US3613254A - Drier control - Google Patents

Drier control Download PDF

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US3613254A
US3613254A US329155A US3613254DA US3613254A US 3613254 A US3613254 A US 3613254A US 329155 A US329155 A US 329155A US 3613254D A US3613254D A US 3613254DA US 3613254 A US3613254 A US 3613254A
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electrodes
articles
circuit
capacitor
drying
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US329155A
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Thomas R Smith
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D22/00Control of humidity
    • G05D22/02Control of humidity characterised by the use of electric means
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F34/00Details of control systems for washing machines, washer-dryers or laundry dryers
    • D06F34/08Control circuits or arrangements thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2101/00User input for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2101/20Operation modes, e.g. delicate laundry washing programs, service modes or refreshment cycles
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/02Characteristics of laundry or load
    • D06F2103/08Humidity
    • D06F2103/10Humidity expressed as capacitance or resistance
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/44Current or voltage
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/28Electric heating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/62Stopping or disabling machine operation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00Domestic laundry dryers
    • D06F58/32Control of operations performed in domestic laundry dryers 
    • D06F58/34Control of operations performed in domestic laundry dryers  characterised by the purpose or target of the control
    • D06F58/36Control of operational steps, e.g. for optimisation or improvement of operational steps depending on the condition of the laundry
    • D06F58/38Control of operational steps, e.g. for optimisation or improvement of operational steps depending on the condition of the laundry of drying, e.g. to achieve the target humidity

Definitions

  • the relative rates of charge and discharge of the capacitor varies with the electrical resistance of the articles which changes with the moisture content.
  • a control signal is provided when the capacitor reaches a predetermined charge.
  • An adjustable preselection device varies the relative rates of charge and discharge of the capacitor so that the control signal will be produced when the articles attain a preselected degree of dryness.
  • This invention relates to a control system in a machine for drying fabrics, and more particularly, to a system for automatically controlling termination of the drying operation after the fabrics have reached a predetermined degree of dryness.
  • Most of the conventional driers especially of the home laundry type, regulate the drying period by a manually adjustable timer which is preset by the operator.
  • the duration of the drying operation depends upon the judgment, or guess, of the operator as to the proper period for the desired degree of dryness. The results are inconsistent overdrying, underdrying, or, in the case of some fabrics, incomplete drying of particular pieces.
  • the humidity of the air within the drier is measured to determine when the drying operation should be terminated, instead of direct measurements of the electrical conductivity of the fabrics.
  • Humidity determinations are an unreliable index of the condition of the fabrics, and control systems dependent thereon contain an inherent deficiency.
  • thermostats in the drier In still other systems attempts have been made to control the termination of the drying period by thermostats in the drier. In these systems the thermostats operate to shut-off the heaters when the temperature Within the drying cabinet rises above a set value which occurs when most of the clothes have been dried. Again, the control does not insure that all of the fabrics have been dried.
  • FIG. 1 is a view in vertical section, partly broken away, illustrating a drier which incorporates the control system of the invention
  • FIG. 2 is a bottom view of one of the bafiles shown in the drum of the drier in FIG. 1, illustrating the location of the electrodes;
  • FIG. 3 is a schematic diagram of a preferred circuit employing the principles of the control system of the present invention.
  • FIG. 4 is a schematic diagram of a modified form of circuit which may be used as a control employing the principles of the invention
  • FIG. 5 is a schematic diagram of a modified form of circuit which may be used as a control employing the principles of the invention.
  • FIG. 6 is a schematic diagram of a modified form of circuit which may be used as a control employing the principles of the invention.
  • the invention relates to a control system in Which conductors, electrodes, or probes, directly contact fabrics being dried, and control termination of the drying operation after their electrical resistance, or conductivity, dependent upon their condition of dryness, exceeds a predetermined value for a predetermined time.
  • FIG. 1 of the accompanying drawings is shown a clothes drier having a base frame 10 which serves as a support for upstanding channel base members 11 and 12 which together with cross piece 14 support the hollow blower housing casting 17.
  • Housing 17 includes a tubular portion 21, a divider wall 20 having a rearwardly flared inner portion defining an intake into an impeller chamber, and radially directed longitudinal Webs 22 which converge toward each other to provide a retainer member 23.
  • passageway 26 is located between the tubular portion 21 and the bearing retainer member 23 which transverse the supporting webs 22.
  • a revoluble drum drive shaft 31 Journalled within member 23 is a revoluble drum drive shaft 31 which projects from both ends of the housing 17. Affixed to drum drive shaft 31 at the rear of the cabinet is a large pulley 33 which is driven by motor 34 through motor pulley 36, main drive belt 37, a speed reduction system (not shown) and belt 40.
  • the opposite or forward end of the drum drive shaft 31 is rigidly connected to the drum spider member 46 which has radiating spokes 51 that support rim 52.
  • a heat resistant sealing member 54 encircles the front periphery of blower housing 17 and the circular shoulder 55 located on the rear portion of drum spider 46.
  • a horizontally mounted tumbling drum has a rear wall 61 which is secured to rim 52 for support and rotation by shaft 31.
  • Rear drum wall 61 is imperforate except for a central exhaust opening 62.
  • rear wall 61 The periphery of rear wall 61 is flanged to form a supporting shoulder for the imperforate cylindrical side wall 65 which carries the clothes elevating vanes 66 for tumbling clothing within drum 60 during rotation of the latter member.
  • Cylindrical side wall 65 is connected to the front drum wall 67.
  • Front wall 67 has a centrally located access opening 68 and a circular perforate portion 69 located concentrically to access opening 68.
  • This perforate portion 69 formed by several concentric rows of holes, serves as the air intake into drum 60.
  • the cabinet 70 which is fastened to base frame 10 and which encloses the entire drying mechanism has an access opening 71 aligned to drum access opening 68 there by allowing both of openings 68 and 71 to receive the door gasket 72.
  • the door 73 is hinged and forms an airtight seal with gasket 72.
  • shroud or cowling member 74 Fastened to cabinet 70 is the shroud or cowling member 74. Located between shroud 74 and the front drum wall 67 is an open coil electric heating element 75 which extends completely around the inside of cowling member 74 to raise the temperature of air passing through perforate portion 69 in the front drum wall 67. It will be understood that a gas heater may be used in place of the electrical element.
  • Air flow into drum 60 through the perforate area 69 and into the blower housing 17 is produced by rotation of the revoluble impeller member 76 located in blower housing 17.
  • Fan pulley 77 is connected to the driving motor 34 by main drive belt 37.
  • the blower housing casting 17 supports a cycling thermostat 78 which is connected in series with the heating element 75 in order to maintain the interior of drum 60 at the proper selected drying temperature. In practice, this switch is set to open at approximately 135.
  • the high limit switch 79 which is mounted on an upper part of shroud member 74 so as to disconnect heating element 75 from its source of power in case the temperature near the front of the drum should rise above a predetermined selected temperature during the operation of the clothes drier, for instance, in the event of reduced air flow through drum 60.
  • electrodes or probes 80, 81 are mounted within the drum 60.
  • the electrodes are spirally wound about each of the drum baffles 66 to provide a maximum amount of contacting or probing surfaces exposed to the fabrics placed within the drum.
  • the electrodes are preferably set in recesses or grooves in the baflies to prevent shorting there between by metallic objects sometimes attached to the fabrics, for example, metal buttons, clips, buckles, and the like. It will be realized that different forms of electrodes,
  • Electrode 81 may also be supplied with electrical energy of the opposite polarity to electrode 80 by lead 8 3 that may be connected to a similar arrangement of brushes and slip rings. It is preferred, however, to ground electrode 81 to the rotatable drum 60, so that it is supplied by current from lead 91 which is also grounded to the framework of the drier.
  • the automatic control unit 92 may be secured to the upper portion of the cabinet. Leads 90, 91 enter the control unit and are connected to the control circuit to be described hereinafter.
  • baflles 66 are formed of electrically non-conductive material in order to insulate the electrodes. However, the electrodes are electrically shorted by contacting the wet fabrics during tumbling. Ordinarily, a plurality of baflles 66 are mounted Within the drum 60, each of which is provided with electrodes 80, 81, and the respective electrodes of all the baffles connected in parallel.
  • FIG. 3 which illustrates the automatic control circuitry
  • the cam stack has five cam switches 95 to 99 in which cam switch 95 controls the heater, cam switch 96 the timer motor, cam switch 97 the drive motor cam switch 98 the sensing circuit, and cam switch 99 the damp dry setting.
  • cam stack has regular dry and damp dry settings, either of which may be preselected through manual operation of a knob (not shown) by the operator. It should be clear that the cam stack may include other selections, for example, for wash and wear fabrics, air fluff, and special loads.
  • the cam stack 94 is advanced by a timer motor mechanism 102 in three minute intervals, each of which three minute interval is represented by the vertical lines in the cam stack 94 in the drawing.
  • the shaded areas in the drawing indicate that the circuit is completed, while the blank portions mean that the circuit is open at the time interval and for the cam switch specified.
