US3902626A - Easy opening container component - Google Patents

Easy opening container component Download PDF

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Publication number
US3902626A
US3902626A US477074A US47707474A US3902626A US 3902626 A US3902626 A US 3902626A US 477074 A US477074 A US 477074A US 47707474 A US47707474 A US 47707474A US 3902626 A US3902626 A US 3902626A
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United States
Prior art keywords
container component
web
opening panel
fracturable
wall
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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US477074A
Inventor
Charles L Jordan
Richard C Speer
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Howmet Aerospace Inc
Original Assignee
Aluminum Company of America
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Filing date
Publication date
Application filed by Aluminum Company of America filed Critical Aluminum Company of America
Priority to US477074A priority Critical patent/US3902626A/en
Priority to AU73720/74A priority patent/AU477902B2/en
Priority to CA212,893A priority patent/CA1015676A/en
Priority to AR259100A priority patent/AR206924A1/en
Priority to US05/558,143 priority patent/US3977341A/en
Priority to ZA00753262A priority patent/ZA753262B/en
Priority to GB21684/75A priority patent/GB1481138A/en
Priority to IL47332A priority patent/IL47332A/en
Priority to SE7505888A priority patent/SE413652B/en
Priority to DE19752525047 priority patent/DE2525047A1/en
Priority to DK250675A priority patent/DK145152C/en
Priority to IT49918/75A priority patent/IT1050300B/en
Priority to JP50067121A priority patent/JPS518081A/en
Priority to NO75751990A priority patent/NO142339C/en
Priority to NL7506789A priority patent/NL7506789A/en
Priority to FR7517791A priority patent/FR2273718A2/en
Priority to BR4606/75D priority patent/BR7503595A/en
Priority to CH730775A priority patent/CH611572A5/xx
Application granted granted Critical
Publication of US3902626A publication Critical patent/US3902626A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects
    • B21D51/38Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures
    • B21D51/383Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures scoring lines, tear strips or pulling tabs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D17/00Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions
    • B65D17/28Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions at lines or points of weakness
    • B65D17/401Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions at lines or points of weakness characterised by having the line of weakness provided in an end wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D17/00Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions
    • B65D17/28Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions at lines or points of weakness
    • B65D17/404Details of the lines of weakness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2205/00Venting means

