US3702030A - Digital dryer control circuit - Google Patents

Digital dryer control circuit Download PDF

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US3702030A
US3702030A US129008A US3702030DA US3702030A US 3702030 A US3702030 A US 3702030A US 129008 A US129008 A US 129008A US 3702030D A US3702030D A US 3702030DA US 3702030 A US3702030 A US 3702030A
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fabric
pulses
counter
circuit
reset
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US129008A
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Donald E Janke
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Whirlpool Corp
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Whirlpool Corp
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F34/00Details of control systems for washing machines, washer-dryers or laundry dryers
    • D06F34/08Control circuits or arrangements thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00Domestic laundry dryers
    • D06F58/32Control of operations performed in domestic laundry dryers 
    • D06F58/34Control of operations performed in domestic laundry dryers  characterised by the purpose or target of the control
    • D06F58/36Control of operational steps, e.g. for optimisation or improvement of operational steps depending on the condition of the laundry
    • D06F58/38Control of operational steps, e.g. for optimisation or improvement of operational steps depending on the condition of the laundry of drying, e.g. to achieve the target humidity
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C2700/00Finishing or decoration of textile materials, except for bleaching, dyeing, printing, mercerising, washing or fulling
    • D06C2700/13Steaming or decatising of fabrics or yarns
    • D06C2700/135Moistening of fabrics or yarns as a complementary treatment
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/02Characteristics of laundry or load
    • D06F2103/08Humidity
    • D06F2103/10Humidity expressed as capacitance or resistance
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/38Time, e.g. duration
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/28Electric heating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/62Stopping or disabling machine operation

Definitions

  • a digital counter receives and accul Filed! March 1971 mulates pulses from a reference source and is repeti- [21] Appl. No.: 129,008 tively reset by signals from a sensor circuit which provides reset pulses at a rate dependent upon the dryness condition of the fabric load. As the fabric load [52] US. Cl. ..34/33, 34/45, 34/48 approaches the desired dryness condition the interval [51] Ilit.
  • this invention relates to control techniques for laundry apparatus, and is particularly concerned with methods and apparatus for controlling the operation of a clothes dryer on a digital basis.
  • a motor-driven timer having sequentially operated contacts has served as the basic control component of a clothes dryer.
  • the timer allocates time intervals, or cycles, within a drying program to various functions of dryer operation, such as heating a flow of air and tumbling with or without the flow of air being heated.
  • various techniques were employed to provide an increase in the capacity of the timer.
  • timers were connected in circuit with a main timer to provide as a cycle of the main timer a plurality of sub-cycles of an added timer as a secondary drying program within the main drying program.
  • other techniques have been utilized to produce timer stall and re-energization of the timer upon sensing of the occurrence of some condition of the laundry or its treatment zone.
  • a motor-driven timer circuit in connection with auxiliary timing devices, may become complex as the demand for combinations of drying features increases, and inasmuch as the design of such timers and circuits becomes exceedingly difficult and as the space available to accommodate timers and their circuits is somewhat limited, it is clearly evident that the addition of more time intervals to accommodate new features may become technically and economically unjustified.
  • An object of the invention is to provide an appliance control circuit having a basic circuit concept which can be expanded as necessary or as desired to accommodate additional features within the fabric treating program.
  • Another object of the invention is to eliminate the need for the conventional electromechanical timing mechanism in a clothes dryer.
  • circuit utilizes information received from the fabric sensing means to terminate a fabric treating operation when the fabric reaches a predetermined desired condition. Additional digital circuit means are provided for advancing the treating apparatus through a preselected program of subsequent fabric treating operations.
  • the invention may be applied to various types of fabric treating apparatus; however, a particularly advantageous application of the inventive concept is depicted by thepreferred embodiment of the present application, wherein a domestic clothes dryer is operated and controlled in accordance with the principles of the invention.
  • a clothes dryer is provided with a moisture sensing circuit, a digital counter, a memory circuit, and control logic circuitry.
  • the memory comprises a chain of sold state flip-flop' circuits which may besequenced or indexed to provide the dryer program as a sequence of these unique binary states.
  • the binary states of the memory are read by the control logic circuit which includes a plurality of gating circuits which are connected by means of appropriate interfacing circuitry to respective controlled components, such as the dryer motor and the dryer heater.
  • the control logic circuit includes a plurality of gating circuits which are connected by means of appropriate interfacing circuitry to respective controlled components, such as the dryer motor and the dryer heater.
  • gating circuits are provided primarily as NAND gates.
  • Still another object of the invention is to provide a Inasmuch as the memory is to be indexed to provide the sequence of unique binary states, indexing means are provided which comprise, in part, a portion of the aforementioned control logic circuit which reads, in addition to memory state, the time position of a digital counter in a logical binary format.
  • the digital counter receives and accumulates a pulse count corresponding to pulses which may be derived from the conventional alternating voltage wave, hereinafter referred to as line pulses.
  • the digital counter comprises a chain of solid state flip-flop circuits which provide the pulse count accumulation in the binary format to be read by the control logic circuit.
  • the drying portion of the program during which a flow of heated air is supplied to the laundry treatment zone is ordinarily the initial portion of the drying pro gram. Since the moisture content of laundry will vary from load to load, the drying portion of the program is provided an indefinite time interval and is terminated under the control of a moisture sensor which effects cyclic resetting of the digital counter and thereby prevents indexing of the memory from its first state until a desired degree of dryness is attained.
  • means are provided to effect a slow response to occasional infinite signals to allow for tumbling and permit the sensor to search for damp fabrics within a load, and to respond to some preset resistance level.
  • This means comprises a moisture sensing circuit including an oscillator for generating repetitive pulses in response to detection of a predetermined dryness level by an associated sensor. These pulses are applied to a reset input of a second digital counter which is, like the first-mentioned digital counter, driven by the line pulses.
  • the output of the second digital counter is employed to reset the first digital counter and the number of stages of the second counter and the repetition rate of the pulses from the sensor circuit are suchthat the first digital counter is repetitively reset by the second digital counter for moisture conditions above a predetermined level and permitted to cyclically accumulate line pulse count upon the sensing of the predetermined moisture level.
  • the second digital counter is employed specifically to prevent such false indications of a 1 damp load from resetting the first digital counter. Inasmuch asthe output pulses from the oscillator must disappear-for a sufficient period to enable the second digital counter to accumulate several line pulses before a reset pulse will be produced to reset the first digital counter, the absence of an occasional pulse or two from the oscillator will not provide sufficient time for the second digital counter to generate a reset pulse. Therefore, after a correct sensing of the predetermined moisture content (dryness level) by the sensor, the first digital counter is permitted to cyclically accumulate the line pulse count and function as a 7 system clock.
  • FIG. I is a schematic diagram of a dryer including a dryer control circuit according to the present invention.
