AQUEOUS CLEANER/DEGREASER EMULSION COMPOSITIONS
Background of the Invention
This invention relates to cleaner/degreaser compositions and, more particularly, to stable, aqueous cleaner/degreaser compositions in the form of emulsions which exhibit improved degreasing efficacies.
Heretofore, the conventional and available cleaner/degreaser emulsion compositions have been water in oil or oil in water emulsions in which the organic solvent component is an inherently water insoluble organic solvent. Such available emulsion compositions include, for example, those marketed under the trade designations "Off" asphalt remover which contains the water insoluble solvents toluene and o-dichlorobenzene emulsified with a tall oil amide. Other available emulsion compositions contain water insoluble aromatic solvents such as xylene, kerosene, mineral spirits, benzene or naphthalene emulsified with various surfactants to form oil in water emulsions. Illustrative of such available emulsions are those marketed under the trade designations "Brulin 512M", "Spartan WRD-160", "Betco Emulsifiable Solvent Degreaser", "Amrep Jel-Sol", and "DuBois Actusol". In the preparation of such emulsions, an inherently water insoluble organic solvent, typically a hydrocarbon solvent, is emulsified with one or more surfactants soluble in the solvent component. When this nonaqueous emulsion or solution is combined with water, a true milky emulsion is formed in which essentially none of the solvent component and only a relatively small amount of the surfactant component is dissolved in the aqueous phase. Thus, the cleaning/degreasing efficacy of such emulsion compositions is almost entirely derived from the nonaqueous or discontinuous phase of the emulsion containing the solvent component necessary to remove oleophilic (hydrophobic) soilants.
While conventional cleaner/degreaser emulsion compositions possess some degree of efficacy, there is a need for cleaner/degreaser emulsion compositions which exhibit improved efficacy, particularly with respect to grease and oil removing efficacy.
Summary of the Invention
Among the several objects of the invention may be noted the provision of stable, aqueous cleaner/degreaser emulsion compositions having improved cleaning/degreasing efficacy; the provision of such emulsion compositions which are formulated to provide a portion of the organic solvent content in both the aqueous and nonaqueous phases of the emulsions; the provision of emulsion compositions of this type which may be formulated in various forms including lotions, creams, and aerosol forms; the provision of such emulsion compositions which have a low level of odor, are nontoxic and nonhazardous in use; the provision of such improved emulsion compositions which provide enhanced degreasing capabilities; the provision of such emulsion compositions which possess either a low order of combustibility or are non-combustible, which have a high flash point, which are safe to use and which are biodegradable; and the provision of such improved emulsion compositions which incorporate organic solvents with inherently limited aqueous solubility and which may be readily formulated from available components. Other objects and features will be in part apparent and in part pointed out hereinafter.
Briefly, the present invention is directed to stable, aqueous cleaner/degreaser emulsion compositions which comprise:
(a) at least one sparingly soluble organic solvent characterized by:
(i) having a water solubility in the range of approximately 0.05 to approximately 6 weight percent;
(ii) not being a hydrocarbon or halocarbon; (iii) having one or more similar or dissimilar oxygen, nitrogen, sulfur, or phosphorous containing functional groups;
(iv) being a solvent for hydrophobic soilants; and (v) being present in an amount exceeding its aqueous solubility;
(b) a solubilizing additive consisting of from approximately 0.1 to approximately 100 weight percent of a surfactant and from 0 to approximately 99.9 weight percent of a coupler, said solubilizing additive being present in an amount insufficient to solubilize all of the total organic solvent content but sufficient to emulsify the unsolubilized portion of the total organic solvent content; and
(c) water. The emulsion compositions of the invention thus contain a portion of the organic solvent component in the aqueous or continuous phase of the emulsions and the remainder of the organic solvent component in the emulsion or discontinuous phase thereby providing enhanced degreasing efficacies.
Description of the Preferred Embodiments
In accordance with the present invention, it has now been found that stable, aqueous cleaner/degreaser emulsion compositions having improved degreasing capabilities can be formulated by combining at least one sparingly water soluble organic solvent having certain compositional and solvency characteristics and being present in an amount exceeding its aqueous solubility with a solubilizing additive and water, the solubilizing additive being present in an amount insufficient to solubilize all of the total organic solvent content but sufficient to emulsify the unsolubilized portion of the total organic solvent content. In the present invention, the solubilizing additive performs a dual function, i.e., it solubilizes a portion of the total content of the organic solvent component above its inherent aqueous solubility limit and it emulsifies the unsolubilized portion of the total organic solvent content. The resulting emulsion thus contains a portion of the sparingly water soluble organic solvent component in the aqueous or continuous phase of the emulsion and the remainder of the organic solvent component in the emulsified or oil phase of the emulsion. The latter phase effectively constitutes an organic solvent reservoir which provides enhanced degreasing efficacy over that provided by the organic solvent in the aqueous phase alone. The enhanced degreasing efficacy derived from the dual function of the solubilizing additive in the present invention is in contrast with the cleaning/degreasing action of available emulsions in which essentially none of the water insoluble hydrocarbon or halocarbon organic solvent is present in the aqueous phase of the emulsions and the cleaning/degreasing activity is wholly dependent upon the presence of the water insoluble organic solvent in
the nonaqueous or discontinuous phase of the emulsions. The emulsions of the present invention also provide greater degreasing efficacies at equal or equivalent organic solvent levels over those provided by the aqueous cleaner/degreaser compositions disclosed in my copending, coassigned application Serial No. 373,813, filed June 29, 1989, which are formulated in the form of totally water soluble compositions.
The emulsion compositions of the invention are therefore characterized by having the sparingly water soluble organic solvent present in both the aqueous phase and nonaqueous or oil phase of the emulsions. The aqueous phase constitutes a saturated solution of the organic solvent by reason of the portion of the solvent being soluble in the aqueous phase to the extent of its inherent aqueous solubility therein and the portion of the solvent solubilized by the solubilizing additive into the aqueous phase. The excess or remaining portion of the total organic solvent content is emulsified into the nonaqueous phase of the emulsions and constitutes the reservoir of organic solvent chiefly responsible for the enhanced degreasing activity exhibited by the emulsions of the invention.
For use in the present invention, the sparingly water soluble organic solvent must have the following characteristics:
(a) it must have limited water solubility in the range of approximately 0.05 to 6 weight percent;
(b) it must not be a hydrocarbon or halocarbon; (c) it must have one or more similar or dissimilar oxygen, nitrogen, sulfur or phosphorous containing functional groups;
(d) it must be a solvent for hydrophobic soilants; and
(e) it must be present in an amount exceeding its limited aqueous solubility.
Preferably, the organic solvent has a water solubility in the range of approximately 0.05 to approximately 2.5 weight percent, more preferably between 1 and 2.5 weight percent. Organic solvents meeting these criteria provide superior cleaning/degreasing action when formulated in accordance with the invention.
The principal classes of organic solvents from which useful organic solvents may be selected include esters, alchohols, ketones, aldehydes, ethers and nitriles. These will generally contain one or more of the desired similar or dissimilar functional groups listed above. Examples of organic solvents containing similar functional groups from among those listed above include diethyl gluterate (2 ester groups), phenacyl acetone (2 keto groups), diethylethylene diphosphonate (2 phosphonate ester groups), ethylene- dipropionate (2 ester groups), decylene glycol (2 hydroxyl groups), m-dimethoxybenzene (2 ether groups), adiponitrile (2 nitrile groups), ethylene glycol dibutyl ether (2 ether groups), and diethyl-p_-phthalate (2 ester groups). Among organic solvents containing dissimilar functional groups from among those listed above may be mentioned 2-phenoxyethanol (hydroxy, ether groups), l-phenoxy-2-propanol (hydroxy, ether groups), N-phenylmorpholine (amino, ether groups), isopro- pylacetoacetate (keto, ester groups), o-methoxybenzyl alcohol (ether, hydroxy groups), 4'-methoxyacetophenone (ether, ketone groups), p_-nitrophenetole (nitro, ether groups), 2-hexoxyethanol (hydroxy, ether groups), ethylcyano-acetoacetate (cyano, keto, ester groups).
E-anisaldehyde (ether, aldehyde groups), polypropylene glycol 1200, 2000, and 4000 (ether, hydroxyl groups), n-butoxy acetate (ether, ester groups), and 2-phenylthioethanol (thioether, hydroxyl groups). In addition to the criteria listed above, it is also desirable but not essential that the organic solvent have a relatively low volatility or high flash point, exhibit a low level of odor, be chemically stable, nontoxic, non- hazardous, liquid or easily liquified at ambient temperatures, and commercially available.
