WO1992000575A1 - L.e.d. printer apparatus with improved temperature compensation - Google Patents

L.e.d. printer apparatus with improved temperature compensation Download PDF

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Publication number
WO1992000575A1
WO1992000575A1 PCT/US1991/004487 US9104487W WO9200575A1 WO 1992000575 A1 WO1992000575 A1 WO 1992000575A1 US 9104487 W US9104487 W US 9104487W WO 9200575 A1 WO9200575 A1 WO 9200575A1
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WO
WIPO (PCT)
Prior art keywords
current
led
light
digitally addressable
driving
Prior art date
Application number
PCT/US1991/004487
Other languages
French (fr)
Inventor
Jeffrey A. Small
Original Assignee
Eastman Kodak Company
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Eastman Kodak Company filed Critical Eastman Kodak Company
Publication of WO1992000575A1 publication Critical patent/WO1992000575A1/en

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Classifications

    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K15/00Arrangements for producing a permanent visual presentation of the output data, e.g. computer output printers
    • G06K15/02Arrangements for producing a permanent visual presentation of the output data, e.g. computer output printers using printers
    • G06K15/12Arrangements for producing a permanent visual presentation of the output data, e.g. computer output printers using printers by photographic printing, e.g. by laser printers
    • G06K15/1238Arrangements for producing a permanent visual presentation of the output data, e.g. computer output printers using printers by photographic printing, e.g. by laser printers simultaneously exposing more than one point
    • G06K15/1242Arrangements for producing a permanent visual presentation of the output data, e.g. computer output printers using printers by photographic printing, e.g. by laser printers simultaneously exposing more than one point on one main scanning line
    • G06K15/1247Arrangements for producing a permanent visual presentation of the output data, e.g. computer output printers using printers by photographic printing, e.g. by laser printers simultaneously exposing more than one point on one main scanning line using an array of light sources, e.g. a linear array

