USRE24577E - Machine for and method of forming hollow - Google Patents

Machine for and method of forming hollow Download PDF

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Publication number
USRE24577E
USRE24577E US24577DE USRE24577E US RE24577 E USRE24577 E US RE24577E US 24577D E US24577D E US 24577DE US RE24577 E USRE24577 E US RE24577E
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plastic
mandrel
machine
tube
container
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/695Flow dividers, e.g. breaker plates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • B29C48/10Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels flexible, e.g. blown foils
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies
    • B29C48/32Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles
    • B29C48/325Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles being adjustable, i.e. having adjustable exit sections
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies
    • B29C48/32Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles
    • B29C48/335Multiple annular extrusion nozzles in coaxial arrangement, e.g. for making multi-layered tubular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies
    • B29C48/32Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles
    • B29C48/34Cross-head annular extrusion nozzles, i.e. for simultaneously receiving moulding material and the preform to be coated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies
    • B29C48/345Extrusion nozzles comprising two or more adjacently arranged ports, for simultaneously extruding multiple strands, e.g. for pelletising

Definitions

  • the invention disclosed in this application relates to machines for and methods of forming hollow plastic artlcles and filling such hollow plastic articles immediately after they are formed.
  • plastic tubes have been extruded from plastic extrusion mechines, and plastic bottles have been formed by extruding gobs or tubes of plastic material which have been blown by the use of compressed air.
  • the tubes shall be formed as extruded so that approximately exactly the necessary material is supplied at each region at which greater or less materials are required so that the final plastic container shall have a substantially uniform wall thickness throughout without stress and strain and without weaknesses or waste of material which might otherwise be occasioned.
  • One of the objects of my invention therefore is the provision of a new plastic diehead useful with any standard extrusion machine of the type adapted to deliver .the plastic material to the die head in heat-softened, :semi-fluid condition; standard machines for delivering ,plasticated material being shown, for example, in F erngren Patent 2,230,188, Jargstrolj et al., Patent 2,519,375 and numerous other patents heretofore granted.
  • a further object of my invention is the provision of a new machine for filling molds with plastic.
  • a further object of my invention is the provision of a machine capable of and a method for forming hollow plastic containers having substantially uniform sidewalls.
  • a further object of my invention is the provision of methods and a machine for forming hollow plastic containers substantially free of weaknesses caused by lack of uniformity.
  • a further object of my invention is the pro-vision of methods of and a machine for saving materials in the formation of hollow plastic containers.
  • a further object of my invention is the provision of a combination of devices for continuously supplying heat- .softened plastic to a plurality of molds from a single plastic extrusion machine of the type referred to hereinbefore, in which the individual molds operate in sequence so that the flow of plastic from the extrusion machine is substantially continuous.
  • a further object of my invention is the provision of a plurality of plastic extrusion machines each connected to a single mold filling mechanism whereby plastic of different material, or having different colors, etc. may be :supplied at the same time to a single mold.
  • a further object of my invention is the provision of means for supplying a sterile liquid to a hollow container immediately after the container is formed and while the container is hot and preferably still in the mold whereby the container may be filled with sterile liquid immediately after the container is formed and may be sealed so that the container may not have a chance to be contaminated.
  • a feature of my invention is the provision of a hollow plunger formed with a tapered end operating within a tapered outlet for a cylinder forming a part of the mold delivering portion of the diehead.
  • a further feature of my invention is the provision of a cam for controlling the operation of the plunger controlling at each instant the amount of plastic being delivered from the diehead.
  • a further feature of my invention is the provision of a pinion nut, and a rack for controlling the position of the plunger which itself controls the amount of plastic delivered by the diehead to a mold.
  • Fig. l is a plan view (partly diagrammatic) showing a combination of a pair of plastic extrusion machines, va pair of plastic dieheads for forming hollow containers and connections between both of the extrusion machines and both of the plastic dieheads;
  • Fig. 2 is a view of the combination of Fig. 1 shown partially in section and partially in elevation;
  • Fig. 3 is a fragmentary view in vertical section corresponding substantially to the sectional portion of Fig. 2 but showing a modified embodiment of my invention
  • Fig. 4 is a fragmentary view in vertical section corresponding substantially to Fig. 3 and the section portion of Fig. 2 and showing a further modified embodiment of my invention.
  • Fig. 5 is a showing of a plastic container which has been produced in a mold of one of my machines for forming hollow plastic articles and has been released from said mold.
  • Fig. 1 a pair of plastic extrusion machines designated as 11 and 12.
  • Plastic extrusion machines designated as 11 and 12.
  • These are conventional machines of the kind referred to hereinbefore, and it will be understood from the ensuing description that each is designed to be continuously operative to discharge the heat-softened semi-fluid plastic material from which the desired containers are to be formed; the plastic material thus discharged under pressure is arranged to flow from these machines through passageways designated as 13, 14, 15, 16, 17, 18, to a pair of plastic dieheads 21 and 22.
  • Passageways l6 and '17 lead from extrusion machine 12 to diehead 22'and the passage of plastic through said passageways 16 nd 17 is controlled by a va ve 25.
  • P ssageways 16 and 18 lead from extrusion machine 12 to diehead 21 and the passage of plastic through said passageways 16 and 18 is controlled by a'valve 26.
  • valves 23, 24, 25, and 26 are conveniently can be controlled by air pressure supplied through conduits 23a, 24a, 25a and 26a,;respectively and fro-ma valve chest and imer 40a, said ai-r'pressure and conduits providing means-forcpening and-closing said valves in such properly timed relati'on-as to effect thefeeding of plastic alternately to me respective dieheads.
  • My novel diehead 22 is designed to 'form plastic containers such as, for example, the container 30 and comprises essentially (a) a sleeve 31 into which plastic is extruded from conduits 14 and 17, and (b) a mandrel or'hollowplunger 3 2-positioned in and'cooperating with 'the sleeve to control the extrusion -of-- plastic therefrom.
  • the still heated semi-fluid plastic is extruded from-thefdiehead 22 in the form of a-tube having a varying thickness throughout its length and is'controllable at any-"point as desired by 'the position of the mandrel 32 in order to control the wall thickness of the finished con- "tainer and to insure preferably that such wall thickness 'sha'll be substantially uniform.
