US3924793A - Forming metals - Google Patents
Forming metals Download PDFInfo
- Publication number
- US3924793A US3924793A US490887A US49088774A US3924793A US 3924793 A US3924793 A US 3924793A US 490887 A US490887 A US 490887A US 49088774 A US49088774 A US 49088774A US 3924793 A US3924793 A US 3924793A
- Authority
- US
- United States
- Prior art keywords
- sheet
- interior sheet
- face
- interior
- regions
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
Definitions
- This invention relates to the forming of stiffened panels of metallic alloys having super-plastic characteristics.
- Metallic alloys having super-plastic characteristics have a composition and microstructure such that, when heated to within an appropriate range of temperature and when deformed within an appropriate range of strain rate, they exhibit the flow characteristics of a viscous fluid.
- n is numerically of the order of 0.7 to 1.00
- strain rate extension per unit of original length per unit of time
- m is the strain rate sensitivity
- the invention has for an object the ready formation of stiffened panels with a minimum of forming operations.
- a method of forming a stiffened panel includes the steps of positioning a metal face sheet on each side of an interior sheet of a metallic alloy having superplastic characteristics, attaching spaced regions of the said interior sheet alternately to the face sheet on one side and to the face sheet on the other side of the interior sheet, bringing the assembly to within that temperature range at which the interior sheet exhibits superplastic characteristics, and causing the face sheets to be moved apart and thus to draw the attached regions of the interior sheet with them such that the said interior sheet finally extends from one face sheet to the other in alternate sequence.
- the metal face sheets have their peripheral edges sealingly joined together and the envelope so formed is inflated to urge the said face sheets apart.
- FIG. 1 is a scross-sectional view of parts of the components of a panel before forming
- FIG. 2 is a similar view to that of FIG. 1 subsequent to forming
- FIG. 3 is a similar view to that of FIG. 2 but illustrating an alternative embodiment.
- FIG. 4- is a similar view to that of FIG. 1 also illustrating an alternative embodiment
- FIG. 5 is a similar view to that of FIG. 4 subsequent to forming
- FIG. 6 is a similar view to that of FIG. 5 but showing an alternative embodiment
- FIGS. 7 and 8 illustrate a sealed peripheral edge ofa panel respectively before and after forming.
- a stiffened panel is formed of three metal sheets, two face sheets 1 and 2, respectively, and an interior sheet 3, which is of a superplastic alloy.
- the interior sheet is placed between the two face sheets 1 and 2 with spacer portions d in the form of strips of metal placed between each face sheet I and 2 and the interior sheet 3.
- the spacer portions are placed where the sheets are to be attached one to theother in alternate sequence, that is to say from the left hand edge of FIG. 1 the sheets I and 3 have a spacer portion 4 and then the sheets 2 and 3 and so on.
- the assembly is then subjected to heat and pressure so that those regions of the sheets at the spacer portions become diffusion bonded to the spacer portions 4 and thereby indirectly one to another.
- the elongated spacer portions 4 are replaced by spacer portions in the form of small disc-like portions 5. These are spaced in alternate sequence between the face sheet 1 and the interior sheet 3 and between the face sheet 2 and the interior sheet 3. Again, the sheets are diffusion bonded to the spacer portions 5 and hence indirectly to one another.
- FIGS. 4, 5 and 6 are similar to FIGS. 1, 2 and 3, respectively, but illustrate embodiments where the face sheets 1 and 2 are attached directly to the interior sheet 3 without the spacer portions d or 5 being present.
- the sheets I and 2 are locally attached to the sheet 3 by welded regions.
- the welded regions, which in FIG. 5 are in the form of lines 6 and in FIG. 6 are in the form of spots 7, are preferably provided by an electron beam welding process.
- the assembly is brought to within the temperature range at which the interior sheet exhibits superplastic characteristics, if it is not already in that range, and the face sheets 1 and 2 are moved apart thus drawing the attached regions of the interior sheet (that is those regions adjacent the spacer portions 4 or 5 and adjacent the weld regions 6 or 7) with them in alternately opposite directions.
