USRE35067E - Bi-directional registration of servo indexed webs - Google Patents

Bi-directional registration of servo indexed webs Download PDF

Info

Publication number
USRE35067E
USRE35067E US08/037,638 US3763893A USRE35067E US RE35067 E USRE35067 E US RE35067E US 3763893 A US3763893 A US 3763893A US RE35067 E USRE35067 E US RE35067E
Authority
US
United States
Prior art keywords
eyemarks
predetermined
web
draw length
distance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US08/037,638
Inventor
Donald J. Bauknecht
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bank One Corp
Original Assignee
FMC Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by FMC Corp filed Critical FMC Corp
Priority to US08/037,638 priority Critical patent/USRE35067E/en
Application granted granted Critical
Publication of USRE35067E publication Critical patent/USRE35067E/en
Assigned to NATIONSBANK EUROPE LIMITED, NATIONSBANK, N.A. reassignment NATIONSBANK EUROPE LIMITED SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HUDSON-SHARP MACHINE COMPANY, THE
Assigned to HUDSON-SHARP MACHINE COMPANY, THE reassignment HUDSON-SHARP MACHINE COMPANY, THE ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FMC CORPORATION
Assigned to HUDSON-SHARO MACHINE COMPANY, THE reassignment HUDSON-SHARO MACHINE COMPANY, THE RELEASE Assignors: NATIONSBANK EUROPE LIMITED, NATIONSBANK, N.A.
Assigned to BANK ONE, N.A. reassignment BANK ONE, N.A. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HUDSON-SHARP MACHINE COMPANY, THE
Anticipated expiration legal-status Critical
Assigned to THE HUDSON-SHARP MACHINE COMPANY reassignment THE HUDSON-SHARP MACHINE COMPANY RELEASE OF COLLATERAL ASSIGNMENT OF PATENTS AS SECURITY Assignors: JP MORGAN CHASE BANK, N.A.
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/20Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
    • B26D5/30Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member controlled by scanning a record carrier
    • B26D5/34Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member controlled by scanning a record carrier scanning being effected by a photosensitive device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/02Feeding or positioning sheets, blanks or webs
    • B31B70/10Feeding or positioning webs