  • a guide33 which might be formed if desired as a part of the sleeve 31) and which serves to position and guide the mandrel 32 as it is moved longitudinally within the sleeve 31.
  • the guide 33 is provided -with.a spline recess34 in which there is positioned a spline 35 cooperating with a slot 36-formed in the man- .drel 32 and maintaining the mandrel 32 against rotation.
  • the mandrel 32 is formed with a central bore 37 through .which air .under pressure passes into the interior of the plastic container being formed after the mold has been closed over the tube. Air is supplied to the central bores ..37 bymeans of fie ib e tubes 40 such tu es bein connected to a valve chest and timer 40a. The supply of air is of course for the purpose of forming the tube [as may be desired into] by expanding it within the mold to form a finished plastic container.
  • the mandrel 32 may, 'if desired, beformed integrally in one piece or it may (as shown) be provided with a separate tip 38 secured to the outlet end thereof and formed as shown with a taper which may be at any desired angle to the axis.
  • the sleeve 31 may also be formed integrally with a tapered outlet opening but for purposes of manufacture and assembly I prefer to provide it with an outlet tip 39 which is formed of a plurality of rings.
  • the outlet opening (e. g. the tip 39) istapered internally and thus cooperates with the contour of the tip 38.
  • amold 41 formed of halves 42 and 43 which open periodically to discharge plastic containers such as 30 formed by the machine and close over the tube after it is extruded through the diehead 22 to the approximate proper length.
  • amold 41 formed of halves 42 and 43 which open periodically to discharge plastic containers such as 30 formed by the machine and close over the tube after it is extruded through the diehead 22 to the approximate proper length.
  • Ihe mold in closing pinches the lower end of the tubeand in doing so, seals the end of the tube I. by. pIQSsingthe sidewalls together.
  • I also provide means for .raising and lowering the mandrel 32 in accordance with the cross section of the tube at the various longitudinal portions thereof. It may be stated at-this point that if it is desired to extrude a large amount of plastic, the mandrel 32. should be. raised so that the annular opening between the tip 38 and the outlet 39 will beincreased and so that a greater amount of plastic is extrudedfor shaping in the mold. On the other hand, if it is desired that the amountpfplastic extruded shall be small, the mandrel 32 is lowered so that the annular opening between the tip 38 and the outlet 39 is constricted and a smaller amount of plastic is extruded.
  • a tube of any desired shape and size may be extruded.
  • a tube of the size and shape as shown at 44 in Fig. 2 may be provided by first lowering the mandrel 32 then raising the. mandrel and thenlowering it again.
  • a tubeof any desired contour may be thus extruded and tubes of extremely complicated cross "section maybe formed with substantially uniform sidewalls.
  • the mechanism I have shown in Fig. .2 for raising and lowering the mandrel 32 consists of a nut 51 screwed onto threads 52 formed adjacent the upper end of the mandrel 32, the nut. being provided with external teeth 53 which mesh with the teeth on a rack 54.
  • the nandrel 32 is formed wiith ahead 55.
  • a spring 56 is interposed between the head 55 and a. cover plate 57 for the diehead 22, the cover plate 57 being positioned, ,if desired, upon a plurality of rings 58 placed'upon the .top of guide 33.
  • the rack extends through openings formedin the rings 58 and the movementof the rack 54 is. controlled by any suitable pneumatic, hydraulic .or electrical mechanism synchronized with the operation of the valve 23 and with the opening and closing of .themold 41 so that .the contour of the tube; 44 .is ;accuratelypredetermined and insured.
  • the mold 41 is provided with a recess 91,-.into whicl1 I place av plastic film 92 which has pl'qviously heenpre- L pared with a reversely printed legend.
  • The, plastic com same numerals with the addition of andthere is shown a cylinder 131, a mandrel 132, a guide 133, a spline 135, a tapered tip 138, and a tapered outlet'opening 139.
  • Associated with the tube is a nut 151, arack 154, and a spring 156.
  • a tube 161 by which liquid may be supplied to the contains; e ta t Santana, stsro q it n haa ae released.
  • the tube 161 is spaced from the sidewalls of the bore 137 so that air supplied to the bore 137 by the conduit 140 under pressure is available to shape the tube into the desired form of container.
  • Fig. 4 I have shown another embodiment of my invention wherein similar parts are designated by the same numerals as in Fig. 2 with the addition of 200.
  • a cylinder 231 a mandrel 232, and a guide 233.
  • the mandrel 232 is provided with a head 255 and a spring 256 is interposed between the head 255 and the cover 257.
  • the mandrel .232 is formed with a bore 237 to which air is supplied by the conduit 240. The movement of the mandrel is controlled by a cam 262.
  • This cam may be shaped as desired to'control the movement of the mandrel 232 so that the tube which is extruded shall have the desired contour and the desired amount of plastic may be extruded at various portions of the length of the tube extrusion, it being clear that cams of different shape may be substituted in place of the cam 262 in order to secure different contours of tubes and differing shapes of the finished form of the container.
  • mandrel 32 is prevented from movement except by the actuation of either the aforementioned rack 54 and nut 51, or by the cam 262. In other words, the mandrel 32 can only be moved either by the rack 54 and nut 51 or under the control of cam 262.
  • valve chest and timer 40a has been shown as an example of one suitable form of apparatus for properly synchronizing the opening and closing of valves 23-26, as well as controlling the intermittent feed of compressed air through ducts 40 to the respective die heads in timed relationship thereto.
  • the cycle of operation is as follows: The valves 23 and open, plastic is extruded into the diehead 22 and passes out and is suspended as a tube of the desired shape between the tapered opening 39 and the mandrel tip 38. The mandrel 32 during this extrusion is moved up and/or down to control the shape of the extruded tube.