- the interior sheet 3 thus becomes of corrugated form (as in FIGS. 2 and 5) or of dimpled form (as in FIGS. 3 and 6).
- the sheet 3 becomes a series of alternate oppositely facing dimples. In both cases the interior sheet 3 zig-zags between the face sheets 1 and 2 bridging the void be tween them.
- FIGS. 7 and 8 illustrate how the sheets can be subjected to a welding operation around their peripheries to form a sealed envelope.
- the weld region is shown at 8.
- the sealed envelope so formed is fed with an inert gas under pressure such that, when the interior sheet 3 is superplastic, the sheets 1 and 2 are moved apart by a predetermined amount to effect the previously described corrugation or dimpling of the interior sheet.
- the sheets 1 and 2 may be moved apart against oppositely facing plattens of a press (not shown).
- the interior sheet may be of thinner gauge material than the face sheets.
- the face sheets I and 2 may also be of a superplastic alloy; this arrangement has advantage where the finished panel required to be of other than a totally flat formation.
- a method of forming a stiffened panel including the steps of positioning a metal face sheet on each side of an interior sheet of a metallic alloy having superplastic characteristics, attaching spaced regions of the said interior sheet alternately to the face sheet on one side and to the face sheet on the other side of the interior sheet, sealing the said face sheets one to the other to form an inflatable envelope assembly, bringing the assembly to within that temperature range at which the interior sheet exhibits superplastic characteristics, and applying a differential pressure between the interior and the exterior of the envelope assembly thus causing the face sheets to move apart and draw the attached regions of the interior sheet with them so that the said interior sheet finally extends from one face to the other in alternate sequence.
Abstract
Description
Claims (7)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB3529373A GB1429054A (en) | 1973-07-24 | 1973-07-24 | Forming of metal panels |
Publications (1)
Publication Number | Publication Date |
---|---|
US3924793A true US3924793A (en) | 1975-12-09 |
Family
ID=10376081
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US490887A Expired - Lifetime US3924793A (en) | 1973-07-24 | 1974-07-22 | Forming metals |
Country Status (2)
Country | Link |
---|---|
US (1) | US3924793A (en) |
GB (1) | GB1429054A (en) |
Cited By (40)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4292375A (en) * | 1979-05-30 | 1981-09-29 | The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration | Superplastically formed diffusion bonded metallic structure |
US4304821A (en) * | 1978-04-18 | 1981-12-08 | Mcdonnell Douglas Corporation | Method of fabricating metallic sandwich structure |
US4351470A (en) * | 1978-09-29 | 1982-09-28 | British Aerospace Public Limited Company | Method of making a stiffened panel |
US4393987A (en) * | 1981-09-30 | 1983-07-19 | The Boeing Company | Superplastically formed structure and method of making |
US4538756A (en) * | 1981-10-15 | 1985-09-03 | Texas Instruments Incorporated | Process for producing reinforced structural members |
US4769968A (en) * | 1987-03-05 | 1988-09-13 | The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration | Truss-core corrugation for compressive loads |
US5118571A (en) * | 1990-12-21 | 1992-06-02 | Ltv Aerospace And Defense Company | Structure and method for forming structural components |
US5156327A (en) * | 1990-04-03 | 1992-10-20 | Mitsubishi Jukogyo Kabushiki Kaisha | Procedure for molding composite materials |