Definitions

  • This invention relates generally to plastic bag fabricating machines and more particularly to systems for controlling operation of such machines.
  • the graphic material is printed onto the plastic web in regularly spaced locations or fields, and it is necessary to ensure that the web is cut and sealed only at precise locations between the fields in order to insure proper placement of the printed matter on the finished bag.
  • One technique for ensuring that the web is cut and sealed at the proper locations is to advance the web by a predetermined distance, or draw length, equal to the spacing of the printed fields. However, minor errors, resulting from stretching or shrinkage of the web as it is printed and wound onto and off of the supply roll, accumulate and gross misalignment can occur over time as the bag fabricating machine operates.
  • Another technique for ensuring that the web is cut and sealed at the desired locations between adjacent printed fields is to print regularly spaced indexing marks or "eyemarks" on the web before the web is fed into the bag fabricating machine.
  • An optical sensor detects the passage of each eyemark by a predetermined location and signals the machine when to stop, cut and seal the web. However, it is often desired to include printed matter between. successive eyemarks. In order to avoid sensing other marks which appear to be eyemarks, it is preferred to enable the optical sensor only over a small interval or "window" in which the eyemark is expected to be seen.
  • This technique is effective in correcting minor systematic errors in alignment (such as, an intermittent lengthening or shortening of the actual distance between eyemarks).
  • Progressive errors can arise as a result of varying tensions as the web is wound and unwound from the supply roll, and this can result in the eyemarks falling outside of the sensing window. These types of errors can cause improper alignment of the printed matter on the finished bags.
  • the invention provides a system for controlling the operation of a bag-making machine wherein a plastic web, having regularly spaced eyemarks printed thereon, is advanced by a predetermined draw length and then transversely cut and thermally sealed to form a bag.
  • the control system includes structural features for sensing the passage of an eyemark by a predetermined location. Other structural features include means for determining the distance between the eyemark and the predetermined location when the web is stopped for cutting and sealing.
  • the control system further includes structural futures for performing the following functions: determining the actual distance between adjacent eyemarks, calculating the average actual distance between the eyemarks over a predetermined number of consecutive eyemarks and setting the predetermined draw length substantially equal to the actual average distance between the eyemarks.
  • FIG. 1 is a side elevational view of a bag fabricating system including a bag machine operable to form plastic bags from plastic web;
  • FIG. 2 is an enlarged side elevational view of a bag machine.
  • FIG. 3 is a simplified block diagram of a control system for controlling operation of the bag machine
  • FIG. 4 is a diagramatic view, useful in understanding operation of the control system, showing a plastic web in relation to an optical scanner included in the control system;
  • FIG. 5 is another block diagram showing in greater detail the control system shown in FIG. 3;
  • FIG. 6 is a flow chart diagram useful in understanding the operation of the control system.
  • FIG. 1 A system 10 for automatically fabricating plastic bags from a continuous plastic web 12 is illustrated in FIG. 1.
  • the system 10 includes a supply roll 14 containing the web 12, and an optional print mechanism 16 for repetitively printing graphic material 17 (FIG. 4) at regularly spaced locations on the web 12.
  • the system 10 further includes a bag machine 18 for transversely cutting and sealing the web 12 to form individual plastic bags, and an optional stacker mechanism 20 for stacking the bags formed by the bag machine 18.
  • a user-operable control panel 22 provides user-control over the automatic bag fabricating system 10.
  • web 12 is drawn from the supply roll 14 and is fed to the bag machine 18 where it is drawn forward between a pair of infeed rolls 24. After passing through the infeed rolls 24, the web 12 travels around a plurality of idler rollers 26 which function to maintain a substantially constant supply of the web 12. After passing through the idler rollers 26, the web 12 passes between a pair of draw rolls 28 positioned immediately upstream of a transverse cut and seal bar 30 which cuts and seals the web 12 to form the individual bags.
  • a plurality of eyemarks 32 are printed at regular intervals along the edge of the web 12, and an optical scanner 34 photoelectrically senses the passage of each eyemark 32. Because other printed matter 17, detectible by the optical scanner 34, frequently appears between successive eyemarks 32, the optical scanner 34 is not continuously enabled but, rather, is enabled only for brief periods during which it is expected that an eyemark 32 should appear.
  • the bag machine 18 advances the web 12 by a predetermined or calculated distance (DL) which, in this embodiment, is substantially equal to the nominal distance between the eyemarks 32, as set by the operator on the control panel 22 and as sensed by the optical scanner.
  • DL predetermined or calculated distance
  • Means for determining the actual spacing between successive one of the eyemarks includes the optical scanner, the encoder and the central processing unit (as will be explained further on) is provided. Additional means for setting the predetermined nominal draw length substantially equal to the actual measured spacing between sucessive ones of the eyemarks is also provided.
  • the bag machine 18 advances the web 12 by a predetermined or calculated distance (DL), which, in the illustrated embodiment, it substantially equal to the nominal distance between the eyemarks 32, as set by the operator on the control panel 22, plus or minus a measured error quantity determined during the previous draw, plus one-half the width of the "window.”
  • the optical scanner 34 is then enabled only during a preset portion (e.g., the last one-half inch) of each advancement of the web 12. In this manner, the optical scanner 34 is only responsive to eyemarks 32 appearing within a definite zone or scanning "window".
  • the actual distance or spacing between eyemarks 32 can, for a number of reasons, vary from the nominal distance set by the operator on the control panel 22. For example, dimensional changes can result from the printing step itself, as well as from varying tensions as the web 12 is withdrawn from the roll 14 and advanced through the system 10. As a result, the eyemarks 32 can fall outside of the scanning "windows" and result misalignment of the printed matter 17 on the finished bags.
  • the bag machine 18 is provided with a control system 36 which automatically compensates for any progressive variation of the actual distance between eyemarks 32 from the nominal draw length set on the control panel 22.
  • the control system 36 includes the control panel 22 and the optical scanner 34.
  • the bag machine 18 includes an electrical servo motor 38 which is coupled, by means of a belt 40 or similar arrangement, to the draw rolls 28.
  • the control system 36 further includes an encoder 42 which is directly coupled to the motor 38 and which functions to provide electrical pulses indicative of the rotation of the motor shaft (e.g., 4000 pulses per motor revolution).
  • the signal generated by the encoder 42, as well as the signals developed by the control panel 22 and the optical scanner 34, are fed as inputs to computer control circuits 44.
  • the computer control circuits respond to these inputs by instructing a motor controller 46 to drive the motor 38 so as to advance the web 12 a sufficient distance to provide a desired orientation of the eyemarks 32 relative to the transverse cut and seal bar 30.
  • the computer control circuits 48 include a resemble counter 44a which counts the pulses developed by the encoder 42.
  • the control system 36 functions to sense the actual spacing between a predetermined number of successive eyemarks 32. In the event the distances of such actual spacings show a trend to deviate from the nominal draw length, the control system 36 functions to change the nominal draw length to be substantially equal to the average of the the actual spacings thus sensed. In this manner, the control system 36 functions to ensure that the eyemarks 32 continue to appear within the scanning "windows" even through the actual spacings between eyemarks tend to deviate from the nominal draw length. Because additional printed matter 17 may appear between the successive eyemarks 32, direct sensing of the distance between eyemarks is impractical and the actual distance between successive eyemarks is determined in accordance with the scheme illustrated in FIG. 4. In FIG.
  • the solid lines depict the relative positions of the optical scanner 34 and an eyemark 32 during a current bag-forming cycle, while the phantom figure depicts the relative positions of the optical scanner 34' and an eyemark 32' during the immediately preceding bag-forming cycle.
  • the distance X is the distance the leading edge of the eyemark 32 went past the scanner 34 during the current bag-forming cycle, while the distance Y is the distance the leading edge of the next preceding eyemark 32 went past the scanner 34 during the immediately preceding bag-forming cycle.
  • Distances X and Y are each determined by counting the pulses generated by the encoder 42 between the time the leading edge of and eyemark 32 is sensed and the time the web 12 is stopped for the cut and seal operation.
  • the remaining distance, the calculated draw length DL is the total distance the web 12 has been advanced for formation of the current bag.
  • DL is calculated in accordance with actual current operating conditions and is equal to the nominal draw length, plus or minus the error quantity measured during formation of the previous bag, plus one-half the width of the "window.” It will be appreciated, however, that in other embodiments, the calculated draw length DL might be calculated in a different manner. Once these quantities are known, the actual distance or print repear length (PR) between the successive eyemarks 32 is given by the formula:
  • the actual distance or spacing between eyemarks 32 can be determined even through the optical scanner 34 is disabled over much of the distance traversed by the web 12 between the bag-forming cycles.
  • the print repeat length PR thus calculated determines the draw length for the next bag forming cycle.
  • the control system 36 is illustreated in greater detail in FIG. 5.
  • the computer control circuits 44 include a central processing unit (CPU) 48 which receives data from the control panel 22, the optical scanner 34 and the encoder 42. Also included are a first register 50 for storing the current distance X, a second register 52 for storing the previous distance Y, and a draw length register 54 for storing the nominal draw length initially entered on the control panel 22.
  • Calculating means 56 (which may comprised part of a suitably programmed microprocessor-based computer system) are provided for calculating the print repeat length in accordance with the formula set forth above, and a memory 58 is provided for storing a plurality of consecutive print repeat lengths thus computed.
  • the memory 58 is configured to store ten such print repeat lengths PR 1 through PR 10 , although it will be appreciated that a greater or lesser number can also be selected. From the memory 58, the print repeat lengths PR 1 through PR 10 are provided to a second calculating means 60 which computes a new nominal draw length equal to the average of the print repeat lengths PR 1 through PR 10 . Once the new draw length has been thus calculated, it is loaded into the draw length register 54 and from the draw length register into the CPU 48 and the first calculating means In addition, the CPU 48 functions to display (e.g., on a cathode ray tube 62) the new nominal draw length at the control panel 22 to show the system operator that the nominal draw length has been automatically changed.
  • display e.g., on a cathode ray tube 62
  • the control system 36 of the present invention is preferably implemented utilizing microprocessor-based circuitry in conjunction with suitable programming.
  • One possible program is exemplified by the flow chart diagram of FIG. 6.
  • the system 36 after receiving an instruction to begin operation, first reads and stores the nominal draw length entered by the system operator on the control panel 22. The control system then awaits the generation of a "go" signal from the CPU 48. When a "go" signal is received, the servo motor 38 starts and the system monitors the advancement of the web 12 by counting pulses from the encoder 42 until it is determined that the web 12 has been advanced to within a specified distance (one-half inch in this example) of the current calculated draw length.
  • the optical scanner is enabled and both the optical scanner 34 and the servo motor 38 are monitored until either the leading edge of the eyemark 32 is detected by the scanner 34 or the servo motor 38 stops running.
  • the encoder counter 44a is set to zero and the status of the servo motor 38 is ascertained. It will be appreciated that the specified distance sets the width of the scanning "window.”
  • R1 represents the length by which the leading edge of the eyemark 32 is displaced from the optical scanner 34 when the web 12 has stopped.
  • R1 will be substantially zero. If R1 is substantially zero (less than 0.03 inches in the example illustrated), the system 36 increase the next repeat length by a predetermined increment (0.15 inches in the illustrated example) and the system enters an idle to await the generation of a "go" signal. Thus, it will be appreciated that the length of each subsequent advancement of the web 12 will be the nominal repeat length plus 0.15 inches, and an eyemark 32 will eventually appear within the scanning window.
  • R1 When an eyemark 32 does appear within the scanning "window," R1 will be non-zero. When the web 12 and the printed matter 17 thereon is in proper registration relative to the transverse cut and seal bar 30, the leading edge of the eyemark 32 should appear substantially midway between the limits or edges of the scanning "window". In the example illustrated, such proper registration is indicated by R1 having a value of substantially 0.25 inches or one-half the scanning window width. Accordingly, if R1 has a value between 0.2 inches and 0.3 inches, acceptable registration is indicated.
  • a pair of additional variable constants R2 and R3 are set to zero and the next draw length is set equal to the nominal draw length, minus the current R1 value, and plus one-half the width of the scanning "window" (one-quarter inch in the illustrated example).
  • variable constant R3 is incremented by the print repeat length PR calculated in the manner described by reference to FIG. 4, and the variable constant R2 is incremented by one.
  • R2 serves, therfore, to indicate the number of times that an eyemark has fallen within the scanning "window” but not within the desired range of the "window” midpoint.
  • R2 is next compared against a predetermined constant representing the number of consecutive times that R1 fails to fall within the desired range of the midpoint. In the illustrated example, ten such consecutive failures can occur before the system takes action to change or update the nominal draw length. As long as R2 remains less that the predetermined constant, the next or calculated draw length DL is set equal to the nominal repeat length, minus R1, and plus 0.25 inches. For this cycle, however, R2 and R3 are not set equal to zero and these values are retained as the system returns to await initiation of the next bag forming cycle.
  • variable constant R2 will eventually equal the predetermined constant (ten in the illustrated example).
  • variable constant R3 will substantially equal the sum total of the actual distances between eyemarks over the preceding ten consecutive bag fabricating cycles when this occurs, the system 36 calculates the average actual distance between consecutive eyemarks 32 and changes the nominal draw length to the calculated average. Thereafter, the variable constants R2 and R3 are set to zero and the system recycles to await initiation of the next bag fabricating cycle.
  • any errors sufficient to place the eyemarks totally outside the scanning window will not be considered in calculating the average actual print repeat length. It can be seen that any bag that falls within the midpoint range will also reset R2 and R3 to zero as described above. In this manner the control system responds to gradual changes in eyemark spacing rather than to sudden or abrupt changes.
  • the system as shown and described herein automatically corrects for variations in the actual eyemark spacing of a plastic web used in the fabrication of plastic bags. Accordingly, the system reduces operator supervision and intervention, and ensures the fabrication of a high quality product by maintaining a desired orientation and position of printed matter on the finished bags.

Abstract

A bag machine fabricates plastic bags by transversely cutting and sealing, at regularly spaced preselected locations, an elongate plastic web having graphic material repetitively printed thereon. In operation, the bag machine advances the web by a calculated draw length, and an optical sensor, sensitive to the passage of eyemarks printed in regularly spaced locations on the web, functions to ensure that the web is cut and sealed only at the desired locations. To avoid inaccuracies resulting from a gradual variance between the nominal draw length and the actual distance between eyemarks, a control system monitors the actual distance between eyemarks and sets the nominal draw length to the average actual spacing between eyemarks as measured over a preselectd number of successive eyemarks.