  • the mold 50 has remained open. Now the valves 24 and 26 are closed and the valves 23 and 25 again are opened. Another tube of plastic is extruded through mold head 22 while the tube of plastic just extruded from diehead 21 is encased in mold 50 as it closes and is blown to shape. Then the mold 50 is opened, the new container 50a is released from the mold. Again valves 23 and 25 are closed and valves 24 and 26 again opened. So plastic continuously flows from extrusion machines 11 and 12 and containers are continuously formed by the dieheads 21 and 22. By the use of the two machines difierent colored plastic may be supplied to form articles of variegated colors. More than two extrusion machines could be used if desired, or if desired, one of the machines 11 or 12 couldbe dispensed with. Even if there are the two machines 11 and 12, one, as for example 12,
  • valves 25 and 26 could be made inoperative byclosing the valves 25 and 26 during a whole operation. are maintained closed during a whole operation the machine is effectively one in which there is effectively a single plastic extrusion machine supplying plastic to a' plurality of dieheads.
  • While a single diehead may be used to receive plastic from a plurality of extrusion machines to produce containers having multicolors, yet I prefer to have at least two dieheads in order to secure continuous operation of the extrusion machine or machines. I may, however, provide more than two and often will use three, four, five or even more in a single operation.
  • I may and often will form the lower part of one type and the upper part of a dillerent type.
  • the machine 22 may supply plastic while one part of the container is being extruded and then will be closed off and the machine 12 will supply plastic while the rest is being extruded.
  • the operation of the embodiment shown in Fig. 4 is exactly the same as the operation of the embodiment shown in Fig. 2.
  • the operation of the embodiment shown in Fig. 3 is the same except that after the air is supplied to shape the container and after the air is released [before the mold is opened, liquid is supplied] the container is filled, while still in the mold and not yet completely cooled, by introducing liquid thereinto through the tube 161. Then after the mold is opened, a solid slug of plastic is supplied to seal the open upper end of the container. Alternatively, the upper end of the container may be sealed by twisting, welding, and so forth. Thus the liquid contents of the container are maintained sterile and free of contamination.
  • a machine for forming shaped articles of plastic material comprising a die head having walls and a central space within said walls having an outlet portion formed with a tapering throat; a longitudinally bored mandrel in the central space of said die head formedwith a tapered end portion normally positioned in said tapered throat; mechanism for moving said mandrel in either direction lengthwise of said.
  • die head to constrict or enlarge the annular opening surrounding said mandrel within the tapered portion of said die head in accordance with any predetermined pattern and for preventing movement of the mandrel other than by the said mechanism; means for supplying air under pressure to the bore of said mandrel; and means for supplying plastic under super atmospheric pressure to the space between the walls of said die head and said mandrel concurrently with and at a time in the-cycle of operations of the machine coordinated with a movement of the mandrel lengthwise of said die head.
  • a machine for forming shaped articles of plastic material comprising a die head having walls and a central space within said walls having an outlet portion formed with a tapering throat; a hollow mandrel in the central space of said die head formed with a tapered end portion normally positioned in said tapered throat; mechanism for moving said mandrel in either direction lengthwise of said die head to constrict or enlarge the annular opening surrounding said mandrel within the tapered portion of said die head in accordance with any predetermined pattern and for preventing movement of the mandrel other than by the said mechanism; means for supplying air under pressure at times to the hollow of said mandrel; means for supplying plastic under super atmospheric pressure to the space between the wallsof said die head and said mandrel concurrently with and in a phase of the cycle of operations of the machine
  • the valves 25 and 26 plastic material comprising a die head havi'ngwalls and afcentralspace within said walls having an outlet portion formed with a tapering throat; a mandrel in the central space
  • A'machine for forming hollow shaped articles of plastic material comprising a die head having Walls and a'cen'tral space Within said walls having an outlet portion formedwith a tapering throat; a longitudinally'bored hollow mandrel inthe central space of said die head formed with a tapered end portion normally positioned in said tapered throat; mechanism comprising a nut threaded on said mandrel; a rack engaged with said nut and mechanism 'for controlling said rack for rotatingthe nut and moving said mandrel in either direction lengthwise of said die head to constrict or enlarge the annular opening surrounding said mandrel within't'he tapered portion of said'die' head in accordance with any predetermined pattern andfor preventing movement of the mandrel other than 'by the said rack and n'ut;'means for supplying air under pressure to the bore of said mandrel; and means fol-supplying plastic to the space between the walls of said die head and said walls concurrently with and in a phase of the
  • a machine for forming shaped articles of plastic material comprising in combination a plurality of die heads each having an outlet portion, a mandrel in each of said die heads, mechanism for moving said mandrels lengthwise of said die' heads toconstrict or enlarge the annular openings surrounding said mandrels in accordance with any predetermined pattern, and means for supplying plastic to said die heads at the same time that said mandrels are being moved lengthwise of said die heads comprising "a single plastic extrusionmachine having a plur'alit'y of outlets each controlled'by avalve and each conneeted with one of said die heads, and means for closing ea'cliof'sa'id valves in a sequence while at least'one other of the valves is open so that the extrusion machine continiiously upplies plastic to said die heads in a predeterminedsequence of operations.
  • a machine for forming shaped articles of plastic material comprising in combination a plurality of die heads each: having an outletpor'tion, a mandrel in each of said die headsirnachahisms for moving said mandrels lengthwise of: said die heads to constrict or enlarge the annular opening's surrounding said mandrels in accordance with any predetermined pattern, and means for supplying plastic to said die heads at the same time that said mandrels are being moved lengthwise of said die heads comprising a single plasti extrusion machine having a plurality of valves each controlling the supply of plastic to one of said die heads and means for opening one of said valves whenever the other valves are closed so that said extrus pny aaq in m y supp y pla t o nupq ly w t least d j s vh ar,
  • a method of marking plastic articles which comprises extruding an unshaped mass of plastic; placing a marked transparent plastic film in an open mold; closing said mold over said unshaped mass of plastic so that the marked side of said film is toward the unshaped mass of plastic; and shaping the article in said mold so that the film is welded to the article with the marking inside of said plastic film.
  • A' machine for forming shaped articles of plastic material comprising in combination a plurality of die heads each having an outlet portion, a mandrel in the outlet portion of each die head to constrict the outlet in accordance with a predetermined pattern, means for supplying plastic to the die heads comprising a plastic extrusion machine, separate ducts connecting the plastic extru sion machine with the respective die heads, a valve in each duct controlling the supply of plastic to the companion die head, and means for opening one of said valves whenever the other valve is closed so thatsaid extrusion machine supplies plastic continuously to first one of said die heads and then to the other die head] [10.
