US3805901A

US3805901A - Earth cutter assembly

Info

Publication number: US3805901A
Application number: US00279698A
Authority: US
Inventors: W Coski
Original assignee: Ingersoll Rand Co
Current assignee: Ingersoll Rand Co
Priority date: 1972-08-10
Filing date: 1972-08-10
Publication date: 1974-04-23
Anticipated expiration: 1991-04-23
Also published as: SE404053B; CA993859A; ZA735283B; DE2339855C3; DE2339855B2; AU5768973A; DE2339855A1

Abstract

The assembly comprises a rotatable body for supporting rollertype earth cutters, and means for mounting the earth cutters to the body, in which the cutters are so configured and mounted as to cooperate, upon rotation of the body, to define at least one, overall circular and convex cutting surface of the assembly.

Description

United States Patent Coski EARTH CUTTER ASSEMBLY [451 Apr. 23, 1974 3,283,836 11/1966 North et a1. 175/330 3,385,385 5/1968 Kucera et a1. 175/374 3,570,613 3/1971 Coski 175/374 3,638,740 2/1972 Justman 175/53 3,675,729 7/1972 Neilson 175/53 X 3,693,735 9/1972 Cortes 175/329 3,698,491 10/1972 Hoffman et a1 175/329 3,726,350 4/1973 Pessier 175/374 Primary ExaminerDavid H. Brown Attorney, Agent, or Firm-Bernard J. Murphy; David W. Tibbott [57] ABSTRACT 21 Claims, 8 Drawing Figures i HIfIEII'I'EBAFRZIB 1974 3.805.901

SHEET 1 {IF 5 POSITION 5 POSITION 4 POSITION 2 POSITION 8 POSITION I POSITION 3 POSITION 7 WENTEBAER 23 1914 mm 2 m WY/AY PATEN'I'EDAPR2319M 3805901 SHEET 3 [IF 5 FIG. 3

I8 50 5O 7 5O ROTARY AXIS PATENTEB APR 2 3 1914 SHEET [If 5 EARTH CUTTER ASSEMBLY This invention pertains to earth cutter assemblies having earth cutting means for disintegrating the face of an earth formation and in particular to an earth cutter assembly which is so arranged as to prevent an excessive loading of any one earth cutter means in that it avoids creating face prominences or discontinuities in the earth face.

Earth cutter means, typically, are of the roller type, and customarily they have a straight cylindrical or conical configuration which defines a linear cutting surface. A plurality of such cutter means, in the prior art, are arranged in a predetermined pattern on a rotatable body in order that all of the cutter means address the face of the earth formation. Thus, different cutter means are arranged to track in adjacency to prior cutter means, whereby all the patterned cutter means share the face-cutting burden. However, it has been the practice to have the outermost cutter means linear cutting surface angularly inclined to engage both the face and a portion of the wall of the bore being cut, with the innermost cutter means linear cutting surface also angularly inclined. As a result, the axial ends of such innermost and outermost cutter means, as well as these cutter means arranged therebetween, must negotiate angular prominences in the earth face in attempting to accommodate for the disparate cutting angles to sides adjacent thereto and, for this reason, are subject to high loading.

It is an object of this invention to disclose an improved earth cutter assembly for boring the face of an earth formation which avoids the cited limitations of known assemblies.

It is a particular object of this invention to set forth an earth cutter assembly for rotary boring of the face of earth formations, comprising earth cutter means, for disintegrating the earth formation face; a rotatable body, having a rotary axis, for supporting said earth cutter means; said body having means for couplingly receiving a drive stem for imparting rotary drive to said body; and means mounting said earth cutter means only to said body for rotation therewith; wherein said mounting means is cooperative with said earth cutter means to cause said earth cutter means effectively to define at least one, overall circular and convex cutting surface, about said axis, upon rotation of said body.

It is another object of the invention to set forth an earth face cutter, for use with others thereof in a patterned array on a rotatable member for cooperative rotary boring of the face of an earth formation to form at least one, overall circular and concave cut in said face; comprising a body having a rotary axis and an earth face engaging surface; said body further having relieved areas formed therewithin for receiving supporting means, for mounting said body on a rotatable member together with other earth face cutters; and said body further having earth cutting means disposed about its earth-face-engaging surface; wherein said earth cutting means comprise means effective for cutting an arcuate kerf, in the face of the formation, which kerf defines a complementary portion of said one overall circular and'concave cut.