  • the drier is energized by a conventional three wire system represented by power lines L L and N.
  • the heater is connected between L and L for 220 volts A.C. by a circuit from L through cam switch 95, line 105, thermostat switch 78, high limit switch 79 to one side of the heater 75.
  • the other side of the heater is connected to power line L through centrifugal switch 104 in motor 34.
  • Centrifugal switch 104 is normally open. When motor 34 is rotated switch 104 is centrifugally closed to energize heater 75.
  • the timer motor 102 is energized by a circuit from power line L,, on-off switch 100, earn switch 96, line 106 to one side of the timer motor 102. The other side of the timer motor is connected to power line N.
  • the drive motor is energized by a circuit from power line L on-off switch 100, cam switch 97, line 107 to one side of the motor 34.
  • the other side of the motor 34 is connected to power line N.
  • the sensing circuit is energized by a circuit from power line L on-olf switch 100, cam switch 98, line 108.
  • the sensing circuit has a selenium half-wave rectifier 112 connected on one side to line 108 through line 111.
  • the other side of the rectifier 112 is connected to capac itor 115 through a series resistor 113.
  • the other side of the capacitor 115 is connected to power line N through series resistor 116.
  • the electrodes 80, 81 within the drum are connected across the capacitor 115 by lines 90, 91. When the capacitor is charged by the D.C. circuit from the rectifier 112, it may be discharged by any conducting material placed across, and shorting, the electrodes 80, 81.
  • a gaseous discharge tube, such as a neon lamp 120 is connected across capacitor 115.
  • Neon lamp 120 normally has an infinite resistance, however, when the charge on the capacitor 115 reaches a predetermined value, the gas is ionized and the circuit is conducted therethrough to produce visible discharge.
  • a light sensitive cell 122 is positioned to detect the discharge of the neon lamp 120.
  • One side of the light sensitive cell 122 is connected by line 124 to line 108, and the other side of the light sensitive cell is connected to relay 125 through line 123.
  • the other side of the relay 125 is fastened to power line N. Normally, when dark, the light sensitive cell 122 has a very high resistance. However, when it detects light, its resistance is greatly reduced and completes the circuit to energize relay 125.
  • Relay 125 operates swtiches 126 and 127.
  • Switch 126 completes a holding circuit in order to maintain the relay 125 energized after the photoelectric cell 122 has been excited through the discharge of neon lamp 120-.
  • the hold ing circuit is from line 108 to line 128 through switch 126 to one side of the relay 125.
  • the other side of the relay is connected to power line N.
  • Switch 127 controls the timer motor 102. When switch 127 is closed the timer motor is energized by a circuit from line 107, line 129, switch 127, line 130 to one side of timer motor 102. The other side of the timer motor 102 is connected to power line N.
  • the capacitor 115 is charged by a DC circuit through the rectifier 112 and series resistance 113, 116 to power line N.
  • the rate at which the capacitor 115 is charged depends, among other factors, upon the value of resistors 113, 116. It has been found that if the power between L and N is 110 volts 60 cycle alternating current, the capacitor 115 may be a 6 microfarads paper condenser and the total resistance of 113 and 116 is 31 megohms, or 30 and l megohms, respectively.
  • the neon lamp in this arrangement may be designed to fire at 68 to 76 volts.
  • the capacitor 115 As the capacitor 115 is slowly charged through resistors 113, 116, it is also discharged through electrodes 80, 81 when the clothes are wet. However, as the clothes are dried, the average rate of discharge diminishes to a point at which the charge on the condenser reaches an amount which will fire the neon lamp .120. This operates the relay 125 through the photo-electric cell 122.
  • resistors 113, 116 may be connected on the same side of capacitor 115. However, for safety reasons, it is better to divide the total resistance between the two sides of the capacitor.
  • the operator opens the door 73 of the drier and inserts the fabrics in the drum 60.
  • the cam timer is manually set to regular dry position and the on-off switch 100 closed.
  • the heater line 105 is connected to power line L through cam switch 95.
  • timer motor line 106, drive motor line 107 and sensing circuit line 108 are all connected to power line L if the on-oif switch 100 is closed through cam switches 96 to 98, as indicated by the shaded areas in the cam stack 94.
  • the drive motor 34 rotates the drum 60 to tumble the clothes therein by baflles 66. After a certain rotational speed is achieved by the drive motor 34, switch 104 is centrifugally operated to close the circuit to the heater 75.
  • the timer drive mechanism 102 when energized advances the cam stack 94 every three minutes. It will be noted that the timer drive mechanism 102 is maintained in energized position for a total of six minutes after which it is deenergized by the cam switch 96, as indicated by the blank area in the third three minute interval.
  • the timer drive mechanism When the timer drive mechanism is de-energized, continued operation of the drier is under control of the sensing circuit. The timer drive mechanism remains de-energized and the drier continues to operate until the timer drive mechanism is again energized to terminate the drying operation through actuation of the sensing circuit. With the timer drive mechanism de-energized, the drier operation continues with the heater energized and the drive motor rotating to tumble the fabrics within the drum 60.
  • the drying operation is maintained.
  • the capacitor is charged by the rectifier and through resistors 113, 116 it continues to be discharged by the fabrics shorting electrodes 80, 81.
  • the fabrics achieve increased electrical resistance and the charge on the capacitor 115 begins to accumulate.
  • the build up of the charge on capacitor 115 reaches a predetermined amount over a predetermined period of time of sufficient duration for all of the clothes within the drum to contact the electrodes during tumbling.
  • the damp piece will eventually contact the electrodes 80, 81 and discharge the capacitor 115 to prevent termination of the drying operation.
  • the pieces are all dry, termination of the drying operation will be initiated.
  • One of the important features of the present invention is the time integration of the effective average resistance of the fabrics which fall across the probes with a predetermined average value necessary for initiating termination of the drying period. This reduces the occasion for premature termination of the drying operation.
  • the neon lamp 120 discharges. This excites light sensitive cell 122 to complete the circuit to the relay 125.
  • relay 125 When relay 125 is energized, it is maintained energized through the circuit completed through switch 126.
  • the relay also completes a circuit through switch 127 to again energize the timer drive mechanism 102.
  • the timer drive mechanism then begins to run through the remainder of the open interval in the timer cam switch 96 and for two additional three minute periods making a total of approximately six minutes. It should be noted that at the end of the first additional three minute interval the heater circuit is deenergized and at the end of the second three minute interval all remaining circuits are deener-gized by the timer cam stack 94 and the drying operation discontinued.
  • the additional three minute heating period insures that the clothes will be completely dry, even in the folds or thick portions which are often found in fabrics of the home laundry.
  • the last three minute period of operation without heat obtains a cooling period to bring the temperature of the clothes down to a comfortable handling temperature.
  • the timer cam stack 94 is manually positioned to damp dry. In this position, operation of the device is similar to regular dry with two exceptions.
  • the cam switch 99 connects resistor 131 in parallel to resistor 113.
  • the circuit is completed by a line 132, cam switch 99, and line 109 to one side of resistor 131.
  • the other side of resistor 131 is connected in parallel to resistor 113.
  • Resistor 131 has, for example, a value of 330,000 ohms. This means that the total resistance in series with the capacitor 115 is substantially reduced. Thus, the capacitor 115 is charged at a greater rate.
  • the increased rate at which the capacitor 115 is charged results in the neon lamp 120 being fired at a time when the resistance through the clothes as sensed by the electrodes 80, 81 indicates the clothes are still damp.
  • the charge on the capacitor 115 accumulates more rapidly through the reduced value of the total resistance and overtakes the discharge through the electrodes at an 7 earlier fabric resistance, so that the clothes are partially damp when the neon tube is discharged.
  • the relay 125 also completes a circuit through switch 127 to again energize the timer drive mechanism 102.
  • the timer drive mechanism 102 then begins to run through the remainder of the open interval in the timer cam switch 96 at which time all circuits are deenergized. In this way, the clothes in the damp dry position are subjected to less heat before the drive motor is stopped, so that they contain the desired amount of moisture.
  • FIG. 4 shows a modified form of sensing circuit which may be employed in the control of FIG. 3.
  • a rectifier 135 is connected on one side to a power line 133.
  • the other side of the rectifier 135 is connected to the capacitor 136 through a series resistor 137.
  • the other side of the capacitor 136 is connected to the power line 134.
  • the electrodes 141, 142 located Within the drum of the drier, are connected across the capacitor 136 by lines 143, 144.
  • the capacitor 136 When the capacitor 136 is charged by the D.C. circuit from the rectifier 135, it will be discharged by any conducting material placed across the electrodes, such as wet fabrics.
  • a gaseous discharge tube 138 and a relay 139 are connected between lines 143, 144 across the capacitor 136.
  • the relay contacts 145, 146 normally open, are closed when the relay 139 is energized when the gaseous tube 138 becomes conductive.
  • Contact 145 is in series with a holding circuit to maintain the relay 139 closed after the gaseous tube 138 has fired.
  • Contact 146 connects the timer motor 147 of the control circuit to the power line 134. The other side of the timer motor is connected to the power line 133.
