US3522659A - Method and apparatus for treating solid material in particulate or fibrous form - Google Patents

Method and apparatus for treating solid material in particulate or fibrous form Download PDF

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US3522659A
US3522659A US729051A US3522659DA US3522659A US 3522659 A US3522659 A US 3522659A US 729051 A US729051 A US 729051A US 3522659D A US3522659D A US 3522659DA US 3522659 A US3522659 A US 3522659A
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chamber
disposed
gas
pressurized gas
end portion
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US729051A
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Ralph A Welch
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RALPH A WELCH
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
    • D06B3/045Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments in a tube or a groove
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M11/00Sprayers or atomisers specially adapted for therapeutic purposes
    • A61M11/02Sprayers or atomisers specially adapted for therapeutic purposes operated by air or other gas pressure applied to the liquid or other product to be sprayed or atomised
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M13/00Insufflators for therapeutic or disinfectant purposes, i.e. devices for blowing a gas, powder or vapour into the body
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M15/00Inhalators
    • A61M15/0065Inhalators with dosage or measuring devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/21Mixing gases with liquids by introducing liquids into gaseous media
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/30Mixing gases with solids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B11/00Single-unit hand-held apparatus in which flow of contents is produced by the muscular force of the operator at the moment of use
    • B05B11/01Single-unit hand-held apparatus in which flow of contents is produced by the muscular force of the operator at the moment of use characterised by the means producing the flow
    • B05B11/06Gas or vapour producing the flow, e.g. from a compressible bulb or air pump
    • B05B11/062Gas or vapour producing the flow, e.g. from a compressible bulb or air pump designed for spraying particulate material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/14Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
    • B05B7/1481Spray pistols or apparatus for discharging particulate material
    • B05B7/1486Spray pistols or apparatus for discharging particulate material for spraying particulate material in dry state
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/16Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
    • D02G1/161Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam yarn crimping air jets
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M2202/00Special media to be introduced, removed or treated
    • A61M2202/06Solids
    • A61M2202/064Powder

Definitions

  • ABSTRACT OF THE DISCLOSURE A method and apparatus for treating solid material in either particulate or fibrous form with a gas under pressure within a chamber defined by outer and inner boundary surfaces of revolution disposed in axial alignment, wherein the outer boundary surface has a relatively small diameter end portion thereof forming an outlet for the chamber and the inner boundary surface is of conically shaped configuration having the reduced diameter end portion thereof disposed in a spaced, facing relationship with respect to the chamber outlet.
  • Pressurized gas is introduced into the chamber, as one or more defined streams or jets, and directed into initial surface engagement with one of the boundary surfaces at a point spaced from the chamber outlet along a line disposed obliquely of the axes of the boundary surfaces for the purpose of creating a gas flow pattern within the chamber suitable for various material treating processes.
  • the present invention is directed towards methods and apparatus for treating material within a chamber by directed jets of pressurized gas.
  • the apparatus employed in the practice of the present invention is disclosed in part, but not specifically claimed, in my copending application Ser. No. 729,027 filed May 14, 1968, for Method.
  • the present invention is directed towards the provision of a family of material treating devices having utility in diverse-material treating processes, wherein it is desired to agitate solid material in either particular or fibrous form by directed streams or jets of pressurized gas.
  • the apparatus includes a family of devices which define material receiving chambers, each of which is characterized by axially aligned outer and inner boundary surfaces of revolution, the outer boundary surface defining a chamber outlet and the inner boundary surface being of conically shaped configuration and having the reduced diameter end portion thereof disposed in a spaced, facing relationship to the chamber outlet.
  • treatment of material within the receiving chamber is effected by introducing one or more defined streams or jets of pressurized gas into the chamber in surface engagement with one of the boundary surfaces in such a manner that such boundary surface functions to at least initially guide the gas along defined paths toward the chamber outlet, while the other boundary surface serves to restrict or control expansion of the introduced gas and to prevent or reduce the occurrence of flow bypass areas within the receiving chamber.
  • the gas introduced into the receiving chamber may be either inert or reactive with the material being treated and may be at any desired operating temperature.
  • the cross-sectional area of the material receiving chamber varies from minimal values adjacent the areas of the gas jet inlets and chamber outlet to a maximum value in the area of the reduced diameter end portion of the conically shaped inner boundary surface.
  • This construction permits maximum expansion of the pressurized gas adjacent the reduced diameter end portion of the inner boundary surface, 'which has been found to permit maximum surface contact of the pressurized gas with the material being treated.
  • one or more defined streams of pressurized gas is introduced into the receiving chamber in initial surface engagement with the conically shaped inner boundary surface along a line disposed obliquely of the boundary surface axes.
  • the outer boundary surface of revolution is defined by revolving a line having compound curvature about the boundary surface axes, wherein the respective ends of such line are disposed parallel to such axes and define first and second end portions of the outer boundary surface.
  • the first end portion of the outer boundary surface is disposed adjacent to the base portion of the conically shaped inner boundary surface and the second end portion of the outer boundary surface defines a chamber outlet.
  • one or more defined streams or jets of pressurized gas is directed into initial surface engagement with the first portion of the outer boundary surface along a line which is disposed obliquely of the boundary surface axes.
  • the line along which the streams of pressurized gas are directed into engagement with the respective boundary surfaces also lies as nearly as possible within a plane disposed parallel to such surface at the point of initial engagement therewith.
  • Each of the embodiments disclosed may be employed to treat material received within the chamber in either a batchwise or continuous manner.
  • batchwise treatment a measured quantity of material is initially introduced into the receiving chamber and subsequently introduced jets of gas employed to treat and then eject the treated material through the chamber outlet.
  • jets of gas employed to treat and then eject the treated material through the chamber outlet.
  • the devices may be modified by providing a material inlet passageway which terminates at the reduced diameter and portion of the inner boundary surface and is aligned with the chamber outlet. Material to be treated and the pressurized gas are then simultaneously and continuously introduced into the receiving chamber and exit through the chamber outlet.
  • material to be treated is in the form of a powdered solid and jets of inert pressurized gas employed to fluidize the powdered solid and thereafter expel the solid from the receiving chamber in a fluidized stream.
  • This procedure is disclosed generically in my copending application as having utility in the application of controlled dosages of powdered medicaments entrained within an inert carrier gas in the treatment of both humans and animals, and particularly with reference to the treatment of bovine mastitis which occurs in dairy cattle.
  • textile yarns are continuously introduced into and withdrawn from the material receiving chamber and subjected to directed jets of pressurized gas while disposed within such chamber in order to perform either mechanical yarn treatments, e.g. entanglement, or chemical yarn treatments, e.g. dyeing.
  • FIG. 1 is a sectional view illustrating the first embodiment of the present invention
  • FIG. 2 is a sectional view taken generally along the line 22 of FIG. 1;
  • FIG. 3 is a fragmentary view showing flow passages provided in the embodiment illustrated in FIG. 1;
  • FIG. 4 is a sectional view illustrating the second embodiment of the present invention.