A feature of this invention comprises a rotatable body for supporting roller-type earth cutters and means for mounting the earth cutters to the rotary body in which each cutter cooperates with others thereof to define at least one, overall circular and convex cutting surface.

Further objects and features of this invention will become apparent by reference to the following description, taken in conjunction with the accompanying figures, in which:

FIG. 1 is a plan view of an embodiment of the earth cutter assembly, according to the invention, showing a plurality of individual roller-type earth cutters set out upon a rotatable body in a patterned array;

FIG. 2 is an elevational view, partially in crosssection, which has been contrived; i.e., several of the earth cutters are rotated from their positions in the array (of FIG. 1) and superimposed upon (behind) one another to illustrate the face-engaging position each assumes upon rotation of the body;

FIG. 3 is an axial and partial cross-sectional view of a typical roller-type earth cutter, according to the invention, used with the rotary body and taught by this invention;

FIG. 4 is a combined pictorial and outline depiction of the roller cutter positionings and earth-cutting rows, in one embodiment of the invention;

FIG. 5 corresponds to FIG. 4 insofar as it outlines the roller cutter positionings in an alternate embodiment of the invention;

FIGS. 6A and 6B illustrate alternative configurations of cutting surfaces which may be derived from this disclosure; and

FIG. 7 illustrates still another cutting surface configuration proceeding from my teaching.

As shown in FIGS. 1 and 2 the novel earth cutter assembly 10 comprises a cutterhead or body 12 having a pair of

bored mounting plates

14 and 16. Roller-type earth cutters l8 and 20 are mounted to plate 14. Each roller type cutter accommodates a shaft 22 (FIG. 3) which is received in a mounting saddle 24 (or 26 or 28, etc) the latter being replaceably secured to plate 14 of the rotatable body 12. Both

plates

14 and 16 of the body 12 have

apertures

40 and 42, respectively, for receiving a rotary drive stem 44 by means of which the earth cutter assembly 10 is rotated and forced against the face F of the earth formation.

The innermost roller cutter 18, the same occupying position number 1 has its mounting shaft 22 lying perpendicular to the rotary axis 46 of the drive stem 44, whereas the outermost roller cutter 20 occupying position number 8," has its rotary shaft located in its saddle inclined at an angle of 45% relative to horizontal.

As can be seen clearly in the elevation view of FIG. 2, the

cutter

18 and 20 mounted to the body 12 cooperate with the rotation of the body 12 to define one circular, convex cutting surface 48 about the axis of the rotary drive stem 44. Accordingly, no one cutter is ever met with a bi-angular-formed prominence or face discontinuity. The transforrnation of cutter attack from the outermost roller cutter to the innermost roller cutter defines a smooth-radius curve. Successive roller cutters track in overlapping follow, or in endwise adjacency to preceeding cutters, with rotation of the body 12, and each of the

cutters

18 and 20 defining the cutting surface 48 smoothly blend and form a symmetrically convex surface across a radius of the earth face cutter assembly 10.

As shown in FIG. 3, cutter 18 comprises a body 52 having a substantially straight portion 54 and a substantially conical portion 56. Each of these

portions

54 and 56 have at least one row of drill holes 58 formed in the outer surface thereof for receiving the cutter inserts 5 0. In order that the cutter inserts might-define, about the surface of the cutter 18, an arcuate-kerf-cutting profile, portion 52 is formed with an intermediate, conical land 57, and portion 54 with terminal, horizontal lands 57'. Thus, while all of the inserts 50 are of one common length, and each is bottomed in its respective commondepth drill hole, the inserts, between rows thereof, are caused to project diverse radial distances from the rotary axis'of body 52.

As shown in FIG. 4, cutter also has lands from which the inserts 50 project from row to rowdiverse radial distances from the rotary axis of the body; cutter 20 has a pair of conical lands 57 and one horizontal land 57. Lands 57', then, define first portions of the roller cutter bodies which are of uniform outside diameter, and lands 57 define second portions of conical configuration.