US5287918A (en) * | 1990-06-06 | 1994-02-22 | Rolls-Royce Plc | Heat exchangers |
US5344063A (en) * | 1991-10-04 | 1994-09-06 | British Aerospace Public Limited Company | Method of making diffusion bonded/superplastically formed cellular structures with a metal matrix composite |
US5385204A (en) * | 1989-08-25 | 1995-01-31 | Rolls-Royce Plc | Heat exchanger and methods of manufacture thereof |
US5410132A (en) * | 1991-10-15 | 1995-04-25 | The Boeing Company | Superplastic forming using induction heating |
US5437936A (en) * | 1991-05-13 | 1995-08-01 | Johnson; Jeffrey D. | Honeycomb core structure and method and apparatus relating thereto |
US5505256A (en) * | 1991-02-19 | 1996-04-09 | Rolls-Royce Plc | Heat exchangers and methods of manufacture thereof |
US5587098A (en) * | 1991-04-05 | 1996-12-24 | The Boeing Company | Joining large structures using localized induction heating |
US5624594A (en) * | 1991-04-05 | 1997-04-29 | The Boeing Company | Fixed coil induction heater for thermoplastic welding |
US5641422A (en) * | 1991-04-05 | 1997-06-24 | The Boeing Company | Thermoplastic welding of organic resin composites using a fixed coil induction heater |
US5645744A (en) * | 1991-04-05 | 1997-07-08 | The Boeing Company | Retort for achieving thermal uniformity in induction processing of organic matrix composites or metals |
US5683607A (en) * | 1991-10-15 | 1997-11-04 | The Boeing Company | β-annealing of titanium alloys |
US5687900A (en) * | 1995-03-28 | 1997-11-18 | Mcdonnell Douglas Corporation | Structural panel having a predetermined shape and an associated method for superplastically forming and diffusion bonding the structural panel |
US5705794A (en) * | 1991-10-15 | 1998-01-06 | The Boeing Company | Combined heating cycles to improve efficiency in inductive heating operations |
US5710414A (en) * | 1991-04-05 | 1998-01-20 | The Boeing Company | Internal tooling for induction heating |
US5723849A (en) * | 1991-04-05 | 1998-03-03 | The Boeing Company | Reinforced susceptor for induction or resistance welding of thermoplastic composites |
US5728309A (en) * | 1991-04-05 | 1998-03-17 | The Boeing Company | Method for achieving thermal uniformity in induction processing of organic matrix composites or metals |
US5793024A (en) * | 1991-04-05 | 1998-08-11 | The Boeing Company | Bonding using induction heating |
US5808281A (en) * | 1991-04-05 | 1998-09-15 | The Boeing Company | Multilayer susceptors for achieving thermal uniformity in induction processing of organic matrix composites or metals |
US5847375A (en) * | 1991-04-05 | 1998-12-08 | The Boeing Company | Fastenerless bonder wingbox |
US5914064A (en) * | 1991-10-15 | 1999-06-22 | The Boeing Company | Combined cycle for forming and annealing |
US5955207A (en) * | 1997-11-24 | 1999-09-21 | Mcdonnell Douglas Corporation | Structural panel having boron reinforce face sheets and associated fabrication method |
US5994666A (en) * | 1996-01-12 | 1999-11-30 | The Boeing Company | Multisheet metal sandwich structures |
EP0962268A1 (en) * | 1998-06-02 | 1999-12-08 | Solistor B.V. | A method for manufacturing a storage vessel for storing a medium, as well as a storage vessel manufactured in accordance with this method |
US6087640A (en) * | 1991-10-15 | 2000-07-11 | The Boeing Company | Forming parts with complex curvature |
US6508394B1 (en) | 1996-01-12 | 2003-01-21 | The Boeing Company | Method for making multisheet metal sandwich structure with throughholes |
US20040256383A1 (en) * | 2003-06-18 | 2004-12-23 | Fischer John R. | Apparatus and methods for single sheet forming using induction heating |
US20060199031A1 (en) * | 1999-04-23 | 2006-09-07 | The Boeing Company | Multisheet sandwich panel using superplastic forming and adhesive bonding |