  • FIG. 2 is a schematic logic circuit diagram of a control circuit constructed in accordance with the principles of the present invention.
  • FIG. 3 is a truth table example of the unique binary states of the memory of FIGS. 1 and 2.
  • FIG. 1 a clothes dryer and its associated driving apparatus is generally referenced 10.
  • a drum 11 having a bulkhead 12 in which there is an inlet aperture 13 and an outlet aperture 14 through which air is circulated as indicated by the arrows.
  • a screen or perforate plate 15 is positioned within each of these apertures (shown only for the aperture 13) and a heating element 16 is disposed behind the aperture 13.
  • a ,fan (not shown) is connected in an air flow relationship with the apertures so that air is drawn into the drum by way of the aper ture 13 after first passing the heating element 16 and is withdrawn from the drum through the aperture 14.
  • a drive motor 17, which may also be employed to drive the fan, is connected in a driving relationship with drum 11 by way ofa pulley 18 and a belt 19.
  • a dryness sensor assembly 20 is fixed to the bulkhead 12 within the drum 11 and includes a pair of sensor elements 21 and 22 for connection to the dryer control circuit.
  • the digital control circuit is generally referenced 23 and-includes a sensor circuit 24 connected to the electrodes 21 and 22 of the sensor, a digital counter circuit 26 which may be driven by Hz pulses, a memory 28 and a control logic circuit 27 for reading the states of the counter 26 and the memory 28 for indexing the memory 28.
  • the control logic circuit 27 includes a plurality of outputs for controlling various machine functions and, accordingly, for controlling the program of the dryer.
  • a second output is indicated by means of an electrical connection 30 which extends from the control logic circuit to the drive motor 17 for controlling rotation of the drum 11 and the fan.
  • Another output is evidenced by the electrical connection 31 which may be employed, for example, as
  • a master powercontrol lead for disconnecting the circuits from the electrical supply at the termination of the drying program.
  • the electrical connections 29, 30 and 31 are of schematic form only, and in practice appropriate interface circuitry such as is well known in the art will be necessary to enable the relatively low level signals developed by the logic circuitry to be used to control the power supplied to the machine components.
  • the sensor circuit 24 of the digital dryer control circuit may be of the type described in U. S. Pat. No. 3,471,938 issued to Alvin J. Elders on Oct. 14, 1969 and assigned to Whirlpool Corporation. This type of sensing circuit and the associated sensor assembly are well known and commonly employed in modern clothes dryers.
  • the sensor operates to supply pulses to the counter 26 whenever the moisture condition of the clothes in the drum 11 provides a resistance which is above some predetermined level.
  • the counter 26 is driven by and accumulates the pulse count of 60 cycle pulses derived from the conven- 1 tional alternating voltage wave. When a predetermined number of such pulses is counted, an output signal is produced by a first section CTR-1 of the counter 26 which may be employed to terminate the drying portion of the program by means of the control logic circuit 27.
  • a second section CTR-2 of the counter circuit 26 operates in conjunction with the moisture sensing circuit 24 to supply reset pulses to the section CTR-l of the counter 26 whenever a predetermined interval passes during which no pulses are received from the sensor circuit 24.
  • the first section CTR-10f the counter 26 will be continually reset by the second section CT R-2 of the counter 26, and the predetermined number of pulses necessary to initiate an output signal will not be accumulated.
  • the reset signals from the signal from the section CTR-2 of the counter 26 which indicates termination of the drying portion of the program and communicates with the memory 28 to control the various operating elements of the dryer as indicated schematically in FIG. 1.
  • the control logic circuit 27 controls the power supplied to the heating element 16, the power supplied to the drive motor 17,
  • the memory 28 is a digital circuit which can be sequentially advanced through a plurality ofstates and which provides aunique. combination of binary signals for each of its memory states.
  • the state of the memory 28 determines the condition of the outputs 29, 30 and 31 from the control logic circuit 27 and therefore the energization and de-energization of the corresponding controlled elements.
  • the memory 28 may be realized by a plurality of bistable circuits, six being here illustrated, and capable of advancing through a plurality of unique binary state to provide corresponding machine functions.
  • the first six binary states are illustrated as steps -5 which correspond to a dry interval, two successive 5 minute cool down intervals, a 5 minute pause, a 5 second tumble interval and a 5 minute pause.
  • the 51st memory state of 1 1001 1 corresponds to a stop order to the control logic circuit 27.
  • the steps 6-50 may be utilized to control any desired machine function and the memory itself may be increased stage by stage, as desired, to provide a greater number of unique binary states, as is well known in the art. It will be recognized by those skilled in the art that the cool-down intervals and tumbling intervals provide for wrinkle protection. It should also be clearly evident that additional steps may be utilized or interposed in this exemplary program. For example, an anti-static additive may be dispensed by assigning a memory state to this function and providing appropriate portions of the logic control circuit to control dispensing, or dispensing and tumbling.
  • the section CTR-l then functions in a different role and serves as a clock for the control logic circuit.
  • the connection between the counter 26 and the control logic circuit 27 illustrated in FIG. 1 is actually a plurality of connections through which the counter communicates with the control logic circuit. The same is true for the connections between the control logic circuit 27 and the memory 28.
  • the control logic circuit 27 therefore operates to read or sense the time and state of the memory and to index the memory in accordance with a predetermined program on the basis of the logical inputs from the counter 26 and from the memory 28.
  • the digital control circuit 23 of FIG. 1 is illustrated in greater detail.
  • the sensor circuit 24 comprises a pair of input terminals L1 and N for connection to a conventional 60 Hz voltage supply.
  • a diode 32, a Zener diode 33, and a resistor 34 are connected across the input terminals to supply approximately volts DC across the diode 33.
  • Connected across the diode 33 is a resistor 35, a neon lamp 36 and a resistor 37.
  • a capacitor 38 is connected across the neon lamp 36 and the resistor 37.
  • a resistor 39 and a :resistor 40 are connected in series with the sensor assembly 20 and the series combination is connected in parallel with the capacitor 38.
  • the counter 26 comprises a first digital counter CTR-1 having a clock input Cpl which is connected to a pulse derivation circuit PD which is in turn connected to the line terminals L1 and N.
  • the pulse derivation circuit PD is responsive to the applied alternating wave to provide a corresponding series of pulses Cp at the frequency of the applied wave.
  • the timing pulses for the present control circuit can, if desired, be produced by means of an internal oscillator or other timing source rather than derived from the AC line voltage.
  • the first digital counter CTR-1 may be realized by a chain of solid-state bistable flip-flop circuits, 16 of such circuits being here illustrated'by output terminals Q1 1, Q12, Qll6.
  • Counter CTR-1' is responsive to the derived or line pulses Cp to accumulate a count of these pulses and provide such count in a binary format at the aforementioned output terminals 01 1-0116. A cursory inspection of the gating circuits on the right hand portion of FIG. 2 will indicate that various ones of these output terminals are read by the control logic circuit 27.
