WO1992011768A1

WO1992011768A1 - Composition of natural antioxidants for the stabilization of polyunsaturated oils

Info

Publication number: WO1992011768A1
Application number: PCT/US1991/009772
Authority: WO
Inventors: Stephen S. Chang; Kejian Wu
Original assignee: Kabi Pharmacia Ab
Priority date: 1991-01-07
Filing date: 1991-12-31
Publication date: 1992-07-23
Also published as: US5230916A; AU9178191A

Abstract

A composition of natural antioxidants for prevention of deterioration of food, cosmetic and pharmaceutical products which contain polyunsaturated fatty acids comprising tocopherols, ascorbic acid, citric acid and phospholipids. The composition can further comprise rosemary extract. A composition of natural antioxidants for oils rich in tocopherols comprising ascorbic acid, citric acid and phospholipids is also disclosed. Rosemary extract can be added to this composition. A further composition of antioxidants in fish oil comprising tocopherols, ascorbic acids, citric acid, and de-oiled soybean phospholipids is also disclosed. Rosemary extract can also be added to this composition. A still further composition of antioxidants in a tocopherols rich vegetable oil comprises ascorbic acid, citric acid, and de-oiled soybean phospholipids. Rosemary extract can also be added to this composition. Several improvements to the phospholipids for use in the composition is also contemplated to provide the compositions with improved properties.

Description

COMPOSITION OF NATURAL ANTIOXIDANTS FOR THE STABILIZATION OF POLYUNSATURATED OILS

TECHNICAL FIELD

The present invention relates generally to the prevention of deterioration of food, cosmetic and pharmaceutical products which contain polyunsaturated fatty acids. More particularly, the present invention relates to a natural composition of antioxidants for stabilization of polyunsaturated oils comprising tocopherols, ascorbic acid, citric acid, and phospholipids. The phospholipids may be derived from soybean (commercially known as "soybean lecithin") or egg or other sources. Rosemary extract can also be added to the composition.

BACKGROUND ART Today, cosmetic and pharmaceutical products containing polyunsaturated fatty acids are manufactured at plants throughout the country, prepackaged for sale, and distributed to supermarkets and convenience stores across the country. Because of the nature of such products and the transportation of such products around the country, these products require a long shelf-life. In order to increase the shelf-life, it is necessary to prevent the deterioration of the quality of the product. One cause of deterioration is oxidation. Oxidation particularly occurs with fat- containing products. For example, oils and fats containing polyunsaturated fatty acids, such as fish oils which contain eicosapentaenoic acid and decosahexaenoic acid, as well as vegetable oils which contain linoleic and/or linolenic acid, are susceptible to oxidation by oxygen in the air to form peroxides. Peroxides decompose to produce volatile compounds with objectionable odors and flavors. For example, fish oil, such as menhaden oil, can quickly develop a green, grassy and fishy odor and flavor. Soybean oil is another product which can also easily oxidize to produce the classical reversion odor and flavor. In addition, such oxidation products may be harmful to human health. Even when fish oil, such as menhaden oil, is highly purified to an odorless and flavorless oil, such as that according to the teachings of Chang et al. (U.S. Patent 4,874,629). the oil can still redevelop the green and fiεhy odor and flavor when it is exposed to even a trace amount of air or oxygen. It has been reported that fish oil, even when packaged in gelatin capsules, can develop relatively high peroxide values during storage. Furthermore, it has been reported that tocopherols alone when added to the fish oil, even when it is packaged in gelatin capsules, cannot effectively prevent the peroxidation of the oil.

Accordingly, to use such oils in food, or as a dietary supplement, they must be stabilized to prevent or to retard the development of objectionable odors and flavors, as well as to protect the health of consumers.

Many different antioxidants and antioxidant compositions have been developed over the years. Many of these antioxidants, such as BHA and BHT, are synthetic. Today, people are more health oriented and prefer natural products which are considered safe for human consumption. In addition, synthetic compounds have recently come under heavy scrutiny by the FDA. The natural antioxidant compositions, which have been developed, also suffer from problems which limit their usefulness. For example, EP 0 326 829 (Lollger et al.) discloses a natural mixture of tocopherol, ascorbic acid, and lecithin to protect iipids against oxidation. The mixture, however, may produce a red color in the oil due to the combination of ascorbic acid and lecithin. Accordingly, it is object of the present invention to provide a composition of natural antioxidants that will retard the oxidation of fats and oils and thus the deterioration of food products. Further, it will have improved antioxidant activity over prior compounds so as to provide better prevention of oxidation and the resulting food deterioration. In addition, the present invention will significantly decrease the undesirable color that results from the combination of ascorbic acid and lecithin in the oils or their products. DISCLOSURE OF INVENTION The present invention provides a composition of natural antioxidants comprising tocopherols, ascorbic acid, citric acid and phospholipids. The composi ion of the antioxidants of the present invention comprises from about 10% to about 62.5% by weight of tocopherols, from about 1.5% to about 20% by weight of ascorbic acid, from about 1.5% to about 20% by weight of citric acid, and from about 26% to about 85% by weight of phospholipids. The composition preferably comprises about 29.4% tocopherols, about 5.9% ascorbic acid, about 5.9% citric acid, and about 58.8% phospholipids, all by weight.

The composition can further comprise the addition of rosemary extract as described in U.S. Patent 3,950,266 to the other antioxidants listed above. With rosemary extract, the composition of the present invention comprises from about 6.5% to about 54% by weight of tocopherols, from about 1.2% to about 16% by weight of ascorbic acid, from about 1.2% to about 16% by weight of citric acid, from about 17% to about 77% by weight of phospholipids, and from about

6.5% to about 54% by weight of rosemary extract.

Preferably, the composition comprises about 22.7% tocopherols, about 4.5% ascorbic acid, about 4.5% citric acid, about 45.5% phospholipids, and about 22.7% rosemary extract, all by weight.

