US3431206A - Compositions for and processes of bleaching treated textiles - Google Patents

Compositions for and processes of bleaching treated textiles Download PDF

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US3431206A
US3431206A US543015A US3431206DA US3431206A US 3431206 A US3431206 A US 3431206A US 543015 A US543015 A US 543015A US 3431206D A US3431206D A US 3431206DA US 3431206 A US3431206 A US 3431206A
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bleaching
sodium
compositions
chlorine
groups
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Thomas B Hilton
Xavier Kowalski
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Monsanto Co
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Monsanto Co
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/395Bleaching agents
    • C11D3/3958Bleaching agents combined with phosphates
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/395Bleaching agents
    • C11D3/3955Organic bleaching agents

Definitions

  • compositions comprising an intimate mixture of about one molecular proportion of polychlorocyanurate having an alkali metal or alkaline metal earth cation in its molecular structure with from about 0.5 to 6 molecular proportions of an organic compound having in one tautomeric form the structural formula R is oxygen or NH, and R is hydrogen or an alkyl radical having from 1 to 10 carbon atoms provide effective bleaching of textiles treated with polymeric materials containing NH groups with little or no textile damage.
  • the present invention generally relates to novel processes for bleaching treated textiles and more particularly relates to bleaching compositions containing a polychlorocyanurate, hereinafter defined, and which are useful for bleaching treated textiles. Such compositions are particularly adapted to be used in aqueous media to bleach textiles without substantial reduction in tensile strength and color fading and to provide improved brightening or whiteness.
  • the present invention further relates to an improved process for bleaching textiles particularly those which comprise fibers or filaments containing organic polymers having imide or amide groups.
  • the synthetic polymers commonly used for this purpose contain a significant proportion of are groups (e.g. imide or amide groups) in the resin molecule, either in a straight chain or in a cyclic structure.
  • Typical polymers of these types include the polyamides, melamineformaldehyde resins, open-chain urea-formaldehyde resins and ethylene urea-formaldehyde resins.
  • these polymers have been so sensitive to reaction with the chlorinecontaining or based bleaches that they have been sold with instructions that they are not to be used with such bleaches. The bleaching of textiles treated with these resins thus has presented a serious problem.
  • treated fabric for example, will acquire a yellowish color, and will then develop holes or even disintegrate when subjected to high temperature, as in a dryer or during ironing. Furthermore, there is a substantial reduction in tensile strength of the treated textile. Hence, the
  • chlorine in the above-described bleaching agent attacks the groups on the polymer molecule, and converts these to groups, which are retained during subsequent washings.
  • groups of the polymer are heated to a sufficiently high temperature, HCl is liberated which scorches the textile, for example, fabric, attacks the dye, and reduces the tensile strength of the textile. After a sufficient number of groups have been formed in this way, it is quite easy for the fabric to become severely damaged when heated.
  • nonchlorine-containing bleaches i.e. oxygen based bleaches
  • the bleaching compound is sufficiently unreactive so it does not form groups.
  • the bleaching effect is not as great as is often desired.
  • oxygen based bleaches the expense of the bleaching is considerably increased because such bleaches are more expensive, on a performance basis, than the chlorine-containing bleaches.
  • Another object of the present invention is to provide bleaching compositions containing an organic nitrogencontaining compound which prevents, when used in an aqueous media, the formation of groups reactive with a chlorine-containing bleach to form l ICl groups, comprising contacting the textile material with an aqueous solution having a pH less than 11 and a temperature less than C.
  • the practice of this invention provides an effective way to protect any natural and/ or synthetic fibrous base material which is sensitive to chlorination or oxidation due to presence in or on the surface thereof an group containing cured or water insoluable resinous material for the purpose of crease proofing, or other effects.
  • Typical fibrous base materials of which the textiles may be formed in whole or in part and which are subsequently treated with such resinous or polymeric materials are cotton, nylon, viscose rayon, Dacron, polyester, hemp, linen, jute, and blends thereof such as, for example, cotton-Dacron, cotton-Dacron-viscose rayon, cotton-nylonviscose rayon, cotton-Dacron-nylon and cotton-nylon (all in various weight ratios). These fibrous base materials are the most commonly used and are the preferred base materials in the treated textiles employed in this invention.
  • the base materials are treated or impregnated with resinous materials containing I IH groups to provide the treated textiles" which are bleached in accordance with the processes of this invention.
  • resinous materials there may be mentioned urea-formaldehyde resins, melamine-formaldehyde resins, triazine-formaldehyde resins, pyrimidone-formaldehyde resin-s, ethylene urea-formaldehyde resins, guanidine-formaldehyde resins, sulfonamide-formaldehyde resins, triazone-formaldehyde resins, dicyandiamide-formaldehyde and carbamate-formaldehyde resins and the like.
  • the treated textile materials can be treated in any form, for example, woven and unwoven, as bats, felts, fibers, yarn, roving, silver, and fabrics of all sorts. All of the afore-mentioned fibrous materials, in whatever form they may be, are referred to collectively herein as textiles.
  • the polychlorocyanurates employed are characterized by the fact that they contain a metal cation in the molecular structure along with at least one isocyanurate or cyanurate ring and at least two chlorine atoms which provide the source of available chlorine in the bleaching composition used in the novel processes of the present invention.
  • a particularly suitable group of polychlorocyanurates which may be employed in the novel processes of the present invention, there may be mentioned the following compounds:
  • mixtures of the aforementioned compounds may be used in the formulations if one so desires.
  • available chlorine as employed herein is used in its usual technical meaning as employed in the sosidum hypochlorite art.
  • the available chlorine in a given compound is determined by analyzing for the amount of chlorine that can be liberated from the compound by treatment with an aqueous acid solution.
  • the metal cation which is present in the molecular structure of the aforementioned polychlorocyanurates is preferably one of the metals of Groups I-A, II-A, and IIB of the Periodic Table of the Elements and includes such metals as lithium, sodium, potassium, rubidium, cesium, francium, barium, strontium, calcium, magnesium, and zinc.
  • the organic (nitrogenous) compounds employed with the polychlorocyanurates in the novel processes of the present invention fall within the scope of the Formula I set forth in the earlier part of the description of this invention. These compounds have at least one group in the molecule and the hydrogen atom on the nitrogen atom is labile and readily replaced by chlorine. In this regard their activity is quite different from the chlorine acceptor compounds disclosed in U.S. Patent 'No. 3,099,625.
  • cyanuric acid monoalkyl cyanurates, ammelide, alkyl ammelides, ammeline, and alkyl ammelines.
  • Examples of the compounds which fall within said formula when X is a t, group include diketo triazines, diamino triazines, and aminoketo-triazines.
  • the organic (nitrogenous) compounds employed in the present invention are present throughout the bleaching bath, being uniformly dispersed or dissolved therein, their groups are of course more available for reaction with the bleach than are the resin -l IH groups on or in the treated textiles.
  • the resinous IIH groups in or on the textile are so weak as to retain very little, if any, chlorine.
  • the textile is subsequently heated, e.g., during drying, no deleterious amounts of chlorine or HCl are released to tender or weaken the textile.
  • the result is substantially complete protection of the treated textile (containing resinous groups) from the deleterious action of the chlorine of the polychlorocyanurate bleach.
  • the quantity of the hereinbefore described organic (nitrogenous) compounds, which are present in the bleaching bath, used in the novel processes of the present invention are dependent to some extent on the amount of the polychlorocyanurate present in said composition.
  • the mol ratio of such nitrogen-containing compound to the polychlorocyanurate is usually from about 0.5 :1 to about 6:1 and preferably from about 1.5:1 to about 4:1, but under certain conditions it may be possible to use somewhat higher or lower ratios.
  • the compositions of this invention will usually contain from about 0.5 to about 6 mols of the organic nitrogenous (or nitrogen-containing) compound, e.g., cyanuric acid, per one mol of the polychlorocyanurate.
  • compositions which are used in the novel processes of the present invention may comprise only the organic nitrogenous compound and a polychlorocyanurate to form a bleaching agent per se
  • the compositions may also contain a wide variety of inorganic and/or organic compounds to provide detergent formulations which are effective for use in bleaching, sterilizing, oxidizing and/ or disinfecting operations.
  • inorganic compounds which may be employed in such formulations or compositions include alkaline, water-soluble, alkali metal inorganic salts, preferably those alkaline inorganic salts of this class which are employed as detergent builders.
  • alkaline water-soluble, alkali metal inorganic salts, preferably those alkaline inorganic salts of this class which are employed as detergent builders.
  • alkaline water-soluble, molecularly dehydrated alkali metal phosphate salts such as alkali metal pyrophosphates, for example, tetra sodium pyrophosphate, trisodium hydrogen pyrophosphate and tetrapotassium pyrophosphate
  • alkali metal tripolyphosphates such as sodium tripolyphosphate and potassium tripolyphosphate
  • alkaline water-soluble alkali metal metaphosphates such as sodium hexametaphosphate
  • water-soluble alkali metal metaphosphates such as sodium hexametaphosphate
  • salts can be used alone or in various combinations with each other or with water-soluble, neutral, inert diluents, which may also have some detergent building properties, for example, water-soluble inert neutral alkali metal salt diluents such as neutral alkali metal sulfates or chlorides, for example, sodium sulfate or sodium chloride.
  • water-soluble inert neutral alkali metal salt diluents such as neutral alkali metal sulfates or chlorides, for example, sodium sulfate or sodium chloride.
  • alkaline or neutral salts which may be employed in the compositions of this invention can be varied considerably, depending upon the end use of the formulation or composition. However, when used, such salts comprise in excess of about 40% and up to about by weight of the dry solids content of the composition.
  • the alkaline alkali metal salts usually comprise about 10% to of the total salts and the inert diluent neutral salts usually comprise about 90% to about 5% of the total salts.
  • compositions of this invention may comprise the above described bleaching agent per se
  • the compositions may also contain, alone or in combination with the above-described salts, relatively minor amounts usually less than 15% by weight, preferably 1 to 10% by weight, on a solid basis, of perfume or odor masking agent such as essential oils, organic sequestering or chelating agents such as the metal salts of ethylenediamine tetra-acetic acid; organic dyes and coloring agents such as those described in Venkataraman, Chemistry of Synthetic Dyes, Academic Press, Inc., New York, 1952; organic stain, corrosion, or tarnish inhibitors such as those described in U.S. Patents 2,618,603, 2,618,605, 2,618,606, 2,618,607 and 2,618,608, surface active agents such as foaming agents, detergents, emulsifiers and the like; and mixtures thereof.
  • perfume or odor masking agent such as essential oils, organic sequestering or chelating agents such as the metal salts of ethylenediamine t
  • nonsoap synthetic organic detergents there can be included the anionic surfactants, such as the sulfated and the sulfonated alkyl, aryl, and alkylaryl hydrocarbons set forth in U.S. Patent 2,846,398, line 54 of column 3 to line 6 of column 5.
