WO1991003147A2 - Method of controlling release of stevioside in chewing gum and gum produced thereby - Google Patents

Method of controlling release of stevioside in chewing gum and gum produced thereby Download PDF

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Publication number
WO1991003147A2
WO1991003147A2 PCT/US1990/006038 US9006038W WO9103147A2 WO 1991003147 A2 WO1991003147 A2 WO 1991003147A2 US 9006038 W US9006038 W US 9006038W WO 9103147 A2 WO9103147 A2 WO 9103147A2
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WO
WIPO (PCT)
Prior art keywords
stevioside
sweetener
gum
chewing gum
release
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Application number
PCT/US1990/006038
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French (fr)
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WO1991003147A3 (en
Inventor
Robert J. Yatka
Original Assignee
Wm. Wrigley Jr. Company
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Publication date
Application filed by Wm. Wrigley Jr. Company filed Critical Wm. Wrigley Jr. Company
Priority to PCT/US1990/006038 priority Critical patent/WO1991003147A2/en
Publication of WO1991003147A2 publication Critical patent/WO1991003147A2/en
Publication of WO1991003147A3 publication Critical patent/WO1991003147A3/en

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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G4/00Chewing gum
    • A23G4/06Chewing gum characterised by the composition containing organic or inorganic compounds
    • A23G4/10Chewing gum characterised by the composition containing organic or inorganic compounds characterised by the carbohydrates used, e.g. polysaccharides
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G4/00Chewing gum
    • A23G4/18Chewing gum characterised by shape, structure or physical form, e.g. aerated products
    • A23G4/20Composite products, e.g. centre-filled, multi-layer, laminated

Definitions

  • the present invention relates to methods for producing chewing gum. More particularly the inven ⁇ tion relates to producing chewing gum containing high- potency sweeteners which have been treated to control their release and enhance shelf-life stability.
  • high-potency sweetener is stevioside, which is approved overseas for use in food products and in chewing gum as a flavor and flavor enhancer. This high-potency sweetener gives chewing gum a fast, strong release that is not desirable. Methods of treating the high-potency sweetener to delay the release of sweetness in balance with the chewing gum flavor would therefore be a definite improvement.
  • Stevioside is extracted from the plant Stevia rebaudiana Bertoni as described by H. B. Wood, et al., "Stevioside I, The Structure Of The Glucose Moieties," J. Org. Chem., 20: 875-883 (1955).
  • a solvent extraction method for isolating stevioside is disclosed in U.S. Patent No. 3,723,410.
  • rebaudioside is extracted from Stevia rebaudiana Bertoni as disclosed in U.S. Patent Nos. 4,082,858 and 4,361,697.
  • U.K. Patent No. 2,185,674 discloses combina ⁇ tions of thaumatin and stevioside (among other ingredients) to stimulate growth of farm animals.
  • Japanese Patent No. 87-079752 discloses a sweetener made from stevioside, rebaudioside and steviol and selective decomposition of the sweet components using enzymes.
  • the sweetener is used in chewing gum.
  • Japanese Patent No. 80-09177 discloses use of stevioside in chewing gum.
  • U.S. Patent No. 4,597,970 to Sharma et al. teaches a process for producing an agglomerated sweetener wherein the sweetener is dispersed in a hydrophobic matrix consisting essenti ⁇ ally of lecithin, a glyceride, and a fatty acid or wax having a melting point between 25°C and 100°C.
  • the method disclosed uses a spray-congealing step to form the sweetener-containing matrix into droplets, fol ⁇ lowed by a fluid-bed second coating on the agglomer ⁇ ated particles.
  • U.S. Patent No. 4,230,687 to Sair et al. teaches a process for encasing an active ingredient to achieve gradual release of the ingredient in a product such as chewing gum.
  • the method described involves adding the ingredient to an encapsulating material in the form of a viscous paste. High-shear mixing is used to achieve a homogeneous dispersion of the ingredient within the matrix, which is subsequently dried and ground.
  • U.S. Patent No. 4,139,639 to Bahoshy et al. teaches a process of "fixing" aspartame by co-drying (by spray drying or fluid-bed coating) a solution con ⁇ taining aspartame and an encapsulating agent, such as gum arabic, to thereby surround and protect the aspar ⁇ tame in the gum during storage.
  • U.S. Patent No. 4,384,004 to Cea et al. teaches a method of encapsulating aspartame with vari ⁇ ous solutions of encapsulating agents using various encapsulation techniques, such as spray drying, in order to increase the shelf-stability of the aspartame.
  • U.S. Patent No. 4,634,593 to Stroz et al. teaches a method for producing controlled release sweeteners for confections, such as chewing gum.
  • the method taught therein involves the use of an insoluble fat material which is mix mulled with the sweetener.
  • the present invention includes a method for producing chewing gum with a modified high-potency sweetener, specifically stevioside, as well as the chewing gum so produced.
  • the delayed release high- potency sweetener is obtained by modifying the sweetener by encapsulation, partial encapsulation or partial coating, entrapment or absorption with low water-soluble materials or water-insoluble materials.
  • the procedures for modifying the sweetener include spray drying, spray chilling, fluid-bed coating, co- acervation, and other agglomerating and standard en ⁇ capsulating techniques.
  • the sweetener may also be ab- sorbed onto an inert or water-insoluble material.
  • the sweetener may be modified in a multiple step process comprising any of the processes or combination of pro ⁇ Deads noted.
  • the sweetener, stevioside may also be combined with other sweeteners including, but not limited to, sucrose, dextrose, fructose, maltose, maltodextrin, xylose, palatinose, or others that are considered bulk sweeteners, as well as polyols in ⁇ cluding but not limited to sorbitol, mannitol, xylitol, maltitol, lactitol, palatinit, and lycasin.
  • the high-potency sweetener stevioside may also be combined with other high-potency sweeteners including, but not limited to, thaumatin, aspartame, acesulfame K, sodium saccharin, sucralose, alitame, cyclamate, glycyrrhizin and dihydrochalcones.
  • This sweetener when modified according to the present invention, gives a chewing gum having a controlled-release sweetener.
  • a higher quantity of sweetener can be used without resulting in a high initial sweetness impact, but instead having a delayed sweetness release that is compatible with the delayed flavor release in chewing gum, giving a highly consumer-acceptable chewing gum product.
  • Stevioside is a high-potency sweetener which is about 300 times sweeter than sugar. The taste properties of stevioside are considered good. At con ⁇ centrations usually used, stevioside has a rapidly perceptible sweet taste that does not linger, but has a slight licorice aftertaste.
  • Stevioside sweeteners also called stevia diterpene glycosides (DTG) are the sweet extracts from Stevia rebaudiana Bertoni and include stevioside, steviolbioside, rebaudiosides A, B, C, D and E, dulcoside A, and complexes mixtures of these ingredi- ents.
  • available purified extracts consist of stevioside or rebaudioside A or combinations thereof.
  • Stevioside is the main sweet glycoside and the other components are present in varying concentrations, depending on the extraction procedures and plant varieties used.
  • Stevioside is approved for use in chewing gum in Japan and Brazil, but is not approved as a food additive by the United States Food and Drug Adminis ⁇ tration.
  • One manufacturer of stevioside is Inga Stevia Industrial, Ltd. of Brazil. Their distributor in the United States is Sun Up Foods, Inc. of Benton, Kentucky.
  • a purified stevioside product, composed of mostly rebaudioside A and stevioside, is also available from the Stevia Company, Inc. of Arlington Heights, Illinois.
  • the sweetener When stevioside is added to chewing gum at a level of about 0.005% to 0.5%, the sweetener gives chewing gum a fast, intense sweetness that leaves a slight licorice aftertaste. It would be considered a significant improvement to a chewing gum to have the stevioside sweetener release its sweetness more slowly as the flavor in the gum is released, thus balancing the overall taste perception. This would also slow the release of the licorice aftertaste, so that more sweetener could be used with less noticeable licorice aftertaste.
  • Stevioside can be added as a powder, as an aqueous solution, or dissolved in glycerine, propylene glycol, corn syrup, hydrogenated starch hydrolygate, or any other compatible aqueous solutions.
  • an emulsifier can also be mixed in the solution with the stevioside sweetener and the mixture added to a chewing gum.
  • a flavor can also be added to the sweetener/emulsifier mixture.
  • the emulsion formed can be added to chewing gum.
  • Powdered stevioside may also be mixed into a molten chewing gum base during base manufacture or prior to manufacture of the gum. Stevioside may also be mixed with base ingredients during base manufac ⁇ ture.
  • stevioside usage levels of stevioside in water or aqueous solvent is limited to its solubility in the aqueous solvent.
  • solubility in water at 20°C is at least 40% (w/w) and increases with temperature.
  • aqueous solvents like glycerine or propylene glycol
  • the solubility of stevioside is less than in plain water.
  • the amount of stevioside added to chewing gum of the present inven ⁇ tion is about .005-0.5%.
  • the range of stevioside in gum is about 0.01% to about 0.10%.
  • stevioside releases quickly from chewing gum during the early stages of mastication of the gum because of its high solubility in water. Physical modifications of the sweetener by encapsulation with another substrate will slow its re ⁇ lease in chewing gum by reducing the solubility or dissolution rate of stevioside.
  • Any standard technique which gives partial or full encapsulation of the stevioside sweetener can be used. These techniques include, but are not limited to, spray drying, spray chilling, fluid-bed coating and coacervation. These encapsulation techniques that give partial encapsulation or full encapsulation can be used individually or in any combination in a single step process or multiple step process. Generally, delayed release of sweetener is obtained in multistep processes like spray drying the sweetener and then fluid-bed coating of the resultant powder.
  • the encapsulation techniques here described are standard coating techniques and generally give varying degrees of coating, from partial to full coat ⁇ ing, depending on the coating composition used in the process.
  • the coating compositions may be susceptible to water permeation to various degrees.
  • compositions that have high organic solubility, good film-forming properties and low water solubility give better delayed release of the sweetener.
  • Such compositions include acrylic polymers and copolymers, carboxyvinyl polymer, polyamides, polystyrene, polyvinyl acetate, polyvinyl acetate phthalate, polyvinylpyrrolidone, and waxes. Although all of these materials are possible for encapsulation of stevioside sweetener, only food-grade materials should be considered.
  • Two standard food-grade coating materials that are good film formers but not water soluble are shellac and Zein.
  • Others which are more water soluble, but good film formers are materials like agar, alginates, a wide range of cellulose derivatives like ethyl cellulose, methyl cellulose, sodium hydroxymethyl cellulose, and hydroxypropyl- ethyl cellulose, dextrin, gelatin, and modified starches.
  • These ingredients which are generally approved for food use, also give a delayed release when used as an encapsulant for stevioside.
  • Other encapsulants like acacia or maltodextrin can also en ⁇ capsulate stevioside, but give very little change in the release rate of stevioside in gum.
  • the amount of coating or encapsulating ma ⁇ terial on the sweetener stevioside also controls the length of time for its release from chewing gum. Generally, the higher the level of coating and the lower the amount of active stevioside, the slower the release of the sweetener during mastication. The re ⁇ lease is generally not instantaneous, but gradual over an extended period of time.
  • the encapsulant should be a minimum of about 20% of the coated sweetener.
  • the encap ⁇ sulant should be a minimum of about 30% of the coated sweetener, and most preferably should be a minimum of about 40% of the coated sweetener.
  • a higher or lower amount of coating material may be needed to give the desired release of sweetener to balance sweetness release with flavor release.
  • Another method of giving a delayed release of the sweetener, stevioside is agglomeration of the sweetener with an agglomerating agent which partially coats the sweetener.