  • a second digital counter section CTR-2 of the counter 26 has its clock input Cp2 connected in common with the clock input of the first digital counter CTR-1.
  • the second digital counter CTR-2 is constructed in a manner similar to that of the first digital counter CTR-1 and has an output connection from its last stage to a reset input CH of the first digital counter CTR-1 by way of a NAND gate G1 and a diode D1.
  • the first digital counter CTR-1 will be reset upon a full pulse count accumulation by the second digital counter CTR-2 before it has had a chance to count many pulses, assuming that the second digital counter CTR-2 comprises only a few stages compared to the number of stages of the first digital counter CTR-1.
  • the second digital counter CTR-2 includes a reset input Cr2 which is connected to the sensor circuit 24 by means of an inverter 11. Therefore, with no pulses being generated by the sensor circuit 24 to reset the second digital counter CTR-2, the first digital counter As mentioned above, when the clothes load is dry, I
  • the second digital counter CTR-2 is, employed specifically to prevent such erroneous moisture indications m rese tin h fi s is itlsslstlt CTR-4
  • the output pulses from the oscillator must be disabled for a period sufficient to enable the second digital counter CTR-2 to accumulate several line pulses before an output from this counter will be produced, the absence of an occasional pulse or two from the oscillator does not provide a sufi'icient time for the generation of a reset pulse by the second digital counter CTR-2.
  • the duration of the moisture signal necessary at the sensor electrodes and the sensitivity of the system to static can be adjusted as desired.
  • the memory 28 comprises a chain of six bistable flipflop circuits and may have a construction that is similar to that of the first and second digital counters CT R-1 and CTR-2.
  • the memory 28 includes a clock or indexing input Cp3 by which the memory may be indexed to provide the sequence of unique binary states at the output terminals shown at Q31, Q36.
  • the control logic circuit 27 includes a plurality of interconnected NAND gates G2-G9, G12 and G13, and AND gate G10, and an OR gate G1 1.
  • the control logic circuit 27 also includes a bistable flip-flop FF-l which aids in indexing the memory 28.
  • the NAnD gate G2 senses several of the memory outputs and produces a low signal for the steps 0, l, 2 and 3 of the truth table illustrated in FIG. 3.
  • the NAND gate G3 receives the output from the NAND gate G2 by way of an inverter I2 and senses the first two stages of the memory 28.
  • the gate G3 operates to disable the heating element 16 by' way of the electrical connection 29 for all steps after the step .0 of the truth table. In this particular circuit, a low output signal from the gate G3 indicates that the heater is energized.
  • an indexing signal In order to advance or index the memory from one state to another, an indexing signal must be produced by the. flip-flop FF-l.
  • the NAND gate G13 is connected to the output of the flip-flop FF-l and serves as a bufier and an inverter and supplies the indexing signals to the clock input Cp3 of the memory 28 over a memory index conductor 41 and supplies a reset signal to the first digitalcounter CTR-1 by way of a counter reset conductor 42 and a diode D2. Therefore, each time that the memory is indexed, the first digital counter CTR-l is reset to start timing for each function from time zero.
  • the flip-flop F F-1 receives the line pulses from the pulse derivation circuit PD at trigger input Cp4 by way of an inverted I3, and receives state or data signals from the NAND gate G6 at data input Cd4.
  • the gate G6 receives a timing signal every 5 seconds from the NAND gate G12 during even numbered memory state and a I timing signal every 5 minutes from the NAND gate G5.
  • the gates G12 and G5 are connected to appropriate outputs (Q17, Q19, 0112 and Q1 15) of the. first digital counter CTR-1 which, as mentioned above, serves as a clock for the system.
  • the inverted output of the gate G3 is supplied to an input of the gate G4 by way of the inverter I4 along with a timing signal which is derived from the first digital counter CTR-1 and a selector switch DSS.
  • This timing signal represents theamount of time which must be accumulated by the first digital counter CTR-l before'the drying portion of a cycle'will be terminated.
  • the switch DSS symbolizes that an operator has the option of selecting several time periods which are derived from the outputs of the first digital counter CTR-1. In the present embodiment such selected times are referenced in seconds and minutes rather than by output terminal designation and includes as selected times or terminals 34", 1'9", 2 18", which respectively correspond to damp dry, dry and bone dry.
  • a temperature sensing element may be utilized to sense the temperature within the drum or within an air duct and terminate a cool down portion which follows the drying portion of the program. During this cool-down interval, the heating element 16 is deenergized and the motor is energized to tumble the load of clothes.
  • the NAND gate G7 is designed to accept a signal from such a cool down sensor and this feature is symbolically illustrated in the drawings by the cool-down sensing device CDS. In this particular embodiment, a grounding signal is required from the ternperature sensor to terminate the cool-down period.
  • the NAND gate G8 disables the gate G7 during memory state 3, and the inverted output of gate G2 disables gate G7 thereafter (memory states 4 through 51).
  • Gate G3 disables gate G7 during memory state 0.
  • gate G7 is active only during the cool-down period corresponding to memory states 1 and 2.
  • the gate G7 may be removed from the circuit entirely or the sensed input to the gate may be grounded.
  • the gate G5 will operate to ensure that the cool'down period comprises two memory steps with each producing 5 minutes of tumbling with no heat as indicated by the truth table of FIG. 3.
  • the NAND gate G9 provides the master signal for controlling the power supply to the machine.
  • the output of this gate goes high as soon as the dryer is energized and remains high until the last step or state of the memory 28.
  • this output goes low, the change of state is employed to de-energize, for example, a holding relay HR or the like so as to completely remove power from the machine.
  • the OR gate G11 receives an output from the AND gate G10 and reads the inverted or complementary output Q31 of the first stage of the memory circuit.
  • control outputs 29, 30 and 31 from the control logic circuit 27 are low level signals and must be properly processed by appropriate interface circuitry to effect control of the comparitively large amounts of power consumed by the dryer motor, heating means, and master relay or the like.
  • interface circuitry is well known in the art, and may include for example, TRIACS (not shown) to control AC power to the motor, a heating element, and K an AC master relay.
  • the digital counters are provided with appropriate preset circuitry indicated by the conductors 43 and 44 to insure that the counters are preset to some predetermined state, zero in this illustration (first state), upon initial energization of the dryer. It may not be necessary to preset these counters to zero or the first state in all cases but to some other suitable predetermined count, zero being chosen as most appropriate in this particular illustrated embodiment.
  • a control circuit for a dryer comprising:
  • moisture sensing means operative to sense the moisture content of the clothes load and reset said counter at a rate proportional to the sensed moisture content
  • control logic means for terminating the drying operation upon accumulation of a preselected count.