The sparingly water soluble organic solvents which may be employed in the practice of the present invention (and comprising some of the solvents listed above) together with their aqueous ambient temperature solubility in wt.% include 2-phenoxyethanol (2.3) (marketed under the trade designation "Dowanol EPh"), β-phenoxy-2-propanol (1.1) (marketed under the trade designation "Dowanol PPh"), phenylethanol (1.6), acetophenone (0.5), benzyl alcohol (4.4), benzonitrile (1.0), n-butyl acetate (0.7), n-amyl acetate (0.25), benzaldehyde (0.3), N,N-diethylaniline (1.4), diethyl adipate (0.43), dimethyl-o-phthalate (0.43), n-amyl alcohol (2.7), N-phenylmorpholine (1.0), n-butoxyethyl acetate (EB acetate) (1.1), cyclohexanol (4.2), polypropylene glycol 1200 (2), dipropylene glycol mono-n-butyl ether (Dowanol DPnB) (5.0) cyclohexanone (2.3), isophorone (1.2), methylisobutyl ketone (2.0), methylisoamyl ketone (0.5), tri-n-butylphosphate (0.6), 1-nitropropane (1.4), nitroethane (4.5), dimethyl esters of mixed succinic, glutaric and adipic acids (5.7) (marketed under the trade designation "DBE ester" by DuPont), diethyl glutarate (0.88), diethyl malonate (2.08), poly- oxyalkylene polyols (e.g., polyoxypropylene diols and triols) such as the polypropylene glycols P1200, P2000 and P4000 (Dow Chemical), polypropylene glycol monobutyl ether
(Dow Polyglycol L-1150) and polyglycol copolymers containing ethenoxy and propenoxy units (Dow 112-2) . As will be apparent to those skilled in the art, the above-listed sparingly water soluble organic solvents are merely illustrative and various other solvents meeting the criteria set out above may also be utilized in the practice of the invention. Because of their performance characteristics, lack of odor, low volatility/high flash point, chemical stability and availability, 2-phenoxyethanol and l-phenoxy-2-propanol are the preferred organic solvents of choice. N-butoxyethyl acetate (EB acetate) and the dimethyl esters of mixed succinic, glutaric and adipic acids are also among the preferred organic solvents. For emulsions of the invention in the form of lotions and creams, the use of oligomeric, hydrophobic solvents having limited aqueous solubility and molecular weights of up to 5000, preferably below 4000, are preferred since they also function as emollients, lubricants, humectants, and skin conditioners and do not defat the skin. Such solvents include polypropylene glycols (e.g., Dow P2000, PPG-20, 26 and 30), poly(l,2-butylene glycol), poly(2,3-butylene glycol), poly(norbornane oxide glycol), poly(styrene oxide glycol), poly(phenylglycidyl ether glycol), poly(isobutylglycidyl ether glycol), poly(methylglycidyl ether glycol), phenoxypolypropylene glycol, butoxypolypropylene glycol (PPG-14 butyl ether), polypropylene glycol butyl ether (PPG-18 butyl ether), polyoxypropylene n-butyl ether, polytetramethylene ether glycol, poly(tetrahydrofuran) , poly(ethyl vinyl ether), poly(isobutyl vinyl ether), poly(diallyl ether), polyoxypropylene (30) trimethylpropanetriol, poly[propylene oxide (10)/phenylglycidyl ether (10) glycol], and similar solvents known to the art.
As indicated, a number of otherwise potent organic solvents having an aqueous solubility of less than approximately 0.05 weight percent, and organic solvents having an aqueous solubility in excess of approximately 6 weight percent such as propylene glycol monomethyl ether acetate (aq. sol. 16.5 wt.%), ethylene glycol diacetate (aq. sol. 14.3 wt.%), propylene carbonate (aq. sol. 19.6 wt.%) and N-methyl pyrrolidone (infinite aq. sol.) are not useful in the practice of the invention. In formulating the stable, aqueous cleaner/degreaser emulsion compositions of the invention, an organic solvent meeting the required criteria is combined with a solubilizing additive and water. The solubilizing additive consists of from approximately 0.1 to approximately 100 weight percent of a surfactant and from 0 to approx¬ imately 99.9 weight percent of a coupler and, as stated, the solubilizing additive is present in the formulated compositions in an amount insufficient to solubilize all of the total organic solvent content but sufficient to emulsify the unsolubilized portion of the total organic solvent content. The amount of solubilizing additive (surfactant or surfactant plus coupler) required to accomplish this objective will vary depending upon its solubilizing efficacy and upon the particular organic solvent employed; it can readily be determined by simple experimentation in each instance. In general, it is desirable to formulate the emulsion compositions of the invention with as little of the solubilizing additive as possible while achieving the desired solubilization and emulsification of the organic solvent stated above since emulsions so formed will tend to remain in emulsion form even upon being diluted many times with water.
Further, it has been found that the best results are achieved when the emulsion compositions are formulated with organic solvents whose aqueous solubility is between approximately 0.05 and approximately 2.5 weight percent. Also, it has been found that when an organic solvent is employed having a water solubility in the upper portion of the overall range 0.05 to 6 weight percent, it is preferable to utilize a solubilizing additive which is a relatively better emulsifying agent than a solubilizing agent for the organic solvent. On the other hand, when employing an organic solvent whose solubility is in the lower portion of the overall range (e.g., 0.05 to 2.5 weight percent), it is preferable to use a solubilizing agent (such as dodecylbenzenesulfonic acid) which is a relatively better solubilzing agent than an emulsifying agent for the organic solvent of limited aqueous solubility. The solubilizing additive used in the practice of the invention may consist of one or more compatible surfactants or surfactant(s) in combination with a coupler. As used herein, the term "coupler" is intended to mean a hydrotrope or a substance that increases the solubility in water of another material which is only partially water soluble, such as organic solvents or surfactants. In some instances, the use of a surfactant alone will suffice to achieve the desired solubilization and emulsification of the organic solvent component while in other instances the use of a surfactant or compatible surfactant blend in combination with a coupler may be utilized to achieve the desired dual function of the solubilizing additive component. Whether or not a surfactant alone or the combination of a surfactant and coupler is to be used is dependent upon the particular organic solvent and surfactant employed and can readily be determined in each particular case by simple experimentation.
The surfactants employed in the practice of this invention may be nonionic, anionic, cationic or amphoteric in character. The use of nonionic surfactants is generally preferred to avoid the formation or presence of ionic surfactant salts which tend to break emulsions. Preferred nonionic surfactants include alkylphenoxypoly(ethenoxy) alkanols, alkoxypoly(ethenoxy)alkanols and fatty acid alkanolamides. Specific illustrative nonionic surfactants useful in the practice of the invention include octylphe- noxypoly(ethyleneoxy)(4)ethanol, nonylphenoxypoly(ethylene- oxy)(5)ethanol, dodecylphenoxypoly(ethyleneoxy)(8)ethanol, polyoxyethylene (7) lauryl alcohol, polyoxye hylene (4) tridecyl alcohol, lauryloxypoly(ethyleneoxy) (8)ethyl methyl ether, undecylthiopoly(ethyleneoxy) (6)ethanol, methoxypoly(oxyethylene(10)/(oxypropylene(20))-2-propanol block copolymer, nonyloxypoly(propyleneoxy)(4)/(ethyl- eneoxy) (10)ethanol, dodecyl polyglycoside, polyoxyethylene (9) monolaurate, polyoxyethylene (8) monoundecanoate, polyoxyethylene (20) sorbitan monostearate, polyoxyethylene (18) sorbitol monotallate, sucrose monolaurate, lauryldimethylamine oxide, myristyldimethylamine oxide, lauramidopropyl-N,N-dimethylamine oxide, 1:1 lauric diethanolamide, 1:1 coconut diethanolamide, polyoxyethylene(6)lauramide, 1:1 soya diethanolamidopoly- (ethyleneoxy)(8) ethanol, 1:1 coconut diethanolamide, "modified", and 1:1 coconut diethanolamide, "long chain modified". The fatty acid alkanolamides are a class of nonionic surfactants derived from a 1:1 or 2:1 molar reaction between alkanolamines such as diethanolamine and varying chain length fatty acids such as stearic or oleic acid. For use in the present invention, the fatty acid alkanolamides resulting from a 1:1 catalyzed reaction between an alkanolamine and a fatty acid (known to those