  • FIG. 5 is a side elevational view of the conically shaped flow guide shown in section in FIG. 4;
  • FIG. 6 is a fragmentary sectional view indicating the manner in which the first and second embodiments may be modified to permit the introduction of material to be treated continuously into-the material receiving chamber.
  • FIGS. l-3 and FIGS. 4 and 5 respectively, will be described with particular reference to their use in treating solid material in powdered or particulate form in a batchwise manner. More particularly, reference is made to their use in applying accurately controlled dosages of powdered medicament in the treatment of bovine mastitis, wherein pressurized gas from any suitable source, such as an aerosol dispenser, not shown, is employed to fluidize the medicament and thereafter inject same in a fluidized stream into the udder of a cow.
  • pressurized or carrier gas selected from the group including carbon dioxide, nitrous oxide, and fiuorinated or fluoro chlorinated saturated hydrocarbons may be employed.
  • steroids such as prednisolone, dexamethasone, hydrocortisone, cortisone, prednisone and their derivatives, i.e.
  • nitrofurans such as nitrofurazone
  • sulfur drugs such as sulfisoxazole and sulfamerazine
  • antibiotics such as polymixin, bacitracin, procaine, pencillin G, dihydrostreptomycin, streptomycin, neomycin, tetracycline, chlortetracycline, kanamycin, novobiocin, oxytetracycline, chloramphenicol, erythromycin and their salts and derivatives.
  • any medicament which has therefore been found effective against bovine mastitis may be utilized. It is preferred, however, to use a mixture of nitrofurazone and sulfisoxazole having a particle size ranging between and 100 microns. The amount of medicament employed will, of course, vary depending upon the severity of the disease to be treated.
  • a device which includes an integrally formed molded plastic body 2 having a through axially extending opening 3 which is adapted to receive a flow guide, generally designated as 4, and a nozzle or tube 5. Opening 3 is defined by a tapered wall mounting portion 6, a cylindrical wall portion 7, a second tapered wall portion 8 having a plurality of slot recesses 9, a second cylindrical wall portion 10, a third tapered wall portion .11, and a stepped nozzle supporting wall portion 12.
  • Device 1 may be connected to a suitable source of pressurized gas, not shown, by any suitable means such as frusto-conical mounting plug 13, which is adapted to be received within opening 3 in frictional surface engagement with tapered wall mounting portion 6.
  • any suitable means such as frusto-conical mounting plug 13, which is adapted to be received within opening 3 in frictional surface engagement with tapered wall mounting portion 6.
  • plug 13 is provided with an end surface portion 14 which is adapted to cooperate with second tapered wall portion 8 to facilitate positioning of flow guide 4 in the manner to be hereinafter more completely described, and a through axial bore 15 to afford fiow communication between a source of pressurized gas and the interior of device 1.
  • Flow guide 4 is shown in FIGS. 1 and 2 as including a cylindrical wall portion 16 having a plurality of circumferentially spaced, radially extending spacing projections 17 and axially extending spacing projections 18, and a conically shaped wall portion 19 having a reduced diameter end portion 20.
  • Guide 4 may be frictionally retained within opening 3 with the cylindrical wall 16 thereof maintained in a centered spaced relationship with respect to opening cylindrical wall portion 7 by radially extending spacing projections 17.
  • the surface of wall portions 7 and 16 cooperate to define an annular pressurized gas flow passageway 21, and the surface of conically shaped wall portion 19 is disposed in a parallel abutting relationship with second tapered wall portion 8 and serves to laterally close slot recesses 9 provided therein.
  • permanent positioning of flow guide 4 within opening 3 may be effected by thermal or adhesive bonding.
  • a material receiving chamber 22 having an outer boundary surface of revolution formed by body opening wall portions 10 and 11, and an inner boundary surface of revolution formed by the conically shaped surface 19 of flow guide 4; the axes of the respective boundary surfaces being disposed in alignment.
  • the outer boundary surface is shown in FIG. 1 as having a first end portion of relatively large diameter, designated as A, which is disposed adjacent the base of the conically shaped inner boundary surface, and a second end portion of relatively small diameter, designated as B, which defines the outlet for chamber 22.
  • slot recesses 9, when laterally closed by the conically shaped surface of guide 4, define a plurality of passageways which are adapted to direct gas passing through flow passageway 21 in the material receiving chamber 22 as defined streams or jets of pressurized gas along flow lines disposed obliquely of the axes of the inner and outer boundary surfaces.
  • the flow lines lie within planes disposed substantially parallel to the conically shaped inner boundary surface adjacent the outlet ends of recesses 9.
  • flow guide 4 is shown in FIG. 1 as being conical, it will be understood that it may be frusto-conical, as indicated in the case of the modification shown in FIG. 6.
  • the most critical design consideration is to provide a conical flow guide section immediately adjacent the point at which gas is introduced into chamber 22 in order to achieve a desirable initial gas flow pattern, coupled with a chamber design which provides maximum chamber crosssectional area and thus maximum flow expansion adjacent the reduced diameter end portion 20.
  • axially extending projections 18 of flow guide 4 are preferably disposed in abutting engagement with surface 14 of plug 13 and cooperate therewith to define radially extending passageway 24, and to positively maintain flow guide 4 in surface engagement with second tapered wall portion 8.
  • the rearwardly facing surface of flow guide 4 is hollowed out to form a cavity 25, the sidewalls of which tend to equalize distribution of gas passing through plug aperture 15 radially through passage way 24.
  • pressurized gas is relatively uniformly distributed in sequence to passageway 21 and recesses 9.
  • Material to be treated is preferably placed in chamber 22 prior to positioning of flow guide 4 within body opening 3.
  • material may be placed in chamber 22 after positioning of the flow guide either through tube 5 or through apertures, not shown, provided in either plastic body 2 or flow guide 4.
  • FIG. 4 illustrates a second embodiment of the present invention wherein the treating device, generally designated as 100, incorporates various possible design variations of the structure of treating unit 1.
  • dissimilar device mounting means are shown as including a fitting 13 which is provided with a threaded, cupshaped mounting portion 13, which additionally functions to define a pressurized gas distributing cavity 25'.
  • Fitting 13' is further provided with a bore opening 15 to permit pressurized gas to be admitted into cavity 25', and a forwardly facing annular surface 14'.
  • Treating device 100 generally includes an integrally formed body 102 having an integrally formed radially extending flange portion 101 and a through axially extending opening 103, which is adapted to receive a flow guide 104 and a tube or nozzle 105. Opening 103 is defined by a cylindrical wall portion 106, a radially extending shoulder defining wall portion 107, a curved wall portion 108, and a wall portion 109 adapted to threadably receive tube 105.
  • fiow guide 104 is shown as being centered within through opening 103 by cylindrical wall portion 106 in abutting engagement with radially extend ing wall portion 107. When so positioned, cylindrical wall portion and radially extending wall portion 107 function to laterally close slot recesses 113 to define a plurality of pressurized gas directing passageways extending between guide flange surfaces 114 and 115.