  • the sensing circuit of FIG. 4 operates to fire the gaseous tube 138 when the resistance of the clothes, as determined by the electrodes 141, 142, reaches a predetermined value.
  • the capacitor 136 is gradually charged by a D.C. circuit through the rectifier 135 and through the series resistance 137 at a rate which is less than the discharge from the capacitor through the electrodes 141, 142 when the clothes are wet, however, when the clothes reach a predetermined dryness the capacitor 136 is charged faster than it is discharged through the electrodes.
  • the discharge tube fires to energize relay 139.
  • the relay is kept energized by holding circuit through relay switch 145.
  • Relay switch 146 completes the circuit to the timing motor 147 which initiates the termination of the drying operation.
  • FIG. An alternative form of sensing circuit is shown in FIG. in which a half-wave rectifier 162 is connected on one side to power line 160. The other side of the rectifier 162 is connected to a capacitor 161. The opposite side of the capacitor 161 is connected to a rotor switch 164.
  • Rotor switch 164 has a switch blade 165 rotated by a drive mechanism (not shown). The switch blade 165 successively and alternately engages contacts 166, 167 and 168.
  • Switch contact 166 is connected to the other side of the power line 161 so that when the switch blade engages contact 166, capacitor 161 is charged through the rectifier 162.
  • the switch blade opens the circuit to the power line 161 and contacts the contact 167 which connects the capacitor 161 across elcctrodes 169, 170, located within the drum of the clothes drier, in order to contact the tumbling clothes. If the clothes are wet the capacitor will be discharged through the electrodes 169, 170, when switch blade 165 engages contact 167. Delay time of switch blade 165 on contact 167 may be varied to obtain the desired dampness of the clothing. On the other hand, if the clothes are dry, the capacitor will retain its charge.
  • the switch blade next touches contact 168 which places the capacitor 161 across the circuit which has in series a gaseous tube 172 and relay 173. If the charge on the capacitor 161 is nil, or only of small value, because it has been discharged through the clothes, the gaseous tube is undisturbed. However, if the capacitor 161 has built up a certain charge, as determined by the value of the gaseous tube 172, the tube 172 will fire and energize relay 173. When the relay 173 is energized, contacts 174, are closed. Contact 174 completes a holding circuit to maintain the relay energized, while contact 175 energizes the timing motor 176 to initiate termination of the drying operation.
  • the sensing circuit of FIG. 5 is the subject matter of copending application, Ser. No. 39,062, filed June 27, l96(), assigned to the same assignee.
  • FIG. 6 of the drawing Yet another form of the sensing circuit is shown in FIG. 6 of the drawing.
  • a motor 180 is connected to power lines 178 and 179.
  • Motor shaft 184 of motor 189 drives a shaft 181 through a slip clutch 182.
  • the slip clutch has a movable clutch face 185 splined on motor shaft 184 for longitudinal movements along its axis.
  • An opposite clutch face 186 is nonrotatably secured to the shaft 181.
  • a variable resistance 187 has a movable arm 188 driven by shaft 181.
  • the variable resistance is connected at one end to line 191.
  • the movable arm 188 is connected to power line 178 through line 190, so that the resistance in line 191 is changed from a high value to nil as the arm is rotated clockwise.
  • a three element gaseous tube 199 is connected in series with a solenoid 200 between the power lines 178, 179.
  • the gaseous tube normally is not conducting, however, when its grid 198 receives a positive potential it becomes conducting.
  • a pair of electrodes 196 and 197 are connected between the grid 198 and the cathode 201 of the three element gaseous tube.
  • a grid resistor 282 is in series with the grid and electrode 196.
  • the lever 207 is normally urged clockwise about pivot pin 209 by a spring 208, so that the friction face 185 splined on the motor shaft 184 contacts friction face 186 on shaft 181.
  • the friction face 185 is disengaged from friction face 186 by movement of the lever 207 in a counter-clockwise direction.
  • a relay 210 is mounted in the line 191 having contacts 211, 212. Contact 211 completes a holding circuit, and contact 212 connects timer 213 to the power line.
  • the relay 210 remains de-energized since it has in series therewith resistance 187.
  • Motor 186 is constantly rotating and when the clutch 182 is engaged, the arm 188 is turned to decrease the resistance in series with the relay 210 to nil.
  • the gaseous tube 199 will fire to energize solenoid 280 and disengage the clutch 182 through operation of the solenoid armature 205.
  • Lever 267 then moves against the bias of spring 208 to disengage clutch 182 and spring 195.
  • the clutch is disengaged to permit the spring 195 to move the resistance arm to full value. It is evident that the resistance 187 can also be eliminated and the time of movement of the arm 188 from a position to a contact with line 191 used to provide the time delay.
  • the clutch is engaged for a period of time sufiicient for the arm 188 to swing into contact line 191, thereby elfectively eliminating the resistance 187.
  • the relay 210 is then energized to close contacts 211, 212. Contact 211 maintains the relay energized, while contact 212 energizes a timing motor 213 which initiates the termination of the drying operation.
  • a drying apparatus operable through a drying operation, movable means for carrying articles to be dried, means for drying said articles, electrodes positioned for contacting and completing an electrical circuit through said articles carried by said movable means, said electrodes spaced apart a fixed distance adapted to receive therebetween the articles being dried so that the electrical resistance between said electrodes varies with the electrical resistance condition of the articles therebetween, means for applying electrical voltage to said electrodes, means for instituting operation of said apparatus, means including capacitance means responsive to the effective electrical resistance condition of said articles contacting said electrodes over a time period for controlling termination of said operation, charging and discharging circuits for said capacitance means, said electrodes connected in one of said circuits, preselectable resistance means connected in the other of said circuits, and preselection means for varying said preselectable resistance means in order that said operation is terminated when said articles have preselected degrees of dryness.
  • a chamber for containing articles means for drying said articles in said chamber during at least a portion of said cycle of operation, electrodes for contacting and completing an electrical circuit through said articles, said electrodes spaced apart a fixed distance adapted to receive therebetween the articles being dried so that the electrical resistance between said electrodes varies with the electrical resistance condition of the articles therebetween, means for applying electrical voltage to said electrodes, means for instituting said cycle of operation, means in association with said chamber for moving said articles in random contact with said electrodes, control means for initiating termination of said cycle of operation, means for actuating said control means following a time delay period as determined by resistance-capacitance circuit means, said actuating means including first and second parallel circuits with said electrodes connected in one of said circuits, said time delay period having a duration which is at least sufficient for a plurality of random articles to contact said electrodes, and preselection means for varying said resistance-capacitance circuit means through the other of said circuits in order to terminate said
  • movable means for carrying articles to be dried, means for drying said articles, electrodes associated with said movable means for contacting and completing an electrical circuit through said articles, means for supplying said electrodes with an electrical potential, capacitance means in circuit with said electrodes for accumulating an electrical charge, means for discharging said capacitance means, means for charging said capacitance means at a rate which is less than the rate of discharge when said articles are wet and which is greater than the rate of discharge when said articles are at least partially dry, control means responsive to a predetermined charge on said capacitance means for performing a control function in said drying operations, and preselection means for varying the relative rates of charging and discharging said capacitance means for changing the degree of dryness of the articles at which said control means responds.
  • movable means for carrying articles means for drying said articles, electrodes positioned for contacting and completing an electrical circuit through said articles carried by said movable means, means for supplying said electrodes with an electrical potential, capacitance means in circuit with said electrodes for accumulating an electrical charge, means for discharging said capacitance means, means for charging said capacitance means at rate which exceeds discharge thereof when said articles are at least partially dried, means responsive to a preselected charge on said capacitance means for indicating that the articles have attained a preselected degree of dryness, and preselectable resistance means for varying the relative rates of charging and discharging said capacitance means in order to change the preselected degree of dryness of the articles at which said latter means responds.
  • a control comprising, electrodes positioned for contacting and completing an electrical circuit through a sample of articles, means for supplying said electrodes with an electrical potential, capacitance means in circuit with said electrodes for accumulating an electrical charge, means for discharging said capacitance means through said electrodes when shunted by said articles, means for charging said capacitance means at a rate which exceeds discharge thereof through said electrodes when said articles are at least partially dried, means responsive to a predetermnied accumulated charge on said capacitance means for indicating a preselected condition of dryness of said articles, and preselection means for varying the relative rates of charge and discharge of said capacitance means for changing the preselected condition of dryness at which said latter means responds.
  • chamber means for containing articles means for drying said articles in said chamber during drying operations, electrodes for contacting and completing an electrical circuit through said articles, means for supplying said electrodes with an electrical potential, capacitance means in circuit with said electrodes for accumulating an electrical charge, means for charging and discharging said capacitance means at rates in which the charge rate is greater than the discharge rate when said articles are at least partially dried and at rates in which the discharge rate is greater than charge rate when said articles are wet, means responsive to a predetermined accumulated charge on said capacitance for controlling a function in said drying operation, and means for preselecting the relative rates of charge and discharge of said capacitance means in order to vary the degree of moisture content to which said latter means is responsive.