  • nonionic surfactants such as those set forth in column 5 of U.S. Patent 2,846,398 and well-known cationic surfactants.
  • the organic anionic detergents of this invention include in addition to the preferred alkali metal fatty acid soaps the well-known surface active alkali metal sulfonates and sulfates, which may be employed as the sole detergent base or in admixture with the alkali metal fatty acid soaps (e.g. one part of the fatty acid soap to 0.5 to 2 parts by weight of the surface-active alkali metal sulfonate or sulfate or mixture thereof) as the detergent base.
  • a preferred group of this class is the long chain alkyl aryl sulfonates, i.e.
  • alkyl radical is straight or branched in structure and contains from 8 to 22 carbon atoms, but preferably 10 to 16 carbon atoms, examples of which being octyl, decyl, dodecyl, keryl, pentadecyl, hexadecyl, octadecyl, mixed long chain alkyls derived from long chain fatty materials such as the lauryl radical, cracked parafiin wax olefins, polymers of lower mono-olefins such as propylene tetramer and the like, and wherein the aryl radical is derived from benzene, toluene, xylene, phenol, the cresols, naphthalene, and the like.
  • Such comprise sodium decyl benzene sulfonate, sodium dodecyl benzene sulfonate, sodium lauryl benzene sulfonate and sodium hexadecyl benzene sulfonate.
  • sulfonate surface-active agents are contemplated also, e.g. the long chain alkyl sulfonates such as sodium hexadecane sulfonate and sodium octadecane sulfonate.
  • the well-known sulfate detergents having 12 to 26 carbon atoms and particularly those having an acyl radical of about 8 to 22 carbon atoms may be employed as anionic detergent bases in accordance with this invention.
  • Such detergents include the sulfuric acid esters of polyhydric alcohols incompletely esterified with fatty acid, e.g. sodium cocoanut oil monoglyceride monosulfate, sodium tallow diglyceride monosulfate, the pure and mixed higher alkyl sulfates such as sodium lauryl sulfate and sodium cetyl sulfate.
  • Additional anionic surface-active sulfonates and sulfates contemplated by this invention are the sulfated and sulfonated alkyl acid amides such as Igepon T the sulfated and sulfonated esters such as Igepon AP (RCOOCH SO Na where R is an alkyl radical containing from 12 to 18 carbon atoms), sodium salt of the bisulfate of a dialkyl dicarboxylate, sodium salt of the sulfonic acid derivative of a dialkyl dicarb-oxylate, sodium sulfosuccinic esters such as and the like.
  • Igepon T the sulfated and sulfonated esters
  • Igepon AP RCOOCH SO Na where R is an alkyl radical containing from 12 to 18 carbon atoms
  • sodium salt of the bisulfate of a dialkyl dicarboxylate sodium salt of the sulfonic acid derivative of a dialkyl dicarb-
  • the nonionic surface-active agents contemplated are viscous liquid to wax-like water-soluble surface-active substances containing a polyglycol ether group of the structure R CH-OHO)H wherein R and R are hydrogen or short chain alkyl, where n is an integer greater than 3, and where R is a residue of a compound of a monomeric organic compound having an active hydrogen, e.g. alcohols, phenols, amides, primary amines, secondary amines, carboxylic acids, etc.
  • These nonionic detergents are well known (note US. 1,970,578 and US. 2,213,477) and may be typified by the polyalkylene oxide derivatives (i.e.
  • polyethylene oxide, polypropylene oxide, polybutylene oxide) of water-insoluble higher fatty acids such as lauric, oleic, palmitic and stearic acid and the like or mixtures thereof, such as the mixtures of fatty acids obtained from animal and vegetable fats and oils or by oxidation of petroleum fractions such as paraffin wax.
  • water-insoluble higher fatty acids such as lauric, oleic, palmitic and stearic acid and the like or mixtures thereof, such as the mixtures of fatty acids obtained from animal and vegetable fats and oils or by oxidation of petroleum fractions such as paraffin wax.
  • polyalkylene oxide derivatives of such water-insoluble organic hydroxy compounds as higher aliphatic alcohols (i.e.
  • alcohols corresponding to the fatty acids specified above or mixtures thereof oil or phenols, particularly alkyl phenols containing at least six alkyl carbon atoms such as isooctyl-, di-tertiary butyl-, triisopropyl-, nonyl, dodecyl-, octadecyl-phenols or naphthols, or of higher alkyl alcohols, such as benzyl alcohol, cinnamyl alcohol. They may also be exempli fied by the polyalkylene oxide derivatives of such amines as stearyl, lauryl, dicyclohexyl, dibutyl amine and the like.
  • a particularly useful nonionic detergent is that obtained by condensing one mol of tall oil with 5 to 15 mols of ethylene oxide.
  • compositions or formulations can be used in various proportions depending on whether the composition is to be used as a bleaching composition, a disinfecting composition, a dishwashing composition, etc.
  • present invention is generally directed toward using the various ingredients in certain amounts to form a bleaching composition for use in bleaching treated textiles.
  • the bleaching composition comprises (a) a polychlorocyanurate, which has at least one metal cation in its molecular structure, selected from the group consisting of sodium dichloroisocyanurate and hydrates thereof;
  • a detergent builder salt selected from the group consisting of neutral and alkaline, alkali metal phosphates, alkali metal silicates having an alkali metal oxide to silica mol ratio of 1:1 to 123.6, alkali metal sulfates, alkali metal borates, alkali metal carbonates, alkali metal bicarbonates, and mixtures thereof.
  • a nonsoap synthetic organic detergent selected from the group consisting of nonsoap synthetic nonionic surface active agents and nonsoap synthetic anionic surface active agents.
  • a sterilizing, disinfecting, bleaching, or sanitizing composition comprises an intimate mixture of (a) a polychlorocyanurate which has at least one metal cation in its molecular structure, (b) cyanuric acid, (c) a detergent builder salt, and (d) a nonsoap synthetic organic detergent, the total amount by weight of the combination of (a), (b) and (d) being less than the amount of (c).
  • a bleaching composition comprising an intimate, dry mixture of (a) from about 0.05% to about by weight, based on the weight of the composition, of potassium dichloroisocyanurate or [(monotrichloro) tetra-(monopotassium dichloro)] pentaisocyanurate; (b) from about 1.5 to about 4 mols, per mol of said potassium dichloroisocyanurate or pentaisocyanurate, of cyanuric acid; (c) from about 40% to about 90% by weight, based on the weight of the composition, of a mixture of sodium tripolyphosphate, sodium sulfate, sodium metasilicate, and potassium silicate; and (d) from about 1% to about 10% by weight, based on the weight of the composition, of sodium dodecylbenzene sulfonate.
  • the proportion and kind of ingredients in the formulations employed will depend on the purpose for which the formulation or composition is being used, that is, whether it is to be used for bleaching, sanitizing, dishwashing, etc.
  • compositions used in the novel processes of this invention can be prepared in a variety of ways.
  • the ingredients can be and preferably are mixed as solid particles to provide a mixture, preferably a uniform mixture, of solid particles, usually in the form of a freeflowing mixture.
  • the ingredients can be mixed as solid particles and then briquetted or tabletted or otherwise compressed in the form of cakes, cubes, etc.
  • the ingredients can also be dissolved or slurried in water and sold as aqueous slurries or solutions, or these can be dried, for example, by drum drying to obtain flakes which can be used as such or ground to powder form.
  • the aqueous solutions or slurries can also be spray dried in the form of beads or hollow spheres.
  • novel processes of utilizing the above-described formulations in the present invention are carried out, in general, by contacting the hereinbefore defined treated textile materials with an aqueous solution containing the aforementioned bleaching and/ or detergent formulations dissolved and/ or suspended therein.
  • the aqueous treating solution or suspension employed have a pH in the range of from about 0.25 to about 10.5. In the case of neutral or alkaline solutions or suspensions, the pH thereof is usually within the range of 6.5 to about 9.5.
  • the temperature of the aqueous treating solutions heretofore defined is preferably in the range of from about 5 C. to about 75 C.
  • the amount of the above-described bleaching and/or detergent formulations which are employed with water to form the aqueous treating solution or suspension will vary to some extent depending upon the amount of bleaching which it is desired to impart to the various textile materials. For most purposes, however, the use of the bleaching and detergent compositions in an amount sufiicient to provide from about 0.01% (i.e. 100 ppm.) to about 8% of available chlorine, based on the weight of the aqueous solution containing said composition, is adequate.
  • a process for bleaching treated textile materials having a base material from the group cotton, nylon, viscose rayon, dacron, hemp, linen, jute and blends thereof, such as cotton-Dacron, cotton-Dacron-viscose rayon, cotton-nylon-viscose rayon, cotton-Dacron-nylon and cotton-nylon, and containing in or on the base material a water-insoluble polymeric material having in the molecule groups which tend to react with a chlorine-containing bleach to form NCl groups by subjecting such textile material to the bleaching action of an aqueous solution consisting essentially of water containing (1) a polychlorocyanurate having at least one alkali metal cation within its molecular structure, (2) cyanuric acid, (3) a detergent builder salt, and (4) a nonsoap synthetic organic detergent, the total amount of (1), (2), and (4) being less than the amount of (3), the relative amounts of such ingredients used being suflicient to inhibit
  • a process for bleaching a cotton fabric containing in or on the surface thereof a cured or water-insoluble urea-formaldehyde or ethylene ureaformaldehyde polymeric material having in the molecule Jan groups which tend to react with a chlorine-containing bleach to form groups by subjecting such cotton textile material to the bleaching action for a period of about 5-15 minutes of an aqueous solution having a temperature of about 10 to about 65 C.
  • a composition comprising (a) from about 0.05% to about 10.0% by weight, based on the weight of the composition, of potassium dichloroisocyanurate or [(monotrichlo-ro) tetra-(monopotassium dichloro)] pentaisocyanurate; (b) from about 1.5 to about 4 mols, per mol of said potassium dichloroisocyanurate (or said pentaisocyanurate), of cyanuric acid; (c) from about 40% to about by weight, based on the weight of the composition, of a mixture of sodium tripolyphosphate, sodium sulfate, sodium metasilicate, and sodium (or potassium) silicate; and (d) from about 1% to about 10% by weight, based on the weight of the composition, of sodium alkyl benzene sulfonate in which the alkyl group is a linear chain of about 10 to about 15 carbon
  • composition is employed in an amount sufficient to provide a concentration of at least 50 parts, preferably -500 parts, of available chlorine per one million parts of said solution and thus inhibits the formation of groups on the cured polymer molecule.
  • concentration of at least 50 parts, preferably -500 parts, of available chlorine per one million parts of said solution substantially inhibits or prevents the textile tensile strength loss of the treated cotton fabric.
  • EXAMPLE I A series of experiments were conducted on a treated textile material in order to demonstrate the improved brightening or whiteness resulting from the utilization of the bleaching agents or compositions in the novel processes of the present invention.