The present invention also provides a composition of natural antioxidants for oils rich in tocopherols comprising ascorbic acid, citric acid, and phospholipids. The composition comprises from about 2% to about 27% by weight ascorbic acid, from about 2% to about 27% by weight citric acid, and from about 56% to about 95% by weight phospholipids. Preferably, the composition comprises about 8.3% ascorbic acid, 8.3% citric acid and 83.4% phospholipids, all by weight. The composition can further comprise the addition of rosemary extract to the other items listed above. With rosemary extract, the composition comprises from about 1.8% to about 23% by weight of ascorbic acid, from about 1.8% to about 23% by weight of citric acid, from about 35% to about 90% by weight of phospholipids, and from about 5% to about 45% by weight of rosemary extract. Preferably, the composition comprises about 6.9% of ascorbic acid, about 6.9% of citric acid, about 70% of phospholipids and about 17.2% of rosemary extract, all by weight. The composition of the antioxidants of the present invention in a fish oil comprises the following percentages with relation to the oil, from about 0.05% to about 0.2% by weight of tocopherols, from about 0.01% to about 0.04% by weight of ascorbic acid, from about 0.01% to about 0.04% by weight of citric acid, and from about 0.1% to about 0.4% by weight of de-oiled soybean phospholipids. The composition can further comprise rosemary extract in an amount of from about 0.05% to about 0.2% by weight. Preferably, the composition in the fish oil comprises about 0.1% tocopherols, about 0.02% ascorbic acid, about 0.02% citric acid, about 0.2% de-oiled soybean phospholipids and about 0.1% rosemary extract, all by weight.

The composition of the antioxidants of the present invention in a tocopherols rich vegetable oil comprises the following percentages with relation to the oil from about 0.01% to about 0.04% by weight of ascorbic acid, from about 0.01% to about 0.04% by weight of citric acid, and from about 0.1% to about 0.4% by weight of de-oiled soybean phospholipids. The composition can further comprise from about 0.025% to about 0.1% by weight of rosemary extract. Preferably, the composition in the vegetable oils comprises about 0.02% ascorbic acid, about 0.02% citric acid, about 0.2% de-oiled soybean phospholipids, and about 0.05% rosemary extract, all by weight. The compositions of the present invention may be added to products containing polyunsaturated fatty acids or oils at many different concentrations, depending upon the use to which the products are to be put and the economics of the product. It has been found that the use of from about 0.10 percent to about 0.6 percent by weight, based upon the weight of the unsaturated oils produces useful results, but other concentrations may be used. In a vegetable oil that is rich in tocopherols, a composition of tocopherol. ascorbic acid, citric acid, phospholipids and possibly rosemary extract could be used.

MODES FOR CARRYING OUT THE INVENTION The present invention is concerned with a combination of natural antioxidants that together through a synergistic effect retard oxidation and the development cf a green and fishy odor and flavor that results from the oxidation of polyunsaturated oils such as deodorized fish oils. A composition comprising tocopherols, ascorbic acid, citric acid, and phospholipids has been found to possess an unexpectantly effective antioxidant property. The tocopherols used in the antioxidant compositions of the present invention generally comprise a mixture of several tocopherols isomers. Such compositions are commercially available.

The ascorbic acid and citric acid used in the antioxidant compositions of the present invention are commercially available through a variety of sources.

The phospholipids used in the antioxidant compositions of the present invention may come from various sources. While the preferred phospholipid is a de-oiled soybean phospholipid, commercially known as soybean lecithin, the phospholipids may be derived from other sources such as corn, rice, cottonseed, rapeseed, canola, and other oils.

The present invention contemplates several improvements to the phospholipids for use in the compositions of the present invention in order to provide antioxidant compositions with improved properties. The present invention contemplates the removal of carbohydrates in commercial soybean lecithin by extraction with aqueous organic solvents. The present invention also contemplates the use of a freeze drying process to dehydrate the wet gum during the preparation of soybean lecithin in order to produce a lecithin having an improved light color and less odor. The addition of rosemary extract to the composition further enhances the composition's antioxidant property.

No single natural antioxidant, even when used at an amount equal to the total amount of the composition of the present invention, will have the same effect of antioxidant activity as that of the present composition. Further, a composition lacking any of the components of the present invention will also not have the same antioxidant activity that is achieved with the present composition.

A preferred embodiment of the composition of the present invention, especially effective for deodorized and purified fish oil such as menhaden oil, is as follows by weight: Tocopherols 29.4%

Ascorbic acid 5.9%

Citric acid 5.9%

De-oiled soybean phospholipids 58.8% The preferred amount of the above embodiment for the addition to the menhaden oil is 0.34%. The addition of 0.1% of rosemary extract by weight of the oil can further improve the effectiveness of the antioxidant activity.

Since vegetable oils are usually rich in tocopherols naturally, an example of the composition, especially effective for soybean oil is as follows by weight:

Ascorbic Acid 8.3%

Citric Acid 8.3%

De-oiled soybean phospholipids 83.4% The preferred amount of the above composition for the addition to soybean oil is 0.24% The addition of 0.05% of rosemary extract by weight of the oil can further improve the effectiveness of the antioxidant activity.

The compositions of the present invention can also be used with all omega-3 fatty acids containing oils such as menhaden oil, sardine oil, herring oil, anchovy oil, Pilchard oil, and other such oils. Other possible oils in which the present composition can retard oxidation include vegetable oils, which contain a significant amount of polyunsaturated fatty acid, such as sunflower seed oil, rapeseed oil, canola oil, corn oil, cottonseed oil, and other similar oils. Most vegetable oils already contain a sufficient amount of tocopherols naturally. Therefore, it is not necessary to add any additional tocopherols but rather to only add the other three components (and possibly rosemary extract) to achieve the synergistic effect of the present invention. Furthermore, animal fats such as lard, beef tallow, and butter can be-nefit by use of the composition of the present invention. Finally, other foods, cosmetic, and pharmaceutical products which contain polyunsaturated fatty acids can also have their oxidation and deterioration retarded by use of the compositions of the present invention.

