|Publication number||US7252235 B2|
|Application number||US 11/012,162|
|Publication date||7 Aug 2007|
|Filing date||16 Dec 2004|
|Priority date||16 Dec 2004|
|Also published as||US20060131417, WO2006066161A1|
|Publication number||012162, 11012162, US 7252235 B2, US 7252235B2, US-B2-7252235, US7252235 B2, US7252235B2|
|Inventors||Trent Steven Kucher, Justin L. Koch|
|Original Assignee||Caterpillar Inc.|
|Export Citation||BiBTeX, EndNote, RefMan|
|Patent Citations (20), Referenced by (4), Classifications (5), Legal Events (4)|
|External Links: USPTO, USPTO Assignment, Espacenet|
This application is directed to a barcode formed on a material and more particularly, to a barcode formed on the material using a laser.
Many construction and earth moving machines use hydraulic or pneumatic cylinders to move a work tool such as a bucket on a backhoe, a loader, or an excavator. The cylinder may include a cylinder rod coupled at one end to the work tool with a cylinder body having a chamber formed therein at the other end. Hydraulic fluid may be introduced into the chamber to extend the rod from the body and may also be removed from the chamber to retract the rod. Often, the rod position or the amount of the extension of the rod must be known so that movement of the work tool can be controlled or monitored.
Barcodes have been marked on cylinder rods in order to locate the position of the rod. In particular, the rod may be marked with a barcode including non-repeating segments of code, each of which correspond to a different location of the rod. In operation, a sensor is provided in the cylinder adjacent the barcode to identify a particular segment which is then associated with a corresponding rod location.
In some systems, the barcode is formed on the cylinder rod using a laser system. In these systems, the laser may heat a designated portion of the cylinder rod to anneal the surface, changing the color of the rod, thereby forming the lines of the barcode. However, such annealing may melt and redeposit a certain amount of material. In some instances, the laser energy is sufficient to remove the material through ablation, or alternatively, create plasmas capable of removing material. This results in an added surface roughness of the cylinder rod in the form of peaks and valleys, perpendicular to the direction the laser travels when marking. This added roughness may wear other materials that travel along the marked surface, such as sealing materials. Further, to get a good contrasting mark, it is often necessary to repeatedly expose the rod surface to the laser, thereby compounding the formation of peaks and valleys.
One system for forming a barcode on a surface is disclosed in U.S. Pat. No. 5,023,437 to Speicher. The '437 patent discloses creation of a barcode on a surface using individual imprinted marks to form a plurality of substantially linear rectangular arrays. The arrays are formed of a plurality of laser marks disposed adjacent each other in aligned rows and columns. However, spaces between the laser marks may be interpreted by a scanning reader to be empty bars of the barcode.
The present invention is directed to overcoming one or more of the problems in the prior art.
In one exemplary aspect, this disclosure is directed toward a barcode on a material. The barcode includes at least one line including a length and a width. The line may be formed by markings on the material, and the markings may form a first row and a second row. The first row may be adjacent to the second row. The markings also may form a first column and a second column, with the first column being adjacent to the second column. The markings of the first row are offset from the markings of the second row.
In another exemplary aspect, this disclosure is directed to a system for controlling abrasive wear of a sliding member in contact with a barcode formed in a component. The system includes a metallic base material and a barcode formed on the base material. The barcode may include a series of lines formed of markings. The markings may form a first row and a second row, with the first row being adjacent to the second row. The markings may also form a first column and a second column, with the first column being adjacent to the second column. A sliding member may be in direct contact with the metallic component and configured to contact the barcode.
Reference will now be made in detail to exemplary disclosed embodiments, which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
The rod 102 may be housed within and be extendable relative to the body 104. The rod 102 may include a conventional coated or uncoated outer surface 106 and may define a longitudinal axis 108. In one exemplary embodiment, the rod 102 is a chrome coated rod, although other materials may be used to coat or form the rod 102. The cylinder body 104 may be a hollow body configured to house the cylinder rod 102 and also to receive fluid or other means for extending and retracting the cylinder rod 102 relative to the cylinder body 104. The cylinder body 104 may include a head 107 that may receive the rod 102.
In the embodiment shown, the rod 102 is movable while the cylinder body 104 is stationary. The present disclosure, however, is applicable to other rod and cylinder body configurations whereby the rod is stationary and the cylinder body is movable, as well as configurations in which both the rod and cylinder body are movable.
The rod 102 may include a barcode 1110 provided on the outer surface 106. The barcode 110 may be formed onto the cylinder rod 102 and may be used, along with a sensing system 112, to identify a position or extension amount of the cylinder rod 102.
The sensing system 112 may be associated with the cylinder body 104 for detecting the extension position of the rod 102. In the exemplary embodiment shown, the sensing system 112 may be housed within the body 104, and may be, for example, housed within the head 107. However, the sensing system 112 also may be disposed at locations other than the head 107, but may be disposed at any location allowing the sensing system 112 to read the barcode 110. The sensing system 112 may include, for example, one or more optical emitters, such as light emitting diodes (LEDs) and a sensor. The optical emitters may expose a portion of the outer surface 106 of the rod 102, including a subset of the barcode 110, to light, typically at infrared frequencies, although other frequencies of light may be used as well. The light reflects off or emanates from the exposed portion of the outer surface 106 and may be sensed by the sensor, typically including an array of photosensors.