  • This method includes the step of mixing the sweetener and agglomerating agent with a small amount of water or solvent. The mixture is pre ⁇ pared in such a way as to have individual wet par ⁇ ticles in contact with each other so that a partial coating can be applied. After the water or solvent is removed, the mixture is ground and used as a powdered, coated sweetener.
  • agglomer ⁇ ating agent Materials that can be used as the agglomer ⁇ ating agent are the same as those used in encapsula ⁇ tion procedures mentioned previously. However, since the coating is only a partial encapsulation, and the stevioside sweetener is very water soluble, some agglomerating agents are more effective in delaying the sweetener release than others. Some of the better agglomerating agents are the organic polymers like acrylic polymers and copolymers, polyvinyl acetate, polyvinylpyrrolidone, waxes, shellac, and Zein. Other agglomerating agents are not as effective in giving the sweetener a delayed release as are the polymers, waxes, shellac and Zein, but can be used to give some delayed release.
  • agglomerating agents include, but are not limited to, agar, alginates, a wide range of cellulose derivatives like ethyl cellu- lose, methyl cellulose, sodium hydroxymethyl cellulose, hydroxypropylmethyl cellulose, dextrin, gelatin, modified starches, and vegetable gums like guar gum, locust bean gum, and carrageenin.
  • the level of coating used in the agglomerated product is a minimum of about 5%.
  • the coating level is a minimum of about 15% and more preferably about 20%.
  • a higher or lower amount of agent may be needed to give the desired release of sweetener to balance sweetness release with flavor release.
  • the stevioside sweetener may be coated in a two-step process or multiple step process.
  • the sweet ⁇ ener may be encapsulated with any of the materials as described previously and then the encapsulated sweet ⁇ ener can be agglomerated as described previously to obtain an encapsulated/agglomerated/sweetener product that could be used in chewing gum to give a delayed release of sweetener.
  • stevioside sweetener may be absorbed onto another com ⁇ ponent which is porous and become entrapped in the matrix of the porous component.
  • Common materials used for absorbing the sweetener include, but are not limited to, silicas, silicates, pharmasorb clay, spongelike beads or microbeads, amorphous sugars like spray-dried dextrose, sucrose, alditols, amorphous carbonates and hydroxides, including aluminum and calcium lakes, vegetable gums and other spray dried materials.
  • the amount of stevioside sweetener that can be loaded onto the absorbent will vary. Generally materials like polymers or sponglike beads or microbeads, amorphous sugars and alditols and amorphous carbonates and hydroxides absorb an amount equal to about 10% to about 40% of the weight of the absorbent. Other materials like silicas and pharma- sorb clays may be able to absorb about 20% to about 80% of the weight of the absorbent.
  • the general procedure for absorbing the sweetener onto the absorbent is as follows.
  • An absorbent like fumed silica powder can be mixed in a powder blender and an aqueous solution of the stevioside sweetener can be sprayed onto the powder as mixing continues.
  • the aqueous solution can be about 5% to 30% stevioside solids, and higher solid levels may be used if temperatures up to 90°C are used.
  • water is the solvent, but other solvents like alcohol could also be used if approved for use in food.
  • the powder mixes the liquid is sprayed onto the powder. Spraying is stopped before the mix becomes damp.
  • the still free-flowing powder is removed from the mixer and dried to remove the water or other solvent, and then ground to a specific particle size.
  • the fixative/sweetener can be coated by encapsulation. Either full or partial encapsulation may be used, de ⁇ pending on the coating composition used in the process. Full encapsulation may be obtained by coating with a polymer as in spray drying, spray chilling, fluid-bed coating, coacervation, or any other standard technique. A partial encapsulation or coating can be obtained by agglomeration of the fixative/sweetener mixture using any of the materials discussed above. The three methods of use to obtain a delayed release of stevioside sweetener are: (1) encapsulation by spray drying, fluid-bed coating, spray chilling and coacervation to give full or partial encapsulation,
  • the stevioside sweetener may be added to the liquid inside a liquid center gum product.
  • the center fill of a gum product may comprise one or more carbohydrate syrups, glycerin, thickeners, flavors, acidulants, colors, sugars and sugar alcohols in conventional amounts.
  • the ingredients are combined in a conventional manner.
  • the stevioside sweetener is dissolved in the center- fill liquid and the amount of stevioside sweetener added to the center-fill liquid is about 50 ppm to about 5000 ppm by weight of the entire chewing gum formula.
  • This method of using stevioside sweetener in chewing gum can allow for a lower usage level of the sweetener, can give the sweetener a smooth release rate, and can reduce or eliminate any possible reaction of the sweetener with gum base, flavor components or other components, yielding improved shelf stability.
  • Another method of isolating stevioside sweetener from other chewing gum ingredients is to add stevioside to the dusting compound of a chewing gum.
  • a rolling or dusting compound is applied to the surface of chewing gum as it is formed. This rolling or dusting compound serves to reduce sticking to machinery as it is formed, reduces sticking of the product to machinery as it is wrapped, and sticking to its wrapper after it is wrapped and being stored.
  • the rolling compound comprises stevioside sweetener in combination with mannitol, sorbitol, sucrose, starch, calcium carbonate, talc, other orally acceptable sub ⁇ stances or a combination thereof.
  • the rolling com ⁇ pound constitutes from about 0.25% to about 10.0%, but preferably about 1% to about 3% of weight of the chewing gum composition.
  • the amount of stevioside sweetener added to the rolling compound is about 0.05% to about 20% of the rolling compound or about 5 ppm to about 2,000 ppm of the chewing gum composition.
  • This method of using stevioside sweetener in the chewing gum can allow a lower usage level of the sweetener, can give the sweetener a more controlled release rate, and can reduce or eliminate any possible reaction of the sweetener with gum base, flavor components, or other components, yielding improved shelf stability.
  • Another method of isolating stevioside sweetener is to use it in the coating/panning of a pellet chewing gum.
  • Pellet or ball gum is prepared as conventional chewing gum, but formed into pellets that are pillow shaped, or into balls.
  • the pellets/balls can be then sugar coated or panned by conventional panning techniques to make a unique sugar coated pellet gum.
  • the stevioside sweetener is very stable and highly water soluble, and can be easily added to a sugar solution prepared for sugar panning.
  • Stevioside can also be added as a powder blended with other powders often used in some types of conventional panning procedures. Using stevioside sweetener iso ⁇ lates the sweetener from other gum ingredients and modifies its release rate in chewing gum. Levels of - 14-
  • stevioside may be about 100 ppm to about 5,000 ppm in the coating and about 50 ppm to about 2,000 ppm of the weight of the chewing gum product.
  • the weight of the coating may be about 20% to about 50% of the weight of the finished gum product.
  • panning modifiers in ⁇ cluding, but not limited to, gum arabic, malto- dextrins, corn syrup, gelatin, cellulose type materials like carboxymethyl cellulose or hydroxy- ethyl cellulose, starch and modified starches, vegetable gums like alginates, locust bean gum, guar gum, and gum tragacanth, insoluble carbonates like calcium carbonate or magnesium carbonate and talc.
  • Antitack agents may also be added as panning modifiers which allow the use of a variety of carbohydrates and sugar alcohols to be used in the development of new panned or coated gum products. Flavors may also be added with the sugar coating and with the stevioside sweetener to yield unique product characteristics.
  • pan coating would also iso ⁇ late the stevioside sweetener from the chewing gum in ⁇ gredients.
  • This technique is referred to as film coating and is more common in pharmaceuticals than in chewing gum, but procedures are similar.
  • a film like shellac, Zein, or cellulose-type material is applied onto a pellet-type product forming a thin film on the surface of the product.
  • the film is applied by mixing the polymer, a plasticizer and a solvent (pigments are optional) and spraying the mixture onto the pellet surface. This is done in conventional type panning equipment, or in more advanced side-vended coating pans. When a solvent like alcohol is used, extra precautions are needed to prevent fires and explosions, and specialized equipment must be used.
  • Some film polymers can use water as the sol ⁇ vent in film coating.
  • Recent advances in polymer re ⁇ search and in film coating technology eliminates the problem associated with the use of solvents in coat ⁇ ing. These advances make it possible to apply aqueous films to a pellet or chewing gum product.
  • stevioside sweetener is highly water soluble, it can be added to this aqueous film solution and applied with the film to the pellet or chewing gum product.
  • the aqueous film or even the alcohol solvent film, in which stevioside may be dispersed may also contain a flavor along with the polymer and plasticizer.
  • the sweetener By adding stevioside sweetener to the polymer/ plasticizer/solvent system, either as an emulsion or solution, the sweetener can add sweetness to the flavor and a balanced flavor/ sweetness can be obtained.
  • the stevioside sweetener can also be dissolved in the aqueous solvent and coated on the surface with the aqueous film. This will give a unique sweetness release to a film coated product.
  • the previously described encapsulated, agglomerated, or absorbed high-potency sweetener may readily be incorporated into a chewing gum composi ⁇ tion.
  • the remainder of the chewing gum ingredients are noncritical to the present invention. That is, the coated particles of high-potency sweetener can be incorporated into conventional chewing gum formula ⁇ tions in a conventional manner.
  • the pre ⁇ ferred chewing gum formulation is a sugarless chewing gum.
  • the high-potency sweeteners may also be used in a sugar chewing gum to intensify and/or extend the sweetness thereof.
  • the coated high-potency sweetener may be used in either regular chewing gum or bubble gum.
  • a chewing gum composition typic ⁇ ally comprises a water-soluble bulk portion, a water- insoluble chewable gum base portion and typically water-insoluble flavoring agents.
  • the water-soluble portion dissipates with a portion of the flavoring agent over a period of time during chewing.
  • the gum base portion is retained in the mouth throughout the chew.
  • the insoluble gum base generally comprises elastomers, resins, fats and oils, waxes, softeners and inorganic fillers.
  • Elastomers may include poly- isobutylene, isobutylene-isoprene copolymer and styrene butadiene rubber, as well as natural latexes such as chicle.
  • Resins include polyvinylacetate and terpene resins.
  • Fats and oils may also be included in the gum base, including tallow, hydrogenated and par ⁇ tially hydrogenated vegetable oils, and cocoa butter.
  • Commonly employed waxes include paraffin, micro- crystalline and natural waxes such as beeswax and carnauba.
  • the insoluble gum base consti ⁇ tutes between about 5 to about 95 percent by weight of the gum. More preferably the insoluble gum base com ⁇ prises between 10 and 50 percent by weight of the gum and most preferably about 20 to about 35 percent by weight of the gum.
  • the gum base typically also includes a filler component.
  • the filler component may be calcium carbonate, magnesium carbonate, talc, dicalcium phosphate or the like.
  • the filler may constitute between about 5 and about 60 percent by weight of the gum base.
  • the filler comprises about 5 to about 50 percent by weight of the gum base.
  • Gum bases typically also contain softeners, including glycerol monostearate and glycerol triace ⁇ tate. Further, gum bases may also contain optional ingredients such as antioxidants, colors, and emulsi- fiers. The present invention contemplates employing any commercially acceptable gum base.
  • the water-soluble portion of the chewing gum may further comprise softeners, sweeteners, flavoring agents and combinations thereof.
  • Softeners are added to the chewing gum in order to optimize the chewabil- ity and mouth feel of the gum.
  • Softeners also known in the art as plasticizers or plasticizing agents, generally constitute between about 0.5 to about 15.0 percent by weight of the chewing gum.
  • Softeners con ⁇ templated by the present invention include glycerin, lecithin, and combinations thereof.
  • aqueous sweetener solutions such as those containing sorbitol, hydrogenated starch hydrolysates, corn syrup and com ⁇ binations thereof may be used as softeners and binding agents in gum.
