US3653544A - Particle dispensing apparatus and method - Google Patents

Particle dispensing apparatus and method Download PDF

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US3653544A
US3653544A US829014A US3653544DA US3653544A US 3653544 A US3653544 A US 3653544A US 829014 A US829014 A US 829014A US 3653544D A US3653544D A US 3653544DA US 3653544 A US3653544 A US 3653544A
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particles
particle
receiver
dispenser
level
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US829014A
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Harold K Young
Herbert Wald
William O Blanch
Lacy C Meadows
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Bethlehem Steel Corp
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Bethlehem Steel Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C19/00Apparatus specially adapted for applying particulate materials to surfaces
    • B05C19/02Apparatus specially adapted for applying particulate materials to surfaces using fluidised-bed techniques
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/004Filling molds with powder
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2203/00Controlling
    • B22F2203/01To-be-deleted with administrative transfer to B22F2203/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00Aspects linked to processes or compositions used in powder metallurgy

Definitions

  • Particle dispensing apparatus coats one or more surfaces of a [73] Asslgnee' Bethlehem steel Corporation workpiece such as a moving web, strip, sheet, plate or flat [22] Filed: May 29, 1969 wire. Particles are fed from at least one source over fluidized conveyors to separate particle applicators associated with [21] Appl' 829014 each surface to be coated. Each particle applicator includes a receiver-dispenser having a fluidized bed and counter-rotating 52] U.S. Cl ..222/55, 1 18/627, 177/ 1 l4 brush rolls which continuously picks up fluidized particles and [51] Int- Cl.
  • 013 1 4 discharges them against one of the surfaces to be coated in an Field of Search amount which varies with particle level in the receiver- 17/16, 17; l l8/630, 634, 627, 637; l77/5 l dispenser.
  • a separate load cell supports each receiver- 60 dispenser and drives a load indicator which produces weight signals that are related to particle level in each receiver- [56] Rem-anus cued dispenser.
  • a controller receiving the weight signals acts on the UNITED STATES PATENTS conveyor means to independently maintain a predetermined level of particles in each receiver-dispenser.
  • This invention relates broadly to particle dispensing, and more particularly to particle dispensing utilized in coating one or more surfaces of a workpiece. Coating may result from the application of either. organic or inorganic particles, or combinations of these, onto a surface of such workpieces as a moving web, strip, sheet, plate or flat wire, or other members.
  • a particle applicator is. used to deposit particles on a previously prepared surface of the workpiece.
  • One such particle applicator used in the formation of metal coatings on the surface of continuous lengths of moving steel strip, for example, is the fluidizing pumping bed disclosed and claimed in the copending patent application of G. W. Ward, et'al., Ser. No. 498,648 filed on Oct. 20, I965, abandoned in favor of application Ser. No. 838,43l filed on May 21, 1969, now U.S. Pat. No. 3,565,662, entitled Strip Coating Method and Apparatus".
  • the Ward et al. particle applicator includes a receiverdispenser having incorporated therein a means for fluidizing a bed of particles and particle discharge assistance, means.
  • the latter means continuously picks up fluidized particles, such as ferrochromium powder, and pumps, or otherwise discharges, these particles against the underside of a horizontally moving steel strip which has been filmed with an adhesive material. In this manner, particles are deposited uniformly across the width of the moving strip prior to compacting and heat treatmg.
  • Two operating characteristics of the aforesaid type of particle applicator are detrimental in determining particle level in cles applied to a surface of the workpiece.
  • separate particle applicators are provided for each surface, these being fed independently from either the same or ditferent sources under control of separate weight signals associated therewith.
  • FIG. 1 is a schematic diagram of one embodiment of the present invention.
  • FIG. 2 is an enlarged elevational viewin longitudinal section of a fluidized conveyor used in the apparatus of thepresent invention.
  • FIG. 3 is an elevational view in transverse section of a panicle applicator used in said apparatus.
  • FIG. 4 is a schematic diagram of another embodiment of the present invention. I
  • FlG. 5 is a schematic elevational view taken in the embodiment shown in FIG. 4.
  • particles to be dispensed in coating one side of strip S are fed from source 10, such as a blender-reservoir, over a well known fluidized conveyor 11 and past vertically adjustable gate 12 to particle applicator l3.
  • Fluidized conveyor 11 is powered by controlled compressed gas, such as air, from a source not shown.
  • the compressed gas as shown in FIG. 2, is fed over pipe 14 to housing 15 and is distributed through plenum 16 and porous diffusing membrane 17, thereby fluidizing particles 18 above the diffusing membrane.
  • Housing 15 is inclined downward and fluidized particlesl8, aided by the force of gravity, are caused to move from source 10 to particle applicator 13 in a predetermined maximum amount. This amount is governed by particle physical properties, the pressure and flow rate of the compressed gas, and the vertical position of adjustable gate 12.
  • Particle applicator I3 is preferably of the Ward et al. type referred to above because of its capability of dispensing a wide variety of particles, including finely divided metallic particles such as ferrochromiurn powder.
  • applicator 13 includes a receiver-dispenser 19 having means incorporated therein for assisting in the continuous discharge of the receiver-dispenser. These are particle agitation and dusting, particularly in the vicinity of the particle discharge assistance means which appears to be sensitive to variations in particle level.
  • level detecting means such as float-operated switches and electro-optical sensors, is entirely unsatisfactory.
  • One of the objects of this invention is to provide improved apparatus and method for dispensing particulate materials.
  • a further object of this invention is to dispense particles uniformly in the formation of coatings on a workpiece, without attendant particle applicator problems.
  • Another object of this invention is to provide a means for maintaining particle level in a particle applicator without directly measuring particle level therein.
  • This means includes fluidized bed means 20 and particle discharge assistance means 21.