skilled in the art as "superamides") are preferred since these predominantly consist of the desired nonionic dialkanolamide without appreciable amounts of ionic amine soaps. Among the illustrative fatty acid alkanolamides (with their respective molar ratios) which may be used may be mentioned soyamide diethanolamide (1:1) (Mackamide S, Mclntyre Group Ltd., Chicago, Illinois), linoleamide diethanolamide (1:1) (Monamid 15-70W, Mona Industries, Inc., Paterson, New Jersey), oleamide diethanolamide (1:1) (Clindrol 100-0, and Product WRS 1-66, Clintwood Chemical Company, Chicago, Illinois), ricinoleamide diethanolamide (1:1) (Mackamide R, Mclntyre Group Ltd.) isostearamide diethanolamide (1:1) (Monamid 150-IS, Mona Industries, Inc. and Mackamide ISA, Mclntyre Group Ltd.), oleamide diethanolamide (2:1) (Mackamide O, Mclntyre Group Ltd.), soyamide diethanolamide (2:1) (Mackamide SD, Mclntyre Group Ltd.), and tall oil diethanolamide (1:1). In addition to those specifically listed above, other known nonionic surfactants may likewise be used. Illustrative anionic surfactants for use in the invention include dodecylbenzene sulfonic acid, monoethanolamine dodecylbenzenesulfonate, sodium dodecylbenzene sulfonate, potassium dodecylbenzene sulfonate, triethanolamine dodecylbenzene sulfonate, morpholinium dodecylbenzene sulfonate, ammonium dodecylbenzene sulfonate, isopropylamine dodecylbenzene sulfonate, sodium tridecyl- benzene sulfonate, sodium dinonylbenzene sulfonate, potassium didodecylbenzene sulfonate, dodecyl diphenyloxide disulfonic acid, sodium dodecyl diphenyloxide disulfonate, isopropylamine decyl diphenyloxide disulfonate, sodium hexadecyl- oxypoly(ethyleneoxy) (10)ethyl sulfonate, potassium octylphenoxypoly(ethyleneoxy) (9)ethyl sulfonate, sodium alpha C12-14 olefin sulfonate, sodium hexadecane-1
sulfonate, sodium ethyl oleate sulfonate, potassium octadecenyl-succinate, sodium oleate, potassium laurate, triethanolamine myristate, morpholinium tallate, potassium tallate, sodium lauryl sulfate, diethanolamine lauryl sulfate, sodium laureth (3) sulfate, ammonium laureth (2) sulfate, sodium nonylphenoxypoly(ethyleneoxy) (4) sulfate, sodium diisobutylsulfosuccinate, disodium laurylsulfosuccinate, tetrasodium N-laurylsulfosuccinimate, sodium decyloxypoly(ethyl-eneoxy(5)methyl)carboxylate, sodium octylρhenoxypoly(ethyl- eneoxy(8)methyl)carboxylate, sodium mono decyloxypoly(ethyl- eneoxy) (4)phosphate, sodium didecyloxypoly(ethyleneoxy)- (6)phosphate, and potassium mono/di octylphenoxypoly(ethyl- eneoxy) (9)phosphate. Other anionic surfactants known in the art may also be employed. Illustrative useful cationic surfactants include a mixture of n-alkyl (Cτ.2 50%, Cl4 30%, Cχ6 17%, Ciβ 3%) dimethyl ethylbenzyl ammonium chlorides, hexadecyltrimethyl-ammonium methosulfate, didecyldimethylammonium bromide and a mixture of n-alkyl (68% Cχ2' 32% C14) dimethyl benzyl ammonium chlorides. Similarly useful amphoteric surfactants include cocamidopropyl betaine, sodium palmityloamphopro- pionate, N-coco beta-aminopropionic acid, disodium N-lauryliminodipropionate, sodium coco imidazoline amphoglycinate and coco betaine. Other cationic and amphoteric surfactants known to the art may also be utilized.
As mentioned, the preferred surfactants for use in the practice of the invention are the alkylphenoxy poly(ethenoxy) alkanol and fatty acid alkanolamide nonionic surfactants.
The couplers which may be utilized in the practice of the invention include sodium benzene sulfonate, sodium toluene sulfonate, sodium xylene sulfonate, potassium ethylbenzene sulfonate, sodium cumene sulfonate, sodium
octane-1-sulfonate, potassium dimethylnaphthalene sulfonate, ammonium xylene sulfonate, sodium n-hexyl diphenyoxide disulfonate, sodium 2-ethylhexyl sulfate, ammonium n-butoxyethyl sulfate, sodium 2-ethylhexanoate, sodium pelargonate, sodium n-butoxymethyl carboxylate, potassium mono/di phenoxyethyl phosphate, sodium mono/di n-butoxyethyl phosphate, triethanolamine trimethylolpropane phosphate, sodium capryloamphopropionate, disodium capryloiminodipro- pionate, sodium isodecyloxypropyliminodipropionate, sodium capro imidazoline amphoglycinate, and caprylamide DEA/capramide DEA. Certain water-soluble solvents known to the art as couplers such as propylene glycol ethers (e.g. tripropyleneglycol monomethyl ether) can be used in the practice of the invention. Additional couplers or hydrotropes known to the art may also be utilized.
In regard to the solubilizing additive component of the emulsion compositions of the invention, it will be understood that one or more surfactants from one or more compatible classes of surfactants may be employed or utilized in a mixed solubilizing surfactant system. For example, a combination of compatible anionic and/or nonionic surfactants may be employed. Likewise, a combination of compatible couplers may also be used as may a combination of one or more compatible surfactants from different classes of surfactants together with one or more couplers. Thus, one may use a combination of blended surfactants and couplers to achieve the desired solvent solubilization and emulsification. The compatibility of the various surfactants and of the various couplers with each other and in combination can be readily determined by simple experimentation. Similarly, a mixture of the sparingly soluble organic solvents may be employed in formulating the emulsion compositions of the invention.
In addition to the sparingly water soluble organic solvent and solubilizing additive components of the emulsion compositions of the invention, a viscosifying thickener or thickening agent may be incorporated to improve the long term stability of the emulsion compositions.
Thus, thickened emulsion compositions often retard or totally prevent droplet coalescence, overcome phase separation caused by settling or rising droplet mobility tendencies, and often ameliorate the emulsion destabilizing effects of certain ionic components present in an emulsion composition. The judicious employment of one or more thickening agents may, in fact, allow the propitious use of ionic, but otherwise emulsion destabilizing, solubilizing additives in the practice of this invention.
Excessive foaming may occur when certain compositions, viscosified with thickeners, are agitated to the extent that accumulating air bubbles are trapped in the emulsion. Should this occur, or likely occur, the use of suitable defoamers (e.g., perfluoroalkyl phosphate esters or silicone) or antifoaming agents may need to be incorporated into the emulsion compositions.
Among the viscosifying thickeners useful in the practice of the invention may be mentioned acrylic acid/alkyl methacrylate copolymers, carboxy acrylic polymers, guar gums, xanthan gums, hydroxyethyl cellulose, hydroxypropyl cellulose, carboxymethyl cellulose, bentonite clays, organicallly modified magnesium aluminum silicates, polyethylene glycols, polyethylene oxide, fumed silica, polyacrylic acid crosslinked with polyalkenyl polyethers, polyacrylamide, polyvinyl alcohol, ρoly(methylvinyl ether/maleic) anhydride and sodium alginate. Other viscosifying thickeners known to the art may also be used. When the viscosifying thickener is anionic in nature such
as the thickener acrylic acid/alkyl methacrylate copolymer (Acrysol ICS-1 by Rohm & Haas), an amine such as triethanolamine or other neutralizing base should also be incorporated to neutralize any free carboxylic acid groups and thereby cause enhanced thickening. With the use of nonionic thickeners such as guar gums, hydroxyethyl cellulose and hydroxypropyl cellulose, the inclusion of such an amine is unnecessary.
Various optional adjuvants can also be incorporated into the emulsion compositions of the invention. These include chelants such as the sodium salts of ethylenedia- minetetraacetic acid (Hampene 100 or Versene 100), defoamers and foam controlling agents, fragrances, dyes, preservatives, lubricants, emollients, pH adjustants, dispersants, abrasives, anti-corrosion additives and anti-rust additives. To prevent flash rusting when the emulsion compositions are used to clean and/or degrease metal surfaces, an anti flash-rusting additive such as an alkanolamine (e.g., monoethanolamine) or sodium nitrite may be incorporated. In general, it is preferred that the compositions be formulated to have a pH within a range of about 6.5-10 so as to be gentle to the hands and avoid defatting the skin.
The emulsion compositions of the invention may be prepared by combining the various components together under mechanical mixing conditions to form the desired emulsions. Thus, for example, the solubilizing additive may first be dispersed in water with stirring followed by the addition of the sparingly soluble organic solvent with stirring over a period of time to achieve complete emulsification. Other viable, proven techniques involving formation of either O/W or W/O emulsions or emulsion concentrates, optionally followed by phase inversions, may also be employed. In forming emulsions in the form of
lotions or creams for use as hand cleaners, the organic solvent and solubilizing additive components may be pre-emulsified in water with stirring and a thickening agent added to form the final emulsion in semipaste or thickened form.