  • an apparatus for forming hollow shaped articles of plastic material comprising in c mbination, a plurality of die heads each having an outlet portion, a mandrel in each of said die heads cooperating with the said outlet portion thereof and forming therewith an opening surrounding each mandrel in accordance with any predetermined pattern, means for supplying plastic material to said die heads comprising a plastic extrusion machine
  • an apparatus for forming'hollow shaped articles of plastic materials of different characteristics comprising in combination, a plurality of die heads each having an outlet portion, a mandrel in each of said die heads cooperating with the said "outlet portions thereof and forming therewith a discharge opening surrounding each mandrel in accordance with any predetermined pattern, means for supplying plastic to said die heads comprising a separate plastic extrusion machine for each plastic material, each extrusion machine having a plurality of outlet ducts connected with the die heads, valve means connected with the ducts for controlling the supply of plastic materials from the ducts to said die heads, and means for opening said valve means for one duct while closing the valve means for the other duct of each extrusion machine, and the said extrusion machines each supplying the plastic materials continuously to said respective valve means and through ducts from each extrusion machine to said die heads] l [12.
  • a method of forming hollow shaped articles of plastic material the steps of forming plastic material into tubes of predetermined pattern in a plurality of tube forming zones, supplying the plastic material under pressure in continuous flow, directing the flow of plastic material through separate paths to the tube forrning zones, controlling the supply of plastic material to the tube-forming zones and alternately interrupting flow in one path while establishing flow through the other path at the place of control to efiect delivery of said continuous flow of plastic material alternately to the tube forming zones] [13.
  • a method of forming hollow shaped articles of plastic materials of different characteristics comprising forming the plastic materials into tubes of any predetermined pattern in a plurality of tube-forming zones, supplying the plastic materials separately under pressure and in continuous flows, directing the flows of plastic materials from both supplies through separate paths to each of the tube-forming zones, and controlling the supply of the materials from the respective supply sources to the tube forming zones by alternately interrupting flow of the respective plastic materials in one path from each supply while establishing flow through the other path to effect delivery of said continuous flows of plastic materials first to one tube-forming zone and then to the other tube-forming zone] [14.

Description

Dec. 16, 1958 PLASTIC ARTICLES 2 Sheets-Sheer. 1
Original Filed Oct. 19, 1950 m 3 a a 4% 4 WM m {IV y m 1, JM a a w a 3 1 I l 6 g fl/m m v x g Dec. 16, 1958 Original Filed Oct. 19, 1950 MACHINE FOR AND METHOD OF FORMING HOLLOW J R. HAINES Re 24,577
PLASTIC ARTICLES 2 Sheets-Sheet 2 INVHVITOR, JQ/V/V bow/v5;
Wm. d
Re. 24,571 rlcev R i ssued Dec.16, 1958 MACHINE FOR AND METHOD OF FORMING HOLLOW PLASTIC ARTICLES John R. Haines, deceased, late of Columbus, Ohio, by
ln ection Molding Company, Kansas City, Mo., asslgnee Original No. 2,632,202, dated March 24, 1953, Serial No. 191,031, October 19, 1950. Application for reissue July 9, 1956, Serial No. 596,809
8 Claims. (Cl. 185) Matter enclosed in heavy brackets I: appears in the original patent but forms no part of this reissue specification; matter printed in italics indicates the additions made by reissue.
'The invention disclosed in this application relates to machines for and methods of forming hollow plastic artlcles and filling such hollow plastic articles immediately after they are formed.
Heretofore plastic tubes have been extruded from plastic extrusion mechines, and plastic bottles have been formed by extruding gobs or tubes of plastic material which have been blown by the use of compressed air. I propose to extrude tubes into appropriate position relative to open molds and then to close the molds over these tubes and blow the tubes into the shape of hollow containers in said molds in regular sequence. I propose that the tubes shall be formed as extruded so that approximately exactly the necessary material is supplied at each region at which greater or less materials are required so that the final plastic container shall have a substantially uniform wall thickness throughout without stress and strain and without weaknesses or waste of material which might otherwise be occasioned.
One of the objects of my invention therefore is the provision of a new plastic diehead useful with any standard extrusion machine of the type adapted to deliver .the plastic material to the die head in heat-softened, :semi-fluid condition; standard machines for delivering ,plasticated material being shown, for example, in F erngren Patent 2,230,188, Jargstrolj et al., Patent 2,519,375 and numerous other patents heretofore granted.
A further object of my invention is the provision of a new machine for filling molds with plastic.
A further object of my invention is the provision of a machine capable of and a method for forming hollow plastic containers having substantially uniform sidewalls.
A further object of my invention is the provision of methods and a machine for forming hollow plastic containers substantially free of weaknesses caused by lack of uniformity.
A further object of my invention is the pro-vision of methods of and a machine for saving materials in the formation of hollow plastic containers.
A further object of my invention is the provision of a combination of devices for continuously supplying heat- .softened plastic to a plurality of molds from a single plastic extrusion machine of the type referred to hereinbefore, in which the individual molds operate in sequence so that the flow of plastic from the extrusion machine is substantially continuous.
A further object of my invention is the provision of a plurality of plastic extrusion machines each connected to a single mold filling mechanism whereby plastic of different material, or having different colors, etc. may be :supplied at the same time to a single mold.
A further object of my invention is the provision of means for supplying a sterile liquid to a hollow container immediately after the container is formed and while the container is hot and preferably still in the mold whereby the container may be filled with sterile liquid immediately after the container is formed and may be sealed so that the container may not have a chance to be contaminated.
A feature of my invention is the provision of a hollow plunger formed with a tapered end operating within a tapered outlet for a cylinder forming a part of the mold delivering portion of the diehead.
A further feature of my invention is the provision of a cam for controlling the operation of the plunger controlling at each instant the amount of plastic being delivered from the diehead.