Definitions

  • the present invention relates to a non-impact recording apparatus such as that using LED's for recording and specifically to such printheads and driver chip therefor which control uniformity of light output automatically even though subjected to temperature gradients along the printhead.
  • printer apparatus which comprises a multiplicity of individually addressable and energizable point-like radiation sources, such as LED's, arranged in a row for exposing points upon a photoreceptor during movement thereof relative to and in a direction normal to the row.
  • Driver circuits are provided for simultaneously energizing the radiation sources responsive to respective data bit input signals applied to the driver circuits during an information line period.
  • the print or recording head includes a support upon which are mounted chips placed end to end and upon each of which are located a group of LED's.
  • the driver circuits are formed as integrated circuits and are incorporated in chips that are located to each side of the linear array of LED chips.
  • the driver circuits in this apparatus each include a shift register for serially reading- in data-bit signals and for driving respective LED's in accordance with the data signals.
  • each driver chip Associated with each driver chip is a
  • the controller comprises a current mirror having a master control circuit whose current is mirrored in slave circuits to which the LED's are connected.
  • system bias voltage which is adjustable to compensate for loss in intensity of light output from the LED's due to aging, i.e., hours of use. Since aging will affect most LED's on a printhead to about the same extent, the loss in intensity due to aging may be overcome by changing the system bias voltage which causes
  • This change in system bias voltage may be characterized as a "global" change since the change in system bias voltage affects all driver chips on the printhead.
  • a new digital word is sent to a digital current mirror control that is separate from the driver chips.
  • a new level of system bias may be provided to each driver chip.
  • Incorporated within each driver chip is an additional current mirror that is also subject to digital regulation and can be used to provide "local" regulation or control for such localized effects as temperature and chip to chip nonuniformity.
  • a temperature sensor such as a thermistor is located on the printhead at a position or positions that are reasonably representative of the temperature of the LED's.
  • bias voltage may be adjusted by the logic and control unit of the printer apparatus.
  • a problem with the above prior art is that it would be desirable to have each driver chip be self-regulating for temperature compensation.
  • a second problem is that variations in voltage
  • driving means including a current mirror having a master current driver means and a plurality of slave current driver means for selectively energizing with respective slave driving currents respective elements for recording; an additional element of similar
  • temperature responsiveness to a light-emitting element and including means for precluding light for recording from being emitted therefrom; sensing means responsive to said additional element when it is energized for generating an electrical signal which varies with a temperature of the additional element; adjustment means responsive to said electrical signal for adjusting said respective slave driving currents and characterized by a constant current source means providing a current independent of the levels of currents of said respective slave driving currents for energizing said additional element with said constant current.
  • a non-impact printer apparatus for recording comprising a plurality of groups of light-emitting elements, a plurality of integrated circuit driver chips, each including means for driving respective groups of light-emitting elements; each driver chip including digitally addressable current-conducting transistor means for selectively establishing a reference current and a voltage bias related to a digital addressing of said digitally addressable current-conducting means;
  • current mirror driver means responsive to said voltage bias for generating a plurality of slave currents that are slaved to said reference current; means coupling said slave currents to respective light-emitting elements; and characterized by
  • temperature sensing means wholly on said driver chip for sensing a temperature related electrical signal generated on said driver chip and in response thereto adjusting said reference current to adjust the slave currents to said light-emitting elements.
  • a driver chip for use on a non-impact printer apparatus for driving a
  • the driver chip comprising current mirror means for generating a reference current and respective slave driving currents for driving respective
  • sensing means responsive to an electrical parameter of a non-light emitting diode when said constant current is driven therethrough for generating an electrical signal which varies with a temperature of the non-light emitting diode; and adjustment means responsive to said electrical signal for adjusting said respective slave driving currents.
  • FIG. 1 is a schematic of a printer apparatus made in accordance with the invention
  • FIG. 2 is a block diagram of circuitry used in forming the printhead shown in FIG. 1 in accordance with the invention
  • FIG. 3 is a block diagram of a driver circuit with data-handling logic for use in one embodiment of the printhead of FIG. 2;
  • FIGS. 4A, B and C are a schematic of a current driving circuit for the driver circuit of FIG. 3 that includes temperature compensation means in accordance with the invention.
  • FIG. 5 is a schematic of an LED chip array in accordance with the invention. DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • electrophotographic recording member The invention, however, is not limited to apparatus for creating images on such a member, as other media such as photographic film etc. may also be used with the invention.
  • roller 12 is coupled to a driver motor M in a conventional
  • Motor M is connected to a source of
  • roller 12 is driven by motor M and moves web 11 in a clockwise direction as indicated by arrow "A" . This movement causes successive image area of web 11 to sequentially pass a series of
  • a charging station 17 is provided at which the photoconductive surface 16 of the web 11 is sensitized by applying to such surface a uniform electrostatic primary charge of a predetermined voltage.
  • the output of the charger may be controlled by a grid connected to a programmable power supply
  • the supply is in turn controlled by the LCU 15 to adjust the voltage level Vo applied onto the surface 16 by the charger 17.
  • an electrostatic image is formed by modulating the primary charge on an image area of the surface 16 with selective
  • point-like radiation sources in accordance with signals provided by a data source 19.
  • the point-like radiation sources are supported in a printhead 20 to be described in more detail below.
  • a development station 21 includes developer which may consist of iron carrier particles and
  • toner particles with an electrostatic charge opposite to that of the latent electrostatic image.
  • Developer is brushed over the photoconductive surface 16 of the web 11 and toner particles adhere to the latent electrostatic image to form a visible toner particle, transferable image.
  • the development station may be of the magnetic brush type with one or two rollers.
  • the toner particles may have a charge of the same polarity as that of the latent electrostatic image and develop the image in accordance with known reversal development
  • the apparatus 10 also includes a transfer
  • a copy sheet S is fed from a supply 23 to driver rollers 24, which then urge the sheet to move forward onto the web 11 in alignment with a toner image at the transfer station 25.
  • the web has a plurality of indicia such as perforations along one of its edges. These perforations generally are spaced equidistantly along the edge of the web 11.
  • suitable means 26 for sensing web perforations. This sensing produces input signals into the LCU 15 which has a digital computer, preferably a microprocessor.
  • microprocessor has a stored program responsive to the input signals for sequentially actuating, then de-actuating the work stations as well as for
  • Additional encoding means may be provided as known in the art for providing more precise timing signals for control of the various functions of the apparatus 10.
  • the printhead 20 is provided with a multiplicity of energizable point- like
  • Optical means 29 may be provided for focusing light from each of the LED's onto the photoconductive surface.
  • preferably comprises an array of optical fibers such as sold under the name Selfoc, a trademark for a gradient index lens array sold by Nippon Sheet Glass, Limited. Due to the focusing power of the optical means 29, a row of emitters will be imaged on a respective transverse line on the recording medium.
  • Selfoc a trademark for a gradient index lens array sold by Nippon Sheet Glass, Limited. Due to the focusing power of the optical means 29, a row of emitters will be imaged on a respective transverse line on the recording medium.
  • the printhead 20 comprises a suitable support with a series of LED chips 31 mounted thereon.
  • Each of the chips 31 includes in this example 128 LED's arranged in a single row. Chips 31 are also arranged end-to-end in a row and where twenty-eight LED chips are so
  • the printhead will extend across the width of the web 11 and include 3584 LED's arranged in a single row.
  • Each of these driver chips include circuitry for addressing the logic associated with each of 64 LED's to control whether or not each of the LED's should be energized as well as to determine the level of current to each of the LED's controlled by that driver chip 40. Two driver chips 40 are thus
  • Each of the two driver chips will be coupled for driving of alternate LED's. Thus, one driver chip will drive the odd numbered LED's of the 128 LED's and the other will drive the even numbered LED's of these 128
  • the driver chips 40 are electrically
  • a series of lines 36 (indicated by a single line in this Fig.) provide clock signals and other pulses for
  • a pair of data lines 33a, 33b are also provided for providing data signals in the form of either a high or low logic level.
  • the driver chips each include a data in and data out port so that they serially pass data between them.
  • Each driver chip 40 includes a 64-bit bidirectional shift register 41.
  • a logic signal carried over line R/LB determines the direction data will flow down this register. Assume that this chip is enabled to cause data to flow down the register from left to right as shown in FIG. 3.
  • Data thus enters shift register 41 over line 33a through the driver chip's data-in port at the left from say the data-out port of a driver chip immediately to the left or from the LCU if the driver chip 40 is the first chip for data to enter.
  • Data exits from this chip at the data-out port to be input to the next adjacent driver chip to the right of driver chip 40.
  • registers may be provided by providing additional lines for distributing data simultaneously.
  • a latch signal is provided over line 36b to latch this data into latch registers 42 so that the shift registers 41 may commence filling with data signals for the next line of exposure.
  • Sixty-four latch registers 42 are provided in each driver chip to receive the data shifted out in parallel fashion from the shift register 41.
  • Each latch register is associated with a particular LED and adjacent latch registers are associated with every other LED.
  • a logic AND gate 43 is associated with each latch register and has one input coupled to the output of its respective latch register and its other input coupled to a line 36c for accepting a strobe or timing pulse from the LCU.
  • This strobe pulse determines when to trigger the LED's to turn on in relation to the position of the recording medium and the duration for which the LED's are turned on.
  • All the AND gates have one of their inputs connected to this strobe line.
  • a plurality of strobe lines may be provided with enabling times of different durations; see in this regard U.S. Patent 4,750,010 to Ayers et al, the contents of which are incorporated herein by this reference.
  • the output of each of the AND gates is coupled to a logic circuit that is part of a constant current driver circuit.
  • the printhead may be of the so-called grey level type wherein multiple data bits per pixel are used to establish the pulsewidth duration of an LED.
  • each driver chip 40 is shown.
  • the respective outputs of the LATCH registers 42 are fed over respective lines 45 1 , 45 3 , and the following lines not shown
  • each of these lines is actually a double line one of which carries an enable signal to turn the respective LED on and the other carries a complement of this
  • the lines 45 1 are input to respective control electrodes of transistors Q 426 , Q 427 .