  • Fluidized bed means 20 consists essentially of plenum chamber 22 located in the bottom of receiver-dispenser 19, felt sheet 23 and porous diffusing membrane 24 covering chamber 22, and fluidizing chamber 25 located above chamber 22. Particles fed to receiver-dispenser 19 form a particle bed 26 in the lower portion of fluidizing chamber 25.
  • Fluidizing bed means 20 is powered continuously by applying compressed gas, such as air, from a well regulated source (not shown) by way of valve 27 and flexible pipe 28 to plenum chamber 22. Gas under predetermined pressure and flow conditions courses through felt sheet 23 and difiusing membrane 24 in all upward directions. This fluidizes particle bed 26 to particle level 29 in fluidizing chamber 20, which level is predetermined according to particle physical properties.
  • compressed gas such as air
  • Particle discharge assistance means 21 is located in fluidizing chamber 25 in contact with particle bed 26.
  • Means 2! includes closely spaced, counter-rotating, parallel brush rolls 30, 30' extending horizontally substantially from end-to-end of fluidizing chamber 25 and lateral of a horizontally moving strip S. Brush rolls 30, 30' are motor driven to rotate at a controlled speed in opposed upward direction between their centers.
  • a portion of the fluidized particle bed 26 is picked up by revolving rolls 30, 30' and raised, or otherwise discharged, upwardly above level 29 and forms a fluid body 31 of constant height above and uniformly along the roll brushes.
  • Fluid body 31 acts as a coating zone and the underside of strip S, which was previously filmed with an adhesive material, is passed horizontally in contact therewith.
  • the underside of strip S receives a uniform concentration of particle coating across the width thereof.
  • the amount of particles discharged by discharge assistance means 21 varies in relation to particle level 29 in which feeds first branch conveyor 48, the latter having vertivertically adjustable flow gate 51 at its discharge end. With receiver-dispenser 19, thus causing a corresponding variation in longitudinal uniformity of the particle coating on moving strip S.
  • weigher means 32 is provided which produces a weight signal related to particle level 29 during operation of particle applicator 13.
  • Weigher means 32 comprises knife edge 33 supporting one end of particle applicator 13.
  • hydraulic load cell 34 supporting the other end of applicator l3.
  • hydraulic load indicator 35 connected to load cell 34 by means of circuit 36.
  • Load indicator 35 is adapted with an adjustable on-off limit switch adjustecl to provide an on-off weight signal on lead 37 whenever particle weight, as related to particle level 29. is either less or greater than a predetermined value thereof, respectively.
  • Control means 38 includes controller 39 which is responsive to the on-off weight signal on le d 37. as well as to the functions of control station 40 which proyldes for either manual on or off or automatic modes of operation. in manual mode, controller 39 and control station 40 provide either an on, or an off, control signal which is transmitted over lead 41 to solenoid valve 42. Solenoid valve 42 is connected pneumatically between a source of compressed gas not shown and conduit 14 and either applies or removes the fluid current associated with conveyor 11 in response to the on-off control signal respectively. Thus, particle movement between source and receiver-dispenser 19 in particle applicator 13 is under direct control of the on-off control signal transmitted over lead 41.
  • Sequential coating is preferred as this eliminates extra handling, including coiling and uncoiling of strip S prior to any succeeding step, such 'as compacting, fusing, heat treating, etc., which may be necessary to firmly .affbt particulate material on the strip surfacesrl-iowever,
  • particles to be dispensed in coating opposite sides of strip S are fed from source 44 over well-known fluidized conveyor means45 to a plurality of particle applicators.
  • Means 45 comprises fluidized components similar to conveyor 11 and includes main conveyor 46 having offtake 47 this arrangement, fluidized particles 52, 53 are caused to move from source 10 independently to particle applicators 54, 55 respectively, in predetermined maximum amounts to each applicator. Each amount is governed by particle physical properties, the fluid currents of conveyors 46, 48 and 46, 50, and the vertical positions of respective flow gates 49. 51.
  • Particle applicators 54, 55 each are similar to particle applicator 13. Each includes a receiver-dispenser having fluidized bed means and particle discharge assistance means. The amount of particle discharge from each applicator 54, 55 varies in a predetermined relation to particle level in each said receiver-dispenser as described above for particle applicator 13. In practice, each amount of particle discharge may be the same, or may be different, depending upon predetermined coating requirements for each of the respective sides of strip S Weigher means 56 is provided which produces a plurality of weight signals, each related to a separate particle level during operation of particle applicators 54, 55, respectively.
  • Weigher means 56 comprises knife edges 57 supporting one end of each particle applicator 54, 55,-hydraulic load cells 58, 59 supporting the other ends of respective applicators 54, 55 and hydraulic load indicators 60, 61 connected to load cells 58, 59 by means of circuits 62, 63, respectively.
  • Each load indicator 60, 61 is adapted with an adjustable on-off limit switch to produce respective on-off weight signals on leads 64, 65 as does indicator 35 on lead 37.
  • a plurality of on-off weight signals are produced, each independently of the particle level in the remaining particle applicators.
  • Particle applicators 54, 55 should be free of restraints, as described above for applicator 13, in order to make accurate measurements of weights and weight-changes associated with the particle level in each said applicator.
  • Automatic particle feed over fluidized conveyor means 45 is controlled by control means which controls the powering of main conveyor 46 and one or both branch conveyors48, 50, depending on feed requirements.
  • Control mans66 includes controller 67 which is responsive to the plurality of onoff weight signals over leads 62; 63, as well as to the functions of control stations 68, 69, the latter providing for either manual on or off or automatic modes of operation for particle applicators 54, 55, respectively.
  • controller 67 and control station 68 pro- ,vide either on, or off, control signals which are transmitted simultaneously over leads 70, 71 to solenoid valves 72;73, respectively.
  • Solenoid valves 72, 73 are so connected pneumatically as to either apply orremove the fluid-currents associated with main conveyor 46 and first branch conveyor 48, respectively, in response to the'on-off control signals.
