US6387189B1 - Surface-cleaning method - Google Patents
Surface-cleaning method Download PDFInfo
- Publication number
- US6387189B1 US6387189B1 US09/269,568 US26956899A US6387189B1 US 6387189 B1 US6387189 B1 US 6387189B1 US 26956899 A US26956899 A US 26956899A US 6387189 B1 US6387189 B1 US 6387189B1
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- United States
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- independently
- iii
- emulsifier
- acid
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- Prior art date
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- 229910003202 NH4 Inorganic materials 0.000 claims description 12
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Classifications
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- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/22—Organic compounds
- C11D7/34—Organic compounds containing sulfur
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2321/00—Details relating to membrane cleaning, regeneration, sterilization or to the prevention of fouling
- B01D2321/16—Use of chemical agents
- B01D2321/166—Use of enzymatic agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2321/00—Details relating to membrane cleaning, regeneration, sterilization or to the prevention of fouling
- B01D2321/16—Use of chemical agents
- B01D2321/168—Use of other chemical agents
-
- C11D2111/10—
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- C11D2111/14—
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- C11D2111/18—
Definitions
- the present invention relates to a method of cleaning surfaces made of glass, graphite, ceramics, polymeric and metallic materials, synthetic and vegetable fibres, e.g. fabrics, textiles or waste paper, in particular membrane surfaces, by detaching or dissolving organic and inorganic soilings by a simple flushing operation.
- Deposits of organic and inorganic impurities are a constant problem in industry and the home. Thus, the deposits lead, for example, to a reduction in flow rate or even to blockages in pipes, to contaminations in reactors or soilings on objects of everyday use.
- Glassware is particularly susceptible to soilings and is a particular problem in the domestic sector. In order to maintain the operation of equipment and materials and hygiene, the cleaning of surfaces is an important procedure in many fields.
- Membranes as a specific example of surfaces, are used in a variety of ways in industry and in the medical field. For their use to be economical, it is important to maintain a high flow rate. Deposits on the membrane surface partially block the membrane, resulting in a reduced and uneconomical permeate flow. Cleaning compositions can be used to largely remove the soilings and increase the flow rate again.
- Desalination, 77, 135-179 (1990) reports on flushing procedures for various applications of ultrafiltration, where purification is in some instances necessary after an operating period of just a few hours.
- EP 0 513 948 describes the cleaning of hard surfaces by a cleaning composition that is composed of a variety of components and inter alia comprises a complexing agent and an organic solvent.
- EP 0 261 874 discloses a cleaning composition for hard surfaces which comprises EDTA and an alkanesulphonate.
- U.S. Pat. No. 4,808,328 likewise discloses cleaning compositions for hard surfaces which, in addition to EDTA, comprise an alkanesulphonate.
- R 1 , R 2 , R 3 and R 4 independently of one another are H, Li, Na, K, NH 4 , H 3 NCH 2 CH 2 OH, H 2 N(CH 2 CH 2 OH) 2 or HN(CH 2 CH 2 OH) 3 ,
- R 5 and R 6 independently of one another are H or OH
- R 7 is H, CH 2 CH 2 OH, CH 2 CH 2 CH 2 OH, CH 2 CH(OH)CH 3 , CH 2 COOR 8 or CH 2 CH 2 COOR 8 , where R 8 independently of R 1 has the scope of meanings of R 1 ,
- the invention relates to a method of cleaning surfaces made of glass, graphite, ceramics, polymeric and metallic materials, synthetic and vegetable fibres, and membranes by detaching or dissolving organic or inorganic soilings or a mixture of the two by a simple flushing operation with a solution of a cleaning composition at, in particular, 10-100° C. and a pH of in particular 3-13, which is characterized in that the cleaning composition used is at least one component selected from the group consisting of
- R 1 , R 2 , R 3 and R 4 independently of one another are H, Li, Na, K, NH 4 , H 3 NCH 2 CH 2 OH, H 2 N(CH 2 CH 2 OH) 2 or HN(CH 2 CH 2 OH) 3 ,
- R 5 and R 6 independently of one another are H or OH
- R 7 is H, CH 2 CH 2 OH, CH 2 CH 2 CH 2 OH, CH 2 CH(OH)CH 3 , CH 2 COOR 8 or CH 2 CH 2 COOR 8 , where R 8 independently of R 1 has the scope of meanings of R 1 ,
- the solvent used is water or a mixture of water and a C 1 -C 4 -alcohol or a C 3 -C 4 -ketone.