FR2913107A1 (en) * | 2007-02-23 | 2008-08-29 | Pierre Vironneau | Heat exchanger forming method for use in e.g. e.g. industrial building, involves applying for separating upper and lower flat plates from each other such that weak bridges are broken and separation walls form non zero angle with plates |
EP2110189A1 (en) * | 2008-04-18 | 2009-10-21 | ETH Zürich | Method for dieless forming of sheet metal |
CN103331513A (en) * | 2013-07-03 | 2013-10-02 | 北京科技大学 | Manufacturing method of superplasticity duplex stainless steel sandwich structure |
US20190101003A1 (en) * | 2017-09-29 | 2019-04-04 | Rolls-Royce Plc | Blades and vanes for gas turbine engines and the manufacture thereof |
US11260952B2 (en) * | 2019-09-26 | 2022-03-01 | The Boeing Company | Reinforced superplastic formed and diffusion bonded structures |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2813635C2 (en) * | 1978-03-30 | 1983-05-05 | Theodor Wuppermann Gmbh, 5090 Leverkusen | Method and device for the production of profiles, hollow bodies and the like from several metal strips of constant thickness |
GB8821222D0 (en) * | 1988-09-09 | 1988-12-14 | British Aerospace | Double curvature structures by superplastic forming & diffusion bonding |
GB9117546D0 (en) * | 1991-08-14 | 1992-02-19 | British Aerospace | Manufacture of structures by diffusion bonding and superplastic forming |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2481046A (en) * | 1947-11-13 | 1949-09-06 | Western Engineering Associates | Panel structure |
US3200489A (en) * | 1957-06-18 | 1965-08-17 | George F Keeleric | Method of making honeycomb core |
US3206847A (en) * | 1962-03-16 | 1965-09-21 | George F Keeleric | Method for joining metal pieces at spaced intervals |
US3340101A (en) * | 1965-04-02 | 1967-09-05 | Ibm | Thermoforming of metals |
US3345735A (en) * | 1963-02-25 | 1967-10-10 | Augustus H Nicholls | Honeycomb core construction through the application of heat and pressure |
-
1973
- 1973-07-24 GB GB3529373A patent/GB1429054A/en not_active Expired
-
1974
- 1974-07-22 US US490887A patent/US3924793A/en not_active Expired - Lifetime
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2481046A (en) * | 1947-11-13 | 1949-09-06 | Western Engineering Associates | Panel structure |
US3200489A (en) * | 1957-06-18 | 1965-08-17 | George F Keeleric | Method of making honeycomb core |
US3206847A (en) * | 1962-03-16 | 1965-09-21 | George F Keeleric | Method for joining metal pieces at spaced intervals |
US3345735A (en) * | 1963-02-25 | 1967-10-10 | Augustus H Nicholls | Honeycomb core construction through the application of heat and pressure |
US3340101A (en) * | 1965-04-02 | 1967-09-05 | Ibm | Thermoforming of metals |
Cited By (54)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4304821A (en) * | 1978-04-18 | 1981-12-08 | Mcdonnell Douglas Corporation | Method of fabricating metallic sandwich structure |
US4351470A (en) * | 1978-09-29 | 1982-09-28 | British Aerospace Public Limited Company | Method of making a stiffened panel |
US4292375A (en) * | 1979-05-30 | 1981-09-29 | The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration | Superplastically formed diffusion bonded metallic structure |
US4393987A (en) * | 1981-09-30 | 1983-07-19 | The Boeing Company | Superplastically formed structure and method of making |
US4538756A (en) * | 1981-10-15 | 1985-09-03 | Texas Instruments Incorporated | Process for producing reinforced structural members |
US4769968A (en) * | 1987-03-05 | 1988-09-13 | The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration | Truss-core corrugation for compressive loads |