A further feature of my invention is the provision of a pinion nut, and a rack for controlling the position of the plunger which itself controls the amount of plastic delivered by the diehead to a mold.
Further objects and features of my invention will be apparent from the reading of the subjoined specification and claims and from a consideration of the accompanying drawings showing several modifications and embodiments of my invention.
In the drawings:
Fig. l is a plan view (partly diagrammatic) showing a combination of a pair of plastic extrusion machines, va pair of plastic dieheads for forming hollow containers and connections between both of the extrusion machines and both of the plastic dieheads;
Fig. 2 is a view of the combination of Fig. 1 shown partially in section and partially in elevation;
Fig. 3 is a fragmentary view in vertical section corresponding substantially to the sectional portion of Fig. 2 but showing a modified embodiment of my invention;
Fig. 4 is a fragmentary view in vertical section corresponding substantially to Fig. 3 and the section portion of Fig. 2 and showing a further modified embodiment of my invention; and
Fig. 5 is a showing of a plastic container which has been produced in a mold of one of my machines for forming hollow plastic articles and has been released from said mold.
Referring still to the drawings for a detailed description of the embodiments of my invention, it may be seen that I have shown fragmentarily or diagrammatically in Fig. 1 a pair of plastic extrusion machines designated as 11 and 12. [Plastic may be extruded] These are conventional machines of the kind referred to hereinbefore, and it will be understood from the ensuing description that each is designed to be continuously operative to discharge the heat-softened semi-fluid plastic material from which the desired containers are to be formed; the plastic material thus discharged under pressure is arranged to flow from these machines through passageways designated as 13, 14, 15, 16, 17, 18, to a pair of plastic dieheads 21 and 22. [The] In the case of each extrusion machine, the plastic material which issues therefrom in the form of a steady, uninterrupted discharge is caused to flow first to one of said die heads and then to the other in alternate fashion under control of a pair of valves (23, 24 or 25, 26), one valve of each pair being open when the other is closed, and vice versa. More particularly passageways 13 and 14 lead from the extrusion machine 11 to the diehead 22 and the passage of plastic through said passageways 13 and 14 is controlled by a valve 23. Passageways 13 and 15 lead from the extrusion machine 11 to the diehead 21 and passage of plastic through said passageways 13 and 15 is controlled by a valve 24. Passageways l6 and '17 lead from extrusion machine 12 to diehead 22'and the passage of plastic through said passageways 16 nd 17 is controlled by a va ve 25. P ssageways 16 and 18 lead from extrusion machine 12 to diehead 21 and the passage of plastic through said passageways 16 and 18 is controlled by a'valve 26. [The] While it will be obvious to those versed in the art that other cycling arrangements maybe employed, the valves 23, 24, 25, and 26 [are] conveniently can be controlled by air pressure supplied through conduits 23a, 24a, 25a and 26a,;respectively and fro-ma valve chest and imer 40a, said ai-r'pressure and conduits providing means-forcpening and-closing said valves in such properly timed relati'on-as to effect thefeeding of plastic alternately to me respective dieheads.
=My novel diehead 22 is designed to 'form plastic containers such as, for example, the container 30 and comprises essentially (a) a sleeve 31 into which plastic is extruded from conduits 14 and 17, and (b) a mandrel or'hollowplunger 3 2-positioned in and'cooperating with 'the sleeve to control the extrusion -of-- plastic therefrom. Normally the still heated semi-fluid plastic is extruded from-thefdiehead 22 in the form of a-tube having a varying thickness throughout its length and is'controllable at any-"point as desired by 'the position of the mandrel 32 in order to control the wall thickness of the finished con- "tainer and to insure preferably that such wall thickness 'sha'll be substantially uniform. Associated with the sleeve '31 I provide a guide33 (which might be formed if desired as a part of the sleeve 31) and which serves to position and guide the mandrel 32 as it is moved longitudinally within the sleeve 31. The guide 33 is provided -with.a spline recess34 in which there is positioned a spline 35 cooperating with a slot 36-formed in the man- .drel 32 and maintaining the mandrel 32 against rotation. The mandrel 32 is formed with a central bore 37 through .which air .under pressure passes into the interior of the plastic container being formed after the mold has been closed over the tube. Air is supplied to the central bores ..37 bymeans of fie ib e tubes 40 such tu es bein connected to a valve chest and timer 40a. The supply of air is of course for the purpose of forming the tube [as may be desired into] by expanding it within the mold to form a finished plastic container. The mandrel 32 may, 'if desired, beformed integrally in one piece or it may (as shown) be provided with a separate tip 38 secured to the outlet end thereof and formed as shown with a taper which may be at any desired angle to the axis. The sleeve 31 may also be formed integrally with a tapered outlet opening but for purposes of manufacture and assembly I prefer to provide it with an outlet tip 39 which is formed of a plurality of rings. The outlet opening (e. g. the tip 39) istapered internally and thus cooperates with the contour of the tip 38.
Associated with the outlet end of the diehead 22 is shown amold 41 formed of halves 42 and 43 which open periodically to discharge plastic containers such as 30 formed by the machine and close over the tube after it is extruded through the diehead 22 to the approximate proper length. ,Ihe mold in closing pinches the lower end of the tubeand in doing so, seals the end of the tube I. by. pIQSsingthe sidewalls together. By another method, I @raisethe mandrel 32 so as to extrude -first a solidslug, :disk or re of th wl st i e .1 o t bottom b f tile container. Then I immediately lower the plunger to l-form a tube withthe end closed by the disk, the tube having the thickness of sidewalls desired at each point of its length as controlled by the mandrel. The tube is extruded just short of the bottom of themold. The regular sequence of blowing follows as in the first meth- 0d. 'I'he mold. provides a backing for the shaping of the plastic container in the regular operation of the machines. ,Shown in dotted lines within the mold 41 is a plastic tube 44 as it would appear after it .has been extruded and. the mold closed but prior to the blowing and shaping of' the tube into the desired shape of container 30.. It will be noticed that inasmuch as the container '30 to be blown will have a larger circumference and .rnorematerial adjacent-themiddle portion thereof, there is a larger portion and larger amount of material adj cent-the .centralponism the, tu eso t hen th tube has been blown to the shape of the intended container 30, the walls of thecontainer 3.0 will have ..a .sub-
stantially uniform thickness without waste of material and without having any portions of the container 30 weaker than the rest. It is also to be understood that the contour of the tube which is deposited in the mold will depend therefore upon the shape of the final form of the container 30 to beformed. The shape of the mold itself will also conform to the shape of the intended containcr 30.
