitudinal elevational view of the paired opposed plates and the flange therein.
Figure 14 is a top sectional view of Figure 13 along viewing lines 14-14.
Figure 15 is a front elevational view showing the longitudinal sectional details of the elliptical shaped socket member and the flexible spacer having a wear washer, and the wear washer having the flange therein.
Figure 16 is a front elevational view showing the elliptical shaped socket member and the flexible spacer with the wear washer in low friction contact, and the wear washer being sloped to mimic the natural position of the spinal column.
Figure 17 is a front elevational view showing the split washer configuration for reduced frictional communication when in torsionai rotation. Figure 17 also shows a flange in phantom being in rotational communication with the stem of the ball member and a second flange being in rotational communication with the stem of the socket member.
Figure 18 is a front elevational view showing an alternative embodiment of the flexible spacer having a frustro-conical shape and a hollow core with the ball and socket members therein.
Figure 19 is a perspective view of the tricorticate iliac bone graft before bisection.
Figure 20 is a perspective view of the tricorticate iliac bone graft after bisection and prior to insertion in the cavity.
Figure 21 is a front elevational view showing the bisected tricorticate iliac bone grafts placed in compacted communication with the cylinder members prior to the arcuate plates being attached.
Similar reference characters refer to similar parts throughout the several views of the drawings.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to Figure 1, the invention comprises an artificial disk 10 and a plurality of alignment and holding tools 12, 12a to allow a surgeon to replace a damaged human disk between two adjacent vertebrae in a spinal column of a patient. The artificial disk 10 further comprises a pair of cylindrically shaped members 14 in a mated, stacked, vertical relationship. The upper member 16 has a top end 18 and a spherical socket 20 depending downwardly from a stem 22 on a bottom end 24. The lower member 26 has a bottom end 28 and a spherical ball 30 depending upwardly from another stem 32 on a top end 34. An interior surface 36 of the spherical socket 20 engages an exterior surface 38 of the spherical ball 30 in a rotational, mated relationship. The cylindrically shaped members 14 can be fabricated from a bio-compatible rigid material, for example stainless steel or a titanium alloy, preferably titanium.
A flexible spacer 40 completely surrounds the socket 20 and the spherical ball 30 and their respective stems 22, 32 to maintain the separation distance between the adjacent vertebrae, as best seen in Figure 2. The flexible spacer 40 can be fabricated from a bio-compatible resilient material, for example a silicone elastomer or silicone rubber or a synthetic fiber such as nylon, preferably a silicone elastomer.
A plurality of arcuate plates 42 and threaded fasteners 43 secure the upper member 16 and the lower member 26 to the adjacent vertebrae.
Each cylindrically shaped member 16, 26 has a plurality of threaded recesses 44, 44a, 44b, 44c, each recess 44, 44a, 44b, 44c being adapted to receive one of a plurality of the threaded fasteners 43.
As best seen in Figure 5, each alignment tool 12 has an open ended tube 48 on a first end 50, a fixturing member 52 on the second end 54, and a handle 56 therebetween for the surgeon to grasp when in use and operation. The open ended tube 48 and the fixturing member 52 are aligned coaxially to allow the surgeon to place the fixturing member 52 on a middle portion 58 of the respective stem 22, 32 of the spherical socket 20 or spherical ball 30. The flexible spacer 40 is depressed to expose the middle portion 58 to allow the surgeon to place the fixturing member 52 of the alignment and holding tool 12 on the middle portion 58. The middle portion 58 of each stem 22, 32 has a square cross section 60 in the preferred embodiment for accepting the fixturing member 52 of the alignment and holding tool 12, however a hexagonal or octagonal cross section is also feasible. The alignment and holding tool 12 can be made from a surgical grade of metal or carbon fiber, preferably titanium.
The open ended tube 48 is disposed from the fixturing member 52 at a vertical distance approximately equal to the vertical distance from the middle portion 58 of the respective stem 22, 32 to one of the plurality of threaded recesses 44 in each one of the paired cylindrically shaped members 14. The open ended tube 48 and the fixturing member 52 of each alignment and
holding tool 12, 12a have a coplanar alignment and the handle 56 is oriented transversely to the open ended tube 48 and the fixturing member 52.