US5385204A (en) * | 1989-08-25 | 1995-01-31 | Rolls-Royce Plc | Heat exchanger and methods of manufacture thereof |
US5156327A (en) * | 1990-04-03 | 1992-10-20 | Mitsubishi Jukogyo Kabushiki Kaisha | Procedure for molding composite materials |
US5287918A (en) * | 1990-06-06 | 1994-02-22 | Rolls-Royce Plc | Heat exchangers |
US5118571A (en) * | 1990-12-21 | 1992-06-02 | Ltv Aerospace And Defense Company | Structure and method for forming structural components |
US5505256A (en) * | 1991-02-19 | 1996-04-09 | Rolls-Royce Plc | Heat exchangers and methods of manufacture thereof |
US5793024A (en) * | 1991-04-05 | 1998-08-11 | The Boeing Company | Bonding using induction heating |
US5808281A (en) * | 1991-04-05 | 1998-09-15 | The Boeing Company | Multilayer susceptors for achieving thermal uniformity in induction processing of organic matrix composites or metals |
US7126096B1 (en) | 1991-04-05 | 2006-10-24 | Th Boeing Company | Resistance welding of thermoplastics in aerospace structure |
US5587098A (en) * | 1991-04-05 | 1996-12-24 | The Boeing Company | Joining large structures using localized induction heating |
US5728309A (en) * | 1991-04-05 | 1998-03-17 | The Boeing Company | Method for achieving thermal uniformity in induction processing of organic matrix composites or metals |
US5624594A (en) * | 1991-04-05 | 1997-04-29 | The Boeing Company | Fixed coil induction heater for thermoplastic welding |
US5641422A (en) * | 1991-04-05 | 1997-06-24 | The Boeing Company | Thermoplastic welding of organic resin composites using a fixed coil induction heater |
US5645744A (en) * | 1991-04-05 | 1997-07-08 | The Boeing Company | Retort for achieving thermal uniformity in induction processing of organic matrix composites or metals |
US6040563A (en) * | 1991-04-05 | 2000-03-21 | The Boeing Company | Bonded assemblies |
US5847375A (en) * | 1991-04-05 | 1998-12-08 | The Boeing Company | Fastenerless bonder wingbox |
US5723849A (en) * | 1991-04-05 | 1998-03-03 | The Boeing Company | Reinforced susceptor for induction or resistance welding of thermoplastic composites |
US5710414A (en) * | 1991-04-05 | 1998-01-20 | The Boeing Company | Internal tooling for induction heating |
US5437936A (en) * | 1991-05-13 | 1995-08-01 | Johnson; Jeffrey D. | Honeycomb core structure and method and apparatus relating thereto |
US5609288A (en) * | 1991-05-13 | 1997-03-11 | Johnson; Jeffrey D. | Honeycomb core structure and method and apparatus relating thereto |
US5344063A (en) * | 1991-10-04 | 1994-09-06 | British Aerospace Public Limited Company | Method of making diffusion bonded/superplastically formed cellular structures with a metal matrix composite |
US5705794A (en) * | 1991-10-15 | 1998-01-06 | The Boeing Company | Combined heating cycles to improve efficiency in inductive heating operations |
US5683607A (en) * | 1991-10-15 | 1997-11-04 | The Boeing Company | β-annealing of titanium alloys |
US5700995A (en) * | 1991-10-15 | 1997-12-23 | The Boeing Company | Superplastically formed part |
US5821506A (en) * | 1991-10-15 | 1998-10-13 | The Boeing Company | Superplastically formed part |
US5410132A (en) * | 1991-10-15 | 1995-04-25 | The Boeing Company | Superplastic forming using induction heating |
US5914064A (en) * | 1991-10-15 | 1999-06-22 | The Boeing Company | Combined cycle for forming and annealing |
US6087640A (en) * | 1991-10-15 | 2000-07-11 | The Boeing Company | Forming parts with complex curvature |
US5687900A (en) * | 1995-03-28 | 1997-11-18 | Mcdonnell Douglas Corporation | Structural panel having a predetermined shape and an associated method for superplastically forming and diffusion bonding the structural panel |