I also provide means for .raising and lowering the mandrel 32 in accordance with the cross section of the tube at the various longitudinal portions thereof. It may be stated at-this point that if it is desired to extrude a large amount of plastic, the mandrel 32. should be. raised so that the annular opening between the tip 38 and the outlet 39 will beincreased and so that a greater amount of plastic is extrudedfor shaping in the mold. On the other hand, if it is desired that the amountpfplastic extruded shall be small, the mandrel 32 is lowered so that the annular opening between the tip 38 and the outlet 39 is constricted and a smaller amount of plastic is extruded. If, for example, first a small amount of plastic is desired, then a larger amount, and then a smaller amount, during the extrusion process itself the mandrel 32 is first lowered to constrict the opening, is thenraised to increase size erase openingfa'nd is then lowered again to constrict the size of theopening. Thusa tube of any desired shape and size may be extruded. For. example, a tube of the size and shape as shown at 44 in Fig. 2 may be provided by first lowering the mandrel 32 then raising the. mandrel and thenlowering it again. A tubeof any desired contour may be thus extruded and tubes of extremely complicated cross "section maybe formed with substantially uniform sidewalls. In this connection I have formed a container of the complex shape shown at 50a as being'release'd from themold Soon the left hand side of Fig. '2.' "Such, a complex container was formed on a machine similar. to that illustrated a nd described herein.
The mechanism I have shown in Fig. .2 for raising and lowering the mandrel 32 consists of a nut 51 screwed onto threads 52 formed adjacent the upper end of the mandrel 32, the nut. being provided with external teeth 53 which mesh with the teeth on a rack 54. The nandrel 32 is formed wiith ahead 55. A spring 56 is interposed between the head 55 and a. cover plate 57 for the diehead 22, the cover plate 57 being positioned, ,if desired, upon a plurality of rings 58 placed'upon the .top of guide 33. The rack extends through openings formedin the rings 58 and the movementof the rack 54 is. controlled by any suitable pneumatic, hydraulic .or electrical mechanism synchronized with the operation of the valve 23 and with the opening and closing of .themold 41 so that .the contour of the tube; 44 .is ;accuratelypredetermined and insured.
The mold 41 is provided with a recess 91,-.into whicl1 I place av plastic film 92 which has pl'qviously heenpre- L pared with a reversely printed legend. The, plastic com same numerals with the addition of andthere is shown a cylinder 131, a mandrel 132, a guide 133, a spline 135, a tapered tip 138, and a tapered outlet'opening 139. Associated with the tube is a nut 151, arack 154, and a spring 156. Within the bore 137 I extend a tube 161 by which liquid may be supplied to the contains; e ta t Santana, stsro q it n haa ae released. The tube 161 is spaced from the sidewalls of the bore 137 so that air supplied to the bore 137 by the conduit 140 under pressure is available to shape the tube into the desired form of container.
In Fig. 4 I have shown another embodiment of my invention wherein similar parts are designated by the same numerals as in Fig. 2 with the addition of 200. Therein there is provided a cylinder 231, a mandrel 232, and a guide 233. The mandrel 232 is provided with a head 255 and a spring 256 is interposed between the head 255 and the cover 257. The mandrel .232 is formed with a bore 237 to which air is supplied by the conduit 240. The movement of the mandrel is controlled by a cam 262. This cam may be shaped as desired to'control the movement of the mandrel 232 so that the tube which is extruded shall have the desired contour and the desired amount of plastic may be extruded at various portions of the length of the tube extrusion, it being clear that cams of different shape may be substituted in place of the cam 262 in order to secure different contours of tubes and differing shapes of the finished form of the container.
It will be understood that the mandrel 32 is prevented from movement except by the actuation of either the aforementioned rack 54 and nut 51, or by the cam 262. In other words, the mandrel 32 can only be moved either by the rack 54 and nut 51 or under the control of cam 262.
All of the operation of the machine may be controlled by any standard method of controlling operations in sequence and, as previously indicated, the valve chest and timer 40a has been shown as an example of one suitable form of apparatus for properly synchronizing the opening and closing of valves 23-26, as well as controlling the intermittent feed of compressed air through ducts 40 to the respective die heads in timed relationship thereto. Referring especially to the structures shown in Figs. 1 and 2, the cycle of operation is as follows: The valves 23 and open, plastic is extruded into the diehead 22 and passes out and is suspended as a tube of the desired shape between the tapered opening 39 and the mandrel tip 38. The mandrel 32 during this extrusion is moved up and/or down to control the shape of the extruded tube. This movement is controlled by the rack 54 and the nut or pinion gear 51. A strip of plastic film 92 is placed in the recess 91. During this time the valves 24 and 26 have remained closed. Now the valves 23 and 25 are closed and the valves 24 and 26 are opened. At about the same time or immediately thereafter the mold 41 closes forming a backing for the blowing of the container. While plastic is being extruded from the diehead 21, air under pressure flows through the bore 37 extending the tube 44 to form the container and welding the plastic film 92 thereto. Next the air pressure is released. Thereafter the mold is opened and the container 30 is pulled from the'opening 39. In the meantime, plastic has been'flowing through head 21 to form a plastic tube for the subsequent formation of another container such as 50a. The mold 50 has remained open. Now the valves 24 and 26 are closed and the valves 23 and 25 again are opened. Another tube of plastic is extruded through mold head 22 while the tube of plastic just extruded from diehead 21 is encased in mold 50 as it closes and is blown to shape. Then the mold 50 is opened, the new container 50a is released from the mold. Again valves 23 and 25 are closed and valves 24 and 26 again opened. So plastic continuously flows from extrusion machines 11 and 12 and containers are continuously formed by the dieheads 21 and 22. By the use of the two machines difierent colored plastic may be supplied to form articles of variegated colors. More than two extrusion machines could be used if desired, or if desired, one of the machines 11 or 12 couldbe dispensed with. Even if there are the two machines 11 and 12, one, as for example 12,
could be made inoperative byclosing the valves 25 and 26 during a whole operation. are maintained closed during a whole operation the machine is effectively one in which there is effectively a single plastic extrusion machine supplying plastic to a' plurality of dieheads.