  • control comprising, electrodes positioned for contacting and completing an electrical circuit through a sampling of articles, said electrodes spaced apart to receive therebetween the articles being sampled so that the electrical resistance between said electrodes varies with the electrical resistance condition of the articles therebetween, means for applying a voltage to said electrodes, capacitance means, means responsive to a predetermined charge on said capacitance for performing a control function, circuit means for charging said capacitance means, circuit means for discharging said capacitance means, one of said circuit means containing first resistance means in circuit with said capacitance means, the other of said circuit means connected in circuit with said electrodes for providing a resistance that is a function of the moisture content of the articles bridging said electrodes, and preselection means for varying said first resistance means in order to vary the degree of dryness of the articles to which the control is responsive.
  • a chamber for containing material to be dried means for drying said material in said chamber, electrodes for contacting and completing an electrical circuit through said material, said electrodes spaced apart and adapted to receive therebetween the material being dried so that the electrical resistnace between said electrodes varies with the electrical resistance condition of the material therebetween, means for supplying a DC voltage to said electrodes, capacitance means in circuit with said electrodes for accumulating an electrical charge, means for discharging said capacitance means through said electrodes and the electrical circuit completed by said material shunting said electrodes, means for charging said capacitance means at a rate which is less than the rate of discharge through said electrodes when said material is wet and which is greater than said rate of discharge through said electrodes when said material is at least partially dry, means for generating a control signal when the charge on said capacitance means attains a predetermined value, and preselection means for varying the relative rates of charging and discharging said capacitance means in order that the control signal
  • a drying machine having a drying operation, means for drying material, electrodes for contacting and completing an electrical circuit through said material, means for supplying said electrodes with a DC voltage, capacitance means in circuit with said electrodes, means for discharging said capacitance means through a first electrical circuit, means for charging said capacitance means through a second circuit, one of said first and second circuits containing first resistance means in circuit with said capacitance means, the other of said first and second circuits being connected with said electrodes for providing a resistance that is a function of the moisture content of the articles bridging said electrodes, means responsive to a predetermined charge on said capacitance means for controlling termination of said drying operation, and preselection means for varying said first resistance means in order to vary the relative rates of charging and discharging said capacitance means for terminating said drying operation when said material has attained a preselected degree of dryness.
  • the control comprising, electrodes positioned for contacting and completing an electrical circuit through a sampling of articles being dried, said electrodes spaced apart to receive therebetween the articles being sampled so that the electrical resistance between said electrodes varies with the dryness condition of the articles therebe tween, means for applying a voltage to said electrodes, means including capacitor circuit means responsive to the effective electrical resistance condition of said sampling of articles contacting said electrodes for accumulating a charge as a measure of the dryness condition of said sampling of articles and operable at a predetermined accumulation for providing a signal when the sampling of articles across said electrodes attains a certain degree of dryness, and preselection means for conditioning said capacitor circuit means for response to a selectable degree of article dryness.
  • control comprising, electrodes positioned for contacting and completing an electrical circuit through a sampling of articles being dried, said electrodes spaced apart to receive therebetween the articles being sampled so that the electrical resistance between said electrodes varies with the dryness condition of the articles therebetween, means for applying a voltage to said electrodes, control means including integrating means in parallel connection to said electrodes for accumulating a measure of the effective dryness conditions of said sampling of articles contacting said electrodes and providing a signal when said articles attain a certain degree of dryness, and preselection means for conditioning operation of said control means to selectively vary the degree of article dryness obtained when said signal is provided.
  • control comprising, electrodes positioned for contacting and completing an electrical circuit through a sampling of articles being dried, said electrodes spaced apart to receive therebetween the articles being sampled so that the electrical resistance between said electrodes varies with the dryness condition of the articles therebetween, means for applying a voltage to said electrodes, control means including capacitance circuit means in parallel connection to said electrodes for integrating the effective dryness condition of said sampling of articles contacting said electrodes, said control means being operable for providing a signal at a desired degree of article dryness, and preselection means for varying said capacitance circuit means to achieve a selectable degree of dryness of said articles upon termination of the operation of said drying machine.

Abstract

THIS INVENTION IS DIRECTED TO A CONTROL SYSTEM, USEFUL IN A CLOTHES DRIER, FOR PROVIDING A SIGNAL WHEN ARTICLES HAVE REACHED A PRESELECTED DEGREE OF DRYNESS. ELECTRODES ARE POSITIONED FOR CONTACT WITH, AND COMPLETING AN ELECTRICAL CIRCUIT THROUGH, THE ARTICLES BEING DRIED. A CAPACITOR CONNECTED IN CIRCUIT WITH THE ELECTRODES IS CHARGED WITH A DC VOLTAGE. A CIRCUIT IS PROVIDED FOR DISCHARGING THE CAPACITOR. THE RELATIVE RATES OF CHARGE AND DISCHARGE OF THE CAPACITOR VARIES WITH THE ELECTRICAL RESISTANCE OF THE ARTICLES WHICH CHANGES WITH THE MOISTURE CONTENT. A CONTROL SIGNAL IS PROVIDED WHEN THE CAPACITOR REACHES A PREDETERMINED CHARGE. AN ADJUSTABLE PRESELECTION DEVICE VARIES THE RELATIVE RATES OF CHARGE AND DISCHARGE OF THE CAPACITOR SO THAT THE CONTROL SIGNAL WILL BE PRODUCED WHEN THE ARTICLES ATTAIN A PRESELECTED DEGREE OF DRYNESS.

Description

' v a? 60 7 I 0a. 19, 1971 T. RI SMITH 3,613,254
' DRIER CONTROL Original Filed April 14, 1960 3 Sheets-Sheet 1 IN V EN TOR. 7/20/7205 /z .f/raf/a,
AGENT Oct. 19; 1971 3,613,254
DRIER CONTROL Original Filed April 14, 1960 3 Sheets-Sheet 5 I Fa/0 INVENTOR.
AGENT United States Patent 3,613,254 DRIER CONTROL Thomas R. Smith, 710 W. 11th St. 8., Newton, Iowa 50208 Continuation of application Ser. No. 22,323, Apr. 14, 1960. This application Dec. 9, 1963, Ser. No. 329,155 Int. Cl. F2611 13/10 US. Cl. 34-45 13 Claims ABSTRACT OF THE DISLOSURE This invention is directed to a control system, useful in a clothes drier, for providing a signal when articles have reached a preselected degree of dryness. Electrodes are positioned for contact with, and completing an electrical circuit through, the articles being dried. A capacitor connected in circuit with the electrodes is charged with a DC voltage. A circuit is provided for discharging the capacitor. The relative rates of charge and discharge of the capacitor varies with the electrical resistance of the articles which changes with the moisture content. A control signal is provided when the capacitor reaches a predetermined charge. An adjustable preselection device varies the relative rates of charge and discharge of the capacitor so that the control signal will be produced when the articles attain a preselected degree of dryness.
This application is a continuation of application Ser. No. 22,323, filed Apr. 14, 1960, and which is now abandoned.
This invention relates to a control system in a machine for drying fabrics, and more particularly, to a system for automatically controlling termination of the drying operation after the fabrics have reached a predetermined degree of dryness.
Most of the conventional driers, especially of the home laundry type, regulate the drying period by a manually adjustable timer which is preset by the operator. The duration of the drying operation depends upon the judgment, or guess, of the operator as to the proper period for the desired degree of dryness. The results are inconsistent overdrying, underdrying, or, in the case of some fabrics, incomplete drying of particular pieces.
Heretofor, numerous control systems for domestic clothes driers have been attempted in an effort to obtain automatic termination of the drying opertaion in a domestic clothes drier after the fabrics have reached the desired dryness. One of the major problems facing any automatic control system is the difficulty in obtaining consistently completely dried loads of mixed fabrics as found in the home laundry, since different fabrics vary in their moisture retentivity. In addition, some fabrics have both light and heavy, thin and thick sections, to further complicate the problem.
One previous system has used the change in conductivity of the fabrics as the moisture is removed in order to discontinue operation of a drying machine at the moment electrical conductivity of the fabrics, as sensed directly between conductors in the drum, attains a predetermined value. This type of control causes premature shut-off of the machine before the clothes are completely dry, especially with mixed loads, which frequently occur in the home, because some of the pieces dry long before others and the wet pieces when enclosed in, or shielded by, drier pieces causes instantaneous premature shut-off of the machine. In this type of control, since the drier operates only if a damp fabric is continuously contacting the electrodes, if at any moment none of the electrodes, or probes, within the drier drum contact a damp piece, the control will operate immediately to institute termina- 3,613,254 Patented Oct. 19, 1971 tion of drying. For this reason the control is unreliable, and unsatisfactory.
In other control systems, the humidity of the air within the drier is measured to determine when the drying operation should be terminated, instead of direct measurements of the electrical conductivity of the fabrics. Humidity determinations are an unreliable index of the condition of the fabrics, and control systems dependent thereon contain an inherent deficiency.