  • controller 67 and control station 69 provide either on,'or ofi, control signals which are transmitted simultaneously 'over leads and 74 to-solenoid'valves 72, 75, respectively.
  • Solenoid valves 72, 75 are so connected pneumatically as to'either apply or remove the fluid currents associated with the main a conveyor 46 and second branch conveyor 50, respectively, in
  • particle movement between source 44 and each receiverdispenser in particle applicators 54, 55 is independent of each other and is under direct control of theon-off control signals transmitted over combinations of leads 70, 71 and leads 70, 74, respectively.
  • controller 67 and control stations 68, 69 automatically'provide the on-off control signals to solenoid valves 72, 73and solenoid valves 72,75 in'respons'e to the on-off weightsignais on leads 64, 65, respectively.
  • the workpiece may be either stationary or move intermittently as well as continuously, and have many sides and one or more of these sides may be coated with particles dispensed from either the same or different sources of particle. Further, that the particles dispensed may result in either a temporary or a permanent coating on the workpiece and that the final coating may consist of more than one layer or laminations of particles dispensed from a plurality of particle applicators.
  • the particle applicator may have only one revolving brush roll, or other forms of particle discharge assistance means such as electrostatic thrusting, and that particle discharge may be either upward or downward toward the workpiece, so long as the amount of particles discharged varies with .the level in a receiver-dispenser and particle level is related to particle weight.
  • the weigher means may consist of either pneumatic or electronic components rather than the hydraulic components referred to above.
  • these components may provide a continuous proportional weight signal in place of the on-off weight signal, and the control means includes a controller responsive to the proportional weight signal when used, thereby enabling the fluidized conveyor means to operate continuously and proportionally from a continuous control signal in maintaining the predetermined particle level in said receiver-dispenser.
  • mechanical conveyor means may be substituted for the fluidized conveyor means and that when a proportional control signal is produced a variable speed drive responsive to said signal is included with the mechanical conveyor means.
  • a particle dispensing system for applying a controlled amount of particle to each of a plurality of surfaces of a workpiece comprising:
  • fluidized conveyor means including main and separate branch conveyors having controlled fluid currents for moving said particles from at least one particle source independently to each receiver-dispenser,
  • weigher means for producing a plurality of weight signals related to the level of particles in individual receiverdispensers
  • control means acting on the fluid currents of means (b) in response to said weight signals, said main conveyor fluid current being controlled by any one of the weight signals and each said branch conveyor fluid current being controlled by only the weight signal associated with the receiver-dispenser fed by said branch conveyor, thereby to independently maintain a predetermined level of particles in each said receiver-dispenser.
  • a particle dispensing method which comprises:
  • a particle dispensing method which comprises:
  • a particle dispensing system comprising:
  • an open top receiver-dispenser of particles having mechanical dispensing means incorporated therein for continuously discharging particles upwardly and substantially uniformly through one portion of said opening, said mechanical dispensing means comprising:
  • fluidized bed means for fluidizing a bed of particles to a predetermined level in a fluidizing chamber
  • rotating particle discharge assistance means located in said chamber for mechanically raising the fluidized particles above said level
  • weight-responsive means operatively associated with the receiver-dispenser and acting on means (b) to maintain said predetermined level of particles relative the dispensing means in said receiver-dispenser.
  • means (b) includes:
  • fluidized conveyor means having its fluid current controlled by means (c) for moving said particles from a source to said receiver-dispenser.
  • means (c) comprises:
  • weigher means including a load cell supporting the reciever-dispenser and an indicator connected to the load cell for producing a weight signal related to the level of particles in said receiver-dispenser, and
  • a particle dispensing system for automatically applying a controlled amount of particles uniformly to a surface of a workpiece comprising:
  • a particle applicator including an open top receiverdispenser of particles located below said surface of the workpiece, said receiver-dispenser having mechanical dispensing means incorporated therein for continuously discharging particles upwardly and substantially uniformly through said opening and against said surface of the workpiece, said mechanical dispensing means comprising:
  • fluidized bed means for fluidizing a bed of particles to a predetermined level in a fluidizing chamber
  • rotating particle discharge assistance means located in said chamber for mechanically raising the fluidized particles above said level and into uniform contact with said surface of the workpiece
  • weight-responsive means operatively associated with the receiver-dispenser and acting on means (b) to maintain said predetermined level of particles relative the dispensing means in said receiver-dispenser.
  • a particle dispensing system for automatically applying a controlled amount of particles uniformly to each of a plurality of surfaces of a workpiece, comprising:
  • fluidized bed means for fluidizing a bed of particles to a predetermined level in a fluidizing chamber
  • 2rotating particle discharge assistance means located in said chamber for mechanically raising the fluidized particles above said level and into uniform contact with a different surface of the workpiece
  • weight-responsive means operatively associated with each receiver-dispenser and acting on means (b) to maintain said predetermined level of particles relative the dispensing means in each said receiver-dispenser.

Abstract

Particle dispensing apparatus coats one or more surfaces of a workpiece such as a moving web, strip, sheet, plate or flat wire. Particles are fed from at least one source over fluidized conveyors to separate particle applicators associated with each surface to be coated. Each particle applicator includes a receiver-dispenser having a fluidized bed and counter-rotating brush rolls which continuously picks up fluidized particles and discharges them against one of the surfaces to be coated in an amount which varies with particle level in the receiverdispenser. A separate load cell supports each receiver-dispenser and drives a load indicator which produces weight signals that are related to particle level in each receiver-dispenser. A controller receiving the weight signals acts on the conveyor means to independently maintain a predetermined level of particles in each receiver-dispenser. This provides a uniform application of particles on each surface of the workpiece to be coated.

Description

United States Patent Young et al.
PARTICLE DISPENSING APPARATUS AND METHOD Primary Examiner-Stanley H. Tollberg Anorne Jose hJ. OKeefe [72] Inventors: Harold K. Young; Herbert Wald; William y p Blanch; Lacy C. Meadows, all of Bal- [57] ABSTRACT timore, Md.