While a single diehead may be used to receive plastic from a plurality of extrusion machines to produce containers having multicolors, yet I prefer to have at least two dieheads in order to secure continuous operation of the extrusion machine or machines. I may, however, provide more than two and often will use three, four, five or even more in a single operation.
In forming a container of dilferent colors or types of diiferent plastics, I may and often will form the lower part of one type and the upper part of a dillerent type. In order to do so the machine 22 may supply plastic while one part of the container is being extruded and then will be closed off and the machine 12 will supply plastic while the rest is being extruded.
The operation of the embodiment shown in Fig. 4 is exactly the same as the operation of the embodiment shown in Fig. 2. The operation of the embodiment shown in Fig. 3 is the same except that after the air is supplied to shape the container and after the air is released [before the mold is opened, liquid is supplied] the container is filled, while still in the mold and not yet completely cooled, by introducing liquid thereinto through the tube 161. Then after the mold is opened, a solid slug of plastic is supplied to seal the open upper end of the container. Alternatively, the upper end of the container may be sealed by twisting, welding, and so forth. Thus the liquid contents of the container are maintained sterile and free of contamination.
It is to be understood that the above described embodi ments of my invention are for the purpose of illustration only and various changes may be made therein without departing from the spirit and scope of my invention.
I claim:
1. A machine for forming shaped articles of plastic material comprising a die head having walls and a central space within said walls having an outlet portion formed with a tapering throat; a longitudinally bored mandrel in the central space of said die head formedwith a tapered end portion normally positioned in said tapered throat; mechanism for moving said mandrel in either direction lengthwise of said. die head to constrict or enlarge the annular opening surrounding said mandrel within the tapered portion of said die head in accordance with any predetermined pattern and for preventing movement of the mandrel other than by the said mechanism; means for supplying air under pressure to the bore of said mandrel; and means for supplying plastic under super atmospheric pressure to the space between the walls of said die head and said mandrel concurrently with and at a time in the-cycle of operations of the machine coordinated with a movement of the mandrel lengthwise of said die head.
2. A machine for forming shaped articles of plastic material comprising a die head having walls and a central space within said walls having an outlet portion formed with a tapering throat; a hollow mandrel in the central space of said die head formed with a tapered end portion normally positioned in said tapered throat; mechanism for moving said mandrel in either direction lengthwise of said die head to constrict or enlarge the annular opening surrounding said mandrel within the tapered portion of said die head in accordance with any predetermined pattern and for preventing movement of the mandrel other than by the said mechanism; means for supplying air under pressure at times to the hollow of said mandrel; means for supplying plastic under super atmospheric pressure to the space between the wallsof said die head and said mandrel concurrently with and in a phase of the cycle of operations of the machine When the valves 25 and 26 plastic material comprising a die head havi'ngwalls and afcentralspace within said walls having an outlet portion formed with a tapering throat; a mandrel in the central space of said diehead provided with an axially extending bore, said mandrel being formed with a tapered end portioi' normally positioned in said throat; mechanism comprising a cam formoving said mandrel in either direction lengthwise of said die head to constrict or enlarge the annular ..openi ng surrounding said mandrel Within the tapered portion of" said die hea'd'in accordance with any predetermined patternand for preventing movement of the mandrel other than by the said mechanism; means for supplying air under pressure to the bore of said mandrelj'and means'fors upplying plastic to the space betweenthe walls of said die head and said mandrel concurrently with and in a phase of the cycle of operations of the machine coordinated with the movement of the plungerlengthwise of said die head.
4f A'machine for forming hollow shaped articles of plastic material comprising a die head having Walls and a'cen'tral space Within said walls having an outlet portion formedwith a tapering throat; a longitudinally'bored hollow mandrel inthe central space of said die head formed with a tapered end portion normally positioned in said tapered throat; mechanism comprising a nut threaded on said mandrel; a rack engaged with said nut and mechanism 'for controlling said rack for rotatingthe nut and moving said mandrel in either direction lengthwise of said die head to constrict or enlarge the annular opening surrounding said mandrel within't'he tapered portion of said'die' head in accordance with any predetermined pattern andfor preventing movement of the mandrel other than 'by the said rack and n'ut;'means for supplying air under pressure to the bore of said mandrel; and means fol-supplying plastic to the space between the walls of said die head and said walls concurrently with and in a phase of the cycle of operations of the machine coordi nated with the time that said mandrel is being moved lengthwise of said die head.
5. A machine for forming shaped articles of plastic material comprising in combination a plurality of die heads each having an outlet portion, a mandrel in each of said die heads, mechanism for moving said mandrels lengthwise of said die' heads toconstrict or enlarge the annular openings surrounding said mandrels in accordance with any predetermined pattern, and means for supplying plastic to said die heads at the same time that said mandrels are being moved lengthwise of said die heads comprising "a single plastic extrusionmachine having a plur'alit'y of outlets each controlled'by avalve and each conneeted with one of said die heads, and means for closing ea'cliof'sa'id valves in a sequence while at least'one other of the valves is open so that the extrusion machine continiiously upplies plastic to said die heads in a predeterminedsequence of operations.