In still other systems attempts have been made to control the termination of the drying period by thermostats in the drier. In these systems the thermostats operate to shut-off the heaters when the temperature Within the drying cabinet rises above a set value which occurs when most of the clothes have been dried. Again, the control does not insure that all of the fabrics have been dried.
It is an object of the present invention to provide a control system for a clothes drier responsive to the dry condition of the fabrics being treated. It is a further object of the invention to provide a system for controlling termination of a drying operation that is responsive to the isolated fabrics in a load, so as to obtain reliable shut-off of the drying operation. It is a still further object of the invention to provide a system whereby direct response of the control to the dryness or conductivity of fabrics is made practical or feasible for home laundry clothes driers. It is another object of the invention to provide a control system having a manually operable preselection adjustment which initiates termination of the drying operation when the clothes have reached the manually preselected condition of dryness, for example, when the fabrics are in damp dry condition suitable for ironing. Further objects and advantages of this invention will become evident as the description proceeds and from an examination of the accompanying drawings which illustrate several embodiments of the invention and in which similar numerals refer to similar parts throughout the several views.
In the drawings:
FIG. 1 is a view in vertical section, partly broken away, illustrating a drier which incorporates the control system of the invention;
FIG. 2 is a bottom view of one of the bafiles shown in the drum of the drier in FIG. 1, illustrating the location of the electrodes;
FIG. 3 is a schematic diagram of a preferred circuit employing the principles of the control system of the present invention;
FIG. 4 is a schematic diagram of a modified form of circuit which may be used as a control employing the principles of the invention;
FIG. 5 is a schematic diagram of a modified form of circuit which may be used as a control employing the principles of the invention; and
FIG. 6 is a schematic diagram of a modified form of circuit which may be used as a control employing the principles of the invention.
Briefly described, the invention relates to a control system in Which conductors, electrodes, or probes, directly contact fabrics being dried, and control termination of the drying operation after their electrical resistance, or conductivity, dependent upon their condition of dryness, exceeds a predetermined value for a predetermined time.
In FIG. 1 of the accompanying drawings is shown a clothes drier having a base frame 10 which serves as a support for upstanding channel base members 11 and 12 which together with cross piece 14 support the hollow blower housing casting 17. Housing 17 includes a tubular portion 21, a divider wall 20 having a rearwardly flared inner portion defining an intake into an impeller chamber, and radially directed longitudinal Webs 22 which converge toward each other to provide a retainer member 23. A
passageway 26 is located between the tubular portion 21 and the bearing retainer member 23 which transverse the supporting webs 22.
Journalled within member 23 is a revoluble drum drive shaft 31 which projects from both ends of the housing 17. Affixed to drum drive shaft 31 at the rear of the cabinet is a large pulley 33 which is driven by motor 34 through motor pulley 36, main drive belt 37, a speed reduction system (not shown) and belt 40.
The opposite or forward end of the drum drive shaft 31 is rigidly connected to the drum spider member 46 which has radiating spokes 51 that support rim 52. A heat resistant sealing member 54 encircles the front periphery of blower housing 17 and the circular shoulder 55 located on the rear portion of drum spider 46.
A horizontally mounted tumbling drum has a rear wall 61 which is secured to rim 52 for support and rotation by shaft 31. Rear drum wall 61 is imperforate except for a central exhaust opening 62.
The periphery of rear wall 61 is flanged to form a supporting shoulder for the imperforate cylindrical side wall 65 which carries the clothes elevating vanes 66 for tumbling clothing within drum 60 during rotation of the latter member. Cylindrical side wall 65 is connected to the front drum wall 67.
Front wall 67 has a centrally located access opening 68 and a circular perforate portion 69 located concentrically to access opening 68. This perforate portion 69, formed by several concentric rows of holes, serves as the air intake into drum 60.
The cabinet 70 which is fastened to base frame 10 and which encloses the entire drying mechanism has an access opening 71 aligned to drum access opening 68 there by allowing both of openings 68 and 71 to receive the door gasket 72. The door 73 is hinged and forms an airtight seal with gasket 72.
Fastened to cabinet 70 is the shroud or cowling member 74. Located between shroud 74 and the front drum wall 67 is an open coil electric heating element 75 which extends completely around the inside of cowling member 74 to raise the temperature of air passing through perforate portion 69 in the front drum wall 67. It will be understood that a gas heater may be used in place of the electrical element.
Air flow into drum 60 through the perforate area 69 and into the blower housing 17 is produced by rotation of the revoluble impeller member 76 located in blower housing 17. Fan pulley 77 is connected to the driving motor 34 by main drive belt 37. The blower housing casting 17 supports a cycling thermostat 78 which is connected in series with the heating element 75 in order to maintain the interior of drum 60 at the proper selected drying temperature. In practice, this switch is set to open at approximately 135.
Also connected in series with the heating element 75 is the high limit switch 79 which is mounted on an upper part of shroud member 74 so as to disconnect heating element 75 from its source of power in case the temperature near the front of the drum should rise above a predetermined selected temperature during the operation of the clothes drier, for instance, in the event of reduced air flow through drum 60.
In order to measure the electrical conductivity or resistance for determining the condition of dryness of the fabrics, electrodes or probes 80, 81 are mounted within the drum 60. In the form shown, the electrodes are spirally wound about each of the drum baffles 66 to provide a maximum amount of contacting or probing surfaces exposed to the fabrics placed within the drum. As best illustrated in FIG. 2, the electrodes are preferably set in recesses or grooves in the baflies to prevent shorting there between by metallic objects sometimes attached to the fabrics, for example, metal buttons, clips, buckles, and the like. It will be realized that different forms of electrodes,
or probes, may be used, although the type disclosed herein is preferred.
Electrical energy is supplied to electrode by lead 84- that is connected to brush 85 which engages the stationary slip ring 86 while the drum 60 is rotating. The slip ring 86 may be supported on an electrically insulative band 87 mounted on housing 17. Slip ring 86 is in turn connected to a lead 90 which runs to the control unit 92. Electrode 81 may also be supplied with electrical energy of the opposite polarity to electrode 80 by lead 8 3 that may be connected to a similar arrangement of brushes and slip rings. It is preferred, however, to ground electrode 81 to the rotatable drum 60, so that it is supplied by current from lead 91 which is also grounded to the framework of the drier.
The automatic control unit 92 may be secured to the upper portion of the cabinet. Leads 90, 91 enter the control unit and are connected to the control circuit to be described hereinafter.
It will be noted that the baflles 66 are formed of electrically non-conductive material in order to insulate the electrodes. However, the electrodes are electrically shorted by contacting the wet fabrics during tumbling. Ordinarily, a plurality of baflles 66 are mounted Within the drum 60, each of which is provided with electrodes 80, 81, and the respective electrodes of all the baffles connected in parallel.
Referring now to FIG. 3 which illustrates the automatic control circuitry, there is shown diagrammatically a timing cam stack 94 for controlling the drying operation. The cam stack has five cam switches 95 to 99 in which cam switch 95 controls the heater, cam switch 96 the timer motor, cam switch 97 the drive motor cam switch 98 the sensing circuit, and cam switch 99 the damp dry setting.
It will be noted that the cam stack has regular dry and damp dry settings, either of which may be preselected through manual operation of a knob (not shown) by the operator. It should be clear that the cam stack may include other selections, for example, for wash and wear fabrics, air fluff, and special loads.
The cam stack 94 is advanced by a timer motor mechanism 102 in three minute intervals, each of which three minute interval is represented by the vertical lines in the cam stack 94 in the drawing. The shaded areas in the drawing indicate that the circuit is completed, while the blank portions mean that the circuit is open at the time interval and for the cam switch specified.
The drier is energized by a conventional three wire system represented by power lines L L and N. The heater is connected between L and L for 220 volts A.C. by a circuit from L through cam switch 95, line 105, thermostat switch 78, high limit switch 79 to one side of the heater 75. The other side of the heater is connected to power line L through centrifugal switch 104 in motor 34. Centrifugal switch 104 is normally open. When motor 34 is rotated switch 104 is centrifugally closed to energize heater 75.
The timer motor 102 is energized by a circuit from power line L,, on-off switch 100, earn switch 96, line 106 to one side of the timer motor 102. The other side of the timer motor is connected to power line N.
The drive motor is energized by a circuit from power line L on-off switch 100, cam switch 97, line 107 to one side of the motor 34. The other side of the motor 34 is connected to power line N.
The sensing circuit is energized by a circuit from power line L on-olf switch 100, cam switch 98, line 108.
The sensing circuit has a selenium half-wave rectifier 112 connected on one side to line 108 through line 111. The other side of the rectifier 112 is connected to capac itor 115 through a series resistor 113. The other side of the capacitor 115 is connected to power line N through series resistor 116. It will be noted that the electrodes 80, 81 within the drum are connected across the capacitor 115 by lines 90, 91. When the capacitor is charged by the D.C. circuit from the rectifier 112, it may be discharged by any conducting material placed across, and shorting, the electrodes 80, 81.