Particle dispensing apparatus coats one or more surfaces of a [73] Asslgnee' Bethlehem steel Corporation workpiece such as a moving web, strip, sheet, plate or flat [22] Filed: May 29, 1969 wire. Particles are fed from at least one source over fluidized conveyors to separate particle applicators associated with [21] Appl' 829014 each surface to be coated. Each particle applicator includes a receiver-dispenser having a fluidized bed and counter-rotating 52] U.S. Cl ..222/55, 1 18/627, 177/ 1 l4 brush rolls which continuously picks up fluidized particles and [51] Int- Cl. 013 1 4 discharges them against one of the surfaces to be coated in an Field of Search amount which varies with particle level in the receiver- 17/16, 17; l l8/630, 634, 627, 637; l77/5 l dispenser. A separate load cell supports each receiver- 60 dispenser and drives a load indicator which produces weight signals that are related to particle level in each receiver- [56] Rem-anus cued dispenser. A controller receiving the weight signals acts on the UNITED STATES PATENTS conveyor means to independently maintain a predetermined level of particles in each receiver-dispenser. This provides a 2,376,343 1945 Carlton X uniform application of particles on each surface of the work- 2,764,3 Sylvest piece {0 be coated 3,l03,445 9/1963 Bogdonoff et al.... ..l 18/637 X 3,323,933 6/ l 967 Barford et al ..l 18/627 X 8 Claims, 5 Drawing Flgures 1 PARTICLE DISPENSING APPARATUS AND METHOD BACKGROUND OF THE INVENTION This invention relates broadly to particle dispensing, and more particularly to particle dispensing utilized in coating one or more surfaces of a workpiece. Coating may result from the application of either. organic or inorganic particles, or combinations of these, onto a surface of such workpieces as a moving web, strip, sheet, plate or flat wire, or other members.
Frequently in the formation of certain coatings on a workpiece, a particle applicator is. used to deposit particles on a previously prepared surface of the workpiece. One such particle applicator used in the formation of metal coatings on the surface of continuous lengths of moving steel strip, for example, is the fluidizing pumping bed disclosed and claimed in the copending patent application of G. W. Ward, et'al., Ser. No. 498,648 filed on Oct. 20, I965, abandoned in favor of application Ser. No. 838,43l filed on May 21, 1969, now U.S. Pat. No. 3,565,662, entitled Strip Coating Method and Apparatus".
The Ward et al. particle applicator includes a receiverdispenser having incorporated therein a means for fluidizing a bed of particles and particle discharge assistance, means. The latter means continuously picks up fluidized particles, such as ferrochromium powder, and pumps, or otherwise discharges, these particles against the underside of a horizontally moving steel strip which has been filmed with an adhesive material. In this manner, particles are deposited uniformly across the width of the moving strip prior to compacting and heat treatmg.
Heretofore, particles fed to the Ward et al. type of particle applicator had been performed by hand methods. Although this applicator has proved quite successful, it has been observed that the amount of particles discharged by said discharge assistance means varies inrelation to particle level in the receiver-dispenser. This causes corresponding variations in longitudinal uniformity of particle coating on the moving strip. Moreover, particularly during prolonged operations where an attendant may become fatigued, failure to maintain the particles within a predetermined level results in a blowthrough by the fluid bed when the level is too low, or in a bogging down of the fluidized particles when the level is too high. Both situations cause bare sections to occur in the particle coating on said strip.
Two operating characteristics of the aforesaid type of particle applicator are detrimental in determining particle level in cles applied to a surface of the workpiece. Where more than one surface of a workpiece is to be coated, separate particle applicators are provided for each surface, these being fed independently from either the same or ditferent sources under control of separate weight signals associated therewith.
DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic diagram of one embodiment of the present invention.
FIG. 2 is an enlarged elevational viewin longitudinal section of a fluidized conveyor used in the apparatus of thepresent invention. e,
FIG. 3 is an elevational view in transverse section of a panicle applicator used in said apparatus.
FIG. 4 is a schematic diagram of another embodiment of the present invention. I
FlG. 5 is a schematic elevational view taken in the embodiment shown in FIG. 4.
DESCRIPTION OF THE PREFERRED EMBODIMENT Av full description of the apparatus, and of the manner by which it can be utilized for dispensing particles in connection with coating first one, then two, sides of continuous lengths of moving strip, willbe given in the following examples.
Referring to the drawings, particularly FIG. 1, particles to be dispensed in coating one side of strip S are fed from source 10, such as a blender-reservoir, over a well known fluidized conveyor 11 and past vertically adjustable gate 12 to particle applicator l3. Fluidized conveyor 11 is powered by controlled compressed gas, such as air, from a source not shown. The compressed gas, as shown in FIG. 2, is fed over pipe 14 to housing 15 and is distributed through plenum 16 and porous diffusing membrane 17, thereby fluidizing particles 18 above the diffusing membrane. Housing 15 is inclined downward and fluidized particlesl8, aided by the force of gravity, are caused to move from source 10 to particle applicator 13 in a predetermined maximum amount. This amount is governed by particle physical properties, the pressure and flow rate of the compressed gas, and the vertical position of adjustable gate 12.
Particle applicator I3 is preferably of the Ward et al. type referred to above because of its capability of dispensing a wide variety of particles, including finely divided metallic particles such as ferrochromiurn powder. As illustrated in FIG. 3, applicator 13 includes a receiver-dispenser 19 having means incorporated therein for assisting in the continuous discharge of the receiver-dispenser. These are particle agitation and dusting, particularly in the vicinity of the particle discharge assistance means which appears to be sensitive to variations in particle level. Hence, the use of conventional level detecting means, such as float-operated switches and electro-optical sensors, is entirely unsatisfactory.
One of the objects of this invention is to provide improved apparatus and method for dispensing particulate materials.