  • the bleaching agents set forth in Table I were mixed together immediately prior to bleaching by weighing the individual solid ingredients separately and then mixing them together in a dry state. These dry mixed bleaching agents were individually dissolved in one liter of water contained in a Terg-O- Tometer (U.S. Testing Company, Inc.) which is a standard testing device used in the detergent art for conducting such bleaching tests. The amount of each bleaching agent used was sufficient to provide the chlorine or oxygen concentrations listed in Table I.
  • the-re was added to each liter of water approximately 0.05% by weight, based on the weight of said compositions, of a surfactant such as sodium alkyl benzene sulfonate in which the alkyl group is a linear chain of about to about carbon atoms and which is comprior art compositions.
  • a surfactant such as sodium alkyl benzene sulfonate in which the alkyl group is a linear chain of about to about carbon atoms and which is comprior art compositions.
  • sodium perborate as a bleach is exemplified in order to illustrate relative ARd obtained using an oxygen-based bleach and to show the more effective bleaching obtained by a chlorine-based bleach as contrasted to an oxygen-based bleach.
  • the muslin was padded with an aqueous bath of 7.5% methylated urea-formaldehyde resin and 0.86% magnesium chloride hexahydrate.
  • the resin was applied in a laboratory type padder, with one dip and one nip, at a 79% Wet pick up.
  • the muslin was then frame dried and cured in one operation at 305 F. for twelve minutes.)
  • the Terg-O-Tometer was then set for a rate of agitation of 100 cycles per minute and each cotton swatch was given a single 10-minute washing at 140 F.
  • the cotton muslin swatch was then removed from the Terg-O-Tometer, air dried at about 70 C., pressed, and then subjected to a total light reflectance test in order to compute the diflference in reflectance before and after washing, i.e., to determine the increase in brightening of the swatches due to bleaching.
  • This reflectance test was carried out with the use of a Model D-l Color- Eye, Instrument Development Laboratories, Inc., and the values obtained, designated at ARd, are set forth in Table I. (The reflectance of both sides of each swatch was determined at least five times in order to attain a representative reading. The ARd, then, is the difference of these averages.)
  • trichlorocyanuric acid does not contain any metal cations in its molecule and, therefore, is not a polychlorocyanurate as defined in the present specification.
  • the bleaching effect of trichlorocyanuric was included in Table I in order to compare it with the bleaching effect obtained by the use of a polychlorocyanurate in accordance with the processes of the present invention.
  • the sodium dichlorocyanurate-cyanuric acid mixture subsequently yielded a processed muslin which has a A Rd of 5.76 compared to the value of 3.98 which was obtained by processing another similar piece of muslin with the trichlorocyanuric acid-cyanuric acid mixture.
  • EXAMPLE II A second series of experiments were conducted on a commercially available wash-and-wear white cotton fabric which had been treated with a methylated melaminefor-maldehyde resinous material (cured and water-insoluble) having groups thereon by the treating procedure set forth in the second paragraph of Example I.
  • the purpose of this series of tests was to determine the textile tensile strength loss, if any, between an air dried fabric and a fabric which has been subjected to heat treatment (to simulate ironing) after 5 and 10 machine washes when utilizing the bleaching compositions in the novel processes of the present invention.
  • the bleaching compositions set forth in Table II were prepared immediately prior to the washing by weighing the individual solid ingredients separately and then mixing them together in the dry state.
  • a Kenmore washing machine having a 17-gallon capacity was then completely filled with water having a temperature of F
  • the dry mixed bleaching composition was then dissolved in the aforementioned quantity of water.
  • Added to this bleaching solution was approximately 0.05% by weight, based on the weight of said dry mixed bleaching composition, of a surfactant such as sodium alkyl benzene sulfonate in which the alkyl group is a linear chain of about to about carbon atoms and which is commercially available under the registered trademark Santomerse.
  • the overall pH of the aqueous bleaching solution was then adjusted with NaOH or HPO to a pH of approximately 7.5.
  • the amount of bleaching composition added to the water was suflicient to provide a bleaching solution containing approximately 200 p.p.m. of available chlorine.
  • the bleaching solution duplicate 18" x 18" pieces of the aforementioned wash-and-wear white cotton fabric and also sufiicient amount of (unstained) fill cloth in order togive a wash load of approximately 6 lbs.
  • the washing machine was then operated under normal conditions; one of the duplicate test samples of wash-andwear cotton fabric was removed after 5 washes and the other sample was removed after 10 wash cycles and both were air dried at approximately 70 F.
  • Each sample was then cut in two half pieces and one of the half pieces was subjected to heat treatment by contacting both faces of said half piece with two parallel plates (one plate per face or side) which were maintained at a temperature of 365 F? for approximately seconds.
  • the tensile strength of each half sample of the 18" x 18 white cotton fabric was then determined by using an Instrom Tester. The procedure set forth above is the same as that specitied in the American Association of Textile Chemists and Color Standard Method .No. 92-l962 which relates to the test for fabric damage due to chlorine pick up.
  • Table II discloses the results obtained when using such prior art compound of the class disclosed in such patent, and more specifically discloses that a substantial loss of tensile strength of the treated textile results from such combination as compared to only a slight loss of tensile strength of the treated textile which 1 6 EXAMPLE III
  • Table II discloses the results obtained when using such prior art compound of the class disclosed in such patent, and more specifically discloses that a substantial loss of tensile strength of the treated textile results from such combination as compared to only a slight loss of tensile strength of the treated textile which 1 6 EXAMPLE III
  • the following example demonstrates the effect on textile color fading when using the compositions of the present invention and others known in the art.
  • Example II The washing procedure as set forth in Example II was repeated utilizing (commercially available treated) fabrics designated A, B, and C, as defined in Table III.
  • a bleaching composition containing either sodium dichlorocyanurate per se or sodium dichlorocyanurate plus cyanuric acid in different mol ratios was utilized in a sufficient amount in order to yield a bleaching solution containing approximately 7200 ppm. available chlorine and having a pH of 7.8 which was adjusted with the addition of NaOH or HPO
  • the initial solution temperature was 140 F.
  • the washing machine was operated under normal conditions and the test samples were then removed after 1, 5, and 10 washes and subsequently air dried. These test samples were then visually observed for relative color change, the results of which are set forth in Table III.
  • Fabric No.-A Ameritex Playknit, cotton print; colored bluegreen, light brown, lilac; crease resistant finish (triazone-formaldehyde resin); preshrunk; and guaranteed washable.
  • B Shirley Fabric Corporation Serrano; 79% viscose rayon and 21% plain cotton; orange; and washable; finished with a melamine-formaldehyde resin.
  • C Same as A results when using the organic nitrogenous compound of exceptsolid blue color.
  • Example IV A series of experiments relating to the loss of fabric tensile strength were conducted in this Example IV in a similar manner as that set of experiments set forth in the above described Example II.
  • This series of experiments of Example IV illustrates the effect of various bleaching compositions on the tensile strength of a washand-wear white cotton fabric, characterized by having been pretreated with a polymeric resinous material as described in Table IV and which contains NH- groups on the surface of or in the fabric, when utilizing the present invention bleaching agents, i.e., a polychlorocyanurate and a nitrogen-containing compound, in a detergent formulation.
  • Dry bleaching compositions were prepared containing the various ingredients shown in Table IV, the quantities of each ingredients being expressed in percent by weight.
  • the bleaching compositions designated A through N were then utilized in the same manner as the washing procedure set forth and described in Example II.
  • the fabiics washed in compositions A-N were removed from the washing machine after washes, or heated as the case may be with the other half pieces, air dried, and tested on the Ingstron Testor.
  • the results of this series of experiments are shown in the third from the last horizontally extending column in Table IV and depict the percent loss in tensile strength, i.e. the tensile strength before and after heat treatment, of the fabric after 10 washes with the various bleaches A through N.
  • compositions A through L which incorporated a present invention nitrogen-containing compound were far superior to the results obtained from the textile material washed in the compositions M and N which did not include the nitrogen-containing compound.
  • the bleaching compositions M and N yielded a percent loss in textile tensile strength on the average of about 61% after 10 washes as contrasted to an average of about 9% loss in tensile strength after 10 washes with the present invention bleaching compositions.
  • Example IV The procedure of Example IV was again repeated utilizing a nylon fabric treated with a urea-formaldehyde IV and depict the percent loss in tensile strength of the nylon fabric after 10 washes with the various bleaches A through N. It can readily be seen from Table IV that the compositions A through L which incorporate a present invention nitrogen-containing compound were far superior to the results obtained from the nylon textile material washed in the compositions M and N which did not include the nitrogen-containing compound. Specifically, the bleaching compositions M and N yielded a percent loss in nylon textile tensile strength on the average of about 71% after 10 washes as contrasted to an average of about 89% loss in tensile strength after 10 washes with the present invention bleaching compositions.
  • Example IV The procedure of Example IV was again repeated utilizing a textile material comprising white cotton fabric and 40% Dacron polyester fabric treated with an ethylene urea-formaldehyde resin (cured and water-insoluble) containing NH groups.
  • the results of this procedure are shown in the last horizontally extending column in Table IV. These results are quite similar to the end results obtained utilizing the cotton fabric and the nylon fabric as previously mentioned.
  • the bleaching compositions M and N yielded a percent loss in cotton-Dacron textile tensile strength on the average of about 71% after 10 washes as contrasted to an average of about 8.5% loss in tensile strength after 10 washes with bleaching compositions A through L which exemplify the compositions utilized in the novel processes of the present invention.
  • the bleaching agents or detergent formulations when used in the novel processes of the present invention significantly protect the treated textile material (being subjected to a bleaching solution) from loss of tensile strength from the chlorine contained in the bleaching solution.
  • the present invention compositions are about 200% to about 600% times more effective in this respect and thus they substantially promote a longer life of the textile fabric which is a highly desired end result from the consumer point of view.
  • Bleaches numbers 1-10 correspond respectively to the polychlorcyanurates numbered 1-10 which are set forth on pages 7-8 of the present Specification.
  • a sterilizing, disinfecting, bleaching, and sanitizing composition consisting essentially of an intimate mixture of (a) a polychlorocyanurate which has at least one metal in the next to last horizontally extending column in Table cation, selected from the group consisting of alkali metal and alkaline metal earth cations in its molecular structure and (b) an organi compound having in one tautomeric form the structural formula where R is selected from the group consisting of oxygen and NH and R is selected from the group consisting of hydrogen and alkyl radicals having from 1 to 10 carbon atoms, the ratio of said polychlorocyanurate to said organic compounds being from about 1:05 to 1:6.
  • composition as set forth in claim 1 wherein the organic compound is cyanuric acid; the mol ratio of the polychlorocyanurate to the cyanuric acid is from about 1:05 to about 1:6; and the composition further includes (a) a detergent builder salt selected from the group consisting of neutral and alkaline, alkali metal phosphates, alkali metal silicates having an alkali metal oxide to silica mol ratio of 1:1 to 1:3.6, alkali metal sulfates, alkali metal borates, alkali metal carbonates, alkali metal bicarbonates, and mixtures thereof and (b) a nonsoap synthetic organic detergent selected from the group consisting of nonsoap synthetic nonionic surface active agents and nonsoap synthetic anionic surface active agents, said composition containing from 0.05% to 10% by weight of said polychlorocyanurate, from 40% to 90% by weight of said builder salt and from 1% to 10% by Weight of said detergent.