Thus, for example, when the fixturing member 52 is securely engaged on the middle section 58 of the stem 32 of the cylindrically shaped member 26 with the spherical ball 30, the open ended tube 48 is in axial coalignment with one of the recesses 44 in the cylindrically shaped member 26. Likewise, when the fixturing member 52 is securely engaged on the middle portion 58a of the stem 22 of the cylindrically shaped member 16 with the spherical socket 20, the open ended tube 48 is in axial coalignment with one of the recesses 44a in the cylindrically shaped member 16.
The major advantage of the artificial disk invention is to preserve the normal function and range of movement of the spinal column, and in particular the cervical spine. The majority of movement within the cervical spine occurs at the top two vertebrae, Cl and C2. Approximately 50% of the motion in the neck occurs at these two levels, and the remaining 50% is spread over the remaining five (5) levels of the cervical region. Therefore, the remaining five (5) levels each supply approximately 10% of the movement of the neck. The current surgical procedure of anterior cervical fusion results in approximately 10% loss per level of fusion or disk removal. Frequently over time, these fusions are performed at multiple levels. This results in a large degeneration of the range of
movement and a significant loss of function. After the fusion is performed there is a high risk of degenerative arthritis and disk herniation occurring at the disk above and below the location where the disk has been removed.
The artificial disk 10 meets the needs of the patient, particularly when being implanted in the cervical region of the spinal column. The flexible spacer 40 provides the compressive strength necessary to keep the two adjacent vertebrae from contacting each other. Also, since each arcuate plate 42 is attached to an individual vertebrae, the patient retains the full range of motion in the spinal column after the operation, as opposed to a reduction in the range of motion when anterior cervical fusion linking the two adjacent vertebrae is used.
The artificial disk 10 can also be implanted in the lumbar or the thoracic region of the spine. The compressive strength of the flexible spacer 40 is more important in the lumbar region than the loss of rotational movement around the lower lumbar spinal axis.
In use and operation, the surgeon prepares the patient to receive the artificial disk 10 by first dividing tissue and exposing the anterior portion of the spinal column and removing the damaged human disk from between the pair of two adjacent vertebrae. The above step is known in the art and is achieved with prior art instruments. Accordingly, no further discussion is deemed necessary concerning the above surgical step.
Then a cavity 69 is routed out of the two adjacent vertebrae sufficiently sized to accept the artificial disk 10 using a routing guide 70 to insure proper vertical alignment within the spinal column as best seen in Figure 6. In the next step, the surgeon implants the artificial disk 10 in the previously prepared cavity 69 and fixtures the artificial disk 10 with the alignment and holding tool 12, 12a. The alignment and holding tool 12, 12a maintains the paired, cylindrically shaped members 14 in a motionless, fixed relationship to the two adjacent vertebrae while a non-illustrated surgical drill with a drill bit 72 is used to drill a plurality of channels 74, through the bone in the two adjacent vertebrae as best seen in Figure 4. Surgical drills are known in the art and no further discussion is deemed necessary concerning the surgical drill used in operating rooms.
The axial coalignment of the open ended tube 48 and one of the recesses 44 urges the surgeon to drill the first channel 74 in the bone in the adjacent vertebrae that is in perfect axial alignment with one of the recesses 44 in the cylindrically shaped member 16, 26. Since the plurality of recesses 44 in each cylindrically shaped member 16, 26 are disposed vertically from each other, the second alignment and fixturing tool 12a is required for urging coalignment of the second channel 74a in the bone of the adjacent vertebrae with the second recess 44a in the cylindrically shaped member 16, 26.
After the required number of channels 74 have been drilled through the bone the surgeon measures the depth of the channel 74 using a non-illustrated depth gage in order to select the properly sized threaded fastener 43 for later use in the operation. The fastener 43 should be about between 5 to 25 millimeters, depending on the region of the spine and the size of the patient, usually about fifteen (15) millimeters in length in most cases. The cavity 69 is packed with a cortico cancellous bone graft taken from another part of the patients' body. The preferred bone graft is homologous or from the patient. However, an autogenous graft from another person is an alternative embodiment. Then, the arcuate plate 42 is fitted over one of the adjacent vertebrae. The arcuate plate 42 has a plurality of apertures 76, 76a, each sized to urge passage of the threaded fastener 43 through the arcuate plate 42. A lockwasher 78 is slidingly engaged over a distal end 80 of the threaded fastener 43 after the distal end 80 traverses through the channel 74 in the bone, but before the distal end 80 threadably engages one of the recesses 44 in the cylindrically shaped member 16, 26. The lockwasher 78 has a flattened first surface 82 for securely contacting a transverse section 84 of a mid-section 86 of a shank 88 of the threaded fastener 43, and an arcuate second surface 90 for continuous lockable engagement with an outer periphery 92 of the cylindrically shaped member 16, 26.