Definitions

  • the container component includes a substantially rigid inwardly displaceable opening panel including a V- shaped weakening indentation therearound in the public or exterior surface of the component providing a fracturable web at the root of the indentation adapted to be fractured by inwardly directed pressure digitally applied against an integral outwardly projecting deflectable portion of the container component around the opening panel.
  • the V-shaped indentation may be formed in the exterior surface of the container component while the opposite surface lies against a rounded anvil which forms an inwardly concave undersurface on the nonpublic surface of the container component, and may be formed in sheet metal without destroying the integrity of a protective coating on the interior surface thereof.
  • This invention relates to container components and more particularly to an improved method and apparatus for forming and construction of a digitally openable container component such as an end closure that can be formed from sheet metal having a protective coating on the surface thereof which is to be the non-public surface of the closure without adversely affecting the integrity of the coating during the forming operation.
  • the container component which is thus formed can be sealed on containers for soda pop or the like which may be corrosive to metal without repair coating the nonpublic surface of the component.
  • Metal container ends for easy opening cans for corrosive contents such as carbonated soft drinks, fruit juices and the like usually have a protective coating on the interior or non-public surface of the container end to protect the metal from the container conents.
  • a protective coating on the interior or non-public surface of the container end to protect the metal from the container conents.
  • the container ends are formed from coated sheet, forming the score lines or weakening lines in container ends sometimes fractures or breaks the coating and expose bare metal to the container contents which can corrode the metal and cause perforations through the container end closure.
  • Easy opening container ends have therefore sometimes been repair coated to insure that no bare metal is exposed after the weakening line has been formed. It is also known to provide improved coating systems which resis't fracture or cracking of the coating during the forming operation as is disclosed in U.S. Pat. No. 3,632,461.
  • the tabless easy opening device includes a substantially rigid inwardly displaceable opening panel bounded in substantial part by a substantially V-shaped indentation in the public surface of the component opposing an inwardly concave non-public surface with a fracturable web of metal therebetween defining a locus of separation of the opening panel from the adjacent portion of the container component.
  • An integral outwardly projecting deflectable portion is provided in the container component around the opening panel adjacent to the fracturable web, and is adapted to be depressed in re sponse to digitally applied inwardly directed pressure to produce a relative displacement of the metal on opposite sides of the fracturable web to strain the web and initiate fracture thereof to permit inward displacement of a separated opening panel.
  • the fracturable web in the container component is disposed outwardly of the general plane of the container component around the deflectable portion so that the fracturable web will be displaced toward such general plane when the deflectable portion is inwardly pressed.
  • opening panels can be formed in a sheet metal container component by introducing the component between a first die member having a V-shaped indentor thereon and a second die member having a generally rounded corner opposing the indentor on the first die member and with an auxiliary die means disposed on the same side of the sheet as the first die member with a base surface on it facing the second die member and laterally spaced therefrom.
  • the first die member and the auxiliary die means are moved against the sheet of metal supported on the second die member to engage the sheet and laterally displace portions of it to form a V-shaped indentation in the outer surface of the sheet and a rounded contour in the inner surface of the sheet with the fracturable web therebetween.
  • the lineal displacement of the auxiliary die means forms a deflectable portion by the conjoint action of the base surface on the die means and the metal supporting surface on the second die member.
  • Another advantage includes the provision of a highly reliable end closure of minimum metal content that can be fabricated with a minimal number of fabricating steps at extremely high production rates with simple tooling. Further, advantages include the provision of an end'closure that can be opened by application of modest amounts of digitally applied pressure without the use of auxiliary tools and the overcoming of ecology based objections to present day pull tab easy opening devices with severable tear strips.
  • An object of this invention is the provision of an improved method and apparatus for forming and construction of a digitally openable container end closure that can be formed from coated container sheet without the need for repair coating.
  • Another object of the invention is to provide a tabless container wall which can be opened with modest amounts of pressure with the fingers.
  • a further object of the invention is to provide a tabless container opening device having at least one substantially rigid opening panel defined by a V-shaped indentation in the public surface of the container wall and an inwardly concave contour of the non-public surface of the container component with a protective coating thereover, the integrity of which has not been destroyed by the forming operation.
  • FIG. 1 is a plan view of a can end of the invention.
  • FIG. 2 is an enlarged cross section through a portion of the can end of FIG. 1 taken along lines 22.
  • FIG. 3 is an enlarged cross sectional view similar to FIG. 2, except at approximately a 90 thereto, and further illustrating initiation of severance of the fracturable web around the opening panel.
  • FIG. 4 is an enlarged fragmentary cross sectional view showing exemplary tools which may be used in forming a container component of this invention.
  • FIG. 5 is an enlarged cross-sectional view showing formation of a V-shaped indentation, coined line and deflectable portion in a container component.
  • FIG. 6 is an enlarged photomicrograph of a cross section through a portion of a can end of this invention showing the V-shaped indentation and coined line around an opening panel.
  • FIG. 7 is an enlarged photomicrograph similar to FIG. 6 showing a fractured web in a container component.
  • a metal container component or can end 10 which includes a substan tially planar central panel or wall 12, a peripheral groove 14 around the panel, an upstanding wall 16 outwardly of the groove, a peripheral flange 18 extending outwardly from the top of the upstanding wall and a curled edge 20 on the outer end of the flange.
  • a peripherally chimed can end is typical of can ends which are adapted to be sealed on container bodies by conventional double seaming operations.
  • Can end 10 may be formed from sheet metal such as Work hardened aluminum alloy sheet material, and is preferably formed from aluminum alloy sheet material which is at leastthree quarter hard temper or i an extra hard temper-alloy which has been partially annealed as a result of heating it to cure a protective coating thereon.
  • the can end 10 may have a protective coating or film, not shown, on its interior or non-public surface to protect it from corrosion by liquid contents such as soda, pop or fruit juice.
  • the protective coating may be any of a variety of well known coatings for such purpose and may be applied in quantities, for example, of approximately 10 to 12 milligrams per square inch, although not limited thereto. Vinyl coatings have been found to function well on container components of this invention.
  • a preferred embodiment of a can end 10 of this invention includes at least one, and preferably two, substantially rigid inwardly displaceable circular opening panels 22 of equal diameter defined by weakening lines 24 in the central wall 12. Panels 22 are designed to be opened by displacing them into a container on which can end 10 is sealed to form a pouring opening and a vent opening in the can end.
  • a hinge portion 26 may be provided for each opening panel 22 by leaving an essentially unweakened section of metal between the ends of the weakening line to prevent complete separation of the opening panel from the container end and thereby prevent the opening panel 22 from dropping into a container after inwardly displacement of the opening panel.
  • each weakening line 24 preferably comprises a substantially V-shaped indentation 28 in the exterior or public surface of the can end 10 providing a fracturable web of residual metal 38 at the base or root of the V toward the nonpublic surface of the can end.
  • the V-shaped indentation may have approximately a inclined angle between its sides, although the invention is not limited to such an angle. For example, it is believed that an angle of approximately 45 to or more degrees between the sides of the V-shaped indentation will also work satisfactorily.
  • the apex of the V-shaped indentation is relatively sharp or pointed as a result of the shape of the tool or indentor which is used to form the indentation.
  • the undersurface or non-public surface 39 of the container component underlying the V-shaped indentation is preferably of inwardly concave shape which is also a result of the shape of the tools which are employed in forming of the weakening line.
  • the importance of the V-shaped indentation 28 and inwardly concave undersurface 39 of the container component will be more fully understood and appreciated when the method and tools for forming such indentation and inwardly concave metal surface are described.
  • the fracturable web of residual metal 38 between the apex of the V-shaped indentation 28 and the undersurface 39 of the container component is preferably relatively thin to facilitate fracture thereof to inwardly displace a separated opening panel.
  • such fracturable web 38 may have a thickness extending from the apex of the V-shaped indentation to the undersurface of the container component of approximately 0.002 inch to 0.004 inch.
  • Can end of this invention further includes an integral outwardly projecting deflectable portion 32 around each opening panel 22 extending from the wall 12 to the weakening line 24 in surrounding relation with each opening panel 22.
  • each deflectable portion 32 includes an annular outer wall portion 34 and an annular upper wall portion 36.
  • the outer wall portion 34 extends at an angle from the generally planar wall 12 to the upper wall portion 36 which extends from the outer wall 34 to the fracturable web 38.
  • the upper wall portion 36 may be disposed at a slight angle to the plane of the planar wall 12 such as approximately a 6 angle, but is not limited thereto.
  • the upper wall portion 36 may be parallel with planar wall 12 or may be disposed at an angle of up to approximately to such wall.
  • the deflectable portion 32 and in particular, the upper wall portion 36 thereof, is adapted to be responsive to inwardly direct pressure applied digitally thereagainst to effect a relative displacement of metal on opposite sides of the fracturable web 38 to strain the web and initiate fracture thereof to permit inward displacement of a separated opening panel as will be explained.
  • the can end 10 further preferably includes a coined line or zone of coining 40 in the exterior surface of the can end in the deflectable portion 32 adjacent the fracturable web 38 around the opening panel 22.
  • the coined line 40 is substantially parallel with the fracturable web 38 and is spaced from such web a distance of approximately one to three times the thickness of the sheet metal from which the can end is formed. Forming of the coined line 40 in the can end facilitates forming the V-shaped indentation 28 in sheet metal having thicknesses which vary within commercially acceptable tolerances.
  • each opening panel 22 is preferably substantially rigid. It is believed that a substantially rigid opening panel 22 facilitates initiation of fracture of the fracturable web 38 in the weakening line 24 around each opening panel.
  • the rigidity of each opening panel 22 may, for example, be provided by a concavo-convex shape thereof as is shown in FIGS. 2 and 5, and may be projected either inwardly or outwardly, although preferably inwardly as is illustrated.
  • the outer marginal edge or rim 42 of the inwardly convex opening panel 22 is outwardly and upwardly curved and is connected to the inwardly and downwardly curved inner marginal edge or lip 44 of the deflectable portion 22 through the fracturable web 38.
  • the undersurfaces of such rim and lip form an inwardly concave surface 39 underlying the fracturable web 38.
  • the V-shaped indentation 28 is preferably formed inwardly of or below the outer most projection of the deflectable portion so the apex of the indentation is in substantial alignment, or is substantially coplanar, with at least a portion of the undersurface of the deflectable portion 32, and so the outer edge of the opening panel at least partially underlies the inner edge portion of the lip of the deflectable portion around the opening panel to restrain the opening panel against being forced outwardly from the can end by pressure in a container on which the can end is sealed.
  • such location of the V-shaped indentation provides an overlapping relationship of the metal in the lip of the deflectable portion with the metal in the rim of the opening panel to prevent blow out of the opening panel.
  • This overlapping relationship of the metal across the weakening line also results in inward displacement of an opening panel which is larger than the opening or aperture which is formed in the can end as a result of inward displacement of the opening panel.
  • a separated opening panel can therefore not be inadvertently poured or dispensed from the container.
  • FIG. 3 illustrates initiation of fracture of the web 38 around an opening panel 22.
  • This can be effected by applying inwardly directed digital pressure against the can endin the area of the fracturable web 38 to inwardly deflect a portion of the deflectable portion 32 and opening panel 22.