- the invention further relates to a composition for cleaning surfaces made of glass, graphite, ceramics, polymeric and metallic materials, synthetic and vegetable fibres and membranes, based on at least one component selected from the group consisting of
- R 1 , R 2 , R 3 and R 4 independently of one another are H, Li, Na, K, NH 4 , H 3 NCH 2 CH 2 OH, H 2 N(CH 2 CH 2 OH) 2 or HN(CH 2 CH 2 OH) 3 ,
- R 5 and R 6 independently of one another are H or OH
- R 7 is H, CH 2 CH 2 OH, CH 2 CH 2 CH 2 OH, CH 2 CH(OH)CH 3 , CH 2 COOR 8 or CH 2 CH 2 COOR 8 , where R 8 independently of R 1 has the scope of meanings of R 1 ,
- a solvent from the group consisting of water and a mixture of water and a C 1 -C 4 -alcohol or a C 3 -C 4 -ketone, where the solvent constitutes in particular 40-99.9% by weight, preferably 50-99% by weight, particularly preferably 60-90% by weight of the total composition.
- the emulsifiers to be used according to the invention are preferably C 8 -C 25 -alkanesulphonates, particularly preferably C 10 -C 20 -alkanesulphonates, very particularly preferably C 12 -C 18 -alkanesulphonates. It is also preferable to use linear alkanesulphonates.
- the iminodisuccinic acids of the formula (I) to be used according to the invention are used in aqueous solution.
- R 6 is H, and particularly preferably R 5 and R 6 are H.
- R 7 is H.
- R 5 , R 6 and R 7 are H, so that (I) represents the unsubstituted iminodisuccinic acid (IDS) and its salts of the above-described type.
- radicals R 11 , R 12 , R 13 and R 14 appear in the position of R 1 , R 2 , R 3 and R 4 and have the meaning H, Na, K, NH 4 or H 3 NCH 2 CH 2 OH.
- the iminodisuccinic acids of the formula (I) used according to the invention are in pure form or are combined with small amounts of secondary components from the preparation of (I), such as maleic acid, fumaric acid, aspartic acid, malic acid, asparagine, tartaric acid, hydroxyaspartic acid, condensates of aspartic acid etc. or their salts containing the above mentioned cations R 1 to R 4 .
- the secondary components are present in the mixture in an amount of at most 35% by weight, preferably 30% by weight and particularly preferably 25% by weight; the remainder to 100% by weight is (I).
- (I) is prepared by known methods in aqueous medium, for example from maleic anhydride, maleic acid or epoxysuccinic acid and ammonia or aspartic acid. Methods of this type are described, for example, in GB 1 306 331, SU 0 639 863, JP 6/329 607, JP 6/330 020 and DE 37 39 610.
- polyamino acids according to the invention are, for example, homo- and copolymers of lysine, glutamic acid, alanine and aspartic acid, and protein hydrolysates.
- polyaspartic acids or polymers with repeat succinyl units which can either be prepared from aspartic acid or from maleic anhydride, its derivatives and ammonia.
- polyamino acids to be used according to the invention are polymers with repeat succinyl units which have at least one of the following repeat structural units:
- R 20 is H or is a cation, in particular alkali metal, ammonium, independently of one another where two or more are present,
- n, m, o is 0 or an integer from 1 to 300,
- p, q is 0 or an integer from 1 to 10,
- r is 0 or an integer 1 or 2
- s is 0 or an integer from 1 to 10,
- n+m+o+p+q is ⁇ 300, where the indices n, m, o, p, q, r and s indicate how many units are present in the polymer, optionally in random distribution.
- the polymers to be used according to the invention are taken to mean the corresponding free acids, their salts and also derivatives of the acids, in particular anhydrides.
- the repeat unit B1 is present, based on the total of units B1 and A1, to at least 50%, in particular to at least 70%.
- the average molecular weight (MW) can fluctuate within a wide range, it being possible to use polyaspartic acids having molecular weights between 500 and 100,000 g/mol, but preference is given to from 1000 to 50,000 g/mol or, even better 1000 to 30,000 g/mol.
- the polymers with repeat succinyl units to be used according to the invention are, in a preferred embodiment, essentially polyaspartic acids.
- the polymers can be prepared by known processes, for example in accordance with U.S. Pat. No. 4,839,461, U.S. Pat. No. 5,371,180, U.S. Pat. No. 5,288,783, J. Org. Chem., 24, p 1662-1666 (1959) and J. Org. Chem., 26, 1084 (1961).