EXAMPLES OF THE PRESENT INVENTION

The following examples will demonstrate that the compositions of the present invention are clearly superior in the prevention of the deterioration of products containing menhaden oil or vegetable oil than prior compositions or synthetic antioxidants.

In all of the examples, the effectiveness of the antioxidant composition is based on a determination of AOM hours (official method of American Oil Chemists' Society, Cd 12-57) using a recently developed instrument, the Rancimat (Model 617) . The Rancimat was used to determine the induction period in hours at various temperatures, and at an air flow rate of 20 liters per hour.

The materials used were as follows: Menhaden Oil: A refined and double bleached menhaden oil, supplied under the trade name of SPMO by Zapata Haynie Corporation was further deodorized at 100^βC and purified by passing through a silica gel column according to the teaching of Chang, et al. in U.S. Patent No. 4,879,629.

Soybean oil: A refined, bleached and deodorized soybean oil supplied by Central Soya Company Inc.

Tocopherols: Natural mixed tocopherols under the trade name of Covi-Ox T70 supplied by the Henkel Corporation.

De-oiled Soybean Phospholipids: Granular soybean lecithin containing 96% of phospholipids, under the trade name of Centrolex R, supplied by Central Soya Company, Inc. Rosemary Extract: Standard oleoresin extract supplied by Kalsec Inc., under trade name of Herbalox 0.

EXAMPLE 1 100g of menhaden oil was used as the control

(Sample A in Table 1) . Sample B was produced through the addition of O.lg of tocopherols dissolved in hexane, 0.02g of ascorbic acid dissolved in anhydrous ethanol, 0.02g of citric acid dissolved in anhydrous ethanol and 0.2g of soybean phospholipids dissolved in hexane, to lOOg of menhaden oil. After mixing well, the solvents were removed with the use of a rotoevaporator under a vacuum and at a temperature below 80°C. Sample C was made through the addition of O.lg of rosemary extract, dissolved in a mixture of anhydrous ethanol and hexane (9:1 v/v) , to the same formula as was previously prepared in sample B. The rosemary extract was added before the solvents were removed through the use of the rotoevaporator. The induction period for each sample was measured by the use of the rancimat. In addition, the induction period for the menhaden oil with the addition of synthetic antioxidants, BHA and BHT and for the control was also measured.

TABLE la

Table la clearly shows that the induction period for the compositions of the present invention is much higher than that for Sample A which had no antioxidant added. Further, the synthetic antioxidants. at the maximum amount allowed by the FDA, have a very low induction period, not much higher than the induction period of Sample A, and considerably lower than the induction period for Samples B and C. In order to further demonstrate the antioxidant activity of the compositions, samples A, B, C, and D of Example 1 were aged at 45" for one week and for two weeks. The peroxide values of the samples, after aging is shown in Table lb.

TABLE lb

As in the samples in Table la, no antioxidant has been added to Sample A, the antioxidant compositions of the present invention have been added to Samples B and C, and the synthetic antioxidant, BHA has been added to Sample D. Peroxides being the compounds which decompose to produce volatile compounds with objectionable odors and flavors, it is desirable to have a low peroxide value. Note, that Samples B and C of the present invention have a much lower peroxide value than that of the Samples A or D. Accordingly, the results of this example clearly show that the compositions of the present invention significantly retard the oxidation and the resulting deterioration of oil and do so much more effectively than a synthetic antioxidant. EXAMPLE 2

Five samples of menhaden oil with antioxidants added were prepared in the same manner as in Example 1. The composition of Sample C of Example 1 was used as the "standard" for this Example. Samples 1 through 5 were produced from the same composition as the "Standard", except that one of the five components of the composition (Sample C of Example 1) was eliminated. The induction period for each sample was then measured and compared to a composition having all five components (Standard) .

TABLE 2

Table 2 clearly demonstrates that the compositions of the present invention, as represented in the Standard Sample and

Sample 1, have a much higher induction period than any of the compositions having one of the components eliminated. Citric acid, as shown in Table 2, does not have a strong effect on antioxidant activity. However, it is important in the prevention of the development of an off-color.

EXAMPLE 3

The composition of Sample C of Example 1, with all five components, was used as the standard. Five samples of menhaden oil were also prepared in the same manner as in Example 1. In each sample, one of the components of the composition of the present invention (Standard) was added at a concentration of 0.44%. The induction period of each of the samples was measured.

TABLE 3

Table 3 shows that each of the five components of the composition of the present invention, when added singularly, even at a concentration higher than the total amount of the five components in the Standard, does not produce an effective antioxidant activity. Thus indicating clearly that the composition of the present invention has an unusual strong antioxidant activity due to synergis . EXAMPLE 4

The composition of the present invention has another novel advantage. The amount of phospholipids used in the present invention should be sufficient to cause the amount of ascorbic acid used in the present invention to be soluble in the oil. This makes the ascorbic acid, which is otherwise insoluble in oil, more evenly distributed into the oil and hence makes the antioxidant activity of the ascorbic acid more effective. The unexpected but distinctive effect of phospholipids on the solubility of ascorbic acid in oils can be clearly demonstrated by the following simple example. Ten grams of ascorbic acid were dissolved in one liter of anhydrous ethanol at 60°C and 100 grams of de-oiled soybean phospholipids [Centrolex R] were dissolved in 250 ml of hexane. The two solutions were thoroughly mixed and the solvents were then removed with the use of a rotoevaporator, under vacuum, at a temperature below 60^βC. A hexane- soluble, brownish-yellow powder was obtained. It should be noticed that the ascorbic acid was originally insoluble in hexane, but after it was combined with the soybean phospholipids, the brownish-yellow powder obtained was completely soluble in hexane. This hexane solution can then be easily added into an oil such as a fish oil or vegetable oil. After the solvent is removed, a clear oil solution of ascorbic acid is obtained.

