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Disclosed is a fabric which includes a microbial adsorbent and which is capable of providing a microbial barrier while still being able to allow passage of water vapor. The fabric is formed from a plurality of fibers which define at least one microporous passageway which allows communication, through the fabric, between its respective first and second surfaces. In particular, a portion of the microporous passageway is defined by the microbial adsorbent so that microbes attempting to pass through the fabric via such a passageway must pass in close proximity to the microbial adsorbent. This arrangement allows the microbial adsorbent to interdict the microbe by adsorbing it. Passage of the microbe through the fabric is thereby prohibited. Laminates of the fabric with other materials are also disclosed.

Inventors: William Francis Cartwright, Carol Ann Blaney
Original Assignee: Kimberly-Clark Worldwide, Inc.
Current U.S. Classification: 442/417; 442/181; 442/400; 442/401
International Classification: B32B 516

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Citations

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Claims

1. A breathable, microporous fabric defining a first surface and a second surface and comprising:

a plurality of fibers which define at least one microporous passageway having a portion along its length equal to or less than 50 microns in diameter, the passageway allowing communication, through the fabric, between the first and second surfaces;
a swellable material which is adapted, in the presence of a generally aqueous liquid, to increase its volume at least 2 times in no more than 1 second wherein a part of the microporous passageway is defined by the swellable material; and
microbial adsorbent particles attached to the swellable material wherein a part of the microporous passageway is defined by at least one microbial adsorbent particle.

2. The fabric according to claim 1, wherein the fabric is formed from at least one material selected from the group consisting of polyolefins, polyamides, polyesters and copolymers and blends in any combination of these.

3. The fabric according to claim 2, wherein the polyolefin is selected from the group consisting of polypropylenes, polyethylenes, polybutylenes and copolymers and blends thereof.

4. The fabric according to claim 3, wherein the polyethylene is linear low density polyethylene.

5. The fabric according to claim 1, wherein the microbial adsorbent is adapted to adsorb at least one type of virus.

6. The fabric according to claim 1, wherein the microbial adsorbent is adapted to adsorb at least one type of bacteria.

7. The fabric according to claim 1, wherein the microbial adsorbent is adapted to adsorb at least one type of cyst.

8. The fabric according to claim 1, wherein the microbial adsorbent is adapted to adsorb at least one type of nematode.

9. The fabric according to claim 1, wherein the microbial adsorbent is a heavy metal.

10. The fabric according to claim 9, wherein the heavy metal is silver.

11. The fabric according to claim 1, wherein the microbial adsorbent is a metallic salt.

12. The fabric according to claim 11, wherein the metallic salt is a water-insoluble polyvalent metal salt.

13. The fabric according to claim 12, wherein the water-insoluble polyvalent metal salt is a salt of a metal selected from the group consisting of Group IB, Group IIA, Group IIB, Group IIIA, Group IVb, Group VIB metals.

14. The fabric according to claim 13, wherein the metal is selected from the group consisting of at least one of iron, aluminum, lead, magnesium, silver and calcium.

15. The fabric according to claim 12, wherein the salt is selected from the group consisting of hydroxides, phosphates, chromates, oxides and peroxides.

16. The fabric according to claim 15, wherein the salt is selected from the group consisting of one or more of ferric hydroxides, ferrous hydroxides, aluminum hydroxides, magnesium hydroxide, magnesium oxide, magnesium peroxide, lead chromate and calcium hydroxide.

17. The fabric according to claim 1, wherein the microbial adsorbent is selected from the group consisting of colloidal clays.

18. The fabric according to claim 17, wherein the colloidal clay is selected from the group consisting of bentonite and hectorite.

19. The fabric according to claim 18, wherein the bentonite is sodium bentonite.

20. The fabric according to claim 18, wherein the bentonite is calcium bentonite.

21. The fabric according to claim 1, wherein the fabric is a nonwoven fabric.

22. The fabric according to claim 1, wherein the fabric is a woven fabric.

23. The fabric according to claim 21, wherein the nonwoven fabric is a spunbonded fabric.

24. The fabric according to claim 21, wherein the nonwoven fabric is a meltblown fabric.

25. An item comprising the fabric according to claim 1.

26. The item according to claim 25, wherein the item is a garment.

27. The garment according to claim 26, wherein the garment is suitable for clean room attire.

28. The garment according to claim 27, wherein the garment is selected from the group consisting of a surgical gown, foot protectors, face masks, head or hair coverings, aprons, jackets, pants, gloves and coveralls.

29. The item according to claim 25, wherein the item is a sterile wrap.

30. The item according to claim 25, wherein the item is a surgical drape.