A gaseous discharge tube, such as a neon lamp 120 is connected across capacitor 115. Neon lamp 120 normally has an infinite resistance, however, when the charge on the capacitor 115 reaches a predetermined value, the gas is ionized and the circuit is conducted therethrough to produce visible discharge.
A light sensitive cell 122 is positioned to detect the discharge of the neon lamp 120. One side of the light sensitive cell 122 is connected by line 124 to line 108, and the other side of the light sensitive cell is connected to relay 125 through line 123. The other side of the relay 125 is fastened to power line N. Normally, when dark, the light sensitive cell 122 has a very high resistance. However, when it detects light, its resistance is greatly reduced and completes the circuit to energize relay 125.
Relay 125 operates swtiches 126 and 127. Switch 126 completes a holding circuit in order to maintain the relay 125 energized after the photoelectric cell 122 has been excited through the discharge of neon lamp 120-. The hold ing circuit is from line 108 to line 128 through switch 126 to one side of the relay 125. The other side of the relay is connected to power line N.
Switch 127 controls the timer motor 102. When switch 127 is closed the timer motor is energized by a circuit from line 107, line 129, switch 127, line 130 to one side of timer motor 102. The other side of the timer motor 102 is connected to power line N.
It will be seen that the capacitor 115 is charged by a DC circuit through the rectifier 112 and series resistance 113, 116 to power line N. The rate at which the capacitor 115 is charged depends, among other factors, upon the value of resistors 113, 116. It has been found that if the power between L and N is 110 volts 60 cycle alternating current, the capacitor 115 may be a 6 microfarads paper condenser and the total resistance of 113 and 116 is 31 megohms, or 30 and l megohms, respectively. The neon lamp in this arrangement may be designed to fire at 68 to 76 volts.
As the capacitor 115 is slowly charged through resistors 113, 116, it is also discharged through electrodes 80, 81 when the clothes are wet. However, as the clothes are dried, the average rate of discharge diminishes to a point at which the charge on the condenser reaches an amount which will fire the neon lamp .120. This operates the relay 125 through the photo-electric cell 122.
It will be apparent that resistors 113, 116 may be connected on the same side of capacitor 115. However, for safety reasons, it is better to divide the total resistance between the two sides of the capacitor.
From the foregoing, it is believed that the operation of the device is apparent. The operator opens the door 73 of the drier and inserts the fabrics in the drum 60. Next the cam timer is manually set to regular dry position and the on-off switch 100 closed. When the timer is set to the beginning of the regular dry position, the heater line 105 is connected to power line L through cam switch 95. Also timer motor line 106, drive motor line 107 and sensing circuit line 108 are all connected to power line L if the on-oif switch 100 is closed through cam switches 96 to 98, as indicated by the shaded areas in the cam stack 94. The drive motor 34 rotates the drum 60 to tumble the clothes therein by baflles 66. After a certain rotational speed is achieved by the drive motor 34, switch 104 is centrifugally operated to close the circuit to the heater 75.
The timer drive mechanism 102 when energized advances the cam stack 94 every three minutes. It will be noted that the timer drive mechanism 102 is maintained in energized position for a total of six minutes after which it is deenergized by the cam switch 96, as indicated by the blank area in the third three minute interval. When the timer drive mechanism is de-energized, continued operation of the drier is under control of the sensing circuit. The timer drive mechanism remains de-energized and the drier continues to operate until the timer drive mechanism is again energized to terminate the drying operation through actuation of the sensing circuit. With the timer drive mechanism de-energized, the drier operation continues with the heater energized and the drive motor rotating to tumble the fabrics within the drum 60.
As long as the clothes remain wet, or sufiiciently damp to effectively discharge the capacitor 115, the drying operation is maintained. Although the capacitor is charged by the rectifier and through resistors 113, 116 it continues to be discharged by the fabrics shorting electrodes 80, 81. However, when the moisture is removed, the fabrics achieve increased electrical resistance and the charge on the capacitor 115 begins to accumulate. The build up of the charge on capacitor 115 reaches a predetermined amount over a predetermined period of time of sufficient duration for all of the clothes within the drum to contact the electrodes during tumbling. Thus, if a damp fabric has been entrapped in dry fabrics, as the drum continues to rotate, the damp piece will eventually contact the electrodes 80, 81 and discharge the capacitor 115 to prevent termination of the drying operation. On the other hand, if the pieces are all dry, termination of the drying operation will be initiated.
One of the important features of the present invention is the time integration of the effective average resistance of the fabrics which fall across the probes with a predetermined average value necessary for initiating termination of the drying period. This reduces the occasion for premature termination of the drying operation.
After all of the fabrics have achieved a predetermined resistance for a predetermined period of time, the neon lamp 120 discharges. This excites light sensitive cell 122 to complete the circuit to the relay 125. When relay 125 is energized, it is maintained energized through the circuit completed through switch 126. The relay also completes a circuit through switch 127 to again energize the timer drive mechanism 102. The timer drive mechanism then begins to run through the remainder of the open interval in the timer cam switch 96 and for two additional three minute periods making a total of approximately six minutes. It should be noted that at the end of the first additional three minute interval the heater circuit is deenergized and at the end of the second three minute interval all remaining circuits are deener-gized by the timer cam stack 94 and the drying operation discontinued.
The additional three minute heating period insures that the clothes will be completely dry, even in the folds or thick portions which are often found in fabrics of the home laundry. The last three minute period of operation without heat obtains a cooling period to bring the temperature of the clothes down to a comfortable handling temperature.
In the event the operator desires the clothes to be damp dry, a condition suitable for ironing, the timer cam stack 94 is manually positioned to damp dry. In this position, operation of the device is similar to regular dry with two exceptions. The cam switch 99 connects resistor 131 in parallel to resistor 113. The circuit is completed by a line 132, cam switch 99, and line 109 to one side of resistor 131. The other side of resistor 131 is connected in parallel to resistor 113. Resistor 131, has, for example, a value of 330,000 ohms. This means that the total resistance in series with the capacitor 115 is substantially reduced. Thus, the capacitor 115 is charged at a greater rate. The increased rate at which the capacitor 115 is charged results in the neon lamp 120 being fired at a time when the resistance through the clothes as sensed by the electrodes 80, 81 indicates the clothes are still damp. The charge on the capacitor 115 accumulates more rapidly through the reduced value of the total resistance and overtakes the discharge through the electrodes at an 7 earlier fabric resistance, so that the clothes are partially damp when the neon tube is discharged.
As in the instance of the regular dry" position, in the damp dry position the relay 125 also completes a circuit through switch 127 to again energize the timer drive mechanism 102. The timer drive mechanism 102 then begins to run through the remainder of the open interval in the timer cam switch 96 at which time all circuits are deenergized. In this way, the clothes in the damp dry position are subjected to less heat before the drive motor is stopped, so that they contain the desired amount of moisture.
FIG. 4 shows a modified form of sensing circuit which may be employed in the control of FIG. 3. A rectifier 135 is connected on one side to a power line 133. The other side of the rectifier 135 is connected to the capacitor 136 through a series resistor 137. The other side of the capacitor 136 is connected to the power line 134.
The electrodes 141, 142, located Within the drum of the drier, are connected across the capacitor 136 by lines 143, 144. When the capacitor 136 is charged by the D.C. circuit from the rectifier 135, it will be discharged by any conducting material placed across the electrodes, such as wet fabrics.
A gaseous discharge tube 138 and a relay 139 are connected between lines 143, 144 across the capacitor 136. The relay contacts 145, 146, normally open, are closed when the relay 139 is energized when the gaseous tube 138 becomes conductive. Contact 145 is in series with a holding circuit to maintain the relay 139 closed after the gaseous tube 138 has fired. Contact 146 connects the timer motor 147 of the control circuit to the power line 134. The other side of the timer motor is connected to the power line 133.
In operation, the sensing circuit of FIG. 4 operates to fire the gaseous tube 138 when the resistance of the clothes, as determined by the electrodes 141, 142, reaches a predetermined value. During the time the clothes are tumbled, the capacitor 136 is gradually charged by a D.C. circuit through the rectifier 135 and through the series resistance 137 at a rate which is less than the discharge from the capacitor through the electrodes 141, 142 when the clothes are wet, however, when the clothes reach a predetermined dryness the capacitor 136 is charged faster than it is discharged through the electrodes. When the capacitor charge accumulates to a predetermined value, the discharge tube fires to energize relay 139. The relay is kept energized by holding circuit through relay switch 145. Relay switch 146 completes the circuit to the timing motor 147 which initiates the termination of the drying operation.
An alternative form of sensing circuit is shown in FIG. in which a half-wave rectifier 162 is connected on one side to power line 160. The other side of the rectifier 162 is connected to a capacitor 161. The opposite side of the capacitor 161 is connected to a rotor switch 164. Rotor switch 164 has a switch blade 165 rotated by a drive mechanism (not shown). The switch blade 165 successively and alternately engages contacts 166, 167 and 168.