  • Such inward displacement of the deflectable portion and opening panel produces relative displacement of metal on opposite sides of the fracturable web to strain the web and initiate fracture thereof to permit inward displacement of a separated opening panel.
  • Digital pressure applied against the container end overlying the fracturable web 38 will cause localized bending of the deflectable portion 32 in the area of pressure application while other sections of the deflectable portion and the substantially rigid opening panel will essentially maintain their original shape.
  • Such fracture may initially occur at the point of digital pres sure but frequently appears to occur at a location spaced approximately around the opening panel from the point of pressure application.
  • the shape of the deflectable portion 32 illustrated in FIGS. 2 and 3 may be beneficial to relatively easy initiation of fracture of the fracturable web when the can end 10 is sealed on a container having relatively high internal pressures such as approximately 60 to or more pounds per square inch.
  • the combination of the outer wall portion 32 and upper wall portion 36 may facilitate inward displacement of a relatively small area of the container component which will be less resisted by relatively high internal pressures in the container than would a large area.
  • Digital pressure applied against the container component at or near the weakening line 24 will depress a portion of the deflectable portion by hinging or bending the upper wall portion 36 downwardly about the corner between the upper wall portion and the outer wall portion 34.
  • the portion of the upper wall portion 36 which is depressed is relatively small so a minimum of force is required to depress it against the internal pressure to initiate fracture of the fracturable web.
  • FIG. 4 illustrates exemplary tools for forming a container component in accordance with this invention.
  • Such tools include a first die member 50 having an annular indentor 52 on it with a first substantially planar metal working surface 54 and a second and angularly disposed substantially planar metal working surface 56 defining a corner 58 with the first surface 54 at the locus of intersection therebetween.
  • the solid portion of the indentor 52 between first and second surfaces 54 and 56 has an included angle of approximately 75, although other angles such as approximately 45 to 90 may also be used.
  • the corner 58 preferably has a relatively sharp projecting edge thereon as may be formed by merely deburring the edge after surfaces 54 and 56 have been formed by grinding or other methods.
  • the tools 50 further include a coining rib 60, either as an integral part of the first die member 50 or as a separate member, with the coining rib having a substantially planar vertical surface 62 and a second substantially planar and angularly disposed surface 64 defining a corner 66 at the locus of intersection with first surface 62. Corner 66 is preferably rounded as with a radius of approximately 0.001 inch. The included angle of the solid portion of the coining rib between surfaces 62 and 64 may, for example, be approximately 45.
  • a second die member or anvil 68 which has a metal supporting surface comprising a first rounded corner 70 generally opposing the indentor 52 on the first die member 50, a generally planar surface portion 72 facing upwardly and disposed at a slight angle of approximately 6 to horizontal, and a second rounded corner 74 laterally spaced from the first rounded corner 70 by the planar surface 72.
  • the first rounded corner 70 has a radius of curvature, for example, of approximately 0.020 inch
  • the second rounded corner has a radius, for example, of approximately 0.030 inch. Such radii begin from points of tan gency with surface 72 and curve downwardly away from such surface.
  • the tools further include an auxiliary die means 76 with a base surface 78 and a rounded corner 80 thereon which may be generally on the opposite side of the container wall from the second rounded corner 74 on the second die member 68, or may be laterally spaced from such rounded corner 74.
  • the rounded corner surfaces 80 and 74 are adapted to cooperate in the formation of a deflectable portion in the container wall. They may also coin and/or thin the metal in container component when they are closed. Such coining may facilitate forming a deflectable portion in the container component and may also facilitate inward displacement of such a deflectable portion.
  • the first die member 50, coining rib 60 and auxiliary die means 76 are adapted to be lineally displaced toward the second die member 68 to selectively move the first and second surfaces 54 and 56 of the first die member into cooperative proximity with the metal supporting surface, and in particular the first rounded cor-.
  • ner 70 of the second die member to engage a sheet metal container wall or can end 10 therebetween and laterally displace portions of the sheet metal as the corner 58 on the first die member penetrates the sheet to form a weakening line which has a fracturable web of residual metal therein as is illustrated in FIG. 5.
  • the die travel of the first die member is stopped when the corner 58 of indentor 52 has penetrated the sheet to within approximately 0.002 to 0.004 inch of the supporting surface of the second die member to leave a fracturable web of residual metal of like thickness.
  • the apex of the corner 58 on the first die member 50 is in substantial alignment with the surface 72 on the second die member 68.
  • the first die member 50 and second die member 68 are preferably designed and dimensioned with the annular indentor 52 having a diameter as measured at corner 58 which is smaller than the diameter of the second die member as measured at the point of tangency between corner and surface 72.
  • such diameters of the first and second die members at such locations may be approximately 0.502 inch and 0.512 respectively for forming an opening panel which is approximately onehalf inch in diameter. Accordingly, in lineal displacement of the first die member toward the second die member, the corner 58 of the indentor 52 will form a Vshaped indentation 28 in the container component 10 against the support of the rounded corner 70 on the second die member.
  • the coining rib 60 engages the sheet metal container component 10 and coins it along a zone adjacent to the fracturable web 38 to facilitate forming the weakening line in sheet metal having varying thicknesses within commercially accepted limits. Movement of the auxiliary die means 76 toward the second die member 68 forms a deflectable portion in the sheet metal container wall by the conjoint action of the auxiliary die member and the metal supporting surfaces 72 and 74 on the sec ond die member.
  • the travel of the auxiliary die means is stopped when the base surface is in a predetermined longitudinally offset relation with the supporting sur face 72 on the second die member in the direction of die travel to form an outwardly projecting deflectable portion which projects upwardly or outwardly from the container approximately 0.010 to 0.040 inch above the exterior or public surface of the wall around such deflectable portion.
  • the container opening device which is thus formed may be opened by digitally pressing against the deflectable portion to deflect a portion thereof inwardly and thereby strain the fracturable web to initiate fracture of the web and permit inward displacement of a partially separated opening panel.
  • FIG. 6 is a photomicrograph through a container end of this invention showing a V-shaped indentation 28 in the public surface of the container end and a generally concave contour of the non-public surface 39 with a fracturable web 38 therebetween.
  • the grain structure reveals that the metal was cut and laterally displaced by the indentor with little distortion of the grain lines.
  • the component in the photomicrograph also appears to have a roll back of metal in the area of the fracturable web which is believed to be produced when the forming dies are opened and the fracturable web is deformed slightly upon relief of the residual stresses in the metal after the forming process.
  • FIG. 6 also shows a coined line 40 in the container component adjacent the weakening line.
  • FIG. 7 is a photomicrograph through container component after the web 38 has been fractured by inwardly directed pressure applied against the component in the area of the fracturable web.
  • the fracture line appears to be in the form of an angle in the lefthand side of the picture which is on the side of the defiectable portion 32, it is believed that this is merely further evidence of the roll back of metal which partially closed the apex of the V-shaped indentation 28 before fracture of the web.
  • the true fracture line appears to extend from the undersurface of the component to the first corner thereabove on the lefthand side of the photomicrograph.
  • a container component and a method and tools for forming the same are provided which offer improved opening characteristics and improved resistance to damage of the protective coating on the interior surface of the component.
  • a V-shaped indentation is formed in the public surface of the con tainer component providing a fracturable web of metal at the root of the indentation, with an inwardly concave contour on the nonpublic surface of the component underlying the indentation and fracturable web.
  • the tools which form the Vshaped indentation and inwardly concave contour effectively distribute the stresses in the container component and coating thereon to sub stantially avoid stress cracking of the coating.
  • This invention is particularly well suited for use with container walls or components made of work-hardened aluminum base alloy sheet material in a thickness range of approximately 0.010 inch to 0.015 inch and which is at least quarter hard, and preferably at least three-quarter hard temper, or is of extra hard temper alloy which has been partially annealed as a result of heating it to cure a protective coating thereon.
  • work hardened alloy sheet material is particularly well suited to the practice of this invention because material of the specified hardness is beneficial to conversion of inwardly directed digitally applied pressure into relative displacement of the metal on opposite sides of the frac turable web around the opening panel in the container component. It is further believed that such work hardened alloy is beneficial to the forming ofa substantially rigid opening panel in the container wall which also facilitates relative displacement of metal on opposite sides of the fracturable web.
  • a sheet metal container component having a wall with at least one substantially rigid inwardly displaceable opening panel therein bounded in substantial part by a substantially V-shaped indentation in the public surface of the container component providing a fracturable web at the root of said indentation defining the locus of separation of the opening panel from the surrounding portion of said wall, and with the non-public surface of the container component underlying said fracturable web having an inwardly concave contour, said container component further including an integral outwardly projecting deflectable portion adjacent said web, in surrounding relation therewith, and adapted to be responsive to inwardly directed pressure digitally applied thereagainst to effect a relative displacement of metal on opposite sides of the fracturable web to so strain the same as to initiate fracture thereof to permit inward displacement of a separated opening panelv 2.
  • a sheet metal container component as set forth in claim 1 which has a protective coating on its non-public surface.
  • a sheet metal container component as set forth in claim 1 which is made of work hardened aluminum alloy sheet material.
  • a sheet metal container component as set forth in claim 1 which has a zone of coining of reduced metal thickness in said surrounding wall portion adjacent to said fracturable web.
  • a sheet metal container component as set forth in claim 1 which includes at least two circular opening panels of equal diameter.
  • a sheet metal container component as set forth in claim 1 which includes an outwardly projecting annular wall around said deflectable portion and connecting the deflectable portion to said surrounding wall portion.
  • a container component made of work hardened aluminum base sheet material with a protective coating on the non-public surface thereof and having a generally planar wall portion peripherally chimed for securement to a container body, at least one substantially rigid inwardly displaceable generally circular opening panel in the planar wall portion bounded in substantial part by a substantially V-shaped indentation in the pub lic surface of the container component providing a fracturable web of metal at the root of said indentation defining a locus of separation of the opening panel from the surrounding portion of said wall, and with the non-public surface of the container component underlying said fracturable web having an inwardly concave contour, a zone of coining in said adjacent wall portion adjacent said fracturable web, and an integral outwardly projecting deflectable portion adjacent said fracturable web and in surrounding relation therewith,
  • a sheet metal container component having a gencrally planar wall with at least one inwardly di'splaceable opening panel therein bounded in substantial part by a substantially V-shaped indentation in the public surface of the container component and a fracturable web at the root of the indentation defining a locus of separation of said opening panel from the adjacent portion of said wall, and the non-public surface of the container component underlying the fracturable web having an inwardly concave contour, and
  • said deflectable portion having a portion of the undersurface thereof disposed in substantial alignment with the apex of said V-shaped indentation and terminally meeting the undersurface of the outer marginal edge of said opening panel in predetermined spaced relation with said V-shaped indentation to define therewith the extent of said fracturable web.
  • said defleetable portion being adapted to effect, in response to digitally applied inwardly directed pressure, a relative displacement between said lip and said rim to strain said web and initiate fracture thereof to permit inward displacement of a separated opening panel.