The symmetrical and convex cutting surface 48, (FIG. 2), which encircles the axis 46, is formed through the cooperation of the arrayed cutters l8 and 20.

Each of the cutters, the cutter 18 shown in FIG. 3 being typical, cooperates with the others thereof on body 12 to form one, overall circular and concave cut in the earth face. Each

cutter

18 and 20 carries earth cutting inserts 50 in a disposition which causes said cutter to form an arcuate kerf in the face F of the earth formation which comprises a complementary portion of the overall concave cut.

The cutting surface 48 defines a symmetrical arc; the radius of the arc, taken at any place along the circular disposition of the surface 48, originates at a point located along an imaginary circle C which lies concentric with the axis 46. Thus, the radius of the arc of surface 48, at any cross-section thereof, proceeds from a point which is spaced radially from axis 46.

While the cutters l8 and 20 occupy eight positions on the body 12, this embodiment of cutter array requires only six

saddles

24, 26, 28, 30, 32 and 34 of differing cutter-carrying configuration.

Saddles

24, 26, 28, support cutters 18 in positions number 1 through number 4 and carry the cutter-mounting shafts 22 at 0, 3- /2, 21, and 24- /2 of inclination from horizontal, respectively. Saddles 32 support cutters 20 in positions number 5 and number 7 at 42 of inclination, and saddles 34 support further, cutters 20 in positions number 6 and number 8 at /2 of inclination.

Both types of

cutters

18 and 20, the former having six rows of inserts 50, and the latter having three rows of inserts 50, have common axial lengths and radii,'and accommodate common shafts 22. Thus, for instance, six-row cutters 18 in positions number 1 through number 4 can be replaced with three-row cutters 20, without affecting the overall shape of surface 48. Also, to further this facility of interchangeability of cutters, the inserts are carried on the cutters l8 and 20 at slightly diverse angles between a given row thereof on a straight portion 54 and an adjacent row thereof on a conical portion 56. This is done to optimize the attack efficiency of the inserts 50, in all cutters, regardless of cutter positioning in the selected patterned array on body 12. Thus, as FIG. 3 illustrates, there is an angular disparity (1') between the rows of inserts 50 on

body portions

54 and 56.

The cutters, such as cutter 18 of FIG. 3, carry the body 52 thereof on

bearings

60 and 62 which are borne by shaft 22. The shafts 22 are received, at opposite ends thereof, in saddle recesses (not shown) and are secured thereto by fasteners 36.

The rotary drive stem 44 is secured in

apertures

40 and 42 by any convenient means such as welding, or by fasteners, etc. as is well known and practiced in the art, In this embodiment, the stem 44 has a relieved portion 64, adjacent to saddle 24 to accommodate a proximate positioning of cutter 18 (position number 1) to a bore-hole or pilot hole 66,w hich receives the stem 44.

FIG. 5 represents the derived earth cutter tracking position, with eight cutters 20. Cutters 20 in positions number 1 through number 4 track independently, whereas cutters 20 in positions number 5 through number 8 follow paired or re-trace tracks. In this, given inserts 50 of these latter positions follow rows which are also followed by other inserts 50.

The embodiment shown in FIGS. 1 and 2 comprises an arrangement of cutters 18 in positions number 1 through number 4 and cutters 20 in positions number 5 through number 8. Here then is derived the tracking pattern set out in FIG. 4 where the cutters 18 in positions number 1 through number 4 have inserts 50 followed by other inserts.

In FIG. 4 is shown a median line, the same being parallel with axis 46 and drawn from a point along circle C (FIG. 2). Adjacent earth cutting rows to each side of the median line are spaced-apart --outwardly to row 18, and inwardly to row one in progressively and exponentially diminishing distances. Typically, rows six and seven are a distance of X" therebetween, relative to axis 46. Rows l2 and 13 are a distance of X-6 apart, and rows one and two are a distance of X-3 apart. I

The diminishing spacing distances outward to row eighteen provide a proper complement for the greater circumferential distances the outermost rows must traverse with rotation of the body 12.