  • sugar sweeteners of the present invention will most likely be used in sugarless gum formulations.
  • formulations containing sugar are also within the scope of the invention.
  • Sugar sweeteners generally include saccharide- containing components commonly known in the chewing gum art which comprise, but are not limited to, sucrose, dextrose, maltose, dextrin, dried invert sugar, fructose, levulose, galactose, corn syrup solids and the like, alone or in any combination.
  • the coated high-potency sweeteners of the present invention can also be used in combination with other sugarless sweeteners.
  • sugarless sweeteners include components with sweetening charac ⁇ teristics but which are devoid of the commonly known sugars and comprise, but are not limited to, sugar al ⁇ cohols such as sorbitol, mannitol, xylitol, hydrogen ⁇ ated starch hydrolysates, maltitol and the like, alone or in any combination.
  • coated high-potency sweeteners of the present invention can also be used in combination with uncoated high-potency sweeteners or with high-potency sweeteners coated with other materials and by other techniques.
  • a flavoring agent may be present in the chewing gum in an amount within the range of from about 0.1 to about 10.0 weight percent and preferably from about 0.5 to about 3.0 weight percent of the gum.
  • the flavoring agents may comprise essential oils, synthetic flavors, or mixture thereof including, but not limited to, oils derived from plants and fruits such as citrus oils, fruit essences, peppermint oil, spearmint oil, clove oil, oil of wintergreen, anise, and the like.
  • Artificial flavoring components are also contemplated for use in gums of the present invention. Those skilled in the art will recognize that natural and artificial flavoring agents may be combined in any sensorally acceptable blend. All such flavors and flavor blends are contemplated by the present invention.
  • Optional ingredients such as colors, emulsi- fiers and pharmaceutical agents may be added to the chewing gum.
  • chewing gum is manufactured by sequentially adding the various chewing gum ingredi ⁇ ents to a commercially available mixer known in the art. After the ingredients have been thoroughly mixed, the gum mass is discharged from the mixer and shaped into the desired form such as by rolling into sheets and cutting into sticks, extruding into chunks or casting into pellets.
  • the ingredients are mixed by first melting the gum base and adding it to the running mixer.
  • the base may also be melted in the mixer itself.
  • Color or emulsifiers may also be added at this time.
  • a softener such as glycerin may also be added at this time, along with syrup and a portion of the bulking agent. Further portions of the bulking agent may then be added to the mixer.
  • a flavoring agent is typically added with the final portion of the bulking agent.
  • the coated sweetener of the present invention is preferably added after the final portion of bulking agent and flavor have been added.
  • the formulas listed in Table 1 comprise various sugar-free formulas in which stevioside can be added to gum after it is dissolved in various aqueous type solvents.
  • Example 1 - stevioside powder can be added directly to the gum.
  • Example 2 A 7.5 g portion of stevioside can be dissolved in 45.0 g water, making a 10.0% solution, and added to gum.
  • Example 3 A 2.5 gram portion of stevioside can be dissolved in 97.5 grams of propylene glycol, making a 2.5% solution, and added to gum.
  • Example 4 A 2.5 gram portion of stevioside can be dissolved in 97.5 grams of glycerin, making a 2.5% solution, and added to gum.
  • Example 5 A 2.5 gram portion of stevioside can be dissolved in hot hydrogenated starch hydrolysates, making a 2.5% solution, and added to gum.
  • stevioside can be dissolved in water and emulsi ⁇ fiers can be added to the aqueous solution.
  • Example solutions can be prepared by dissolving 7.5 grams of stevioside in 77.5 grams water and adding 15 grams of emulsifiers of various hydrophilic-lipophilic balance (HLB) values to the solution. The mixtures can then be used in the following formulas.
  • HLB hydrophilic-lipophilic balance
  • Examples 12-16 The same as the formulations made in Examples 6-11, respectively, except that the flavor can be mixed together with the aqueous sweetener solution and emulsified before adding the mixture to the gum batch.
  • Stevioside sweetener can also be blended into various base ingredients .
  • a typical base formula is as follows:
  • Polyvinyl acetate 27 Synthetic rubber 13 Paraffin Wax 13 Fat 3 Wt . %
  • the individual base components can be softened prior to their addition in the base manufac ⁇ turing process.
  • stevioside can be added and mixed, and then the pre ⁇ softened base/sweetener blend can be added to make the finished base.
  • stevioside can be mixed first with one of the base ingredients, and the mixed ingredient can then be used in making a base.
  • the ingredients blended with stevioside can then be used at the levels indicated in the typical base formula above.
  • Example 17 The terpene resin used to make the base is 98% polyterpene resin and 2% stevioside.
  • Example 18 The polyvinyl acetate used to make the base is 98% low M.W. polyvinyl acetate and 2% stevioside.
  • Example 19 The paraffin wax used to make the base is 96% paraffin wax and 4% stevioside.
  • Stevioside may also be added to an otherwise complete gum base.
  • Example 20 - 0.5% stevioside can be mixed with 99.5% of a gum base having the above listed typical formula.
  • the stevioside can be added near the end of the process after all the other ingredients are added.
  • the theoretical level of stevioside sweetener is 0.1% in the finished gum.
  • the solids level of an aqueous or alcoholic solution can be about 10-50%, but preferred levels are indicated in the examples listed.
  • Example 22 A 90% shellac, 10% active stevioside powder mixture is obtained by spray drying an alcohol/shellac/stevioside solution at total solids of 10%.
  • Example 23 A 50% shellac, 50% active stevioside powder mixture is obtained by spray drying an appropriate ratio alcohol/shellac/stevioside solu ⁇ tion at 10% solids.
  • Example 24 A 70% Zein, 30% active stevioside powder mixture is obtained by spray drying an alcohol/Zein/stevioside solution at 10% solids.
  • Example 25 A 40% shellac, 60% active stevioside powder mixture is obtained by fluid-bed coating stevioside with an alcohol/shellac solution at 20% solids.
  • Example 26 A 60% shellac, 40% active stevioside powder mixture is obtained by fluid-bed coating stevioside with an alcohol/shellac solution of 20% solids.
  • Example 27 - A 40% Zein, 60% active stevioside powder mixture is obtained by fluid-bed coating stevioside with an alcohol/Zein solution of 20% solids.
  • Example 28 An 85% wax, 15% active stevioside powder mixture is obtained by spray chilling a mixture of molten wax and stevioside.
  • Example 29 A 70% wax, 30% active stevioside powder mixture is obtained by spray chilling a mixture of molten wax and stevioside.
  • Example 30 A 70% Zein, 30% active stevioside powder mixture is obtained by spray drying an aqueous mixture of stevioside and Zein dispersed in an aqueous, high-pH (pH of 11.6-12.0) media at 10% solids.
  • Example 32 A 20% Zein, 20% shellac, 60% active stevioside powder mixture is obtained by spray drying an alcohol/shellac/stevioside mixture and then fluid-bed coating the spray dried product for a second coating of alcohol and Zein.
  • Example 22 to 32 would all give nearly com ⁇ plete encapsulation and would delay the release of stevioside sweetener when used in the sugarless gum formulation in Table 4.
  • the higher levels of coating would give a longer delayed release of sweetener than the lower levels of coating.
  • Example 33 An 80% gelatin, 20% active stevioside powder mixture is obtained by spray drying a gelatin/stevioside solution at 10% solids.
  • Example 34 A 30% hydroxypropylmethyl cellulose (HPMC), 70% stevioside powder mixture is obtained by fluid-bed coating stevioside with an aqueous solution of HPMC at 10% solids.
  • HPMC hydroxypropylmethyl cellulose
  • Example 35 A 30% carboxymethyl cellulose, 70% active stevioside powder mixture is obtained by fluid bed coating stevioside with an aqueous solution of carboxy methyl cellulose at 10% solids.
  • Example 36 A 50% maltodextrin, 50% active stevioside powder mixture is obtained by spray drying an aqueous solution of stevioside and maltodextrin at 20% solids.
  • Example 37 A 40% gum arabic, 60% active stevioside powder mixture is obtained by fluid-bed coating stevioside with an aqueous solution of gum arabic at 20% solids.
  • the coated stevioside from Examples 33, 34 and 35 when used in the chewing gum formula in Table 4, would give a delayed release of sweetener. However, this delayed release would not be extended as much as in the previous examples (22-32), but would show some delayed release compared to the use of stevioside added directly to gum.
  • Stevioside could also be used in gum as an agglomerated sweetener to give delayed sweetness re ⁇ lease.
  • Agglomerated sweeteners can be prepared as in the following examples:
  • Example 38 A 15% hydroxypropylmethyl cel ⁇ lulose (HPMC), 85% active stevioside powder mixture is prepared by agglomerating stevioside and HPMC blended together, with water being added, and the resulting product being dried and ground.
  • HPMC hydroxypropylmethyl cel ⁇ lulose
  • Example 39 A 15% gelatin, 85% active stevioside powder mixture is made by agglomerating stevioside and gelatin blended together, with water being added, and the resulting product being dried and ground.
  • Example 40 - A 10% Zein, 90% active stevioside powder mixture is made by agglomerating stevioside with an alcohol solution containing 25% Zein, and drying and grinding the resulting product.
  • Example 41 - A 15% shellac, 85% active stevioside powder mixture is made by agglomerating stevioside with an alcohol solution containing 25% shellac, and drying and grinding the resulting product.
  • Example 42 A 20% HPMC, 80% active stevioside powder mixture is obtained by agglomerating an HPMC and stevioside mixture blended together, with water being added, and the resulting product being dried and ground.
  • Example 43 A 20% Zein, 80% active stevioside powder mixture is obtained by agglomerating stevioside and Zein dissolved in high-pH water (11.6- 12.0) at 15% solids, with the resulting product being dried and ground.
  • Example 44 A 20% wax, 80% active stevioside powder mixture is obtained by agglomerating stevioside and molten wax, and cooling and grinding the resulting product.
  • Example 45 A 15% maltodextrin, 85% active stevioside powder mixture is obtained by agglomerating a blend of stevioside and maltodextrin, then adding water, drying and grinding.
  • Example 45 If each of the examples of agglomerated ma ⁇ terial (38-45) were evaluated in the formulations shown in Table 5, all samples except Example 45 with malto ⁇ dextrin would give stevioside a delayed release. Samples using Zein, wax, and shellac would give the slowest release rate, whereas samples with HPMC and gelatin would give the next slowest release. Malto ⁇ dextrin would give a release similar to the release rate of non-coated stevioside added directly to gum as a powder or liquid.
  • Partially coated or fully coated stevioside can also be used in sugar type gum formulations con ⁇ taining other sugars, such as in the following formu ⁇ lations A-G: TABLE 6
  • These formulations may also contain sugar alcohols such as sorbitol, mannitol, xylitol, lactitol, maltitol, palatinit, and lycasin or combinations there ⁇ of.
  • Sugarless type gum formulations with partially coated or fully coated stevioside can also be made using various sugar alcohols, such as the following formulations H-P: TABLE 7 (Wt. %)
  • Example 46 - Stevioside is spray dried with maltodextrin at 10% solids to' prepare a powder. This powder is then agglomerated with a hydroxypropylmethyl cellulose (HPMC) in a ratio of 85/15 powder/HPMC, wet- ted with water and dried. After grinding the resulting powder will contain about 68% active stevioside, 17% maltodextrin and 15% HPMC.
  • HPMC hydroxypropylmethyl cellulose
  • Example 47 - Stevioside is agglomerated with HPMC in a ratio of 85/15 sweetener/HPMC. After drying and grinding, the resulting powder is fluid-bed coated with an alcohol/shellac solution at about 20% solids to give a final product containing about 60% active stevioside, 10% HPMC, and about 30% shellac.