A further object of this invention is to dispense particles uniformly in the formation of coatings on a workpiece, without attendant particle applicator problems.
Another object of this invention is to provide a means for maintaining particle level in a particle applicator without directly measuring particle level therein.
Other and further objects of this invention will become apparent during the course of the following description and by reference to the accompanying drawings and appended claims.
The foregoing objects can be attained with automatic partiparticles therefrom. This means includes fluidized bed means 20 and particle discharge assistance means 21. Fluidized bed means 20 consists essentially of plenum chamber 22 located in the bottom of receiver-dispenser 19, felt sheet 23 and porous diffusing membrane 24 covering chamber 22, and fluidizing chamber 25 located above chamber 22. Particles fed to receiver-dispenser 19 form a particle bed 26 in the lower portion of fluidizing chamber 25.
Fluidizing bed means 20 is powered continuously by applying compressed gas, such as air, from a well regulated source (not shown) by way of valve 27 and flexible pipe 28 to plenum chamber 22. Gas under predetermined pressure and flow conditions courses through felt sheet 23 and difiusing membrane 24 in all upward directions. This fluidizes particle bed 26 to particle level 29 in fluidizing chamber 20, which level is predetermined according to particle physical properties.
Particle discharge assistance means 21 is located in fluidizing chamber 25 in contact with particle bed 26. Means 2! includes closely spaced, counter-rotating, parallel brush rolls 30, 30' extending horizontally substantially from end-to-end of fluidizing chamber 25 and lateral of a horizontally moving strip S. Brush rolls 30, 30' are motor driven to rotate at a controlled speed in opposed upward direction between their centers.
By adjusting both roll speed and fluidizing gaspressure to predetermined constant values related to the physical properties of a given particulate material 18, a portion of the fluidized particle bed 26 is picked up by revolving rolls 30, 30' and raised, or otherwise discharged, upwardly above level 29 and forms a fluid body 31 of constant height above and uniformly along the roll brushes. Fluid body 31 acts as a coating zone and the underside of strip S, which was previously filmed with an adhesive material, is passed horizontally in contact therewith. Thus, the underside of strip S receives a uniform concentration of particle coating across the width thereof. The amount of particles discharged by discharge assistance means 21 varies in relation to particle level 29 in which feeds first branch conveyor 48, the latter having vertivertically adjustable flow gate 51 at its discharge end. With receiver-dispenser 19, thus causing a corresponding variation in longitudinal uniformity of the particle coating on moving strip S.
inasmuch as particle agitation and dusting preclude the use of certain conventional level detecting means, weigher means 32 is provided which produces a weight signal related to particle level 29 during operation of particle applicator 13. Weigher means 32 comprises knife edge 33 supporting one end of particle applicator 13. hydraulic load cell 34 supporting the other end of applicator l3. and hydraulic load indicator 35 connected to load cell 34 by means of circuit 36. Load indicator 35 is adapted with an adjustable on-off limit switch adjustecl to provide an on-off weight signal on lead 37 whenever particle weight, as related to particle level 29. is either less or greater than a predetermined value thereof, respectively.
in order to make accurate weight and weight-change measurements associated with particle level 29, error-producing sources must either be eliminated or ltept to a substantial minimum. Hence all mechanical connections to particle applicator 13, except knife edge 33 and load cell 34, should be free or restraints. such as is provided by flexible pipe 28 between valve 27 and plenum chamber 22.
Automatic particle feed over fluidized conveyor 11 is controlled by control means 38. Control means 38 includes controller 39 which is responsive to the on-off weight signal on le d 37. as well as to the functions of control station 40 which proyldes for either manual on or off or automatic modes of operation. in manual mode, controller 39 and control station 40 provide either an on, or an off, control signal which is transmitted over lead 41 to solenoid valve 42. Solenoid valve 42 is connected pneumatically between a source of compressed gas not shown and conduit 14 and either applies or removes the fluid current associated with conveyor 11 in response to the on-off control signal respectively. Thus, particle movement between source and receiver-dispenser 19 in particle applicator 13 is under direct control of the on-off control signal transmitted over lead 41.
Y in automatic operatiomcontroller 39 and control station 40 ,automatically provide the on-off control signal to solenoid valve 42 in response to the on-off weight signal on lead 37.
When it is desired to coat opposite sides of strip S, the particledispensing arrangement shown in FlGS. 4 and 5 may be used. Here it is assumed, that opposite sides of strip S have previously been filmed with an adhesive material. First one side of strip S is coated as described above. Then the opposite side, of the strip can be coated in sequence by passing the coated strip around rolls 43 and 43' on the uncoated side, and
then passing the strip, with uncoated side down, in contact.
with the coating zone of a second particle applicator similar to the one described above. Sequential coating is preferred as this eliminates extra handling, including coiling and uncoiling of strip S prior to any succeeding step, such 'as compacting, fusing, heat treating, etc., which may be necessary to firmly .affbt particulate material on the strip surfacesrl-iowever,
simultaneous coating of both sides of strip S is permissible where such can be achieved in practice by modifying particle applicator l3. a a
More particularly, particles to be dispensed in coating opposite sides of strip S, with either the same or different amounts on each side, are fed from source 44 over well-known fluidized conveyor means45 to a plurality of particle applicators. Means 45 comprises fluidized components similar to conveyor 11 and includes main conveyor 46 having offtake 47 this arrangement, fluidized particles 52, 53 are caused to move from source 10 independently to particle applicators 54, 55 respectively, in predetermined maximum amounts to each applicator. Each amount is governed by particle physical properties, the fluid currents of conveyors 46, 48 and 46, 50, and the vertical positions of respective flow gates 49. 51.