  • said moisture sensing means comprises:
  • an oscillator circuit operative to produce pulses at a predetermined frequency
  • conductivity sensing means arranged to contact the fabric load and connected to said oscillator so as to prevent generation of oscillator pulses in response to contact with fabric having a conductivity greater than a predetermined amount
  • circuit means for receiving said oscillator pulses and producing a reset pulse for said first counter whenever the time between pulses from said oscillator is greater than a predetermined interval.
  • circuit means for producing a reset pulse comprises a second resettable counter connected to count pulses from said source of timing pulses, and having a reset input arranged to receive said oscillator pulses and an output arranged to reset said first counter upon accumulation of apredetermined number of said timing pulses.
  • control circuit of claim 1 further including 5 means for selectively adjusting said preselected count which must be accumulated to terminate said drying operation.
  • said source of tinting pulses comprises pulse derivation circuit means for utilizing the AC power line voltage to generate pulses synchronized to said voltage.
  • control circuit of claim 1 further including: an indexable memory circuit having a series of sequential states corresponding to a program of dryer operations; and logic circuit means connected to said memory circuit for indexing same and providing dryer control output signals in accordance with the state of said memory.
  • a control for terminating said treatment operation comprising:
  • a counter arranged to count pulses derived from said source of timing signals
  • sensing means associated with said fabric treatment zone for sensing a parameter related to said predetermined fabric condition and operative to reset said counter at a rate dependent upon the level of said sensed parameter
  • circuit means for terminating said fabric treatment operation in response to the accumulation of a preselected count.
  • a method of controlling a fabric treating apparatus having a treatment zone and means for effecting at least one fabric treating operation comprising the steps of:
  • a method of controlling a fabric drying apparatus having means for drying fabric placed therein comprising the steps of:

Abstract

A fabric treating apparatus, such as a domestic clothes dryer, is provided with a digital control circuit and a sensor system which cooperate to terminate a fabric treatment operation when the fabric has reached a desired condition. A digital counter receives and accumulates pulses from a reference source and is repetitively reset by signals from a sensor circuit which provides reset pulses at a rate dependent upon the dryness condition of the fabric load. As the fabric load approaches the desired dryness condition the interval between reset pulses increases, thus allowing the counter to accumulate successively greater counts before being reset, until eventually a preselected count is accumulated which triggers circuitry to terminate the fabric drying operation. After termination of the drying operation the counter serves as a clock and operates in conjunction with an indexable digital memory and associated logic circuitry to control a program of subsequent fabric treatment operations.

Description

3,474,545 I 10/ 1969 Klinkmuller et al. ..34/45 Primary Examiner-Carroll B. Dority, Jr.
O United States Patent [151 3,702,030
Janke I Nov. 7, 1972 [54] DIGITAL DRYER CONTROL CIRCUIT [57] ABSTRACT [72] Inventor: Donald E. Janke, Benton Harbor, A fabric treating apparatus, such as a domestic clothes Michdryer, is provided with a digital controlcircuit and a [73] Assign: whirlpool Corporation, Benton Hap sensor system which cooperate to terminate a fabric treatment operation when the fabric has reached a bot, Mich.
desired COIldllllOIh A digital counter receives and accul Filed! March 1971 mulates pulses from a reference source and is repeti- [21] Appl. No.: 129,008 tively reset by signals from a sensor circuit which provides reset pulses at a rate dependent upon the dryness condition of the fabric load. As the fabric load [52] US. Cl. ..34/33, 34/45, 34/48 approaches the desired dryness condition the interval [51] Ilit. Cl ..F26b 3/00 between reset Pulses increases, thus allowing the [58] Field of Search ..34/23, 31, 33, 45, 48 counter to accumulate successively greater counts I fore being reset, until eventually a preselected count is [56] References cued accumulated which triggers circuitry to terminate the UNITED STATES PATENTS labric drying operation. After termination of the drying operation the counter serves as a clock and Elders operates in conjunction an indexable memory and associated logic circuitry to control a program of subsequent fabric treatment operations.
Att0mey-James S. Nettleton, Thomas E. Turcotte, 1 Claims, 3 Drawing Figures Donald W. Thomas, Gene A. Heth, Franklin C. Harter, Anthony Niewyk, Robert L. Judd, Edward A. Ketterer and Hill, Sherman, Meroni, Gross i mpson d g m a u 'l ,/26 l 3 60 Hz 1 CONTROL I g PULSESI COL/WE? LOG/6' I I l 30 L I I I 26 I I SENSOR c/ecu/r I MEMO'QY I I 7 L I 24 Z3 1 DIGITAL DRYER CONTROL CIRCUIT BACKGROUNDOF THE INVENTION l Field of the Invention this invention relates to control techniques for laundry apparatus, and is particularly concerned with methods and apparatus for controlling the operation of a clothes dryer on a digital basis. A
2. Description of the Prior Art I-Ieretofore, a motor-driven timer having sequentially operated contacts has served as the basic control component of a clothes dryer. The timer allocates time intervals, or cycles, within a drying program to various functions of dryer operation, such as heating a flow of air and tumbling with or without the flow of air being heated. As new fabrics and laundry features and corresponding dryer functions were developed, and as demand for these features and various combinations of features increased, various techniques were employed to provide an increase in the capacity of the timer. In addition to adding timer contacts and modifying the sequence of contact operation, additional timers were connected in circuit with a main timer to provide as a cycle of the main timer a plurality of sub-cycles of an added timer as a secondary drying program within the main drying program. Also, other techniques have been utilized to produce timer stall and re-energization of the timer upon sensing of the occurrence of some condition of the laundry or its treatment zone. It is therefore readily apparent that a motor-driven timer circuit, in connection with auxiliary timing devices, may become complex as the demand for combinations of drying features increases, and inasmuch as the design of such timers and circuits becomes exceedingly difficult and as the space available to accommodate timers and their circuits is somewhat limited, it is clearly evident that the addition of more time intervals to accommodate new features may become technically and economically unjustified.
SUMMARY OF THE INVENTION An object of the invention is to provide an appliance control circuit having a basic circuit concept which can be expanded as necessary or as desired to accommodate additional features within the fabric treating program.
Another object of the invention is to eliminate the need for the conventional electromechanical timing mechanism in a clothes dryer.
It is a further object of the invention to provide a dryer control circuit which exhibits improved repeatability for a given dryness setting by virtue of the precise nature of the digital control circuit and ciruitry included to eliminate erroneous sensor signals.
circuit utilizes information received from the fabric sensing means to terminate a fabric treating operation when the fabric reaches a predetermined desired condition. Additional digital circuit means are provided for advancing the treating apparatus through a preselected program of subsequent fabric treating operations.
In its broad aspect, the invention may be applied to various types of fabric treating apparatus; however, a particularly advantageous application of the inventive concept is depicted by thepreferred embodiment of the present application, wherein a domestic clothes dryer is operated and controlled in accordance with the principles of the invention.