  • transistors act as switches and form a part of a current mirror driving circuit that includes a master circuit formed by transistors Q 424 , Q 425 and a series of digitally controlled transistors. More details concerning the digitally controlled transistors will be found below with reference to the discussion of FIGS. 4A and 4B. Briefly, these digitally controlled transistors may be selectively turned on to establish a signal I (CHIP BIAS) to thereby regulate a desired current level for the LED's driven by this driver chip. As may be noted in Figure 4C, circuitry for driving two LED's, i.e., LED 1 and LED 3 are illustrated; it being
  • Transistor Q 428 is biased to be always
  • transistor Q 429 is switched on and off and thus is the transistor controlling whether or not current is driven to LED 1 .
  • the gate or control electrode of transistor Q 429 is coupled to the drain-source connection of transistors Q 426 ,
  • transistor Q 427 is made conductive and when LED 1 is to be turned off, transistor Q 426 is made conductive.
  • the gate of transistor Q 426 receives a logic signal that is the inverse of that to gate Q 427 from a data driven enabling means indicated as 116 but is actually the circuitry of FIG. 3 which controls whether or not an LED is to be turned on and for how long. As noted above in a grey level printhead, the LED is to be turned on for a duration determined by the grey level data signals input to the printhead.
  • an additional current mirror that includes two slave circuits.
  • One slave circuit comprises transistors Q 420 , Q 421 and Q 430 .
  • the other slave circuit comprises transistors Q 420 , Q 421 and Q 430 .
  • slave circuit comprises transistors Q 422 , Q 423 and Q 431 .
  • Transistors Q 430 , Q 431 are N-channel
  • MOSFETS while the other transistors noted above are P-channel MOSFETS.
  • the two additional slave circuits associated with LED 1 are on continuously and
  • the current through transistor Q 421 might be 1/80 I LE D 1 and the current through
  • transistor Q 423 might be 1/800 ⁇ I LED1 .
  • transistor Q 426 In operation with transistor Q 429 turned off, transistor Q 426 is on and impresses approximately the voltage V c c at the gate of transistor Q 429 .
  • transistor Q 427 turns on the charge on the gate terminal of transistor Q 429 discharges through transistors
  • This path for discharge of the gate capacitive load at transistor Q 429 thereby provides a turn-on time not affected by the number of LED's that are sought to be simultaneously
  • each control transistor corresponding to transistor Q 429 has its own respective path for discharge of its respective capacitive load.
  • Q 431 is proportional to, i.e. mirrors , that through the master circuit because of the identical gate to source terminal biasing (V G S 1 ) of transistors
  • Transistor Q 429 acting as a cascode transistor and having its source terminal connected to the drain terminal of transistor Q 428 , thereby establishes the drain potential of the transistor Q 428 as varying with changes in V c c .
  • the potential difference V G S 1 is constant even though V c c itself varies.
  • the voltage relationships between the various terminals of transistor Q 428 are not affected by variations in V c c and the current to LED 1 during a period for recording a pixel stays constant.
  • transistor Q 429 conducts current to LED 1 for a time period controlled by the strobe signal or in the case of a grey level printer, for a period controlled by the data bits for recording an appropriate pixel.
  • the level of current for recording this pixel is controlled by the current mirror which is responsive to the current level I(CHIP BIAS).
  • the circuit for generating I(CHIP BIAS) will now be described.
  • this current, I(CHIP BIAS) is controlled by three factors comprising a variable current source 172, a first group of eight digitally controlled NMOSFET transistors Q 2 5 ,
  • transistor Q 3 3 Similarly associated with the second group is non-digitally controlled NMOSFET transistor Q 13 . As may be noted in FIGS. 4A and 4B, not all of the transistors are shown and the number of digitally controlled transistors provided in each group determines the level of control.
  • Transistors Q 25 , ... , Q 32 are parallel connected transistors whose respective gate width to gate length ratios are scaled so that their respective currents are scaled or weighted in powers of two. For example, where eight digitally controlled transistors are provided for this first group (Q 25 -Q 32 ) , respective gate width to gate length ratios may be
  • NMOSFET transistors Q 250 and Q 251 cause current to flow through transistor Q 25 when a high level logic signal is applied to the gate of transistor Q 250 and a complementary low logic signal is
  • the logic signals for controlling which of the current-carrying transistors are to be turned on are controlled by a register R 2 which stores an 8-bit digital word and its 8-bit complement representing a desired current control signal to turn on respective ones of the eight current conducting transistors Q 25 ,...Q 32 .
  • this group of transistors is used for "localized" control of LED current.
  • the digital word stored in register R 2 is specific for this driver chip and will be
  • This digital word may be input to the register R2 from memory in the LCU or from a separate memory such as a ROM provided on the printhead. This digital word thus compensates for chip- to-chip nonuniformity.
  • the LCU may be programmed to maintain a count of prior activations of each LED and adjust a control voltage according to a program based on the aging characteristics of the printhead.
  • printhead ages through repeated use, both temperature and age factors operate to degrade light output.
  • the affects due to aging will generally be similar to all LED's and are corrected for by adjustment of an 8-bit digital word and its 8-bit complement stored in register R 1 .
  • This digital word controls 8 current-carrying NMOSFET transistors Q 5 , ... , Q 12 . Associated with this group of transistors is a continuously
  • the 8-bit word and its 8-bit complement stored in register R 1 is the same as that stored in identical registers R 2 on the other driver chips. As the printhead ages, a new 8-bit digital word and its 8-bit complement is calculated by the LCU and input into the registers R 1 . The calculation of this 8-bit word for aging correction may be based on empirical determinations made using similar
  • printheads or based upon a calibration of this printhead using an optical sensor that senses the output from each or selected LED's or by sensing patches recorded on the photoconductor.
  • variable current source 172 providing an adjustable current I o that is adjusted to compensate for temperature nonuniformities on the printhead.
  • V A is a calculated voltage representing the voltage necessary to increase I o so that increased current is provided to the LED's driven by the driver chip to offset loss of light output due to a rise in temperature on the respective LED chip array 31.
  • Circuits for providing a variable current in response to a reference voltage and a variable voltage are well known.
  • an extra LED, LED M is provided on each LED chip array 31 carrying the 128 LED's that are arranged in a row.
  • the extra LED includes a mask 80 formed of say metal to block any light from emanating from LED M .
  • a constant current source 82 on the driver chip provides a fixed current, say 100 micro amperes, over the lead connecting the current source 82 with the masked LED, LED M .
  • LED M is mounted on the LED chip array it is at a temperature that is approximately the same as that of he other LED's on the same chip array.
  • the low driver current to the extra LED is significantly lower than the nominal driving current, about 10 ma. , to the other LED's so as not to alter the temperature of the extra LED.
  • the forward voltage drop of the LED's are related to the temperature thereof.
  • the anode voltage V ⁇ of LED M is sensed by a sample and hold circuit 84 in response to a signal from the LCU.
  • the voltage V ⁇ is converted to a digital signal by A/D converter 86 and the digitized value for V ⁇ provides an address to
  • look-up table memory 88 This memory may be a ROM or periodically updated RAM that relates the adjusted voltage V A to input voltage V ⁇ .
  • the relationship between V A and V ⁇ may be empirically determined particularly where there is a nonlinear relationship between these variables.
  • the digital output of V A is converted by D/A converter 90 to an analog signal V A that will increase I o to maintain the light intensity output of the LED's. It should be
  • LED's For example, purely analog circuits providing a correct transfer function between V ⁇ and V A may also be used.
  • the operation of the circuit of FIGS. 4A, B and C will now be described.
  • the temperature of the driver chips will heat up differently in accordance with respective current carrying demands and abilities to dissipate heat caused by such demands through the heat conducting structure to which the chips are mounted.
  • the temperature adjusted current I o is conducted to ground via NMOSFET transistor Q 33 and some or all of the transistors Q 32 , Q 31 , . . . and Q 25
  • transistor Q 25 is controlled by switching
  • transistors Q 250 and Q 251 in response to a signal causing Q 250 to conduct and Q 251 to turn off. The others are controlled similarly. This voltage level, V T C , is also applied to the gate of transistor
  • transistor Q 13 is the non-digitally controlled transistor associated with the digitally controlled transistor group
  • bias current level I (CHIP BIAS) through PMOSFET transistor Q 425 .
  • the bias current through PMOSFET transistor Q 425 controls the current conducted through transistor Q 424 , which current is replicated or scaled by current mirrors of PMOSFET slave transistors Q 429 , Q 429 ' , ..etc., i.e., the current controlling
  • Transistor Q 429 is caused to conduct when its respective logic transistors Q 4 2 6 , Q 427 are appropriately signaled by data signals indicating a pixel to be printed.
  • transistor Q 42 7 when a logic low signal is applied to line 45 1 (AN), transistor Q 42 7 turns on and biases the gate of transistor Q 429 to the level V G 2 . Since transistors Q 424 and Q 428 have identical biasing, the current through transistor Q 429 will mirror or be scaled to that of transistor Q 424 for the time period for exposing a pixel as controlled by the duration of the logic low signal on line 45 1 (AN). As is noted in FIG. 4C, the current through Q 429 is fed to LED 1 , for the recording of a pixel.
  • An improved circuit for a current driver chip used in an LED printhead has been described.
  • the circuit retains the desirable feature of two-way addressability described in the prior art. That is, provision is made for digitally addressing each chip to correct for differences in light output by LED's driven by one chip versus those driven by another chip on the same printhead. These differences can arise due to processing condition differences arising during manufacture of the driver chips and for their respective driven LED's.
  • a second provision for digital addressability is retained to provide for global changes due to aging. By providing both addressable portions on each driver chip problems associated with noise are minimized.
  • the provision of an extra LED on each chip array that can be monitored for temperature in accordance with the circuit described herein enables current to be varied to the LED's of that chip array by its respective driver chip without necessitating transfer of temperature compensation data of the printhead to the LCU and then back from the LCU to the driver chip. Control is completely provided on each driver chip. The presence of the extra diode on the array ensures that the temperature related parameters that are sensed are in response to the temperature of the LED chip array and not
  • a recording LED that is not masked or other temperature sensors where the driver chip is used for temperature compensation without the need for the LCU to require data of this type to be transferred to it or in other words temperature compensation is wholly provided for on the driver chip itself with merely certain reference and timing signals being provided to the printhead along with data to be printed.
  • a constant known current may be driven through a recording element and its anode voltage sensed and an
  • the extra LED is shown associated with one driver chip this extra LED may also be associated with a second driver chip that is used to drive the even numbered LED's of the same LED chip array.
  • a second extra LED may be located on the same chip array and associated with the other driver chip.
  • the invention is described with respect to printheads comprised of LED's used as the
  • the invention is also related to other recording elements such as those used for thermal printing, laser etc.
  • Still further modifications include the feeding of the digitized signal representing V T to the LCU to allow the LCU to monitor the temperature of the LED chip array. This allows flexibility by allowing adjustments to R 2 to provide two controls for
  • bipolar transistors are used,
  • emitter-collector-geometry or doping levels to respective transistors may be modified to provide the current scaling characteristics described herein.