  • body 101 and flow guide 104 cooperate to define a material receiving chamber 116 having an outer boundary surface of revolution formed by curved wall portion 108 and an inner boundary surface of revolution formed by the conically shaped surface 110 of flow guide 4; the axes of the respective boundary surfaces being aligned.
  • the outer boundary surface is shown in FIG. 4 as having a first end portion of relatively large diameter, designated as A, which is disposed adjacent the base of the conically shaped inner boundary surface, and a second end portion of relatively small diameter, designated as B, which defines outlet 117 of chamber 116.
  • the outer boundary surface formed by curved wall portion 108 is defined by revolving about the axis of body 101 a line of compound curvature having its respective ends which define the first and second end portions of the outer boundary layer, disposed parallel to the body axis. While various curved surface designs are possible, I have found that excellent results are obtained by revolving a compound curved line having the coordinates tabulated below, wherein point 0 is designated as A, point 10 is'designated as B and the radius is measured from the axis of body 101 to an appropriate point on the curve.
  • an inner boundary surface having utility with an outer boundary surface approximated by the above tabulation would include a cone having an angle on of 60 wherein the reduced diameter portion or apex is positioned on the boundary surface axes radially of point 4.
  • Material receiving chamber 116 may be modified to accommodate either increased or decreased gas flows by merely multiplying both the spacing between points and the radii given above by any desired common factor and employing a cone height suflicient to maintain the apex portion of the inner boundary surface at approximately point 4.
  • flange 102 may be mounted on flitting 13 by a threaded locking ring 118, which is adapted to clamp flange 102 in fluid sealing engagement with surface 14' of mounting portion 13".
  • filling of the material receiving chamber may be effected in the same manner as that described with reference to the first embodiment.
  • pressurized gas introduced into cavity 25' from a suitable source of pressure is directed into material treating chamber 116 by recesses 113 into initial surface engagement with the outer boundary surface along lines disposed obliquely of the boundary surface axes and lying within planes which are preferably substantially parallel to the first end portion of the outer boundary surface at points adjacent the outlet ends of recesses 113.
  • the inner and outer boundary surfaces of revolution cooperate to define a material receiving chamber which functions to produce a reverse venturi eifect, that is, to produce a greater flow cross-section adjacent the mid-point of the chamber, which is in the area of the reduced diameter portion 111, than adjacent the inlet and outlet ends thereof. This results in both increased gas volume and reduced gas velocity at such mid-point.
  • a material receiving chamber which functions to produce a reverse venturi eifect, that is, to produce a greater flow cross-section adjacent the mid-point of the chamber, which is in the area of the reduced diameter portion 111, than adjacent the inlet and outlet ends thereof.
  • the quantity of material placed Within the receiving chamber thereof determines the pressure and quantity of the gas to be admitted into the receiving chamber for the purpose of effecting complete fluidization and discharge of such material through the chamber outlet as a fluidized stream.
  • EQOOQQ I-bU-NH 7 When employing these devices in a process for treating bovine mastitis, the quantity of medicament placed within the treating chamber is determined by the seriousness of the infection to be treated.
  • EXAMPLE I A thoroughly mixed medicament consisting of 200 milligrams of nitrofurazone and 400 milligrams of sulfisoxazole having a weight average of 20 microns was introduced into the chamber 22 of device 1. Tube was introduced into the udder to be treated and thereafter cc. of Freon 12 at about 70 p.s.i. was introduced into chamber 22. The medicament was found to be completely fluidized and discharged from the chamber, and the medicament uniformly distributed throughout the udder. The milkout time for'several like treatments was found to vary from between one and three days.
  • EXAMPLE II A thoroughly mixed medicament consisting of 200 milligrams of nitrofurazone, 400 milligrams of sulfisoxazole and 250 milligrams of lactose having an overall weight average of about 50 microns was introduced into chamber 116 of device 100. Tube 105 was introduced into the udder to be treated and thereafter 20 cc. of Freon 12 at about 70 p.s.i. was introduced into the chamber 116. The medicament was found to be completely fluidized and discharged from the chamber, and the medicament uniformly distributed throughout the udder. The milkout time for several like treatments was found to vary between about one and three days.
  • FIG. 6 illustrates how the several embodiments of the present invention, and the second embodiment in particular, may be modified to permit material to be continuously introduced into material receiving chamber 116.
  • flow guide 104 is provided with a through axially extending bore 119 which is disposed in alignment with the axes of the respective boundary surfaces and has an outlet end in the area of the reduced diameter end portion 111.
  • a suitable tube 120 which is disposed in axial alignment with bore 119 and suitably afiixed to flange surface 114, is employed to prevent contact of the material to be treated with the pressurized gas during passage of the material through fitting cavity
  • the device illustrated in FIG. 1 may be similarly modified by providing an axially extending bore opening in flow guide 4 and a suitable material conveying tube which is affixed to the flow guide and extends rearwardly through bore opening 15.
  • multi-filament yarn may be treated by the apparatus shown in FIG. 6 to produce a textured yarn product having alternate thick and thin portions spaced along the length of the treated yarn bundle.
  • a gas such as air under pressure, would be continuously introduced into cavity 25 and multi-filament yarn from a suitable source, not shown, would be continuously fed into chamber 116 through tube 120 and withdrawn therefrom through tube 105 along a straight line path by first and second pairs of forwarding rollers, respectively, also not shown.
  • the speed of the forwarding roller pair may be intermittently adjusted to permit the rate of feed to intermittently exceed the rate of yarn withdrawal thereby permitting the individual filaments of over-fed portions of the yarn to be freely separated from each other and whipped around by the gas flow to form convolutions or loops which are thereafter retained in the yarn upon withdrawal thereof from chamber 116.
  • the convolutions or loops impart bulkiness to the yarn by maintaining the filaments in spaced relation.
  • the treating devices of the present invention may be employed to effect the interlacing or entanglement of yarn continuously along the length thereof by continuously drawing multi-filament yarn under slight tension through tube 120, chamber 116 and tube introducing a first pressurized gas, such as air, continuously into cavity 25'; and continuously introducing a jet of pressurized gas, such as air, into chamber 116 through a nozzle, not shown, disposed substantially perpendicular to the path of yarn through the chamber at a point between reduced diameter portion 111 and outlet 117.
  • a first pressurized gas such as air
  • a jet of pressurized gas such as air
  • the pressurized gas introduced into cavity 25 operates upon the filaments of the conveyed yarn to effect opening thereof and the jet of gas introduced through the side wall of chamber 116 functions to reorient individual filaments within the opened yarn bundle to effect relative displacement and interlacing thereof.
  • both multi-filaiment and staple yarns may be subjected to dyeing treatment within the treating chambers defined by the devices of the present invention by continuously passing the yarns to be treated through the chamber and continuously introducing either a vaporized dyeing agent or a finely divided dyeing agent entrained within a pressurized gas into the chamber in order to effect both opening of the yarn and intimate association of the dyeing agent with the individual yarn filaments or fibers.
  • the devices of the present invention may be employed to produce a wrapping on a core yarn.