In the preferred embodiment of the invention, a clothes dryer is provided with a moisture sensing circuit, a digital counter, a memory circuit, and control logic circuitry.
The memory comprises a chain of sold state flip-flop' circuits which may besequenced or indexed to provide the dryer program as a sequence of these unique binary states. The binary states of the memory are read by the control logic circuit which includes a plurality of gating circuits which are connected by means of appropriate interfacing circuitry to respective controlled components, such as the dryer motor and the dryer heater. In the particular embodiment illustrated herein, the
gating circuits are provided primarily as NAND gates.
Still another object of the invention is to provide a Inasmuch as the memory is to be indexed to provide the sequence of unique binary states, indexing means are provided which comprise, in part, a portion of the aforementioned control logic circuit which reads, in addition to memory state, the time position of a digital counter in a logical binary format.
The digital counter receives and accumulates a pulse count corresponding to pulses which may be derived from the conventional alternating voltage wave, hereinafter referred to as line pulses. The digital counter comprises a chain of solid state flip-flop circuits which provide the pulse count accumulation in the binary format to be read by the control logic circuit. The drying portion of the program during which a flow of heated air is supplied to the laundry treatment zone is ordinarily the initial portion of the drying pro gram. Since the moisture content of laundry will vary from load to load, the drying portion of the program is provided an indefinite time interval and is terminated under the control of a moisture sensor which effects cyclic resetting of the digital counter and thereby prevents indexing of the memory from its first state until a desired degree of dryness is attained.
Inasmuch as the moisture content of a single load is usually nonuniform and as the clothes of a tumbling load provide random contact with moisture sensors and thereby effect random moisture indication signals ranging from infinite to almost zero ohms, means are provided to effect a slow response to occasional infinite signals to allow for tumbling and permit the sensor to search for damp fabrics within a load, and to respond to some preset resistance level. This means comprises a moisture sensing circuit including an oscillator for generating repetitive pulses in response to detection of a predetermined dryness level by an associated sensor. These pulses are applied to a reset input of a second digital counter which is, like the first-mentioned digital counter, driven by the line pulses. The output of the second digital counter is employed to reset the first digital counter and the number of stages of the second counter and the repetition rate of the pulses from the sensor circuit are suchthat the first digital counter is repetitively reset by the second digital counter for moisture conditions above a predetermined level and permitted to cyclically accumulate line pulse count upon the sensing of the predetermined moisture level. By selectively adjusting the count which must be accumulated by the first counter to terminate the drying operation, the final moisture content of the clothes load can be selectively varied. 7
When the clothes load is dry, metallic objects occasionally fall across the sensor and briefly disable the oscillator thereby producing a momentary signal which is indicative of wet clothes. Also, static produced by the tumbling of a clothes loadacross the sensor can temporarily disable the oscillator. The second digital counter is employed specifically to prevent such false indications of a 1 damp load from resetting the first digital counter. Inasmuch asthe output pulses from the oscillator must disappear-for a sufficient period to enable the second digital counter to accumulate several line pulses before a reset pulse will be produced to reset the first digital counter, the absence of an occasional pulse or two from the oscillator will not provide sufficient time for the second digital counter to generate a reset pulse. Therefore, after a correct sensing of the predetermined moisture content (dryness level) by the sensor, the first digital counter is permitted to cyclically accumulate the line pulse count and function as a 7 system clock.
BRIEF DESCRIPTION OF THE DRAWINGS These and other objects, features and advantages of the invention, its organization, construction, and operation will be best understood-by reference to the following detailed description of an exemplary embodiment thereof taken in conjunction with the accompanying drawings, in which:
FIG. I is a schematic diagram of a dryer including a dryer control circuit according to the present invention;
FIG. 2 is a schematic logic circuit diagram of a control circuit constructed in accordance with the principles of the present invention; and
FIG. 3 is a truth table example of the unique binary states of the memory of FIGS. 1 and 2.
DESCRIPTION OF THE PREFERRED EMBODIMENT In FIG. 1 a clothes dryer and its associated driving apparatus is generally referenced 10. A drum 11 having a bulkhead 12 in which there is an inlet aperture 13 and an outlet aperture 14 through which air is circulated as indicated by the arrows. A screen or perforate plate 15 is positioned within each of these apertures (shown only for the aperture 13) and a heating element 16 is disposed behind the aperture 13. A ,fan (not shown) is connected in an air flow relationship with the apertures so that air is drawn into the drum by way of the aper ture 13 after first passing the heating element 16 and is withdrawn from the drum through the aperture 14. A drive motor 17, which may also be employed to drive the fan, is connected in a driving relationship with drum 11 by way ofa pulley 18 and a belt 19.
' A dryness sensor assembly 20 is fixed to the bulkhead 12 within the drum 11 and includes a pair of sensor elements 21 and 22 for connection to the dryer control circuit.
The digital control circuit is generally referenced 23 and-includes a sensor circuit 24 connected to the electrodes 21 and 22 of the sensor, a digital counter circuit 26 which may be driven by Hz pulses, a memory 28 and a control logic circuit 27 for reading the states of the counter 26 and the memory 28 for indexing the memory 28.
The control logic circuit 27 includes a plurality of outputs for controlling various machine functions and, accordingly, for controlling the program of the dryer. A
first output is indicated by the electrical connection. 29
which extends from the control circuit 27 to the heating element 16 for controlling the application of heat to the interior of the drum 11. A second output is indicated by means of an electrical connection 30 which extends from the control logic circuit to the drive motor 17 for controlling rotation of the drum 11 and the fan. Another output is evidenced by the electrical connection 31 which may be employed, for example, as
a master powercontrol lead for disconnecting the circuits from the electrical supply at the termination of the drying program. As will be appreciated by those skilled in the art, the electrical connections 29, 30 and 31 are of schematic form only, and in practice appropriate interface circuitry such as is well known in the art will be necessary to enable the relatively low level signals developed by the logic circuitry to be used to control the power supplied to the machine components.
The sensor circuit 24 of the digital dryer control circuit may be of the type described in U. S. Pat. No. 3,471,938 issued to Alvin J. Elders on Oct. 14, 1969 and assigned to Whirlpool Corporation. This type of sensing circuit and the associated sensor assembly are well known and commonly employed in modern clothes dryers. In the present control, the sensor operates to supply pulses to the counter 26 whenever the moisture condition of the clothes in the drum 11 provides a resistance which is above some predetermined level.