A commercial product, ascorbyl palmitate, manufactured by Hoffmann La Roche Inc. has a better oil solubility than ascorbic acid. However, the ascorbyl palmitate still cannot directly dissolve in oil. It has to be dissolved in a solvent, such as ethanol, and then dissolve the solution in oil. The ethanol will have to be removed in order to obtain a clear solution of the ascorbyl palmitate in the oil. Further, the loss of one hydroxyl group from the ascorbic acid molecule by the reaction with the palmitic acid makes the ascorbyl palmitate less effective as an antioxidant.

In order to demonstrate the above mentioned novel advantage of the present invention, another set of samples was prepared in the same manner as that described in Example 1. Samples A, B, C and D were exactly the same as described in Example 1. However, an additional sample B-PA was added. This sample (B-PA) was the same as Sample B except that the ascorbic acid was replaced by ascorbyl palmitate. Since ascorbyl palmitate has a larger molecular weight than ascorbic acid and in order for it to be equivalent to 0.02% of ascorbic acid in moles, 0.04% of ascorbyl palmitate was used.

The results of the induction period of the above mentioned samples, as shown in Table 4, clearly indicates that ascorbic acid is more effective than ascorbyl palmitate in the invented antioxidant composition.

TABLE 4

EXAMPLE 5

The present invention is equally effective when applied to vegetable oils, such as refined, bleached, and deodorized soybean oil. Since vegetable oils are generally rich in tocopherols, no additional tocopherols were added. The samples were prepared in the same manner as those in Example 1 except that menhaden oil was replaced by refined, bleached and deodorized soybean oil. TABLE 5

Table 5 shows the induction period of these samples. The sample of the composition of the present invention (Sample B) has a much greater induction period than the synthetic antioxidants (Sample C and D) or the sample with no antioxidant (Sample A) .

EXAMPLE 6

The unusual antioxidant activity of the composition of the present invention, when used in soybean oil, is demonstrated, in a manner similar to that used for menhaden oil (in Example 2) , by the following results. TABLE 6

y weig o e oi .

** A composition of the present invention. EXAMPLE 7

This example was intended to show the superiority of the composition of the present invention over the three component composit on of the prior art. The three component composition of the Lollger patent contained 0.1% tocopherol, 0.02% ascorbic acid, and 0.2% lecithin. The antioxidants from each composition were added to refined and bleached menhaden oil. In the four component composition of the present invention, 0.02% by weight citric acid was added to the components of the three component system of Lollger.

TABLE 7

ANTIOXIDANTS ADDED* Lovibond Color to (5V ." cell)

Menhaden Oil (refined and bleached)

Red Yellow

None 0.6 10.4

Ternary System as LOilger 's Tocopherol 0.10% Patent Ascorbic Acid 0.02% 3.7 27.7 Lecithin 0.20%

Four Component composition of Tocopherol 0.10% the present invention Ascorbic Acid 0.02% 1.1 17.7

Lecithin 0.20%

Citric Acid 0.02%

*(% byweightot oil)

Table 7 shows the difference in color between the three component composition of Lollger's patent and the four component composition of the present invention. Lollger's composition gives a much greater red color, which is undesirable, than the color resulting from the utilization of the present invention. The avoidance of the red color is considered of great importance to the quality of the oil. A difference in one unit of Lovibond color is significant. Accordingly, the compositions of the present invention, through the addition of citric acid (and rosemary extract in the five component composition) , have at least three advantages over the prior art:

(1) Significantly decreases the undesirable color developed by the combination of ascorbic acid and lecithin; (2) Has improved antioxidant activity as shown in Table 2 of Example 2, the elimination of citric acid decreases the induction period of the four component system from 26. to 24.1 hours? and (3) Uses a much lower amount of "Lecithin". In all the examples of Lollger's patent, 1% of "Lecithin" was used. Such a high amount of "Lecithin" will impart an undesirable odor and flavor to the product.

IMPROVED PHOSPHOLIPIDS

Commercially available vegetable phospholipids, such as the plastic soybean lecithin, contain 5% of free and bound carbohydrates, essentially plant sugars (dextrose, raffinose, galactose and stachyose) . When heated to temperature above 80°C, the color of oils containing such soybean lecithin turns into dark color. This may be due to non-enzymatic browning reaction between amine-containing phospholipids, such as phosphotidyl ethanolamine and phosphotidyl serine, with carbohydrates. Such commercial vegetable phospholipids when used in the antioxidant composition of the present invention may cause the darkening of the oil in which the antioxidant composition is added. The oil may become darker in color than the oil without the antioxidant composition. However, the amount of the soybean lecithin or phospholipids from other sources, used in the antioxidant composition are very small, and therefore, the effect of the color of the oil might be insignificant. Nevertheless, it is desirable to use a vegetable phospholipids such as soybean lecithin which have higher color stability when heated.

The present invention contemplates two methods of producing improved phospholipids from crude vegetable phospholipids, such as soybean lecithin. The product produced by these methods are hereinafter referred to as "improved phospholipids".

The first method of producing improved phospholipids involves dissolving a crude phospholipid in an organic solvent and extracting the phospholipid solution with an aqueous solution of lower alkanol, followed by removal of the solvents under vacuum at relatively low temperatures. This method yields phospholipids with improved color stability when added to oils. This method is illustrated by Examples 8 and 9 . below. A second method of producing improved phospholipids involves extracting the crude phospholipids with water, followed by freeze drying to remove the moisture. This method yields phospholipids with improved odor, flavor and color. In this method, the amount of water used for the aqueous extraction should be 2 to 5 times (W/V) of the crude phospholipid material and preferably between about 3 to 5 times (W/V) . This method is illustrated by examples 10 through 14 below.