In FIGS. 6A and 6B are shown alternate arrangements of an earth cutting surface 48 (and 48") which can be derived from my teaching. Surface 48 comprises a pair of convex cutting surface segments drawn by radii originating at point C" and another outboard point C-l. In this embodiment, points C" and C-l are perpendicularly in line relative to axis 46. Further, a smoothly blended-in, fiat, cutting surface section 72 is interposed between segments 70.

Surface 48" in FIG. 6B also comprises a pair of convex cuttingsurface segments 74 with an intervening flat section 76. Yet, in this embodiment the outboard segment 74 is defined by a radius originating at a point C-2"; here, derivation points C-2" and C are obliquely in line relative to axis 46.

FIG. 7 sets forth a still further embodiment of the novel earth cutter assembly cutting surface. As shown in FIG. 7, the cutting surface 78 is undulated; it has a pair of convex segments 74 with a concave segment 80 therebetween; the latter is drawn on a radius taken from a point C-3. To define segment 80, it is my teaching to use earth cutters 18 (or 20) which are inverse images of cutters 18 (or 20); that is, instead of presenting roller surfaces with inserts 50 in a convex profile, they. would comprise bodies 52 with inserts in a concave profile.

In all of the disclosed embodiments I present arcuate segments of the cutting surfaces as being symmetrical. Now clearly this is a matter of choice. Such segments could just as well be unsymmetrical. Also, the variations in cutting surface profiles (FlGS. 2, 6A, 6B, 7) are exemplary only. Other profiles will suggest themselves to those skilled in the art, by taking teaching from my instant disclosure.

While I have described my invention in connection with specific embodiments thereof, then, it is to be clearly understood that this is done only by way of example, and not as a limitation to the scope of my invention as set forth in the objects thereof and in the appended claims.

I claim: 1. An earth cutter assembly, for rotary boring of the face of earth formations, comprising:

roller earth cutters, for distintegrating the earth formation face; a rotatable cutterhead having a rotary axis, for supporting said roller earth cutters; said cutterhead having means for couplingly receiv ing a drive stem for imparting rotary drive to said cutterhead; and means mounting said roller earth cutters only to said cutterhead for rotation therewith; wherein said mounting means is cooperative with said roller earth cutters to cause said roller earth cutters effectively to define at least one, overall circular and convex cutting surface, about said axis, upon rotation of said cutterhead. 2. An earth cutter assembly, according to claim 1, wherein:

said mounting means is cooperative with said roller earth cutters to cause said earth cutters effectively to define said cutting surface with at least one, overall circular and flat cutting portion about said axis, upon rotation of said cutterhead. 3. An earth cutter assembly, according to claim 1, wherein:

said convex cutting surface has a convexity which defines a symmetrical arc; and said arc of said surface, taken at any given place along the circular disposition of said surface, has a radius originating at a given point spaced radially from said axis. 4. An earth cutter assembly, according to claim 3, wherein:

said given point occupies a location along an imaginary circle lying concentric with said axis. 5. An earth cutter assembly, according to claim 3, wherein:

said earth cutters comprise a plurality of earth face cutters; and each earth face cutter of said plurality has a cutting surface which defines a complement of said symmetrical arc. 6. An earth cutter assembly, according to claim 1, wherein:

said mounting means comprises means which replaceably fixes said earth cutters of said plurality upon a surface of said cutterhead in a predetermined pattern which insures an engagement of substantially all of said earth formation face by said earth cutters upon rotation of said cutterhead. 7. An earth cutter assembly, according to claim 6, wherein:

said plurality of earth cutters comprises a first set of earth cutters and a second set of earth cutters; and all earth cutters of one of said first and second sets are of common overall dimensions, are selectively 5 interchangeable, any one thereof with any other thereof with respect to said pattern, and are cooperative, with the earth cutters of the other of said first and second sets, in any selectively interchanged position, to maintain definition of said overall circular and convex cutting surface. 8. An earth cutter assembly, according to claim 6, wherein:

said pattern defines a space in the axial center of said cutterhead which is devoid of earth cutters; and said drive stem receiving means is located in said axial center for fixedly engaging a drive stem. 9. An earth cutter assembly, according to claim 8, wherein:

said drive stem receiving means comprises a borehole formed in said cutterhead for receiving a drive stem therewithin. 10. An earth cutter assembly, according to claim 6, wherein:

said earth cutters of said plurality comprise roller cutters having rotary axes; said roller cutters are all replaceably fixed upon said cutterhead surface by said mounting means only. 11. An earth cutter assembly, according to claim 10, wherein:

axis, from a plane perpendicular to said axis to a plane inclined at least 45V2 to the horizontal. 12. An earth cutter assembly, according to claim 10, wherein:

said roller cutters each have a plurality of earthcutter elements circumferentially carried thereabout; said elements being effective, with rotation of said body, to define concentric rows of earth cutters about said rotary axis of said body; and

given ones of said elements of certain roller cutters track in, and cooperate to define rows in which other said elements of other roller cutters track. 13. A roller earth face cutter, for use with others thereof in a patterned array on a rotatable cutterhead for cooperative, rotary boring of the face of an earth formation to form at least one, overall circular and concave cut in said face; comprising:

a roller cutter body having a rotary axis and an earth face engaging surface; said body further having relieved areas formed therewithin for receiving supporting means, for mounting said body on a rotatable cutterhead together with other roller earth face cutters; and said body further having earth cutting means disposed about its earth-face-engaging surface; said earth cutting means comprise means effective for cutting an arcuate kerf, in the face of the formation, which kerf defines a complementary portion of said one overall circular and concave cut. 14. A roller earth face cutter, for use with others thereof in a patterned array on a rotatable cutterhead for cooperative, rotary boring of the face of an earth formation to form at least one, overall circular and concave cut in said face; comprising;

a roller cutter body having a rotary axis and an earth face engaging surface; said body further having relieved areas formed therewithin for receiving supporting means, for mounting said body on a rotatable cutterhead together with other roller earth face cutters; and said body further having earth cutting means disposed about its earth-face-engaging surface; said earth cutting means comprise means effective for cutting an arcuate kerf, in the face of the formation, which kerf defines a complementary portion of said one overall circular and concave cut; wherein said body has a plurality of rows of drill holes formed in said earth face engaging surface; said body further has a first portion of uniform outside diameter extending from one axial end of said body to an intermediate area of said body, and at least a second, substantially conical portion, extending from the opposite axial end of said body to an intermediate area of said body; at least one row of drill holes of said plurality thereof is formed in said first portion; at least one other row of drill holes of said plurality thereof is formed in said second portion; said earth cutting means comprise earth cutter inserts fixed in said drill holes; said inserts are all of uniform length, and have earthcutting working ends and non-working ends opposite thereto; and said non-working ends of all said inserts are bottomed in said drill holes, and said working ends, from row to row, project diverse radial distances from said axis. 15. An earth face cutter, according to claim 14, wherein:

said body has at least three rows of drill holes formed in said outer surface; all drill holes of at least one row of said three rows thereof are perpendicular to said axis; and all drill holes of at least another row of said three rows thereof are obliquely disposed relative to said axis. 16. An earth cutter assembly, for rotary boring of the face of earth formations, comprising:

roller earth cutters, for distintegrating the earth formation face: a rotatable cutterhead having a rotary axis, for supporting said roller earth cutters; said cutterhead having means for couplingly receiv- 8 ing a drive stem for imparting rotary drive to said cutterhead; and means mounting said roller earth cutters only to said cutterhead for rotation therewith; wherein said mounting means is cooperative with said roller earth cutters to cause said roller earth cutters effectively to define a cutting surface, about said axis, upon rotation of said cutterhead, which surface has two, overall circular and convex portions. 17. An earth cutter-assembly, according to claim 16, wherein:

said two convex portions each have a convexity which defines a symmetrical arc; and said arcs, taken at any given place along the circular disposition of said portions, have a radius originating at given points spaced radially from said axis. 18. An earth cutter assembly, according to claim 17, wherein:

said given points are spaced apart and are perpendicularly in line relative to said axis. 19. An earth cutter assembly, according to claim 17, wherein:

said given points are spaced apart and are obliquely in line relative to said axis. 20. An earth cutter assembly, for rotary boring of the face of earth formations, comprising:

roller earth cutters, for distintegrating the earth formation face; a rotatable cutterhead having a rotary axis, for supporting said roller earth cutters; said cutterhead having means for couplingly receiving a drive stem for imparting rotary drive to said cutterhead; and means mounting said roller earth cutters only to said cutterhead for rotation therewith; wherein said mounting means is cooperative with said roller earth cutters to cause said roller earth cutters effectively to define a cutting surface about said axis, upon rotation ofsaid cutterhead, which surface has at least one, overall circular and convex portion, and at least one, overall circular and concave portion. 21. An earth cutter assembly, according to claim 18, wherein:

said mounting means is cooperative with said roller earth cutters to cause said roller earth cutters effectively to define said cutting surface with at least one, overall circular and fiat cutting portion, contiguous with at least one of said two convex portions and concentric with said axis, upon rotation of said cutterhead.

Claims

1. An earth cutter assembly, for rotary boring of the face of earth formations, comprising: roller earth cutters, for distintegrating the earth formation face; a rotatable cutterhead having a rotary axis, for supporting said roller earth cutters; said cutterhead Having means for couplingly receiving a drive stem for imparting rotary drive to said cutterhead; and means mounting said roller earth cutters only to said cutterhead for rotation therewith; wherein said mounting means is cooperative with said roller earth cutters to cause said roller earth cutters effectively to define at least one, overall circular and convex cutting surface, about said axis, upon rotation of said cutterhead.

2. An earth cutter assembly, according to claim 1, wherein: said mounting means is cooperative with said roller earth cutters to cause said earth cutters effectively to define said cutting surface with at least one, overall circular and flat cutting portion about said axis, upon rotation of said cutterhead.

3. An earth cutter assembly, according to claim 1, wherein: said convex cutting surface has a convexity which defines a symmetrical arc; and said arc of said surface, taken at any given place along the circular disposition of said surface, has a radius originating at a given point spaced radially from said axis.

4. An earth cutter assembly, according to claim 3, wherein: said given point occupies a location along an imaginary circle lying concentric with said axis.

5. An earth cutter assembly, according to claim 3, wherein: said earth cutters comprise a plurality of earth face cutters; and each earth face cutter of said plurality has a cutting surface which defines a complement of said symmetrical arc.

6. An earth cutter assembly, according to claim 1, wherein: said mounting means comprises means which replaceably fixes said earth cutters of said plurality upon a surface of said cutterhead in a predetermined pattern which insures an engagement of substantially all of said earth formation face by said earth cutters upon rotation of said cutterhead.

7. An earth cutter assembly, according to claim 6, wherein: said plurality of earth cutters comprises a first set of earth cutters and a second set of earth cutters; and all earth cutters of one of said first and second sets are of common overall dimensions, are selectively interchangeable, any one thereof with any other thereof with respect to said pattern, and are cooperative, with the earth cutters of the other of said first and second sets, in any selectively interchanged position, to maintain definition of said overall circular and convex cutting surface.

8. An earth cutter assembly, according to claim 6, wherein: said pattern defines a space in the axial center of said cutterhead which is devoid of earth cutters; and said drive stem receiving means is located in said axial center for fixedly engaging a drive stem.

9. An earth cutter assembly, according to claim 8, wherein: said drive stem receiving means comprises a borehole formed in said cutterhead for receiving a drive stem therewithin.

10. An earth cutter assembly, according to claim 6, wherein: said earth cutters of said plurality comprise roller cutters having rotary axes; said roller cutters are all replaceably fixed upon said cutterhead surface by said mounting means only.

11. An earth cutter assembly, according to claim 10, wherein: said mounting means comprise shaft members each of which carries one of said roller cutters rotatable thereon; said shaft members for respective roller cutters, are variously longitudinally disposed, relative to said axis, from a plane perpendicular to said axis to a plane inclined at least 45 1/2 * to the horizontal.

12. An earth cutter assembly, according to claim 10, wherein: said roller cutters each have a plurality of earth-cutter elements circumferentially carried thereabout; said elements being effective, with rotation of said body, to define concentric rows of earth cutters about said rotary axis of said body; and given ones of said elements of certain roller cutters track in, and cooperate to define rows in which other said elements of Other roller cutters track.