Abstract

An easy opening container component and a method and tools for forming the same are provided in which the container component includes a substantially rigid inwardly displaceable opening panel including a V-shaped weakening indentation therearound in the public or exterior surface of the component providing a fracturable web at the root of the indentation adapted to be fractured by inwardly directed pressure digitally applied against an integral outwardly projecting deflectable portion of the container component around the opening panel. The V-shaped indentation may be formed in the exterior surface of the container component while the opposite surface lies against a rounded anvil which forms an inwardly concave undersurface on the nonpublic surface of the container component, and may be formed in sheet metal without destroying the integrity of a protective coating on the interior surface thereof.

Description

United States Patent [191 Jordan et al.
[ 1 Sept. 2, 1975 EASY OPENING CONTAINER COll/[PONENT [75] Inventors: Charles L. Jordan, Pittsburgh;
Richard C. Speer, Lower Burrell, both of Pa.
[73] Assignee: Aluminum Company of America, Pittsburgh, Pa.
[22] Filed: June 6, 1974 [21] Appl. No.: 477,074
Primary Examiner-George T. Hall Attorney, Agent, or FirmDavid W. Brownlee [57] ABSTRACT An easy opening container component and a method and tools for forming the same are provided in which the container component includes a substantially rigid inwardly displaceable opening panel including a V- shaped weakening indentation therearound in the public or exterior surface of the component providing a fracturable web at the root of the indentation adapted to be fractured by inwardly directed pressure digitally applied against an integral outwardly projecting deflectable portion of the container component around the opening panel. The V-shaped indentation may be formed in the exterior surface of the container component while the opposite surface lies against a rounded anvil which forms an inwardly concave undersurface on the nonpublic surface of the container component, and may be formed in sheet metal without destroying the integrity of a protective coating on the interior surface thereof.
12 Claims, 7 Drawing Figures PATENTED SEP 1 75 SHEET 2 BF 2 38 l-0.0l inch-4 FIG. 6
G 7 |0.0Iinch I EASY OPENING CONTAINER COMPONENT BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to container components and more particularly to an improved method and apparatus for forming and construction of a digitally openable container component such as an end closure that can be formed from sheet metal having a protective coating on the surface thereof which is to be the non-public surface of the closure without adversely affecting the integrity of the coating during the forming operation. The container component which is thus formed can be sealed on containers for soda pop or the like which may be corrosive to metal without repair coating the nonpublic surface of the component.
2. Description of the Prior Art Many millions of the so-called easy opening can ends are used each year for cans of soda pop and other beverages. Most of these easy opening can ends are of the pull tab type with an integral rivet connecting the tab to a severable tear strip. In recent years, "these container ends have been criticized because of their having a removable tear strip portion, and the propensity of consumers to indiscriminately dispose of tab and tear strip immediately following their separation from the container. In part, the problems attendant such indiscriminate tab disposition has resulted in the actual or contemplated banning of such closures in certain jurisdictions. An easy opening container end is therefore desired which has no severable tab and tear strip to be indiscriminately discarded. Preferably, such tabless container ends should be suited for use with all kinds of beverages and should be adapted to be formed from precoated sheet without the need for repair coating the formed container closure.
The prior art and notably the patented art, is replete with many suggested expedients for achieving the long desired objective of simplified can opening, including several suggested expedients for can closures that can be digitally opened, i.e., manually opened without the use of auxiliary tools or the like. Included in such expeclients are the use of container walls and end closures which include weakening lines or score lines defining tear strips or panels which can either be depressed into or pried out of a container to form either a vent or a pouring opening therein. Closures of this type are exemplarily disclosed in a number of U.S. Pats. including Newman No. 1,805,003, Fried No. 2,176,898, Asbury No. 3,227,304, Asbury No. 3,246,791, Asbury No. 3,355,058, Klein et a]. No. 3,334,775, Foss et al No. 3,401,436, Punte No. 2,187,433, Punte No. 2,289,452, Punte No. 2,312,358, Punte No. 2,312,359, Fink No. 2,119,533, Punte No. 2,120,186, Geiger No. 3,362,569 and Klein No. 3,779,417. Such end closures have sometimes required the use of rigid tools, such as a coin or a fork, to rupture the score line around the removable panel in order to form an opening in the end closure. Several of such end closures have included embossments in the removable portion to facilitate opening of the removable portion by pressing or prying against such embossments.
Metal container ends for easy opening cans for corrosive contents such as carbonated soft drinks, fruit juices and the like usually have a protective coating on the interior or non-public surface of the container end to protect the metal from the container conents. When the container ends are formed from coated sheet, forming the score lines or weakening lines in container ends sometimes fractures or breaks the coating and expose bare metal to the container contents which can corrode the metal and cause perforations through the container end closure. Easy opening container ends have therefore sometimes been repair coated to insure that no bare metal is exposed after the weakening line has been formed. It is also known to provide improved coating systems which resis't fracture or cracking of the coating during the forming operation as is disclosed in U.S. Pat. No. 3,632,461. Methods and tools are also known for forming weakening lines or score lines in can ends without adversely affecting the integrity of the protective coating on the ends as is disclosed in a number of U.S. Patents including Schrecker No. 3,688,718, Franek et al No. 3,687,099 and Cookson No. 3,698,590 among others. However, all of these methods have been adapted for forming score lines in easy opening container walls which have pull tabs or the like attached to the severable tear strips to facilitate severance of the score lines. The methods and apparatus disclosed in such patents are not adapted for forming tabless container components in which the score lines or weakening lines may be severed by digitally applied pressure. Other prior art disclosures of interest relative to methods and tools for forming weakening or score lines are contained in the following U.S. Patents Nos: Morfoot 619,259, Kennedy et al 3,543,961, Franck et al 3,638,825, Fraze 3,291,336, Stuchbery 3,359,773 and Saunders 3,507,418.
SUMMARY OF THE INVENTION This invention may be summarized as providing an improved tabless easy opening container device and a method and apparatus for forming the same. The tabless easy opening device includes a substantially rigid inwardly displaceable opening panel bounded in substantial part by a substantially V-shaped indentation in the public surface of the component opposing an inwardly concave non-public surface with a fracturable web of metal therebetween defining a locus of separation of the opening panel from the adjacent portion of the container component. An integral outwardly projecting deflectable portion is provided in the container component around the opening panel adjacent to the fracturable web, and is adapted to be depressed in re sponse to digitally applied inwardly directed pressure to produce a relative displacement of the metal on opposite sides of the fracturable web to strain the web and initiate fracture thereof to permit inward displacement of a separated opening panel. The fracturable web in the container component is disposed outwardly of the general plane of the container component around the deflectable portion so that the fracturable web will be displaced toward such general plane when the deflectable portion is inwardly pressed.
In accordance with this invention, opening panels can be formed in a sheet metal container component by introducing the component between a first die member having a V-shaped indentor thereon and a second die member having a generally rounded corner opposing the indentor on the first die member and with an auxiliary die means disposed on the same side of the sheet as the first die member with a base surface on it facing the second die member and laterally spaced therefrom. The first die member and the auxiliary die means are moved against the sheet of metal supported on the second die member to engage the sheet and laterally displace portions of it to form a V-shaped indentation in the outer surface of the sheet and a rounded contour in the inner surface of the sheet with the fracturable web therebetween. The lineal displacement of the auxiliary die means forms a deflectable portion by the conjoint action of the base surface on the die means and the metal supporting surface on the second die member.
Among the advantages of the subject invention is the provision of a digitally openable metal container closure construction which is adapted to be formed from coated container sheet without post repair coating the formed closure.
Another advantage includes the provision of a highly reliable end closure of minimum metal content that can be fabricated with a minimal number of fabricating steps at extremely high production rates with simple tooling. Further, advantages include the provision of an end'closure that can be opened by application of modest amounts of digitally applied pressure without the use of auxiliary tools and the overcoming of ecology based objections to present day pull tab easy opening devices with severable tear strips.
An object of this invention is the provision of an improved method and apparatus for forming and construction of a digitally openable container end closure that can be formed from coated container sheet without the need for repair coating.
Another object of the invention is to provide a tabless container wall which can be opened with modest amounts of pressure with the fingers.
A further object of the invention is to provide a tabless container opening device having at least one substantially rigid opening panel defined by a V-shaped indentation in the public surface of the container wall and an inwardly concave contour of the non-public surface of the container component with a protective coating thereover, the integrity of which has not been destroyed by the forming operation.
The above and other objects and advantages of this invention will be more fully understood and appreciated with reference to the following description and the drawings appended hereto.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a plan view of a can end of the invention.
FIG. 2 is an enlarged cross section through a portion of the can end of FIG. 1 taken along lines 22.
FIG. 3 is an enlarged cross sectional view similar to FIG. 2, except at approximately a 90 thereto, and further illustrating initiation of severance of the fracturable web around the opening panel.
FIG. 4 is an enlarged fragmentary cross sectional view showing exemplary tools which may be used in forming a container component of this invention.
FIG. 5 is an enlarged cross-sectional view showing formation of a V-shaped indentation, coined line and deflectable portion in a container component.
FIG. 6 is an enlarged photomicrograph of a cross section through a portion of a can end of this invention showing the V-shaped indentation and coined line around an opening panel.
FIG. 7 is an enlarged photomicrograph similar to FIG. 6 showing a fractured web in a container component.
DESCRIPTION OF A PREFERRED EMBODIMENT In order to facilitate understanding of the subject invention and in the interest of clarity, the terms inwardly and outwardly will be herein employed to delineate directions relative to the interior and exterior respectively of a cylindrical container having an end closure mounted on the end thereof.