Each arcuate plate 42 has a section 94 having an outer surface 96 surrounding each aperture 76, the section 94 having an
inward slope towards the aperture 76 to urge coalignment of a slotted head 98 of the fastener 43 with the outer surface 96 of the arcuate plate 42 after the threaded fastener 43 is fully threadably engaged with an interior wall 100 of the channel 74 and the threadable portion of the recess 44.
The distal end 80 has a diameter smaller than the diameter of the mid-section 86 of the threaded fastener 43. The smaller diameter of the distal end 80 of the shank 88 is for urging undisturbed passage of the distal end 80 through the channel 74 drilled in the bone. The diameter of the mid-section 86 is sized to threadably engage an interior wall 100 of the channel 74 in the bone and secure each arcuate plate 42 to an outer surface of the bone. A machine thread 102 on the distal end 80 of the shank 88 has the same pitch as a cancellous thread 104 on the mid-section 86 for urging balanced, synchronized tightening of the cylindrically shaped member 16, 26 with the arcuate plate 42 as the threaded fastener 43 traverses the channel 74.
After the distal end 80 of the shank 88 passes through the channel 74, the distal end 80 engages one of the recesses 44 in the cylindrically shaped member 16, 26 for threadable engagement therein. An area 106 on the outer periphery 92 of the cylindrically shaped member 16, 26 is sloped inwardly toward the recess 44 to urge the distal end 80 to funnel toward the recess 44 if for any reason, the threaded fastener 43 is misaligned with the recess 44. The slotted head 98 of the
threaded fastener 43 is available in common configurations, for example, a slotted configuration or a phillips head cross-slot configuration. Other configurations can also be employed successfully.
The cylindrically shaped members 14 and the arcuate plates 42, 42a can have a smooth outer surface 108 or a plurality of protuberances 110 for urging bone growth adherence to the surrounding human tissue and bone. Likewise, the threaded fasteners 43 and lockwashers 78 can have the smooth surface 108 or the plurality of protuberances 110 for urging bone growth adherence to the surrounding vertebral bone. The preferred embodiment has protuberances 110.
The drawings disclose the spherical socket member 16 in the upper position of the stacked vertical relationship and the spherical ball member 26 in the lower position. It should be understood that the invention can be implanted in a patient with their respective positions reversed with an equally satisfactory outcome.
As best seen in Figure 8, the router guide 70 is temporarily attached to the two adjacent vertebrae with a plurality of mini-spikes 112 that project from a first surface 114 of the router guide 70. The router guide 70 has a second surface 115 with a vertically oriented rectangular slot 116 housing a slidable router bit aperture 118. As best seen in Figure 11, the slidable router bit aperture 118 is adapted to move in a
vertical direction and is further adapted to urge passage of a router bit 120 through the slidable router bit aperture 118 to routably engage the adjacent vertebrae and prepare the cavity 69 for reception of the artificial disk 10.
The router guide 70 has a upper stop 122, a lower stop 124 and a plurality of spacer screws 126, 126a, 126b, 126c therebetween. Each spacer screw 126 is adapted to threadably engage one of a plurality of slidable locknuts 128 located in a pair of channels 130, 130a in the router guide 70. The spacer screws 126, 126a, 126b, 126c are positioned to maintain the vertical spacing between the adjacent vertebrae after the damaged human disk has been removed, but before the artificial disk 10 has been implanted in the cavity 69 in the two adjacent vertebrae.
The upper stop 122 and lower stop 124 each have a plurality of slidable fasteners 132. Each slidable fastener 132 is adapted to engage one of the plurality of slidable locknuts 128 in the channels 130 for adjustably limiting the travel of the slidable router bit aperture 118 in the vertical slot 116 as best seen in Figures 6 & 7.