The counter 26 is driven by and accumulates the pulse count of 60 cycle pulses derived from the conven- 1 tional alternating voltage wave. When a predetermined number of such pulses is counted, an output signal is produced by a first section CTR-1 of the counter 26 which may be employed to terminate the drying portion of the program by means of the control logic circuit 27. A second section CTR-2 of the counter circuit 26 operates in conjunction with the moisture sensing circuit 24 to supply reset pulses to the section CTR-l of the counter 26 whenever a predetermined interval passes during which no pulses are received from the sensor circuit 24. Therefore, as long as the clothes load is damp and its resistance is low, the first section CTR-10f the counter 26, will be continually reset by the second section CT R-2 of the counter 26, and the predetermined number of pulses necessary to initiate an output signal will not be accumulated. As the clothes load becomes dryer,.the reset signals from the signal from the section CTR-2 of the counter 26 which indicates termination of the drying portion of the program and communicates with the memory 28 to control the various operating elements of the dryer as indicated schematically in FIG. 1. For example, the control logic circuit 27 controls the power supplied to the heating element 16, the power supplied to the drive motor 17,
and provides, by way of the output conductor 31, a master power supply control to remove power from the machine at the termination of the drying program.
The memory 28 is a digital circuit which can be sequentially advanced through a plurality ofstates and which provides aunique. combination of binary signals for each of its memory states. The state of the memory 28 determines the condition of the outputs 29, 30 and 31 from the control logic circuit 27 and therefore the energization and de-energization of the corresponding controlled elements. Referring to FIG. 3, the memory 28 may be realized by a plurality of bistable circuits, six being here illustrated, and capable of advancing through a plurality of unique binary state to provide corresponding machine functions. In FIG. 3 the first six binary states are illustrated as steps -5 which correspond to a dry interval, two successive 5 minute cool down intervals, a 5 minute pause, a 5 second tumble interval and a 5 minute pause. The 51st memory state of 1 1001 1 corresponds to a stop order to the control logic circuit 27. The steps 6-50 may be utilized to control any desired machine function and the memory itself may be increased stage by stage, as desired, to provide a greater number of unique binary states, as is well known in the art. It will be recognized by those skilled in the art that the cool-down intervals and tumbling intervals provide for wrinkle protection. It should also be clearly evident that additional steps may be utilized or interposed in this exemplary program. For example, an anti-static additive may be dispensed by assigning a memory state to this function and providing appropriate portions of the logic control circuit to control dispensing, or dispensing and tumbling.
After the sensor circuit 24 indicates that the clothes are dry and the section CTR- 1 of the counter 26 has provided an output signal indicative of this condition, the section CTR-l then functions in a different role and serves as a clock for the control logic circuit. The connection between the counter 26 and the control logic circuit 27 illustrated in FIG. 1 is actually a plurality of connections through which the counter communicates with the control logic circuit. The same is true for the connections between the control logic circuit 27 and the memory 28. The control logic circuit 27 therefore operates to read or sense the time and state of the memory and to index the memory in accordance with a predetermined program on the basis of the logical inputs from the counter 26 and from the memory 28.
Referring to FIG. 2, the digital control circuit 23 of FIG. 1 is illustrated in greater detail. In this illustrative embodiment the sensor circuit 24 comprises a pair of input terminals L1 and N for connection to a conventional 60 Hz voltage supply. A diode 32, a Zener diode 33, and a resistor 34 are connected across the input terminals to supply approximately volts DC across the diode 33. Connected across the diode 33 is a resistor 35, a neon lamp 36 and a resistor 37. A capacitor 38 is connected across the neon lamp 36 and the resistor 37. A resistor 39 and a :resistor 40 are connected in series with the sensor assembly 20 and the series combination is connected in parallel with the capacitor 38. For a detailed description of the operation of the sensor circuit, reference is invited to the aforementioned Elders US. Pat. No. 3,471,938; however, it is here suflicient to state that when the clothes load is wet, the sensor circuit produces only occasional, randomly spaced output pulses at the junction between the neon lamp 36 and the resistor 37, and when the clothes reach a predetermined dryness, regular, periodic pulses are produced at this junction by the neon, oscillator of the sensor system. The presence or absence of these pulses during an interval of time determines whether the section CTR-l of the counter 26 is repetitively reset or permitted to count pulses during that interval.
The counter 26 comprises a first digital counter CTR-1 having a clock input Cpl which is connected to a pulse derivation circuit PD which is in turn connected to the line terminals L1 and N. The pulse derivation circuit PD is responsive to the applied alternating wave to provide a corresponding series of pulses Cp at the frequency of the applied wave. The timing pulses for the present control circuit can, if desired, be produced by means of an internal oscillator or other timing source rather than derived from the AC line voltage. The first digital counter CTR-1 may be realized by a chain of solid-state bistable flip-flop circuits, 16 of such circuits being here illustrated'by output terminals Q1 1, Q12, Qll6. Counter CTR-1' is responsive to the derived or line pulses Cp to accumulate a count of these pulses and provide such count in a binary format at the aforementioned output terminals 01 1-0116. A cursory inspection of the gating circuits on the right hand portion of FIG. 2 will indicate that various ones of these output terminals are read by the control logic circuit 27.
A second digital counter section CTR-2 of the counter 26 has its clock input Cp2 connected in common with the clock input of the first digital counter CTR-1. The second digital counter CTR-2 is constructed in a manner similar to that of the first digital counter CTR-1 and has an output connection from its last stage to a reset input CH of the first digital counter CTR-1 by way of a NAND gate G1 and a diode D1. Tl-Ierefore, since the counters CTR-l and CTR-2 are toggled by the same clock pulses and have substantially the same configuration, the first digital counter CTR-1 will be reset upon a full pulse count accumulation by the second digital counter CTR-2 before it has had a chance to count many pulses, assuming that the second digital counter CTR-2 comprises only a few stages compared to the number of stages of the first digital counter CTR-1.
The second digital counter CTR-2 includes a reset input Cr2 which is connected to the sensor circuit 24 by means of an inverter 11. Therefore, with no pulses being generated by the sensor circuit 24 to reset the second digital counter CTR-2, the first digital counter As mentioned above, when the clothes load is dry, I
metallic objects occasionally fall across the sensor elec trodes 21 and 22 to disable the neon oscillator thereby producing a momentary signal which is indicative of a wet clothes load. Also, static produced by the tumbling of a dry clothes load will produce pulses across the. sensor electrodes 21 and 22 which temporarily disable the oscillator. The second digital counter CTR-2 is, employed specifically to prevent such erroneous moisture indications m rese tin h fi s is itlsslstlt CTR-4 Inasmuch as the output pulses from the oscillator must be disabled for a period sufficient to enable the second digital counter CTR-2 to accumulate several line pulses before an output from this counter will be produced, the absence of an occasional pulse or two from the oscillator does not provide a sufi'icient time for the generation of a reset pulse by the second digital counter CTR-2. By adjusting the number of pulses which counter CTR-2 must accumulate before producing a reset pulse for counter cTR-1, the duration of the moisture signal necessary at the sensor electrodes and the sensitivity of the system to static can be adjusted as desired.
The memory 28 comprises a chain of six bistable flipflop circuits and may have a construction that is similar to that of the first and second digital counters CT R-1 and CTR-2. The memory 28 includes a clock or indexing input Cp3 by which the memory may be indexed to provide the sequence of unique binary states at the output terminals shown at Q31, Q36.