Abstract

A non-impact printhead (20) includes recording elements such as light-emitting diodes (LED's) for recording. An extra LED is also included with each group of LED's. This extra LED is masked (80) to block light from exposing the recording medium. A small constant current (82) is driven to the extra LED and the anode voltage is sensed. This anode voltage is related to the temperature of the chip array (31) carrying the other LED's. In response to this anode voltage an adjusted current is generated in a current mirror that adjusts a voltage bias on a transistor (Q425) regulating current to the recording LED's. Temperature compensation is provided for wholly within a driver chip including the circuitry for driving the LED's without the need for compensation data to flow outside of the driver chip.

Description

L.E.D. PRINTER APPARATUS WITH
IMPROVED TEMPERATURE COMPENSATION BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a non- impact recording apparatus such as that using LED's for recording and specifically to such printheads and driver chip therefor which control uniformity of light output automatically even though subjected to temperature gradients along the printhead.
2. Brief Description of the Prior Art
In the prior art as exemplified by U.S. Patent 4,885,597, printer apparatus is described which comprises a multiplicity of individually addressable and energizable point-like radiation sources, such as LED's, arranged in a row for exposing points upon a photoreceptor during movement thereof relative to and in a direction normal to the row. Driver circuits are provided for simultaneously energizing the radiation sources responsive to respective data bit input signals applied to the driver circuits during an information line period. The print or recording head includes a support upon which are mounted chips placed end to end and upon each of which are located a group of LED's. The driver circuits are formed as integrated circuits and are incorporated in chips that are located to each side of the linear array of LED chips. The driver circuits in this apparatus each include a shift register for serially reading- in data-bit signals and for driving respective LED's in accordance with the data signals.
Associated with each driver chip is a
current- level controller that controls the level of current into the LED's of that group during
recording. The controller comprises a current mirror having a master control circuit whose current is mirrored in slave circuits to which the LED's are connected. One advantage of this prior art printer apparatus is that current to the LED's may be changed automatically as needed, due to changes in aging or temperature of the printhead. As such changes affect the light output of the LED's, the changes to the current compensate for same so that some uniformity is provided to the recording apparatus .
In the current mirror described in this prior art, there are provided two avenues for
adjustability. Firstly, there is a "system bias" voltage which is adjustable to compensate for loss in intensity of light output from the LED's due to aging, i.e., hours of use. Since aging will affect most LED's on a printhead to about the same extent, the loss in intensity due to aging may be overcome by changing the system bias voltage which causes
additional current to be provided to the LED's. This change in system bias voltage may be characterized as a "global" change since the change in system bias voltage affects all driver chips on the printhead. In order to change system bias voltage, a new digital word is sent to a digital current mirror control that is separate from the driver chips. By enabling the appropriate current-carrying transistors, a new level of system bias may be provided to each driver chip. Incorporated within each driver chip is an additional current mirror that is also subject to digital regulation and can be used to provide "local" regulation or control for such localized effects as temperature and chip to chip nonuniformity.
As noted in U.S. Patent 4,831,395 in order to sense temperature to control bias voltage to the driver chip, a temperature sensor, such as a thermistor is located on the printhead at a position or positions that are reasonably representative of the temperature of the LED's. In response to changes in voltage at the forward terminal of the thermistor, bias voltage may be adjusted by the logic and control unit of the printer apparatus.
A problem with the above prior art is that it would be desirable to have each driver chip be self-regulating for temperature compensation. A second problem is that variations in voltage
reported across the thermistor are related to
temperature variations in the printhead but are only approximations of temperatures of the LED array chips. Thus, correction using the thermistor is imprecise.
In U.S. Patent 4,952,949 an LED printer apparatus is suggested which employs a dummy LED for monitoring temperature. Current to the other LED's is adjusted in response to measured change in the voltage across the dummy diode which is driven from a current channel that is a part of a current mirror circuit used to drive other LED's. However, because voltage is the parameter being measured, a complex array of sets of capacitors must be adjusted to maintain the relationship between voltage and temperature.
It is an object of the invention to improve upon the printer apparatus of the prior art to overcome the above-noted problems.
SUMMARY OF THE INVENTION
The above and other objects are accomplished by a non- impact printer apparatus for recording,
comprising: a plurality of light-emitting elements for emitting light for recording; driving means including a current mirror having a master current driver means and a plurality of slave current driver means for selectively energizing with respective slave driving currents respective elements for recording; an additional element of similar
temperature responsiveness to a light-emitting element and including means for precluding light for recording from being emitted therefrom; sensing means responsive to said additional element when it is energized for generating an electrical signal which varies with a temperature of the additional element; adjustment means responsive to said electrical signal for adjusting said respective slave driving currents and characterized by a constant current source means providing a current independent of the levels of currents of said respective slave driving currents for energizing said additional element with said constant current.
In accordance with another aspect of the
invention, there is provided a non- impact printer apparatus for recording, comprising a plurality of groups of light-emitting elements, a plurality of integrated circuit driver chips, each including means for driving respective groups of light-emitting elements; each driver chip including digitally addressable current-conducting transistor means for selectively establishing a reference current and a voltage bias related to a digital addressing of said digitally addressable current-conducting means;
current mirror driver means responsive to said voltage bias for generating a plurality of slave currents that are slaved to said reference current; means coupling said slave currents to respective light-emitting elements; and characterized by
temperature sensing means wholly on said driver chip for sensing a temperature related electrical signal generated on said driver chip and in response thereto adjusting said reference current to adjust the slave currents to said light-emitting elements.
In accordance with still another aspect of the invention, there is provided a driver chip for use on a non-impact printer apparatus for driving a
plurality of light-emitting diodes for recording, the driver chip comprising current mirror means for generating a reference current and respective slave driving currents for driving respective
light-emitting diodes to be driven by said driver chip; characterized by means for generating a
constant current independent of said reference and slave currents; sensing means responsive to an electrical parameter of a non-light emitting diode when said constant current is driven therethrough for generating an electrical signal which varies with a temperature of the non-light emitting diode; and adjustment means responsive to said electrical signal for adjusting said respective slave driving currents.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic of a printer apparatus made in accordance with the invention;
FIG. 2 is a block diagram of circuitry used in forming the printhead shown in FIG. 1 in accordance with the invention;
FIG. 3 is a block diagram of a driver circuit with data-handling logic for use in one embodiment of the printhead of FIG. 2; and
FIGS. 4A, B and C are a schematic of a current driving circuit for the driver circuit of FIG. 3 that includes temperature compensation means in accordance with the invention.
FIG. 5 is a schematic of an LED chip array in accordance with the invention. DESCRIPTION OF THE PREFERRED EMBODIMENTS
The apparatus of the preferred embodiments will now be described in accordance with an
electrophotographic recording member. The invention, however, is not limited to apparatus for creating images on such a member, as other media such as photographic film etc. may also be used with the invention.
Because electrophotographic reproduction
apparatus are well known, the present description will be directed in particular to elements forming part of or cooperating more directly with the present invention. Apparatus not specifically shown or described herein are selectable from those known in the prior art.
With reference now to FIG. 1, an
electrophotographic reproduction apparatus 10
includes a recording member such as photoconductive web 11 or other photosensitive medium that is trained about three transport rollers 12, 13 and 14, thereby forming an endless or continuous web. Roller 12 is coupled to a driver motor M in a conventional