The flexible spacer 40 can be configured in many embodiments. The preferred embodiment 198 comprises paired, opposed flexible plates 200,200' and an arcuate ring 202 therebetween for forming a hollow core 204 to receive the ball 30 and spherical socket 20, as best seen in Figure 12. The dimension of the
radius ('a') and the wall thickness ('b') of the arcuate ring 202 should be selected to mimic the natural response to torsion when the person turns their head from side-to-side and from front-to-back. The arcuate ring 202 can be made from a hexene based polyolifin vulcanized rubber or from a silicone elastomer material, preferably a silicone elastomer material.
A second major advantage of the artificial disk 10 is the ability to customize the flexible spacer 198 to meet the unique needs of the patient, whether it is in the lumbar, cervical or thoracic region of the spine. For example, the artificial disk 10 in the lumbar region (lower back) will require a greater force to rotate than an artificial disk 10 in the cervical region of the spine, which is in the neck portion of the spine. Accordingly, the radius ('a') and wall thickness ('b') of the flexible spacer 198 in the artificial disk 10 for the lumbar region will be markedly different from the radius ('a') and wall thickness ('b') of the flexible spacer 198 for an artificial disk 10 in the thoracic or cervical region. In other words, the flexible spacer 198 is selected to mimic the natural response of the replaced disk based on the location in the spine where the artificial disk 10 is implanted as well as the patients size, weight, and body habitus.
A third important feature of the artificial disk 10 is the ability to customize the flexible spacer 198 to simulate the normal slope of the natural disk that is being replaced. The height ('c') of an upstanding sidewall 206 of the arcuate ring
202 is continuously variable for forming a top edge 208 having a sloped gradient for simulating the natural slope of the spine.
The spine has three distinct regions. Namely, the cervical region, the lumbar region, and the thoracic region. The cervical and lumbar disk spaces of the spine have a normal downward slope from anterior to posterior. This results in an increased anterior disk height as compared to posterior. This slope is called lordosis. Accordingly, the flexible spacer 198 implanted in either the cervical or lumbar region of the spine would be fabricated with the upstanding sidewall 206 of the arcuate ring 202 having the top edge 208 with a downward slope from anterior to posterior. In the thoracic region of the spine, the slope is reversed. That is, the normal slope is upward from anterior to posterior. This results in a decreased anterior disk height as compared to posterior. This slope is called kyphosis. Therefore, the flexible spacer 198 implanted in the thoracic region of the spine would be fabricated with the top edge 208 of the upstanding sidewall 206 of the arcuate ring 202 having an upward slope from anterior to posterior.
The spine has a transition zone where the cervical region interconnects to the thoracic region. The disk spaces in the transition zone have a level slope from anterior to posterior. A second transition zone interconnects the thoracic region to the lumbar region. The disk spaces in the second transition zone also have a level slope from the anterior to the
posterior. The flexible spacer 198 implanted in either transition zone would be fabricated with the top edge 208 of the upstanding sidewall 206 of the arcuate ring 202 having a level slope from anterior to posterior.
Each flexible plate 200, 200' is adapted to receive a flange 210, 210' that is disposed on the stem 22, 32 for urging harmonious rotation of the spherical ball 30 and spherical socket 20 around a longitudinal axis of the artificial disk 10 as best seen in Figure 13. Each flange 210, 210' is positioned transversely around the middle portion 58, 58' of the stem 22, 32 for urging secure engagement between the stem 22, 32 and the flexible spacer 198. The flange 210, 210' can have any polygonal cross-section, preferably square as best seen in Figure 14. The flange 210, 210' transmits the torsionai movement from the stem 22, 32 to the flexible plates 200, 200' of the flexible spacer 198 to eliminate any possibility of slippage between the stem 22, 32 and the flexible plates 200, 200'. If slippage were to occur, it would affect the rotational integrity of the artificial disk 10.
In addition to housing the spherical ball 30 and spherical socket 20, the hollow core 204 can be filled with a fluid, either gaseous or liquid. The preferred gas is air, and the preferred liquid is a saline solution. Alternatively, any bio- compatible fluid can be used as a substitute for air or saline. The saline solution lubricates the exterior surface 38 of the spherical ball 30 and the interior surface 36 of the spherical
socket 20 and enhances the damping effect of the artificial disk 10.