Description

BACKGROUND OF THE INVENTION
This invention relates generally to plastic bag fabricating machines and more particularly to systems for controlling operation of such machines.
Various machines exist for automatically fabricating plastic bags with economy and speed. Typically, these machines operate by drawing a predetermined length of plastic web from a supply roll and thereafter transversely cutting and thermally sealing the web to form a bag.
Frequently, it is desired to have labels, instructions or similar graphic material appear on the finished bags. To this end, the graphic material is printed onto the plastic web in regularly spaced locations or fields, and it is necessary to ensure that the web is cut and sealed only at precise locations between the fields in order to insure proper placement of the printed matter on the finished bag.
One technique for ensuring that the web is cut and sealed at the proper locations is to advance the web by a predetermined distance, or draw length, equal to the spacing of the printed fields. However, minor errors, resulting from stretching or shrinkage of the web as it is printed and wound onto and off of the supply roll, accumulate and gross misalignment can occur over time as the bag fabricating machine operates. Another technique for ensuring that the web is cut and sealed at the desired locations between adjacent printed fields is to print regularly spaced indexing marks or "eyemarks" on the web before the web is fed into the bag fabricating machine. An optical sensor detects the passage of each eyemark by a predetermined location and signals the machine when to stop, cut and seal the web. However, it is often desired to include printed matter between. successive eyemarks. In order to avoid sensing other marks which appear to be eyemarks, it is preferred to enable the optical sensor only over a small interval or "window" in which the eyemark is expected to be seen.
This technique is effective in correcting minor systematic errors in alignment (such as, an intermittent lengthening or shortening of the actual distance between eyemarks). Progressive errors can arise as a result of varying tensions as the web is wound and unwound from the supply roll, and this can result in the eyemarks falling outside of the sensing window. These types of errors can cause improper alignment of the printed matter on the finished bags.
In view of the foregoing, it is a general object of the present invention to provide a new and improved plastic bag fabricating machine.
It is a more specific object of the present invention to provide a new and improved system for controlling the operation of a plastic bag fabricating machine so as to ensure proper alignment of printed matter on the finished bags.
It is a still more specific object of the present invention to provide a system for controlling the operation of a plastic bag fabricating machine so as to compensate for progressive variations between the nominal spacing of printed matter fields on the web and the actual spacings of the fields on the webs.
SUMMARY OF THE INVENTION
The invention provides a system for controlling the operation of a bag-making machine wherein a plastic web, having regularly spaced eyemarks printed thereon, is advanced by a predetermined draw length and then transversely cut and thermally sealed to form a bag. The control system includes structural features for sensing the passage of an eyemark by a predetermined location. Other structural features include means for determining the distance between the eyemark and the predetermined location when the web is stopped for cutting and sealing. The control system further includes structural futures for performing the following functions: determining the actual distance between adjacent eyemarks, calculating the average actual distance between the eyemarks over a predetermined number of consecutive eyemarks and setting the predetermined draw length substantially equal to the actual average distance between the eyemarks.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a side elevational view of a bag fabricating system including a bag machine operable to form plastic bags from plastic web;
FIG. 2 is an enlarged side elevational view of a bag machine.
FIG. 3 is a simplified block diagram of a control system for controlling operation of the bag machine;
FIG. 4 is a diagramatic view, useful in understanding operation of the control system, showing a plastic web in relation to an optical scanner included in the control system;
FIG. 5 is another block diagram showing in greater detail the control system shown in FIG. 3; and
FIG. 6 is a flow chart diagram useful in understanding the operation of the control system.
DESCRIPTION OF THE PREFERRED EMBODIMENT
A system 10 for automatically fabricating plastic bags from a continuous plastic web 12 is illustrated in FIG. 1. As shown, the system 10 includes a supply roll 14 containing the web 12, and an optional print mechanism 16 for repetitively printing graphic material 17 (FIG. 4) at regularly spaced locations on the web 12. The system 10 further includes a bag machine 18 for transversely cutting and sealing the web 12 to form individual plastic bags, and an optional stacker mechanism 20 for stacking the bags formed by the bag machine 18. A user-operable control panel 22 provides user-control over the automatic bag fabricating system 10.
Referring to FIG. 2, web 12 is drawn from the supply roll 14 and is fed to the bag machine 18 where it is drawn forward between a pair of infeed rolls 24. After passing through the infeed rolls 24, the web 12 travels around a plurality of idler rollers 26 which function to maintain a substantially constant supply of the web 12. After passing through the idler rollers 26, the web 12 passes between a pair of draw rolls 28 positioned immediately upstream of a transverse cut and seal bar 30 which cuts and seals the web 12 to form the individual bags.
To ensure proper registration of the seal relative to the printed matter 17 on the web 12, a plurality of eyemarks 32 (FIG. 3) are printed at regular intervals along the edge of the web 12, and an optical scanner 34 photoelectrically senses the passage of each eyemark 32. Because other printed matter 17, detectible by the optical scanner 34, frequently appears between successive eyemarks 32, the optical scanner 34 is not continuously enabled but, rather, is enabled only for brief periods during which it is expected that an eyemark 32 should appear. In one embodiment of this invention the bag machine 18 advances the web 12 by a predetermined or calculated distance (DL) which, in this embodiment, is substantially equal to the nominal distance between the eyemarks 32, as set by the operator on the control panel 22 and as sensed by the optical scanner. Means for determining the actual spacing between successive one of the eyemarks includes the optical scanner, the encoder and the central processing unit (as will be explained further on) is provided. Additional means for setting the predetermined nominal draw length substantially equal to the actual measured spacing between sucessive ones of the eyemarks is also provided. To this end, in another embodiment the bag machine 18 advances the web 12 by a predetermined or calculated distance (DL), which, in the illustrated embodiment, it substantially equal to the nominal distance between the eyemarks 32, as set by the operator on the control panel 22, plus or minus a measured error quantity determined during the previous draw, plus one-half the width of the "window." The optical scanner 34 is then enabled only during a preset portion (e.g., the last one-half inch) of each advancement of the web 12. In this manner, the optical scanner 34 is only responsive to eyemarks 32 appearing within a definite zone or scanning "window".
The actual distance or spacing between eyemarks 32 can, for a number of reasons, vary from the nominal distance set by the operator on the control panel 22. For example, dimensional changes can result from the printing step itself, as well as from varying tensions as the web 12 is withdrawn from the roll 14 and advanced through the system 10. As a result, the eyemarks 32 can fall outside of the scanning "windows" and result misalignment of the printed matter 17 on the finished bags.
In accordance with one aspect of the invention, the bag machine 18 is provided with a control system 36 which automatically compensates for any progressive variation of the actual distance between eyemarks 32 from the nominal draw length set on the control panel 22.
Referring to FIGS. 3, 4 and 5, the control system 36 includes the control panel 22 and the optical scanner 34. The bag machine 18 includes an electrical servo motor 38 which is coupled, by means of a belt 40 or similar arrangement, to the draw rolls 28. The control system 36 further includes an encoder 42 which is directly coupled to the motor 38 and which functions to provide electrical pulses indicative of the rotation of the motor shaft (e.g., 4000 pulses per motor revolution). The signal generated by the encoder 42, as well as the signals developed by the control panel 22 and the optical scanner 34, are fed as inputs to computer control circuits 44. The computer control circuits respond to these inputs by instructing a motor controller 46 to drive the motor 38 so as to advance the web 12 a sufficient distance to provide a desired orientation of the eyemarks 32 relative to the transverse cut and seal bar 30. The computer control circuits 48 include a resemble counter 44a which counts the pulses developed by the encoder 42.