manner. Motor M is connected to a source of
potential when a switch (not shown) is closed by a logic and control unit (LCU) 15. When the switch is closed, roller 12 is driven by motor M and moves web 11 in a clockwise direction as indicated by arrow "A" . This movement causes successive image area of web 11 to sequentially pass a series of
electrophotographic work stations of the reproduction apparatus.
For the purposes of the instant disclosure, several work stations are shown along the web's path. These stations will be briefly described.
First, a charging station 17 is provided at which the photoconductive surface 16 of the web 11 is sensitized by applying to such surface a uniform electrostatic primary charge of a predetermined voltage. The output of the charger may be controlled by a grid connected to a programmable power supply
(not shown). The supply is in turn controlled by the LCU 15 to adjust the voltage level Vo applied onto the surface 16 by the charger 17.
At an exposure station 18 an electrostatic image is formed by modulating the primary charge on an image area of the surface 16 with selective
energization of point-like radiation sources in accordance with signals provided by a data source 19. The point-like radiation sources are supported in a printhead 20 to be described in more detail below.
A development station 21 includes developer which may consist of iron carrier particles and
electroscopic toner particles with an electrostatic charge opposite to that of the latent electrostatic image. Developer is brushed over the photoconductive surface 16 of the web 11 and toner particles adhere to the latent electrostatic image to form a visible toner particle, transferable image. The development station may be of the magnetic brush type with one or two rollers. Alternatively, the toner particles may have a charge of the same polarity as that of the latent electrostatic image and develop the image in accordance with known reversal development
techniques.
The apparatus 10 also includes a transfer
station 25 shown with a corona charger 22 at which the toner image on web 11 is transferred to a copy sheet S; and a cleaning station 28, at which the photoconductive surface 16 of the web 11 is cleaned of any residual toner particles remaining after the toner images have been transferred. After the transfer of the unfixed toner images to a copy sheet S, such sheet is transported to a heated pressure roller fuser 27 where the image is fixed to the copy sheet S.
As shown in FIG. 1, a copy sheet S is fed from a supply 23 to driver rollers 24, which then urge the sheet to move forward onto the web 11 in alignment with a toner image at the transfer station 25.
To coordinate operation of the various work stations 17, 18, 21, and 25 with movement of the image areas on the web 11 past these stations, the web has a plurality of indicia such as perforations along one of its edges. These perforations generally are spaced equidistantly along the edge of the web 11. At a fixed location along the path of web movement, there is provided suitable means 26 for sensing web perforations. This sensing produces input signals into the LCU 15 which has a digital computer, preferably a microprocessor. The
microprocessor has a stored program responsive to the input signals for sequentially actuating, then de-actuating the work stations as well as for
controlling the operation of many other machine functions. Additional encoding means may be provided as known in the art for providing more precise timing signals for control of the various functions of the apparatus 10.
Programming of a number of commercially available microprocessors is a conventional skill well
understood in the art. This disclosure is written to enable a programmer having ordinary skill in the art to produce an appropriate control program for the one or more microprocessors used in this apparatus. The particular details of any such program would, of course, depend on the architecture of the designated microprocessor.
With reference to FIGS. 1 and 2 and to U.S. Patent 4,885,597 and to U.S. Patent 4,831,395, the contents of both of which are incorporated herein by this reference, the printhead 20, as noted, is provided with a multiplicity of energizable point- like
radiation sources 30, preferably light-emitting diodes (LED's). Optical means 29 may be provided for focusing light from each of the LED's onto the photoconductive surface. The optical means
preferably comprises an array of optical fibers such as sold under the name Selfoc, a trademark for a gradient index lens array sold by Nippon Sheet Glass, Limited. Due to the focusing power of the optical means 29, a row of emitters will be imaged on a respective transverse line on the recording medium.
With reference to FIG. 2, the printhead 20 comprises a suitable support with a series of LED chips 31 mounted thereon. Each of the chips 31 includes in this example 128 LED's arranged in a single row. Chips 31 are also arranged end-to-end in a row and where twenty-eight LED chips are so
arranged, the printhead will extend across the width of the web 11 and include 3584 LED's arranged in a single row. To each side of this row of LED's there are provided twenty-eight identical driver chips 40. Each of these driver chips include circuitry for addressing the logic associated with each of 64 LED's to control whether or not each of the LED's should be energized as well as to determine the level of current to each of the LED's controlled by that driver chip 40. Two driver chips 40 are thus
associated with each chip of 128 LED's. Each of the two driver chips will be coupled for driving of alternate LED's. Thus, one driver chip will drive the odd numbered LED's of the 128 LED's and the other will drive the even numbered LED's of these 128
LED's. The driver chips 40 are electrically
connected in parallel to a plurality of lines 34-37 providing various electrical control signals. These lines provide electrical energy for operating the various logic devices and current drivers in
accordance with their voltage requirements. A series of lines 36 (indicated by a single line in this Fig.) provide clock signals and other pulses for
controlling the movement of data to the LED's in accordance with known techniques. A pair of data lines 33a, 33b are also provided for providing data signals in the form of either a high or low logic level. The driver chips each include a data in and data out port so that they serially pass data between them.
With reference now to FIG. 3, the architecture for a binary type printhead will be described. Each driver chip 40 includes a 64-bit bidirectional shift register 41. A logic signal carried over line R/LB determines the direction data will flow down this register. Assume that this chip is enabled to cause data to flow down the register from left to right as shown in FIG. 3. Data thus enters shift register 41 over line 33a through the driver chip's data-in port at the left from say the data-out port of a driver chip immediately to the left or from the LCU if the driver chip 40 is the first chip for data to enter. Data exits from this chip at the data-out port to be input to the next adjacent driver chip to the right of driver chip 40. For each line of image to be exposed in the main scanning direction, i.e., transverse to that of movement of the recording medium or web 11, data from the data source suitably rasterized, in accordance with known techniques, streams serially through the shift registers
undercontrol of clock pulses provided by the LCU over line 36a. As may be noted, odd and even data may be moved simultaneously since they are provided on separate lines 33a, 33b. Still further reductions in clock speed for moving data through the shift
registers may be provided by providing additional lines for distributing data simultaneously. When 3584 bits of data (l's or O's) are stored by the shift registers of all of the driver chips, a latch signal is provided over line 36b to latch this data into latch registers 42 so that the shift registers 41 may commence filling with data signals for the next line of exposure. Sixty-four latch registers 42 are provided in each driver chip to receive the data shifted out in parallel fashion from the shift register 41. Each latch register is associated with a particular LED and adjacent latch registers are associated with every other LED. A logic AND gate 43 is associated with each latch register and has one input coupled to the output of its respective latch register and its other input coupled to a line 36c for accepting a strobe or timing pulse from the LCU. This strobe pulse determines when to trigger the LED's to turn on in relation to the position of the recording medium and the duration for which the LED's are turned on. All the AND gates have one of their inputs connected to this strobe line. Alternatively, a plurality of strobe lines may be provided with enabling times of different durations; see in this regard U.S. Patent 4,750,010 to Ayers et al, the contents of which are incorporated herein by this reference. The output of each of the AND gates is coupled to a logic circuit that is part of a constant current driver circuit. In a further alternative as noted in U.S. Patent 4,746,941 to Pham et al, the contents of which are incorporated by this reference, the printhead may be of the so-called grey level type wherein multiple data bits per pixel are used to establish the pulsewidth duration of an LED.
With reference now to FIGS. 4A, B and C, the current driving circuit portion 110 of each driver chip 40 is shown. The respective outputs of the LATCH registers 42 are fed over respective lines 451 , 453 , and the following lines not shown
455 , - - - 45125 , 45127 . As may be seen each of these lines is actually a double line one of which carries an enable signal to turn the respective LED on and the other carries a complement of this