A second embodiment 212 of the flexible spacer 40 comprises an elongated elliptical socket 214 in slidable and compressive communication with a wear washer 216 that is disposed beneath the elongated elliptical socket 214 as best seen in Figure 15. An outer surface 218 of the elongated elliptical socket 214 is machined to a micro smooth finish to minimize the resistance to slidable communication when the outer surface 218 slidably moves over a topmost surface 220 of the wear washer 216. It should be understood that the artificial disk 10 works equally well when the relative positions of the elongated elliptical socket 214 and the wear washer 216 are reversed.
The wear washer 216 achieves lordosis or kyphosis based upon the location in the spine where the artificial disk 10 is implanted. If the wear washer 216 is implanted in either the cervical or lumbar region of the spine, the wear washer 216 would be fabricated with a downward sloped upper surface 222 from an anterior edge 224 of the wear washer 216 toward a posterior edge 226 of the wear washer 216, as best seen in Figure 16. In the thoracic region of the spine, the normal slope is reversed. That is, the normal slope is upward from the anterior of the spine toward the posterior of the spine. This slope is called kyphosis. Therefore, the wear washer 216 implanted in the thoracic region would be fabricated with an upward sloped upper surface 222 from the anterior edge 224 of
the wear washer 216 toward the posterior edge 226 of the wear washer 216.
If the wear washer 216 is implanted in either transition zone, it would be fabricated with a level sloped upper surface 222 from the anterior edge 224 of the wear washer 216 towards the posterior edge 226 of the wear washer 216.
The wear washer 216 can be fabricated from a material that has excellent long term compressive properties and low resistance to sliding, for example, a silicone elastomer or silicone rubber or a synthetic fiber, preferably a silicone elastomer for compressing and flexing when the person moves in a side bending motion or flexion-extension. A lower surface 228 of the wear washer 216 has a plurality of protuberances 230 adapted for adherence to the surrounding adjacent tissue and bone. An upper surface 232 of the elongated elliptical socket 214 has a second plurality of protuberances 234 adapted for adherence to the surrounding adjacent tissue and bone.
The flange 210 is positioned transversely around the middle portion 58 of the stem 32 for urging secure engagement between the stem 32 and the wear washer 216. The flange 210 can have any polygonal cross-section, preferably square as best seen in Figure 14. The flange 210 transmits the torsionai movement of the neck muscles from the stem 32 to the wear washer 216 to eliminate any possibility of slippage between the stem 32 and the wear washer 216.
A third embodiment 236 of the flexible spacer 40 comprises paired opposed washers 238, 238' in slidable communication with each other, as best seen in Figure 17. Each paired opposed washer 238, 238' is adapted to receive the flange 210, 210' that is in attachable communication with the stem 22, 32 for urging harmonious rotation of the spherical ball 30 and spherical socket 20 around the longitudinal axis of the artificial disk 10. A bearing surface 240, 240' on each paired opposed washer 238, 238' has a micro smooth finish for minimizing the resistance to slidable communication between the paired opposed washers 238, 238', when in use and operation. Each bearing surface 240 has a sloped gradient to achieve lordosis or kyphosis, depending on the location in the spine where the artificial disk 10 is implanted in the patient. For example, in the cervical or lumbar region of the spine, lordosis is desired. Accordingly, the bearing surface 240 would have a downwardly sloped gradient from an anterior edge 242 of the washer 238 toward a posterior edge 244 of the washer 238. In the thoracic region kyphosis is desired. Therefore, the bearing surface 240 would have an upwardly sloped gradient from the anterior edge 242 of the washer 238 toward the posterior edge 244 of the washer 238.
The bearing surface 240 of the washer 238 implanted in either transition zone would have a level sloped gradient from the anterior edge 242 of the washer 238 toward the posterior edge 244 of the washer 238.
Each paired opposed washer 238, 238' is adapted to receive the flange 210, 210' that is disposed on the stem 22, 32 for urging harmonious rotation of the spherical ball 30 and spherical socket 20 around a longitudinal axis of the artificial disk 10 as best seen in Figure 13. Each flange 210, 210' is positioned transversely around the middle portion 58, 58' of the stem 22, 32 for urging secure engagement between the stem 22, 32 and the flexible spacer 236. The flange 210, 210' can have any polygonal cross-section, preferably square as best seen in Figure 14. The flange 210, 210' transmits the torsionai movement of the neck muscles from the stem 22, 32 to the paired opposed washers 238, 238' to eliminate any possibility of slippage between the stem 22, 32 and the paired opposed washers 238, 238'. If slippage were to occur, it would affect the rotational integrity of the artificial disk 10.