- the emulsifiers, iminocarboxylic acids and polyamino acids can be used alone or as mixtures.
- the mixture proportions (proportions by mass) of emulsifier, preferably C 8 -C 25 -alkanesulphonate, and iminocarboxylic acid or polyamino acid are in the range from 99:1 to 1:99, preferably from 20:80 to 80:20, particularly preferably from 40:60 to 60:40.
- the mixing proportions of iminocarboxylic acid and polyamino acids are likewise in the range from 99:1 to 1:99, preferably from 20:80 to 80:20, particularly preferably from 40:60 to 60:40.
- the cleaning composition concentrates according to the invention are used with a water content of from 99.9% by weight to 40% by weight, preferably from 95% by weight to 50% by weight, particularly preferably from 95% by weight to 60% by weight.
- the cleaning compositions according to the invention are used at a pH of 3-13, preferably 4-12, particularly preferably 4.5-11.5, and at temperatures of 10-100° C., preferably 15-85° C.
- the cleaning compositions according to the invention are used for cleaning surfaces made of glass, graphite, ceramics, polymeric and metallic materials, synthetic and vegetable fibres, e.g. fabrics, textiles or waste paper, in particular for cleaning membrane surfaces.
- Membranes which are cleaned according to the invention are those which are preferably used in pressure permeation techniques.
- the membranes can be made of the following materials: cellulose esters, such as, for example, cellulose acetate, cellulose acetopropionate, cellulose acetobutyrate, polyolefins, such as polyethylene or rpolypropylene, copolymers of ethylene and C 3 -C 8 -olefins, polyimides, polyamides, polyphenylenesulphones, polyphenylene ethers, polyphenylenesulphonic esters, polyphenylene ether esters, ceramics, SiO 2 , carbon, polypiperazinamide, polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), polyacrylonitrile (PAN), polysulphone.
- cellulose esters such as, for example, cellulose acetate, cellulose acetopropionate, cellulose acetobutyrate
- the membrane to be cleaned or the membrane module to be cleaned is treated with an aqueous, aqueous-alcoholic, aqueous-ketonic or aqueous-alcoholic-ketonic solution of the emulsifier, the iminocarboxylic acid, the polyamino acid or a mixture thereof, optionally with addition of standard commercial cleaning composition enzymes, such as, for example, proteases, lipases or amylases, in a manner which involves pumping such a solution over the membrane surface or through the membrane module.
- standard commercial cleaning composition enzymes such as, for example, proteases, lipases or amylases
- a suitable alcohol is C 1 -C 4 -alcohol, such as methanol, ethanol, propanol, i-propanol, butanol, i-butanol, preferably methanol, ethanol, i-propanol.
- a suitable ketone is acetone (C 3 ) or methyl ethyl ketone (C 4 ). Of these organic solvents, alcohols are preferred.
- the duration of the cleaning treatment is obviously dependent, in a manner familiar to the person skilled in the art, on the degree of soiling, on the intensity of the recirculation, on the concentration of the cleaning solution and, where present, on the said ingredients and also on the temperature. The extent of cleaning can be controlled by determining the flow rate through the membrane.
- the cleaning composition according to the invention is prepared by simply dissolving the emulsifier and/or the iminodisuccinic acid of the formula (I) and/or the polyamino acid and optionally the alkali carrier or the enzyme or a plurality of such substances in water, a water/alcohol mixture, a water/ketone mixture or a water/alcohol/ketone mixture in the stated amounts and ratios.
- a mixture of dry substances for example flake material from a drying roller or spray-dry granules, can be prepared.
- liquid substances for example highly concentrated alkali metal hydroxide solution or ethanolamine, a 10 to 60% strength by weight solution, for example, can be used for storage and dispatch.
- the cleaning solution according to the invention can comprise other components, such as, for example, enzymes, alcohols, solubility promoters and auxiliaries and fragrances.
- aqueous solution consisting of 30% by weight of H 2 SO 4 , 30% by weight of naphthalenesulphonic acid and 40% by weight of water was diafiltered in a batch operation at an operating pressure of 60 bar and an operating temperature of 40° C. for 20 hours, and then the membrane separation efficiency was determined under standard conditions (1000 mg/l of Na 2 SO 4 , 25 bar, 30° C.).
