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The present invention provides a plasma processing apparatus having an electrode plate arranging therein, an upper electrode to which a dielectric member or a cavity portion is provided, a dimension or a dielectric constant of which is determined in such a manner that resonance is generated at a frequency of high-frequency power supplied to the center of the back side and an electric field orthogonal to the electrode plate is generated, and a susceptor as a lower electrode so as to be opposed to each other, in order to reduce unevenness of an electric field distribution on the surface of the electrode in a plasma processing using a high-density plasma capable of coping with further refinement.

InventorsShinji Himori, Toshiki Takahashi, Takumi Komatsu
Original AssigneeTokyo Electron Limited
Primary Examiner: Rodney G. McDonald
Attorney: Oblon, Spivak, McClelland, Maier & Neustadt, P.C.
Current U.S. Classification118/723E; 118723/ER; 15634534; 15634543; 15634547; 20429807; 20429833; 20429834
International Classification: C23C016/00; C23C014/34; H01L021/306

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Citations

Cited PatentFiling dateIssue dateOriginal AssigneeTitle
US41487054 Mar 197710 Apr 1979Dionex CorporationGas plasma reactor and process
US507445618 Sep 199024 Dec 1991LAM Research CorporationComposite electrode for plasma processes
US611028728 Apr 199729 Aug 2000Tokyo Electron Limited
Tokyo Electron Yamanashi Limited
Plasma processing method and plasma processing apparatus
US622843822 Sep 19998 May 2001Unakis Balzers AktiengesellschaftPlasma reactor for the treatment of large size substrates

Claims

1. A plasma processing apparatus having a chamber in which a pressure is reduced by an exhaust system and which is used for applying a plasma processing to a substrate to be processed held by a second electrode in a process gas atmosphere between a first electrode and the second electrode provided so as to be opposed to each other in parallel by using a plasma generated by high-frequency power,

wherein the first electrode comprising:

a conductive support which is held in the chamber by interposing an insulator and has a process gas introduction/diffusion function and a high-frequency power introduction function;

an electrode plate of a flat plate formed by a conductor or a semiconductor joined to a surface of the support opposed to the second electrode; and

a cavity portion formed at the center of a surface of the support joined to the electrode plate, the cavity portion having a uniform thickness.

2. The plasma processing apparatus according to claim 1, wherein a skin depth δ represented by the following expression (1) is larger than a thickness of the electrode plate:

description="In-line Formulae" end="lead"δ=(2ρ/ωμ)1/2  (1) description="In-line Formulae" end="tail"

wherein ω: an angular frequency of high-frequency power (=2πf (f: frequency)), ρ: a resistivity of the electrode plate, and μ: a magnetic permeability of the electrode plate.

3. The plasma processing apparatus according to claim 2, wherein a resistivity of the electrode plate is not less than 0.1 Ω·m.

4. The plasma processing apparatus according to claim 3, wherein a resistivity of the electrode plate is 0.3 to 0.8 Ω·m.

5. The plasma processing apparatus according to claim 1, wherein the electrode plate forms a discoid tabular shape and has an opposed surface having an area exceeding a processing surface of the substrate to be processed.

6. The plasma processing apparatus according to claim 1, wherein high-frequency power to the first electrode is a frequency within a range of 27 to 150 MHz, and supplied from the center of a surface of the support which is not opposed to the second electrode.

7. The plasma processing apparatus according to claim 1, wherein a thickness of the cavity portion is uniform, and falls within a range of 0.3 to 0.5 mm.

8. The plasma processing apparatus according to claim 1, wherein a diameter of the cavity portion is 50 mm or more.

9. The plasma processing apparatus according to claim 1, wherein, a dimension of the cavity portion being determined in such a manner that a resonance is generated at a frequency of high-frequency power to be supplied and an electric field orthogonal to the electrode plate is produced.

10. A plasma processing apparatus having a chamber in which a pressure is reduced by an exhaust system and which is used for applying a plasma processing to a substrate to be processed held by a second electrode in a process gas atmosphere between a first electrode and the second electrode provided so as to be opposed to each other in parallel by using a plasma generated by high-frequency power,

wherein the first electrode comprising:

a conductive support which is held in the chamber by interposing an insulator and has a process gas introduction/diffusion function and a high-frequency power introduction function;

an electrode plate of a flat plate formed by a conductor or a semiconductor joined to a surface of the support opposed to the second electrode; and

a cavity portion formed at the center of a surface of the electrode plate joined to the support, the cavity portion having a uniform thickness.

11. A plasma processing apparatus having a chamber in which a pressure is reduced by an exhaust system and which is used for applying a plasma processing to a substrate to be processed held by a second electrode in a process gas atmosphere between a first electrode and the second electrode provided so as to be opposed to each other in parallel by using a plasma generated by high-frequency power,

wherein the first electrode comprising:

a conductive support which is held in the chamber by interposing an insulator and has a process gas introduction/diffusion function and a high-frequency power introduction function;

an electrode plate of a flat plate formed by a conductor or a semiconductor joined to a surface of the support opposed to the second electrode; and

a cavity portion formed at the center of a surface of the support joined to the electrode plate,
wherein a skin depth δ represented by the following expression (1) is larger than a thickness of the electrode plate:
description="In-line Formulae" end="lead"δ=(2ρ/ωμ)1/2  (1) description="In-line Formulae" end="tail"
wherein ω: an angular frequency of high-frequency power (=2πf (f: frequency)), ρ: a resistivity of the electrode plate, and μ: a magnetic permeability of the electrode plate.

12. The plasma processing apparatus according to claim 11, wherein a resistivity of the electrode plate is not less than 0.1 Ω·m.

13. The plasma processing apparatus according to claim 12, wherein a resistivity of the electrode plate is 0.3 to 0.8 Ω·m.