signal. The lines 451 are input to respective control electrodes of transistors Q426 , Q427.
These transistors act as switches and form a part of a current mirror driving circuit that includes a master circuit formed by transistors Q424 , Q425 and a series of digitally controlled transistors. More details concerning the digitally controlled transistors will be found below with reference to the discussion of FIGS. 4A and 4B. Briefly, these digitally controlled transistors may be selectively turned on to establish a signal I (CHIP BIAS) to thereby regulate a desired current level for the LED's driven by this driver chip. As may be noted in Figure 4C, circuitry for driving two LED's, i.e., LED1 and LED3 are illustrated; it being
understood that the driver chip would have
appropriate circuits typified by those described below for driving say 64 of the odd-numbered LED's in an LED chip array having, for example, 128 LED's. Another driver chip on the other side of the LED chip array would be used to drive the 64 even-numbered LED's.
The current through the master circuit
establishes a potential VG1 on line 117. Directly in series with LED1 are two transistors Q428 ,
Q429. Transistor Q428 is biased to be always
conductive while transistor Q429 is switched on and off and thus is the transistor controlling whether or not current is driven to LED1. The gate or control electrode of transistor Q429 is coupled to the drain-source connection of transistors Q426 ,
Q427. When LED1 is to be turned on, transistor
Q427 is made conductive and when LED1 is to be turned off, transistor Q426 is made conductive.
The gate of transistor Q426 receives a logic signal that is the inverse of that to gate Q427 from a data driven enabling means indicated as 116 but is actually the circuitry of FIG. 3 which controls whether or not an LED is to be turned on and for how long. As noted above in a grey level printhead, the LED is to be turned on for a duration determined by the grey level data signals input to the printhead.
Also associated with the circuitry for driving LED1 , is an additional current mirror that includes two slave circuits. One slave circuit comprises transistors Q420 , Q421 and Q430. The other
slave circuit comprises transistors Q422 , Q423 and Q431. Transistors Q430 , Q431 are N-channel
MOSFETS while the other transistors noted above are P-channel MOSFETS. The two additional slave circuits associated with LED1 are on continuously and
assuming a nominal driving current of say ILED1=4 ma to LED1 , the current through transistor Q421 might be 1/80 ILE D 1 and the current through
transistor Q423 might be 1/800 × ILED1. The
currents through these slave circuits establishes a voltage level VG2 on line 114, which is the
potential of the drain electrode of transistor Q427.
In operation with transistor Q429 turned off, transistor Q426 is on and impresses approximately the voltage Vc c at the gate of transistor Q429.
When LED1 is to be turned on to record a pixel
(picture element), a signal is provided by the enabling means 116 to the gate of transistor Q427 to turn same on, while an inverse signal turns transistor Q426 off. Before transistor Q429
turns on, the capacitive load existing between its gate and substrate must be removed. When transistor Q427 turns on the charge on the gate terminal of transistor Q429 discharges through transistors
Q427 and Q430. This path for discharge of the gate capacitive load at transistor Q429 thereby provides a turn-on time not affected by the number of LED's that are sought to be simultaneously
energized. The reason for this is that each control transistor corresponding to transistor Q429 has its own respective path for discharge of its respective capacitive load.
Current through transistors Q422 , Q423 and
Q431 is proportional to, i.e. mirrors , that through the master circuit because of the identical gate to source terminal biasing (VG S 1) of transistors
Q424 and Q422. Thus, current is constant in this slave circuit even though Vc c from power supply P2 varies since the potential difference VG S 1 between the gate and source terminal of transistor Q422 remains constant. The current through the slave circuit comprised of transistors Q42 2 , Q423 and Q431 is mirrored by that through the slave circuit comprised of transistors Q420 , Q421 and Q430 due to the identical gate to source biasing of transistors Q430 , Q431 . With a constant current being generated in the slave circuit comprised of transistors Q420 , Q421 and Q430 , the potential difference between the gate and source terminals of transistor Q420 remains fixed as does that of transistor Q421 thereby establishing a voltage level VG 2 on line 114 which varies with Vc c
although the potential difference Vc c-VG 2 remains constant.
With the transistor Q429 turned on and
conducting driving current to LED1 during an exposure period, the voltage level VG 2 is
established at the gate of transistor Q429 via now conducting transistor Q427. The voltage level at the source terminal of transistor Q429 is now at a fixed threshold value above that of VG 2.
Transistor Q429 , acting as a cascode transistor and having its source terminal connected to the drain terminal of transistor Q428 , thereby establishes the drain potential of the transistor Q428 as varying with changes in Vc c. As noted above, the potential difference VG S 1 is constant even though Vc c itself varies. The voltage relationships between the various terminals of transistor Q428 are not affected by variations in Vc c and the current to LED1 during a period for recording a pixel stays constant.
Thus, stability in driver current to LED1 is provided since transient changes in Vc c do not cause corresponding changes to the current conducted through LED1 and thus do not affect the intensity level of light output by LED1. The tendency in some LED printheads for light output of an LED to diminish when other LED's are turned on can also be reduced with this circuit. As noted above,
transistor Q429 conducts current to LED1 for a time period controlled by the strobe signal or in the case of a grey level printer, for a period controlled by the data bits for recording an appropriate pixel. The level of current for recording this pixel is controlled by the current mirror which is responsive to the current level I(CHIP BIAS). The circuit for generating I(CHIP BIAS) will now be described.
When transistor Q429 is turned on, the current passing there through mirrors, i.e., is either the same or proportional to, the current passing through transistor Q425 , I (CHIP BIAS). With reference now to FIGS. 4A and 4B, this current, I(CHIP BIAS) in turn is controlled by three factors comprising a variable current source 172, a first group of eight digitally controlled NMOSFET transistors Q2 5 ,
Q26... , Q31, Q32 and a second group of eight
digitally controlled NMOSFET transistors Q5 ,
Q6... , Q11 , Q12. Associated with the first
group is a non-digitally controlled NMOSFET
transistor Q3 3 . Similarly associated with the second group is non-digitally controlled NMOSFET transistor Q13. As may be noted in FIGS. 4A and 4B, not all of the transistors are shown and the number of digitally controlled transistors provided in each group determines the level of control.
Transistors Q25 , ... , Q32 are parallel connected transistors whose respective gate width to gate length ratios are scaled so that their respective currents are scaled or weighted in powers of two. For example, where eight digitally controlled transistors are provided for this first group (Q25 -Q32 ) , respective gate width to gate length ratios may be
256 : 128 : 64 : 32 : 16 : 8 : 4 : 2 and 321. 5
5 5 5 5 5 5 5 5 5 for non-digitally controlled transistor Q33.
Each digitally controlled transistor is
controlled by a logic signal applied to a respective two- transistor switch circuit associated with the transistor. For example, the circuit defined by NMOSFET transistors Q250 and Q251 cause current to flow through transistor Q25 when a high level logic signal is applied to the gate of transistor Q250 and a complementary low logic signal is
applied to the gate of transistor Q251. The logic signals for controlling which of the current-carrying transistors are to be turned on are controlled by a register R2 which stores an 8-bit digital word and its 8-bit complement representing a desired current control signal to turn on respective ones of the eight current conducting transistors Q25 ,...Q32.
In conjunction with transistor Q33 , which is on continuously, this group of transistors is used for "localized" control of LED current. By this, it is meant that the digital word stored in register R2 is specific for this driver chip and will be
determined by adjustment of driver current to the LED's driven by this driver chip until the LED's each provide a desired light output level. This digital word may be input to the register R2 from memory in the LCU or from a separate memory such as a ROM provided on the printhead. This digital word thus compensates for chip- to-chip nonuniformity.
As noted in aforementioned U.S. Patent 4,831,395, the contents of which are incorporated by this reference, the LCU may be programmed to maintain a count of prior activations of each LED and adjust a control voltage according to a program based on the aging characteristics of the printhead.
After this initial calibration and as the
printhead ages through repeated use, both temperature and age factors operate to degrade light output. The affects due to aging will generally be similar to all LED's and are corrected for by adjustment of an 8-bit digital word and its 8-bit complement stored in register R1.
This digital word controls 8 current-carrying NMOSFET transistors Q5 , ... , Q12. Associated with this group of transistors is a continuously
conducting NMOSFET transistor Q13. Exemplary gate width to length ratios for weighted digitally
controlled transistors Q5 - Q12 are
896 : 448 : 224 : 112 : 56 : 28 : 14 : 7 and 4027