- the module used was a spiral module. The module was then flushed with 50 l of an aqueous solution consisting of 0.5% by weight of the above emulsifier, 0.5% by weight of IDS Na salt and 99% by weight of water without pressure and with recirculation at 40° C.
- aqueous solution consisting of 7% by weight of the sodium salt of flavonic acid and traces of impurities were concentrated batchwise using reverse osmosis to 50% of the starting volume at an operating pressure of 40 bar and an operating temperature of 40° C.
- the module used was that from Example 3.
- the module was then flushed with 50 l of an aqueous solution consisting of 0.5% by weight of the above emulsifier, 0.5% by weight of EDTA and 99% by weight of water without pressure and with recirculation at 40° C. and a feed flow rate of 1.2 m 3 /h for 30 minutes, and the membrane separation efficiency was determined under standard conditions (1000 mg/l of Na 2 SO 4 , 25 bar, 30° C.).
- a further flushing operation was carried out with 50 l of an aqueous solution consisting of 0.5% by weight of the above emulsifier, 0.5% by weight of IDS Na salt and 99% by weight of water without pressure with recirculation at 40° C. and a feed flow rate of 1.2 m 3 /h for 30 minutes, and the membrane separation efficiency was again measured under standard conditions.
- the module separation efficiency under standard conditions was increased by a further percentage point compared with the first flushing, with a salt passage of 0.3%.
- Example 1 was repeated. However, the flushing solution used was 10 l of an aqueous solution consisting of 1.5% by weight of Ultrasil 40® (commercial product from Henkel, Düsseldorf, consisting essentially of organic complexing agents and alkali carriers) and 98.5% by weight of water; flushing was carried out at 40° C. and a feed flow rate of 1.2 m 3 /h for 20 minutes without pressure with recirculation. The module separation efficiency was then determined again under standard conditions. After waste water from Example 1 had been passed through the module, a reduction in the permeate flow to 64% of the permeate flow under standard conditions prior to passing through the waste water, with an unchanged salt passage (concentration in the feed/concentration in the permeate) of 2.9% was found.
- Ultrasil 40® commercial product from Henkel, Düsseldorf, consisting essentially of organic complexing agents and alkali carriers
- the module separation efficiency was increased only to 83% of the permeate flow under standard conditions prior to passing through the waste water, with a salt passage of 2.9%.
- a subsequent further flushing with 10 l of an aqueous solution consisting of 0.15% by weight of the above emulsifier, 0.25% by weight of EDTA and 99.6% by weight of water at 40° C. and a feed flow rate of 1.2 m 3 /h for 20 minutes without pressure and with recirculation, the permeate flow was increased to 98% of the permeate flow under standard conditions prior to passing through the waste water, i.e. almost to the initial performance, with an unchanged salt passage (concentration in the feed/concentration in the permeate) of 2.9%.
- Example 1 was repeated. However, the flushing solution used was 10 l of an aqueous solution consisting of 1% by weight of Ultrasil 10® (commercial product from Henkel, Düsseldorf consisting essentially of Na acetate, Na sulphate, Na phosphate, alkylbenzenesulphonate and EDTA) and 99% by weight of water at 40° C. and a feed flow rate of 1.2 m 3 /h for 20 minutes without pressure and with recirculation. The module separation efficiency was then determined again under standard conditions.
- Ultrasil 10® commercial product from Henkel, Düsseldorf consisting essentially of Na acetate, Na sulphate, Na phosphate, alkylbenzenesulphonate and EDTA
- An aqueous solution of an optical brightener which was contaminated with antifoam grease was treated batchwise at an operating pressure of 30 bar and an operating temperature of 50° C. over a period of 10 h, permeate and concentrate being returned to the initial charge.
- the solution was then drained off, flushing with water was carried out, and the pure water flow was determined under standard conditions (25° C., 20 bar).
- the module used was a plate module which, after the pure water flow had been determined, was flushed with 10 l of an aqueous solution consisting of 0.5% by weight of the above emulsifier, 0.25% by weight of polyaspartic acid Na salt and 99.25% by weight of water at 40° C. for 20 minutes without pressure and with recirculation.
- the pure water flow was then measured again under standard conditions (25° C., 20 bar). As a result of the cleaning, the permeate output under standard conditions was increased by 15% compared with the permeate output prior to flushing.
- Example 3 was repeated.