Switch contact 166 is connected to the other side of the power line 161 so that when the switch blade engages contact 166, capacitor 161 is charged through the rectifier 162. The switch blade, as it continues to rotate, opens the circuit to the power line 161 and contacts the contact 167 which connects the capacitor 161 across elcctrodes 169, 170, located within the drum of the clothes drier, in order to contact the tumbling clothes. If the clothes are wet the capacitor will be discharged through the electrodes 169, 170, when switch blade 165 engages contact 167. Delay time of switch blade 165 on contact 167 may be varied to obtain the desired dampness of the clothing. On the other hand, if the clothes are dry, the capacitor will retain its charge.
The switch blade next touches contact 168 which places the capacitor 161 across the circuit which has in series a gaseous tube 172 and relay 173. If the charge on the capacitor 161 is nil, or only of small value, because it has been discharged through the clothes, the gaseous tube is undisturbed. However, if the capacitor 161 has built up a certain charge, as determined by the value of the gaseous tube 172, the tube 172 will fire and energize relay 173. When the relay 173 is energized, contacts 174, are closed. Contact 174 completes a holding circuit to maintain the relay energized, while contact 175 energizes the timing motor 176 to initiate termination of the drying operation.
The sensing circuit of FIG. 5 is the subject matter of copending application, Ser. No. 39,062, filed June 27, l96(), assigned to the same assignee.
Yet another form of the sensing circuit is shown in FIG. 6 of the drawing. In the sensing circuit of FIG. 6, a motor 180 is connected to power lines 178 and 179. Motor shaft 184 of motor 189 drives a shaft 181 through a slip clutch 182. The slip clutch has a movable clutch face 185 splined on motor shaft 184 for longitudinal movements along its axis. An opposite clutch face 186 is nonrotatably secured to the shaft 181.
A variable resistance 187 has a movable arm 188 driven by shaft 181. The variable resistance is connected at one end to line 191. The movable arm 188 is connected to power line 178 through line 190, so that the resistance in line 191 is changed from a high value to nil as the arm is rotated clockwise.
When the shaft 181 is rotated it moves against the bias of spring 195, which may be accomplished by winding 11 cable secured to wheel 194 and spring 195. When the shaft 181 is released, it is rotated counter-clockwise and returned to starting position by the spring 195.
A three element gaseous tube 199 is connected in series with a solenoid 200 between the power lines 178, 179. The gaseous tube normally is not conducting, however, when its grid 198 receives a positive potential it becomes conducting. A pair of electrodes 196 and 197 are connected between the grid 198 and the cathode 201 of the three element gaseous tube. A grid resistor 282 is in series with the grid and electrode 196. As long as the clothes are wet and electrically conducting, a current flows between the electrodes 196, 197 to apply a positive potential to the grid 198 which permits the gaseous tube 199 to conduct current between the power lines 17 8, 17 9 to energize the solenoid 200. However, when the clothes are dry and non-conducting, the grid receives a negative potential which does not permit the tube to fire, so that the solenoid 20!) remains de-energized.
The lever 207 is normally urged clockwise about pivot pin 209 by a spring 208, so that the friction face 185 splined on the motor shaft 184 contacts friction face 186 on shaft 181. However, when the armature 205 is moved by the solenoid 200 through energization of the solenoid 260, the friction face 185 is disengaged from friction face 186 by movement of the lever 207 in a counter-clockwise direction.
A relay 210 is mounted in the line 191 having contacts 211, 212. Contact 211 completes a holding circuit, and contact 212 connects timer 213 to the power line.
Operation of the sensing circuit shown in FIG. 6 is as follows. The relay 210 remains de-energized since it has in series therewith resistance 187. Motor 186 is constantly rotating and when the clutch 182 is engaged, the arm 188 is turned to decrease the resistance in series with the relay 210 to nil. However, as long as the clothes are wet, the gaseous tube 199 will fire to energize solenoid 280 and disengage the clutch 182 through operation of the solenoid armature 205. Lever 267 then moves against the bias of spring 208 to disengage clutch 182 and spring 195. If isolated clothes come into contact with the electrodes before the arm 188 of resistance 187 has swung completely around to short out the resistance 187, the clutch is disengaged to permit the spring 195 to move the resistance arm to full value. It is evident that the resistance 187 can also be eliminated and the time of movement of the arm 188 from a position to a contact with line 191 used to provide the time delay. When the clothes become completely dry, the clutch is engaged for a period of time sufiicient for the arm 188 to swing into contact line 191, thereby elfectively eliminating the resistance 187. The relay 210 is then energized to close contacts 211, 212. Contact 211 maintains the relay energized, while contact 212 energizes a timing motor 213 which initiates the termination of the drying operation.
In the drawings and specification there has been set forth a preferred embodiment of the invention, and although specific terms are employed, these are used in a generic and descriptive sense only, and not for purposes of limitation. Changes in form and the proportion of parts, as well as the substitution of equivalents are contemplated, as circumstances may suggest or render expedient, without departing from the spirit or scope of this invention as further defined in the following claims.
I claim:
1. In a drying apparatus operable through a drying operation, movable means for carrying articles to be dried, means for drying said articles, electrodes positioned for contacting and completing an electrical circuit through said articles carried by said movable means, said electrodes spaced apart a fixed distance adapted to receive therebetween the articles being dried so that the electrical resistance between said electrodes varies with the electrical resistance condition of the articles therebetween, means for applying electrical voltage to said electrodes, means for instituting operation of said apparatus, means including capacitance means responsive to the effective electrical resistance condition of said articles contacting said electrodes over a time period for controlling termination of said operation, charging and discharging circuits for said capacitance means, said electrodes connected in one of said circuits, preselectable resistance means connected in the other of said circuits, and preselection means for varying said preselectable resistance means in order that said operation is terminated when said articles have preselected degrees of dryness.
2. In a drying machine operable through a cycle of operation, a chamber for containing articles, means for drying said articles in said chamber during at least a portion of said cycle of operation, electrodes for contacting and completing an electrical circuit through said articles, said electrodes spaced apart a fixed distance adapted to receive therebetween the articles being dried so that the electrical resistance between said electrodes varies with the electrical resistance condition of the articles therebetween, means for applying electrical voltage to said electrodes, means for instituting said cycle of operation, means in association with said chamber for moving said articles in random contact with said electrodes, control means for initiating termination of said cycle of operation, means for actuating said control means following a time delay period as determined by resistance-capacitance circuit means, said actuating means including first and second parallel circuits with said electrodes connected in one of said circuits, said time delay period having a duration which is at least sufficient for a plurality of random articles to contact said electrodes, and preselection means for varying said resistance-capacitance circuit means through the other of said circuits in order to terminate said cycle of operation at selected degrees of article dryness.
3. In combination with a drying machine operable through drying operations, movable means for carrying articles to be dried, means for drying said articles, electrodes associated with said movable means for contacting and completing an electrical circuit through said articles, means for supplying said electrodes with an electrical potential, capacitance means in circuit with said electrodes for accumulating an electrical charge, means for discharging said capacitance means, means for charging said capacitance means at a rate which is less than the rate of discharge when said articles are wet and which is greater than the rate of discharge when said articles are at least partially dry, control means responsive to a predetermined charge on said capacitance means for performing a control function in said drying operations, and preselection means for varying the relative rates of charging and discharging said capacitance means for changing the degree of dryness of the articles at which said control means responds.
4. In a drying machine operable through a drying operation, movable means for carrying articles, means for drying said articles, electrodes positioned for contacting and completing an electrical circuit through said articles carried by said movable means, means for supplying said electrodes with an electrical potential, capacitance means in circuit with said electrodes for accumulating an electrical charge, means for discharging said capacitance means, means for charging said capacitance means at rate which exceeds discharge thereof when said articles are at least partially dried, means responsive to a preselected charge on said capacitance means for indicating that the articles have attained a preselected degree of dryness, and preselectable resistance means for varying the relative rates of charging and discharging said capacitance means in order to change the preselected degree of dryness of the articles at which said latter means responds.
5. In combination with a dryer having movable means for carrying articles and heating means for drying said articles, a control comprising, electrodes positioned for contacting and completing an electrical circuit through a sample of articles, means for supplying said electrodes with an electrical potential, capacitance means in circuit with said electrodes for accumulating an electrical charge, means for discharging said capacitance means through said electrodes when shunted by said articles, means for charging said capacitance means at a rate which exceeds discharge thereof through said electrodes when said articles are at least partially dried, means responsive to a predetermnied accumulated charge on said capacitance means for indicating a preselected condition of dryness of said articles, and preselection means for varying the relative rates of charge and discharge of said capacitance means for changing the preselected condition of dryness at which said latter means responds.
6. In a drying machine operable through a drying operation, chamber means for containing articles, means for drying said articles in said chamber during drying operations, electrodes for contacting and completing an electrical circuit through said articles, means for supplying said electrodes with an electrical potential, capacitance means in circuit with said electrodes for accumulating an electrical charge, means for charging and discharging said capacitance means at rates in which the charge rate is greater than the discharge rate when said articles are at least partially dried and at rates in which the discharge rate is greater than charge rate when said articles are wet, means responsive to a predetermined accumulated charge on said capacitance for controlling a function in said drying operation, and means for preselecting the relative rates of charge and discharge of said capacitance means in order to vary the degree of moisture content to which said latter means is responsive.