  • Example 48 - Stevioside is agglomerated with HPMC in a ratio of 85/15 Sweetener/HPMC. After drying and grinding, the resulting powder is agglomerated with a 15% solids, high-pH, aqueous solution of Zein to give a final product containing about 60% active stevioside, 10% HPMC, and 30% Zein.
  • Example 49 - Stevioside is spray dried with a 20% solution of gelatin.
  • the spray dried product is then agglomerated with a 15% solids, high-pH, aqueous solution of Zein.
  • the final product will contain about 50% active stevioside, 20% gelatin, and 30% Zein.
  • Example 50 - Stevioside is agglomerated with molten wax in a ratio of 85/15 sweetener/wax. When the mixture cools and is ground, it is fluid-bed coated with a 20% Zein - 80% alcohol solution, giving a final product containing 60% active stevioside, 10% wax and 30% Zein.
  • delayed release of stevioside sweetener is dependent on the type of ab ⁇ sorbing material. Most materials like silicas, sili ⁇ cates, cellulose, carbonates, and hydroxides would be expected to give a more delayed release than amorphous sugar and sugar alcohols.
  • Example 51 A hot 25% solution of stevioside is sprayed onto a precipitated silica to absorb the sweetener. The mixture is dried and coated with a fumed silica. The final product is about 50% active stevioside.
  • Example 52 A hot 25% solution of stevioside is sprayed onto a pharmasorb clay to absorb the sweet ⁇ ener. The mixture is dried and ground and gives a final product of about 80% clay and 20% active stevioside.
  • Example 53 A 10% solution of stevioside is sprayed onto a microcrystalline cellulose powder to absorb the sweetener. The mixture is dried and ground and gives a product that is about 70% microcrystalline cellulose and 30% active stevioside.
  • Example 54 A 10% solution of stevioside is sprayed onto a high absorption starch to absorb the sweetener. The mixture is dried and ground and gives a product that is about 80% starch and 20% active stevioside.
  • Example 55 A 10% solution of stevioside is sprayed onto a calcium carbonate powder to absorb the sweetener. The mixture is dried and ground and gives a product of about 90% calcium carbonate and 10% active stevioside.
  • Example 56 A hot 25% solution of stevioside is sprayed onto a highly absorptive dextrose material to absorb the sweetener. The mixture is dried and ground and gives a product of about 80% dextrose and 20% active stevioside.
  • Example 57 A hot 25% solution of stevioside is sprayed onto a sorbitol powder to absorb the material. The mixture is dried and ground and gives a product of about 90% sorbitol and 10% active stevioside.
  • the samples prepared in examples 51-57 can be used in gum formulations as noted in Tables 5, 6, and 7. Those preparations which have stevioside absorbed onto a material that is not water soluble are expected to give a delayed release of stevioside sweetener.
  • Another modification or absorption technique is to dry the stevioside together with a sugar or sugar alcohol, or resolidify the sweetener with sugar or sugar alcohol after both are mixed together in a molten state.
  • Example 58 - Stevioside is added to molten sorbitol in a ratio of 90 parts sorbitol to 10 parts stevioside. After mixing, the blend is cooled and ground.
  • Example 59 - Stevioside is added to molten dextrose in a ratio of 90 parts dextrose to 10 parts stevioside. After mixing, the blend is cooled and ground.
  • Example 60 - 4% Stevioside is dissolved in 96% high fructose corn syrup. The mixture is evaporated to a low moisture and ground.
  • examples 58-60 may be added to the gum formulations shown in Tables 5, 6 and 7.
  • stevioside sweetener may be obtained by combining the various processes of encapsulation, agglomeration, ab ⁇ sorption, and entrapment.
  • Any of the preparations made in Examples 51-60 can be further treated in fluid-bed coating, spray chilling, or coacervation processes to encapsulate the product, and can be agglomerated with various materials and procedures in a variety of multiple step processes.
  • the stevioside sweetener may also be used with a variety of other high-intensity sweeteners and blended together before encapsulation, agglomeration, absorption, and entrapment. Some examples are:
  • Example 61 - Stevioside and aspartame are blended together in a 1/2 ratio as a powder. This mixture is then spray chilled with wax in a ratio of 60/40 mixture/wax to obtain a powder containing 20% stevioside, 40% aspartame, and 40% wax.
  • Example 62 - Stevioside and thaumatin in a 9/1 ratio are dissolved in water with a 10% solution of gelatin and spray dried. This spray dried powder is then agglomerated with a high-pH aqueous 15% Zein solu ⁇ tion. The mixture is dried and ground and gives a pro ⁇ duct containing 45% stevioside, 5% thaumatin, 35% gela ⁇ tin, and 15% Zein.
  • Example 63 - Stevioside and alitame in a 4/1 ratio are prepared in a hot 10% solution. This solution is sprayed onto a high absorption silica powder. The mixture is dried, ground and fluid-bed coated with an alcohol/shellac mixture, giving a product that contains 32% stevioside, 8% alitame, 40% silica, and 20% shellac.
  • Example 64 Stevioside and sodium cyclamate in a 1/3 ratio are blended together as a powder and then agglomerated with water and hydroxypropylmethyl cellulose (HPMC) . This blend is dried, ground and ag ⁇ glomerated further with a high-pH, aqueous 15% solution of Zein to obtain a product containing 51% sodium cyclamate, 17% stevioside, 12% HPMC and 20% Zein.
  • HPMC hydroxypropylmethyl cellulose
  • Example 65 Sucralose and stevioside in a 1/2 ratio are blended together as a powder and fluid- bed coated with a solution of 25% shellac in alcohol.
  • the coated product is agglomerated further with water and hydroxypropylmethyl cellulose (HPMC) to obtain a product containing 20% sucralose, 40% stevioside, 25% shellac, and 15% HPMC.
  • HPMC hydroxypropylmethyl cellulose
  • Example 66 Stevioside and sodium saccharin in a ratio of 1/1 are blended together as a powder and fluid bed coated with a solution of 25% shellac in al ⁇ cohol.
  • the coated product is agglomerated further with water and hydroxypropylmethyl cellulose (HPMC) to obtain a product containing 30% stevioside, 30% sodium saccharin, 25% shellac, and 15% HPMC.
  • HPMC hydroxypropylmethyl cellulose
  • Stevioside may also be combined with other high intensity sweetener without encapsulation, agglom ⁇ eration, or absorption and used in chewing gum, as in the following examples:
  • Example 67 - A combination of stevioside and aspartame can be used in the formulas listed in Tables 5, 6, and 7 by adjusting the formulas to contain 0.05% stevioside and 0.10% aspartame.
  • Example 68 A combination of stevioside and thaumatin can be used in the formulas listed in Tables 5, 6, and 7 by adjusting the formulas to contain 0.18% stevioside and 0.02% thaumatin.
  • Example 69 - A combination of stevioside and sodium cyclamate can be used in the formulas listed in Tables 5, 6, and 7 by adjusting the formulas to contain 0.05% stevioside and 0.15% sodium cyclamate.
  • Example 70 - A combination of stevioside and acesulfame K can be used in the formulas listed in Tables 5, 6, and 7 by adjusting the formulas to contain 0.05% stevioside and 0.10% acesulfame K.
  • Example 71 - A combination of sucralose and stevioside can be used in the formulas listed in Tables 5, 6, and 7 by adjusting the formulas to contain 0.05% sucralose and 0.10% stevioside.
  • Example 72 - A combination of stevioside and sodium saccharin can be used in the formulas listed in Tables 5, 6 and 7 by adjusting the formulas to contain 0.05% stevioside and 0.05% sodium saccharin.
  • Example 73 - A combination of stevioside and glycyrrhizin can be used in the formulas listed in Tables 5, 6, and 7 by adjusting the formulas to contain 0.25% glycyrrhizin and 0.05% stevioside.
  • Examples 68-73 do not give a delayed release action except for those sweet ⁇ eners which normally have a slow release. Some of these sweetener combinations may be synergistic, in which case less total sweetener may be needed to give the same sweetness level as a single sweetener.

Abstract

The present invention includes a method for producing a chewing gum with a delayed release stevioside sweetener, as well as the chewing gum so produced. The delayed release stevioside sweetener is obtained by physically modifying stevioside properties by coating and drying. Stevioside sweetener is coated by encapsulation, partially coated by agglomeration, entrapped by absorption, or treated by multiple steps of encapsulation, agglomeration, and absorption. The coated sweetener is then co-dried and particle sized to produce a release-modified stevioside high-intensity sweetener. When incorporated into the chewing gum, these particles are adapted to enhance the shelf stability of the sweetener and/or produce a delayed release when the gum is chewed.

Description

METHOD OF CONTROLLING RELEASE OF STEVIOSIDE IN CHEWING GUM AND GUM PRODUCED THEREBY
BACKGROUND OF THE INVENTION
The present invention relates to methods for producing chewing gum. More particularly the inven¬ tion relates to producing chewing gum containing high- potency sweeteners which have been treated to control their release and enhance shelf-life stability.
In recent years, efforts have been devoted to controlling release characteristics of various ingredients in chewing gum. Most notably, attempts have been made to delay the release of sweeteners and flavors in various chewing gum formulations to thereby lengthen the satisfactory chewing time of the gum. Delaying the release of sweeteners and flavors can also avoid an undesirable overpowering burst of sweetness or flavor during the initial chewing period. On the other hand, some ingredients have been treated so as to increase their rate of release in chewing gum.
In addition, other efforts have been directed at perfecting the use of high-potency sweeteners within the chewing gum formulation, to thereby increase the shelf-life stability of the ingredients, i.e. the protection against degradation of the high-potency sweetener over time.
One such high-potency sweetener is stevioside, which is approved overseas for use in food products and in chewing gum as a flavor and flavor enhancer. This high-potency sweetener gives chewing gum a fast, strong release that is not desirable. Methods of treating the high-potency sweetener to delay the release of sweetness in balance with the chewing gum flavor would therefore be a definite improvement.
The use of stevioside as a sweetening agent was noted by F. Bell et al. in a 1954 article in Chemistry And Industry titled "Stevioside: A Unique Sweetening Agent." Stevioside is extracted from the plant Stevia rebaudiana Bertoni as described by H. B. Wood, et al., "Stevioside I, The Structure Of The Glucose Moieties," J. Org. Chem., 20: 875-883 (1955). A solvent extraction method for isolating stevioside is disclosed in U.S. Patent No. 3,723,410. Besides the extraction of stevioside, a similar sweetener called rebaudioside is extracted from Stevia rebaudiana Bertoni as disclosed in U.S. Patent Nos. 4,082,858 and 4,361,697.
The use of stevioside as an artificial sweetener was disclosed in U.S. Patent No. 3,296,079 and improvements in its use were disclosed in U.S. Patent No. 4,219,571 and Japanese Patent Nos. 84- 048059 and 84-102372. U.S. Patent No. 4,612,942 discloses extracts of Stevia rebaudiana Bertoni as having flavor enhancing properties.
Analogs of stevioside were disclosed in U.S. Patent Nos. 4,332,830, 4,353,889, 4,402,990, and 4,454,290.
Mixtures of stevioside with other sweeteners are disclosed in U.S. Patent Nos. 4,495,170 and 4,902,525, and Japanese Patent No. 85-075252. Mix¬ tures with other materials are noted in Japanese Patent Nos. 84-183670 and 85-188035.
U.K. Patent No. 2,185,674 discloses combina¬ tions of thaumatin and stevioside (among other ingredients) to stimulate growth of farm animals.
Japanese Patent No. 87-079752 discloses a sweetener made from stevioside, rebaudioside and steviol and selective decomposition of the sweet components using enzymes. The sweetener is used in chewing gum. Japanese Patent No. 80-09177 discloses use of stevioside in chewing gum.