  • a core yarn is continuously fed axially through the treating chamber under slight tension and a wrap, either in continuous filament or staple form, is introduced through a suitable opening in the side wall of the chamber.
  • Rotating movement of the core yarn caused by action of the pressurized gas jets acts to draw the wrap into the chamber and effect wrapping thereof about the core.
  • a device for treating material with a gas under pressure said device having a chamber, means in said chamber adapted to receive material to be treated, said chamber being defined in part by outer and inner boundary surfaces of revolution having axes disposed in alignment, said outer boundary surface having a relatively large diameter first end portion and a relatively small diameter second end portion, said second portion defining a chamber outlet, said inner boundary surface being of conically shaped configuration having a base portion thereof disposed adjacent said outer boundary first end portion and having a reduced diameter end portion thereof disposed in a facing spaced relationship with respect to said chamber outlet; and means defining at least one pressurized gas passageway having an inlet to said chamber at a point in the area of said outer boundry first end portion and said inner boundary base portion, said passageway positioned to direct a defined stream of pressurized gas into initial surface engagement with one of said boundary surfaces along a line disposed obliquely of said boundary surface axes.
  • a device according to claim 4, wherein said reduced diameter end portion is apertured to define an inlet to said chamber for material to be treated.
  • a device for treating material with a gas under pressure comprising a member having a through opening defined at least in part by first and second adjacently disposed surfaces of revolution arranged in axial alignment, said second surface of revolution having a first relatively large diameter end portion disposed adjacent said first surface of revolution and a second relatively small diameter end portion; a flow guide disposed with said opening in axial alignment with said surfaces and in surface engagement with said first surface of revolution, said flow guide having a conically shaped surface portion arranged with the reduced diameter end portion thereof in a spaced facing relationship with respect to said second end portion, at least a portion of said conically shaped surface portion being disposed radially inwardly of said second surface of revolution and cooperating therewith to define at least in part a material treating chamber having an outlet defined by said second end portion, at least one of said flow guide and said member defining a pressurized gas passageway having an inlet end and an outlet end, the outlet end of said passageway being disposed at a point in the area of said conically shaped surface portion and said first end portion
  • a device wherein said flow guide is provided with a through bore opening disposed in alignment with said surface axes and passing through said reduced diameter end portion, said bore opening being adapted to direct material to be treated into said treating chamber.
  • a device wherein said first and second surfaces of revolution are connected by a substantially radially extending annular through opening wall portion; said flow guide is provided with a radially extending annular flange adjacent the base of said conically shaped surface portion, said radially extending annular flange having a radially facing marginal surface portion disposed in engagement with said first surface of revolution and axially spaced first and second side faces, said first side face being disposed in surface engagement With said radially extending annular wall portion; and said pressurized gas passageway is defined by a slot recess disposed in said radially facing marginal surfce of said flange portion and extending between said side faces thereof along a line disposed obliquely of said surface axes, said slot recess being laterally closed to define said inlet and outlet ends of said passageway by said first surface of revolution and said radially extending annular wall portion.
  • a device wherein said second surface of revolution is defined by revolving a line having compound curvature about said surface axes, the respective ends of said line which when revolved define said first and second end portions of said second surface being disposed parallel to said surface axes, and said passageway being adapted to direct said define-d stream of pressurized gas into initial surface engagement with said first end portion of said second surface of revolution.
  • a device wherein said first surface of revolution is flared radially outwardly with respect to said first end portion of said second surface of revolution to form a frusto-conical annular surface portion disposed in surface engagement with said conically shaped surface portion of said flow guide, and said pressurized gas passageway is defined by a slot recess disposed in said frusto-conical annular surface and terminating at said first end portion of said second surface of revolution, said slot recess being laterally closed by said conically shaped surface portion to define said inlet and outlet ends of said passageway, and said passageway positioned to direct a defined stream of pressurized gas into initial surface engagement with said conically shaped surface portion.
  • a device wherein said How guide includes a substantially cylindrically shaped surface portion adjoining said base of said conically shaped surface portion, and said member opening is further defined by a third surface of revolution adjoining said first surface of revolution at a point disposed radially of said flow guide cylindrical surface portion, said flow guide being centered in axial alignment with said surfaces of revolution by spacer means extending between said third surface of revolution and said flow guide cylindrical surface portion defining a flow path for pressurized gas, and said inlet end of said passageway being disposed in communication with said flow path.
  • a method of treating material including the steps of providing a chamber defined in part by outer and inner boundary surfaces of revolution having axes disposed in alignment, said outer boundary surface having a relatively large diameter first end portion and a relatively small diameter second end portion defining a chamber outlet, said inner boundary surface being of conically shaped configuration having a base portion thereof disposed adjacent said outer boundary first end portion and having a reduced diameter end portion thereof disposed in a facing spaced relationship to said chamber outlet; placing material to be treated in said chamber; and directing a defined stream of pressurized gas into said chamber through a gas inlet disposed in the area of said outer boundary first end portion and said inner boundary base portion and into initial surface engagement with one of said boundary surfaces, said stream being initially directed along a line disposed obliquely of said boundary surface axes.

Description

Aug. 4, 1970 R. A. WELCH 3,522,659
METHOD AND APPARATUS FOR TREATING SOLID MATERIAL IN PARTICULATE 0R FIBROUS FORM Filed May 14, 1968 aYZZayl M United States Patent METHOD AND APPARATUS FOR TREATING SOLID MATERIAL IN PARTICULATE OR FIBROUS FORM Ralph A. Welch, 2470 Lane Road, Columbus, Ohio 43221 Filed May 14, 1968, Ser. No. 729,051 Int. Cl. F26b 3/00 US. Cl. 34-22 15 Claims ABSTRACT OF THE DISCLOSURE A method and apparatus for treating solid material in either particulate or fibrous form with a gas under pressure within a chamber defined by outer and inner boundary surfaces of revolution disposed in axial alignment, wherein the outer boundary surface has a relatively small diameter end portion thereof forming an outlet for the chamber and the inner boundary surface is of conically shaped configuration having the reduced diameter end portion thereof disposed in a spaced, facing relationship with respect to the chamber outlet. Pressurized gas is introduced into the chamber, as one or more defined streams or jets, and directed into initial surface engagement with one of the boundary surfaces at a point spaced from the chamber outlet along a line disposed obliquely of the axes of the boundary surfaces for the purpose of creating a gas flow pattern within the chamber suitable for various material treating processes.
The present invention is directed towards methods and apparatus for treating material within a chamber by directed jets of pressurized gas. The apparatus employed in the practice of the present invention is disclosed in part, but not specifically claimed, in my copending application Ser. No. 729,027 filed May 14, 1968, for Method.
and Apparatus for Dispensing Control Volumes Gas filed on even date herewith.
More particularly, the present invention is directed towards the provision of a family of material treating devices having utility in diverse-material treating processes, wherein it is desired to agitate solid material in either particular or fibrous form by directed streams or jets of pressurized gas.