Example 8 lOOg. of plastic soybean lecithin were dissolved in 300 ml. of dimethyl ether and extracted three times with 300ml. of an aqueous solution of 30% of isopropanol. The extractions were performed in a 2 liter separatory funnel with vigorous shaking. After the extractions, the ether layer was separated and the solvent was removed under vacuum by the use of a rotoevaporator. The product was coded as Soybean Lecithin A. Its yield was 92.5%.

Example 9 lOOg. of plastic soybean lecithin were dissolved in 400ml. of pentane and the solution was extracted three times with 500ml. of an aqueous solution of 60% ethanol. The extractions were performed in a 2 liter separatory funnel with vigorous shaking. In case of emulsions formed during the extraction, a few grams of sodium chloride could be used to break the emulsion. The pentane layer was separated and then freed from solvent under vacuum. The product was coded as Lecithin B. Its yield was 87.2%.

The products given in Examples 8 and 9 were analyzed by thin-layer chromatography to detect the effectiveness of the removal of carbohydrates from the commercial soybean plastic lecithin. The conditions used are as follows:

Plate: Precoated Silica Gel 60 TLC Plate, 0.25 mm. thickness

Solvent: CHC1₃: CH₃0H : H₂0 = 65 : 25 : 4 v/v

Developing: Spray with 2% CeS0₄ in 50% H₂S0₄ and heated the plate at 120 ° C for 5 minutes.

The presence of carbohydrates in lecithin was indicated by the appearance of a black spot at R_f=0. The commercial plastic lecithin showed a dark spot at R_f=0 whereas both lecithin A and lecithin B showed very faint spots at R_f=0. This indicated that both the invented examples removed carbohydrates effectively.

The improvement of the color stability of the commercial soybean plastic lecithin by the above described novel process as described in Example 8 and Example 9 are illustrated by dissolving 2 grams of the commercial plastic lecithin, lecithin A and lecithin B in 100 grams of refined, bleached and deodorized soybean oil, respectively. The three oils each containing one of the three samples were heated to 180°C, and then cooled down. The color of the heated oil samples was measured by Lovibond Tintometer and UV spectrophotometer. The results are shown in Table 8. It is evident that the two samples of soybean lecithin prepared according to the novel process as described in Examples 8 and 9 have distinctly improved color stability.

TABLE 8: COLOR STABILITY OF SOYBEAN OIL CONTAINING SOYBEAN LECITHIN

10

15

20

25

The commercial soybean lecithin is usually prepared from the so called "Wet Gum" obtained from the refining and processing of the crude soybean oil. The wet gum is commonly dehydrated by heating under vacuum or in a falling thin film under vacuum to produce the so-called commercial soybean plastic lecithin. Since the components of wet gum are liable to heat, the dehydration process could invariably induces undesirable color and odor in the final product. The present invention is the use of freeze-drying to dehydrate the wet gum into an unexpected fluffy solid material of light color and less odor.

The present invention also contemplates washing the wet gum before freeze-drying to produce a material of even less odor. Even though a small amount of the soybean lecithin is used in the antioxidant compositions of the present invention, commercial soybean lecithin with its characteristic undesirable odor might slightly effect the quality of the oil. The phospholipids as prepared by the present novel process is more suitable for the use in the antioxidant composition of the present invention.

Even though the examples are limited to soybean phospholipids commonly called soybean lecithin, the invention can be applied to the phospholipids of other sources, such as corn oil, rice bran oil, cottonseed, canola oil and others.

The invention also contemplates the addition of starch or micronized silica such as the commercially available Cabo-Sil to the process so that a firmer product can be produced by the invented novel process.

Example 10

A mixture of 50 grams of soybean wet gum (moisture content 33%) and 250ml. of distilled water was blended for 3-5 minutes in a Waring Blender until a uniform emulsion was obtained. The emulsion was freeze-dried to produce 33 grams of a fluffy, light-colored solid with significantly less odor than the commercial soybean plastic lecithin produced by heat dehydration under vacuum. The moisture content of the freeze-dried product was 0.70%. The amount of water used for the aqueous extraction should be 2 to 5 times (w/v) of the wet gum. The use of less than two times the amount of water could produce a less satisfactory product. It is preferred to use from about 3 to 5 times of the water.

Example 11

Same as Example 10, except that 10% of starch by weight of wet gum was added to the emulsion before freeze- drying. The starch used was soluble potato starch by Sigma. The product thus obtained was firmer.

Example 12

Same as Example 11, except 5% Cabo-Sil made by Cabot (by weight of the wet gum) was added. The product was similar to that made with 5% of starch.

Example 13

Same as Example 11, except 5% starch was used.

Example 14

50 grams of soybean wet gum (moisture content 33%) was mixed with 150ml. of a 5% solution of sodium chloride in water. The mixture was blended into a uniform emulsion in a Waring Blender. The emulsion was then centrifuged and the aqueous layer separated was discarded. The gum was then washed four times with 100ml. of 2.5% sodium chloride solution in water each time. Finally, the thick gum was made into an emulsion with 100ml. of distilled water and 2 grams of starch. The emulsion was freeze-dried to a pale yellow fluffy solid with practically no undesirable odor.

The moisture content of the final freeze-dried product was 1.10%.

The appearance of the freeze-dried soybean lecithin according to the above-mentioned novel process is a fluffy solid practically colorless, odorless solids which is entirely different from the viscous dark brown liquid of the commercial soybean lecithin produced by the conventional process of dehydration under vacuum by heat. The scope of the invention herein shown and described is to be considered only as illustrative. It will be apparent to those skilled in the art that numerous modifications may be made therein without departure from the spirit of the invention or the scope of the appended claims.

Claims

We claim:

1. A natural antioxidant composition for stabilization of polyunsaturated oils characterized by tocopherols, ascorbic acid, citric aσid and phospholipids.