Particle applicators 54, 55 each are similar to particle applicator 13. Each includes a receiver-dispenser having fluidized bed means and particle discharge assistance means. The amount of particle discharge from each applicator 54, 55 varies in a predetermined relation to particle level in each said receiver-dispenser as described above for particle applicator 13. In practice, each amount of particle discharge may be the same, or may be different, depending upon predetermined coating requirements for each of the respective sides of strip S Weigher means 56 is provided which produces a plurality of weight signals, each related to a separate particle level during operation of particle applicators 54, 55, respectively. Weigher means 56 comprises knife edges 57 supporting one end of each particle applicator 54, 55,- hydraulic load cells 58, 59 supporting the other ends of respective applicators 54, 55 and hydraulic load indicators 60, 61 connected to load cells 58, 59 by means of circuits 62, 63, respectively. Each load indicator 60, 61 is adapted with an adjustable on-off limit switch to produce respective on-off weight signals on leads 64, 65 as does indicator 35 on lead 37. Thus, a plurality of on-off weight signals are produced, each independently of the particle level in the remaining particle applicators.
Particle applicators 54, 55 should be free of restraints, as described above for applicator 13, in order to make accurate measurements of weights and weight-changes associated with the particle level in each said applicator.
Automatic particle feed over fluidized conveyor means 45 is controlled by control means which controls the powering of main conveyor 46 and one or both branch conveyors48, 50, depending on feed requirements.- Control mans66 includes controller 67 which is responsive to the plurality of onoff weight signals over leads 62; 63, as well as to the functions of control stations 68, 69, the latter providing for either manual on or off or automatic modes of operation for particle applicators 54, 55, respectively.
in manual mode, controller 67 and control station 68 pro- ,vide either on, or off, control signals which are transmitted simultaneously over leads 70, 71 to solenoid valves 72;73, respectively. Solenoid valves 72, 73 are so connected pneumatically as to either apply orremove the fluid-currents associated with main conveyor 46 and first branch conveyor 48, respectively, in response to the'on-off control signals. Further, controller 67 and control station 69 provide either on,'or ofi, control signals which are transmitted simultaneously 'over leads and 74 to- solenoid'valves 72, 75, respectively. Solenoid valves 72, 75 are so connected pneumatically as to'either apply or remove the fluid currents associated with the main a conveyor 46 and second branch conveyor 50, respectively, in
response to the second set of on-off control signals. Thus, particle movement between source 44 and each receiverdispenser in particle applicators 54, 55 is independent of each other and is under direct control of theon-off control signals transmitted over combinations of leads 70, 71 and leads 70, 74, respectively. I
in automatic operation, controller 67 and control stations 68, 69 automatically'provide the on-off control signals to solenoid valves 72, 73and solenoid valves 72,75 in'respons'e to the on-off weightsignais on leads 64, 65, respectively. Thus,
\ when either particle applicator 54, 55 requires additional particles 52, 53 as determined by its respective weight signal, the main conveyor 46 the branch conveyor 48' or 50 are powered to feed'parti'cles from source 44 to said applicator for the duration of the weight signal associated therewith. This maintains a predetermined level of particles in said applicator independently of the other applicator while maintaining longitudinal uniformity of particle coating on the side of strip S associated with said applicator.
It is contemplated that the workpiece, for example, may be either stationary or move intermittently as well as continuously, and have many sides and one or more of these sides may be coated with particles dispensed from either the same or different sources of particle. Further, that the particles dispensed may result in either a temporary or a permanent coating on the workpiece and that the final coating may consist of more than one layer or laminations of particles dispensed from a plurality of particle applicators.
It is also contemplated that the particle applicator may have only one revolving brush roll, or other forms of particle discharge assistance means such as electrostatic thrusting, and that particle discharge may be either upward or downward toward the workpiece, so long as the amount of particles discharged varies with .the level in a receiver-dispenser and particle level is related to particle weight. Further, that the weigher means may consist of either pneumatic or electronic components rather than the hydraulic components referred to above. Furthermore, that these components may provide a continuous proportional weight signal in place of the on-off weight signal, and the control means includes a controller responsive to the proportional weight signal when used, thereby enabling the fluidized conveyor means to operate continuously and proportionally from a continuous control signal in maintaining the predetermined particle level in said receiver-dispenser. Moreover, that mechanical conveyor means may be substituted for the fluidized conveyor means and that when a proportional control signal is produced a variable speed drive responsive to said signal is included with the mechanical conveyor means.
We claim:
1. A particle dispensing system for applying a controlled amount of particle to each of a plurality of surfaces of a workpiece, comprising:
a. a plurality of receiver-dispensers of particle each located below a different surface of said workpiece and each having means incorporated therein for assisting in the continuous discharge of particles against a different surface of said workpiece,
b. fluidized conveyor means including main and separate branch conveyors having controlled fluid currents for moving said particles from at least one particle source independently to each receiver-dispenser,
. weigher means for producing a plurality of weight signals related to the level of particles in individual receiverdispensers, and
d. control means acting on the fluid currents of means (b) in response to said weight signals, said main conveyor fluid current being controlled by any one of the weight signals and each said branch conveyor fluid current being controlled by only the weight signal associated with the receiver-dispenser fed by said branch conveyor, thereby to independently maintain a predetermined level of particles in each said receiver-dispenser.
. A particle dispensing method which comprises:
a. feeding said particles from a source into an open top receiver-dispenser of particles through one portion of said opening,
b. fluidizing a bed of particles to a predetermined level in a fluidizing chamber within said receiver-dispenser,
c. mechanically raising the fluidized particle above said predetermined level with rotating particle discharge assistance means, and continuously discharging raised particles mechanically upwardly through another portion of the top opening in said receiver-dispenser,
d. weighing the receiver-dispenser during particle discharge and producing a weight signal related to said predetermined particle level, and
e. automatically controlling particle feed to the receiverdispenser in response to the weight signal, thereby to maintain said particle level and discharge amount at respective predetermined values.