In accordance with the present invention, the apparatus includes a family of devices which define material receiving chambers, each of which is characterized by axially aligned outer and inner boundary surfaces of revolution, the outer boundary surface defining a chamber outlet and the inner boundary surface being of conically shaped configuration and having the reduced diameter end portion thereof disposed in a spaced, facing relationship to the chamber outlet. Also, in each device treatment of material within the receiving chamber is effected by introducing one or more defined streams or jets of pressurized gas into the chamber in surface engagement with one of the boundary surfaces in such a manner that such boundary surface functions to at least initially guide the gas along defined paths toward the chamber outlet, while the other boundary surface serves to restrict or control expansion of the introduced gas and to prevent or reduce the occurrence of flow bypass areas within the receiving chamber. Depending upon the process for which the devices are to be used, the gas introduced into the receiving chamber may be either inert or reactive with the material being treated and may be at any desired operating temperature.
Preferably, in each embodiment of the present invention the cross-sectional area of the material receiving chamber varies from minimal values adjacent the areas of the gas jet inlets and chamber outlet to a maximum value in the area of the reduced diameter end portion of the conically shaped inner boundary surface. This construction permits maximum expansion of the pressurized gas adjacent the reduced diameter end portion of the inner boundary surface, 'which has been found to permit maximum surface contact of the pressurized gas with the material being treated.
In one embodiment of the present invention, one or more defined streams of pressurized gas is introduced into the receiving chamber in initial surface engagement with the conically shaped inner boundary surface along a line disposed obliquely of the boundary surface axes.
In a second embodiment, the outer boundary surface of revolution is defined by revolving a line having compound curvature about the boundary surface axes, wherein the respective ends of such line are disposed parallel to such axes and define first and second end portions of the outer boundary surface. The first end portion of the outer boundary surface is disposed adjacent to the base portion of the conically shaped inner boundary surface and the second end portion of the outer boundary surface defines a chamber outlet. In this embodiment, one or more defined streams or jets of pressurized gas is directed into initial surface engagement with the first portion of the outer boundary surface along a line which is disposed obliquely of the boundary surface axes.
Preferably, in each embodiment the line along which the streams of pressurized gas are directed into engagement with the respective boundary surfaces also lies as nearly as possible within a plane disposed parallel to such surface at the point of initial engagement therewith.
Each of the embodiments disclosed may be employed to treat material received within the chamber in either a batchwise or continuous manner. When batchwise treatment is desired, a measured quantity of material is initially introduced into the receiving chamber and subsequently introduced jets of gas employed to treat and then eject the treated material through the chamber outlet. When a continuous material treating process is desired, the devices may be modified by providing a material inlet passageway which terminates at the reduced diameter and portion of the inner boundary surface and is aligned with the chamber outlet. Material to be treated and the pressurized gas are then simultaneously and continuously introduced into the receiving chamber and exit through the chamber outlet.
In order to demonstrate the general utility of the present invention, several diverse material treating processes will be described. In a first process, material to be treated is in the form of a powdered solid and jets of inert pressurized gas employed to fluidize the powdered solid and thereafter expel the solid from the receiving chamber in a fluidized stream. This procedure is disclosed generically in my copending application as having utility in the application of controlled dosages of powdered medicaments entrained within an inert carrier gas in the treatment of both humans and animals, and particularly with reference to the treatment of bovine mastitis which occurs in dairy cattle.
In a second process to be described by way of example, textile yarns, are continuously introduced into and withdrawn from the material receiving chamber and subjected to directed jets of pressurized gas while disposed within such chamber in order to perform either mechanical yarn treatments, e.g. entanglement, or chemical yarn treatments, e.g. dyeing.
The nature of the present invention will become more fully apparent by reference to the following description taken with the accompanying drawings in which:
FIG. 1 is a sectional view illustrating the first embodiment of the present invention;
FIG. 2 is a sectional view taken generally along the line 22 of FIG. 1;
FIG. 3 is a fragmentary view showing flow passages provided in the embodiment illustrated in FIG. 1;
FIG. 4 is a sectional view illustrating the second embodiment of the present invention;
FIG. 5 is a side elevational view of the conically shaped flow guide shown in section in FIG. 4; and
FIG. 6 is a fragmentary sectional view indicating the manner in which the first and second embodiments may be modified to permit the introduction of material to be treated continuously into-the material receiving chamber.
To facilitate understanding of the present invention, the first and second embodiments thereof, which are shown in FIGS. l-3 and FIGS. 4 and 5, respectively, will be described with particular reference to their use in treating solid material in powdered or particulate form in a batchwise manner. More particularly, reference is made to their use in applying accurately controlled dosages of powdered medicament in the treatment of bovine mastitis, wherein pressurized gas from any suitable source, such as an aerosol dispenser, not shown, is employed to fluidize the medicament and thereafter inject same in a fluidized stream into the udder of a cow. In practice, any suitable pressurized or carrier gas selected from the group including carbon dioxide, nitrous oxide, and fiuorinated or fluoro chlorinated saturated hydrocarbons may be employed.
Illustrative of those medicaments which may be utilized in the treatment of bovine mastitis include steroids, such as prednisolone, dexamethasone, hydrocortisone, cortisone, prednisone and their derivatives, i.e. salts, esters or aldehydes; nitrofurans, such as nitrofurazone; sulfur drugs, such as sulfisoxazole and sulfamerazine; and antibiotics such as polymixin, bacitracin, procaine, pencillin G, dihydrostreptomycin, streptomycin, neomycin, tetracycline, chlortetracycline, kanamycin, novobiocin, oxytetracycline, chloramphenicol, erythromycin and their salts and derivatives. However, any medicament which has therefore been found effective against bovine mastitis may be utilized. It is preferred, however, to use a mixture of nitrofurazone and sulfisoxazole having a particle size ranging between and 100 microns. The amount of medicament employed will, of course, vary depending upon the severity of the disease to be treated.
Now referring particularly to FIG. 1, it will be seen that in the first embodiment there is provided a device, generally designated as 1, which includes an integrally formed molded plastic body 2 having a through axially extending opening 3 which is adapted to receive a flow guide, generally designated as 4, and a nozzle or tube 5. Opening 3 is defined by a tapered wall mounting portion 6, a cylindrical wall portion 7, a second tapered wall portion 8 having a plurality of slot recesses 9, a second cylindrical wall portion 10, a third tapered wall portion .11, and a stepped nozzle supporting wall portion 12.
Device 1 may be connected to a suitable source of pressurized gas, not shown, by any suitable means such as frusto-conical mounting plug 13, which is adapted to be received within opening 3 in frictional surface engagement with tapered wall mounting portion 6. For various other possible coupling arrangements, reference may be made to my copending application mentioned above. By referring to FIG. 1, it will be understood that plug 13 is provided with an end surface portion 14 which is adapted to cooperate with second tapered wall portion 8 to facilitate positioning of flow guide 4 in the manner to be hereinafter more completely described, and a through axial bore 15 to afford fiow communication between a source of pressurized gas and the interior of device 1.