US5797239A (en) * | 1995-03-28 | 1998-08-25 | Mcdonnell Douglas Corporation | Titanium reinforced structural panel having a predetermined shape |
US5994666A (en) * | 1996-01-12 | 1999-11-30 | The Boeing Company | Multisheet metal sandwich structures |
US6508394B1 (en) | 1996-01-12 | 2003-01-21 | The Boeing Company | Method for making multisheet metal sandwich structure with throughholes |
US6656603B2 (en) | 1996-01-12 | 2003-12-02 | The Boeing Company | Multisheet sandwich structures with throughholes |
US5955207A (en) * | 1997-11-24 | 1999-09-21 | Mcdonnell Douglas Corporation | Structural panel having boron reinforce face sheets and associated fabrication method |
EP0962268A1 (en) * | 1998-06-02 | 1999-12-08 | Solistor B.V. | A method for manufacturing a storage vessel for storing a medium, as well as a storage vessel manufactured in accordance with this method |
US7146727B2 (en) * | 1999-04-23 | 2006-12-12 | The Boeing Company | Multisheet sandwich panel using superplastic forming and adhesive bonding |
US20060199031A1 (en) * | 1999-04-23 | 2006-09-07 | The Boeing Company | Multisheet sandwich panel using superplastic forming and adhesive bonding |
US20040256383A1 (en) * | 2003-06-18 | 2004-12-23 | Fischer John R. | Apparatus and methods for single sheet forming using induction heating |
US6914225B2 (en) | 2003-06-18 | 2005-07-05 | The Boeing Company | Apparatus and methods for single sheet forming using induction heating |
FR2913107A1 (en) * | 2007-02-23 | 2008-08-29 | Pierre Vironneau | Heat exchanger forming method for use in e.g. e.g. industrial building, involves applying for separating upper and lower flat plates from each other such that weak bridges are broken and separation walls form non zero angle with plates |
WO2008125755A2 (en) * | 2007-02-23 | 2008-10-23 | Cazères, Pascal | Method of making a heat exchanger and heat exchanger obtained according to this method |
WO2008125755A3 (en) * | 2007-02-23 | 2008-12-11 | Pierre Vironneau | Method of making a heat exchanger and heat exchanger obtained according to this method |
JP2010519494A (en) * | 2007-02-23 | 2010-06-03 | ヴィロノ,ピエール | Heat exchanger and manufacturing method thereof |
US20100319891A1 (en) * | 2007-02-23 | 2010-12-23 | Pierre Vironneau | Method of making a heat exchanger and heat exchanger obtained according to this method |
CN101611286B (en) * | 2007-02-23 | 2011-03-09 | 皮埃尔·维罗洛 | Method of making a heat exchanger and heat exchanger obtained according to this method |
EP2110189A1 (en) * | 2008-04-18 | 2009-10-21 | ETH Zürich | Method for dieless forming of sheet metal |
CN103331513A (en) * | 2013-07-03 | 2013-10-02 | 北京科技大学 | Manufacturing method of superplasticity duplex stainless steel sandwich structure |
US20190101003A1 (en) * | 2017-09-29 | 2019-04-04 | Rolls-Royce Plc | Blades and vanes for gas turbine engines and the manufacture thereof |
US11260952B2 (en) * | 2019-09-26 | 2022-03-01 | The Boeing Company | Reinforced superplastic formed and diffusion bonded structures |
Also Published As
Publication number | Publication date |
---|---|
GB1429054A (en) | 1976-03-24 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: BRITISH AEROSPACE PUBLIC LIMITED COMPANY Free format text: CHANGE OF NAME;ASSIGNOR:BRITISH AEROSPACE LIMITED;REEL/FRAME:004080/0820 Effective date: 19820106 Owner name: BRITISH AEROSPACE PUBLIC LIMITED COMPANY, DISTRICT Free format text: CHANGE OF NAME;ASSIGNOR:BRITISH AEROSPACE LIMITED;REEL/FRAME:004080/0820 Effective date: 19820106 |
|
AS | Assignment |
Owner name: BAC AND BRITISH AEROSPACE, BROOKLANDS RD., WEYBRID Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:BRITISH AIRCRAFT CORPORATION LIMITED,;REEL/FRAME:003957/0227 Effective date: 19811218 |