Upon sufficient dilution with water, the emulsions of the invention will first be transformed into microemulsion form and then into solution form with an accompanying decrease in the degreasing efficacy of the composition as shown by the experimental test data presented hereinafter. As shown by the working examples set forth hereinafter, the invention may be practiced to prepare emulsion compositions having varying concentrations of components, especially solvent level, depending upon the end use for the emulsions and, thus, emulsion concentrate compositions and ready-to-use strength emulsion compositions can be prepared. In either case, the desired stabilities for the various emulsions of the invention can be achieved by observing the following principles. Generally speaking, emulsion concentrate compositions (such as described in Examples 2-4 hereinafter) are more susceptible to destabilization (or "breaking") with increasing ionic strength than their less concentrated, more dilute counterparts. For this reason the use of, e.g. ionic surfactants and couplers, ionic builders, and ionic anti-flash rust/anti-corrosion additives, etc. in formulating concentrates must be kept at a minimum or, if possible, wholly avoided or eliminated. This can often be accomplished simply by substituting equivalent nonionic replacements for ionic ones. On the other hand, ready-to-use strength emulsion compositions (such as described in Example 27 hereinafter) can often safely accommodate modest levels of ionic components, additives, etc. (such as solubilizing additives, thickeners, chelants, and anti-flash rust/corrosion additives) without
experiencing serious emulsion destabilization and resultant shelf life shortening. In the latter case thickeners often play an important role in promoting long-term emulsion stability. In any case, in practicing the above guidelines, the restrictions placed upon the practice of the invention must be strictly adhered to.
The concentration of the aqueous cleaner/degreaser solution, as indicated by the terms "total solids content" and "total actives content" in the working examples provided hereinafter refers, respectively, to the combined percentages of nonvolatile components and to the sum total of nonaqueous volatile and nonvolatile components.
The following examples illustrate the practice of the invention.
Example 1
In the following examples of illustrative cleaner/ degreaser emulsion compositions of the present invention, the compositions were subjected as indicated to the definitive, semiquantitative degreasing test method described below in order to measure their cleaning/ degreasing efficacy.
A magnetic stirrer (Fisher Scientific Co., Catalog No. 14-511-1A) provided with a vaned disc magnetic stir bar (7/8" (diameter) x 5/8" (height), 22 mm x 15 mm, Fisher Scientific Co., Catalog No. 14-511-98C) was used. In each instance, pre-cleaned, borosilicate glass microslides (3" x 1", 1.0 mm thickness) were thinly smeared/rub-on coated with Vaseline brand white petroleum jelly on one side only to a distance of 1.0" from the bottom edge to provide a 1.0" x 1.0" coated area. The test cleaner/degreaser emulsions or solutions were employed at the strength indicated and in an amount sufficient to fill a 50 ml Pyrex
beaker containing the vaned disc magnetic stixrer bar to a level of 40 ml. Each test material and surrounding air were maintained at 21 ± 0.5°C and the test material stirring rate was determined by a setting of "3" on the stirrer dial of the magnetic stirrer. The stirring disc was positioned off-center to accomodate each microslide, touching neither the beaker walls nor the microslide and rotating freely when in use. The microslide, in each test, rested upright on the beaker bottom, was allowed to lean against the lip of the beaker at an approximately 75° angle and was positioned with the Vaseline coated face or area facing upward away from the vaned disc magnetic stirrer bar.
For each test, the beaker containing the stirrer bar was filled to 40 ml. with the test cleaning/degreasing emulsion or solution at the indicated concentration, placed atop the magnetic stirrer plate, and positioned off-center to accomodate the glass microslide, and yet allow the vaned disc stirrer bar to rotate or spin freely. The stirrer was turned on, the dial adjusted manually to the "3" stirring rate setting and the Vaseline thin film coated glass microslide was introduced into the test material bath in such a manner that the coated side faced upward and was positioned away from the stirrer bar. The time "0" was noted immediately on a watch or clock with a sweep second hand.
At appropriate time intervals, the glass microslide was briefly removed from the cleaner/degreaser material bath and immediately "read" for "% Vaseline removed from the 1.0" x 1.0" treated area", an objective determination, after which the microslide was immediately returned to the stirred aqueous cleaner/degreaser bath. The duration of the degreasing test is determined by the time needed for complete, 100% removal of the Vaseline film from the glass microslide surface.
The accuracy of the above-described test .method is of the order of ± 5% as determined by replicate run averaging.
Example 2
An aqueous cleaner/degreaser emulsion was prepared having the following composition:
Component Wt.% l-Phenoxy-2-propanol 20.0
(Dowanol PPh)
Isostearamide diethanolamide (1:1) 3.0 (Monamide 150 IS)
Soft H20
The isostearamide diethanolamide were stirred until the former was dispersed.
l-phenoxy-2-propanol solvent was then stirred into the dispersion at room temperature for 45 minutes to achieve complete emulsification. The resulting composition was an intensely bluish/white emulsion having a pH of 8.86, a Brookfield viscosity (LV-#2 spindle, 60 rpm) of 4.0 centipoise, a total solids content (theory) of 1.50%, and a total actives content (theory) of 11.50%. The emulsion exhibited no flash point and was found to be storage stable for greater than five months at room temperature. If forced to slowly separate or oil out, e.g., in freeze/thaw cycling, the composition is easily redispersed into emulsion form by agitation.
At a 1:5 dilution with water, a bluish/white microemulsion formed. The microemulsion very readily and completely removed the following markings from alkyd
enameled metal surfaces: black, indelible Magic Marker felt pen, blue and black indelible ballpoint pen, #1 hardness pencil, red (waxy) crayon and smeared automotive grease. The above-formed microemulsion was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 1 sec. 60% removal of grease at 10 sec. 100% removal of grease at 17 sec.
Example 3
Example 2 was repeated in preparing an aqueous cleaner/degreaser emulsion having the following composition:
Component Wt.% l-Phenoxy-2-propanol 20.0
(Dowanol PPh)
Isostearamide diethanolamide (1:1) 5.0 (Monamide 150 IS)
Monoethanolamine 0.2 Soft H20 174.8
200.0
The resulting composition was an intensely bluish/white emulsion having a pH of 10.07, a Brookfield viscosity (LV-#2 spindle, 60 rpm) of 5.5 centipoise, a total solids content (theory) of 2.50%, and a total actives content (theory) of 12.60%. The emulsion exhibited no flash point and was found to be storage stable for in excess of five months at room temperature. Upon very slight, slow oiling out, the composition was readily redispersed on shaking.
At a 1:5 dilution with water, a bluish/white microemulsion formed. The microemulsion very easily, readily and completely removed the following markings from alkyd enameled metal surfaces: black, indelible Magic Marker felt pen, blue and black indelible ballpoint pen, #1 hardness pencil, red (waxy) crayon and smeared automotive grease.
The above-formed microemulsion was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 1 sec. 70-75% removal of grease at 10 sec. 100% removal of grease at 14 sec.
Example 4
Example 2 was repeated in preparing an aqueous cleaner/degreaser emulsion having the following composition: Component Wt.% l-Phenoxy-2-propanol 20.0
(Dowanol PPh) Isostearamide diethanolamide (1:1) 6.0 (Monamide 150 IS)
Monoethanolamine 0.2
Soft H20 173.8
200.0 The resulting composition was an intensely bluish/white emulsion having a pH of 9.76, a Brookfield viscosity (LV-#2 spindle, 60 rpm) of 6.5 centipoise, a total solids content (theory) of 3.00%, and a total actives content (theory) of 13.10%. The emulsion exhibited no
flash point and was found to have excellent storage stability for at least two months at room temperature with no separation occurring.
At a 1:5 dilution with water, a bluish/white microemulsion formed. The microemulsion very easily, readily and completely removed the following workings from alkyd enameled metal surfaces: black, indelible Magic Marker felt pen, blue and black indelible ballpoint pen, #1 hardness pencil, red (waxy) crayon and smeared automotive grease.
The above microemulsion was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 1 sec. 60% removal of grease at 10 sec. 100% removal of grease at 18 sec.
Example 5
Example 2 was repeated in preparing an aqueous cleaner/degreaser emulsion having the following composition:
Component Wt.% l-Phenoxy-2-propanol 20.0
(Dowanol PPh)
Isostearamide diethanolamide (1:1) 7.0 (Monamide 150 IS) Monoethanolamine
Soft H
20
The resulting composition was an intensely bluish/white emulsion having a pH of 9.72, a Brookfield viscosity (LV-#2 spindle, 60 rpm) of 4.8 centipoise, a total solids content (theory) of 3.5%, and a total actives content (theory) of 13.6%. The emulsion exhibited no flash point and was found to have excellent storage stability for at least two months at room temperature with no separation occurring.
At a 1:5 dilution with water, a bluish/white microemulsion formed. The microemulsion very quickly and completely removed all of the markings set forth in Examples 2-4 from alkyd enameled metal surfaces.
The microemulsion was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 1 sec. 75-80% removal of grease at 10 sec. 100% removal of grease at 13 sec.
Example 6
Example 2 was repeated in preparing an aqueous cleaner/degreaser emulsion having the following composition:
Component Wt.% l-Phenoxy-2-propanol 20.0
(Dowanol PPh)
Isostearamide diethanolamide (1:1) 3.0 (Monamide 150 IS)
Lauramide diethanolamide (1:1) 3.0
(Superamide) (Clindrol LL-136)
Monoethanolamine
Soft H
20
The resulting composition was a bluish/white emulsion having a pH of 9.92, a Brookfield viscosity (LV-#2 spindle, 60 rpm) of 4.0 centipoise, a total solids content (theory) of 3.0%, and a total actives content (theory) of 13.1%. The emulsion exhibited no flash point and was found to have good/excellent storage stability for in excess of two months at room temperature.