2. An antioxidant composition as described in

Claim 1 further characterized by having tocopherols in an amount of from about 10% to about 62.5% by weight, ascorbic acid in an amount of from about 1.5 to about 20% by weight, citric acid in an amount of from about 1.5% to about 20% by weight, and phospholipids in an amount of from about 26% to about 85% by weight.

3. An antioxidant composition as described in Claim 2, further characterized in that the amount of tocopherols is about 29.4% by weight, the amount of ascorbic acid is about 5.9% by weight, the amount of citric acid is about 5.9% by weight, and the amount of phospholipids is about 58.8% by weight.

4. An antioxidant composition as described in Claim 1 further characterized by having rosemary extract. 5. An antioxidant composition as described in

Claim 4 further characterized by having tocopherols in an amount of from about 6.5% to about 54% by weight, ascorbic acid in an amount of from about 1.2% to about 16% by weight, citric acid in an amount of from about 1.2% to about 16% by weight, phospholipids in an amount of from about 17% to about 77% by weight, and rosemary extract in an amount of from about 6.

5% to about 54% by weight.

6. An antioxidant composition as described in Claim 5 further characterized in that the amount of tocopherols is about 22.7% by weight, the amount of ascorbic acid is about 4.5% by weight, the amount of citric acid is about 4.5% by weight, the amount of phospholipids is about 45.5% by weight, and the amount of rosemary extract is about 22.7% by weight.

7. A natural antioxidant composition for stabilization of polyunsaturated oils characterized by tocopherols, ascorbic acid, citric acid, soybean phospholipids, and rosemary extract.

8. An antioxidant composition as described in Claim 7 further characterized by having tocopherols in an amount of from about 6.5% to about 54% by weight, ascorbic acid in an amount of from about 1.2% to about 16% by weight, citric acid in an amount of from about 1.2% to about 16% by weight, soybean phospholipids in an amount of from about 17% to about 77% by weight, and rosemary extract in an amount of from about 6.5% to about 54% by weight.

9. An antioxidant composition as described in Claim 8, further characterized in that the amount of tocopherols is about 22.7% by weight, the amount of ascorbic acid is about 4.5% by weight, the amount of citric acid is about 4.5% by weight, the amount of soybean phospholipids is about 45.5% by weight, and the amount of rosemary extract is about 22.7% by weight.

10. A natural antioxidant composition for stabilization of an oil rich in tocopherols characterized by ascorbic acid, citric acid and phospholipids.

11. An antioxidant composition as described in Claim 10 further characterized by having ascorbic acid in an amount of from about 2% to about 27% by weight, citric acid in an amount of from about 2% to about 27% by weight, and phospholipids in an amount of from about 56% to about 95% by weight.

12. An antioxidant composition as described in

Claim 11 further characterized in that the amount of ascorbic acid is about 8.3% by weight, the amount of citric acid is about 8.3% by weight and the amount of phospholipids is about 83.4% by weight.

13. An antioxidant composition as described in

Claim 10 further characterized by having rosemary extract.

14. An antioxidant composition as described in Claim 13 further characterized by having ascorbic acid in an amount of from about 1.8% to about 23% by weight, citric acid in an amount from about 1.8% to 23% by weight, phospholipids in an amount of from about 35% to about 90% by weight, and rosemary extract in an amount of from about 5% to about 45% by weight.

15. An antioxidant composition as described in Claim 12 further characterized in that the amount of ascorbic acid is about 6.9% by weight, the amount of citric acid is about 6.9% by weight, the amount of phospholipids is about 70% by weight, and the amount of rosemary extract is about 17.2% by weight.

16. A natural antioxidant composition for stabilization of an oil rich in tocopherols characterized by ascorbic acid, citric acid, soybean phospholipids, and rosemary extract.

17. An antioxidant composition as described in Claim 16 further characterized by having ascorbic acid in an amount of from about 1.8% to about 23% by weight, citric acid in an amount of from about 1.8% to about 23% by weight, soybean phospholipids in an amount of from about 35% to about 70% by weight, and rosemary extract in an amount of from about 5% to about 45% by weight.

18. An antioxidant composition as described in Claim 17 further characterized in that the amount of ascorbic acid is about 6.9% by weight, the amount of citric acid is about 6.9% by weight, the amount of soybean phospholipids is about 83.4% by weight and the amount of rosemary extract is about 17.2% by weight.

19. A fish oil containing an antioxidant composition characterized by tocopherols in an amount of from about 0.05% to about 0.2% by weight, ascorbic acid in an amount of from about 0.01% to about 0.04% by weight, citric acid in an amount of from about 0.01% to about 0.04% by weight and de-oiled soybean phospholipids in an amount of from about 0.1% to about 0.4%, all by weight of the fish oil.

20. A fish oil containing an antioxidant composition as described in Claim 19 further characterized by having rosemary extract in an amount of from about 0.05% to about 0.2% by weight of the fish oil.

21. A fish oil containing an antioxidant composition as described in Claim 20 further characterized by having tocopherols in an amount of about 0.1% by weight, ascorbic acid in an amount of about 0.02% by weight, citric acid in an amount of about 0.02% by weight, de-oiled soybean phospholipids in an amount of about 0.2% by weight, and rosemary extract in an amount of about 0.1%, all by weight of the fish oil.

22. A tocopherols rich vegetable oil containing an antioxidant characterized by ascorbic acid in an amount of from about 0.01% to about 0.04% by weight, citric acid in an amount of from about 0.01% to about 0.04% by weight, and de-oiled soybean phospholipids in an amount of from about 0.1% to about 0.4%, all by weight of the vegetable oil.

23. A vegetable oil containing an antioxidant composition as described in Claim 22 further characterized by rosemary extract in an amount of from about 0.25% to about 0.1% by weight of the vegetable oil.