5 5 5 5 5 5 5 5 5 for non-digitally controlled transistor Q13. The 8-bit word and its 8-bit complement stored in register R1 is the same as that stored in identical registers R2 on the other driver chips. As the printhead ages, a new 8-bit digital word and its 8-bit complement is calculated by the LCU and input into the registers R1. The calculation of this 8-bit word for aging correction may be based on empirical determinations made using similar
printheads or based upon a calibration of this printhead using an optical sensor that senses the output from each or selected LED's or by sensing patches recorded on the photoconductor.
As noted above, a third factor for adjustment to maintain LED uniformity of light output from
chip-to-chip is a variable current source 172 providing an adjustable current Io that is adjusted to compensate for temperature nonuniformities on the printhead.
The current Io generated by the variable
current source 172 is responsive to a stable
reference voltage, Vc c , and to a variable voltage, VA . VA is a calculated voltage representing the voltage necessary to increase Io so that increased current is provided to the LED's driven by the driver chip to offset loss of light output due to a rise in temperature on the respective LED chip array 31.
Circuits for providing a variable current in response to a reference voltage and a variable voltage are well known.
In the preferred embodiment of the invention, an extra LED, LEDM , is provided on each LED chip array 31 carrying the 128 LED's that are arranged in a row. The extra LED includes a mask 80 formed of say metal to block any light from emanating from LEDM . In response to a signal from the LCU to initiate a calibration check, a constant current source 82 on the driver chip provides a fixed current, say 100 micro amperes, over the lead connecting the current source 82 with the masked LED, LEDM . Because
LEDM is mounted on the LED chip array it is at a temperature that is approximately the same as that of he other LED's on the same chip array. The low driver current to the extra LED is significantly lower than the nominal driving current, about 10 ma. , to the other LED's so as not to alter the temperature of the extra LED. Additionally, the forward voltage drop of the LED's are related to the temperature thereof. Thus, the anode voltage Vτ of LEDM is sensed by a sample and hold circuit 84 in response to a signal from the LCU. The voltage Vτ is converted to a digital signal by A/D converter 86 and the digitized value for Vτ provides an address to
look-up table memory 88. This memory may be a ROM or periodically updated RAM that relates the adjusted voltage VA to input voltage Vτ . The relationship between VA and Vτ may be empirically determined particularly where there is a nonlinear relationship between these variables. The digital output of VA is converted by D/A converter 90 to an analog signal VA that will increase Io to maintain the light intensity output of the LED's. It should be
appreciated that other circuits than that herein described may be used for converting the anode voltage of LEDM to an adjusted current to the
LED's. For example, purely analog circuits providing a correct transfer function between Vτ and VA may also be used.
The operation of the circuit of FIGS. 4A, B and C will now be described. During use of the printhead the temperature of the driver chips will heat up differently in accordance with respective current carrying demands and abilities to dissipate heat caused by such demands through the heat conducting structure to which the chips are mounted. The temperature adjusted current Io is conducted to ground via NMOSFET transistor Q33 and some or all of the transistors Q32 , Q31 , . . . and Q25
depending upon the digital 8-bit signal and its 8-bit complement stored in register R2. In accordance with which transistors in this group of transistors are enabled to conduct and recalling that these transistors are scaled or weighted differently in conducting capabilities the voltage level at the source terminal of Q33 is determined. Note that switching transistors are associated with each of these digitally controlled transistors. For example, transistor Q25 is controlled by switching
transistors Q250 and Q251 in response to a signal causing Q250 to conduct and Q251 to turn off. The others are controlled similarly. This voltage level, VT C , is also applied to the gate of transistor
Q13 and thereby controls the current conducted by transistor Q13. As noted above, transistor Q13 is the non-digitally controlled transistor associated with the digitally controlled transistor group
Q5 Q11 , Q12. In accordance with the
digital word stored in register R1 selected ones of these transistors are caused to conduct thereby affecting the bias current level I (CHIP BIAS) through PMOSFET transistor Q425. Recall that the transistors in this group of transistors also have scaled or weighted current-conducting capabilities. The bias current through PMOSFET transistor Q425 controls the current conducted through transistor Q424 , which current is replicated or scaled by current mirrors of PMOSFET slave transistors Q429 , Q429 ' , ..etc., i.e., the current controlling
transistors to LED1 , LED3 - --LED127 ,
respectively, as well as the extra temperature sensing circuit using channel 65. Transistor Q429 is caused to conduct when its respective logic transistors Q4 2 6 , Q427 are appropriately signaled by data signals indicating a pixel to be printed.
Thus, when a logic low signal is applied to line 451 (AN), transistor Q42 7 turns on and biases the gate of transistor Q429 to the level VG 2. Since transistors Q424 and Q428 have identical biasing, the current through transistor Q429 will mirror or be scaled to that of transistor Q424 for the time period for exposing a pixel as controlled by the duration of the logic low signal on line 451 (AN). As is noted in FIG. 4C, the current through Q429 is fed to LED1 , for the recording of a pixel.
Identical current levels willbe developed in the other channels directly providing current to
respective other LED's. Thus, all LED's driven by this driver chip receive the same current for periods determined by their respective enablement signals and the currents thereto are appropriately adjusted to maintain constant the intensity of the LED's.
ADVANTAGES
An improved circuit for a current driver chip used in an LED printhead has been described. The circuit retains the desirable feature of two-way addressability described in the prior art. That is, provision is made for digitally addressing each chip to correct for differences in light output by LED's driven by one chip versus those driven by another chip on the same printhead. These differences can arise due to processing condition differences arising during manufacture of the driver chips and for their respective driven LED's. A second provision for digital addressability is retained to provide for global changes due to aging. By providing both addressable portions on each driver chip problems associated with noise are minimized.
In addition, the provision of an extra LED on each chip array that can be monitored for temperature in accordance with the circuit described herein enables current to be varied to the LED's of that chip array by its respective driver chip without necessitating transfer of temperature compensation data of the printhead to the LCU and then back from the LCU to the driver chip. Control is completely provided on each driver chip. The presence of the extra diode on the array ensures that the temperature related parameters that are sensed are in response to the temperature of the LED chip array and not
thetemperature of the driver chip or the mounting structure of the printhead. Although the preferred embodiment shows the use of an extra LED that is masked in its broader context, the invention
contemplates the use of a recording LED that is not masked or other temperature sensors where the driver chip is used for temperature compensation without the need for the LCU to require data of this type to be transferred to it or in other words temperature compensation is wholly provided for on the driver chip itself with merely certain reference and timing signals being provided to the printhead along with data to be printed. For example, during interframe periods or other non-recording periods, a constant known current may be driven through a recording element and its anode voltage sensed and an
adjustment of the driving currents made in accordance with the techniques described above.
While the extra LED is shown associated with one driver chip this extra LED may also be associated with a second driver chip that is used to drive the even numbered LED's of the same LED chip array.
Alternatively a second extra LED may be located on the same chip array and associated with the other driver chip. The invention is described with respect to printheads comprised of LED's used as the
recording elements in its broader aspects. The invention is also related to other recording elements such as those used for thermal printing, laser etc.
Still further modifications include the feeding of the digitized signal representing VT to the LCU to allow the LCU to monitor the temperature of the LED chip array. This allows flexibility by allowing adjustments to R2 to provide two controls for
temperature compensation.
While the preferred embodiment has been described in terms of MOS transistors that have their
respective gates controlled, other devices providing an equivalent function such as bipolar or other gate controlled devices are also contemplated. Where bipolar transistors are used,
emitter-collector-geometry or doping levels to respective transistors may be modified to provide the current scaling characteristics described herein.
The invention has been described in detail with particular reference to preferred embodiments thereof. However, it will be understood that variations and modifications may be effected within the spirit and scope of the invention.