Flow guide 4 is shown in FIGS. 1 and 2 as including a cylindrical wall portion 16 having a plurality of circumferentially spaced, radially extending spacing projections 17 and axially extending spacing projections 18, and a conically shaped wall portion 19 having a reduced diameter end portion 20. Guide 4 may be frictionally retained within opening 3 with the cylindrical wall 16 thereof maintained in a centered spaced relationship with respect to opening cylindrical wall portion 7 by radially extending spacing projections 17. When thus positioned, the surface of wall portions 7 and 16 cooperate to define an annular pressurized gas flow passageway 21, and the surface of conically shaped wall portion 19 is disposed in a parallel abutting relationship with second tapered wall portion 8 and serves to laterally close slot recesses 9 provided therein. If desired, permanent positioning of flow guide 4 within opening 3 may be effected by thermal or adhesive bonding.
It will be understood that when the device is assembled in the manner described, there is defined a material receiving chamber 22 having an outer boundary surface of revolution formed by body opening wall portions 10 and 11, and an inner boundary surface of revolution formed by the conically shaped surface 19 of flow guide 4; the axes of the respective boundary surfaces being disposed in alignment. For purposes of reference, the outer boundary surface is shown in FIG. 1 as having a first end portion of relatively large diameter, designated as A, which is disposed adjacent the base of the conically shaped inner boundary surface, and a second end portion of relatively small diameter, designated as B, which defines the outlet for chamber 22.
It will be understood by referring to FIGS. 1, 2 and 3 that slot recesses 9, when laterally closed by the conically shaped surface of guide 4, define a plurality of passageways which are adapted to direct gas passing through flow passageway 21 in the material receiving chamber 22 as defined streams or jets of pressurized gas along flow lines disposed obliquely of the axes of the inner and outer boundary surfaces. Preferably, the flow lines lie within planes disposed substantially parallel to the conically shaped inner boundary surface adjacent the outlet ends of recesses 9. Thus, the gas streams which intially engage that portion of flow guide 4 which defines the inner boundary surface at the outlet ends of recesses 9, tend, due to surface effects, to follow the contour of the conically shaped inner boundary surface along spiral-like paths which eventually tend to merge into one radially defined gas stream adjacent the outlet 23 of chamber 22.
It has been found that by providing a conically shaped flow guide, wherein the cone angle a is approximately in the combination with gas streams or jets arranged in the manner described, there is obtained an unexpected increase in the fluidizing capabilities of such streams over that obtained when such streams are merely directed into chamber 22 along paths disposed obliquely of the axes of the inner and outer boundary surfaces.
While flow guide 4 is shown in FIG. 1 as being conical, it will be understood that it may be frusto-conical, as indicated in the case of the modification shown in FIG. 6. In this respect, it appears that the most critical design consideration is to provide a conical flow guide section immediately adjacent the point at which gas is introduced into chamber 22 in order to achieve a desirable initial gas flow pattern, coupled with a chamber design which provides maximum chamber crosssectional area and thus maximum flow expansion adjacent the reduced diameter end portion 20.
"When device 1 is mounted on mounting plug 13, axially extending projections 18 of flow guide 4 are preferably disposed in abutting engagement with surface 14 of plug 13 and cooperate therewith to define radially extending passageway 24, and to positively maintain flow guide 4 in surface engagement with second tapered wall portion 8. Preferably, the rearwardly facing surface of flow guide 4 is hollowed out to form a cavity 25, the sidewalls of which tend to equalize distribution of gas passing through plug aperture 15 radially through passage way 24. Thus, pressurized gas is relatively uniformly distributed in sequence to passageway 21 and recesses 9.
Material to be treated is preferably placed in chamber 22 prior to positioning of flow guide 4 within body opening 3. Alternatively, material may be placed in chamber 22 after positioning of the flow guide either through tube 5 or through apertures, not shown, provided in either plastic body 2 or flow guide 4.
FIG. 4 illustrates a second embodiment of the present invention wherein the treating device, generally designated as 100, incorporates various possible design variations of the structure of treating unit 1. Further, in FIG. 4, dissimilar device mounting means are shown as including a fitting 13 which is provided with a threaded, cupshaped mounting portion 13, which additionally functions to define a pressurized gas distributing cavity 25'. Fitting 13' is further provided with a bore opening 15 to permit pressurized gas to be admitted into cavity 25', and a forwardly facing annular surface 14'.
Treating device 100 generally includes an integrally formed body 102 having an integrally formed radially extending flange portion 101 and a through axially extending opening 103, which is adapted to receive a flow guide 104 and a tube or nozzle 105. Opening 103 is defined by a cylindrical wall portion 106, a radially extending shoulder defining wall portion 107, a curved wall portion 108, and a wall portion 109 adapted to threadably receive tube 105.
Flow guide 104 shown in FIGS. 4 and 5 as being in the form of a solid body having a conically shaped surface portion 110 which defines reduced diameter end portion 111, and a radially extending flange portion 112 which is provided with a pair of slot recesses 113 which define through flow passages between flange surfaces 114 and 115. In FIG. 4, fiow guide 104 is shown as being centered within through opening 103 by cylindrical wall portion 106 in abutting engagement with radially extend ing wall portion 107. When so positioned, cylindrical wall portion and radially extending wall portion 107 function to laterally close slot recesses 113 to define a plurality of pressurized gas directing passageways extending between guide flange surfaces 114 and 115.
By again referring to FIG. 4, it will be understood that body 101 and flow guide 104 cooperate to define a material receiving chamber 116 having an outer boundary surface of revolution formed by curved wall portion 108 and an inner boundary surface of revolution formed by the conically shaped surface 110 of flow guide 4; the axes of the respective boundary surfaces being aligned. As in the case of treating device 1, the outer boundary surface is shown in FIG. 4 as having a first end portion of relatively large diameter, designated as A, which is disposed adjacent the base of the conically shaped inner boundary surface, and a second end portion of relatively small diameter, designated as B, which defines outlet 117 of chamber 116.
It will be understood that the outer boundary surface formed by curved wall portion 108 is defined by revolving about the axis of body 101 a line of compound curvature having its respective ends which define the first and second end portions of the outer boundary layer, disposed parallel to the body axis. While various curved surface designs are possible, I have found that excellent results are obtained by revolving a compound curved line having the coordinates tabulated below, wherein point 0 is designated as A, point 10 is'designated as B and the radius is measured from the axis of body 101 to an appropriate point on the curve.
Points: Radius 0 .437
In the above tabulation, the distance between points is 0.125 inch and the radius is measured in inches. An inner boundary surface having utility with an outer boundary surface approximated by the above tabulation would include a cone having an angle on of 60 wherein the reduced diameter portion or apex is positioned on the boundary surface axes radially of point 4.
Material receiving chamber 116 may be modified to accommodate either increased or decreased gas flows by merely multiplying both the spacing between points and the radii given above by any desired common factor and employing a cone height suflicient to maintain the apex portion of the inner boundary surface at approximately point 4.
Device may be mounted on flitting 13 by a threaded locking ring 118, which is adapted to clamp flange 102 in fluid sealing engagement with surface 14' of mounting portion 13".