Referring to FIGS. 1 and 2, a metal container component or can end 10 is shown which includes a substan tially planar central panel or wall 12, a peripheral groove 14 around the panel, an upstanding wall 16 outwardly of the groove, a peripheral flange 18 extending outwardly from the top of the upstanding wall and a curled edge 20 on the outer end of the flange. Such general construction of a peripherally chimed can end is typical of can ends which are adapted to be sealed on container bodies by conventional double seaming operations. Can end 10 may be formed from sheet metal such as Work hardened aluminum alloy sheet material, and is preferably formed from aluminum alloy sheet material which is at leastthree quarter hard temper or i an extra hard temper-alloy which has been partially annealed as a result of heating it to cure a protective coating thereon. The can end 10 may have a protective coating or film, not shown, on its interior or non-public surface to protect it from corrosion by liquid contents such as soda, pop or fruit juice. The protective coating may be any of a variety of well known coatings for such purpose and may be applied in quantities, for example, of approximately 10 to 12 milligrams per square inch, although not limited thereto. Vinyl coatings have been found to function well on container components of this invention.
A preferred embodiment of a can end 10 of this invention includes at least one, and preferably two, substantially rigid inwardly displaceable circular opening panels 22 of equal diameter defined by weakening lines 24 in the central wall 12. Panels 22 are designed to be opened by displacing them into a container on which can end 10 is sealed to form a pouring opening and a vent opening in the can end. A hinge portion 26 may be provided for each opening panel 22 by leaving an essentially unweakened section of metal between the ends of the weakening line to prevent complete separation of the opening panel from the container end and thereby prevent the opening panel 22 from dropping into a container after inwardly displacement of the opening panel.
In accordancevwith this invention, each weakening line 24 preferably comprises a substantially V-shaped indentation 28 in the exterior or public surface of the can end 10 providing a fracturable web of residual metal 38 at the base or root of the V toward the nonpublic surface of the can end. The V-shaped indentation may have approximately a inclined angle between its sides, although the invention is not limited to such an angle. For example, it is believed that an angle of approximately 45 to or more degrees between the sides of the V-shaped indentation will also work satisfactorily. The apex of the V-shaped indentation is relatively sharp or pointed as a result of the shape of the tool or indentor which is used to form the indentation. The undersurface or non-public surface 39 of the container component underlying the V-shaped indentation is preferably of inwardly concave shape which is also a result of the shape of the tools which are employed in forming of the weakening line. The importance of the V-shaped indentation 28 and inwardly concave undersurface 39 of the container component will be more fully understood and appreciated when the method and tools for forming such indentation and inwardly concave metal surface are described.
The fracturable web of residual metal 38 between the apex of the V-shaped indentation 28 and the undersurface 39 of the container component is preferably relatively thin to facilitate fracture thereof to inwardly displace a separated opening panel. For example, such fracturable web 38 may have a thickness extending from the apex of the V-shaped indentation to the undersurface of the container component of approximately 0.002 inch to 0.004 inch.
Can end of this invention further includes an integral outwardly projecting deflectable portion 32 around each opening panel 22 extending from the wall 12 to the weakening line 24 in surrounding relation with each opening panel 22. In a preferred embodiment of this invention, each deflectable portion 32 includes an annular outer wall portion 34 and an annular upper wall portion 36. The outer wall portion 34 extends at an angle from the generally planar wall 12 to the upper wall portion 36 which extends from the outer wall 34 to the fracturable web 38. The upper wall portion 36 may be disposed at a slight angle to the plane of the planar wall 12 such as approximately a 6 angle, but is not limited thereto. For example, the upper wall portion 36 may be parallel with planar wall 12 or may be disposed at an angle of up to approximately to such wall. The deflectable portion 32, and in particular, the upper wall portion 36 thereof, is adapted to be responsive to inwardly direct pressure applied digitally thereagainst to effect a relative displacement of metal on opposite sides of the fracturable web 38 to strain the web and initiate fracture thereof to permit inward displacement of a separated opening panel as will be explained.
The can end 10 further preferably includes a coined line or zone of coining 40 in the exterior surface of the can end in the deflectable portion 32 adjacent the fracturable web 38 around the opening panel 22. The coined line 40 is substantially parallel with the fracturable web 38 and is spaced from such web a distance of approximately one to three times the thickness of the sheet metal from which the can end is formed. Forming of the coined line 40 in the can end facilitates forming the V-shaped indentation 28 in sheet metal having thicknesses which vary within commercially acceptable tolerances.
As stated above,-each opening panel 22 is preferably substantially rigid. It is believed that a substantially rigid opening panel 22 facilitates initiation of fracture of the fracturable web 38 in the weakening line 24 around each opening panel. The rigidity of each opening panel 22 may, for example, be provided by a concavo-convex shape thereof as is shown in FIGS. 2 and 5, and may be projected either inwardly or outwardly, although preferably inwardly as is illustrated.
The outer marginal edge or rim 42 of the inwardly convex opening panel 22 is outwardly and upwardly curved and is connected to the inwardly and downwardly curved inner marginal edge or lip 44 of the deflectable portion 22 through the fracturable web 38. The undersurfaces of such rim and lip form an inwardly concave surface 39 underlying the fracturable web 38. The V-shaped indentation 28 is preferably formed inwardly of or below the outer most projection of the deflectable portion so the apex of the indentation is in substantial alignment, or is substantially coplanar, with at least a portion of the undersurface of the deflectable portion 32, and so the outer edge of the opening panel at least partially underlies the inner edge portion of the lip of the deflectable portion around the opening panel to restrain the opening panel against being forced outwardly from the can end by pressure in a container on which the can end is sealed. In other words, such location of the V-shaped indentation provides an overlapping relationship of the metal in the lip of the deflectable portion with the metal in the rim of the opening panel to prevent blow out of the opening panel. This overlapping relationship of the metal across the weakening line also results in inward displacement of an opening panel which is larger than the opening or aperture which is formed in the can end as a result of inward displacement of the opening panel. A separated opening panel can therefore not be inadvertently poured or dispensed from the container.
FIG. 3 illustrates initiation of fracture of the web 38 around an opening panel 22. This can be effected by applying inwardly directed digital pressure against the can endin the area of the fracturable web 38 to inwardly deflect a portion of the deflectable portion 32 and opening panel 22. Such inward displacement of the deflectable portion and opening panel produces relative displacement of metal on opposite sides of the fracturable web to strain the web and initiate fracture thereof to permit inward displacement of a separated opening panel. Digital pressure applied against the container end overlying the fracturable web 38 will cause localized bending of the deflectable portion 32 in the area of pressure application while other sections of the deflectable portion and the substantially rigid opening panel will essentially maintain their original shape. This strains the fracturable web as a result of the relative metal displacement on opposite sides of the web to initiate fracture thereof as is illustrated in FIG 3. Such fracture may initially occur at the point of digital pres sure but frequently appears to occur at a location spaced approximately around the opening panel from the point of pressure application.
It is believed that the shape of the deflectable portion 32 illustrated in FIGS. 2 and 3 may be beneficial to relatively easy initiation of fracture of the fracturable web when the can end 10 is sealed on a container having relatively high internal pressures such as approximately 60 to or more pounds per square inch. The combination of the outer wall portion 32 and upper wall portion 36 may facilitate inward displacement of a relatively small area of the container component which will be less resisted by relatively high internal pressures in the container than would a large area. Digital pressure applied against the container component at or near the weakening line 24 will depress a portion of the deflectable portion by hinging or bending the upper wall portion 36 downwardly about the corner between the upper wall portion and the outer wall portion 34. The portion of the upper wall portion 36 which is depressed is relatively small so a minimum of force is required to depress it against the internal pressure to initiate fracture of the fracturable web.
FIG. 4 illustrates exemplary tools for forming a container component in accordance with this invention. Such tools include a first die member 50 having an annular indentor 52 on it with a first substantially planar metal working surface 54 and a second and angularly disposed substantially planar metal working surface 56 defining a corner 58 with the first surface 54 at the locus of intersection therebetween. The solid portion of the indentor 52 between first and second surfaces 54 and 56 has an included angle of approximately 75, although other angles such as approximately 45 to 90 may also be used. The corner 58 preferably has a relatively sharp projecting edge thereon as may be formed by merely deburring the edge after surfaces 54 and 56 have been formed by grinding or other methods. The tools 50 further include a coining rib 60, either as an integral part of the first die member 50 or as a separate member, with the coining rib having a substantially planar vertical surface 62 and a second substantially planar and angularly disposed surface 64 defining a corner 66 at the locus of intersection with first surface 62. Corner 66 is preferably rounded as with a radius of approximately 0.001 inch. The included angle of the solid portion of the coining rib between surfaces 62 and 64 may, for example, be approximately 45.
A second die member or anvil 68 is provided which has a metal supporting surface comprising a first rounded corner 70 generally opposing the indentor 52 on the first die member 50, a generally planar surface portion 72 facing upwardly and disposed at a slight angle of approximately 6 to horizontal, and a second rounded corner 74 laterally spaced from the first rounded corner 70 by the planar surface 72. The first rounded corner 70 has a radius of curvature, for example, of approximately 0.020 inch, and the second rounded corner has a radius, for example, of approximately 0.030 inch. Such radii begin from points of tan gency with surface 72 and curve downwardly away from such surface.
The tools further include an auxiliary die means 76 with a base surface 78 and a rounded corner 80 thereon which may be generally on the opposite side of the container wall from the second rounded corner 74 on the second die member 68, or may be laterally spaced from such rounded corner 74. The rounded corner surfaces 80 and 74 are adapted to cooperate in the formation of a deflectable portion in the container wall. They may also coin and/or thin the metal in container component when they are closed. Such coining may facilitate forming a deflectable portion in the container component and may also facilitate inward displacement of such a deflectable portion.