The control logic circuit 27 includes a plurality of interconnected NAND gates G2-G9, G12 and G13, and AND gate G10, and an OR gate G1 1. The control logic circuit 27 also includes a bistable flip-flop FF-l which aids in indexing the memory 28.
The NAnD gate G2 senses several of the memory outputs and produces a low signal for the steps 0, l, 2 and 3 of the truth table illustrated in FIG. 3.
The NAND gate G3 receives the output from the NAND gate G2 by way of an inverter I2 and senses the first two stages of the memory 28. The gate G3 operates to disable the heating element 16 by' way of the electrical connection 29 for all steps after the step .0 of the truth table. In this particular circuit, a low output signal from the gate G3 indicates that the heater is energized.
In order to advance or index the memory from one state to another, an indexing signal must be produced by the. flip-flop FF-l. The NAND gate G13 is connected to the output of the flip-flop FF-l and serves as a bufier and an inverter and supplies the indexing signals to the clock input Cp3 of the memory 28 over a memory index conductor 41 and supplies a reset signal to the first digitalcounter CTR-1 by way of a counter reset conductor 42 and a diode D2. Therefore, each time that the memory is indexed, the first digital counter CTR-l is reset to start timing for each function from time zero. The flip-flop F F-1 receives the line pulses from the pulse derivation circuit PD at trigger input Cp4 by way of an inverted I3, and receives state or data signals from the NAND gate G6 at data input Cd4. the gate G6 receives a timing signal every 5 seconds from the NAND gate G12 during even numbered memory state and a I timing signal every 5 minutes from the NAND gate G5. The gates G12 and G5 are connected to appropriate outputs (Q17, Q19, 0112 and Q1 15) of the. first digital counter CTR-1 which, as mentioned above, serves as a clock for the system.
The inverted output of the gate G3 is supplied to an input of the gate G4 by way of the inverter I4 along with a timing signal which is derived from the first digital counter CTR-1 and a selector switch DSS. This timing signal represents theamount of time which must be accumulated by the first digital counter CTR-l before'the drying portion of a cycle'will be terminated. The switch DSS symbolizes that an operator has the option of selecting several time periods which are derived from the outputs of the first digital counter CTR-1. In the present embodiment such selected times are referenced in seconds and minutes rather than by output terminal designation and includes as selected times or terminals 34", 1'9", 2 18", which respectively correspond to damp dry, dry and bone dry.
If it is desirable, a temperature sensing element may be utilized to sense the temperature within the drum or within an air duct and terminate a cool down portion which follows the drying portion of the program. During this cool-down interval, the heating element 16 is deenergized and the motor is energized to tumble the load of clothes. The NAND gate G7 is designed to accept a signal from such a cool down sensor and this feature is symbolically illustrated in the drawings by the cool-down sensing device CDS. Inthis particular embodiment, a grounding signal is required from the ternperature sensor to terminate the cool-down period. The NAND gate G8 disables the gate G7 during memory state 3, and the inverted output of gate G2 disables gate G7 thereafter (memory states 4 through 51). Gate G3 disables gate G7 during memory state 0. Thus, gate G7 is active only during the cool-down period corresponding to memory states 1 and 2. When a timed rather than a sensed cool-down period is adequate, the gate G7 may be removed from the circuit entirely or the sensed input to the gate may be grounded. In this case, the gate G5 will operate to ensure that the cool'down period comprises two memory steps with each producing 5 minutes of tumbling with no heat as indicated by the truth table of FIG. 3.
The NAND gate G9 provides the master signal for controlling the power supply to the machine. The output of this gate goes high as soon as the dryer is energized and remains high until the last step or state of the memory 28. When this output goes low, the change of state is employed to de-energize, for example, a holding relay HR or the like so as to completely remove power from the machine.
The OR gate G11 receives an output from the AND gate G10 and reads the inverted or complementary output Q31 of the first stage of the memory circuit. The
the first stage of the memory, this input is supplied to the gate G11. As indicated previously, the control outputs 29, 30 and 31 from the control logic circuit 27 are low level signals and must be properly processed by appropriate interface circuitry to effect control of the comparitively large amounts of power consumed by the dryer motor, heating means, and master relay or the like. Such interface circuitry is well known in the art, and may include for example, TRIACS (not shown) to control AC power to the motor, a heating element, and K an AC master relay.
The digital counters are provided with appropriate preset circuitry indicated by the conductors 43 and 44 to insure that the counters are preset to some predetermined state, zero in this illustration (first state), upon initial energization of the dryer. It may not be necessary to preset these counters to zero or the first state in all cases but to some other suitable predetermined count, zero being chosen as most appropriate in this particular illustrated embodiment.
Although the present invention has been disclosed by reference to a specific embodiment, many changes and modifications may be made in the invention by one skilled in the art without departing from the spirit and scope thereof, and it is to be understood that I intend to include within the patent warranted heron all such changes and modifications as may reasonably and properly be included within the scope of contribution to the art. I
The embodiments of the invention in which an-exclusive property or privilege is claimed are defined as follows:
1. A control circuit for a dryer, comprising:
a source of timing pulses;
a first resettable counter arranged to count said pulses; I
moisture sensing means operative to sense the moisture content of the clothes load and reset said counter at a rate proportional to the sensed moisture content; and
control logic means for terminating the drying operation upon accumulation of a preselected count.
2. The control circuit of claim 1, wherein said moisture sensing means comprises:
an oscillator circuit operative to produce pulses at a predetermined frequency;
conductivity sensing means arranged to contact the fabric load and connected to said oscillator so as to prevent generation of oscillator pulses in response to contact with fabric having a conductivity greater than a predetermined amount; and,
circuit means for receiving said oscillator pulses and producing a reset pulse for said first counter whenever the time between pulses from said oscillator is greater than a predetermined interval.
3. The control circuit of claim 2, wherein said circuit means for producing a reset pulse comprises a second resettable counter connected to count pulses from said source of timing pulses, and having a reset input arranged to receive said oscillator pulses and an output arranged to reset said first counter upon accumulation of apredetermined number of said timing pulses.
4. The control circuit of claim 1, further including 5 means for selectively adjusting said preselected count which must be accumulated to terminate said drying operation.
5. The control circuit of claim 1, wherein said source of tinting pulses comprises pulse derivation circuit means for utilizing the AC power line voltage to generate pulses synchronized to said voltage.
6. The control circuit of claim 1, further including: an indexable memory circuit having a series of sequential states corresponding to a program of dryer operations; and logic circuit means connected to said memory circuit for indexing same and providing dryer control output signals in accordance with the state of said memory.