As best seen in Figure 18, a fourth embodiment 246 of the flexible spacer 40 comprises a frustro-conical wall 248 having an inwardly sloped arcuate upstanding sidewall 250 and further having the hollow core 204 adapted for receiving the spherical ball 30 and spherical socket 20. The dimensions of the radius ('d') and the wall thickness ('e') of a middle section 252 of the inward sloped upstanding sidewall 250 of the frustro- conical wall 248 are selected to mimic the normal response to torsion when the person turns his or her head from side-to-side and from front-to-back.
The fourth embodiment 246 achieves lordosis or kyphosis in a manner similar to that disclosed in the preferred embodiment 198 of the flexible spacer 40. A top edge 254 of the inwardly sloped arcuate upstanding sidewall 250 is fabricated to simulate the normal slope of the natural disk that is being replaced. The height ('f') of the inwardly sloped arcuate upstanding sidewall 250 of the frustro-conical wall 248 is continuously variable for forming the top edge 254 having a sloped gradient for simulating the condition of the natural disk in the spine. The slope of the top edge 254 is downward from an anterior 256 of the top edge 254 to a posterior 258 of the top edge 254 for lordosis, or upward from the anterior 256 of the top edge 254 to the posterior 258 of the top edge 254 if kyphosis is desired. If a level slope is desired, the slope of the top edge 254 is level from the anterior 256 of the top edge 254 to the posterior 258 of the top edge 254.
In addition to housing the spherical ball 30 and spherical socket 20, the hollow core 204 can be filled with a fluid, either gaseous or liquid. The preferred gas is air, and the preferred liquid is a saline solution. Alternatively, any bio- compatible fluid can be used as a substitute for air or saline. The saline solution lubricates the exterior surface 38 of the spherical ball 30 and the interior surface 36 of the spherical socket 20 and enhances the damping effect of the artificial disk 10. The radius ('d') and the wall thickness ('e') are based on the size, weight, and body habitus of the patient, as well as the location in the spine.
The flexible spacer 40 can be fabricated from a bio-compatible resilient material, for example a silicone elastomer or silicone rubber or a synthetic fiber, preferably a silicone elastomer.
The flange 210, 210' is disposed on the stem 22, 32 for urging harmonious rotation of the spherical ball 30 and spherical socket 20 around a longitudinal axis of the artificial disk 10 as best seen in Figure 18. Each flange 210, 210' is positioned transversely around the middle portion 58, 58' of the stem 22, 32 for urging secure engagement between the stem 22, 32 and the frustro-conical wall 248. The flange 210, 210' can have any polygonal cross-section, preferably square as best seen in Figure 14. The flange 210, 210' transmits the torsionai movement of the neck muscles from the stem 22, 32 to the frustro-conical wall 248 to eliminate any possibility of slippage between the stem 22, 32 and the frustro-conical wall 248. If slippage were to occur, it would affect the rotational integrity of the artificial disk 10.
The preferred method of the bone graft uses an iliac bone segment taken from the patients hip bone. As best seen in Figures 19-21, the surgeon removes a tricorticate section 262 of the iliac bone, and then cuts the tricorticate section 262, thereby creating a pair of "L" shaped bicorticate bone grafts 264, 266. The first "L" shaped bicorticate bone graft 264 is used for compaction around the upper member 16 and the second "L" shaped bicorticate bone graft 266 is used for compaction
around the lower member 26 as best seen in Figure 21. Each "L" shaped bicorticate bone graft 264, 266 has a first surface 268 having a hard outer cortical texture for maintaining the strength of the vertebral body (the spine) and a second cancellous inner surface 270 for urging adherence to the upper member 16 and the lower member 26 and the associated surrounding cancellous bone.
The present disclosure includes that contained in the appended claims, as well as that of the foregoing description. Although this invention has been described in its preferred form with a certain degree of particularity, it is understood that the present disclosure of the preferred form has been made only by way of example and that numerous changes in the details of structures and the combination and arrangement of parts may be resorted to without departing from the spirit and scope of the invention.
Now that the invention has been described.