The first die member 50, coining rib 60 and auxiliary die means 76 are adapted to be lineally displaced toward the second die member 68 to selectively move the first and second surfaces 54 and 56 of the first die member into cooperative proximity with the metal supporting surface, and in particular the first rounded cor-. ner 70 of the second die member to engage a sheet metal container wall or can end 10 therebetween and laterally displace portions of the sheet metal as the corner 58 on the first die member penetrates the sheet to form a weakening line which has a fracturable web of residual metal therein as is illustrated in FIG. 5. The die travel of the first die member is stopped when the corner 58 of indentor 52 has penetrated the sheet to within approximately 0.002 to 0.004 inch of the supporting surface of the second die member to leave a fracturable web of residual metal of like thickness. In the closed position of the dies, the apex of the corner 58 on the first die member 50 is in substantial alignment with the surface 72 on the second die member 68.
The first die member 50 and second die member 68 are preferably designed and dimensioned with the annular indentor 52 having a diameter as measured at corner 58 which is smaller than the diameter of the second die member as measured at the point of tangency between corner and surface 72. For example, such diameters of the first and second die members at such locations may be approximately 0.502 inch and 0.512 respectively for forming an opening panel which is approximately onehalf inch in diameter. Accordingly, in lineal displacement of the first die member toward the second die member, the corner 58 of the indentor 52 will form a Vshaped indentation 28 in the container component 10 against the support of the rounded corner 70 on the second die member. This produces an inwardly concave undersurface in the container component under the V-shaped indentation 28 and fracturable web 38. It is believed that the rounded corner 70 distributes the stresses in the metal and the interior coating thereon during the forming process and effectively eliminates fracture of the metal and protective coating. The V-shape and sharp corner 58 on indentor 52 also help to avoid damage to the coating because the metal is effectively cut by such indentor with a minimum of stress produced in the metal and coating under the indentor. Minimizing the stresses in the metal and coating minimizes the possibility of failure of the metal and coating thereon.
The coining rib 60 engages the sheet metal container component 10 and coins it along a zone adjacent to the fracturable web 38 to facilitate forming the weakening line in sheet metal having varying thicknesses within commercially accepted limits. Movement of the auxiliary die means 76 toward the second die member 68 forms a deflectable portion in the sheet metal container wall by the conjoint action of the auxiliary die member and the metal supporting surfaces 72 and 74 on the sec ond die member. The travel of the auxiliary die means is stopped when the base surface is in a predetermined longitudinally offset relation with the supporting sur face 72 on the second die member in the direction of die travel to form an outwardly projecting deflectable portion which projects upwardly or outwardly from the container approximately 0.010 to 0.040 inch above the exterior or public surface of the wall around such deflectable portion. The container opening device which is thus formed may be opened by digitally pressing against the deflectable portion to deflect a portion thereof inwardly and thereby strain the fracturable web to initiate fracture of the web and permit inward displacement of a partially separated opening panel.
FIG. 6 is a photomicrograph through a container end of this invention showing a V-shaped indentation 28 in the public surface of the container end and a generally concave contour of the non-public surface 39 with a fracturable web 38 therebetween. The grain structure reveals that the metal was cut and laterally displaced by the indentor with little distortion of the grain lines. As is typical of most container components of this invention, the component in the photomicrograph also appears to have a roll back of metal in the area of the fracturable web which is believed to be produced when the forming dies are opened and the fracturable web is deformed slightly upon relief of the residual stresses in the metal after the forming process. Such roll back is evidenced by a small indentation or corner 41 in the non-public surface of the component and what appears to be a slip plane or line between such corner and the apex of the V-shaped indentation. This roll back of metal does not appear to adversely affect the functioning of the component or the protective coating on its non-public surface and may contribute to ease of opening by digitally applied pressure without undue loss of ability to resist internal pressure. FIG. 6 also shows a coined line 40 in the container component adjacent the weakening line.
FIG. 7 is a photomicrograph through container component after the web 38 has been fractured by inwardly directed pressure applied against the component in the area of the fracturable web. Although the fracture line appears to be in the form of an angle in the lefthand side of the picture which is on the side of the defiectable portion 32, it is believed that this is merely further evidence of the roll back of metal which partially closed the apex of the V-shaped indentation 28 before fracture of the web. The true fracture line appears to extend from the undersurface of the component to the first corner thereabove on the lefthand side of the photomicrograph.
It is therefore seen that a container component and a method and tools for forming the same are provided which offer improved opening characteristics and improved resistance to damage of the protective coating on the interior surface of the component. A V-shaped indentation is formed in the public surface of the con tainer component providing a fracturable web of metal at the root of the indentation, with an inwardly concave contour on the nonpublic surface of the component underlying the indentation and fracturable web. The tools which form the Vshaped indentation and inwardly concave contour effectively distribute the stresses in the container component and coating thereon to sub stantially avoid stress cracking of the coating. This invention is particularly well suited for use with container walls or components made of work-hardened aluminum base alloy sheet material in a thickness range of approximately 0.010 inch to 0.015 inch and which is at least quarter hard, and preferably at least three-quarter hard temper, or is of extra hard temper alloy which has been partially annealed as a result of heating it to cure a protective coating thereon. It is believed that work hardened alloy sheet material is particularly well suited to the practice of this invention because material of the specified hardness is beneficial to conversion of inwardly directed digitally applied pressure into relative displacement of the metal on opposite sides of the frac turable web around the opening panel in the container component. It is further believed that such work hardened alloy is beneficial to the forming ofa substantially rigid opening panel in the container wall which also facilitates relative displacement of metal on opposite sides of the fracturable web.
Although a preferred embodiment of a container component and a preferred method and apparatus for forming the same have been illustrated and described, it will be apparent to those skilled in the art that numerous variations could be made therein without departing from the invention.
What is claimed is:
1. A sheet metal container component having a wall with at least one substantially rigid inwardly displaceable opening panel therein bounded in substantial part by a substantially V-shaped indentation in the public surface of the container component providing a fracturable web at the root of said indentation defining the locus of separation of the opening panel from the surrounding portion of said wall, and with the non-public surface of the container component underlying said fracturable web having an inwardly concave contour, said container component further including an integral outwardly projecting deflectable portion adjacent said web, in surrounding relation therewith, and adapted to be responsive to inwardly directed pressure digitally applied thereagainst to effect a relative displacement of metal on opposite sides of the fracturable web to so strain the same as to initiate fracture thereof to permit inward displacement of a separated opening panelv 2. A sheet metal container component as set forth in claim 1 which has a protective coating on its non-public surface.
3. A sheet metal container component as set forth in claim 1 in which said fracturable web is disposed outwardly of said general plane of said wall portion.
4. A sheet metal container component as set forth in claim 1 which is made of work hardened aluminum alloy sheet material.
5. A sheet metal container component as set forth in claim 1 which has a zone of coining of reduced metal thickness in said surrounding wall portion adjacent to said fracturable web.
6. A sheet metal container component as set forth in claim 1 in which said opening panel is circular.
7. A sheet metal container component as set forth in claim 1 which includes at least two circular opening panels of equal diameter.
8. A sheet metal container component as set forth in claim 1 in which said opening panel projects inwardly from said fracturable web with the outer edge portion of the opening panel contiguous the fracturable web underlying the inner edge portion of said adjacent wall contiguous the fracturable web to restrain the opening panel against being forced outwardly through the adjacent wall.
9. A sheet metal container component as set forth in claim 1 which includes an outwardly projecting annular wall around said deflectable portion and connecting the deflectable portion to said surrounding wall portion.
110. A sheet metal container component as set forth in claim in which said deflectable portion is disposed at approximately a six degree angle to said planar wall.
11. A container component made of work hardened aluminum base sheet material with a protective coating on the non-public surface thereof and having a generally planar wall portion peripherally chimed for securement to a container body, at least one substantially rigid inwardly displaceable generally circular opening panel in the planar wall portion bounded in substantial part by a substantially V-shaped indentation in the pub lic surface of the container component providing a fracturable web of metal at the root of said indentation defining a locus of separation of the opening panel from the surrounding portion of said wall, and with the non-public surface of the container component underlying said fracturable web having an inwardly concave contour, a zone of coining in said adjacent wall portion adjacent said fracturable web, and an integral outwardly projecting deflectable portion adjacent said fracturable web and in surrounding relation therewith,
and with said fracturable web disposed outwardly of the plane of said planar wall, whereby digitally inwardly directed pressure applied against said deflectable portion will effect a relative displacement of the metal on opposite sides of the fracturable web to strain the web and initiate fracture thereof to permit inward displacement of a separated opening panel.
12. A sheet metal container component having a gencrally planar wall with at least one inwardly di'splaceable opening panel therein bounded in substantial part by a substantially V-shaped indentation in the public surface of the container component and a fracturable web at the root of the indentation defining a locus of separation of said opening panel from the adjacent portion of said wall, and the non-public surface of the container component underlying the fracturable web having an inwardly concave contour, and
an integral deflectable portion projecting outwardly from the said container component adjacent said web and in surrounding relation therewith.
said deflectable portion having a portion of the undersurface thereof disposed in substantial alignment with the apex of said V-shaped indentation and terminally meeting the undersurface of the outer marginal edge of said opening panel in predetermined spaced relation with said V-shaped indentation to define therewith the extent of said fracturable web.
said defleetable portion being adapted to effect, in response to digitally applied inwardly directed pressure, a relative displacement between said lip and said rim to strain said web and initiate fracture thereof to permit inward displacement of a separated opening panel.