In accordance with another aspect of the invention, the control system 36 functions to sense the actual spacing between a predetermined number of successive eyemarks 32. In the event the distances of such actual spacings show a trend to deviate from the nominal draw length, the control system 36 functions to change the nominal draw length to be substantially equal to the average of the the actual spacings thus sensed. In this manner, the control system 36 functions to ensure that the eyemarks 32 continue to appear within the scanning "windows" even through the actual spacings between eyemarks tend to deviate from the nominal draw length. Because additional printed matter 17 may appear between the successive eyemarks 32, direct sensing of the distance between eyemarks is impractical and the actual distance between successive eyemarks is determined in accordance with the scheme illustrated in FIG. 4. In FIG. 4, the solid lines depict the relative positions of the optical scanner 34 and an eyemark 32 during a current bag-forming cycle, while the phantom figure depicts the relative positions of the optical scanner 34' and an eyemark 32' during the immediately preceding bag-forming cycle. The distance X is the distance the leading edge of the eyemark 32 went past the scanner 34 during the current bag-forming cycle, while the distance Y is the distance the leading edge of the next preceding eyemark 32 went past the scanner 34 during the immediately preceding bag-forming cycle. Distances X and Y are each determined by counting the pulses generated by the encoder 42 between the time the leading edge of and eyemark 32 is sensed and the time the web 12 is stopped for the cut and seal operation. The remaining distance, the calculated draw length DL, is the total distance the web 12 has been advanced for formation of the current bag. In the illustrated embodiment, DL is calculated in accordance with actual current operating conditions and is equal to the nominal draw length, plus or minus the error quantity measured during formation of the previous bag, plus one-half the width of the "window." It will be appreciated, however, that in other embodiments, the calculated draw length DL might be calculated in a different manner. Once these quantities are known, the actual distance or print repear length (PR) between the successive eyemarks 32 is given by the formula:
PR=DL+Y-X
In this manner, the actual distance or spacing between eyemarks 32 can be determined even through the optical scanner 34 is disabled over much of the distance traversed by the web 12 between the bag-forming cycles. The print repeat length PR thus calculated determines the draw length for the next bag forming cycle.
The control system 36 is illustreated in greater detail in FIG. 5. As shown, the computer control circuits 44 include a central processing unit (CPU) 48 which receives data from the control panel 22, the optical scanner 34 and the encoder 42. Also included are a first register 50 for storing the current distance X, a second register 52 for storing the previous distance Y, and a draw length register 54 for storing the nominal draw length initially entered on the control panel 22. Calculating means 56 (which may comprised part of a suitably programmed microprocessor-based computer system) are provided for calculating the print repeat length in accordance with the formula set forth above, and a memory 58 is provided for storing a plurality of consecutive print repeat lengths thus computed. In the illustrated embodiment, the memory 58 is configured to store ten such print repeat lengths PR1 through PR10, although it will be appreciated that a greater or lesser number can also be selected. From the memory 58, the print repeat lengths PR1 through PR10 are provided to a second calculating means 60 which computes a new nominal draw length equal to the average of the print repeat lengths PR1 through PR10. Once the new draw length has been thus calculated, it is loaded into the draw length register 54 and from the draw length register into the CPU 48 and the first calculating means In addition, the CPU 48 functions to display (e.g., on a cathode ray tube 62) the new nominal draw length at the control panel 22 to show the system operator that the nominal draw length has been automatically changed.
The control system 36 of the present invention is preferably implemented utilizing microprocessor-based circuitry in conjunction with suitable programming. One possible program is exemplified by the flow chart diagram of FIG. 6. Referring to the FIG., the system 36, after receiving an instruction to begin operation, first reads and stores the nominal draw length entered by the system operator on the control panel 22. The control system then awaits the generation of a "go" signal from the CPU 48. When a "go" signal is received, the servo motor 38 starts and the system monitors the advancement of the web 12 by counting pulses from the encoder 42 until it is determined that the web 12 has been advanced to within a specified distance (one-half inch in this example) of the current calculated draw length. Once it has been determined that the web has been advanced to within the specified distance of the calculated draw length, the optical scanner is enabled and both the optical scanner 34 and the servo motor 38 are monitored until either the leading edge of the eyemark 32 is detected by the scanner 34 or the servo motor 38 stops running. When either event occurs, the encoder counter 44a is set to zero and the status of the servo motor 38 is ascertained. It will be appreciated that the specified distance sets the width of the scanning "window."
While the servo motor 38 is running, the system idles and the encoder count increases as the motor shaft rotates. When the servo motor stops running, thereby indicating that the web 12 has been advanced by the current calculated draw length, a constant R1 is set equal to the final encoder output. Accordingly, R1 represents the length by which the leading edge of the eyemark 32 is displaced from the optical scanner 34 when the web 12 has stopped.
In the event the eyemark 32 is not detected by the optical scanner 34 during the scanning "window", R1 will be substantially zero. If R1 is substantially zero (less than 0.03 inches in the example illustrated), the system 36 increase the next repeat length by a predetermined increment (0.15 inches in the illustrated example) and the system enters an idle to await the generation of a "go" signal. Thus, it will be appreciated that the length of each subsequent advancement of the web 12 will be the nominal repeat length plus 0.15 inches, and an eyemark 32 will eventually appear within the scanning window.
When an eyemark 32 does appear within the scanning "window," R1 will be non-zero. When the web 12 and the printed matter 17 thereon is in proper registration relative to the transverse cut and seal bar 30, the leading edge of the eyemark 32 should appear substantially midway between the limits or edges of the scanning "window". In the example illustrated, such proper registration is indicated by R1 having a value of substantially 0.25 inches or one-half the scanning window width. Accordingly, if R1 has a value between 0.2 inches and 0.3 inches, acceptable registration is indicated. In this event, a pair of additional variable constants R2 and R3, are set to zero and the next draw length is set equal to the nominal draw length, minus the current R1 value, and plus one-half the width of the scanning "window" (one-quarter inch in the illustrated example). By calculating the next draw length in this manner, compensation, in either direction, is automatically made for the small distance by which R1 differs from the distance representing perfect registration (0.25 inches in the illustrated example).
In the event R1 does not fail within the desired range (i.e., R1 is less than 0.2 inches or is greater than 0.3 inches in the illustrated example), the variable constant R3 is incremented by the print repeat length PR calculated in the manner described by reference to FIG. 4, and the variable constant R2 is incremented by one. R2 serves, therfore, to indicate the number of times that an eyemark has fallen within the scanning "window" but not within the desired range of the "window" midpoint.
R2 is next compared against a predetermined constant representing the number of consecutive times that R1 fails to fall within the desired range of the midpoint. In the illustrated example, ten such consecutive failures can occur before the system takes action to change or update the nominal draw length. As long as R2 remains less that the predetermined constant, the next or calculated draw length DL is set equal to the nominal repeat length, minus R1, and plus 0.25 inches. For this cycle, however, R2 and R3 are not set equal to zero and these values are retained as the system returns to await initiation of the next bag forming cycle.
In the event a discrepancy persists between the actual spacing between eyemarks and the nominal draw length, the variable constant R2 will eventually equal the predetermined constant (ten in the illustrated example). At the same time, the variable constant R3 will substantially equal the sum total of the actual distances between eyemarks over the preceding ten consecutive bag fabricating cycles when this occurs, the system 36 calculates the average actual distance between consecutive eyemarks 32 and changes the nominal draw length to the calculated average. Thereafter, the variable constants R2 and R3 are set to zero and the system recycles to await initiation of the next bag fabricating cycle.
It will be appreciated that only those actural distances that are determined as a result of an eyemark falling within the scanning "window" will be utilized in calculation of the average actual print repeat length. An eyemark can, for example, fail to appear within the scanning "window" as a result of improper synchronization of the web 12 relative to the bagging machine 18 rather than occuring as a result of an actual change in the eyemark spacing. As a consequence of the eyemark not appearing within the "window" due to asynchronization, the system 36 sets R2 and R3 to zero thus resetting the consecutive count and compelling the system to start over in its search for ten consecutive bags that are out of the midpoint range. Accordingly, any errors sufficient to place the eyemarks totally outside the scanning window will not be considered in calculating the average actual print repeat length. It can be seen that any bag that falls within the midpoint range will also reset R2 and R3 to zero as described above. In this manner the control system responds to gradual changes in eyemark spacing rather than to sudden or abrupt changes.
The system as shown and described herein automatically corrects for variations in the actual eyemark spacing of a plastic web used in the fabrication of plastic bags. Accordingly, the system reduces operator supervision and intervention, and ensures the fabrication of a high quality product by maintaining a desired orientation and position of printed matter on the finished bags.
While a particular embodiment of the invention has been shown and described, it will be obvious to those skilled in the art that changes and modifications may be made without departing from the invention in its broader aspects, and, therefore, the aim in the appended claims is to cover all such changes and modifications as fall within the true spirit and scope of the invention.