. A particle dispensing method which comprises:
a. feeding said particles from at least one source independently into a plurality of open top receiver-dispensers of particles, said particles fed through one portion of each said top opening,
b. fluidizing a bed of particles in each receiver-dispenser to a predetermined level in a fluidizing chamber therein,
c. mechanically raising the fluidized particles in each reciever-dispenser above said predetermined level with rotating particle discharge assistance means, and continuously discharging raised particles mechanically upwardly through another portion of the top opening in each said receiver-dispenser,
d. weighing each receiver-dispenser during particle discharge and producing weight signals related to each said predetermined particle level,and
e. automatically controlling particle feed to each receiverdispenser in response to the weight signals, thereby to independently maintain said particle level and discharge amount associated with each receiver-dispenser at respective predetermined values.
4. A particle dispensing system comprising:
a. an open top receiver-dispenser of particles having mechanical dispensing means incorporated therein for continuously discharging particles upwardly and substantially uniformly through one portion of said opening, said mechanical dispensing means comprising:
1. fluidized bed means for fluidizing a bed of particles to a predetermined level in a fluidizing chamber, and
2. rotating particle discharge assistance means located in said chamber for mechanically raising the fluidized particles above said level,
b. means for feeding particles into the receiver-dispenser,
and
c. weight-responsive means operatively associated with the receiver-dispenser and acting on means (b) to maintain said predetermined level of particles relative the dispensing means in said receiver-dispenser.
5. The system of claim 4 wherein means (b) includes:
f. fluidized conveyor means having its fluid current controlled by means (c) for moving said particles from a source to said receiver-dispenser.
6. The system of claim 4 wherein means (c) comprises:
1. weigher means including a load cell supporting the reciever-dispenser and an indicator connected to the load cell for producing a weight signal related to the level of particles in said receiver-dispenser, and
2. control means acting on means (b) in response to the weight signal.
7. A particle dispensing system for automatically applying a controlled amount of particles uniformly to a surface of a workpiece, comprising:
a. a particle applicator including an open top receiverdispenser of particles located below said surface of the workpiece, said receiver-dispenser having mechanical dispensing means incorporated therein for continuously discharging particles upwardly and substantially uniformly through said opening and against said surface of the workpiece, said mechanical dispensing means comprising:
l. fluidized bed means for fluidizing a bed of particles to a predetermined level in a fluidizing chamber, and
2. rotating particle discharge assistance means located in said chamber for mechanically raising the fluidized particles above said level and into uniform contact with said surface of the workpiece,
b. means for feeding particles into the receiver-dispenser through another portion of said opening, and
c. weight-responsive means operatively associated with the receiver-dispenser and acting on means (b) to maintain said predetermined level of particles relative the dispensing means in said receiver-dispenser.
8. A particle dispensing system for automatically applying a controlled amount of particles uniformly to each of a plurality of surfaces of a workpiece, comprising:
a. a plurality of particle applicators, each including an open top receiver-dispenser of particles located below a different surface of said workpiece, each said receiverdispenser having mechanical dispensing means incorporated therein for continuously discharging particles upwardly and substantially uniformly through a selected portion of said opening and against a different surface of said workpiece, said mechanical dispensing means comprising:
l. fluidized bed means for fluidizing a bed of particles to a predetermined level in a fluidizing chamber,
2rotating particle discharge assistance means located in said chamber for mechanically raising the fluidized particles above said level and into uniform contact with a different surface of the workpiece,
b. means for feeding particles independently into each receiver-dispenser through another portion of its opening, and
c. weight-responsive means operatively associated with each receiver-dispenser and acting on means (b) to maintain said predetermined level of particles relative the dispensing means in each said receiver-dispenser.

Claims (11)

1. A particle dispensing system for applying a controlled amount of particle to each of a plurality of surfaces of a workpiece, comprising: a. a plurality of receiver-dispensers of particle each located below a different surface of said workpiece and each having means incorporated therein for assisting in the continuous discharge of particles against a different surface of said workpiece, b. fluidized conveyor means including main and separate branch conveyors having controlled fluid currents for moving said particles from at least one particle source independently to each receiver-dispenser, c. weigher means for producing a plurality of weight signals related to the level of particles in individual receiverdispensers, and d. control means acting on the fluid currents of means (b) in response to said weight signals, said main conveyor fluid current being controlled by any one of the weight signals and each said branch conveyor fluid current being controlled by only the weight signal associated with the receiver-dispenser fed by said branch conveyor, thereby to independently maintain a predetermined level of particles in each said receiverdispenser.
2. A particle dispensing method which comprises: a. feeding said particles from a source into an open top receiver-dispenser of particles through one portion of said opening, b. fluidizing a bed of particles to a predetermined level in a fluidizing chamber within said receiver-dispenser, c. mechanically raising the fluidized particle above said predetermined level with rotating particle discharge assistance means, and continuously discharging raised particles mechanically upwardly through another portion of the top opening in said receiver-dispenser, d. weighing the receiver-dispenser during particle discharge and producing a weight signal related to said predetermined particle level, and e. automatically controlling particle feed to the receiver-dispenser in response to the weight signal, thereby to maintain said particle level and discharge amount at respective predetermined values.
2. rotating particle discharge assistance means located in said chamber for mechanically raising the fluidized particles above said level, b. means for feeding particles into the receiver-dispenser, and c. weight-responsive means operatively associated with the receiver-dispenser and acting on means (b) to maintain said predetermined level of particles relative the dispensing means in said receiver-dispenser.
2. control means acting on means (b) in response to the weight signal.
2. rotating particle discharge assistance means located in said chamber for mechanically raising the fluidized particles above said level and into uniform contact with said surface of the workpiece, b. means for feeding particles into the receiver-dispenser through another portion of said opening, and c. weight-responsive means operatively associated with the receiver-dispenser and acting on means (b) to maintain said predetermined level of particles relative the dispensing means in said receiver-dispenser.