  • a detergent builder salt selected from the
  • composition as set forth in claim 2 wherein the said polychlorocyanurate is pentaisocyanurate.
  • composition as set forth in claim 2 wherein the said polychlorocyanurate is potassium dichloroisocyanurate.
  • a bleaching composition consisting essentially of an intimate, dry mixture of (a) from about 0.05 to about 10.0% by weight, based on the weight of the composition, of a pentaisocyanurate; (b) from about 1.5 to about 4 mols, per mol of said pentaisocyanurate, of cyanuric acid; from about 40% to about 90% by weight, based on the weight of the composition, of a mixture of sodium tripolyphosphate, sodium sulfate, sodium metasilicate, and potassium silicate; and (d) from about 1% to about by weight, based on the Weight of the composition, of a sodium alkylbenzene sulfonate having from about 10 to 16 carbon atoms in a linear alkyl chain.
  • a process for bleaching a treated textile material which is characterized by containing a polymeric material having in the molecule NH groups reactive with a chlorine-containing bleach to form N-Cl groups, wherein said textile material is bleached with a chlorine-containing bleach
  • the improvement which comprises contacting said textile material with an aqueous solution consisting essentially of water, a polychlorocyanurate which has at least one metal cation selected from the group consisting of alkali metal and alkaline metal earth cations in its molecular structure and an organic nitrogen containing compoud having in one tautomeric form the structural formula where X is selected from the group consisting of R o I ll NO and R R ALL where R is selected from the group consisting of oxygen and NH, and R is selected from the group consisting of hydrogen and alkyl radicals having from 1 to 10 carbon atoms, until said material is bleached.
  • a process of bleaching a treated textile material which is characterized by containing a polymeric material having in the molecule NH groups reactive with a chlorine-containing bleach to form N-Cl groups, comprising contacting the textile material with an aqueous solution having a pH less than 11 and a temperature less than 100 C.
  • the solution includes a detergent builder salt selected from the group consisting of neutral and alkaline, alkali metal phosphates, alkali metal silicates having an alkali metal oxide to silica mol ratio of 1:1 to 1:3.6, alkali metal sulfates, alkali metal borates, alkali metal carbonates, alkali metal bicarbonates, and mixtures thereof and the organic compound is cyanuric acid.
  • a detergent builder salt selected from the group consisting of neutral and alkaline, alkali metal phosphates, alkali metal silicates having an alkali metal oxide to silica mol ratio of 1:1 to 1:3.6, alkali metal sulfates, alkali metal borates, alkali metal carbonates, alkali metal bicarbonates, and mixtures thereof and the organic compound is cyanuric acid.
  • the solution includes a nonsoap synthetic organic detergent selected from the group consisting of nonsoap sythetic nonionic surface active agents and nonsoap synthetic anionic surface active agents and the organic compound is cyanuric acid.
  • the treated textile material is selected from the group consisting of cotton, nylon, viscose rayon, Dacron, hemp, linen, jute, cotton-Dacron, cotton-Dacron-viscose rayon, cottonnylon-viscose rayon, cotton-Dacron-nylon and cottonnylon;
  • the said organic compound is cyanuric acid;
  • the said aqueous solution has a pH of from about 0.25 to. about 10.5, a temperature of from about 5 C. to about C. and includes, in addition to the water, said polychlorocyanurate, and cyanuric acid, a detergent builder salt and a nonsoap synthetic organic detergent, the
  • the said polychlorocyanurate is selected from the group consisting of sodium dichloroisocyanu-r'ate and hydrates thereof; potassium dichloroisocyanurate and hydrates thereof; di-isocyanurate; pentaisocyanurate; monomagnesium, di-potassium tetra(dichlorocyanurate) and hydrates thereof; mono-zinc, di-potassium tetra-(dichlorocyanurate) and hydrates thereof; and mixtures thereof; (2) the mol ratio of said polychlorocyanurate to cyanuric acid is from about 120.5 to about 1:6; (3) the detergent builder salt is a mixture of sodium tripolyphosphate, sodium sulfate, sodium metasilicate and potassium silicate; and (4) the nonsoap synthetic organic detergent is a sodium alkyl benzene sulfonate having from about 8 to about 22 carbon atoms in the alkyl group

Description

3,431,206 COMPOSITIONS FOR AND PROCESSES OF BLEACHING TREATED TEXTILES Thomas B. Hilton, Cincinnati, Ohio, and Xavier Kowalski,
St. Louis, Mo., assignors to Monsanto Company, St.
Louis, Mo., a corporation of Delaware No Drawing. Filed Apr. 18, 1966, Ser. No. 543,015 US. Cl. 252-99 15 Claims Int. Cl. D061 3/08; Clld 3/065 ABSTRACT OF THE DISCLOSURE Compositions comprising an intimate mixture of about one molecular proportion of polychlorocyanurate having an alkali metal or alkaline metal earth cation in its molecular structure with from about 0.5 to 6 molecular proportions of an organic compound having in one tautomeric form the structural formula R is oxygen or NH, and R is hydrogen or an alkyl radical having from 1 to 10 carbon atoms provide effective bleaching of textiles treated with polymeric materials containing NH groups with little or no textile damage.
The present invention generally relates to novel processes for bleaching treated textiles and more particularly relates to bleaching compositions containing a polychlorocyanurate, hereinafter defined, and which are useful for bleaching treated textiles. Such compositions are particularly adapted to be used in aqueous media to bleach textiles without substantial reduction in tensile strength and color fading and to provide improved brightening or whiteness. The present invention further relates to an improved process for bleaching textiles particularly those which comprise fibers or filaments containing organic polymers having imide or amide groups.
It is well known in the art that sodium hypochlorite bleaching and disinfecting compositions are very effective and have found widespread acceptance when packaged and sold in the form of aqueous solution. However, because these must be dispensed as liquids and are relatively dilute, there has been a trend toward the development of compounds packaged in the form of dry powders that have similar bleaching and antiseptic properties, because for certain special purposes they are more convenient to handle, package and ship. Calcium hypochlorite was one of the first compounds proposed as a component of a dry bleach composition. Although this compound provides bleaching and disinfecting properties when dissolved in water, the calcium ion introduces additional hardness to the water, and the concentrated solutions required for removing stains from fabrics produce a heavy sediment. In addition, the resultant precipitate of calcium carbonate (from hard water) usually contains occluded hypochlorite which deposits on the clothes during washing and remains to cause damage when the hypochlorite decomposes.
The aforementioned disadvantages have been overcome in the art with the utilization, for example, of certain polychlorocyanurates in bleaching formulations in place of the hypochlorite compounds to provide the required available chlorine. Various polychlorocyanurates, which have been suggested for such use, are set forth in US.
nited States Patent ice Patents 3,035,054, 3,035,056, 3,035,057, 3,150,132, and 3,221,014, and in the application for Letters Patent Ser. No. 221,307 filed Sept. 4, 1962 and assigned to the same assignee of the present invention, all of which are discussed more fully herein-after.
With the utilization of the above described polychlorocyanurates, there remains the problem that bleaches containing polychlorocyanurates cause a substantial loss of textile tensile strength, print color fading, and/ or yellowing of white fabrics. The above described problem is particularly acute in the field of bleaching treated text1 es.
In the case of treated textiles, it is well known that in recent years there have been made available a Wide variety of textile materials which are crease-proofed with the aid of synthetic polymeric materials. The textiles are impregnated or otherwise treated (hereinafter used in the same connotation) with these resinous materials usually in an amount of from about 0.25% to about 10% by weight of said resinous material based on the total weight of the textiles. In many cases, the resulting textiles are Washable, and such textiles are now quite generally referred to as wash-and-Wear textiles or fabrics.
The synthetic polymers commonly used for this purpose contain a significant proportion of are groups (e.g. imide or amide groups) in the resin molecule, either in a straight chain or in a cyclic structure. Typical polymers of these types include the polyamides, melamineformaldehyde resins, open-chain urea-formaldehyde resins and ethylene urea-formaldehyde resins. However with the bleaches heretofore commercially available, these polymers have been so sensitive to reaction with the chlorinecontaining or based bleaches that they have been sold with instructions that they are not to be used with such bleaches. The bleaching of textiles treated with these resins thus has presented a serious problem.
After an almost predictable number of washings, 2. treated fabric, for example, will acquire a yellowish color, and will then develop holes or even disintegrate when subjected to high temperature, as in a dryer or during ironing. Furthermore, there is a substantial reduction in tensile strength of the treated textile. Apparently, the
chlorine in the above-described bleaching agent attacks the groups on the polymer molecule, and converts these to groups, which are retained during subsequent washings. When groups of the polymer are heated to a sufficiently high temperature, HCl is liberated which scorches the textile, for example, fabric, attacks the dye, and reduces the tensile strength of the textile. After a sufficient number of groups have been formed in this way, it is quite easy for the fabric to become severely damaged when heated.
It has been proposed that this problem could be overcome by using polymers containing N-su-bstituted groups, such as the N-substituted cyclic ureas, thus eliminating free groups. However, it is very difficult to effect complete replacement of hydrogen in Jul groups, and cyclization in the cyclic ureas may not be complete. Thus, some NH groups almost invariably remain, which can react with the chlorine-containing bleach to produce groups. Also, cyclic ureas are sensitive to alkaline hydrolysis, which can take place in the bleaching solution, opening the ring and thus forming NH groups, which then react to form l I-Cl groups. After about twenty washings, fabrics creaseproofed with polymeric cyclic ureas are no more resistant to the action of chlorine-containing bleach than are open chain urea-formaldehyde resins.
The above described problem can be avoided if nonchlorine-containing bleaches, i.e. oxygen based bleaches, are used or if the bleaching compound is sufficiently unreactive so it does not form groups. In the latter case, however, the bleaching effect is not as great as is often desired. In the case of oxygen based bleaches, the expense of the bleaching is considerably increased because such bleaches are more expensive, on a performance basis, than the chlorine-containing bleaches.
It has been proposed in US. Patent 3,099,625 that the above described problem can be overcome by the utilization of certain organic nitrogenous compounds, generally designated chlorine acceptors, which can be incorporated in a hypochlorite bleaching composition such as sodium, potassium, and calcium hypochlorite. However, surprisingly, the applicant has found that the chlorine acceptors described in this patent do not give satisfactory results when employed with organic chlorine-containing compound, and particularly when used with polychlorocyanurates such as, for example, metal salts of chlorinated cyanuric acids. Furthermore, it was surprising to find, after extensive experimentation hereinafter described, that the above described chlorine acceptors were inadequate to afford substantially complete protection to the treated textiles being bleached. As will be more specifically pointed out in the examples of the present invention, the chlorine acceptors set forth in US. Patent 3,099,625 resulted in only partial, i.e. less than 50%, protection, hereinafter more fully explained, to the treated textiles being bleached with (an aqueous solution of) the polychlorocyanurate. Consequently, it was readily ascertainable that this disadvantage of only partial protection must be overcome in order to effectively and commercially utilize the polychlorocyanurates in compositions which are particularly useful in bleaching treated textiles.