At a 1:5 dilution with water, a bluish/white microemulsion formed. The microemulsion very easily and completely removed all of the markings set forth in Examples 2-4 from alkyd enameled metal surfaces.
The microemulsion was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 1 sec. 60% removal of grease at 10 sec. 85% removal of grease at 15 sec. 100% removal of grease at 17 sec.
Example 7
Example 2 was repeated in preparing an aqueous cleaner/degreaser emulsion having the following composition:
Component Wt.% l-Phenoxy-2-ρropanol 20.0
(Dowanol PPh)
Ricinoleamide diethanolamide (1:1) 7.0 (Superamide) (Mackamide R)
Monoethanolamine
Soft H
20
The latter three components were stirred until fully dispersed and the l-phenoxy-2-propanol was then stirred into the dispersion for one hour to form an emulsion. The resulting composition was a white, colorless emulsion with a slightly bluish cast, having a pH of 9.93, a Brookfield viscosity (LV-#2 spindle, 60 rpm) of 4.6 centipoise, a total solids content (theory) of 3.5%, and a total actives content (theory) of 13.6%. The emulsion exhibited no flash point, and was found to have good storage stability for in excess of two months at room temperature.
At a 1:5 dilution with water, a white to bluish/white emulsion was formed. The emulsion completely removed all of the markings set forth in Examples 2-4 from alkyd enameled metal surfaces. The emulsion was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 1 sec. 75% removal of grease at 10 sec. 100% removal of grease at 12 sec.
Example 8
Example 2 was repeated in preparing an aqueous cleaner/degreaser emulsion having the following composition:
Component Wt.% l-Phenoxy-2-propanol 20.0 (Dowanol PPh)
Oleamide diethanolamide .(1:1) 6.0
(Superamide) (Mackamide MO)
Monoethanolamine
Soft H
20
The resulting composition was a white emulsion having a pH of 10.21, a Brookfield viscosity (LV-#2 spindle, 60 rpm) of 4.5 centipoise, a total solids content (theory) of 3.0%, and a total actives content (theory) of 13.1%. The emulsion exhibited no flash point, and was found to have good/excellent storage stability for two months at room temperature.
At a 1:5 dilution with water, a white colored emulsion was formed. The emulsion smudged but completely removed all of the markings set forth in Examples 2-4 from alkyd enameled metal surfaces.
The emulsion was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 1 sec. 70-75% removal of grease at 10 sec. 100% removal of grease at 14 sec.
Example 9
Example 2 was repeated in preparing an aqueous cleaner/degreaser emulsion having the following composition: Component Wt.% l-Phenoxy-2-propanol 20.0
(Dowanol PPh)
Isostearamide diethanolamide (1:1) 7.0 (Mackamide ISA) Monoethanolamine
Soft H
20
The resulting composition was an intensely bluish/white emulsion having a pH of 9.79, a Brookfield viscosity (LV-#2 spindle, 60 rpm) of 6.2 centipoise, a total solids content (theory) of 3.5%, and a total actives content (theory) of 13.6%. The emulsion exhibited no flash point, and was found to be very stable over extended periods at room temperature.
At a 1:5 dilution with water, a bluish-white microemulsion was formed. The microemulsion readily and completely removed all of the markings set forth in Examples 2-4 from alkyd enameled metal surfaces.
The microemulsion was subjected to the degreasing test method set forth in Example 1 with the following results:
1st attack on greased slide at 1 sec. 70% removal of grease at 10 sec. 100% removal of grease at 15 sec.
Example 10
Example 2 was repeated in preparing an aqueous cleaner/degreaser emulsion having the following composition: Component Wt.% l-Phenoxy-2-propanol 20.0
(Dowanol PPh)
Linoleamide diethanolamide (1:1) 7.0
(soyamide DEA- Clindrol LT-15-73-1)
Monoethanolamine
Soft H
20
The resulting composition was an intensely white emulsion with a slight bluish cast and having a pH of 10.42, a Brookfield viscosity (LV-#2, spindle, 60 rpm) of 5.0 centipoise, a total solids content (theory) of 3.5%, and a total actives content (theory) of 13.6%. The emulsion was quite stable at room temperature for 1-2 months.
At a 1:5 dilution with water, a bluish/white microemulsion was formed. The microemulsion readily and completely removed all of the markings set forth in Examples 2-4 from alkyd enameled metal surfaces.
The microemulsion was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 1 sec. 100% removal of grease at 13 sec.
Example 11
Example 2 was repeated in preparing an aqueous cleaner/degreaser emulsion having the following composition: Component Wt.% l-Phenoxy-2-propanol 30.0
(Dowanol PPh)
Isostearamide diethanolamide (1:1) 10.0 (Mackamide ISA)
Monoethanolamine 0.3 Soft H20 159.7
200.0
The resulting composition was an intensely bluish/white emulsion having a pH of 9.63, a Brookfield viscosity (LV-#2 spindle, 60 rpm) of 7.0 centipoise, a
total solids content (theory) of 5.0%, and a total actives content (theory) of 20.15%. The emulsion exhibited excellent stability over an extended period at room temperature. At a 1:8 dilution with water, a bluish/white microemulsion was formed which had a 1.67% concentration of l-phenoxy-2-propanol. The microemulsion very easily and completely removed all of the markings set forth in Examples 2-4 from alkyd enameled metal surfaces. The microemulsion was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 1 sec. 70-75% removal of grease at 10 sec. 100% removal of grease at 15 sec.
Example 12
Example 2 was repeated in preparing an aqueous cleaner/degreaser emulsion having the following composition:
Component Wt.% l-Phenoxy-2-propanol 20.0 (Dowanol PPh)
Isostearamide diethanolamide (1:1) 8.0 (Monamid 150-IS)
Monoethanolamine 0.2
Soft H20 171.8 200.0
The resulting composition was a very intense bluish/white emulsion having a pH of 9.85, a Brookfield viscosity (LV-#2 spindle, 60 rpm) of 6.5 centipoise, a
total solids content (theory) of 4.0%, and a total actives content (theory) of 14.1%. The emulsion exhibited excellent stability over at least a four month period. At a 1:5 dilution with water, a bluish to bluish/white microemulsion was formed which had a 1.67% concentration of l-phenoxy-2-propanol. The microemulsion very easily and completely removed all of the markings set forth in Examples 2-4 from alkyd enameled metal surfaces. The microemulsion was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 1 sec. 40% removal of grease at 10 sec. 65-70% removal of grease at 15 sec. 100% removal of grease at 22 sec.
Example 13
A hand cleaner in the form of a semipaste emulsion was prepared having the following composition:
Component Wt.%
Polypropylene glycol 30.0 (Dow P-2000)
Linoleamide diethanolamide (1:1) 4.5
(Soyamide DEA-Clindrol LT-15-73-1)
Acrylic acid/alkyl 0.2 methacrylate copolymer 30% aqueous (Acrysol ICS-1)
Triethanolamine 0.5
Soft H20 261.0 300.0
The polypropylene glycol and linoleamide diethanolamide were pre-emulsified in water with stirring and the Acrysol ICS-1 thickening agent was then added with stirring. The triethanolamine was then added dropwise with stirring to form a semipaste, intensely white emulsion. The emulsion had a pH of 8.22, a Brookfield viscosity (LV-#4 spindle, 6 rpm) of 19,250 centipoise, and a total solids content (theory) of 11.9%.
The emulsion had a very smooth feel and exhibited fair/good removal of oily, greasy soils from hands.
Example 14
A hand cleaner in the form of a semipaste emulsion was prepared having the following composition:
Component Wt.% l-Phenoxy-2-propanol 15.0
(Dowanol PPh)
Polypropylene glycol 15.0
(Dow P-2000)
Nonylphenoxypoly(ethyleneoxy) 0.3 (8.5) ethanol (nonionic surfactant-T-Det N-9.5)
Polyacrylic acid crosslinked 265.5 with polyalkenyl polyether (0.12% aq. Carbopol 940) Linoleamide diethanolamide (1:1) 4.2
(Soyamide DEA- Clindrol
LT-15-73-1)
300.0
The first four components listed were pre-emulsified with stirring, and the linoleamide diethanolamide was added with vigorous stirring to form a semipaste, intensely white
emulsion. The emulsion had a pH of 6.72, a Brookfield viscosity (LV-#4 spindle, 6 rpm) of 23,000 centipoise, a total solids content (theory) of 6.61%, and a total actives content (theory) of 11.61%. The emulsion had a smooth feel, excellent rinsing properties, and exhibited excellent, fast removal of oily, greasy soils from hands although somewhat irritating to the skin.