Claims (12)

1. A sheet metal container component having a wall with at least one substantially rigid inwardly displaceable opening panel therein bounded in substantial part by a substantially V-shaped indentation in the public surface of the container component providing a fracturable web at the root of said indentation defining the locus of separation of the opening panel from the surrounding portion of said wall, and with the non-public surface of the container component underlying said fracturable web having an inwardly concave contour, said container component further including an integral outwardly projecting deflectable portion adjacent said web, in surrounding relation therewith, and adapted to be responsive to inwardly directed pressure digitally applied thereagainst to effect a relative displacement of metal on opposite sides of the fracturable web to so strain the same as to initiate fracture thereof to permit inward displacement of a separated opening panel.
2. A sheet metal container component as set forth in claim 1 which has a protective coating on its non-public surface.
3. A sheet metal container component as set forth in claim 1 in which said fracturable web is disposed outwardly of said general plane of said wall portion.
4. A sheet metal container component as set forth in claim 1 which is made of work hardened aluminum alloy sheet material.
5. A sheet metal container component as set forth in claim 1 which has a zone of coining of reduced metal thickness in said surrounding wall portion adjacent to said fracturable web.
6. A sheet metal container component as set forth in claim 1 in which said opening panel is circular.
7. A sheet metal container component as set forth in claim 1 which includes at least two circular opening panels of equal diameter.
8. A sheet metal container component as set forth in claim 1 in which said opening panel projects inwardly from said fracturable web with the outer edge portion of the opening panel contiguous the fracturable web underlying the inner edge portion of said adjacent wall contiguous the fracturable web to restrain the opening panel against being forced outwardly through the adjacent wall.
9. A sheet metal container component as set forth in claim 1 which includes an outwardly projecting annular wall around said deflectable portion and connecting the deflectable portion to said surrounding wall portion.
10. A sheet metal container component as set forth in claim 9 in which said deflectable portion is disposed at approximately a six degree angle to said planar wall.
11. A container component made of work hardened aluminum base sheet material with a protective coating on the non-public surface thereof and having a generally planar wall portion peripherally chimed for securement to a container body, at least one substantially rigid inwardly displaceable generally circular opening panel in the planar wall portion bounded in substantial part by a substantially V-shaped indentation in the public surface of the container component providing a fracturable web of metal at the rooT of said indentation defining a locus of separation of the opening panel from the surrounding portion of said wall, and with the non-public surface of the container component underlying said fracturable web having an inwardly concave contour, a zone of coining in said adjacent wall portion adjacent said fracturable web, and an integral outwardly projecting deflectable portion adjacent said fracturable web and in surrounding relation therewith, and with said fracturable web disposed outwardly of the plane of said planar wall, whereby digitally inwardly directed pressure applied against said deflectable portion will effect a relative displacement of the metal on opposite sides of the fracturable web to strain the web and initiate fracture thereof to permit inward displacement of a separated opening panel.
12. A sheet metal container component having a generally planar wall with at least one inwardly displaceable opening panel therein bounded in substantial part by a substantially V-shaped indentation in the public surface of the container component and a fracturable web at the root of the indentation defining a locus of separation of said opening panel from the adjacent portion of said wall, and the non-public surface of the container component underlying the fracturable web having an inwardly concave contour, and an integral deflectable portion projecting outwardly from the said container component adjacent said web and in surrounding relation therewith. said deflectable portion having a portion of the undersurface thereof disposed in substantial alignment with the apex of said V-shaped indentation and terminally meeting the undersurface of the outer marginal edge of said opening panel in predetermined spaced relation with said V-shaped indentation to define therewith the extent of said fracturable web. said deflectable portion being adapted to effect, in response to digitally applied inwardly directed pressure, a relative displacement between said lip and said rim to strain said web and initiate fracture thereof to permit inward displacement of a separated opening panel.
US477074A 1974-06-06 1974-06-06 Easy opening container component Expired - Lifetime US3902626A (en)

Priority Applications (18)

Application Number Priority Date Filing Date Title
US477074A US3902626A (en) 1974-06-06 1974-06-06 Easy opening container component
AU73720/74A AU477902B2 (en) 1974-06-06 1974-09-26 Opening container component
CA212,893A CA1015676A (en) 1974-06-06 1974-11-04 Easy opening container component
AR259100A AR206924A1 (en) 1974-06-06 1975-01-01 COMPONENT OF CONTAINER AND APPARATUS TO MANUFACTURE THE SAME
US05/558,143 US3977341A (en) 1974-06-06 1975-03-13 Easy opening container component
ZA00753262A ZA753262B (en) 1974-06-06 1975-05-20 Easy opening container component, and method and apparatus for making same
GB21684/75A GB1481138A (en) 1974-06-06 1975-05-20 Easy opening container component and method and apparatus for making same
IL47332A IL47332A (en) 1974-06-06 1975-05-21 Easy-opening container component and method and apparatus for producing it
SE7505888A SE413652B (en) 1974-06-06 1975-05-23 METAL PLATE CONTAINER COMPONENT AND PROCEDURE FOR MANUFACTURING THE COMPONENT
DE19752525047 DE2525047A1 (en) 1974-06-06 1975-06-03 EASY TO OPEN CONTAINER PART AND THE METHOD AND DEVICE FOR THE PRODUCTION THEREOF
DK250675A DK145152C (en) 1974-06-06 1975-06-04 CONTAINER OF METAL PLATE WITH AN OPENING FIELD AND PROCEDURE AND APPARATUS FOR ITS MANUFACTURING
IT49918/75A IT1050300B (en) 1974-06-06 1975-06-04 LID OF JAR WITH SECTIONS OF EASY OPENING BEHIND PRESSURE WITH THE FINGER AND METHOD AND APPARATUS FOR ITS TRAINING
NO75751990A NO142339C (en) 1974-06-06 1975-06-05 CONTAINER COMPONENT OF METAL PLATE MATERIAL.
JP50067121A JPS518081A (en) 1974-06-06 1975-06-05 Yokinokoseiyosoto sonokeiseihoho oyobi sochi
NL7506789A NL7506789A (en) 1974-06-06 1975-06-06 EASY TO OPEN BRACKET END WALL AND METHOD AND DEVICE FOR MANUFACTURE THEREOF.
FR7517791A FR2273718A2 (en) 1974-06-06 1975-06-06 CLOSURE OF CONTAINER TO BE OPENED BY HAND, AND METHOD AND APPARATUS FOR MANUFACTURING THIS CLOSURE
BR4606/75D BR7503595A (en) 1974-06-06 1975-06-06 PERFECTING IN METAL PLATE CONTAINER COMPONENT AND PROCESS AND APPLIANCE TO FORM THE COMPONENT
CH730775A CH611572A5 (en) 1974-06-06 1975-06-06

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US477074A US3902626A (en) 1974-06-06 1974-06-06 Easy opening container component

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US05/558,143 Division US3977341A (en) 1974-06-06 1975-03-13 Easy opening container component

Publications (1)

Publication Number Publication Date
US3902626A true US3902626A (en) 1975-09-02

Family

ID=23894419

Family Applications (1)