Claims (25)

I claim:
1. In a bag making machine having intermittently operated draw rolls coupled to a main shaft for rotation therewith, said draw rolls for, drawing by a predetermined nominal draw length, a web having printed thereon a series of regularly spaced eyemarks, the improvement comprising means, including an optical scanner for sensing said eyemarks, an encoder for determining motion of said main shaft and a central processing unit, for determining the actual spacing between successive ones of the eyemarks; and additional means for setting the predetermined nominal draw length for subsequent bags substantially equal to the actual spacing plus or minus a measured error quantity determined during the previous draw plus a portion of a scanning zone between subsequent successive ones of the eyemarks.
2. The improvement as defined in claim 1 wherein said additional means changes the predetermined nominal draw length only when the actual measured spacing between eyemarks differs from the predetermined nominal draw length by a predetermined difference. .[.3. The improvement as defined in claim 1 further comprising display meads for indicating to an operator that the predetermined nominal draw length has been changed..].
The improvement as defined in claim 1 wherein said additional means calculates the average actual spacing between successive ones of a plurality of eyemarks and sets the predetermined nominal draw length to
said average actual spacing. 5. The improvement as defined in claim 4 wherein said additional means changes the predetermined nominal draw length only when the spacing between each of the successive ones of the
plurality of eyemarks exceeds said predetermined difference. 6. A control system for controlling the operation of a bag making machine of the type wherein a plastic web, having regularly spaced eyemarks printed thereon, is advanced by a predetermined draw length and stopped, the plastic web transversely cut and thermally sealed to form a bag, said control system comprising:
means for sensing the passage of an eyemark by a predetermined location;
means for determining the distance between the eyemark and the predetermined location when the web is stopped for cutting and sealing;
means for determining the .[.actural.]. .Iadd.actual .Iaddend.spacing between adjacent ones of the eyemarks;
means for calculating the average actual spacing between the eyemarks over a predetermined number of consecutive eyemarks; and
means for setting the subsequent predetermined draw length substantially equal to the average of said actual measured spacing plus or minus a measured error quantity determined during the previous draw plus a portion
of a scanning zone between the eyemarks. 7. A control system as defined in claim 6 wherein said means for determining the actual spacing between adjacent ones of the eyemarks calculates the distance between adjacent ones of the eyemarks in accordance with the formula:
PR=DL+Y-X
where PR is the actual spacing between successive ones of the eyemarks, DL is the predetermined draw length, Y is the distance between an eyemark and the predetermined location when the web has been stopped for cutting and sealing, and X is the distance between the next subsequent eyemark and the predetermined location during the next subsequent stopping, cutting and
sealing of the web. 8. A control system in accordance with claim 7 wherein the bag-making machine includes a motor for advancing the web, and wherein said means for determining the spacing between the eyemark and the predetermined location comprises an encoder coupled to the motor and
operable to generate a signal indicative of motor revolution. 9. A control system as defined in claim 8 wherein said setting means changes the draw length only if said actual spacing between adjacent ones of the eyemarks differs from the predetermined draw length by a predetermined distance.
A control system in accordance with claim 9 further comprising a display for indicating to an operator that the predetermined draw length
has been set substantially equal to said average actual spacing. 11. A plastic bag machine operable to form plastic bags from a plastic web having a plurality of regularly spaced eyemarks printed thereon, comprising;
a draw roll assembly operable to advance the web by a predetermined draw length;
an optical sensor operable to sense the passage of an eyemark by a predetermined location;
distance sensing means for sensing a deviation distance Y the sensed eyemark has moved beyond said predetermined location when the web has been advanced by said predetermined draw length;
a first register operable to store said deviation distance Y;
a second register operable to store the next subsequent deviation distance X sensed by said distance sensing means;
first calculating means for calculating a print repeat length in accordance with the formula:
print repeat length=DL+Y-X
wherein DL is the predetermined draw length;
second calculating means for calculating the average of a predetermined number of successive ones of said print repeat lengths calculated by said first calculating means; and
control means for resetting the predetermined draw length to be substantially equal to said average print repeat length calculated by said
second calculating means. 12. A plastic bag fabricating machine as defined in claim 11, wherein said draw roll assembly includes a motor and wherein said distance sensing means includes an encoder coupled to said motor and
operable to provide a signal indicative of rotation of said motor. 13. A plastic bag fabricating machine as defined in claim 11 wherein said distance sensing means, said first and second registers, said fast and second calculating means and said control means comprise a
microporcessor-based electronic control circuit. 14. A control system for controlling the operation of a bag making machine of the type wherein a plastic web, having regularly spaced eyemarks printed thereon, is advanced by a predetermined draw length and stopped, the plastic web transversely cut and thermally sealed to form a bag, said control system comprising:
means for sensing the passage of an eyemark by a predetermined location;
means for determining the distance between the eyemark and the predetermined location when the web is stopped for cutting and sealing;
means for determining the actual spacing between adjacent ones of the eyemarks;
means for calculating the average actual spacing between the eyemarks over a predetermined number of consecutive eyemarks; and
means for setting the subsequent predetermined draw length substantially equal to the average of said actual measured spacing between the eyemarks.
5. A control system as defined in claim 14 wherein said means for determining the actual spacing between adjacent ones of the eyemarks calculates the distance between adjacent ones of the eyemarks in accordance with the formula:
PR=DL+Y-X
where PR is the actual spacing between successive ones of the eyemarks, DL is the predetermined draw length, Y is the distance between an eyemark and the predetermined location when the web has been stopped for cutting and sealing, and X is the distance between the next subsequent eyemark and the predetermined location during the next subsequent stopping, cutting and
sealing of the web. 16. A control system in accordance with claim 15 wherein the bag making machine includes a motor for advancing the web, and wherein said means for determining the spacing between the eyemark and the predetermined location comprises an encoder coupled to the motor and
operable to generate a signal indicative of motor revolution. 17. A control system as defined in claim 16 wherein said setting means changes the draw length only if said actual spacing between adjacent ones of the eyemarks differs from the predetermined draw length by a predetermined
distance. 18. A control system in accordance with claim 17 further comprising a display for indicating to an operator that the predetermined draw length has been set substantially equal to said average actual
spacing. 19. In a bag making machine having intermittently operated draw rolls couple to a main shaft for rotation therewith, said draw rolls for drawing, by a predetermined nominal draw length, a web having printed thereon a series of regularly spaced eyemarks, the improvement comprising means, including an optical scanner for sensing said eyemarks, an encoder for determining motion of said main shaft and a central processing unit for determining the actual spacing between successive ones of said eyemarks; and additional means for calculating the average actual spacing between successive ones of a plurality of eyemarks and sets the predetermined nominal draw length to equal said average actual spacing.
. The improvement as deemed in claim 19 wherein said additional means changes the predetermined nominal draw length only when the spacing between each of the successive ones of the plurality of eyemarks exceed a
predetermined difference. 21. The improvement in accordance with claim 19 further comprising display means for indicating to an operator that the
predetermined nominal draw length has been changed. 22. The improvement in accordance with claim 19 wherein said additional means changes the predetermined nominal draw length only when the spacing between each of the successive ones of the plurality of eyemarks exceeds said
predetermined difference. .Iadd.23. A machine having intermittently operated draw rolls coupled to a main shaft rotation therewith, said draw rolls for drawing by a predetermined nominal draw length, a web having printed thereon a series of regularly spaced eyemarks, the improvement comprising means including an optical scanner for sensing said eyemarks, an encoder for determining motion of said main shaft and a central processing unit for determining the actual spacing between successive ones of said eyemarks; and additional means for setting the predetermined nominal draw length for substantially equal to the actual spacing plus or minus a measured error quantity determined during the previous draw plus a portion of a scanning zone between successive ones of the
eyemarks..Iaddend. .Iadd.24. The invention set forth in claim 23 further comprising display means for indicating to an operator that the predetermined nominal draw length has been changed..Iaddend. .Iadd.25. The invention set forth in claim 23 wherein said additional means calculates the average actual spacing between successive ones of a plurality of eyemarks and sets the predetermined nominal draw length to said average actual spacing..Iaddend. .Iadd.26. The invention set forth in claim 25 wherein said additional means changes the predetermined nominal draw length only when the spacing between each of the successive ones of the plurality of eyemarks exceeds said predetermined difference..Iaddend.
.Iadd.27. A control system for controlling the operation of a machine of the type wherein a web, having regularly spaced eyemarks printed thereon, is advanced by a predetermined draw length and stopped and subsequently started, said control system comprising:
means for sensing the passage of an eyemark by a predetermined location;
means for determining the distance between the eyemark and the predetermined location when the web is stopped for cutting and sealing;
means for determining the actual spacing between adjacent ones of said eyemarks calculating the distance between adjacent ones of said eyemarks in accordance with the formula:
PR=DL+Y-X
where PR is the actual spacing between successive ones of the eyemarks, DL is the predetermined draw length, Y is the distance between an eyemark and the predetermined location when said web has been stopped and X is the distance between the next subsequent eyemark and the predetermined location during the next subsequent stopping of the web;
means for calculating the average actual spacing between the eyemarks over a predetermined number of consecutive eyemarks;
means for setting the subsequent predetermined draw length substantially equal to the average of said actual measured spacing plus or minus a measured error quantity determined during the previous draw plus a portion of a scanning zone between the eyemarks..Iaddend. .Iadd.28. Means for advancing a web a desirable distance, said web having a plurality of regularly spaced eyemarks thereon, said means comprising:
a draw roll assembly operable to advance the web by a predetermined draw length;
an optical sensor operable to sense the passage of a printed eyemark by a predetermined location;
distance sensing means for sensing a deviation distance Y the sense printed eyemark has moved beyond said predetermined location when the web has been advanced by said predetermined draw length;
a first register operable to store said deviation distance Y;
a second register operable to store the next subsequent deviation distance X sensed by said distance sensing means:
first calculating means for calculating a printed eyemark repeat length in accordance with the formula;
print repeat length═DL+Y-X
wherein DL is the predetermined draw length;
second calculating means for calculating the average of a predetermined number of successive ones of said repeat lengths calculated by said first calculating means; and
control means for resetting the predetermined draw length to be substantially equal to said average repeat length calculated by said
second calculating means..Iaddend. .Iadd.29. The improvement as defined in claim 1 further comprising display means for indicating to an operator that the predetermined nominal draw length has been changed..Iaddend.
US08/037,638 1988-11-07 1993-03-19 Bi-directional registration of servo indexed webs Expired - Lifetime USRE35067E (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US08/037,638 USRE35067E (en) 1988-11-07 1993-03-19 Bi-directional registration of servo indexed webs