- the flushing solution used was an aqueous solution consisting of 0.5% by weight of Ultraperm 091® (commercial product from Henkel, consisting of anionic and amphoteric surfactants, alkali and complexing agents) and 99.5% by weight of water. Flushing was carried out at 40° C. for 20 minutes without pressure and with recirculation. Here too, the pure water flow was then determined under standard conditions. As a result of the cleaning, the permeate output under standard conditions was increased by 6% compared with the permeate output prior to flushing. In Example 3, by contrast, an increase in the permeate output of 15% was achieved.
- aqueous chromium-containing mother liquor from the dye production was treated at an operating pressure of 30 bar and a temperature of 25° C. over a period of 12 hours, permeate and retentate being recycled for 3 h both at the start and at the end. In between, permeate was removed resulting in concentration. After 12 h, the solution was drained off, flushing with water was carried out, and the pure water flow was determined under standard conditions (25° C., 20 bar).
- the module used was a plate module which, after the pure water flow had been determined, was flushed with 10 l of an aqueous solution consisting of 0.5% by weight of the above emulsifier, 0.25% by weight of iminodisuccinate Na salt and 99.25% by weight of water at 40° C. for 20 minutes without pressure and with recirculation.
- the pure water flow was then measured again under standard conditions (25° C., 20 bar).
- standard conditions 25° C., 20 bar.
- the permeate output under standard conditions was increased by 21% compared with the permeate output prior to flushing.
- Example 4 was repeated.
- the flushing solution used was an aqueous solution consisting of 0.5% by weight of Ultraperm 091® (commercial product from Henkel, consisting of anionic and amphoteric surfactants, alkali and complexing agents) and 99.5% by weight of water. Flushing was carried out at 40° C. for 20 minutes without pressure and with recirculation. Here too, the pure water flow was then determined under standard conditions. As a result of the cleaning, the permeate output under standard conditions was increased by 8% compared with the permeate output prior to flushing. In Example 4, by contrast, an increase in the permeate output of 21% was achieved.
Abstract
Description
Claims (21)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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DE19700493A DE19700493A1 (en) | 1997-01-09 | 1997-01-09 | Methods for cleaning surfaces |
DE19700493 | 1997-01-09 | ||
PCT/EP1998/000016 WO1998030661A1 (en) | 1997-01-09 | 1998-01-03 | Surface-cleaning method |
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US09/269,568 Expired - Fee Related US6387189B1 (en) | 1997-01-09 | 1998-01-03 | Surface-cleaning method |
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US (1) | US6387189B1 (en) |
EP (1) | EP0970167B1 (en) |
JP (1) | JP2001507750A (en) |
KR (1) | KR100494284B1 (en) |
AT (1) | ATE310071T1 (en) |
AU (1) | AU724604B2 (en) |
BR (1) | BR9806156A (en) |
CA (1) | CA2269988A1 (en) |
DE (2) | DE19700493A1 (en) |
IL (1) | IL129509A (en) |
WO (1) | WO1998030661A1 (en) |
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- 1998-01-03 CA CA002269988A patent/CA2269988A1/en not_active Abandoned
- 1998-01-03 US US09/269,568 patent/US6387189B1/en not_active Expired - Fee Related
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- 1998-01-03 WO PCT/EP1998/000016 patent/WO1998030661A1/en active IP Right Grant
- 1998-01-03 KR KR10-1999-7003016A patent/KR100494284B1/en not_active IP Right Cessation
- 1998-01-03 IL IL12950998A patent/IL129509A/en not_active IP Right Cessation
- 1998-01-03 BR BR9806156-9A patent/BR9806156A/en unknown
- 1998-01-03 JP JP53051998A patent/JP2001507750A/en not_active Ceased
- 1998-01-03 AU AU62070/98A patent/AU724604B2/en not_active Ceased
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Also Published As
Publication number | Publication date |
---|---|
KR20000068729A (en) | 2000-11-25 |
KR100494284B1 (en) | 2005-06-13 |
AU724604B2 (en) | 2000-09-28 |
ATE310071T1 (en) | 2005-12-15 |
DE59813197D1 (en) | 2005-12-22 |
JP2001507750A (en) | 2001-06-12 |
CA2269988A1 (en) | 1998-07-16 |
WO1998030661A1 (en) | 1998-07-16 |
EP0970167A1 (en) | 2000-01-12 |
DE19700493A1 (en) | 1998-07-16 |
BR9806156A (en) | 1999-10-19 |
AU6207098A (en) | 1998-08-03 |
IL129509A (en) | 2003-02-12 |
IL129509A0 (en) | 2000-02-29 |
EP0970167B1 (en) | 2005-11-16 |
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