The aforementioned problems and disadvantages are overcome by practicing the present invention which entails the utilization of the certain bleaching and/ or detergent formulations described herein to bleach textiles.
Accordingly, it is one object of the present invention to provide a process which utilizes a bleaching composition which provides substantially complete protection to 21 treated textile from the deleterious action of said bleach.
Another object of the present invention is to provide bleaching compositions containing an organic nitrogencontaining compound which prevents, when used in an aqueous media, the formation of groups reactive with a chlorine-containing bleach to form l ICl groups, comprising contacting the textile material with an aqueous solution having a pH less than 11 and a temperature less than C. and consisting essentially of water containing (a) a polychlorocyanurate, hereinafter defined, and (b) an organic nitrogen-containing compound having in one tautomeric form the structural formula it HNCI?IH R=C 'r where X is selected from the group consisting of and where Ris selected from the group consisting of oxygen and NH, and R is selected from the group consisting of hydrogen and alkyl radicals having from 1 to 10 carbon atoms, until said material is bleached and/ or is characterized by having an improved color such as improved whiteness and brilliance. The present invention also provides novel compositions directed to combinations of the above items (a) and (b) alone or with other ingredients, hereinafter described.
The practice of this invention provides an effective way to protect any natural and/ or synthetic fibrous base material which is sensitive to chlorination or oxidation due to presence in or on the surface thereof an group containing cured or water insoluable resinous material for the purpose of crease proofing, or other effects. Typical fibrous base materials of which the textiles may be formed in whole or in part and which are subsequently treated with such resinous or polymeric materials are cotton, nylon, viscose rayon, Dacron, polyester, hemp, linen, jute, and blends thereof such as, for example, cotton-Dacron, cotton-Dacron-viscose rayon, cotton-nylonviscose rayon, cotton-Dacron-nylon and cotton-nylon (all in various weight ratios). These fibrous base materials are the most commonly used and are the preferred base materials in the treated textiles employed in this invention.
The base materials are treated or impregnated with resinous materials containing I IH groups to provide the treated textiles" which are bleached in accordance with the processes of this invention. As examples of such resinous materials there may be mentioned urea-formaldehyde resins, melamine-formaldehyde resins, triazine-formaldehyde resins, pyrimidone-formaldehyde resin-s, ethylene urea-formaldehyde resins, guanidine-formaldehyde resins, sulfonamide-formaldehyde resins, triazone-formaldehyde resins, dicyandiamide-formaldehyde and carbamate-formaldehyde resins and the like.
The treated textile materials can be treated in any form, for example, woven and unwoven, as bats, felts, fibers, yarn, roving, silver, and fabrics of all sorts. All of the afore-mentioned fibrous materials, in whatever form they may be, are referred to collectively herein as textiles.
The polychlorocyanurates employed are characterized by the fact that they contain a metal cation in the molecular structure along with at least one isocyanurate or cyanurate ring and at least two chlorine atoms which provide the source of available chlorine in the bleaching composition used in the novel processes of the present invention. As examples of a particularly suitable group of polychlorocyanurates which may be employed in the novel processes of the present invention, there may be mentioned the following compounds:
( 1) sodium dichloroisocyanurate and hydrates thereof;
(2) potassium dichloroisocyanurate and hydrates thereof;
(3) [Kmonotrichloro) (monopotassium dichlro)] dis-isocyanurate (4) [(monotrichloro) tetra-'(monopotassium dichloro)] pentaisocyanurate;
(5) magnesium di (dichloroisocyanurate) and hydrates thereof;
(6) calcium di(dichloroisocyanurate) and hydrates there- (7) mono-magnesium, di-potassium tetra(dichlorocyanurate) and hydrates thereof;
(8) mono-zinc, dipotassium tetra-(dichlorocyanurate) and hydrates thereof;
(9) mono-magnesium, di-rubidium tetra(dichlorocyanurate) and hydrates thereof; and
(10) mono-zinc, dirubidium tetra(dichlorocyanurate) and hydrates thereof.
It is also Within the scope of the present invention that mixtures of the aforementioned compounds may be used in the formulations if one so desires.
The above compounds, i.e. the polychlorocyanurates and processes for producing the same are disclosed in U.S. Patents Nos. 3,035,054, 3,035,056, and 3,035,057 (as to compounds numbered 1 and 2); 3,150,l32 (as to compounds numbered 3 and 4); 3,221,014 (as to compound numbered 5); and 3,072,654 (as to compound numbered 6). The compounds numbered 7-10 and processes for producing the same are disclosedin application for Let ters Patent Ser. No. 221,307 filed Sept. 4, 1962, which application is assigned to the same assignee as the present application. In order to avoid the enlargement of this specification, the above patents and patent application should be considered as incorporated herein by reference.
The term available chlorine as employed herein is used in its usual technical meaning as employed in the sosidum hypochlorite art. The available chlorine in a given compound is determined by analyzing for the amount of chlorine that can be liberated from the compound by treatment with an aqueous acid solution.
The metal cation which is present in the molecular structure of the aforementioned polychlorocyanurates is preferably one of the metals of Groups I-A, II-A, and IIB of the Periodic Table of the Elements and includes such metals as lithium, sodium, potassium, rubidium, cesium, francium, barium, strontium, calcium, magnesium, and zinc.
It will be noted throughout the present specification that various chemical terms are used interchangeably, specifically those relating to the polychlorocyanurates. For example, the compounds sodium dichloroisocyanurate and sodium dichlorocyanurate are the same compounds but connotate different tautomeric forms thereof. Consequently, both of these chemical terms are intended to mean the same compound and are used interchangeably herein.
The organic (nitrogenous) compounds employed with the polychlorocyanurates in the novel processes of the present invention, fall within the scope of the Formula I set forth in the earlier part of the description of this invention. These compounds have at least one group in the molecule and the hydrogen atom on the nitrogen atom is labile and readily replaced by chlorine. In this regard their activity is quite different from the chlorine acceptor compounds disclosed in U.S. Patent 'No. 3,099,625. As examples of the compounds which come within the aforementioned Formula I when X is a R 0 1'q 'C' I group, there may be mentioned cyanuric acid, monoalkyl cyanurates, ammelide, alkyl ammelides, ammeline, and alkyl ammelines. Examples of the compounds which fall within said formula when X is a t, group include diketo triazines, diamino triazines, and aminoketo-triazines.
However, it has presently been found that cyanuric acid is more desirable and effective for most purposes than the other organic compounds referred to above and hence, cyanuric acid is definitely preferred. However, it is to be understood that organic compounds having in one tautorneric form the structural Formula I given above fall within the scope of the present invention.
It was unexpected to find that the nitrogen-containing compounds falling within the above structural Formula I (and which are disclosed in U.S. Patent No. 3,099,625) gave satisfactory results in the compositions and processes of the present invention whereas the chlorine acceptors disclosed in U.S. Patent 3,099,625, do not give satisfactory results when employed in combination with polychlorocyanurates on an equivalent basis. This difference in effectiveness is more specifically pointed out hereinafter.
It should be noted that the organic nitrogenous compounds utilized in the present invention are all six membered rings wherein there are always two C=R groups, where R is oxygen or NH. Furthermore, there is always present one group when the R 0 I II N C.
group is substituted in the formula, and one I?! C.... t,
group when the R! RI .1lI B group is substituted therein, where R and R have the significance or meaning hereinbefore defined.
These compounds have shown a unique efiectiveness in preventing chlorine damage to treated textiles when utilized with the aforementioned polychlorocyanurates. The exact mechanism of protection or prevention is not lcnown. However, in the case of treated textiles it is belreved that the chlorine of the hereinbefore described polychlorocyanurates reacts with or is accepted preferentially by the I lII groups on the hereinbefore referred to nitrogenous compounds to form groups and thus there is essentially no chlorine available to react with the less reactive 1 IrI- groups incorporated on the surface of the treated textiles. Thus the last mentioned groups react only to a negligible extent, if at all, with chlorine in each bleaching cycle. Although it is not intended to limit this invention to the above theory, it appears that the chlorine acceptors described in U.S. Patent No. 3,099,625, do not perform this function in the same manner or in a similar way but, on the contrary, permit a higher degree of reaction between the chlorine and the Jar groups on the surface of treated textiles.
Since the organic (nitrogenous) compounds employed in the present invention are present throughout the bleaching bath, being uniformly dispersed or dissolved therein, their groups are of course more available for reaction with the bleach than are the resin -l IH groups on or in the treated textiles. However, it is likely that only the molecules of such nitrogenous compound in the immediate vicinity of the textile should be considered as taking part in the competitive reaction with the polychlorocyanurate bleach, vis-a-vis the groups in or on the textile. In this competitive reaction it appears that the resinous IIH groups in or on the textile are so weak as to retain very little, if any, chlorine. Thus, when the textile is subsequently heated, e.g., during drying, no deleterious amounts of chlorine or HCl are released to tender or weaken the textile. Whatever the mechanism, the result is substantially complete protection of the treated textile (containing resinous groups) from the deleterious action of the chlorine of the polychlorocyanurate bleach.
The applicant does not wish to be limited to any theory or ideas presented herein in connection with the operation of his novel bleaching processes.
The quantity of the hereinbefore described organic (nitrogenous) compounds, which are present in the bleaching bath, used in the novel processes of the present invention are dependent to some extent on the amount of the polychlorocyanurate present in said composition. Specifically, the mol ratio of such nitrogen-containing compound to the polychlorocyanurate is usually from about 0.5 :1 to about 6:1 and preferably from about 1.5:1 to about 4:1, but under certain conditions it may be possible to use somewhat higher or lower ratios. Stated differently, the compositions of this invention will usually contain from about 0.5 to about 6 mols of the organic nitrogenous (or nitrogen-containing) compound, e.g., cyanuric acid, per one mol of the polychlorocyanurate.
Although the compositions which are used in the novel processes of the present invention may comprise only the organic nitrogenous compound and a polychlorocyanurate to form a bleaching agent per se, the compositions may also contain a wide variety of inorganic and/or organic compounds to provide detergent formulations which are effective for use in bleaching, sterilizing, oxidizing and/ or disinfecting operations.