Application Number Title Priority Date Filing Date
US477074A Expired - Lifetime US3902626A (en) 1974-06-06 1974-06-06 Easy opening container component

Country Status (16)

Country Link
US (1) US3902626A (en)
JP (1) JPS518081A (en)
AR (1) AR206924A1 (en)
BR (1) BR7503595A (en)
CA (1) CA1015676A (en)
CH (1) CH611572A5 (en)
DE (1) DE2525047A1 (en)
DK (1) DK145152C (en)
FR (1) FR2273718A2 (en)
GB (1) GB1481138A (en)
IL (1) IL47332A (en)
IT (1) IT1050300B (en)
NL (1) NL7506789A (en)
NO (1) NO142339C (en)
SE (1) SE413652B (en)
ZA (1) ZA753262B (en)

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US3964414A (en) * 1974-06-11 1976-06-22 Kaiser Aluminum & Chemical Corporation Easy open end method and apparatus
US3967751A (en) * 1975-06-13 1976-07-06 Kaiser Aluminum & Chemical Corporation Easy open end
US3982657A (en) * 1975-07-28 1976-09-28 Coors Container Company One piece container end member with an integral hinged opening tab portion
US3997076A (en) * 1974-05-02 1976-12-14 Aluminum Company Of America Tabless container opening device
US4003495A (en) * 1976-04-26 1977-01-18 Usm Corporation Can cover openable by a spoon or the like
US4027612A (en) * 1975-07-16 1977-06-07 Continental Can Company, Inc. Method for forming container scored metal flap areas
DE3120375A1 (en) * 1980-07-16 1982-06-16 Sexton Can Co., Inc., 02149 Everett, Mass. PRESSURE FUSE FOR LIQUID PRESSURE TANK
US4513874A (en) * 1980-07-16 1985-04-30 Sexton Can Company, Inc. Pressure relief device for internally pressurized fluid container
USRE33217E (en) * 1982-03-11 1990-05-15 Ball Corporation Buckle resistance for metal container closures
US4928844A (en) * 1989-04-14 1990-05-29 Aluminum Company Of America Pressure release for carbonated beverage containers
US4932555A (en) * 1989-04-14 1990-06-12 Aluminum Company Of America Resealable cap hinge structure
US4957216A (en) * 1989-04-17 1990-09-18 Aluminum Company Of America Anchor for plastic cap
US4982862A (en) * 1989-04-14 1991-01-08 Aluminum Company Of America Digitally openable, resealable container closure
US4991732A (en) * 1989-04-14 1991-02-12 Aluminum Company Of America Excess pressure vent for resealable beverage cap
US5048713A (en) * 1989-01-12 1991-09-17 Quaker.Chiari & Forti S.P.A. Easy-opening closure for the sheet metal lids of cans and the like
US5671860A (en) * 1993-10-20 1997-09-30 Hoogovens Staal, B.V. Full-aperture easy-open metal can-end
WO1998005561A2 (en) * 1996-08-07 1998-02-12 Ball Corporation Container end piece with openable panel defined by product-side score with post repair material reservoir
US5938390A (en) * 1997-12-15 1999-08-17 Aluminum Company Of America Antifracture scores for easy open container walls
US6341709B1 (en) * 1997-06-03 2002-01-29 Crown Cork & Seal Technologies Corporation Can with easy open end
US8215513B1 (en) 2007-08-20 2012-07-10 Popseal LLC. Self-closing resealable can end

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WO1980001558A1 (en) * 1979-01-29 1980-08-07 K Taniuchi Easy-to-open lid for container
US4434641A (en) * 1982-03-11 1984-03-06 Ball Corporation Buckle resistance for metal container closures
US4531875A (en) * 1982-08-17 1985-07-30 Impro Technologies, Inc. Automated pipe equipment system
JPS6070296A (en) * 1983-09-26 1985-04-22 コトブキ技研工業株式会社 Exchange of rod in crawler drill
JPH11105867A (en) 1997-09-30 1999-04-20 Nippon Steel Corp Highly corrosion-resistant, easily openable resin-coated metal can lid requiring no repairs at obverse and reverse

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US3227304A (en) * 1964-09-08 1966-01-04 Charles T Ashury Can opening arrangement
US3355058A (en) * 1965-12-06 1967-11-28 Charles T Asbury Push-in can lid
US3794206A (en) * 1972-04-06 1974-02-26 Line J De Frangible opening means for a container lid

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IE38044B1 (en) * 1972-08-17 1977-12-07 Aluminium Co Digitally openable metal container closure and method and apparatus for forming such closure

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US3227304A (en) * 1964-09-08 1966-01-04 Charles T Ashury Can opening arrangement
US3355058A (en) * 1965-12-06 1967-11-28 Charles T Asbury Push-in can lid
US3794206A (en) * 1972-04-06 1974-02-26 Line J De Frangible opening means for a container lid

Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3997076A (en) * 1974-05-02 1976-12-14 Aluminum Company Of America Tabless container opening device
US3964414A (en) * 1974-06-11 1976-06-22 Kaiser Aluminum & Chemical Corporation Easy open end method and apparatus
US3967751A (en) * 1975-06-13 1976-07-06 Kaiser Aluminum & Chemical Corporation Easy open end
US4027612A (en) * 1975-07-16 1977-06-07 Continental Can Company, Inc. Method for forming container scored metal flap areas
US3982657A (en) * 1975-07-28 1976-09-28 Coors Container Company One piece container end member with an integral hinged opening tab portion
US4003495A (en) * 1976-04-26 1977-01-18 Usm Corporation Can cover openable by a spoon or the like
DE3120375A1 (en) * 1980-07-16 1982-06-16 Sexton Can Co., Inc., 02149 Everett, Mass. PRESSURE FUSE FOR LIQUID PRESSURE TANK
US4513874A (en) * 1980-07-16 1985-04-30 Sexton Can Company, Inc. Pressure relief device for internally pressurized fluid container
USRE33217E (en) * 1982-03-11 1990-05-15 Ball Corporation Buckle resistance for metal container closures
US5048713A (en) * 1989-01-12 1991-09-17 Quaker.Chiari & Forti S.P.A. Easy-opening closure for the sheet metal lids of cans and the like
US4932555A (en) * 1989-04-14 1990-06-12 Aluminum Company Of America Resealable cap hinge structure
US4982862A (en) * 1989-04-14 1991-01-08 Aluminum Company Of America Digitally openable, resealable container closure
US4991732A (en) * 1989-04-14 1991-02-12 Aluminum Company Of America Excess pressure vent for resealable beverage cap
US4928844A (en) * 1989-04-14 1990-05-29 Aluminum Company Of America Pressure release for carbonated beverage containers
US4957216A (en) * 1989-04-17 1990-09-18 Aluminum Company Of America Anchor for plastic cap
US5671860A (en) * 1993-10-20 1997-09-30 Hoogovens Staal, B.V. Full-aperture easy-open metal can-end
WO1998005561A2 (en) * 1996-08-07 1998-02-12 Ball Corporation Container end piece with openable panel defined by product-side score with post repair material reservoir
WO1998005561A3 (en) * 1996-08-07 1998-03-19 Ball Corp Container end piece with openable panel defined by product-side score with post repair material reservoir
US5765709A (en) * 1996-08-07 1998-06-16 Ball Corporation Container end piece with openable panel defined by product-side score with post repair material reservoir
US6341709B1 (en) * 1997-06-03 2002-01-29 Crown Cork & Seal Technologies Corporation Can with easy open end
US5938390A (en) * 1997-12-15 1999-08-17 Aluminum Company Of America Antifracture scores for easy open container walls
US8215513B1 (en) 2007-08-20 2012-07-10 Popseal LLC. Self-closing resealable can end

Also Published As

Publication number Publication date
IL47332A (en) 1977-11-30
BR7503595A (en) 1976-05-25
ZA753262B (en) 1976-04-28
NO751990L (en) 1975-12-09
FR2273718B2 (en) 1978-09-08
SE413652B (en) 1980-06-16
IT1050300B (en) 1981-03-10
CH611572A5 (en) 1979-06-15
DE2525047A1 (en) 1975-12-18
AR206924A1 (en) 1976-08-31
DK250675A (en) 1975-12-07
JPS518081A (en) 1976-01-22
CA1015676A (en) 1977-08-16
NO142339B (en) 1980-04-28
FR2273718A2 (en) 1976-01-02
SE7505888L (en) 1975-12-08
AU7372074A (en) 1976-04-29
DK145152B (en) 1982-09-20
GB1481138A (en) 1977-07-27
NO142339C (en) 1980-08-20
NL7506789A (en) 1975-12-09
DK145152C (en) 1983-02-21

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