7. In fabric treatment apparatus having means defining a fabric treatment zone and means for treating fabric placed therein to a predetermined condition, a control for terminating said treatment operation comprising:
a source of timing signals;
a counter arranged to count pulses derived from said source of timing signals;
sensing means associated with said fabric treatment zone for sensing a parameter related to said predetermined fabric condition and operative to reset said counter at a rate dependent upon the level of said sensed parameter; AND
circuit means for terminating said fabric treatment operation in response to the accumulation of a preselected count.
8. A method of controlling a fabric treating apparatus having a treatment zone and means for effecting at least one fabric treating operation, comprising the steps of:
a. initiating a fabric treating operation;
b. sensing a parameter related to the condition of the fabric within the treatment zone;
0. counting pulses from a source of timing signals;
d. repeatedly terminating and restarting the count until said sensed parameter reaches a predetermined value; and,
e. terminating the fabric treating operation upon the so accumulation of a preselected count.
9. A method of controlling a fabric drying apparatus having means for drying fabric placed therein, comprising the steps of:
a. initiating a fabric drying operation;
b. sensing the moisture content of the fabric load;
5 5 c. counting pulses from a source of timing signals;
d. repeatedly terminating and restarting the count in response to a sensed moisture content greater than a predetermined amount; and e. terminating the fabric drying operation in response to the accumulation of a preselected count.
3,702,030 v1 f. providing a sequence of digital function signals corresponding to a program of fabric treating functions; and, g. controlling the energization of said fabric drying means in accordance with said signals. 1 5
III I

Claims (11)

1. A control circuit for a dryer, comprising: a source of timing pulses; a first resettable counter arranged to count said pulses; moisture sensing means operative to sense the moisture content of the clothes load and reset said counter at a rate proportional to the sensed moisture content; and control logic means for terminating the drying operation upon accumulation of a preselected count.
2. The control circuit of claim 1, wherein said moisture sensing means comprises: an oscillator circuit operative to produce pulses at a predetermined frequency; conductivity sensing means arranged to contact the fabric load and connected to said oscillator so as to prevent generation of oscillator pulses in response to contact with fabric having a conductivity greater than a predetermined amount; and, circuit means for receiving said oscillator pulses and producing a reset pulse for said first counter whenever the time between pulses from said oscillator is greater than a predetermined interval.
3. The control circuit of claim 2, wherein said circuit means for producing a reset pulse comprises a second resettable counter connected To count pulses from said source of timing pulses, and having a reset input arranged to receive said oscillator pulses and an output arranged to reset said first counter upon accumulation of a predetermined number of said timing pulses.
4. The control circuit of claim 1, further including means for selectively adjusting said preselected count which must be accumulated to terminate said drying operation.
5. The control circuit of claim 1, wherein said source of timing pulses comprises pulse derivation circuit means for utilizing the AC power line voltage to generate pulses synchronized to said voltage.
6. The control circuit of claim 1, further including: an indexable memory circuit having a series of sequential states corresponding to a program of dryer operations; and logic circuit means connected to said memory circuit for indexing same and providing dryer control output signals in accordance with the state of said memory.
7. In fabric treatment apparatus having means defining a fabric treatment zone and means for treating fabric placed therein to a predetermined condition, a control for terminating said treatment operation comprising: a source of timing signals; a counter arranged to count pulses derived from said source of timing signals; sensing means associated with said fabric treatment zone for sensing a parameter related to said predetermined fabric condition and operative to reset said counter at a rate dependent upon the level of said sensed parameter; AND circuit means for terminating said fabric treatment operation in response to the accumulation of a preselected count.
8. A method of controlling a fabric treating apparatus having a treatment zone and means for effecting at least one fabric treating operation, comprising the steps of: a. initiating a fabric treating operation; b. sensing a parameter related to the condition of the fabric within the treatment zone; c. counting pulses from a source of timing signals; d. repeatedly terminating and restarting the count until said sensed parameter reaches a predetermined value; and, e. terminating the fabric treating operation upon the accumulation of a preselected count.
9. A method of controlling a fabric drying apparatus having means for drying fabric placed therein, comprising the steps of: a. initiating a fabric drying operation; b. sensing the moisture content of the fabric load; c. counting pulses from a source of timing signals; d. repeatedly terminating and restarting the count in response to a sensed moisture content greater than a predetermined amount; and e. terminating the fabric drying operation in response to the accumulation of a preselected count.
10. The method according to claim 9, wherein the step of counting pulses includes: a. generating pulses which are derived from the AC power line voltage; and, b. counting said pulses by means of a digital counter.
11. The method according to claim 9 further including the steps of: f. providing a sequence of digital function signals corresponding to a program of fabric treating functions; and, g. controlling the energization of said fabric drying means in accordance with said signals.
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US3802091A (en) * 1973-05-07 1974-04-09 Whirlpool Co D.c. shutdown circuitry for i.c controlled dryer
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US8919010B2 (en) * 2006-04-14 2014-12-30 Lg Electronics Inc. Dryer and method for controlling of the same
US20100011614A1 (en) * 2006-04-14 2010-01-21 Lg Electronics Inc. Dryer and method for controlling of the same
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US8661706B2 (en) 2009-12-18 2014-03-04 Whirlpool Corporation Method for determining load size in a clothes dryer using an infrared sensor
US8578627B2 (en) 2010-10-21 2013-11-12 Whirlpool Corporation Method and apparatus for moisture sensor noise immunity
US20130019495A1 (en) * 2011-07-21 2013-01-24 Whirlpool Corporation Method for controlling a clothes dryer and clothes dryer using such method
US8919009B2 (en) * 2011-07-21 2014-12-30 Whirlpool Corporation Method for controlling a clothes dryer and clothes dryer using such method
US20150308034A1 (en) * 2012-11-16 2015-10-29 Electrolux Home Products Corporation N.V. Heat Pump Laundry Treatment Apparatus and Method of Operating a Heat Pump Laundry Treatment Apparatus
US10294605B2 (en) * 2012-11-16 2019-05-21 Electrolux Home Products Corporation N.V. Heat pump laundry treatment apparatus and method of operating a heat pump laundry treatment apparatus
US20150299934A1 (en) * 2012-11-26 2015-10-22 Electrolux Home Products Corporation N.V. Method for Controlling a Laundry Dryer with a Variable Drum Rotation Speed and a Variable Fan Rotation Speed
US9534340B2 (en) * 2012-11-26 2017-01-03 Electrolux Home Products Corporation N.V. Controlling a laundry dryer with a variable drum rotation speed and a variable fan rotation speed
US20210040676A1 (en) * 2018-03-07 2021-02-11 Electrolux Appliances Aktiebolag Appliance with capacitive humidity sensor
US11920272B2 (en) * 2018-03-07 2024-03-05 Electrolux Appliances Aktiebolag Appliance with capacitive humidity sensor

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CA950070A (en) 1974-06-25
AU3849972A (en) 1973-08-02
AU461356B2 (en) 1975-05-01

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