Claims

What is claimed is:
1. A non-impact printer apparatus for
recording, comprising:
a plurality of light-emitting elements
(LED 1,3...127) for emitting light for recording; driving means (110) including a current mirror having a master current driver means (Q424, Q425, Q25-33, Q5-13) and a plurality of slave current driver means (Q428, Q429) for selectively energizing with respective slave driving currents respective elements for recording;
an additional element (LEDM) of similar
temperature responsiveness to a light-emitting element and including means (80) for precluding light for recording from being emitted therefrom;
sensing means (84) responsive to said
additional element when it is energized for
generating an electrical signal which varies with a temperature of the additional element;
adjustment means (86, 88, 90, 172, Q25-33, Q424, Q425) responsive to said electrical signal for adjusting said respective slave driving currents; and characterized by
a constant current source means (82) providing a current independent of the levels of currents of said respective slave driving currents for energizing said additional element with said constant current.
2. The apparatus of Claim 1 and wherein the light-emitting elements are grouped on respective chip arrays (31); a plurality of integrated circuit driver chips (40), each driver chip including said driving means for driving respective groups of light-emitting elements and each driver chip further including said sensing means and said adjustment means.
3. The apparatus of Claims 1 or 2 and wherein the driving means further includes digitally
addressable current-conducting means (Q25-32, Q5-12) for selectively establishing a voltage bias related to a digital addressing of said digitally addressable current-conducting means; and wherein
the adjustment means includes means for
generating an adjusted current (172) to flow through said digitally addressable current-conducting means.
4. The apparatus of claim 2 and wherein the adjustment means on each driver chip further includes digitally addressable current-conducting means
(Q25-32, Q5-12) for selectively establishing a voltage bias in said driving means related to a digital addressing on said digitally addressable current-conducting means, the digitally addressable current-conducting means including a plurality of digitally addressable transistors.
5. The apparatus of claim 4 and wherein the adjustment means on each driver chip includes a variable current source means (172) responsive to said electrical signal for generating an adjusted current to flow to said digitally addressable
transistors.
6. The apparatus of claim 1 and wherein the adjustment means further includes digitally
addressable current-conducting means (Q25-Q32, Q5-12) for selectively establishing a voltage bias in said driving means related to a digital addressing on said digitally addressable current-conducting means, the digitally addressable current-conducting means including a plurality of digitally addressable transistors.
7. The apparatus of claim 6 and wherein the adjustment means includes a variable current source means (172) responsive to said electrical signal for generating an adjusted current to flow to said
digitally addressable transistors.
8. A non-impact printer apparatus for
recording, comprising:
a plurality of groups (31) of light-emitting elements,
a plurality of integrated circuit driver chips (40), each including means for driving respective groups of light-emitting elements; each driver chip including:
digitally addressable current-conducting
transistor means (Q25-Q32, Q5-12) for selectively establishing a reference current and a voltage bias related to a digital addressing of said digitally addressable current-conducting means;
current mirror driver means (Q424, Q425, Q428, Q429, 117) responsive to said voltage bias for
generating a plurality of slave currents that are slaved to said reference current;
means coupling said slave currents to
respective light-emitting elements; and characterized by
temperature sensing means (84, 86, 88, 90, 172) wholly on said driver chip for sensing a temperature related electrical signal generated on said driver chip and in response thereto adjusting said reference current to adjust the slave currents to said
light-emitting elements.
9. The apparatus of Claim 8 and wherein said temperature sensing means includes an additional element (LEDM) of similar structure to a
light-emitting element but including means (80) for precluding recording radiation from exiting therefrom.
10. The apparatus of claim 9 and including a constant current source (82) for providing a current independent of the reference current and slave
currents for energizing said additional element.
11. The apparatus of Claims 3, 8 or 9 and wherein the light-emitting elements are
light-emitting diodes.
12. A driver chip (40) for use on a non-impact printer apparatus for driving a plurality of
light-emitting diodes for recording, the driver chip comprising:
current mirror means (Q424, Q425, 117, Q428, Q429) for generating a reference current
(ICHIP BIAS) and respective slave driving currents for driving respective light-emitting diodes to be driven by said driver chip and characterized by
means (82) for generating a constant current independent of said reference and slave currents;
sensing means (84) responsive to an electrical parameter of a non-light emitting diode when said constant current is driven therethrough for
generating an electrical signal which varies with a temperature of the non-light emitting diode; and
adjustment means (86, 88, 90, 172, Q5-12,
Q25-32) responsive to said electrical signal for adjusting said respective slave driving currents.
13. The driver chip of claim 12 and wherein the adjustment means further includes digitally
addressable current-conducting means (Q5-12, Q25-32) for selectively establishing a voltage bias in said driving means related to a digital addressing on said digitally addressable current-conducting means, the digitally addressable current-conducting means including a plurality of digitally addressable transistors.
14. The driver chip of claim 13 and wherein the adjustment means includes a variable current source means (172) responsive to said electrical signal for generating an adjusted current to flow to said digitally addressable transistors.
PCT/US1991/004487 1990-06-26 1991-06-25 L.e.d. printer apparatus with improved temperature compensation WO1992000575A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US54389190A 1990-06-26 1990-06-26
US543,891 1990-06-26

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PCT/US1991/004487 WO1992000575A1 (en) 1990-06-26 1991-06-25 L.e.d. printer apparatus with improved temperature compensation

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WO2001076881A1 (en) * 2000-04-07 2001-10-18 Array Ab Image forming system, controller, method, and computer software product thereof

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US4736089A (en) * 1980-05-05 1988-04-05 Texas Instruments Incorporated Switching regulator for terminal printhead
US4885597A (en) * 1988-12-27 1989-12-05 Eastman Kodak Company Non-impact printer apparatus with improved current mirror driver and method of printing
EP0379303A1 (en) * 1989-01-19 1990-07-25 Hewlett-Packard Company Light emitting diode array current power supply
US4952949A (en) * 1989-11-28 1990-08-28 Hewlett-Packard Company LED printhead temperature compensation

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Publication number Priority date Publication date Assignee Title
US4736089A (en) * 1980-05-05 1988-04-05 Texas Instruments Incorporated Switching regulator for terminal printhead
US4885597A (en) * 1988-12-27 1989-12-05 Eastman Kodak Company Non-impact printer apparatus with improved current mirror driver and method of printing
EP0379303A1 (en) * 1989-01-19 1990-07-25 Hewlett-Packard Company Light emitting diode array current power supply
US4952949A (en) * 1989-11-28 1990-08-28 Hewlett-Packard Company LED printhead temperature compensation

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001076881A1 (en) * 2000-04-07 2001-10-18 Array Ab Image forming system, controller, method, and computer software product thereof

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JPH05501685A (en) 1993-04-02
EP0489148A1 (en) 1992-06-10

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