13. A roller earth face cutter, for use with others thereof in a patterned array on a rotatable cutterhead for cooperative, rotary boring of the face of an earth formation to form at least one, overall circular and concave cut in said face; comprising: a roller cutter body having a rotary axis and an earth face engaging surface; said body further having relieved areas formed therewithin for receiving supporting means, for mounting said body on a rotatable cutterhead together with other roller earth face cutters; and said body further having earth cutting means disposed about its earth-face-engaging surface; said earth cutting means comprise means effective for cutting an arcuate kerf, in the face of the formation, which kerf defines a complementary portion of said one overall circular and concave cut.

14. A roller earth face cutter, for use with others thereof in a patterned array on a rotatable cutterhead for cooperative, rotary boring of the face of an earth formation to form at least one, overall circular and concave cut in said face; comprising: a roller cutter body having a rotary axis and an earth face engaging surface; said body further having relieved areas formed therewithin for receiving supporting means, for mounting said body on a rotatable cutterhead together with other roller earth face cutters; and said body further having earth cutting means disposed about its earth-face-engaging surface; said earth cutting means comprise means effective for cutting an arcuate kerf, in the face of the formation, which kerf defines a complementary portion of said one overall circular and concave cut; wherein said body has a plurality of rows of drill holes formed in said earth face engaging surface; said body further has a first portion of uniform outside diameter extending from one axial end of said body to an intermediate area of said body, and at least a second, substantially conical portion, extending from the opposite axial end of said body to an intermediate area of said body; at least one row of drill holes of said plurality thereof is formed in said first portion; at least one other row of drill holes of said plurality thereof is formed in said second portion; said earth cutting means comprise earth cutter inserts fixed in said drill holes; said inserts are all of uniform length, and have earth-cutting working ends and non-working ends opposite thereto; and said non-working ends of all said inserts are bottomed in said drill holes, and said working ends, from row to row, project diverse radial distances from said axis.

15. An earth face cutter, according to claim 14, wherein: said body has at least three rows of drill holes formed in said outer surface; all drill holes of at least one row of said three rows thereof are perpendicular to said axis; and all drill holes of at least another row of said three rows thereof are obliquely disposed relative to said axis.

16. An earth cutter assembly, for rotary boring of the face of earth formations, comprising: roller earth cutters, for distintegrating the earth formation face: a rotatable cutterhead having a rotary axis, for supporting said roller earth cutters; said cutterhead having means for couplingly receiving a drive stem for imparting rotary drive to said cutterhead; and means mounting said roller earth cutters only to said cutterhead for rotation therewith; wherein said mounting means is cooperative with said roller earth cutters to cause said roller earth cutters effectively to define a cutting surface, about said axis, upon rotation of said cutterhead, which surface has two, overall circular and convex portions.

17. An earth cutter assembly, according to claim 16, wherein: said two convex portions each have a convexity which defines a symmetrical arc; and said arcs, taken at any given place along the circular disposition of said portions, have a radius originating at given points spaced radially from said axis.

18. An earth cutter assembly, according to claim 17, wherein: said given points are spaced apart and are perpendicularly in line relative to said axis.

19. An earth cutter assembly, according to claim 17, wherein: said given points are spaced apart and are obliquely in line relative to said axis.

20. An earth cutter assembly, for rotary boring of the face of earth formations, comprising: roller earth cutters, for distintegrating the earth formation face; a rotatable cutterhead having a rotary axis, for supporting said roller earth cutters; said cutterhead having means for couplingly receiving a drive stem for imparting rotary drive to said cutterhead; and means mounting said roller earth cutters only to said cutterhead for rotation therewith; wherein said mounting means is cooperative with said roller earth cutters to cause said roller earth cutters effectively to define a cutting surface about said axis, upon rotation of said cutterhead, which surface has at least one, overall circular and convex portion, and at least one, overall circular and concave portion.

21. An earth cutter assembly, according to claim 18, wherein: said mounting means is cooperative with said roller earth cutters to cause said roller earth cutters effectively to define said cutting surface with at least one, overall circular and flat cutting portion, contiguous with at least one of said two convex portions and concentric with said axis, upon rotation of said cutterhead.