Other patents disclose how a sweetener like aspartame can be physically modified to control its release rate in chewing gum.
For example, U.S. Patent No. 4,597,970 to Sharma et al. teaches a process for producing an agglomerated sweetener wherein the sweetener is dispersed in a hydrophobic matrix consisting essenti¬ ally of lecithin, a glyceride, and a fatty acid or wax having a melting point between 25°C and 100°C. The method disclosed uses a spray-congealing step to form the sweetener-containing matrix into droplets, fol¬ lowed by a fluid-bed second coating on the agglomer¬ ated particles.
U.S. Patent Nos. 4,515,769 and 4,386,106, both to Merrit et al., teach a two step process for preparing a delayed release flavorant for chewing gum. In this process, the flavorant is prepared in an emul¬ sion with a hydrophilic matrix. The emulsion is dried and ground, and the resulting particles are then coated with a water-impermeable substance.
U.S. Patent No. 4,230,687 to Sair et al. teaches a process for encasing an active ingredient to achieve gradual release of the ingredient in a product such as chewing gum. The method described involves adding the ingredient to an encapsulating material in the form of a viscous paste. High-shear mixing is used to achieve a homogeneous dispersion of the ingredient within the matrix, which is subsequently dried and ground.
U.S. Patent No. 4,139,639 to Bahoshy et al. teaches a process of "fixing" aspartame by co-drying (by spray drying or fluid-bed coating) a solution con¬ taining aspartame and an encapsulating agent, such as gum arabic, to thereby surround and protect the aspar¬ tame in the gum during storage.
U.S. Patent No. 4,384,004 to Cea et al. teaches a method of encapsulating aspartame with vari¬ ous solutions of encapsulating agents using various encapsulation techniques, such as spray drying, in order to increase the shelf-stability of the aspartame.
U.S. Patent No. 4,634,593 to Stroz et al. teaches a method for producing controlled release sweeteners for confections, such as chewing gum. The method taught therein involves the use of an insoluble fat material which is mix mulled with the sweetener.
SUMMARY OF INVENTION
The present invention includes a method for producing chewing gum with a modified high-potency sweetener, specifically stevioside, as well as the chewing gum so produced. The delayed release high- potency sweetener is obtained by modifying the sweetener by encapsulation, partial encapsulation or partial coating, entrapment or absorption with low water-soluble materials or water-insoluble materials. The procedures for modifying the sweetener include spray drying, spray chilling, fluid-bed coating, co- acervation, and other agglomerating and standard en¬ capsulating techniques. The sweetener may also be ab- sorbed onto an inert or water-insoluble material. The sweetener may be modified in a multiple step process comprising any of the processes or combination of pro¬ cesses noted. The sweetener, stevioside, may also be combined with other sweeteners including, but not limited to, sucrose, dextrose, fructose, maltose, maltodextrin, xylose, palatinose, or others that are considered bulk sweeteners, as well as polyols in¬ cluding but not limited to sorbitol, mannitol, xylitol, maltitol, lactitol, palatinit, and lycasin. The high-potency sweetener stevioside may also be combined with other high-potency sweeteners including, but not limited to, thaumatin, aspartame, acesulfame K, sodium saccharin, sucralose, alitame, cyclamate, glycyrrhizin and dihydrochalcones.
This sweetener, stevioside, when modified according to the present invention, gives a chewing gum having a controlled-release sweetener. A higher quantity of sweetener can be used without resulting in a high initial sweetness impact, but instead having a delayed sweetness release that is compatible with the delayed flavor release in chewing gum, giving a highly consumer-acceptable chewing gum product.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Stevioside is a high-potency sweetener which is about 300 times sweeter than sugar. The taste properties of stevioside are considered good. At con¬ centrations usually used, stevioside has a rapidly perceptible sweet taste that does not linger, but has a slight licorice aftertaste.
Stevioside sweeteners, also called stevia diterpene glycosides (DTG), are the sweet extracts from Stevia rebaudiana Bertoni and include stevioside, steviolbioside, rebaudiosides A, B, C, D and E, dulcoside A, and complexes mixtures of these ingredi- ents. Generally, available purified extracts consist of stevioside or rebaudioside A or combinations thereof. Stevioside is the main sweet glycoside and the other components are present in varying concentrations, depending on the extraction procedures and plant varieties used.
Stevioside is approved for use in chewing gum in Japan and Brazil, but is not approved as a food additive by the United States Food and Drug Adminis¬ tration. One manufacturer of stevioside is Inga Stevia Industrial, Ltd. of Brazil. Their distributor in the United States is Sun Up Foods, Inc. of Benton, Kentucky. A purified stevioside product, composed of mostly rebaudioside A and stevioside, is also available from the Stevia Company, Inc. of Arlington Heights, Illinois.
When stevioside is added to chewing gum at a level of about 0.005% to 0.5%, the sweetener gives chewing gum a fast, intense sweetness that leaves a slight licorice aftertaste. It would be considered a significant improvement to a chewing gum to have the stevioside sweetener release its sweetness more slowly as the flavor in the gum is released, thus balancing the overall taste perception. This would also slow the release of the licorice aftertaste, so that more sweetener could be used with less noticeable licorice aftertaste.
Stevioside can be added as a powder, as an aqueous solution, or dissolved in glycerine, propylene glycol, corn syrup, hydrogenated starch hydrolygate, or any other compatible aqueous solutions.
For aqueous solutions, an emulsifier can also be mixed in the solution with the stevioside sweetener and the mixture added to a chewing gum. A flavor can also be added to the sweetener/emulsifier mixture. The emulsion formed can be added to chewing gum. Powdered stevioside may also be mixed into a molten chewing gum base during base manufacture or prior to manufacture of the gum. Stevioside may also be mixed with base ingredients during base manufac¬ ture.
Usage levels of stevioside in water or aqueous solvent is limited to its solubility in the aqueous solvent. For stevioside, solubility in water at 20°C is at least 40% (w/w) and increases with temperature. In most other aqueous solvents, like glycerine or propylene glycol, the solubility of stevioside is less than in plain water. Whether as a powder or dissolved in liquid, the amount of stevioside added to chewing gum of the present inven¬ tion is about .005-0.5%. Preferably the range of stevioside in gum is about 0.01% to about 0.10%.
As stated previously, stevioside releases quickly from chewing gum during the early stages of mastication of the gum because of its high solubility in water. Physical modifications of the sweetener by encapsulation with another substrate will slow its re¬ lease in chewing gum by reducing the solubility or dissolution rate of stevioside. Any standard technique which gives partial or full encapsulation of the stevioside sweetener can be used. These techniques include, but are not limited to, spray drying, spray chilling, fluid-bed coating and coacervation. These encapsulation techniques that give partial encapsulation or full encapsulation can be used individually or in any combination in a single step process or multiple step process. Generally, delayed release of sweetener is obtained in multistep processes like spray drying the sweetener and then fluid-bed coating of the resultant powder.
The encapsulation techniques here described are standard coating techniques and generally give varying degrees of coating, from partial to full coat¬ ing, depending on the coating composition used in the process. Also, the coating compositions may be susceptible to water permeation to various degrees. Generally, compositions that have high organic solubility, good film-forming properties and low water solubility give better delayed release of the sweetener. Such compositions include acrylic polymers and copolymers, carboxyvinyl polymer, polyamides, polystyrene, polyvinyl acetate, polyvinyl acetate phthalate, polyvinylpyrrolidone, and waxes. Although all of these materials are possible for encapsulation of stevioside sweetener, only food-grade materials should be considered. Two standard food-grade coating materials that are good film formers but not water soluble are shellac and Zein. Others which are more water soluble, but good film formers, are materials like agar, alginates, a wide range of cellulose derivatives like ethyl cellulose, methyl cellulose, sodium hydroxymethyl cellulose, and hydroxypropyl- ethyl cellulose, dextrin, gelatin, and modified starches. These ingredients, which are generally approved for food use, also give a delayed release when used as an encapsulant for stevioside. Other encapsulants like acacia or maltodextrin can also en¬ capsulate stevioside, but give very little change in the release rate of stevioside in gum.
The amount of coating or encapsulating ma¬ terial on the sweetener stevioside also controls the length of time for its release from chewing gum. Generally, the higher the level of coating and the lower the amount of active stevioside, the slower the release of the sweetener during mastication. The re¬ lease is generally not instantaneous, but gradual over an extended period of time. To obtain the desired sweetness release to blend with a gum's flavor release, the encapsulant should be a minimum of about 20% of the coated sweetener. Preferably, the encap¬ sulant should be a minimum of about 30% of the coated sweetener, and most preferably should be a minimum of about 40% of the coated sweetener. Depending on the coating material, a higher or lower amount of coating material may be needed to give the desired release of sweetener to balance sweetness release with flavor release.
Another method of giving a delayed release of the sweetener, stevioside, is agglomeration of the sweetener with an agglomerating agent which partially coats the sweetener. This method includes the step of mixing the sweetener and agglomerating agent with a small amount of water or solvent. The mixture is pre¬ pared in such a way as to have individual wet par¬ ticles in contact with each other so that a partial coating can be applied. After the water or solvent is removed, the mixture is ground and used as a powdered, coated sweetener.
Materials that can be used as the agglomer¬ ating agent are the same as those used in encapsula¬ tion procedures mentioned previously. However, since the coating is only a partial encapsulation, and the stevioside sweetener is very water soluble, some agglomerating agents are more effective in delaying the sweetener release than others. Some of the better agglomerating agents are the organic polymers like acrylic polymers and copolymers, polyvinyl acetate, polyvinylpyrrolidone, waxes, shellac, and Zein. Other agglomerating agents are not as effective in giving the sweetener a delayed release as are the polymers, waxes, shellac and Zein, but can be used to give some delayed release. These other agglomerating agents include, but are not limited to, agar, alginates, a wide range of cellulose derivatives like ethyl cellu- lose, methyl cellulose, sodium hydroxymethyl cellulose, hydroxypropylmethyl cellulose, dextrin, gelatin, modified starches, and vegetable gums like guar gum, locust bean gum, and carrageenin. Even though the agglomerated sweetener is only partially coated, when the quantity of coating is increased com¬ pared to the quantity of stevioside sweetener, the re¬ lease of the sweetener can be delayed for a longer time during mastication. The level of coating used in the agglomerated product is a minimum of about 5%. Preferably the coating level is a minimum of about 15% and more preferably about 20%. Depending on the ag¬ glomerating agent, a higher or lower amount of agent may be needed to give the desired release of sweetener to balance sweetness release with flavor release.
The stevioside sweetener may be coated in a two-step process or multiple step process. The sweet¬ ener may be encapsulated with any of the materials as described previously and then the encapsulated sweet¬ ener can be agglomerated as described previously to obtain an encapsulated/agglomerated/sweetener product that could be used in chewing gum to give a delayed release of sweetener.
In another embodiment of this invention, stevioside sweetener may be absorbed onto another com¬ ponent which is porous and become entrapped in the matrix of the porous component. Common materials used for absorbing the sweetener include, but are not limited to, silicas, silicates, pharmasorb clay, spongelike beads or microbeads, amorphous sugars like spray-dried dextrose, sucrose, alditols, amorphous carbonates and hydroxides, including aluminum and calcium lakes, vegetable gums and other spray dried materials.
Depending on the type of absorbent material and how it is prepared, the amount of stevioside sweetener that can be loaded onto the absorbent will vary. Generally materials like polymers or sponglike beads or microbeads, amorphous sugars and alditols and amorphous carbonates and hydroxides absorb an amount equal to about 10% to about 40% of the weight of the absorbent. Other materials like silicas and pharma- sorb clays may be able to absorb about 20% to about 80% of the weight of the absorbent.