Examples of inorganic compounds which may be employed in such formulations or compositions include alkaline, water-soluble, alkali metal inorganic salts, preferably those alkaline inorganic salts of this class which are employed as detergent builders. Illustrative of such salts are trialkali metal phosphates such as trisodium phosphate and tripotassium phosphate; di-alkali metal hydrogen phosphates such as di-sodium hydrogen phosphate and dipotassium hydrogen phosphate; alkaline, water-soluble, molecularly dehydrated alkali metal phosphate salts such as alkali metal pyrophosphates, for example, tetra sodium pyrophosphate, trisodium hydrogen pyrophosphate and tetrapotassium pyrophosphate, and the alkali metal tripolyphosphates such as sodium tripolyphosphate and potassium tripolyphosphate; alkaline, water-soluble alkali metal metaphosphates such as sodium hexametaphosphate; water-soluble, alkali metal silicates such as sodium silicates having an Na O to SiO mol ratio of 1:1 to 1:3.6, preferably 1:1 to 1:135, and the corresponding potassium silicates; water-soluble, alkali metal borates such as calcined sodium tetraborate or borax; watersoluble alkali metal carbonates or bicarbonates such as sodium or potassium carbonates or bicarbonates; and the like. These salts can be used alone or in various combinations with each other or with water-soluble, neutral, inert diluents, which may also have some detergent building properties, for example, water-soluble inert neutral alkali metal salt diluents such as neutral alkali metal sulfates or chlorides, for example, sodium sulfate or sodium chloride.
The proportions of the aforementioned alkaline or neutral salts which may be employed in the compositions of this invention can be varied considerably, depending upon the end use of the formulation or composition. However, when used, such salts comprise in excess of about 40% and up to about by weight of the dry solids content of the composition. Of this, the alkaline alkali metal salts usually comprise about 10% to of the total salts and the inert diluent neutral salts usually comprise about 90% to about 5% of the total salts.
Although the compositions of this invention may comprise the above described bleaching agent per se, the compositions may also contain, alone or in combination with the above-described salts, relatively minor amounts usually less than 15% by weight, preferably 1 to 10% by weight, on a solid basis, of perfume or odor masking agent such as essential oils, organic sequestering or chelating agents such as the metal salts of ethylenediamine tetra-acetic acid; organic dyes and coloring agents such as those described in Venkataraman, Chemistry of Synthetic Dyes, Academic Press, Inc., New York, 1952; organic stain, corrosion, or tarnish inhibitors such as those described in U.S. Patents 2,618,603, 2,618,605, 2,618,606, 2,618,607 and 2,618,608, surface active agents such as foaming agents, detergents, emulsifiers and the like; and mixtures thereof.
In this latter category of surface active agents, particularly nonsoap synthetic organic detergents, there can be included the anionic surfactants, such as the sulfated and the sulfonated alkyl, aryl, and alkylaryl hydrocarbons set forth in U.S. Patent 2,846,398, line 54 of column 3 to line 6 of column 5. There can also be included nonionic surfactants such as those set forth in column 5 of U.S. Patent 2,846,398 and well-known cationic surfactants.
The portion of U.S. Patent 2,846,398 relating to certain preferred organic surface active agents which have been found to be particularly advantageous in the compositions of this invention appears in column 4, lines 35 to 75 and column 5, lines 1 to 74, and is quoted below.
The organic anionic detergents of this invention include in addition to the preferred alkali metal fatty acid soaps the well-known surface active alkali metal sulfonates and sulfates, which may be employed as the sole detergent base or in admixture with the alkali metal fatty acid soaps (e.g. one part of the fatty acid soap to 0.5 to 2 parts by weight of the surface-active alkali metal sulfonate or sulfate or mixture thereof) as the detergent base. A preferred group of this class is the long chain alkyl aryl sulfonates, i.e. those wherein the alkyl radical is straight or branched in structure and contains from 8 to 22 carbon atoms, but preferably 10 to 16 carbon atoms, examples of which being octyl, decyl, dodecyl, keryl, pentadecyl, hexadecyl, octadecyl, mixed long chain alkyls derived from long chain fatty materials such as the lauryl radical, cracked parafiin wax olefins, polymers of lower mono-olefins such as propylene tetramer and the like, and wherein the aryl radical is derived from benzene, toluene, xylene, phenol, the cresols, naphthalene, and the like. Specific examples of such comprise sodium decyl benzene sulfonate, sodium dodecyl benzene sulfonate, sodium lauryl benzene sulfonate and sodium hexadecyl benzene sulfonate.
Other sulfonate surface-active agents are contemplated also, e.g. the long chain alkyl sulfonates such as sodium hexadecane sulfonate and sodium octadecane sulfonate.
The well-known sulfate detergents having 12 to 26 carbon atoms and particularly those having an acyl radical of about 8 to 22 carbon atoms may be employed as anionic detergent bases in accordance with this invention. Such detergents include the sulfuric acid esters of polyhydric alcohols incompletely esterified with fatty acid, e.g. sodium cocoanut oil monoglyceride monosulfate, sodium tallow diglyceride monosulfate, the pure and mixed higher alkyl sulfates such as sodium lauryl sulfate and sodium cetyl sulfate.
Additional anionic surface-active sulfonates and sulfates contemplated by this invention are the sulfated and sulfonated alkyl acid amides such as Igepon T the sulfated and sulfonated esters such as Igepon AP (RCOOCH SO Na where R is an alkyl radical containing from 12 to 18 carbon atoms), sodium salt of the bisulfate of a dialkyl dicarboxylate, sodium salt of the sulfonic acid derivative of a dialkyl dicarb-oxylate, sodium sulfosuccinic esters such as and the like.
The nonionic surface-active agents contemplated are viscous liquid to wax-like water-soluble surface-active substances containing a polyglycol ether group of the structure R CH-OHO)H wherein R and R are hydrogen or short chain alkyl, where n is an integer greater than 3, and where R is a residue of a compound of a monomeric organic compound having an active hydrogen, e.g. alcohols, phenols, amides, primary amines, secondary amines, carboxylic acids, etc. These nonionic detergents are well known (note US. 1,970,578 and US. 2,213,477) and may be typified by the polyalkylene oxide derivatives (i.e. polyethylene oxide, polypropylene oxide, polybutylene oxide) of water-insoluble higher fatty acids, such as lauric, oleic, palmitic and stearic acid and the like or mixtures thereof, such as the mixtures of fatty acids obtained from animal and vegetable fats and oils or by oxidation of petroleum fractions such as paraffin wax. They may also be exemplified by the polyalkylene oxide derivatives of such water-insoluble organic hydroxy compounds as higher aliphatic alcohols (i.e. the alcohols corresponding to the fatty acids specified above or mixtures thereof), oil or phenols, particularly alkyl phenols containing at least six alkyl carbon atoms such as isooctyl-, di-tertiary butyl-, triisopropyl-, nonyl, dodecyl-, octadecyl-phenols or naphthols, or of higher alkyl alcohols, such as benzyl alcohol, cinnamyl alcohol. They may also be exempli fied by the polyalkylene oxide derivatives of such amines as stearyl, lauryl, dicyclohexyl, dibutyl amine and the like. A particularly useful nonionic detergent is that obtained by condensing one mol of tall oil with 5 to 15 mols of ethylene oxide.
Other typical examples of these catagories of the anionic and nonionic surface active agents are described in Schwartz and Perry, Surface Active Agents, Interscience Publishers, New York (1949) and The Journal of American Oil Chemists Society, vol. 34, No. 4, pp. 216 (April 1957). In order to avoid the enlargement of the present specification, the subject matter of all the aforementioned publications including the aforementioned patents, i.e. 2,618,603, 2,618,605, 2,618,606, 2,618,607, 2,618,608 and 2,846,398, is incorporated herein by reference.
The various ingredients referred to herein can be used in the compositions or formulations in various proportions depending on whether the composition is to be used as a bleaching composition, a disinfecting composition, a dishwashing composition, etc. However and as a preferred embodiment herein, the present invention is generally directed toward using the various ingredients in certain amounts to form a bleaching composition for use in bleaching treated textiles.
In a preferred embodiment of the invention, the bleaching composition comprises (a) a polychlorocyanurate, which has at least one metal cation in its molecular structure, selected from the group consisting of sodium dichloroisocyanurate and hydrates thereof;
potassium dichloroisocyanurate and hydrates thereof;
[(monotrichloro) (monopotassium dichloro)] di-isocyanurate;
[(monotrichloro) tetra-(monopotassium dichloro)] pentaisocyanurate;
magnesium di(dichloroisocyanurate) and hydrates therecalcium di(dichloroisocyanurate) and hydrates thereof;
mono-magnesium, di-potassium tetra(dichlorocyanurate) and hydrates thereof;
mono-zinc, dipotassium tetra-(dichlorocyanurate) and hydrates thereof;
mono-magnesium, di-rubidium tetra(dichlorocyanurate) and hydrates thereof;
monozinc, di-rubidium tetra(dichlorocyanurate) and hydrates thereof; and
mixtures thereof; (b) cyanuric acid; and (c) a detergent builder salt selected from the group consisting of neutral and alkaline, alkali metal phosphates, alkali metal silicates having an alkali metal oxide to silica mol ratio of 1:1 to 123.6, alkali metal sulfates, alkali metal borates, alkali metal carbonates, alkali metal bicarbonates, and mixtures thereof. In addition to the various ingredients (a), (b), and (c) listed above or in place of the detergent builder salt, (c), there may be utilized a nonsoap synthetic organic detergent selected from the group consisting of nonsoap synthetic nonionic surface active agents and nonsoap synthetic anionic surface active agents.
In another prefered embodiment of the invention, a sterilizing, disinfecting, bleaching, or sanitizing composition comprises an intimate mixture of (a) a polychlorocyanurate which has at least one metal cation in its molecular structure, (b) cyanuric acid, (c) a detergent builder salt, and (d) a nonsoap synthetic organic detergent, the total amount by weight of the combination of (a), (b) and (d) being less than the amount of (c).
In still another preferred embodiment of the present invention, there is a bleaching composition comprising an intimate, dry mixture of (a) from about 0.05% to about by weight, based on the weight of the composition, of potassium dichloroisocyanurate or [(monotrichloro) tetra-(monopotassium dichloro)] pentaisocyanurate; (b) from about 1.5 to about 4 mols, per mol of said potassium dichloroisocyanurate or pentaisocyanurate, of cyanuric acid; (c) from about 40% to about 90% by weight, based on the weight of the composition, of a mixture of sodium tripolyphosphate, sodium sulfate, sodium metasilicate, and potassium silicate; and (d) from about 1% to about 10% by weight, based on the weight of the composition, of sodium dodecylbenzene sulfonate.
In most instances, the proportion and kind of ingredients in the formulations employed will depend on the purpose for which the formulation or composition is being used, that is, whether it is to be used for bleaching, sanitizing, dishwashing, etc.
The compositions used in the novel processes of this invention can be prepared in a variety of ways. Thus the ingredients can be and preferably are mixed as solid particles to provide a mixture, preferably a uniform mixture, of solid particles, usually in the form of a freeflowing mixture. However, the ingredients can be mixed as solid particles and then briquetted or tabletted or otherwise compressed in the form of cakes, cubes, etc. The ingredients can also be dissolved or slurried in water and sold as aqueous slurries or solutions, or these can be dried, for example, by drum drying to obtain flakes which can be used as such or ground to powder form. The aqueous solutions or slurries can also be spray dried in the form of beads or hollow spheres.