6. A machine for forming shaped articles of plastic material comprising in combination a plurality of die heads each: having an outletpor'tion, a mandrel in each of said die headsirnachahisms for moving said mandrels lengthwise of: said die heads to constrict or enlarge the annular opening's surrounding said mandrels in accordance with any predetermined pattern, and means for supplying plastic to said die heads at the same time that said mandrels are being moved lengthwise of said die heads comprising a single plasti extrusion machine having a plurality of valves each controlling the supply of plastic to one of said die heads and means for opening one of said valves whenever the other valves are closed so that said extrus pny aaq in m y supp y pla t o nupq ly w t least d j s vh ar,
am i e .f s Sha ed arti-cle n Plasti material "ompnsifig in lcombiiiatior'i a of die heads each having an outlet portion, a mandrel in each of said die'heads, mechanism for moving said mandrels lengthwise of said die heads to constrict or enlarge the annular openings surrounding said mandrels in accordance with any predetermined pattern, and means for supplying plastic to said die heads at the same time that said mandrels are being moved lengthwise of said die heads comprising a single plastic extrusion machine having a plurality of outlets each controlled by a valve and each connected with one of said die heads, and means for opening each of said valves in a sequence while at least one other of thevalves is closedso that the extrusion machine continuously supplies plastic to said die heads in a predetermined sequence of operations.
8. A method of marking plastic articles which comprises extruding an unshaped mass of plastic; placing a marked transparent plastic film in an open mold; closing said mold over said unshaped mass of plastic so that the marked side of said film is toward the unshaped mass of plastic; and shaping the article in said mold so that the film is welded to the article with the marking inside of said plastic film. [9. A' machine for forming shaped articles of plastic material comprising in combination a plurality of die heads each having an outlet portion, a mandrel in the outlet portion of each die head to constrict the outlet in accordance with a predetermined pattern, means for supplying plastic to the die heads comprising a plastic extrusion machine, separate ducts connecting the plastic extru sion machine with the respective die heads, a valve in each duct controlling the supply of plastic to the companion die head, and means for opening one of said valves whenever the other valve is closed so thatsaid extrusion machine supplies plastic continuously to first one of said die heads and then to the other die head] [10.In an apparatus for forming hollow shaped articles of plastic material comprising in c mbination, a plurality of die heads each having an outlet portion, a mandrel in each of said die heads cooperating with the said outlet portion thereof and forming therewith an opening surrounding each mandrel in accordance with any predetermined pattern, means for supplying plastic material to said die heads comprising a plastic extrusion machine having a plurality of outlet ducts connected with the die heads, valve means connected with the ducts for controlling the supply of plastic material from the ducts to said die heads, and means for opening said valve means for one duct while closing the valve means for the other duct and causing the said extrusion machine to supply'the plastic material continuously to the valve means and alternately through the ducts to said die heads [11. In an apparatus for forming'hollow shaped articles of plastic materials of different characteristics and comprising in combination, a plurality of die heads each having an outlet portion, a mandrel in each of said die heads cooperating with the said "outlet portions thereof and forming therewith a discharge opening surrounding each mandrel in accordance with any predetermined pattern, means for supplying plastic to said die heads comprising a separate plastic extrusion machine for each plastic material, each extrusion machine having a plurality of outlet ducts connected with the die heads, valve means connected with the ducts for controlling the supply of plastic materials from the ducts to said die heads, and means for opening said valve means for one duct while closing the valve means for the other duct of each extrusion machine, and the said extrusion machines each supplying the plastic materials continuously to said respective valve means and through ducts from each extrusion machine to said die heads] l [12. In a method of forming hollow shaped articles of plastic material, the steps of forming plastic material into tubes of predetermined pattern in a plurality of tube forming zones, supplying the plastic material under pressure in continuous flow, directing the flow of plastic material through separate paths to the tube forrning zones, controlling the supply of plastic material to the tube-forming zones and alternately interrupting flow in one path while establishing flow through the other path at the place of control to efiect delivery of said continuous flow of plastic material alternately to the tube forming zones] [13. In a method of forming hollow shaped articles of plastic materials of different characteristics comprising forming the plastic materials into tubes of any predetermined pattern in a plurality of tube-forming zones, supplying the plastic materials separately under pressure and in continuous flows, directing the flows of plastic materials from both supplies through separate paths to each of the tube-forming zones, and controlling the supply of the materials from the respective supply sources to the tube forming zones by alternately interrupting flow of the respective plastic materials in one path from each supply while establishing flow through the other path to effect delivery of said continuous flows of plastic materials first to one tube-forming zone and then to the other tube-forming zone] [14. The process of forming a plastic article of plastic materials having different characteristics including supplying the plastic materials of difierent characteristics from a plurality of plastic extrusion machines each connected to .a single mold whereby plastic of diflerent characteristics is supplied at the same time tosaid single mold] References Cited in the file of this patent or the original patent UNITED STATES PATENTS 700,806 .Paine May 27, 1902 1,419,090 Williams June 6, 1922 1,628,333 Schaub May 10, 1927 1,637,207 Whitehouse July 26, 1927 1,848,940 Delpech Mar. 8, 1932 1,981,636 Soubier Nov. 20, 1934 2,044,961 Waner June 23, 1936 2,057,467 Williams Oct. 13, 1936 2,349,177 Kopitke May 16, 1944 2,363,051 Dosmann Nov. 21, 1944 2,449,139 Posner Sept. 14, 1948 2,457,687 Kopi'tke Dec. 28, 1948 2,467,107 Bailey Apr. 12, 1949 2,488,786 Watkins Nov. 22, 1949 2,597,558 Bailey May 20, 1952 2,724,860 Strong Nov. 29, 1955 FOREIGN PATENTS 882,497 France Mar. 1, 1943 305,152 Great Britain Jan. 31, 1929
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3122598A (en) * 1960-11-03 1964-02-25 Foster Grant Co Inc Plastic decorating method
US3217360A (en) * 1962-11-13 1965-11-16 Monsanto Co Apparatus for selectively controlling the extrusion of plastic material
US3256563A (en) * 1963-11-18 1966-06-21 Owens Illinois Glass Co Adjustable extrusion orifice structure
US5156857A (en) * 1988-11-23 1992-10-20 American National Can Company Extrusion die for extrusion blow molding equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3122598A (en) * 1960-11-03 1964-02-25 Foster Grant Co Inc Plastic decorating method
US3217360A (en) * 1962-11-13 1965-11-16 Monsanto Co Apparatus for selectively controlling the extrusion of plastic material
US3256563A (en) * 1963-11-18 1966-06-21 Owens Illinois Glass Co Adjustable extrusion orifice structure
US5156857A (en) * 1988-11-23 1992-10-20 American National Can Company Extrusion die for extrusion blow molding equipment

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