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US07/267,866 US5000725A (en) 1988-11-07 1988-11-07 Bi-directional registration of servo indexed webs
US08/037,638 USRE35067E (en) 1988-11-07 1993-03-19 Bi-directional registration of servo indexed webs

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
US07/267,866 Reissue US5000725A (en) 1988-11-07 1988-11-07 Bi-directional registration of servo indexed webs

Publications (1)

Publication Number Publication Date
USRE35067E true USRE35067E (en) 1995-10-17

Family

ID=23020458

Family Applications (2)

Application Number Title Priority Date Filing Date
US07/267,866 Ceased US5000725A (en) 1988-11-07 1988-11-07 Bi-directional registration of servo indexed webs
US08/037,638 Expired - Lifetime USRE35067E (en) 1988-11-07 1993-03-19 Bi-directional registration of servo indexed webs

Family Applications Before (1)

Application Number Title Priority Date Filing Date
US07/267,866 Ceased US5000725A (en) 1988-11-07 1988-11-07 Bi-directional registration of servo indexed webs

Country Status (11)

Country Link
US (2) US5000725A (en)
JP (1) JPH074890B2 (en)
AU (1) AU629861B2 (en)
BE (1) BE1002987A5 (en)
BR (1) BR8905666A (en)
CA (1) CA1306038C (en)
DE (1) DE3937069C2 (en)
ES (1) ES2020816A6 (en)
FR (1) FR2638675B1 (en)
GB (1) GB2226894B (en)
IT (1) IT1236661B (en)

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5659538A (en) * 1995-03-27 1997-08-19 The Procter & Gambel Company Diaper registration control system
WO2000041960A1 (en) * 1999-01-19 2000-07-20 Ascom Hasler Mailing Systems, Inc. Electronically controlled sealing tape dispenser and method
US6217497B1 (en) * 1998-11-09 2001-04-17 Profile Packaging, Inc. Stand-up apparatus for producing flexible pouches
US6386851B1 (en) * 1999-12-22 2002-05-14 Tetra Laval Holdings & Finance S.A. Multi-stage unit for processing a web packaging material in a food product packaging machine
US20030147101A1 (en) * 2002-02-06 2003-08-07 Quad/Tech, Inc. Camera assembly for a printing press
US6626111B2 (en) 2001-01-12 2003-09-30 Harvey L. Hirsch Method of producing customizable, multi-dimensional print media and die-pressed print media
US20050010323A1 (en) * 2003-05-09 2005-01-13 Edward Cocciadiferro Operational control system and a system providing for remote monitoring of a manufacturing device
US20050225804A1 (en) * 2004-04-08 2005-10-13 Dan Arquilevich Image production using enhanced eye-marks
US20060016359A1 (en) * 2004-07-10 2006-01-26 Ford Jerry W Method for correcting print reheat length variability in printed extensible materials and product
US7013803B2 (en) 2002-02-06 2006-03-21 Quad/Tech, Inc. Color registration control system for a printing press
US20080179446A1 (en) * 2003-05-09 2008-07-31 Edward Cocciadiferro Film unwind system with hinged spindle and electronic control of web tension
US20080234118A1 (en) * 2006-05-10 2008-09-25 Katsunori Ishida Sheet folding apparatus
US20100139219A1 (en) * 2008-12-05 2010-06-10 Fitzgerald Iv Matthew Louis Method and apparatus for forming and filling a flexible package
US20100139217A1 (en) * 2008-08-28 2010-06-10 Fitzgerald Iv Matthew Louis Method and apparatus for forming and filling a flexible package
US20160193798A1 (en) * 2013-09-13 2016-07-07 Tetra Laval Holdings & Finance S.A. A unit and a method for carrying out a first operation and a second operation on a web
US9505189B2 (en) 2011-05-12 2016-11-29 SN Maschinenbau GmbH Apparatus for forming a plurality of flexible pouches from a continuous web of film
US20220355562A1 (en) * 2019-11-13 2022-11-10 Tetra Laval Holdings & Finance S.A. Unit and method for applying opening devices to a web of packaging material