The general procedure for absorbing the sweetener onto the absorbent is as follows. An absorbent like fumed silica powder can be mixed in a powder blender and an aqueous solution of the stevioside sweetener can be sprayed onto the powder as mixing continues. The aqueous solution can be about 5% to 30% stevioside solids, and higher solid levels may be used if temperatures up to 90°C are used. Generally water is the solvent, but other solvents like alcohol could also be used if approved for use in food. As the powder mixes, the liquid is sprayed onto the powder. Spraying is stopped before the mix becomes damp. The still free-flowing powder is removed from the mixer and dried to remove the water or other solvent, and then ground to a specific particle size.
After the stevioside sweetener is absorbed onto an absorbent or fixed onto an absorbent, the fixative/sweetener can be coated by encapsulation. Either full or partial encapsulation may be used, de¬ pending on the coating composition used in the process. Full encapsulation may be obtained by coating with a polymer as in spray drying, spray chilling, fluid-bed coating, coacervation, or any other standard technique. A partial encapsulation or coating can be obtained by agglomeration of the fixative/sweetener mixture using any of the materials discussed above. The three methods of use to obtain a delayed release of stevioside sweetener are: (1) encapsulation by spray drying, fluid-bed coating, spray chilling and coacervation to give full or partial encapsulation,
(2) agglomeration to give partial encapsulation and
(3) fixation or entrapment/absorption which also gives partial encapsulation. These three methods, combined in any usable manner which physically isolates the stevioside sweetener, reduces its dissolvability or slows down the release of sweetener, are included in this invention.
Other methods of treating the stevioside sweetener to physically isolate the sweetener from other chewing gum ingredients may also have some effect on its release rate and stability. The stevioside sweetener may be added to the liquid inside a liquid center gum product. The center fill of a gum product may comprise one or more carbohydrate syrups, glycerin, thickeners, flavors, acidulants, colors, sugars and sugar alcohols in conventional amounts. The ingredients are combined in a conventional manner. The stevioside sweetener is dissolved in the center- fill liquid and the amount of stevioside sweetener added to the center-fill liquid is about 50 ppm to about 5000 ppm by weight of the entire chewing gum formula. This method of using stevioside sweetener in chewing gum can allow for a lower usage level of the sweetener, can give the sweetener a smooth release rate, and can reduce or eliminate any possible reaction of the sweetener with gum base, flavor components or other components, yielding improved shelf stability.
Another method of isolating stevioside sweetener from other chewing gum ingredients is to add stevioside to the dusting compound of a chewing gum. A rolling or dusting compound is applied to the surface of chewing gum as it is formed. This rolling or dusting compound serves to reduce sticking to machinery as it is formed, reduces sticking of the product to machinery as it is wrapped, and sticking to its wrapper after it is wrapped and being stored. The rolling compound comprises stevioside sweetener in combination with mannitol, sorbitol, sucrose, starch, calcium carbonate, talc, other orally acceptable sub¬ stances or a combination thereof. The rolling com¬ pound constitutes from about 0.25% to about 10.0%, but preferably about 1% to about 3% of weight of the chewing gum composition. The amount of stevioside sweetener added to the rolling compound is about 0.05% to about 20% of the rolling compound or about 5 ppm to about 2,000 ppm of the chewing gum composition. This method of using stevioside sweetener in the chewing gum can allow a lower usage level of the sweetener, can give the sweetener a more controlled release rate, and can reduce or eliminate any possible reaction of the sweetener with gum base, flavor components, or other components, yielding improved shelf stability.
Another method of isolating stevioside sweetener is to use it in the coating/panning of a pellet chewing gum. Pellet or ball gum is prepared as conventional chewing gum, but formed into pellets that are pillow shaped, or into balls. The pellets/balls can be then sugar coated or panned by conventional panning techniques to make a unique sugar coated pellet gum. The stevioside sweetener is very stable and highly water soluble, and can be easily added to a sugar solution prepared for sugar panning. Stevioside can also be added as a powder blended with other powders often used in some types of conventional panning procedures. Using stevioside sweetener iso¬ lates the sweetener from other gum ingredients and modifies its release rate in chewing gum. Levels of - 14-
use of stevioside may be about 100 ppm to about 5,000 ppm in the coating and about 50 ppm to about 2,000 ppm of the weight of the chewing gum product. The weight of the coating may be about 20% to about 50% of the weight of the finished gum product.
Conventional panning procedures generally coat with sucrose, but recent advances in panning have allowed the use of other carbohydrate materials to be used in the place of sucrose. Some of these com¬ ponents include, but are not limited to, dextrose, maltose, palatinose, xylitol, lactitol, palatinit and other new alditols or a combination thereof. These materials may be blended with panning modifiers in¬ cluding, but not limited to, gum arabic, malto- dextrins, corn syrup, gelatin, cellulose type materials like carboxymethyl cellulose or hydroxy- ethyl cellulose, starch and modified starches, vegetable gums like alginates, locust bean gum, guar gum, and gum tragacanth, insoluble carbonates like calcium carbonate or magnesium carbonate and talc. Antitack agents may also be added as panning modifiers which allow the use of a variety of carbohydrates and sugar alcohols to be used in the development of new panned or coated gum products. Flavors may also be added with the sugar coating and with the stevioside sweetener to yield unique product characteristics.
Another type of pan coating would also iso¬ late the stevioside sweetener from the chewing gum in¬ gredients. This technique is referred to as film coating and is more common in pharmaceuticals than in chewing gum, but procedures are similar. A film like shellac, Zein, or cellulose-type material is applied onto a pellet-type product forming a thin film on the surface of the product. The film is applied by mixing the polymer, a plasticizer and a solvent (pigments are optional) and spraying the mixture onto the pellet surface. This is done in conventional type panning equipment, or in more advanced side-vended coating pans. When a solvent like alcohol is used, extra precautions are needed to prevent fires and explosions, and specialized equipment must be used.
Some film polymers can use water as the sol¬ vent in film coating. Recent advances in polymer re¬ search and in film coating technology eliminates the problem associated with the use of solvents in coat¬ ing. These advances make it possible to apply aqueous films to a pellet or chewing gum product. As stevioside sweetener is highly water soluble, it can be added to this aqueous film solution and applied with the film to the pellet or chewing gum product. The aqueous film or even the alcohol solvent film, in which stevioside may be dispersed, may also contain a flavor along with the polymer and plasticizer. By adding stevioside sweetener to the polymer/ plasticizer/solvent system, either as an emulsion or solution, the sweetener can add sweetness to the flavor and a balanced flavor/ sweetness can be obtained. The stevioside sweetener can also be dissolved in the aqueous solvent and coated on the surface with the aqueous film. This will give a unique sweetness release to a film coated product.
The previously described encapsulated, agglomerated, or absorbed high-potency sweetener may readily be incorporated into a chewing gum composi¬ tion. The remainder of the chewing gum ingredients are noncritical to the present invention. That is, the coated particles of high-potency sweetener can be incorporated into conventional chewing gum formula¬ tions in a conventional manner. Naturally, the pre¬ ferred chewing gum formulation is a sugarless chewing gum. However, the high-potency sweeteners may also be used in a sugar chewing gum to intensify and/or extend the sweetness thereof. The coated high-potency sweetener may be used in either regular chewing gum or bubble gum.
In general, a chewing gum composition typic¬ ally comprises a water-soluble bulk portion, a water- insoluble chewable gum base portion and typically water-insoluble flavoring agents. The water-soluble portion dissipates with a portion of the flavoring agent over a period of time during chewing. The gum base portion is retained in the mouth throughout the chew.
The insoluble gum base generally comprises elastomers, resins, fats and oils, waxes, softeners and inorganic fillers. Elastomers may include poly- isobutylene, isobutylene-isoprene copolymer and styrene butadiene rubber, as well as natural latexes such as chicle. Resins include polyvinylacetate and terpene resins. Fats and oils may also be included in the gum base, including tallow, hydrogenated and par¬ tially hydrogenated vegetable oils, and cocoa butter. Commonly employed waxes include paraffin, micro- crystalline and natural waxes such as beeswax and carnauba. According to the preferred embodiment of the present invention, the insoluble gum base consti¬ tutes between about 5 to about 95 percent by weight of the gum. More preferably the insoluble gum base com¬ prises between 10 and 50 percent by weight of the gum and most preferably about 20 to about 35 percent by weight of the gum.
The gum base typically also includes a filler component. The filler component may be calcium carbonate, magnesium carbonate, talc, dicalcium phosphate or the like. The filler may constitute between about 5 and about 60 percent by weight of the gum base. Preferably, the filler comprises about 5 to about 50 percent by weight of the gum base. Gum bases typically also contain softeners, including glycerol monostearate and glycerol triace¬ tate. Further, gum bases may also contain optional ingredients such as antioxidants, colors, and emulsi- fiers. The present invention contemplates employing any commercially acceptable gum base.
The water-soluble portion of the chewing gum may further comprise softeners, sweeteners, flavoring agents and combinations thereof. Softeners are added to the chewing gum in order to optimize the chewabil- ity and mouth feel of the gum. Softeners, also known in the art as plasticizers or plasticizing agents, generally constitute between about 0.5 to about 15.0 percent by weight of the chewing gum. Softeners con¬ templated by the present invention include glycerin, lecithin, and combinations thereof. Further, aqueous sweetener solutions such as those containing sorbitol, hydrogenated starch hydrolysates, corn syrup and com¬ binations thereof may be used as softeners and binding agents in gum.
As mentioned above, the coated high-potency sweeteners of the present invention will most likely be used in sugarless gum formulations. However, formulations containing sugar are also within the scope of the invention. Sugar sweeteners generally include saccharide- containing components commonly known in the chewing gum art which comprise, but are not limited to, sucrose, dextrose, maltose, dextrin, dried invert sugar, fructose, levulose, galactose, corn syrup solids and the like, alone or in any combination.
The coated high-potency sweeteners of the present invention can also be used in combination with other sugarless sweeteners. Generally sugarless sweeteners include components with sweetening charac¬ teristics but which are devoid of the commonly known sugars and comprise, but are not limited to, sugar al¬ cohols such as sorbitol, mannitol, xylitol, hydrogen¬ ated starch hydrolysates, maltitol and the like, alone or in any combination.
Depending on the particular sweetness release profile and shelf-stability needed, the coated high-potency sweeteners of the present invention can also be used in combination with uncoated high-potency sweeteners or with high-potency sweeteners coated with other materials and by other techniques.
A flavoring agent may be present in the chewing gum in an amount within the range of from about 0.1 to about 10.0 weight percent and preferably from about 0.5 to about 3.0 weight percent of the gum. The flavoring agents may comprise essential oils, synthetic flavors, or mixture thereof including, but not limited to, oils derived from plants and fruits such as citrus oils, fruit essences, peppermint oil, spearmint oil, clove oil, oil of wintergreen, anise, and the like. Artificial flavoring components are also contemplated for use in gums of the present invention. Those skilled in the art will recognize that natural and artificial flavoring agents may be combined in any sensorally acceptable blend. All such flavors and flavor blends are contemplated by the present invention.
Optional ingredients such as colors, emulsi- fiers and pharmaceutical agents may be added to the chewing gum.
In general, chewing gum is manufactured by sequentially adding the various chewing gum ingredi¬ ents to a commercially available mixer known in the art. After the ingredients have been thoroughly mixed, the gum mass is discharged from the mixer and shaped into the desired form such as by rolling into sheets and cutting into sticks, extruding into chunks or casting into pellets.