Example 15
A hand cleaner in the form of a thick, paste/lotion emulsion was prepared having the following composition:
Component Wt.% l-Phenoxy-2-propanol 1.0
(Dowanol PPh) Polypropylene glycol 9.0
(Dow P-2000)
Mineral Oil 9.0
(Viscosity, 165 centipoise) Linoleamide diethanolamide (1:1) 2.0
(Soyamide DEA- Clindrol LT-15-73-1)
Soft H20 78.0
Acrylic acid/alkyl 1.0 methacrylate copolymer, 30% aqueous (Acrysol
ICS-1)
100.0
All of the components except the Acrysol ICS-1 thickening agent were pre-emulsified with stirring, and the thickening agent was then added slowly with vigorous
stirring. The resulting composition was an intensely bluish/white emulsion in the form of a thick, paste/lotion. The emulsion had a pH of 7.62, a Brookfield viscosity (LV-#4 spindle, 6 rpm) of 54,000 centipoise, a total solids content (theory) of 20.3%, and a total actives content (theory) of 21.3%.
The emulsion had a smooth feel, good rinsing characteristics, and exhibited good/very good removal of oily and greasy soils from hands.
Example 16
Example 15 was repeated in preparing a semipaste emulsion having the following composition:
Component Wt.% l-Phenoxy-2-propanol 1.0 (Dowanol PPh)
2-Phenoxyethanol 1.0
(Dowanol EPh)
Tripropyleneglycol 1.0 monomethyl ether (Dowanol TPM)
Polypropylene glycol 9.0
(Dow P-2000)
Mineral oil 9.0
(Viscosity, 165 centipoise) Linoleamide diethanolamide (1:1) 2.0
(Soyamide DEA-Clindrol LT-15-73-1)
Soft H20 75.6
Acrylic acid/alkyl 1.4 methacrylate copolymer, 30% aqueous (Acrysol ICS-1)
100.0
The resulting composition was an intensely bluish/white emulsion in the form of a semipaste. The emulsion had a pH of 7.02, a Brookfield viscosity (LV-#4 spindle, 6 rpm) of 28,000 centipoise, a total solids content (theory) of 20.4%, and a total actives content (theory) of 23.42%.
The emulsion had a very smooth feel, excellent rinsability characteristics, and exhibited very good removal of oily and greasy soils from hands with a low level of irritation to the skin.
Example 17
Example 15 was repeated in preparing a thick lotion emulsion having the following composition: Component Wt.% Polypropylene glycol 9.0 (Dow P-2000)
Mineral oil 9.0
(Viscosity, 165 centipoise)
Linoleamide diethanolamide (1:1) 5.0 (Soyamide DEA-Clindrol LT-15-73-1)
Soft H20 76.1
Acrylic acid/alkyl 0.9 methacrylate copolymer, 30% aqueous (Acrysol ICS-1)
100.0
The resulting composition was an intensely white emulsion in the form of a thick lotion. The emulsion had a pH of 9.33, a Brookfield viscosity (LV-#4 spindle, 6 rpm) of 24,400 centipoise, and a total solids content (theory) of 23.27 %.
The emulsion had a very smooth feel, excellent rinsability characteristics, and exhibited excellent removal of oily and greasy soilants from hands.
Example 18
Example 15 was repeated in preparing a cream/lotion emulsion having the following composition:
Component Wt.% l-Phenoxy-2-propanol 1.0
(Dowanol PPh) Polypropylene glycol 15.0
(Dow P-2000)
Nonylphenoxypoly(ethyleneoxy) 3.0
(7) ethanol (nonionic surfactant-T-Det N-8) Linoleamide diethanolamide (1:1) 2.0
(Soyamide DEA-Clindrol LT-15-73-1)
Soft H20 78.0
Acrylic acid/alkyl 1.0 methacrylate copolymer, 30% aqueous (Acrysol ICS-1)
100.0
The resulting composition was an intensely white emulsion in the form of a cream/lotion. The emulsion had a pH of 8.07, a Brookfield viscosity (LV-#3 spindle, 12 rpm) of 4300 centipoise, a total solids content (theory) of 20.3%, and a total actives content (theory) of 21.3%.
The emulsion had a very smooth feel, excellent rinsability characteristics, and exhibited excellent removal of oily and greasy soilants from hands. In addition, the emulsion is fully biodegradable.
Example 19
An emulsion was prepared having the following composition:
Component Wt.% l-Phenoxy-2-propanol 20.0 (Dowanol PPh)
Nonylphenoxypoly(ethyleneoxy) 4.0
(8) ethanol (nonionic surfactant-T-Det N-8)
Acrylic acid/alkyl 1.60 methacrylate copolymer, 30% aqueous (Acrysol ICS-1)
Triethanolamine 0.7
Soft H20 173.7
200.0
The water was added with stirring to the l-phenoxy-2-propanol and nonionic surfactant components. The Acrysol ICS-1 thickening agent was then added with continued stirring, followed by the dropwise addition of the triethanolamine with stirring. The resulting composition was a white, creamy emulsion having a pH of 7.82, a Brookfield viscosity (LV-#2 spindle, 30 rpm) of 120 centipoise, a total solids content (theory) of 2.59%, and a total actives content (theory) of 12.59%.
At both a 1:4 and a 1:5 dilution with water, diluted emulsions were formed which easily removed black Magic Marker markings from alkyd enameled metal surfaces.
At a 1:4 dilution with water, the resulting emulsion was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 3 sec. 55-60% removal of grease at 10 sec. 100% removal of grease at 15 sec.
At a 1:5 dilution with water, the resulting emulsion was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 3 sec. 55-60% removal of grease at 10 sec. 100% removal of grease at 20 sec.
Example 20
Example 19 was repeated in preparing an emulsion having the following composition:
Component Wt.% l-Phenoxy-2-propanol 20.0
(Dowanol PPh)
Nonylphenoxypoly(ethyleneoxy) 3.0
(8.5) ethanol (nonionic surfactant-T-Det N-9.5) Triethanolamine 0.7
Soft H 0 containing 0.06% 176.3 polyacrylic acid crosslinked with polyalkenyl polyether (Carbopol 940 thickener)
200.0
The resulting composition was a white, creamy emulsion having a pH of 8.42, a Brookfield viscosity (LV-#2 spindle, 30 rpm) of 217 centipoise, a total solids content (theory) of 1.75%, and a total actives content (theory) of 11.75%.
At a 1:5 dilution with water, an emulsion resulted which easily removed black Magic Marker markings from an alkyd enameled metal surface. The emulsion was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 1 sec.
(almost instantaneous)
100% removal of grease at 9 sec.
At a 1:10 dilution with water, a slightly hazy emulsion-solution was formed which was rather ineffective in removing black Magic Marker markings from an alkyd enameled metal surface. The emulsion-solution was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 3 sec. 60% removal of grease at 15 sec. 100% removal of grease at 25 sec.
At a 1:20 dilution with water, a clear solution was formed which was totally ineffective in removing black Magic Marker markings from an alkyd enameled metal surface. The solution was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 15 sec. 10-15% removal of grease at 1.0 min. 25% removal of grease at 2.0 min.
45% removal of grease at 30 min.
60% removal of grease at 4.0 min.
70% removal of grease at 5.0 min.
75-80% removal of grease at 6.0 min. 85% removal of grease at 7.0 min.
90-95% removal of grease at 9.0 min. 100% removal of grease at 10.0 min.
The marked change in degreasing efficacy (rates) between the 1:10 and 1:20 composition dilution ratios can, in part, be attributable to the change from emulsion to solution form of the cleaner/degreaser.
Example 21
Example 19 was repeated in preparing an emulsion having the following composition: Component Wt.% l-Phenoxy-2-propanol 20.0
(Dowanol PPh)
Octylphenol ethoxylate (5E.O.) 3.0
(Triton X-45) Triethanolamine 0.5
Soft H20 containing 0.06% 176.5 polyacrylic acid crosslinked with polyalkenyl polyether (Carbopol 940 thickener)
200.0
The resulting composition was a white, creamy emulsion having a pH of 8.39, a Brookfield viscosity (LV-#2 spindle, 30 rpm) of 162 centipoise, a total solids content (theory) of 1.75%, and a total actives content (theory) of 11.75%.
At a 1:5 dilution with water, an emulsion resulted which was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 5 sec. 35-40% removal of grease at 10 sec. 80% removal of grease at 20 sec. 100% removal of grease at 25 sec.
At a 1:10 dilution with water, an emulsion resulted which was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 10 sec. 40% removal of grease at 20 sec. 75% removal of grease at 30 sec. 100% removal of grease at 45 sec.
At a 1:20 dilution with water, a hazy emulsion-solution resulted which was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 20 sec. 10% removal of grease at 1 min.
20-25% removal of grease at 2 min.
40% removal of grease at 3 min.
65% removal of grease at 4.25 min.
85-90% removal of grease at 6 min. 100% removal of grease at 7.5 min.