Families Citing this family (41)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH683331A5 (en) * 1990-04-26 1994-02-28 Bobst Sa The process of printing and cutting quality control in a machine packaging production and device for its implementation.
US5470300A (en) * 1992-09-09 1995-11-28 Ro-An Industries Corporation Web registration system and method
US5447486A (en) * 1992-11-25 1995-09-05 Fmc Corporation Maintaining perforation phasing
US5292299A (en) * 1992-11-25 1994-03-08 Fmc Corporation Maintaining perforation phasing
US5861078A (en) * 1993-08-12 1999-01-19 Cmd Corporation Method and apparatus for detecting a seal on a plastic bag
US5488480A (en) * 1994-02-16 1996-01-30 Cmd Corporation Apparatus and method for detecting a heat seal in a moving plastic film
US5518559A (en) * 1993-08-12 1996-05-21 Cmd Corporation Method and apparatus for registration of a seal on a plastic bag
US5674347A (en) * 1994-06-10 1997-10-07 Johnson & Johnson Vision Products, Inc. Apparatus and method for preparing printing labels
JP2779901B2 (en) * 1994-07-13 1998-07-23 ゼネラルパッカー株式会社 Feed control device for film for bag making
JP2829723B2 (en) * 1995-08-22 1998-12-02 エフ エム シー コーポレーション Modification of web with recorded servo control identifier
US5777879A (en) * 1995-09-05 1998-07-07 Minnesota Mining And Manufacturing Company Process-to-mark control system
DE19543139C2 (en) * 1995-11-18 1998-04-09 Melzer Maschinenbau Gmbh Process for processing a sheet made of a plastic material with several uses separated by a lead frame
US5795280A (en) * 1996-03-20 1998-08-18 Stone Container Corporation Apparatus for the registration of printed matter during the manufacture of bags
JP3750759B2 (en) * 1996-09-26 2006-03-01 株式会社イシダ Bag making and packaging machine
DE19651954A1 (en) * 1996-12-13 1998-06-18 Bayer Bitterfeld Gmbh Device for cutting a strip packaging
US6059705A (en) * 1997-10-17 2000-05-09 United Container Machinery, Inc. Method and apparatus for registering processing heads
DE19751798A1 (en) * 1997-11-24 1999-05-27 Lemo Maschb Gmbh Automatic bag-producing process for making two bags simultaneously
DE19825080B4 (en) * 1998-06-04 2004-03-11 Indag Gesellschaft für Industriebedarf mbH & Co. Betriebs KG Method and device for producing foil bags
JP2001270012A (en) * 1999-12-02 2001-10-02 Reynolds Consumer Prod Inc Method for manufacturing reclosable package having slider device
US7004053B1 (en) 2000-03-15 2006-02-28 Kimberly-Clark Worldwide, Inc. System for measuring and controlling cut length of discrete components in a high-speed process
DE10023999A1 (en) * 2000-05-17 2001-11-22 Winkler & Duennebier Ag Process for the production of envelopes from a moving material web
SE518877C2 (en) * 2000-10-13 2002-12-03 Tetra Laval Holdings & Finance Procedure for sealing packages under continuous movement
US7022057B2 (en) * 2000-12-20 2006-04-04 Water-Line Sa Device for manufacturing packing bags
EP1306339A1 (en) * 2001-10-23 2003-05-02 Willy Italiana di Carnevali L. & Diacci E. S.N.C. Positioning fabric labels for their cutting and folding
US7130709B2 (en) * 2002-08-07 2006-10-31 Kimberly-Clark Worldwide, Inc. Manufacturing information and alarming system and method
US6904330B2 (en) * 2002-08-07 2005-06-07 Kimberly-Clark Worldwide, Inc. Manufacturing information and troubleshooting system and method
US20040143231A1 (en) 2003-01-21 2004-07-22 The Procter & Gamble Company Absorbent product containing absorbent articles each having different graphic
US20060084559A1 (en) * 2004-10-19 2006-04-20 Paul Selle Rotary bag machine
BE1017113A6 (en) * 2006-03-28 2008-02-05 Soudan Patrimonium & Consultin COMPOSITION CONTAINING A DEVICE FOR MANUFACTURING FOAM PILLOWS AND A FOIL MATERIAL AND METHOD FOR MANUFACTURING A FOAM PILLOW.
DE102006039564B4 (en) * 2006-08-23 2013-01-17 Windmöller & Hölscher Kg Position control on floor layer with image processing
US20120298731A1 (en) * 2009-12-09 2012-11-29 Emerson & Renwick Ltd Carton and method of manufacture thereof
US8939877B2 (en) * 2012-01-18 2015-01-27 Century Printing & Packaging, Inc. Method and apparatus for forming fan-folded web of labels with improved registration
ES2718182T3 (en) * 2012-09-19 2019-06-28 Highcon Systems Ltd Procedure and system for the pre-treatment of cardboard
RU2675450C2 (en) 2013-03-15 2018-12-19 Марс, Инкорпорейтед Method and apparatus for performing multiple tasks on web of material
JP2014231174A (en) * 2013-05-29 2014-12-11 大日本印刷株式会社 Bag making machine and bag making method
WO2016139056A1 (en) * 2015-03-03 2016-09-09 Pfm Iberica Packaging Machinery S.A. Device for continuous compensation of stretching of film during drawing applicable on packaging machines
US10285483B1 (en) * 2015-11-16 2019-05-14 Peter W. Salvesen Delivering foil leaves of selected lengths from an indeterminate length of foil
CN108290308A (en) * 2016-01-18 2018-07-17 利乐拉瓦尔集团及财务有限公司 The method of bottle placer and package for packing coiled material with food filling
CN110035874A (en) * 2016-12-01 2019-07-19 3M创新有限公司 Film alignment in conversion station
ES2615000B1 (en) * 2017-01-17 2018-03-13 Preformados Tubulares, S.L. MACHINE FOR PACKAGING OF FOOD PRODUCTS FROM A CONTINUOUS TUBULAR
KR20190045903A (en) * 2017-09-27 2019-05-03 미츠비시 쥬고 기카이 시스템 가부시키가이샤 Method of adjusting the machining position of the pretensioner and the corrugated cardboard sheet

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3375961A (en) * 1966-03-29 1968-04-02 Hunter Douglas International Control for feeding device
US3713571A (en) * 1971-05-18 1973-01-30 Dale Prod Inc Method and apparatus for feeding strip material
JPS5442266A (en) * 1977-09-10 1979-04-04 Showa Seitai Kougiyou Kk Device for making pouch
JPS5751446A (en) * 1980-07-17 1982-03-26 Jones & Co Inc R A Positioning device
US4737904A (en) * 1986-04-28 1988-04-12 Nikki Denso Co., Ltd. Standard-length positioning apparatus
US4781317A (en) * 1986-08-29 1988-11-01 Adolph Coors Company Phasing control system for web having variable repeat length portions
US4782987A (en) * 1986-01-28 1988-11-08 Tetra Pak International Ab Method for the feeding of a material web
JPH0248932A (en) * 1988-08-10 1990-02-19 Nippon Furuuto Kk Bag making machine
JPH0263729A (en) * 1988-08-30 1990-03-05 Toho Kikai Kogyo Kk Bag making machine
US5041070A (en) * 1988-07-29 1991-08-20 Amplas, Inc. Intermittent web feed apparatus

Family Cites Families (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2034247A (en) * 1931-03-26 1936-03-17 Gen Aniline Works Inc Azo dyestuffs
US2429500A (en) * 1942-01-17 1947-10-21 Photoswitch Inc Photoelectric control
DE1228487B (en) * 1961-04-28 1966-11-10 Topps Chewing Gum Inc Device for controlling the movement of a path
BE620662A (en) * 1961-07-25 1900-01-01
DE2002445A1 (en) * 1970-01-21 1971-07-29 Hoeller Gmbh Geb Device for feeding printed tapes in correct register, especially in bag making machines
GB2034247B (en) * 1978-06-29 1983-01-12 Moulton Successors Ltd G Register control
EP0023117A1 (en) * 1979-07-11 1981-01-28 Sulzer Bros (Uk) Ltd. Improvements in or relating to machine drive systems
US4384500A (en) * 1980-11-20 1983-05-24 Owens-Illinois, Inc. Registration control for a label cutoff apparatus
US4426898A (en) * 1980-11-20 1984-01-24 Owens-Illinois, Inc. Registration control method for a label cutoff apparatus
US4459885A (en) * 1980-11-20 1984-07-17 Owens-Illinois, Inc. Registration control for a label cutoff apparatus
DE3521351A1 (en) * 1984-11-10 1986-12-18 LEMO M. Lehmacher & Sohn GmbH Maschinenfabrik, 5216 Niederkassel DEVICE FOR ATTACHING CROSS-WELDED SEAMS ON A STEP-BY-STEP MOVING PLASTIC FILM
US4835720A (en) * 1986-03-11 1989-05-30 Adolph Coors Company Obstructed-field-indicia-sensing device
GB2198265B (en) * 1986-10-14 1991-05-01 Burkhard Wilfred Wetzel Web feed apparatus with registration means
US4809188A (en) * 1986-10-17 1989-02-28 Spartanics, Ltd. Strip feeding and control system
US4868759A (en) * 1986-11-14 1989-09-19 Fmc Corporation Master position encoder follower system for film feeding means

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3375961A (en) * 1966-03-29 1968-04-02 Hunter Douglas International Control for feeding device
US3713571A (en) * 1971-05-18 1973-01-30 Dale Prod Inc Method and apparatus for feeding strip material
JPS5442266A (en) * 1977-09-10 1979-04-04 Showa Seitai Kougiyou Kk Device for making pouch
JPS5751446A (en) * 1980-07-17 1982-03-26 Jones & Co Inc R A Positioning device
US4782987A (en) * 1986-01-28 1988-11-08 Tetra Pak International Ab Method for the feeding of a material web
US4737904A (en) * 1986-04-28 1988-04-12 Nikki Denso Co., Ltd. Standard-length positioning apparatus
US4781317A (en) * 1986-08-29 1988-11-01 Adolph Coors Company Phasing control system for web having variable repeat length portions
US5041070A (en) * 1988-07-29 1991-08-20 Amplas, Inc. Intermittent web feed apparatus
JPH0248932A (en) * 1988-08-10 1990-02-19 Nippon Furuuto Kk Bag making machine
JPH0263729A (en) * 1988-08-30 1990-03-05 Toho Kikai Kogyo Kk Bag making machine