Generally, the ingredients are mixed by first melting the gum base and adding it to the running mixer. The base may also be melted in the mixer itself. Color or emulsifiers may also be added at this time. A softener such as glycerin may also be added at this time, along with syrup and a portion of the bulking agent. Further portions of the bulking agent may then be added to the mixer. A flavoring agent is typically added with the final portion of the bulking agent. The coated sweetener of the present invention is preferably added after the final portion of bulking agent and flavor have been added.
The entire mixing procedure typically takes from five to fifteen minutes, but longer mixing times may sometimes be required. Those skilled in the art will recognize that many variations of the above de¬ scribed procedure may be followed.
Examples
The following examples of the invention and comparative examples are provided by way of explana¬ tion and illustration.
The formulas listed in Table 1 comprise various sugar-free formulas in which stevioside can be added to gum after it is dissolved in various aqueous type solvents.
TABLE 1
Figure imgf000021_0001
TABLE 1 CONT'D
Figure imgf000022_0001
Example 1 - stevioside powder can be added directly to the gum.
Example 2 - A 7.5 g portion of stevioside can be dissolved in 45.0 g water, making a 10.0% solution, and added to gum.
Example 3 - A 2.5 gram portion of stevioside can be dissolved in 97.5 grams of propylene glycol, making a 2.5% solution, and added to gum.
Example 4 - A 2.5 gram portion of stevioside can be dissolved in 97.5 grams of glycerin, making a 2.5% solution, and added to gum.
Example 5 - A 2.5 gram portion of stevioside can be dissolved in hot hydrogenated starch hydrolysates, making a 2.5% solution, and added to gum.
In the next examples of a sugar gum formula¬ tion, stevioside can be dissolved in water and emulsi¬ fiers can be added to the aqueous solution. Example solutions can be prepared by dissolving 7.5 grams of stevioside in 77.5 grams water and adding 15 grams of emulsifiers of various hydrophilic-lipophilic balance (HLB) values to the solution. The mixtures can then be used in the following formulas.
TABLE 2
Figure imgf000023_0001
Examples 12-16 - The same as the formulations made in Examples 6-11, respectively, except that the flavor can be mixed together with the aqueous sweetener solution and emulsified before adding the mixture to the gum batch.
Stevioside sweetener can also be blended into various base ingredients . A typical base formula is as follows:
Wt. %
Polyvinyl acetate 27 Synthetic rubber 13 Paraffin Wax 13 Fat 3 Wt . %
Glycerol Monostearate 5
Terpene Resin 27
Calcium Carbonate Filler 12
100%
The individual base components can be softened prior to their addition in the base manufac¬ turing process. To the presoftened base component, stevioside can be added and mixed, and then the pre¬ softened base/sweetener blend can be added to make the finished base. In the following examples, stevioside can be mixed first with one of the base ingredients, and the mixed ingredient can then be used in making a base. The ingredients blended with stevioside can then be used at the levels indicated in the typical base formula above.
Example 17 - The terpene resin used to make the base is 98% polyterpene resin and 2% stevioside.
Example 18 - The polyvinyl acetate used to make the base is 98% low M.W. polyvinyl acetate and 2% stevioside.
Example 19 - The paraffin wax used to make the base is 96% paraffin wax and 4% stevioside.
Stevioside may also be added to an otherwise complete gum base.
Example 20 - 0.5% stevioside can be mixed with 99.5% of a gum base having the above listed typical formula. The stevioside can be added near the end of the process after all the other ingredients are added.
The samples of finished base made with stevioside added to different base components can then be evaluated in a sugar-type chewing gum formulated as follows:
Figure imgf000025_0001
100%
The theoretical level of stevioside sweetener is 0.1% in the finished gum.
Using the following formulation of a sugar- free gum, a variety of encapsulated stevioside samples can be evaluated:
Figure imgf000025_0002
For spray drying, the solids level of an aqueous or alcoholic solution can be about 10-50%, but preferred levels are indicated in the examples listed.
Example 22 - A 90% shellac, 10% active stevioside powder mixture is obtained by spray drying an alcohol/shellac/stevioside solution at total solids of 10%.
Example 23 - A 50% shellac, 50% active stevioside powder mixture is obtained by spray drying an appropriate ratio alcohol/shellac/stevioside solu¬ tion at 10% solids.
Example 24 - A 70% Zein, 30% active stevioside powder mixture is obtained by spray drying an alcohol/Zein/stevioside solution at 10% solids.
Example 25 - A 40% shellac, 60% active stevioside powder mixture is obtained by fluid-bed coating stevioside with an alcohol/shellac solution at 20% solids.
Example 26 - A 60% shellac, 40% active stevioside powder mixture is obtained by fluid-bed coating stevioside with an alcohol/shellac solution of 20% solids.
Example 27 - A 40% Zein, 60% active stevioside powder mixture is obtained by fluid-bed coating stevioside with an alcohol/Zein solution of 20% solids.
Example 28 - An 85% wax, 15% active stevioside powder mixture is obtained by spray chilling a mixture of molten wax and stevioside.
Example 29 - A 70% wax, 30% active stevioside powder mixture is obtained by spray chilling a mixture of molten wax and stevioside.
Example 30 - A 70% Zein, 30% active stevioside powder mixture is obtained by spray drying an aqueous mixture of stevioside and Zein dispersed in an aqueous, high-pH (pH of 11.6-12.0) media at 10% solids.
Example 31 - A 20% Zein, 80% active stevioside powder mixture is obtained by fluid-bed coating stevioside with a an aqueous, high-pH (pH=11.6- 12.0) Zein dispersion of 10% solids.
Example 32 - A 20% Zein, 20% shellac, 60% active stevioside powder mixture is obtained by spray drying an alcohol/shellac/stevioside mixture and then fluid-bed coating the spray dried product for a second coating of alcohol and Zein.
Example 22 to 32 would all give nearly com¬ plete encapsulation and would delay the release of stevioside sweetener when used in the sugarless gum formulation in Table 4. The higher levels of coating would give a longer delayed release of sweetener than the lower levels of coating.
Other polymers that are more water soluble would have less of an effect of delaying the release of the stevioside sweetener if used in the coating.
Example 33 - An 80% gelatin, 20% active stevioside powder mixture is obtained by spray drying a gelatin/stevioside solution at 10% solids.
Example 34 - A 30% hydroxypropylmethyl cellulose (HPMC), 70% stevioside powder mixture is obtained by fluid-bed coating stevioside with an aqueous solution of HPMC at 10% solids.
Example 35 - A 30% carboxymethyl cellulose, 70% active stevioside powder mixture is obtained by fluid bed coating stevioside with an aqueous solution of carboxy methyl cellulose at 10% solids.
Example 36 - A 50% maltodextrin, 50% active stevioside powder mixture is obtained by spray drying an aqueous solution of stevioside and maltodextrin at 20% solids. Example 37 - A 40% gum arabic, 60% active stevioside powder mixture is obtained by fluid-bed coating stevioside with an aqueous solution of gum arabic at 20% solids.
The coated stevioside from Examples 33, 34 and 35, when used in the chewing gum formula in Table 4, would give a delayed release of sweetener. However, this delayed release would not be extended as much as in the previous examples (22-32), but would show some delayed release compared to the use of stevioside added directly to gum. The product coated with maltodextrin and gum arabic in Examples 36 and 37, when used in the gum formula in Table 4, would show no delay in sweetener release in chewing gum compared to stevioside added directly.
Stevioside could also be used in gum as an agglomerated sweetener to give delayed sweetness re¬ lease. Agglomerated sweeteners can be prepared as in the following examples:
Example 38 - A 15% hydroxypropylmethyl cel¬ lulose (HPMC), 85% active stevioside powder mixture is prepared by agglomerating stevioside and HPMC blended together, with water being added, and the resulting product being dried and ground.
Example 39 - A 15% gelatin, 85% active stevioside powder mixture is made by agglomerating stevioside and gelatin blended together, with water being added, and the resulting product being dried and ground.
Example 40 - A 10% Zein, 90% active stevioside powder mixture is made by agglomerating stevioside with an alcohol solution containing 25% Zein, and drying and grinding the resulting product.
Example 41 - A 15% shellac, 85% active stevioside powder mixture is made by agglomerating stevioside with an alcohol solution containing 25% shellac, and drying and grinding the resulting product.
Example 42 - A 20% HPMC, 80% active stevioside powder mixture is obtained by agglomerating an HPMC and stevioside mixture blended together, with water being added, and the resulting product being dried and ground.
Example 43 - A 20% Zein, 80% active stevioside powder mixture is obtained by agglomerating stevioside and Zein dissolved in high-pH water (11.6- 12.0) at 15% solids, with the resulting product being dried and ground.
Example 44 - A 20% wax, 80% active stevioside powder mixture is obtained by agglomerating stevioside and molten wax, and cooling and grinding the resulting product.
Example 45 - A 15% maltodextrin, 85% active stevioside powder mixture is obtained by agglomerating a blend of stevioside and maltodextrin, then adding water, drying and grinding.
All of the above mixtures can be added to any of the following types of chewing gum formulas:
TABLE 5
Figure imgf000030_0001
If each of the examples of agglomerated ma¬ terial (38-45) were evaluated in the formulations shown in Table 5, all samples except Example 45 with malto¬ dextrin would give stevioside a delayed release. Samples using Zein, wax, and shellac would give the slowest release rate, whereas samples with HPMC and gelatin would give the next slowest release. Malto¬ dextrin would give a release similar to the release rate of non-coated stevioside added directly to gum as a powder or liquid.
Partially coated or fully coated stevioside can also be used in sugar type gum formulations con¬ taining other sugars, such as in the following formu¬ lations A-G: TABLE 6
( t. %)
A B C D E F G
Gum Base 19.2. 19.2 19.2 19.2 19.2 19.2 19.2
Sugar 59.4 50.4 49.4 49.4 50.4 52.4 52.4
Glycerin 1.4 1.4 1.4 1.4 1.4 1.4 1.4
Corn Syrup 19.0 23.0 19.0 19.0 23.0 16.0 16.0
Dextrose 5.0 —
Lactose 5.0 —
Fructose 5.0 —
Invert Sugar 10.0 --
Maltose 10.0
Palatinose 10.0
Corn Syrup 5.0 Solids
Peppermint 0.9 0.9 0.9 0.9 0.9 0.9 0.9 Flavor
Level of 0.1 0.1 0.1 0.1 0.1 0.1 0.1 Active Stevioside
These formulations may also contain sugar alcohols such as sorbitol, mannitol, xylitol, lactitol, maltitol, palatinit, and lycasin or combinations there¬ of. Sugarless type gum formulations with partially coated or fully coated stevioside can also be made using various sugar alcohols, such as the following formulations H-P: TABLE 7 (Wt. %)
O P
25.5 25.5 37.9 46.9
6.0<a) 18.0fa)
Figure imgf000032_0001
Mannitol — 10.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0
Maltitol — — — 5.0 — — 5.0
Xylitol — — 15.0 10.0 — — 5.0 15.0
Lactitol — — — — 10.0 —
Palatinit — — — — — 15.0 10.0
Glycerin 2.0 2.0 2.0 8.0 8.0 8.0 8.0 6.0
Flavor 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Level of 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Active
Stevioside
(a) lycasin, all others use sorbitol liquid
All of these formulations in Table 6 and Table 7 which use the agglomerated stevioside as de¬ scribed in the examples (38-45) and in the previous encapsulated examples (22-35) would be expected to give a delayed release of sweetness compared to a product made by adding stevioside directly to gum as a powder or as liquid.
Multiple step agglomeration/encapsulation procedures can also be used in making release-modified sweeteners for use in the formulations in Tables 5, 6 and 7. Examples of multiple step treatments are here described:
Example 46 - Stevioside is spray dried with maltodextrin at 10% solids to' prepare a powder. This powder is then agglomerated with a hydroxypropylmethyl cellulose (HPMC) in a ratio of 85/15 powder/HPMC, wet- ted with water and dried. After grinding the resulting powder will contain about 68% active stevioside, 17% maltodextrin and 15% HPMC.