The novel processes of utilizing the above-described formulations in the present invention are carried out, in general, by contacting the hereinbefore defined treated textile materials with an aqueous solution containing the aforementioned bleaching and/ or detergent formulations dissolved and/ or suspended therein. Specifically, it is preferred that the aqueous treating solution or suspension employed have a pH in the range of from about 0.25 to about 10.5. In the case of neutral or alkaline solutions or suspensions, the pH thereof is usually within the range of 6.5 to about 9.5. The temperature of the aqueous treating solutions heretofore defined is preferably in the range of from about 5 C. to about 75 C.
The amount of the above-described bleaching and/or detergent formulations which are employed with water to form the aqueous treating solution or suspension will vary to some extent depending upon the amount of bleaching which it is desired to impart to the various textile materials. For most purposes, however, the use of the bleaching and detergent compositions in an amount sufiicient to provide from about 0.01% (i.e. 100 ppm.) to about 8% of available chlorine, based on the weight of the aqueous solution containing said composition, is adequate.
In a preferred embodiment of the present invention there is provided a process for bleaching treated textile materials having a base material from the group cotton, nylon, viscose rayon, dacron, hemp, linen, jute and blends thereof, such as cotton-Dacron, cotton-Dacron-viscose rayon, cotton-nylon-viscose rayon, cotton-Dacron-nylon and cotton-nylon, and containing in or on the base material a water-insoluble polymeric material having in the molecule groups which tend to react with a chlorine-containing bleach to form NCl groups by subjecting such textile material to the bleaching action of an aqueous solution consisting essentially of water containing (1) a polychlorocyanurate having at least one alkali metal cation within its molecular structure, (2) cyanuric acid, (3) a detergent builder salt, and (4) a nonsoap synthetic organic detergent, the total amount of (1), (2), and (4) being less than the amount of (3), the relative amounts of such ingredients used being suflicient to inhibit the formation, by the chlorine of the polychlorocyanurate, of N-Cl groups on the polymer molecule and with the proviso that the aqueous bleaching solution have a pH of from about 0.25 to about 10.5 and a temperature of from about 5 C. to about 75 C. By so proceeding, it is possible to effectively bleach such textile materials without materially reducing the tensile strength thereof.
In another preferred embodiment of the present invention, there is provided a process for bleaching a cotton fabric containing in or on the surface thereof a cured or water-insoluble urea-formaldehyde or ethylene ureaformaldehyde polymeric material having in the molecule Jan groups which tend to react with a chlorine-containing bleach to form groups, by subjecting such cotton textile material to the bleaching action for a period of about 5-15 minutes of an aqueous solution having a temperature of about 10 to about 65 C. and a pH of about 6.5 to about 9.5 and consisting essentially of water and a composition comprising (a) from about 0.05% to about 10.0% by weight, based on the weight of the composition, of potassium dichloroisocyanurate or [(monotrichlo-ro) tetra-(monopotassium dichloro)] pentaisocyanurate; (b) from about 1.5 to about 4 mols, per mol of said potassium dichloroisocyanurate (or said pentaisocyanurate), of cyanuric acid; (c) from about 40% to about by weight, based on the weight of the composition, of a mixture of sodium tripolyphosphate, sodium sulfate, sodium metasilicate, and sodium (or potassium) silicate; and (d) from about 1% to about 10% by weight, based on the weight of the composition, of sodium alkyl benzene sulfonate in which the alkyl group is a linear chain of about 10 to about 15 carbon atoms. The composition is employed in an amount sufficient to provide a concentration of at least 50 parts, preferably -500 parts, of available chlorine per one million parts of said solution and thus inhibits the formation of groups on the cured polymer molecule. The practice of such process substantially inhibits or prevents the textile tensile strength loss of the treated cotton fabric.
A further understanding of the novel processes and compositions of this invention will be obtained from the following specific examples which are intended to illustrate the invention but not to limit the scope thereof, parts and percentages being by weight unless otherwise indicated.
EXAMPLE I A series of experiments were conducted on a treated textile material in order to demonstrate the improved brightening or whiteness resulting from the utilization of the bleaching agents or compositions in the novel processes of the present invention. The bleaching agents set forth in Table I were mixed together immediately prior to bleaching by weighing the individual solid ingredients separately and then mixing them together in a dry state. These dry mixed bleaching agents were individually dissolved in one liter of water contained in a Terg-O- Tometer (U.S. Testing Company, Inc.) which is a standard testing device used in the detergent art for conducting such bleaching tests. The amount of each bleaching agent used was sufficient to provide the chlorine or oxygen concentrations listed in Table I. In addition to the dry mixed compositions, the-re was added to each liter of water approximately 0.05% by weight, based on the weight of said compositions, of a surfactant such as sodium alkyl benzene sulfonate in which the alkyl group is a linear chain of about to about carbon atoms and which is comprior art compositions. The use of sodium perborate as a bleach is exemplified in order to illustrate relative ARd obtained using an oxygen-based bleach and to show the more effective bleaching obtained by a chlorine-based bleach as contrasted to an oxygen-based bleach.
TABLE I Bleach 1 Mol Chlorine or 0; Washing A Rd 3 of Ratio 2 Concentration, Solution Textile 4 p.p.m. pH
Nitrogen Compound Sodium Dichlorocyanurate Cyanuric Acid-" Do do Do Sodium Perborate- Do Do Trichlorocyanuric Acid Cyanuric Acid 4:1
6 0 concentration.
mercially available under the registered trademark Santomerse. The pH of the aqueous bleaching solution was then adjusted with either NaOH or HPO to the pH values listed in Table I.
To each of the aqueous bleaching agents or compositions prepared in the Te-rg-O-Tometer, there was then added a 5" X 5" piece or swatch of unbleached cotton muslin which was not soiled but which had a natural grayish color and which had been previously treated with a urea-formaldehyde resin (cured to the water-insoluble state) in order to provide groups on the surface of said muslin. (Specifically the muslin material was crease-proofed with a methylated urea-fomaldehyde resin. The muslin was padded with an aqueous bath of 7.5% methylated urea-formaldehyde resin and 0.86% magnesium chloride hexahydrate. The resin was applied in a laboratory type padder, with one dip and one nip, at a 79% Wet pick up. The muslin was then frame dried and cured in one operation at 305 F. for twelve minutes.) In addition, there was also added to the bleaching solutions a sufficient amount of clean, white (unstained) fill cloth to give an aqueous solutionzcotton cloth weight ratio of 1. The Terg-O-Tometer was then set for a rate of agitation of 100 cycles per minute and each cotton swatch was given a single 10-minute washing at 140 F. The cotton muslin swatch was then removed from the Terg-O-Tometer, air dried at about 70 C., pressed, and then subjected to a total light reflectance test in order to compute the diflference in reflectance before and after washing, i.e., to determine the increase in brightening of the swatches due to bleaching. This reflectance test was carried out with the use of a Model D-l Color- Eye, Instrument Development Laboratories, Inc., and the values obtained, designated at ARd, are set forth in Table I. (The reflectance of both sides of each swatch was determined at least five times in order to attain a representative reading. The ARd, then, is the difference of these averages.)
It will be noted that of the nitrogen compounds listed in Table I, melamine, dimethyl hydantoin, and urea were of the prior art chlorine acceptors set forth and exemplified in US. Patent 3,099,625. When these acceptors are used with polychlorocyanurates, it has been found that the loss in tensile strength is 50% to as high as 400% greater than with cyanuric acid of the present invention. Since even relatively small losses in tensile strength are undesirable from a consumer viewpoint, it can readily be seen then that the use of cyanuric acid of the present invention is a significant improvement as contrasted to the The bleaching effect obtained by using a mixture of trichlorocyanuric acid and cyanuric acid is illustrated at the end of Table I. It should be noted that trichlorocyanuric acid does not contain any metal cations in its molecule and, therefore, is not a polychlorocyanurate as defined in the present specification. The bleaching effect of trichlorocyanuric was included in Table I in order to compare it with the bleaching effect obtained by the use of a polychlorocyanurate in accordance with the processes of the present invention. On a comparative testing basis (at the same level of available chlorine), the sodium dichlorocyanurate-cyanuric acid mixture subsequently yielded a processed muslin which has a A Rd of 5.76 compared to the value of 3.98 which was obtained by processing another similar piece of muslin with the trichlorocyanuric acid-cyanuric acid mixture. While cyanuric acid has in the past been suggested for use in compositions which contain trichlorocyanuric acid (note US. Patents 2,980,622 and 3,213,029), it can readily be seen, then, that there is a significant improvement and unexpected result over such trichlorocyanuric compositions when cyanuric acid is used with the herein defined polychlorocyanurate in the novel processes of the present invention.
EXAMPLE II A second series of experiments were conducted on a commercially available wash-and-wear white cotton fabric which had been treated with a methylated melaminefor-maldehyde resinous material (cured and water-insoluble) having groups thereon by the treating procedure set forth in the second paragraph of Example I. The purpose of this series of tests was to determine the textile tensile strength loss, if any, between an air dried fabric and a fabric which has been subjected to heat treatment (to simulate ironing) after 5 and 10 machine washes when utilizing the bleaching compositions in the novel processes of the present invention. The bleaching compositions set forth in Table II were prepared immediately prior to the washing by weighing the individual solid ingredients separately and then mixing them together in the dry state. A Kenmore washing machine having a 17-gallon capacity was then completely filled with water having a temperature of F The dry mixed bleaching composition was then dissolved in the aforementioned quantity of water. Added to this bleaching solution was approximately 0.05% by weight, based on the weight of said dry mixed bleaching composition, of a surfactant such as sodium alkyl benzene sulfonate in which the alkyl group is a linear chain of about to about carbon atoms and which is commercially available under the registered trademark Santomerse. The overall pH of the aqueous bleaching solution was then adjusted with NaOH or HPO to a pH of approximately 7.5. The amount of bleaching composition added to the water was suflicient to provide a bleaching solution containing approximately 200 p.p.m. of available chlorine. Next, there was added to the bleaching solution duplicate 18" x 18" pieces of the aforementioned wash-and-wear white cotton fabric and also sufiicient amount of (unstained) fill cloth in order togive a wash load of approximately 6 lbs.
The washing machine was then operated under normal conditions; one of the duplicate test samples of wash-andwear cotton fabric was removed after 5 washes and the other sample was removed after 10 wash cycles and both were air dried at approximately 70 F. Each sample was then cut in two half pieces and one of the half pieces was subjected to heat treatment by contacting both faces of said half piece with two parallel plates (one plate per face or side) which were maintained at a temperature of 365 F? for approximately seconds. The tensile strength of each half sample of the 18" x 18 white cotton fabric was then determined by using an Instrom Tester. The procedure set forth above is the same as that specitied in the American Association of Textile Chemists and Color Standard Method .No. 92-l962 which relates to the test for fabric damage due to chlorine pick up.