24. A vegetable oil containing an antioxidant composition as described in Claim 23 further characterized by having ascorbic acid in an amount of about 0.02% by weight, citric acid in an amount of about 0.02% by weight, de-oiled soybean phospholipids in an amount of about 0.2% by weight, and rosemary extract in an amount of about 0.05%, all by weight of the vegetable oil.

25. A vegetable oil antioxidant composition characterized by tocopherol, ascorbic acid, citric acid and phospholipids.

26. A natural antioxidant composition for stabilization of polyunsaturated oils said composition having reduced flavor and lower color, said composition characterized by an amount of tocopherol, an amount of ascorbic acid, an amount of citric acid and an amount of improved vegetable phospholipids which is effective to stabilize polyunsaturated oils.

27. An antioxidant composition as described in Claim 26 further characterized by having tocopherols in an amount of from about 10% to about 62.5% by weight, ascorbic acid in an amount of from about 1.5 to about 20% by weight, citric acid in an amount of from about 1.5% to about 20% by weight, and improved vegetable phospholipids in an amount of from about 26% to about 85% by weight.

28. An antioxidant composition as described in Claim 27, further characterized in that the amount of tocopherols is about 29.4% by weight, the amount of ascorbic acid is about 5.9% by eigh y the amount of citric acid is about 5.9% by weight, and the amount of the improved vegetable phospholipids is about 58.8% by weight.

29. An antioxidant composition as described in Claim 26 further characterized by having rosemary extract in an amount effective to further stabilize polyunsaturated oils.

30. An antioxidant composition as described in Claim 29 further characterized by having tocopherols in an amount of from about 6.5% to about 54% by weight, ascorbic acid in an amount of from about 1.2% to about 16% by weight, citric acid in an amount of from about 1.2% to about 16% by weight, improved vegetable phospholipids in an amount of from about 17% to about 77% by weight, and rosemary extract in an amount of from about 6.5% to about 54% by weight.

31. An antioxidant composition as described in Claim 30 further characterized in that the amount of tocopherols is about 22.7% by weight, the amount of ascorbic acid is about 4.5% by weight, the amount of citric acid is about 4.5% by weight, the amount of improved vegetable phospholipids is about 45.5% by weight, and the amount of rosemary extract is about 22.7% by weight.

32. A natural antioxidant composition for stabilization of polyunsaturated oils characterized by an amount of tocopherol, an amount of ascorbic acid, an amount of citric acid, an amount of improved soybean phospholipids, and an amount of rosemary extract which is effective to stabilize polyunsaturated oils.

33. An antioxidant composition as described in Claim 32 further characterized by having tocopherols in an amount of from about 6.5% to about 54% by weight, ascorbic acid in an amount of from about 1.2% to about 16% by weight, citric acid in an amount of from about 1.2% to about 16% by weight, improved soybean phospholipids in an amount of from about 17% to about 77% by weight, and rosemary extract in an amount of from about 6.5% to about 54% by weight.

34. An antioxidant composition as described in Claim 33, further characterized in that the amount of tocopherols is about 22.7% by weight, the amount of ascorbic acid is about 4.5% by weight, the amount of citric acid is about 4.5% by weight, the amount of the improved soybean phospholipids is about 45.5% by weight, and the amount of rosemary extract is about 22.7% by weight.

35. A natural antioxidant composition for stabilization of an oil rich in tocopherols characterized by an amount of ascorbic acid, an amount of citric acid and an amount of improved vegetable phospholipids which is effective to stabilize an oil rich in tocopherols.

36. An antioxidant composition as described in Claim 35 further characterized by having ascorbic acid in an amount of from about 2% to about 27% by weight, citric acid in an amount of from about 2% to about 27% by weight, and improved vegetable phospholipids in an amount of from about 56% to about 95% by weight.

37. An antioxidant composition as described in Claim 36 further characterized in that the amount of ascorbic acid is about 8.3% by weight, the amount of citric acid is about 8.3% by weight and the amount of the improved vegetable phospholipids is about 83.4% by weight.

38. An antioxidant composition as described in Claim 35 further characterized by having rosemary extract in an amount effective to further stabilize an oil rich in tocopherols.

39. An antioxidant composition as described in Claim 38 further characterized by having ascorbic acid in an amount of from about 1.8% to about 23% by weight, citric acid in an amount from about 1.8% to 23% by weight, improved phospholipids in an amount of from about 35% to about 90% by weight, and rosemary extract in an amount of from about 5% to about 45% by weight.

40. An antioxidant composition as described in

Claim 37 further characterized in that the amount of ascorbic acid is about 6.9% by weight, the amount of citric acid is about 6.9% by weight, the amount of the improved vegetable phospholipids is about 70% by weight, and the amount of rosemary extract is about 17.2% by weight.

41. A natural antioxidant composition for stabilization of an oil rich in tocopherols characterized by an amount of ascorbic acid, an amount of citric acid, an amount of an improved soybean phospholipids, and an amount of rosemary extract which is effective to stabilize an oil rich in tocopherols.

42. An antioxidant composition as described in Claim 41 further characterized by having ascorbic acid in an amount of from about 1.8% to about 23% by weight, citric acid in an amount of from about 1.8% to about 23% by weight, improved soybean phospholipids in an amount of from about 35% to about 70% by weight, and rosemary extract in an amount of from about 5% to about 45% by weight.

43. An antioxidant composition as described in Claim 42 further characterized in that the amount of ascorbic acid is about 6.9% by weight, the amount of citric acid is about 6.9% by weight, the amount of improved soybean phospholipids is about 83.4% by weight and the amount of rosemary extract is about 17.2% by weight.

44. A fish oil containing an antioxidant composition which is characterized by tocopherols in an amount of from about 0.05% to about 0.2% by weight, ascorbic acid in an amount of from about 0.01% to about 0.04% by weight, citric acid in an amount of from about 0.01% to about 0.04% by weight and improved de-oiled soybean phospholipids in an amount of from about 0.1% to about 0.4%, all by weight of the fish oil.