In operation of the second embodiment, filling of the material receiving chamber may be effected in the same manner as that described with reference to the first embodiment. However, in the second embodiment, pressurized gas introduced into cavity 25' from a suitable source of pressure, not shown, is directed into material treating chamber 116 by recesses 113 into initial surface engagement with the outer boundary surface along lines disposed obliquely of the boundary surface axes and lying within planes which are preferably substantially parallel to the first end portion of the outer boundary surface at points adjacent the outlet ends of recesses 113. Thus, it will be seen that streams or jets of gas upon emerging from recesses 113 tend to follow or be guided by the outer boundary surface along spiral-like paths which eventually tend to merge adjacent chamber outlet 117.
Also, as in the first embodiment, the inner and outer boundary surfaces of revolution cooperate to define a material receiving chamber which functions to produce a reverse venturi eifect, that is, to produce a greater flow cross-section adjacent the mid-point of the chamber, which is in the area of the reduced diameter portion 111, than adjacent the inlet and outlet ends thereof. This results in both increased gas volume and reduced gas velocity at such mid-point. Such variable fiow cross-sectional design, coupled with the gas streams directed in the manner described, produces unique gas flow patterns having excellent fluidizing and opening capabilities.
In operation of either of devices 1 or 100, the quantity of material placed Within the receiving chamber thereof determines the pressure and quantity of the gas to be admitted into the receiving chamber for the purpose of effecting complete fluidization and discharge of such material through the chamber outlet as a fluidized stream.
EQOOQQ I-bU-NH 7 When employing these devices in a process for treating bovine mastitis, the quantity of medicament placed within the treating chamber is determined by the seriousness of the infection to be treated.
EXAMPLE I A thoroughly mixed medicament consisting of 200 milligrams of nitrofurazone and 400 milligrams of sulfisoxazole having a weight average of 20 microns was introduced into the chamber 22 of device 1. Tube was introduced into the udder to be treated and thereafter cc. of Freon 12 at about 70 p.s.i. was introduced into chamber 22. The medicament was found to be completely fluidized and discharged from the chamber, and the medicament uniformly distributed throughout the udder. The milkout time for'several like treatments was found to vary from between one and three days.
EXAMPLE II A thoroughly mixed medicament consisting of 200 milligrams of nitrofurazone, 400 milligrams of sulfisoxazole and 250 milligrams of lactose having an overall weight average of about 50 microns was introduced into chamber 116 of device 100. Tube 105 was introduced into the udder to be treated and thereafter 20 cc. of Freon 12 at about 70 p.s.i. was introduced into the chamber 116. The medicament was found to be completely fluidized and discharged from the chamber, and the medicament uniformly distributed throughout the udder. The milkout time for several like treatments was found to vary between about one and three days.
FIG. 6 illustrates how the several embodiments of the present invention, and the second embodiment in particular, may be modified to permit material to be continuously introduced into material receiving chamber 116. In this modification, flow guide 104 is provided with a through axially extending bore 119 which is disposed in alignment with the axes of the respective boundary surfaces and has an outlet end in the area of the reduced diameter end portion 111. A suitable tube 120, which is disposed in axial alignment with bore 119 and suitably afiixed to flange surface 114, is employed to prevent contact of the material to be treated with the pressurized gas during passage of the material through fitting cavity It will be readily apparent that the device illustrated in FIG. 1 may be similarly modified by providing an axially extending bore opening in flow guide 4 and a suitable material conveying tube which is affixed to the flow guide and extends rearwardly through bore opening 15.
While the modification illustrated in FIG. 6 may, if desired be employed to either continuously or intermittently introduce powdered or particulate solid material into receiving chamber 116 in accordance with the method of treating bovine mastitis mentioned above, it has been found to have particular utility in the treatment of multiple filament and staple textile yarns.
For instance, multi-filament yarn may be treated by the apparatus shown in FIG. 6 to produce a textured yarn product having alternate thick and thin portions spaced along the length of the treated yarn bundle. To achieve a textured yarn product, a gas, such as air under pressure, would be continuously introduced into cavity 25 and multi-filament yarn from a suitable source, not shown, would be continuously fed into chamber 116 through tube 120 and withdrawn therefrom through tube 105 along a straight line path by first and second pairs of forwarding rollers, respectively, also not shown. The speed of the forwarding roller pair may be intermittently adjusted to permit the rate of feed to intermittently exceed the rate of yarn withdrawal thereby permitting the individual filaments of over-fed portions of the yarn to be freely separated from each other and whipped around by the gas flow to form convolutions or loops which are thereafter retained in the yarn upon withdrawal thereof from chamber 116. The convolutions or loops impart bulkiness to the yarn by maintaining the filaments in spaced relation.
It has also been found that the treating devices of the present invention may be employed to effect the interlacing or entanglement of yarn continuously along the length thereof by continuously drawing multi-filament yarn under slight tension through tube 120, chamber 116 and tube introducing a first pressurized gas, such as air, continuously into cavity 25'; and continuously introducing a jet of pressurized gas, such as air, into chamber 116 through a nozzle, not shown, disposed substantially perpendicular to the path of yarn through the chamber at a point between reduced diameter portion 111 and outlet 117. In operation, the pressurized gas introduced into cavity 25 operates upon the filaments of the conveyed yarn to effect opening thereof and the jet of gas introduced through the side wall of chamber 116 functions to reorient individual filaments within the opened yarn bundle to effect relative displacement and interlacing thereof.
Alternatively, both multi-filaiment and staple yarns may be subjected to dyeing treatment within the treating chambers defined by the devices of the present invention by continuously passing the yarns to be treated through the chamber and continuously introducing either a vaporized dyeing agent or a finely divided dyeing agent entrained within a pressurized gas into the chamber in order to effect both opening of the yarn and intimate association of the dyeing agent with the individual yarn filaments or fibers.
Still further, the devices of the present invention may be employed to produce a wrapping on a core yarn. When used in this manner, a core yarn is continuously fed axially through the treating chamber under slight tension and a wrap, either in continuous filament or staple form, is introduced through a suitable opening in the side wall of the chamber. Rotating movement of the core yarn caused by action of the pressurized gas jets acts to draw the wrap into the chamber and effect wrapping thereof about the core.
While there has been described various embodiments of the present invention and certain modifications thereof, numerous additional variations will likely occur to one skilled in the art in view of the foregoing discussion. Accordingly, I wish to be limited only by the scope of the appended claims wherein what is claimed is:
1. A device for treating material with a gas under pressure, said device having a chamber, means in said chamber adapted to receive material to be treated, said chamber being defined in part by outer and inner boundary surfaces of revolution having axes disposed in alignment, said outer boundary surface having a relatively large diameter first end portion and a relatively small diameter second end portion, said second portion defining a chamber outlet, said inner boundary surface being of conically shaped configuration having a base portion thereof disposed adjacent said outer boundary first end portion and having a reduced diameter end portion thereof disposed in a facing spaced relationship with respect to said chamber outlet; and means defining at least one pressurized gas passageway having an inlet to said chamber at a point in the area of said outer boundry first end portion and said inner boundary base portion, said passageway positioned to direct a defined stream of pressurized gas into initial surface engagement with one of said boundary surfaces along a line disposed obliquely of said boundary surface axes.