As shown in
In one exemplary embodiment, the individual markings 118 may be laser dots or laser markings formed using high frequency, high powered lasers. The lasers may vaporize material of the outer surface 106 in small spots to form shallow pits. When made small enough, the markings 118 may be placed in a tight honeycomb pattern that, when viewed optically, appear as a solid mark. Further, because of their size, the markings 118 may avoid the problem of peaks and valleys that arise when larger markings are made and therefore, may allow the lines 116 to slide past and contact a sliding material, such as the cylinder seal 114, with little or no additional wear. Accordingly, the life of the cylinder seal 114 may be extended.
In the exemplary embodiment shown in
In the exemplary embodiment shown, the markings 118 of the lines 116 may form a series of columns 120 and a series of rows 122. In the exemplary embodiment shown, the rows 122 extend across the width w of the line 116 and the columns 120 extend across the height h of the line 116. In other embodiments, it should be noted that the rows could extend across the height h and the columns could extend across the width w. Again, for clarity, only a few representative rows and columns are labeled with reference numerals.
The series of rows 122 may include a first row 124 and an adjacent second row 126 of markings 118. As shown in
With reference to
In the exemplary embodiment shown, the first and second rows 124, 126 are adjacent and are offset from each other by a distance d substantially equal to the spanning distance s of each marking 118. Likewise, adjacent first and second columns 128, 130 are offset from each other by the distance d. This allows the adjacent first and second rows 124, 126 to be placed close together and the adjacent first and second columns 128, 130 to be placed close together, without overlapping. It should be noted that the rows 120 and columns 122 may be offset by a distance d greater than or less than the spanning distance s. By being offset by a distance d equal to or less than the spanning distance s of the individual markings 118, linear gaps across the width w or across the height h may eliminated. Accordingly, a scanner of the sensing system 112 may be less inclined to mistakenly read the barcode 110 to include a linear space (or an empty bar) between adjacent rows 120 or adjacent columns 122 because there is no linear gap between the rows 120 and columns 122 themselves. Further, because each marking 118 is independently created and need not overlap with adjacent markings 118, the peaks and valleys created by melted material may be reduced and the life of any material sliding over the markings 118, such as the cylinder seal 114, may be prolonged. Although the system described herein does not include overlapped markings, it should be noted that in one exemplary embodiment, the offset markings 118 are still overlapped.
In one exemplary embodiment, each marking 118 may have a spanning distance s within the range of 1 to 30 micrometers. In another exemplary embodiment, the spanning distance s of each marking 118 may be within the range of 5 to 20 micrometers. In yet another exemplary embodiment, the spanning distance s may be within the range of 10 to 20 micrometers. Likewise, in one exemplary embodiment the markings 118 may be pits having a depth within a range of about 1 to 10 micrometers and, in another exemplary embodiment, the depth may be within the range of 1 to 5 micrometers.
The laser markings 118 forming the barcode 110 may reduce the formation of peaks and valleys that sometimes occur during a laser treating process. In addition, the laser markings 118, being offset, may ensure more reliable reading of the barcode 110 without overlapping the markings 118. Because the barcode 110 minimizes creation of peaks and valleys, extension of the rod with the barcode 110 past the cylinder seal 114 may not significantly wear the cylinder seal 114, providing a longer useful seal life. Further, because the markings 118 need not overlap, and because the markings 118 may be formed to be relatively small, the seal 114 may still effectively seal as the barcode 110 moves past.
In addition, because adjacent rows 122 are offset from each other, and because adjacent columns 120 are offset from each other, linear gaps between adjacent columns 120 and rows 122, across the width w or the height h of each line 116, may be minimized or eliminated. This occurs when the spacing between adjacent rows 122 and columns 120 is less than the spanning distance s of each individual marking 118. Such linear gaps frequently occur when the rows 122 and columns 120 are formed of markings that are not offset, but that are aligned. Further, offsetting the markings 118 of adjacent rows 122 and columns 120 reduces the need to overlap markings to form a consistent line of the barcode. Eliminating any overlapping may further reduce the formation of peaks that may occur during laser treatment of the outer surface 106.
One exemplary method of forming the barcode 110 will be described. The method may include forming the barcode 110 with a high frequency, high powered laser. To form the barcode 110, the laser may be used to create markings 118 on the outer surface 106 of a material, such as the cylinder rod 102. The markings 118 may be spaced apart from each other to reduce the incidence of overlapping and, in addition, may be formed in rows 122 and columns 120, with adjacent rows 122 and columns 120 being offset from each other.
In one embodiment, the markings may be formed in a manner that adjacent rows 122 of markings 118 may offset from each other by a distance d, which may be equal to or less than a spanning distance s of a single marking 118. By offsetting each row 122 and by offsetting each column 120, linear gaps between rows 122 and between columns 120 across the width w or height h may be reduced so that the sensing system 112 may more accurately read the barcode.
It should be understood that the markings 118 may be used to form a barcode 110 on any surface, including surfaces that are not cylinder rod surfaces. Further, the markings 118 may be formed on metallic surfaces, plastic surfaces, glass surfaces, or other surfaces, where it may be desirable to minimize peaks and valleys.
It will be apparent to those skilled in the art that various modifications and variations can be made in the disclosed embodiments without departing from the scope of the invention. Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope of the invention being indicated by the following claims and their equivalents.
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|U.S. Classification||235/462.16, 235/462.09|
|16 Dec 2004||AS||Assignment|
Owner name: CATERPILLAR INC., ILLINOIS
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:KUCHER, TRENT STEVEN;KOCH, JUSTIN L.;REEL/FRAME:016106/0026;SIGNING DATES FROM 20041209 TO 20041213
|15 Jul 2008||CC||Certificate of correction|
|28 Dec 2010||FPAY||Fee payment|
Year of fee payment: 4
|20 Mar 2015||REMI||Maintenance fee reminder mailed|