Example 22
Example 19 was repeated in preparing an emulsion having the following composition:
Component Wt.% l-Phenoxy-2-propanol 30.0
(Dowanol PPh)
Dodecylbenzenesulfonic acid 0.6
Acrylic acid/alkyl 2.2 methacrylate copolymer, 30% aqueous (Acrysol ICS-1)
Triethanolamine 1.4
Soft H20 165.8 200.0
The resulting composition was an intense white, creamy emulsion having a pH of 7.67, a Brookfield viscosity (LV-#2 spindle, 30 rpm) of 230 centipoise, a total solids content (theory) of 1.33% and a total actives content (theory) of 16.33%.
At a 1:5 dilution with water, an emulsion resulted which very easily removed black Magic Marker markings from an alkyd enameled metal surface. The emulsion was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 1 sec.
(almost instantaneous)
100% removal of grease at 7 sec.
At a dilution of 1:10 with water, a very slight emulsion or almost hazy solution resulted which was only moderately effective in removing black Magic Marker
markings from an alkyd enameled metal surface. The emulsion or solution was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 1+ sec. 100% removal of grease at 12 sec.
At a dilution of 1:20 with water, a clear solution was formed which was wholly ineffective in removing black Magic Marker markings from an alkyd enameled metal surface. The solution was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 5 sec. 40% removal of grease at 15 sec. 75% removal of grease at 30 sec. 100% removal of grease at 45 sec.
Example 23
Example 19 was repeated in preparing an emulsion having the following composition:
Component Wt.% l-Phenoxy-2-propanol 20.0 (Dowanol PPh)
Octylphenol ethoxylate 4.0
(7-8 E.O.) (Triton X-114)
Triethanolamine 1.0
Soft H20 172.0 Acrylic acid/alkyl 3.0 methacrylate copolymer, 30% aqueous (Acrysol ICS-1)
200.0
All of the components except the Acrysol ICS-1 thickening agent were pre-emulsified with a high-speed, motor driven, 3-bladed propeller for 3 minutes, and the Acrysol ICS-1 was then added very slowly with vigorous stirring to provide immediate thickening. The resulting composition was an intensely bluish/white emulsion in the form of a thick lotion or semipaste having a pH of 7.88, a Brookfield viscosity (LV-#4 spindle, 12 rpm) of 8600 centipoise, a total solids content (theory) of 2.8%, and a total actives content (theory) of 12.8%.
At a 1:5 dilution with water, a bluish/white microemulsion formed which very easily and fully removed the following markings from alkyd enameled metal surfaces: black Magic Marker felt pen, blue and black indelible ballpoint pen, #1 hardness pencil and red (waxy) crayon.
The microemulsion was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 1 sec. 60% removal of grease at 10 sec. 100% removal of grease at 20 sec.
Example 24
Example 23 was repeated in preparing an emulsion having the following composition:
Component Wt.% l-Phenoxy-2-propanol 20.0
(Dowanol PPh)
Cg-Cn alkanol/2.5 E.O. 4.0 condensate (Neodol 91-2.5)
Triethanolamine 1.0
Soft H20 172.0
Acrylic acid/alkyl 3.0 methacrylate copolymer, 30% aqueous (Acrysol ICS-1)
200.0
The resulting composition was an intensely bluish-white emulsion having a pH of 8.27, a Brookfield viscosity (LV-#3 spindle, 12 rpm) of 3650 centipoise, a total solids content (theory) of 2.8%, and a total actives content (theory) of 12.8%.
At a 1:5 dilution with water, a bluish/white microemulsion formed which very quickly, easily and totally removed the following markings from alkyd enameled metal surfaces: black Magic Marker felt pen, blue and black indelible ballpoint pen, #1 hardness pencil, red (waxy) crayon, and automotive grease smearings.
The microemulsion was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at less than 1 sec. 100% removal of grease at 15 sec.
Example 25
An aqueous cleaner/degreaser emulsion in the form of an aerosol formulation was prepared having the following composition:
Component Wt.% l-Phenoxy-2-propanol 3.0
(Dowanol PPh)
Octylphenol ethoxylate 0.2 (Triton X-45)
Deionized H20 95.2
Acrylic acid/alkyl 1.2 methacrylate copolymer, 30% aqueous (Acrysol ICS-1)
Ammonium hydroxide (28%) 0.2
Sodium Nitrite 0.2
100.0
The first four components listed above were pre-emulsified under high speed stirring for three minutes with a water driven impeller, the ammonium hydroxide was then very slowly added with vigorous stirring to give immediate thickening, and the sodium nitrite was added last with vigorous stirring until it was dissolved. The resulting composition was a white emulsion/fluid with a pH of 8.78, a Brookfield viscosity (LV-#2 spindle, 30 rpm) of 68 centipoise, a total solids content (theory) of 0.79%, and a total actives content (theory) of 3.79%.
The above composition was aerosolized in a 6 oz. aerosol can using 8.32 g (15.0 ml) of a propane-isobutane blend propellant (sold under the trade designation A-55) . The can was equipped with an AR-75 valve and Mark-18-1525 actuator. The fill ratio was 87/13.
It was found that the resulting aerosol formulation very easily, quickly and totally removed the following markings from alkyd enameled metal surfaces (spray on/wipe off) : black, indelible Magic Marker felt pen, blue and black indelible ballpoint pen, #1 hardness pencil, red (waxy) crayon and automotive grease smearings. The aerosol formulation also readily removed fingerprints, smudges, and similar markings from walls and woodwork.
Example 26
An aqueous cleaner/degreaser emulsion was prepared having the following composition:
Component Wt.% Phosphate ester coupler/ 0.30 emulsifier (Monafax 1293)
Isostearamide diethanolamide 0.40
(1:1) (Monamid 150-IS)
Monoethanolamine 0.40 Deionized H20 192.9
2-Ethylhexoxyethano1 2.0
(Ektasolv EEH-Eastman) l-Phenoxy-2-proρanol 4.0
(Dowanol PPh) 200.0
The first four components were stirred at room temperature until fully dispersed. The two organic solvents were then added with vigorous stirring for 0.5 hr. The resulting composition was an intensely bluish/white emulsion having a pH of 10.20, a Brookfield viscosity (LV-#2 spindle, 60 rpm) of 4.5 centipoise, a total solids content (theory) of 0.35% and a total actives content (theory) of 3.55%. The emulsion exhibited excellent stability characteristics. The emulsion possessed excellent, rapid, and efficient cleaning/degreasing action against the following soilants: black Magic Marker markings, ballpoint pen markings, #1 hardness pencil markings, red (waxy) crayon markings, automotive greases, Vaseline, lard, shortening, and lipophilic oils.
Example 27
Example 26 was repeated in preparing an aqueous cleaner/degreaser emulsion having the following composition:
Component Wt.% Diethanolamine lauryl sulfate 0.20
(Stepanol DEA, 35%)
Isostearamide diethanolamide 0.40
(1:1) (Monamid 150-IS)
Monoethanolamine 0.60 Soft H20 192.3 l-Phenoxy-2-propanol 5.0
(Dowanol PPh)
Acrylic acid/alkyl methacrylate 1.5 copolymer, 30% aqueous (Acrysol ICS-1)
200.0
The resulting composition was a bluish emulsion (iridescent cast) having a pH of 10.21, a Brookfield viscosity (LV-#2 spindle, 60 rpm) of 72 centipoise, a total solids content (theory) of 0.46% and a total actives content (theory) of 3.26%. The emulsion exhibited excellent stability characteristics.
The emulsion possessed excellent, rapid, and efficient cleaning/degreasing action against all the soilants listed in Example 26.
Example 28
Example 26 was repeated in preparing an aqueous cleaner/degreaser emulsion having the following composition:
Component Wt.% Isostearamide diethanolamide 0.5
(1:1) (Monamid 150-IS)
Sodium dodecyldiphenylether 0.1 disulfonate-coupler (Dowfax 2A1, 45%) Monoethanolamine 0.6
Soft H20 190.3
2-Phenoxyethano1 7.0
(Dowanol EPh)
Acrylic acid/alkyl methacrylate 1.5 copolymer, 30% aqueous (Acrysol ICS-1)
200.0
The resulting composition was a light, slightly bluish/white emulsion having a pH of 10:08, a Brookfield viscosity (LV-#2 spindle, 60 rpm) of 57 centipoise, a total solids content (theory) of 0.50% and a total actives content (theory) of 4.30%. The emulsion exhibited excellent stability characteristics.
The emulsion possessed excellent, rapid, and complete cleaning/degreasing action against all the soilants listed in Example 26.
Example 29
Example 26 was repeated in preparing an aqueous cleaner/degreaser emulsion having the following composition:
Component Wt.%
Isostearamide diethanolamide 0.3
(1:1) (Monamid 150-IS)
Mixed caprylamide DEA/ 0.2 capramide DEA coupler (Clintwood CP-6-61-2)
Monoethanolamine 0.3
Soft H20 194.2 l-Phenoxy-2-propanol 5.0 (Dowanol PPh)
200.0
The resulting composition was an intensely bluish/white emulsion having a pH of 10.43, a Brookfield viscosity (LV-#2 spindle, 60 rpm) of 4.3 centipoise, a total solids content (theory) of 0.25% and a total actives content (theory) of 2.90%. The emulsion exhibited excellent stability characteristics.