2. A device according to claim 1, wherein said reduced diameter end portion is apertured to define an inlet to said chamber for material to be treated.
3. A device according to claim 1, wherein said one boundary surface is said outer boundary surface.
4. A device according to claim 3, wherein said outer boundary surface is defined by revolving a line having compound curvature about said outer boundary axis, the
respective ends of said line which when revolved define said first and second end portions being disposed parallel to said outer boundary axis.
5. A device according to claim 4, wherein said reduced diameter end portion is apertured to define an inlet to said chamber for material to be treated.
6. A device according to claim 1, wherein said one boundary surface is said inner boundary surface, and said line along which said stream of pressurized gas is directed lies within a plane disposed substantially parallel to said inner boundary surface at the point of initial surface engagement therewith.
7. A device for treating material with a gas under pressure, comprising a member having a through opening defined at least in part by first and second adjacently disposed surfaces of revolution arranged in axial alignment, said second surface of revolution having a first relatively large diameter end portion disposed adjacent said first surface of revolution and a second relatively small diameter end portion; a flow guide disposed with said opening in axial alignment with said surfaces and in surface engagement with said first surface of revolution, said flow guide having a conically shaped surface portion arranged with the reduced diameter end portion thereof in a spaced facing relationship with respect to said second end portion, at least a portion of said conically shaped surface portion being disposed radially inwardly of said second surface of revolution and cooperating therewith to define at least in part a material treating chamber having an outlet defined by said second end portion, at least one of said flow guide and said member defining a pressurized gas passageway having an inlet end and an outlet end, the outlet end of said passageway being disposed at a point in the area of said conically shaped surface portion and said first end portion, said passageway positioned to direct a defined stream of pressurized gas through said outlet thereof into said treating chamber and into surface engagement with one of said conically shaped surface portion and said second surface of revolution along a line disposed obliquely of the axes of said surfaces of revolution; and means to connect said inlet end of said passageway to a source of pressure.
8. A device according to claim 7, wherein said flow guide and said first surface of revolution of said member cooperate to define said passageway.
9. A device according to claim 7, wherein said flow guide is provided with a through bore opening disposed in alignment with said surface axes and passing through said reduced diameter end portion, said bore opening being adapted to direct material to be treated into said treating chamber.
10. A device according to claim 8, wherein said first and second surfaces of revolution are connected by a substantially radially extending annular through opening wall portion; said flow guide is provided with a radially extending annular flange adjacent the base of said conically shaped surface portion, said radially extending annular flange having a radially facing marginal surface portion disposed in engagement with said first surface of revolution and axially spaced first and second side faces, said first side face being disposed in surface engagement With said radially extending annular wall portion; and said pressurized gas passageway is defined by a slot recess disposed in said radially facing marginal surfce of said flange portion and extending between said side faces thereof along a line disposed obliquely of said surface axes, said slot recess being laterally closed to define said inlet and outlet ends of said passageway by said first surface of revolution and said radially extending annular wall portion.
11. A device according to claim 10, wherein said second surface of revolution is defined by revolving a line having compound curvature about said surface axes, the respective ends of said line which when revolved define said first and second end portions of said second surface being disposed parallel to said surface axes, and said passageway being adapted to direct said define-d stream of pressurized gas into initial surface engagement with said first end portion of said second surface of revolution.
12. A device according to claim 8, wherein said first surface of revolution is flared radially outwardly with respect to said first end portion of said second surface of revolution to form a frusto-conical annular surface portion disposed in surface engagement with said conically shaped surface portion of said flow guide, and said pressurized gas passageway is defined by a slot recess disposed in said frusto-conical annular surface and terminating at said first end portion of said second surface of revolution, said slot recess being laterally closed by said conically shaped surface portion to define said inlet and outlet ends of said passageway, and said passageway positioned to direct a defined stream of pressurized gas into initial surface engagement with said conically shaped surface portion.
13. A device according to claim 12, wherein said How guide includes a substantially cylindrically shaped surface portion adjoining said base of said conically shaped surface portion, and said member opening is further defined by a third surface of revolution adjoining said first surface of revolution at a point disposed radially of said flow guide cylindrical surface portion, said flow guide being centered in axial alignment with said surfaces of revolution by spacer means extending between said third surface of revolution and said flow guide cylindrical surface portion defining a flow path for pressurized gas, and said inlet end of said passageway being disposed in communication with said flow path.
14. A method of treating material including the steps of providing a chamber defined in part by outer and inner boundary surfaces of revolution having axes disposed in alignment, said outer boundary surface having a relatively large diameter first end portion and a relatively small diameter second end portion defining a chamber outlet, said inner boundary surface being of conically shaped configuration having a base portion thereof disposed adjacent said outer boundary first end portion and having a reduced diameter end portion thereof disposed in a facing spaced relationship to said chamber outlet; placing material to be treated in said chamber; and directing a defined stream of pressurized gas into said chamber through a gas inlet disposed in the area of said outer boundary first end portion and said inner boundary base portion and into initial surface engagement with one of said boundary surfaces, said stream being initially directed along a line disposed obliquely of said boundary surface axes.
15. A method of claim 14, wherein said reduced diameter end portion of said conically shaped surface is apertured to define a material inlet opening for said chamber aligned with the axes of said boundary surfaces, and including the step of passing material to be treated con tinuously into said chamber through said material inlet opening, while simultaneously directing a defined stream of pressurized gas into said chamber through said gas inlet.
References Cited UNITED STATES PATENTS 2,049,812 8/1936 Loacker 34-243 X 3,075,299 1/1963 Bennett et al. 34--243 X LLOYD L. KING, Primary Examiner US. Cl. X.R. 34-243
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EP0098354A2 (en) * 1982-07-01 1984-01-18 Mitsubishi Rayon Co., Ltd. Air nozzle for producing fancy yarn
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US20140060535A1 (en) * 2011-01-31 2014-03-06 Shin Nippon Biomedical Laboratories, Ltd. Intranasal delivery devices
US10071211B2 (en) * 2011-01-31 2018-09-11 Shin Nippon Biomedical Laboratories, Ltd. Intranasal delivery devices
CN102717063A (en) * 2012-07-03 2012-10-10 辽宁忠旺集团有限公司 Material mixing method and material mixing device for short carbon fiber aluminum base composite material powder metallurgy
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Also Published As

Publication number Publication date
NL6907487A (en) 1969-11-18
JPS4947832B1 (en) 1974-12-18
FR2009890A1 (en) 1970-02-13
GB1230915A (en) 1971-05-05
CH518120A (en) 1972-01-31
BR6908742D0 (en) 1973-01-11
IL32218A (en) 1971-11-29
DE1919888A1 (en) 1970-02-12
BE733026A (en) 1969-11-14
IL32218A0 (en) 1969-07-30
ES367191A1 (en) 1971-04-01
GB1276541A (en) 1972-06-01

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