Example 47 - Stevioside is agglomerated with HPMC in a ratio of 85/15 sweetener/HPMC. After drying and grinding, the resulting powder is fluid-bed coated with an alcohol/shellac solution at about 20% solids to give a final product containing about 60% active stevioside, 10% HPMC, and about 30% shellac.
Example 48 - Stevioside is agglomerated with HPMC in a ratio of 85/15 Sweetener/HPMC. After drying and grinding, the resulting powder is agglomerated with a 15% solids, high-pH, aqueous solution of Zein to give a final product containing about 60% active stevioside, 10% HPMC, and 30% Zein.
Example 49 - Stevioside is spray dried with a 20% solution of gelatin. The spray dried product is then agglomerated with a 15% solids, high-pH, aqueous solution of Zein. The final product will contain about 50% active stevioside, 20% gelatin, and 30% Zein.
Example 50 - Stevioside is agglomerated with molten wax in a ratio of 85/15 sweetener/wax. When the mixture cools and is ground, it is fluid-bed coated with a 20% Zein - 80% alcohol solution, giving a final product containing 60% active stevioside, 10% wax and 30% Zein.
These examples 46-50, when used in any of the formulations noted in Tables 5, 6, and 7 above, give stevioside a delayed release and delayed sweetness. These multiple step procedures can actually give more delayed release then the single step processes. Multiple step processes of more than two steps may give even longer delayed release times, but may generally become less cost effective and less efficient. Pre¬ ferably spray drying can be the first step, with addi- tional steps of fluid-bed coating, spray chilling and agglomeration being part of the latter steps.
For absorption type examples, delayed release of stevioside sweetener is dependent on the type of ab¬ sorbing material. Most materials like silicas, sili¬ cates, cellulose, carbonates, and hydroxides would be expected to give a more delayed release than amorphous sugar and sugar alcohols. Some examples:
Example 51 - A hot 25% solution of stevioside is sprayed onto a precipitated silica to absorb the sweetener. The mixture is dried and coated with a fumed silica. The final product is about 50% active stevioside.
Example 52 - A hot 25% solution of stevioside is sprayed onto a pharmasorb clay to absorb the sweet¬ ener. The mixture is dried and ground and gives a final product of about 80% clay and 20% active stevioside.
Example 53 - A 10% solution of stevioside is sprayed onto a microcrystalline cellulose powder to absorb the sweetener. The mixture is dried and ground and gives a product that is about 70% microcrystalline cellulose and 30% active stevioside.
Example 54 - A 10% solution of stevioside is sprayed onto a high absorption starch to absorb the sweetener. The mixture is dried and ground and gives a product that is about 80% starch and 20% active stevioside.
Example 55 - A 10% solution of stevioside is sprayed onto a calcium carbonate powder to absorb the sweetener. The mixture is dried and ground and gives a product of about 90% calcium carbonate and 10% active stevioside.
Example 56 - A hot 25% solution of stevioside is sprayed onto a highly absorptive dextrose material to absorb the sweetener. The mixture is dried and ground and gives a product of about 80% dextrose and 20% active stevioside.
Example 57 - A hot 25% solution of stevioside is sprayed onto a sorbitol powder to absorb the material. The mixture is dried and ground and gives a product of about 90% sorbitol and 10% active stevioside.
The samples prepared in examples 51-57 can be used in gum formulations as noted in Tables 5, 6, and 7. Those preparations which have stevioside absorbed onto a material that is not water soluble are expected to give a delayed release of stevioside sweetener.
Another modification or absorption technique is to dry the stevioside together with a sugar or sugar alcohol, or resolidify the sweetener with sugar or sugar alcohol after both are mixed together in a molten state.
Example 58 - Stevioside is added to molten sorbitol in a ratio of 90 parts sorbitol to 10 parts stevioside. After mixing, the blend is cooled and ground.
Example 59 - Stevioside is added to molten dextrose in a ratio of 90 parts dextrose to 10 parts stevioside. After mixing, the blend is cooled and ground.
Example 60 - 4% Stevioside is dissolved in 96% high fructose corn syrup. The mixture is evaporated to a low moisture and ground.
The product of examples 58-60 may be added to the gum formulations shown in Tables 5, 6 and 7.
Many of the examples listed are single step processes. However, more delayed release of the stevioside sweetener may be obtained by combining the various processes of encapsulation, agglomeration, ab¬ sorption, and entrapment. Any of the preparations made in Examples 51-60 can be further treated in fluid-bed coating, spray chilling, or coacervation processes to encapsulate the product, and can be agglomerated with various materials and procedures in a variety of multiple step processes.
The stevioside sweetener may also be used with a variety of other high-intensity sweeteners and blended together before encapsulation, agglomeration, absorption, and entrapment. Some examples are:
Example 61 - Stevioside and aspartame are blended together in a 1/2 ratio as a powder. This mixture is then spray chilled with wax in a ratio of 60/40 mixture/wax to obtain a powder containing 20% stevioside, 40% aspartame, and 40% wax.
Example 62 - Stevioside and thaumatin in a 9/1 ratio are dissolved in water with a 10% solution of gelatin and spray dried. This spray dried powder is then agglomerated with a high-pH aqueous 15% Zein solu¬ tion. The mixture is dried and ground and gives a pro¬ duct containing 45% stevioside, 5% thaumatin, 35% gela¬ tin, and 15% Zein.
Example 63 - Stevioside and alitame in a 4/1 ratio are prepared in a hot 10% solution. This solution is sprayed onto a high absorption silica powder. The mixture is dried, ground and fluid-bed coated with an alcohol/shellac mixture, giving a product that contains 32% stevioside, 8% alitame, 40% silica, and 20% shellac.
Example 64 - Stevioside and sodium cyclamate in a 1/3 ratio are blended together as a powder and then agglomerated with water and hydroxypropylmethyl cellulose (HPMC) . This blend is dried, ground and ag¬ glomerated further with a high-pH, aqueous 15% solution of Zein to obtain a product containing 51% sodium cyclamate, 17% stevioside, 12% HPMC and 20% Zein.
Example 65 - Sucralose and stevioside in a 1/2 ratio are blended together as a powder and fluid- bed coated with a solution of 25% shellac in alcohol. The coated product is agglomerated further with water and hydroxypropylmethyl cellulose (HPMC) to obtain a product containing 20% sucralose, 40% stevioside, 25% shellac, and 15% HPMC.
Example 66 - Stevioside and sodium saccharin in a ratio of 1/1 are blended together as a powder and fluid bed coated with a solution of 25% shellac in al¬ cohol. The coated product is agglomerated further with water and hydroxypropylmethyl cellulose (HPMC) to obtain a product containing 30% stevioside, 30% sodium saccharin, 25% shellac, and 15% HPMC.
If the blends of stevioside and other high- intensity sweeteners of Examples 61-66 are tested in gum formulations such as those noted in Tables 4, 5, 6 and 7, a significant delayed release of the sweetener and sweetness should be expected. This delayed release would improve the quality of flavor giving it the im¬ pression of a longer lasting flavor. Due to the syner- gistic effects of some of the sweetener combinations in Examples 61-66, less total sweetener can be used to give the same sweetness level as the single delayed release stevioside sweetener.
Stevioside may also be combined with other high intensity sweetener without encapsulation, agglom¬ eration, or absorption and used in chewing gum, as in the following examples:
Example 67 - A combination of stevioside and aspartame can be used in the formulas listed in Tables 5, 6, and 7 by adjusting the formulas to contain 0.05% stevioside and 0.10% aspartame.
Example 68 - A combination of stevioside and thaumatin can be used in the formulas listed in Tables 5, 6, and 7 by adjusting the formulas to contain 0.18% stevioside and 0.02% thaumatin. Example 69 - A combination of stevioside and sodium cyclamate can be used in the formulas listed in Tables 5, 6, and 7 by adjusting the formulas to contain 0.05% stevioside and 0.15% sodium cyclamate.
Example 70 - A combination of stevioside and acesulfame K can be used in the formulas listed in Tables 5, 6, and 7 by adjusting the formulas to contain 0.05% stevioside and 0.10% acesulfame K.
Example 71 - A combination of sucralose and stevioside can be used in the formulas listed in Tables 5, 6, and 7 by adjusting the formulas to contain 0.05% sucralose and 0.10% stevioside.
Example 72 - A combination of stevioside and sodium saccharin can be used in the formulas listed in Tables 5, 6 and 7 by adjusting the formulas to contain 0.05% stevioside and 0.05% sodium saccharin.
Example 73 - A combination of stevioside and glycyrrhizin can be used in the formulas listed in Tables 5, 6, and 7 by adjusting the formulas to contain 0.25% glycyrrhizin and 0.05% stevioside.
The formulations of Examples 68-73 do not give a delayed release action except for those sweet¬ eners which normally have a slow release. Some of these sweetener combinations may be synergistic, in which case less total sweetener may be needed to give the same sweetness level as a single sweetener.

Claims

I CLAIM :
1. A method for producing chewing gum with stevioside comprising the steps of: a) mixing a quantity of stevioside with a spray drying solvent and an encapsulating material; b) spray drying the mixture in such a way as to encapsulate the stevioside; and c) adding a quantity of the spray dried material to a chewing gum formulation to provide a stevioside level in the gum of from 0.005% to 0.5%.
2. The method of Claim 1 wherein the solvent is selected from the group consisting of alcohol and water.
3. The method of Claim 1 wherein the encapsula¬ ting material is selected from the group consisting of shellac and Zein.
4. The method of Claim 1 wherein an additional high-potency sweetener selected from the group consis¬ ting of aspartame, alitame, salts of acesulfame, cycla¬ mate and its salts, saccharin and its salts, sucralose, thaumatin, monellin, dihydrochalcone, glycyrrhizin and combinations thereof is mixed in the spray drying mixture in combination with the stevioside.
5. A chewing gum made according to the method of Claim 1.
6. The method of Claim 1 wherein the stevioside is selected from the group consisting of stevioside, steviolbioside, rebaudiosides A, B, C, D and E, dulcoside A, and complex mixtures thereof, from extracts from Stevia rebaudiana Bertoni.
7. A method for producing chewing gum with stevioside comprising the steps of: a) fluid-bed coating stevioside with a solution of an encapsulating material and a solvent; b) drying said fluid-bed coated material; and c) adding a quantity of the fluid-bed coated material to a chewing gum formulation to provide a stevioside level in the gum formulation of from about 0.005% to about 0.5%.
8. The method of Claim 7 wherein the solvent is selected from the group consisting of alcohol and water.
9. The method of Claim 7 wherein the encapsulat¬ ing material is selected from the group consisting of shellac and Zein.
10. The method of Claim 7 wherein an additional high-potency sweetener selected from the group consis¬ ting of aspartame, alitame, salts of acesulfame, cycla¬ mate and its salts, saccharin and its salts, sucralose, thaumatin, monellin, dihydrochalcone, glycyrrhizin, and combinations thereof is mixed in the spray drying mixture in combination with the stevioside.
11. A chewing gum made according to the method of Claim 7.
12. The method of Claim 7 wherein the stevioside is selected from the group consisting of stevioside, steviolbioside, rebaudiosides A, B, C, D and E, dulcoside A and complex mixtures thereof, from extracts from Stevia rebaudiana Bertoni.
PCT/US1990/006038 1990-10-22 1990-10-22 Method of controlling release of stevioside in chewing gum and gum produced thereby WO1991003147A2 (en)

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