The emulsion possessed excellent, rapid, and complete cleaning/degreasing action against all the soilants listed in Example 26.
Example 30
An aqueous cleaner/degreaser emulsion was prepared having the following composition:
Component Isostearamide diethanolamide (1:1) (Monamid 150-IS)
Soft H20
Butoxyethyl acetate
(EB acetate)
Acrylic acid/alkyl methacrylate 1.0 copolymer, 30% aqueous (Acrysol ICS-1)
Aqueous ammonium hydroxide 0.08
(28% NH3)
100.0
The first two components were stirred at room temperature for 15 minutes to completely disperse the isostearamide diethanolamide in water. The butoxyethyl acetate was then added with vigorous stirring at room temperature for 30 minutes. The Acrysol ICS-1 was next added with stirring followed by dropwise addition of the ammonium hydroxide with vigorous stirring at room temperature for 15 minutes. The resulting composition was a slightly bluish/white, milky emulsion having a pH of 7.17, a Brookfield viscosity (LV-#2 spindle, 60 rpm) of 134 centipoise, a total solids content (theory) of 0.62% and a total actives content (theory) of 3.62%. The emulsion exhibited excellent stability characteristics.
The emulsion possessed excellent, rapid, and complete cleaning/degreasing action against all the soilants listed in Example 26.
Example 31
A hand cleaner emulsion was prepared having the following composition:
Component Wt.%
Polypropylene glycol monobutyl 10.0 ether (Dow Polyglycol L-1150)
Mineral oil (Penreco, 30.0 Drakeol 5 LMO)
Octylpheno1/7-8 E.O. 10.0 (Triton X-114)
Isostearamide diethanolamide 6.0 (1:1)
Soft H20 141.0
Acrylic acid/alkyl methacrylate 3.0 copolymer, 30% aqueous (Acrysol ICS-1)
100.0
The first five components were emulsified and the Acrysol ICS-1 was then added with vigorous stirring. The resulting composition was an intensely bluish/white emulsion which had a creamy, smooth feel. The emulsion had a pH of 6.98, a Brookfield viscosity (LV-#4 spindle, 6 rpm) of 9500 centipoise and a total actives content (theory) of 28.45%.
The emulsion exhibited superior removal of oily/greasy soilants from hands. When reformulated to contain no Polyglycol L-1150, the cleaning/degreasing action was drastically reduced.
Example 32
An aqueous cleaner/degreaser emulsion in the form of an aerosol formulation was prepared having the following composition:
Component Wt.%
Liquid lauramide 0.30 diethanolamide (1:1 Superamide) (Mackamide LLM)
Monethanolamine 0.60
Sodium nitrite 0.30
Perfluoroalkylphosphate 0.40 ester antifoaming agent (Atsurf F-12, 15%) Deionized H20 191.80 l-Phenoxy-2-proρanol 5.00
(Dowanol PPh)
Acrylic acid/alkyl 1.60 methacrylate copolymer, 30% aqueous (Acrysol ICS-1)
200.00
The first five components listed above were stirred at high speed for 15 minutes to fully disperse the lauramide diethanolamide and to form a microemulsion. The l-phenoxy-2-proρanol was then added with vigorous stirring for 30 minutes at room temperature after which the Acrysol ICS-1 was added dropwise with good stirring. The resulting composition was a bluish/white emulsion with a pH of 9.86, a Brookfield viscosity (LV-#2 spindle, 60 rpm) of 28 centipoise, a total solids content (theory) of 0.57%, and a total actives content (theory) of 3.37%. The emulsion exhibited excellent stability.
The above composition was aerosolized as described in Example 25 using a fill ratio of 100/15. It was found that the resulting aerosol formulation produced a moderately wet, fast-breaking foam with excellent vertical cling. The formulation exhibited excellent cleaner/degreaser action against the markings listed in Example 25 and had good/excellent wet-out properties.
Example 33
An aqueous cleaner/degreaser emulsion was prepared having the following composition: Component Isostearamide diethanolamide (1:1) (Monamid 150-IS)
Monethanolamine
Tap Water (pH 9.55, 155pρm
hardness) l-Phenoxy-2-proρanol 20.0
(Dowanol PPh)
Perfluoroalkylphosphate 1.0 ester antifoaming agent (Atsurf F-12, 15%)
200.00
The first three components listed above were stirred until the mixture was fully homogeneous and formed a microemulsion. The l-phenoxy-2-propanol was then stirred into the microemulsion with stirring continued for one hour at room temperature after which the antifoaming agent was added with stirring. The resulting composition was a very intense bluish white emulsion having a pH of 10.53, a Brookfield viscosity (LV-#2 spindle, 60 rpm) of 7.5 centipoise, a total solids content (theory) of 4.08%, and a total actives content (theory) of 14.55%. The emulsion exhibited excellent stability.
At a 1:5 dilution with water, a bluish to bluish/white microemulsion formed which very easily, quickly, and completely removed all of the markings set forth in Examples 2-4 from alkyd enameled metal surfaces.
The microemulsion was subjected to the degreasing test method of Example 1 with the following results:
1st attack on greased slide at 1 sec. 45% removal of grease at 10 sec. 75% removal of grease at 15 sec. 100% removal of grease at 20 sec.
This emulsion composition is especially suitable for use in mechanized high pressure/spray equipment where foam generation cannot be tolerated.
Example 34
An aqueous cleaner/degreaser emulsion was prepared having the following composition:
Component Wt.%
Phosphate ester coupler/ 0.10 emulsifier (Monafax 1293)
Isostearamide diethanolamide 0.40
(1:1)(Monamid 150-IS)
Monethanolamine 0.60
Soft H20 192.40 l-Phenoxy-2-propanol 5.00
(Dowanol PPh)
Acrylic acid/alkyl 1.50
Methacrylate copolymer 30% aqueous (Acrysol ICS-1) 200.00
The first four components listed above were stirred at room temperature until fully dispersed (c_a. 15 minutes) . The l-phenoxy-2-propanol was added with vigorous stirring
for 0.5 hour at room temperature and the Acrysol ICS-1 was added dropwise with vigorous stirring to viscosity the composition. The resulting composition was an intensely bluish/white emulsion having a pH of 10.38, a Brookfield viscosity (LV-#2 spindle, 60 rpm) of 49 centipoise, a total solids content (theory) of 0.48%, and a total actives content (theory) of 3.28%. The emulsion exhibited excellent stability.
The emulsion exhibited excellent cleaner/degreaser action against all of the markings set forth in Examples 2-4 and against Vaseline, lard, shortening and lipophilic oils.
This emulsion is suitable for use as a ready-to-use formulation applied by pump spray or trigger spray action.
Example 35
An aqueous cleaner/degreaser emulsion was prepared having the following composition:
Component Wt.%
Polyglycol copolymer 3.0 containing ethylene oxide and propylene oxide (Dow Polyglycol 112-2)
Octylphenol ethoxylate 0.3
(5 E.O.)(Triton X-45)
Soft H20 96.7 100.00
The water was added very slowly to the stirred mixture of the other two components listed above. The formulation goes through a water/oil to oil/water transformation to form a bluish/white emulsion without the addition of a viscosifying thickener.
The emulsion had a pH of 7.67, a Brookfield viscosity (LV-#2 spindle, 30 rpm) of 53 centipoise and a total solids/total actives content (theory) of 3.3%.
This emulsion readily removed tar, grease, asphalt, black (rubber) heel and red (waxy) crayon marks from floor tile coated with polymeric floor finish using a wetted paper towel or cloth. The tile buffs to a clear, colorless, high shine on air drying with no damage/solvent action on the floor finish.
Example 36
An aqueous cleaner/degreaser emulsion was prepared having the following composition:
Component Wt.%
Polypropylene glycol 6.0 (Dow P-2000)
Soft H20 190.8
Octylphenol ethoxylate (5 E.O.) 0.6
(Triton X-45)
Triethanolamine 0.6 Acrylic acid/alkyl 2.0
Methacrylate copolymer 30% aqueous (Acrysol ICS-1)
200.00
The first four components listed above were pre-emulsified with high speed stirring and the Acrysol ICS-1 was added dropwise under vigorous high speed/high shear stirring conditions. The resulting composition was a white, creamy
emulsion having a pH of 7.81, a Brookfield vrscosity (LV-#3 spindle, 12 rpm) of 870 centipoise and a total solids/total actives content (theory) of 3.9%.
This emulsion readily removed tar, grease, asphalt, black (rubber) heel and red (waxy) crayon marks from vinyl tile coated with polymeric floor finish using a wetted paper towel or cloth. The tile buffs to a clear, colorless, high shine on air drying with no damaging solvent action occurring on the floor finish. In view of the above, it will be seen that the several objects of the invention are achieved and other advantageous results attained.
As various changes could be made in the above compositions without departing from the scope of the invention, it is intended that all matter contained in the above description shall be interpreted as illustrative and not in a limiting sense.