7. In combination with a dryer having movable means for carrying articles and heating means for drying said articles, the control comprising, electrodes positioned for contacting and completing an electrical circuit through a sampling of articles, said electrodes spaced apart to receive therebetween the articles being sampled so that the electrical resistance between said electrodes varies with the electrical resistance condition of the articles therebetween, means for applying a voltage to said electrodes, capacitance means, means responsive to a predetermined charge on said capacitance for performing a control function, circuit means for charging said capacitance means, circuit means for discharging said capacitance means, one of said circuit means containing first resistance means in circuit with said capacitance means, the other of said circuit means connected in circuit with said electrodes for providing a resistance that is a function of the moisture content of the articles bridging said electrodes, and preselection means for varying said first resistance means in order to vary the degree of dryness of the articles to which the control is responsive.
8. In a drying machine operable through a drying operation, a chamber for containing material to be dried, means for drying said material in said chamber, electrodes for contacting and completing an electrical circuit through said material, said electrodes spaced apart and adapted to receive therebetween the material being dried so that the electrical resistnace between said electrodes varies with the electrical resistance condition of the material therebetween, means for supplying a DC voltage to said electrodes, capacitance means in circuit with said electrodes for accumulating an electrical charge, means for discharging said capacitance means through said electrodes and the electrical circuit completed by said material shunting said electrodes, means for charging said capacitance means at a rate which is less than the rate of discharge through said electrodes when said material is wet and which is greater than said rate of discharge through said electrodes when said material is at least partially dry, means for generating a control signal when the charge on said capacitance means attains a predetermined value, and preselection means for varying the relative rates of charging and discharging said capacitance means in order that the control signal may be generated at preselected degrees of moisture content of the material.
9. The drying machine of claim 8 in which said means for generating a control signal includes a glow lamp.
10. In a drying machine having a drying operation, means for drying material, electrodes for contacting and completing an electrical circuit through said material, means for supplying said electrodes with a DC voltage, capacitance means in circuit with said electrodes, means for discharging said capacitance means through a first electrical circuit, means for charging said capacitance means through a second circuit, one of said first and second circuits containing first resistance means in circuit with said capacitance means, the other of said first and second circuits being connected with said electrodes for providing a resistance that is a function of the moisture content of the articles bridging said electrodes, means responsive to a predetermined charge on said capacitance means for controlling termination of said drying operation, and preselection means for varying said first resistance means in order to vary the relative rates of charging and discharging said capacitance means for terminating said drying operation when said material has attained a preselected degree of dryness.
11. In combination with a dryer having movable means for carrying articles and heating means for drying said articles, the control comprising, electrodes positioned for contacting and completing an electrical circuit through a sampling of articles being dried, said electrodes spaced apart to receive therebetween the articles being sampled so that the electrical resistance between said electrodes varies with the dryness condition of the articles therebe tween, means for applying a voltage to said electrodes, means including capacitor circuit means responsive to the effective electrical resistance condition of said sampling of articles contacting said electrodes for accumulating a charge as a measure of the dryness condition of said sampling of articles and operable at a predetermined accumulation for providing a signal when the sampling of articles across said electrodes attains a certain degree of dryness, and preselection means for conditioning said capacitor circuit means for response to a selectable degree of article dryness.
12. In combination with a dryer having movable means for carrying articles and heating means for drying said articles, the control comprising, electrodes positioned for contacting and completing an electrical circuit through a sampling of articles being dried, said electrodes spaced apart to receive therebetween the articles being sampled so that the electrical resistance between said electrodes varies with the dryness condition of the articles therebetween, means for applying a voltage to said electrodes, control means including integrating means in parallel connection to said electrodes for accumulating a measure of the effective dryness conditions of said sampling of articles contacting said electrodes and providing a signal when said articles attain a certain degree of dryness, and preselection means for conditioning operation of said control means to selectively vary the degree of article dryness obtained when said signal is provided.
13. In combination with a dryer having movable means for carrying articles and heating means for drying said articles, the control comprising, electrodes positioned for contacting and completing an electrical circuit through a sampling of articles being dried, said electrodes spaced apart to receive therebetween the articles being sampled so that the electrical resistance between said electrodes varies with the dryness condition of the articles therebetween, means for applying a voltage to said electrodes, control means including capacitance circuit means in parallel connection to said electrodes for integrating the effective dryness condition of said sampling of articles contacting said electrodes, said control means being operable for providing a signal at a desired degree of article dryness, and preselection means for varying said capacitance circuit means to achieve a selectable degree of dryness of said articles upon termination of the operation of said drying machine.
References Cited UNITED STATES PATENTS 2,045,381 6/1936 'Elberty, Jr. 324 X 45 2,570,414 10/1951 Warner 32465 X 2,621,808 12/1952 Blakeney 317-142 X 2,812,976 11/1957 Hasen'kamp 32465 X 2,885,789 5/1959 Conkling et al. 34-45 CARROLL B. DORITY, 1a., Primary Examiner US. Cl. X.R. 32465
US329155A 1960-04-14 1963-12-09 Drier control Expired - Lifetime US3613254A (en)

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US877553XA 1960-04-14 1960-04-14
US2232360A 1960-04-14 1960-04-14
FR837823A FR1269901A (en) 1960-04-14 1960-09-05 Dryer control for fabrics and clothing items
US32915563A 1963-12-09 1963-12-09

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3707776A (en) * 1971-02-10 1973-01-02 Mallory & Co Inc P R Control means for an inductance means
FR2497243A1 (en) * 1980-12-30 1982-07-02 Carpano & Pons DEVICE FOR CONTROLLING A LAUNDRY DRYER
GB2226391A (en) * 1988-12-23 1990-06-27 Bosch Siemens Hausgeraete Entraining member for the drum of a laundry drier
US5661227A (en) * 1995-11-14 1997-08-26 Electric Power Research Institute Moisture sensor for microwave clothes dryer
US20070186438A1 (en) * 2006-02-14 2007-08-16 Woerdehoff Christopher J Drying mode for automatic clothes dryer
US20080047162A1 (en) * 2006-05-26 2008-02-28 Lg Electronics Inc. Drying method of laundry room machine and dryer therefor
US20110119951A1 (en) * 2002-12-20 2011-05-26 Bsh Bosch Und Siemens Hausgerate Gmbh Device for determining the conductance of laundry, dryers and method for preventing deposits on electrodes
US8042284B2 (en) * 2006-10-09 2011-10-25 Lg Electronics Inc. Heating system, drying machine having the heating system, and method of controlling the heating system
US8051578B2 (en) * 2006-06-29 2011-11-08 Bsh Bosch Und Siemens Hausgeraete Gmbh Reduced noise dryer fan and impeller and producing method thereof

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3707776A (en) * 1971-02-10 1973-01-02 Mallory & Co Inc P R Control means for an inductance means
FR2497243A1 (en) * 1980-12-30 1982-07-02 Carpano & Pons DEVICE FOR CONTROLLING A LAUNDRY DRYER
GB2226391A (en) * 1988-12-23 1990-06-27 Bosch Siemens Hausgeraete Entraining member for the drum of a laundry drier
GB2226391B (en) * 1988-12-23 1992-08-19 Bosch Siemens Hausgeraete Entraining member for the drum of a laundry drier
US5661227A (en) * 1995-11-14 1997-08-26 Electric Power Research Institute Moisture sensor for microwave clothes dryer
US20110119951A1 (en) * 2002-12-20 2011-05-26 Bsh Bosch Und Siemens Hausgerate Gmbh Device for determining the conductance of laundry, dryers and method for preventing deposits on electrodes
US7975400B2 (en) * 2002-12-20 2011-07-12 Bsh Bosch Und Siemens Hausgeraete Gmbh Device for determining the conductance of laundry, dryers and method for preventing deposits on electrodes
US8286369B2 (en) 2002-12-20 2012-10-16 Bsh Bosch Und Siemens Hausgeraete Gmbh Device for determining the conductance of laundry, dryers and method for preventing deposits on electrodes
US7594343B2 (en) * 2006-02-14 2009-09-29 Whirlpool Corporation Drying mode for automatic clothes dryer
US20070186438A1 (en) * 2006-02-14 2007-08-16 Woerdehoff Christopher J Drying mode for automatic clothes dryer
US20080047162A1 (en) * 2006-05-26 2008-02-28 Lg Electronics Inc. Drying method of laundry room machine and dryer therefor
US7669350B2 (en) * 2006-05-26 2010-03-02 Lg Electronics Inc. Drying method of laundry room machine and dryer therefor
US8051578B2 (en) * 2006-06-29 2011-11-08 Bsh Bosch Und Siemens Hausgeraete Gmbh Reduced noise dryer fan and impeller and producing method thereof
US8042284B2 (en) * 2006-10-09 2011-10-25 Lg Electronics Inc. Heating system, drying machine having the heating system, and method of controlling the heating system

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