45. A fish oil containing an antioxidant composition as described in Claim 44 further characterized by having rosemary extract in an amount of from about 0.05% to about 0.2% by weight of the fish oil.

46. A fish oil containing an antioxidant composition as described in Claim 45 further characterized by having tocopherols in an amount of about 0.1% by weight, ascorbic acid in an amount of about 0.02% by weight, citric acid in an amount of about 0.02% by weight, improved de- oiled soybean phospholipids in an amount of about 0.2% by weight, and rosemary extract in an amount of about 0.1%, all by weight of the fish oil.

47. A tocopherols rich vegetable oil containing an antioxidant composition characterized by ascorbic acid in an amount of from about 0.01% to about 0.04% by weight, citric acid in an amount of from about 0.01% to about 0.04% by weight, and improved de-oiled soybean phospholipids in an amount of from about 0.1% to about 0.4%, all by weight of the vegetable oil.

48. A vegetable oil containing an antioxidant composition as described in Claim 47 further characterized by having rosemary extract in an amount of from about 0.25% to about 0.1% by weight of the vegetable oil.

49. A vegetable oil containing an antioxidant composition as described in Claim 48 further characterized by having ascorbic acid in an amount of about 0.02% by weight, citric acid in an amount of about 0.02% by weight, improved de-oiled soybean phospholipids in an amount of about 0.2% by weight, and rosemary extract in an amount of about 0.05%, all by weight of the vegetable oil.

50. A vegetable oil antioxidant composition characterized by an amount of tocopherol, an amount of ascorbic acid, an amount of citric acid and an amount of improved vegetable phospholipids which is effective to stabilize a vegetable oil.

51. An improved vegetable lecithin characterized by having a light color and low odor and flavor properties produced by extracting crude vegetable lecithin with water, followed by freeze drying to remove the moisture.

52. An improved vegetable lecithin as described in claim 51, further characterized in that the starting material is soybean wet gum.

53. An improved soybean lecithin as described in claim 52, further characterized in that the water comprises from about 2 to about 5 times (W/V) of the wet gum.

54. An improved soybean lecithin as described in claim 52, further characterized in that the water comprises from about 3 to about 5 times (W/V) of the wet gum.

55. An improved phospholipids characterized by having a reduced carbohydrate level and thus improved color stability during heating produced by extracting crude vegetable phospholipids with an aqueous alkanol solvent, followed by freeze drying the extracted phospholipid under vacuum.

56. An improved phospholipid as described in claim 55, further characterized in that the crude lecithin is a soybean lecithin.

57. An improved phospholipid as described in claim 55, further characterized in that the aqueous alkanol solvent is selected from the group consisting of isopropanol, ethanol, and methanol.

58. A method of preparing an improved vegetable phospholipids which is characterized by forming a solution of a crude vegetable lecithin in an organic solvent, and extracting the lecithin solution with an aqueous alkanol solvent, and recovering the improved phospholipids by removing the solvents under vacuum.

59. A method of preparing an oil-soluble antioxidant composition which is characterized by: dissolving an ascorbic acid in a polar solvent to form a solution thereof; dissolving a phospholipid in a non-polar solvent to form a solution thereof; mixing the solution of the ascorbic acid with the solution of phospholipid; and removing solvent from said mixture to yield a product which is soluble in non-polar solvents.

60. A method of preparing an oil soluble antioxidant composition which is characterized by: dissolving ascorbic acid in a lower alkyl alcohol having up to three carbon atoms in the alkyl group, to from a solution thereof; dissolving a phospholipid in a paraffinic hydrocarbon having five to eight carbon atoms in the molecule, to form a solution thereof; mixing the solution of ascorbic acid with the solution of the phospholipid; removing solvent from said mixture; and recovering an ascorbic acid-phospholipid antioxidant composition having an enhanced oil solubility.

61. The method of claim 60 further characterized in that said phospholipid is derived from a vegetable material selected from the group consisting of soybean, rice, corn, cotton seed, rapeseed, canola, and compositions thereof.

62. The method of claim 60 further characterized in that the phospholipid is a de-oiled soybean phospholipid.

63. The method as described in claim 60 further characterized in that said lower alkyl alcohol is anhydrous ethanol.

64. The method as described in claim 60 further characterized in that said second organic solvent is hexane.

65. The method as described in claim 60 further characterized in that the weight ratio of ascorbic acid to phospholipid is between 1 to 1.5 and 1 to 60.

66. The method of claim 60 further characterized in that said ascorbic acid-phospholipid composition is combined with other antioxidant components.

67. The method of claim 60 further characterized in that said ascorbic acid-phospholipid composition is combined with an antioxidant selected from the group consisting of citric acid, tocopherols, rosemary extract, and mixtures thereof.

68. The method of claim 60 further characterized in that said solvents are completely removed from said mixture and a dry ascorbic acid-phospholipid composition is recovered.

69. An oil-soluble antioxidant composition produced by the process characterized by: dissolving an ascorbic acid in a polar solvent to form a solution thereof; dissolving a phospholipid in a non-polar solvent to form a solution thereof; mixing the solution of the ascorbic acid with the solution of phospholipid; and removing solvent from said mixture to yield a product which is soluble in non-polar solvents.

70. An oil soluble antioxidant composition having enhanced oil solubility, said composition produced by the process characterized by: dissolving ascorbic acid in a lower alkyl alcohol having up to three carbon atoms in the alkyl group, to from a solution thereof; dissolving a phospholipid in a paraffinic hydrocarbon having five to eight carbon atoms in the molecule, to form a solution thereof; mixing the solution of ascorbic acid with the solution of the phospholipid; removing solvent from said mixture; and recovering an ascorbic acid-phospholipid antioxidant composition having an enhanced oil solubility.