3. A particle dispensing method which comprises: a. feeding said particles from at least one source independently into a plurality of open top receiver-dispensers of particles, said particles fed through one portion of each said top opening, b. fluidizing a bed of particles in each receiver-dispenser to a predetermined level in a fluidizing chamber therein, c. mechanically raising the fluidized particles in each reciever-dispenser above said predetermined level with rotating particle discharge assistance means, and continuously discharging raised particles mechanically upwardly through another portion of the top opening in each said receiver-dispenser, d. weighing each receiver-dispenser during particle discharge and producing weight signals related to each said predetermined particle level, and e. automatically controlling particle feed to each receiver-dispenser in response to the weight signals, thereby to independently maintain said particle level and discharge amount associated with each receiver-dispenser at respective predetermined values.
4. A particle dispensing system comprising: a. an open top receiver-dispenser of particles having mechanical dispensing means incorporated therein for continuously discharging particles upwardly and substantially uniformly through one portion of said opening, said mechanical dispensing means comprising:
5. The system of claim 4 wherein means (b) includes: f. fluidized conveyor means having its fluid current controlled by means (c) for moving said particles from a source to said receiver-dispenser.
6. The system of claim 4 wherein means (c) comprises:
7. A particle dispensing system for automatically applying a controlled amount of particles uniformly to a surface of a workpiece, comprising: a. a particle applicator including an open top receiver-dispenser of particles located below said surface of the workpiece, said receiver-dispenser having mechanical dispensing means incorporated therein for continuously discharging particles upwardly and substantially uniformly through said opening and against said surface of the workpiece, said mechanical dispensing means comprising:
8. A particle dispensing system for automatically applying a controlled amount of particles uniformly to each of a plurality of surfaces of a workpiece, comprising: a. a plurality of particle applicators, each including an open top receiver-dispenser of particles located below a different surface of said workpiece, each said receiver-dispenser having mechanical dispensing means incorporated therein for continuously discharging particles upwardly and substantially uniformly through a selected portion of said opening and against a different surface of said workpiece, said mechanical dispensing means comprising:
US829014A 1969-05-29 1969-05-29 Particle dispensing apparatus and method Expired - Lifetime US3653544A (en)

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WO2019025145A1 (en) * 2017-08-02 2019-02-07 Sms Group Gmbh Device and method for coating a metal strip substrate on one side and/or on both sides
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US11272815B2 (en) 2017-03-07 2022-03-15 Ecolab Usa Inc. Monitoring modules for hand hygiene dispensers
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Cited By (23)

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Publication number Priority date Publication date Assignee Title
US5423456A (en) * 1994-01-03 1995-06-13 Larry V. Arendonk Apparatus for continuous flow weighing
US20080058771A1 (en) * 2004-06-23 2008-03-06 Ecolab Inc. Method for Multiple Dosage of Liquid Products, Dosing Apparatus and Dosing System
US8905266B2 (en) 2004-06-23 2014-12-09 Ecolab Inc. Method for multiple dosage of liquid products, dosing apparatus and dosing system
US9102509B2 (en) 2009-09-25 2015-08-11 Ecolab Inc. Make-up dispense in a mass based dispensing system
US20110082595A1 (en) * 2009-10-06 2011-04-07 Ecolab Inc. Automatic calibration of chemical product dispense systems
US9051163B2 (en) 2009-10-06 2015-06-09 Ecolab Inc. Automatic calibration of chemical product dispense systems
US20110165034A1 (en) * 2010-01-07 2011-07-07 Ecolab USA Impact load protection for mass-based product dispensers
US8511512B2 (en) * 2010-01-07 2013-08-20 Ecolab Usa Inc. Impact load protection for mass-based product dispensers
USRE48951E1 (en) 2015-08-05 2022-03-01 Ecolab Usa Inc. Hand hygiene compliance monitoring
US11903537B2 (en) 2017-03-07 2024-02-20 Ecolab Usa Inc. Monitoring modules for hand hygiene dispensers
US11272815B2 (en) 2017-03-07 2022-03-15 Ecolab Usa Inc. Monitoring modules for hand hygiene dispensers
KR20200024891A (en) * 2017-08-02 2020-03-09 에스엠에스 그룹 게엠베하 One side and / or double side coating apparatus of metal strip substrate and method thereof
RU2743076C1 (en) * 2017-08-02 2021-02-15 Смс Груп Гмбх Method and device for applying coating on one and/or both sides of metal substrate in form of strip
CN110997160B (en) * 2017-08-02 2021-10-08 Sms集团有限公司 Device and method for single-sided and/or double-sided coating of a metal strip-shaped substrate
US11241710B2 (en) 2017-08-02 2022-02-08 Sms Group Gmbh Device and method for coating of a metallic strip substrate on one side and/or on both sides
KR102366390B1 (en) 2017-08-02 2022-02-23 에스엠에스 그룹 게엠베하 Apparatus and method for coating one and/or both sides of a metal strip substrate
CN110997160A (en) * 2017-08-02 2020-04-10 Sms集团有限公司 Device and method for single-sided and/or double-sided coating of a metal strip-shaped substrate
WO2019025145A1 (en) * 2017-08-02 2019-02-07 Sms Group Gmbh Device and method for coating a metal strip substrate on one side and/or on both sides
US10529219B2 (en) 2017-11-10 2020-01-07 Ecolab Usa Inc. Hand hygiene compliance monitoring
US11284333B2 (en) 2018-12-20 2022-03-22 Ecolab Usa Inc. Adaptive route, bi-directional network communication
US11711745B2 (en) 2018-12-20 2023-07-25 Ecolab Usa Inc. Adaptive route, bi-directional network communication
US20210299698A1 (en) * 2020-03-30 2021-09-30 Honda Motor Co., Ltd. Powder coating device and powder coating method
US11638930B2 (en) * 2020-03-30 2023-05-02 Honda Motor Co., Ltd. Powder coating device and powder coating method

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DE2026251A1 (en) 1971-01-07
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NL7007840A (en) 1970-12-01
BE750906A (en) 1970-11-25

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