Cited By (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5659538A (en) * 1995-03-27 1997-08-19 The Procter & Gambel Company Diaper registration control system
US6217497B1 (en) * 1998-11-09 2001-04-17 Profile Packaging, Inc. Stand-up apparatus for producing flexible pouches
WO2000041960A1 (en) * 1999-01-19 2000-07-20 Ascom Hasler Mailing Systems, Inc. Electronically controlled sealing tape dispenser and method
US6386851B1 (en) * 1999-12-22 2002-05-14 Tetra Laval Holdings & Finance S.A. Multi-stage unit for processing a web packaging material in a food product packaging machine
US6626111B2 (en) 2001-01-12 2003-09-30 Harvey L. Hirsch Method of producing customizable, multi-dimensional print media and die-pressed print media
US7013803B2 (en) 2002-02-06 2006-03-21 Quad/Tech, Inc. Color registration control system for a printing press
US20030147101A1 (en) * 2002-02-06 2003-08-07 Quad/Tech, Inc. Camera assembly for a printing press
US7253929B2 (en) 2002-02-06 2007-08-07 Quad/Tech, Inc. Camera assembly for a printing press
US7959103B2 (en) 2003-05-09 2011-06-14 Pregis Intellipack Corporation Film unwind system with hinged spindle and electronic control of web tension
US7610113B2 (en) * 2003-05-09 2009-10-27 Intellipack, Inc. Operational control system and a system providing for remote monitoring of a manufacturing device
US20080179446A1 (en) * 2003-05-09 2008-07-31 Edward Cocciadiferro Film unwind system with hinged spindle and electronic control of web tension
US20050010323A1 (en) * 2003-05-09 2005-01-13 Edward Cocciadiferro Operational control system and a system providing for remote monitoring of a manufacturing device
US20050225804A1 (en) * 2004-04-08 2005-10-13 Dan Arquilevich Image production using enhanced eye-marks
US7746506B2 (en) * 2004-04-08 2010-06-29 Hewlett-Packard Development Company, L.P. Image production using enhanced eye-marks
US7584699B2 (en) * 2004-07-10 2009-09-08 Clopay Plastic Products Company, Inc. Method for correcting print repeat length variability in printed extensible materials and product
US20060016359A1 (en) * 2004-07-10 2006-01-26 Ford Jerry W Method for correcting print reheat length variability in printed extensible materials and product
US20080234118A1 (en) * 2006-05-10 2008-09-25 Katsunori Ishida Sheet folding apparatus
US20100139217A1 (en) * 2008-08-28 2010-06-10 Fitzgerald Iv Matthew Louis Method and apparatus for forming and filling a flexible package
US8875478B2 (en) 2008-08-28 2014-11-04 Momentive Performance Materials Inc. Method and apparatus for forming and filling a flexible package
US20100139219A1 (en) * 2008-12-05 2010-06-10 Fitzgerald Iv Matthew Louis Method and apparatus for forming and filling a flexible package
US8578685B2 (en) 2008-12-05 2013-11-12 Momentive Performance Materials Inc. Apparatus for forming and filling a flexible package
US9505189B2 (en) 2011-05-12 2016-11-29 SN Maschinenbau GmbH Apparatus for forming a plurality of flexible pouches from a continuous web of film
US20160193798A1 (en) * 2013-09-13 2016-07-07 Tetra Laval Holdings & Finance S.A. A unit and a method for carrying out a first operation and a second operation on a web
US10286583B2 (en) * 2013-09-13 2019-05-14 Tetra Laval Holdings & Finance S.A. Unit and a method for carrying out a first operation and a second operation on a web
US20220355562A1 (en) * 2019-11-13 2022-11-10 Tetra Laval Holdings & Finance S.A. Unit and method for applying opening devices to a web of packaging material

Also Published As

Publication number Publication date
FR2638675A1 (en) 1990-05-11
AU4297689A (en) 1990-05-10
AU629861B2 (en) 1992-10-15
JPH074890B2 (en) 1995-01-25
DE3937069A1 (en) 1990-05-10
US5000725A (en) 1991-03-19
GB8923992D0 (en) 1989-12-13
IT8922277A1 (en) 1991-05-07
IT1236661B (en) 1993-03-25
BE1002987A5 (en) 1991-10-15
JPH0327929A (en) 1991-02-06
IT8922277A0 (en) 1989-11-07
FR2638675B1 (en) 1993-12-24
GB2226894B (en) 1993-03-24
CA1306038C (en) 1992-08-04
DE3937069C2 (en) 2000-07-13
ES2020816A6 (en) 1991-10-01
BR8905666A (en) 1990-06-05
GB2226894A (en) 1990-07-11

Similar Documents

Publication Publication Date Title
USRE35067E (en) Bi-directional registration of servo indexed webs
US5695106A (en) Correction of registered servo indexed webs
US5470300A (en) Web registration system and method
US4955265A (en) Web cutting position control system
US4781090A (en) Apparatus for severing sections from a web by transverse severing cuts at locations related to printed marks on the web
US4781317A (en) Phasing control system for web having variable repeat length portions
US4757930A (en) Web indicia reference signal generating system
US4848630A (en) Method and apparatus for positioning a web of material in stepwise transporation thereof
EP0348065B1 (en) A control system and method of controlling an apparatus for sealing packages
US4287797A (en) Device for feeding and adjusting a continuous web and for cutting it into portions
US5361960A (en) Off-line web finishing system with splice and missing mark stability
EP0606731B1 (en) Apparatus for correcting zigzag motion of an elongated travelling web
US5455764A (en) Register control system, particularly for off-line web finishing
GB2204551A (en) Control device for form-fill-seal packaging machine
EP0761546B1 (en) Apparatus for positioning a web
US6319182B1 (en) Method of and apparatus for positioning of devices along a bag-making line
US4284445A (en) Production quantity adjusting apparatus for corrugators
US4656857A (en) Method for cutting uncoiled web
KR100550768B1 (en) Filling and packing machine
JP3016388B2 (en) Filling and packaging machine
JP7174401B2 (en) Form-fill-seal machine
JP2002059911A (en) Apparatus of aligning marking position for bag-making, filling and packaging machine
JPS6080516A (en) Automatic cutting device

Legal Events

Date Code Title Description
AS Assignment

Owner name: HUDSON-SHARP MACHINE COMPANY, THE, WISCONSIN

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:FMC CORPORATION;REEL/FRAME:009386/0257

Effective date: 19980717

Owner name: NATIONSBANK EUROPE LIMITED, ENGLAND

Free format text: SECURITY INTEREST;ASSIGNOR:HUDSON-SHARP MACHINE COMPANY, THE;REEL/FRAME:009367/0669

Effective date: 19980714

Owner name: NATIONSBANK, N.A., MARYLAND

Free format text: SECURITY INTEREST;ASSIGNOR:HUDSON-SHARP MACHINE COMPANY, THE;REEL/FRAME:009367/0669

Effective date: 19980714

FPAY Fee payment

Year of fee payment: 8

FEPP Fee payment procedure

Free format text: PAT HOLDER CLAIMS SMALL ENTITY STATUS, ENTITY STATUS SET TO SMALL (ORIGINAL EVENT CODE: LTOS); ENTITY STATUS OF PATENT OWNER: SMALL ENTITY

Free format text: PETITION RELATED TO MAINTENANCE FEES GRANTED (ORIGINAL EVENT CODE: PMFG); ENTITY STATUS OF PATENT OWNER: SMALL ENTITY

Free format text: PETITION RELATED TO MAINTENANCE FEES FILED (ORIGINAL EVENT CODE: PMFP); ENTITY STATUS OF PATENT OWNER: SMALL ENTITY

FPAY Fee payment

Year of fee payment: 12

SULP Surcharge for late payment
PRDP Patent reinstated due to the acceptance of a late maintenance fee

Effective date: 19951017

AS Assignment

Owner name: HUDSON-SHARO MACHINE COMPANY, THE, WISCONSIN

Free format text: RELEASE;ASSIGNORS:NATIONSBANK, N.A.;NATIONSBANK EUROPE LIMITED;REEL/FRAME:014556/0300

Effective date: 20030714

AS Assignment

Owner name: BANK ONE, N.A., WISCONSIN

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:HUDSON-SHARP MACHINE COMPANY, THE;REEL/FRAME:015271/0448

Effective date: 20030714

AS Assignment

Owner name: THE HUDSON-SHARP MACHINE COMPANY, WISCONSIN

Free format text: RELEASE OF COLLATERAL ASSIGNMENT OF PATENTS AS SECURITY;ASSIGNOR:JP MORGAN CHASE BANK, N.A.;REEL/FRAME:023220/0066

Effective date: 20090831