The values obtained from the measurements of the tensile strength of the various samples bleached by the aforementioned procedure are disclosed in Table II. It will be noted that the values set forth under the columns designated unscortched were the values obtained on the half samples which were not subjected to any heat treatment (i.e. air dried only) wherein the values set forth under the columns headed scorched were obtained on the samples which were subjected to the aforementioned heat treatment, which promotes the liberation of I-ICl which, in essence, scorches the material. Such heat treatment is similar tothose conditions which the fabric would be subjected to if it were ironed by the consumer.
As can readily be seen from Table II, the utilization of a bleach such as sodium dichlorocyanurate per se results in a significant loss in tensile strength both after 5 and 10 washes whereas the combination therewith on one of the organic nitrogenous compounds of the present invention, such as ammeline or cyanuric acid, substantially inhibited loss in tensile strength. A prior art compound, dimethyl hydantoin, exemplified in US. Patent 3,099,625, was also utilized with the aforementioned sodium dichlorocyanurate. Table II discloses the results obtained when using such prior art compound of the class disclosed in such patent, and more specifically discloses that a substantial loss of tensile strength of the treated textile results from such combination as compared to only a slight loss of tensile strength of the treated textile which 1 6 EXAMPLE III The following example demonstrates the effect on textile color fading when using the compositions of the present invention and others known in the art.
The washing procedure as set forth in Example II was repeated utilizing (commercially available treated) fabrics designated A, B, and C, as defined in Table III. A bleaching composition containing either sodium dichlorocyanurate per se or sodium dichlorocyanurate plus cyanuric acid in different mol ratios was utilized in a sufficient amount in order to yield a bleaching solution containing approximately 7200 ppm. available chlorine and having a pH of 7.8 which was adjusted with the addition of NaOH or HPO The initial solution temperature was 140 F. The washing machine was operated under normal conditions and the test samples were then removed after 1, 5, and 10 washes and subsequently air dried. These test samples were then visually observed for relative color change, the results of which are set forth in Table III. The results of this series of experiments vividly demonstrate the significant improvement in avoiding of color fading which was obtained when using the bleaching formulations in the novel processes of the present invention. These formulations include the nitrogenous compounds heretofore described and are contrasted to results obtained by the utilization of an alkali metal salt of a chlorinated cyanuric acid per se.
1 The color component that changed the most, which was assigned an arbitrary number of 100, was used as a basis for estimating color changes visua y.
2 M01 ratio of nitrogen compoundzbleach.
3 Fabric No.-A=Ameritex Playknit, cotton print; colored bluegreen, light brown, lilac; crease resistant finish (triazone-formaldehyde resin); preshrunk; and guaranteed washable. B=Shirley Fabric Corporation Serrano; 79% viscose rayon and 21% plain cotton; orange; and washable; finished with a melamine-formaldehyde resin. C=Same as A results when using the organic nitrogenous compound of exceptsolid blue color.
the present invention.
4 Larger number indicates the worst case of color fading.
TABLE II M 1 Textile 3 Tensile Strength, lbs.
0 Bleach l Nitrogen Compound Ratio 2 After 5 Washes After 10 Washes Unschorched 4 Scorched 5 Percent Unscorched 4 Scorched 5 Percent Loss Loss Sodium Dichlorocyanurate 56. 7 34. 3 39. 5 50.8 20. 8 59. 1 Do Cyanuric Acid 58. 4 42. 1 27. 9 53. 6 38. O 29. 1 Do... Dimethyl Hydantoin 56. 2 35.8 36.1 54. 5 27. 7 49. 2 Do ..d0 55. 2 54.1 2.0 55. 5 52. 4 5. 6 Do. d0 53. 5 53.0 0. 9 52. 3 50. 9 2. 7 Magnesium di(dlchloroisocyanurate) Cyanurie Acid. 54. 3 52. 7 2. 9 56. 8 54. 6 .5. 9 Do Ammeline 57. 6 52. 9 8.1 55.1 50.0 9. 3
1 Compound used to supply available chlorine, i.e. the metalsalt of dichlorocyanuric acid.
'-Mol ratio of nitrogen compound to bleach compound.
3 Wash-andWearwhite cotton fabric treated with a methylated melamiueformaldehyde resin.
4 No heat treatment.
5 Subjected to heat treatment, i.e. 365i? F. which liberates any HCl present and thus causes fiber deterioration.
Compound as exemplified in US, Patent 3,099,625.
1 7 EXAMPLE IV A series of experiments relating to the loss of fabric tensile strength were conducted in this Example IV in a similar manner as that set of experiments set forth in the above described Example II. This series of experiments of Example IV illustrates the effect of various bleaching compositions on the tensile strength of a washand-wear white cotton fabric, characterized by having been pretreated with a polymeric resinous material as described in Table IV and which contains NH- groups on the surface of or in the fabric, when utilizing the present invention bleaching agents, i.e., a polychlorocyanurate and a nitrogen-containing compound, in a detergent formulation. Dry bleaching compositions were prepared containing the various ingredients shown in Table IV, the quantities of each ingredients being expressed in percent by weight. The bleaching compositions designated A through N were then utilized in the same manner as the washing procedure set forth and described in Example II. The fabiics washed in compositions A-N were removed from the washing machine after washes, or heated as the case may be with the other half pieces, air dried, and tested on the Ingstron Testor. The results of this series of experiments are shown in the third from the last horizontally extending column in Table IV and depict the percent loss in tensile strength, i.e. the tensile strength before and after heat treatment, of the fabric after 10 washes with the various bleaches A through N. It can readily be seen from Table IV that the compositions A through L which incorporated a present invention nitrogen-containing compound were far superior to the results obtained from the textile material washed in the compositions M and N which did not include the nitrogen-containing compound. Specifically, the bleaching compositions M and N yielded a percent loss in textile tensile strength on the average of about 61% after 10 washes as contrasted to an average of about 9% loss in tensile strength after 10 washes with the present invention bleaching compositions.
The procedure of Example IV was again repeated utilizing a nylon fabric treated with a urea-formaldehyde IV and depict the percent loss in tensile strength of the nylon fabric after 10 washes with the various bleaches A through N. It can readily be seen from Table IV that the compositions A through L which incorporate a present invention nitrogen-containing compound were far superior to the results obtained from the nylon textile material washed in the compositions M and N which did not include the nitrogen-containing compound. Specifically, the bleaching compositions M and N yielded a percent loss in nylon textile tensile strength on the average of about 71% after 10 washes as contrasted to an average of about 89% loss in tensile strength after 10 washes with the present invention bleaching compositions.
The procedure of Example IV was again repeated utilizing a textile material comprising white cotton fabric and 40% Dacron polyester fabric treated with an ethylene urea-formaldehyde resin (cured and water-insoluble) containing NH groups. The results of this procedure are shown in the last horizontally extending column in Table IV. These results are quite similar to the end results obtained utilizing the cotton fabric and the nylon fabric as previously mentioned. Specifically, the bleaching compositions M and N yielded a percent loss in cotton-Dacron textile tensile strength on the average of about 71% after 10 washes as contrasted to an average of about 8.5% loss in tensile strength after 10 washes with bleaching compositions A through L which exemplify the compositions utilized in the novel processes of the present invention.
As can readily be seen from the aforementioned Examples I through IV, the bleaching agents or detergent formulations when used in the novel processes of the present invention significantly protect the treated textile material (being subjected to a bleaching solution) from loss of tensile strength from the chlorine contained in the bleaching solution. When contrasted to the prior art detergent formulations such as exemplified in US. Patent 3,099,625, the present invention compositions are about 200% to about 600% times more effective in this respect and thus they substantially promote a longer life of the textile fabric which is a highly desired end result from the consumer point of view.
TAB LE IV Bleaching Composition Ingredients A B C D E F G H I J K L M N B leach l 1 Chlorine Acceptor:
Cyanuric Acid Ammeline Inorganic Salt:
Surfactant, Sodium Dodecylbenzene sulfonate (linear dodecyl chain Percent Los s in Textile Tensile Strength After 10 Washes:
Cotton 2 5. 7 4. 8 Cotton-Dacron 4 0. 3
1 Bleaches numbers 1-10 correspond respectively to the polychlorcyanurates numbered 1-10 which are set forth on pages 7-8 of the present Specification.
2 Wash-and-wear white cotton fabric treated with a triazone-formaldehyde resin by the treating procedure set forth in the second paragraph of Example I.
resin (cured and water-insoluble) and having -NH groups on the surface of the fabric. The procedure set forth was substantially the same as that set forth in Example IV. The results of this procedure are shown 3 Nylon fabric treated with a urea-formaldehyde resin by the treating procedure set forth in the second paragraph of Example I.
4 A blend of 60% white cotton fabric and 40% Dacron fabric treated with an ethylene urea-formaldehyde resin by the treating procedure set forth in the second paragraph of Example I.
What is claimed is:
1. A sterilizing, disinfecting, bleaching, and sanitizing composition consisting essentially of an intimate mixture of (a) a polychlorocyanurate which has at least one metal in the next to last horizontally extending column in Table cation, selected from the group consisting of alkali metal and alkaline metal earth cations in its molecular structure and (b) an organi compound having in one tautomeric form the structural formula where R is selected from the group consisting of oxygen and NH and R is selected from the group consisting of hydrogen and alkyl radicals having from 1 to 10 carbon atoms, the ratio of said polychlorocyanurate to said organic compounds being from about 1:05 to 1:6.
2. The composition as set forth in claim 1 wherein the organic compound is cyanuric acid; the mol ratio of the polychlorocyanurate to the cyanuric acid is from about 1:05 to about 1:6; and the composition further includes (a) a detergent builder salt selected from the group consisting of neutral and alkaline, alkali metal phosphates, alkali metal silicates having an alkali metal oxide to silica mol ratio of 1:1 to 1:3.6, alkali metal sulfates, alkali metal borates, alkali metal carbonates, alkali metal bicarbonates, and mixtures thereof and (b) a nonsoap synthetic organic detergent selected from the group consisting of nonsoap synthetic nonionic surface active agents and nonsoap synthetic anionic surface active agents, said composition containing from 0.05% to 10% by weight of said polychlorocyanurate, from 40% to 90% by weight of said builder salt and from 1% to 10% by Weight of said detergent.
3. The composition as set forth in claim 2 wherein the said polychlorocyanurate is pentaisocyanurate.
4. The composition as set forth in claim 2 wherein the said polychlorocyanurate is potassium dichloroisocyanurate.
5. A bleaching composition consisting essentially of an intimate, dry mixture of (a) from about 0.05 to about 10.0% by weight, based on the weight of the composition, of a pentaisocyanurate; (b) from about 1.5 to about 4 mols, per mol of said pentaisocyanurate, of cyanuric acid; from about 40% to about 90% by weight, based on the weight of the composition, of a mixture of sodium tripolyphosphate, sodium sulfate, sodium metasilicate, and potassium silicate; and (d) from about 1% to about by weight, based on the Weight of the composition, of a sodium alkylbenzene sulfonate having from about 10 to 16 carbon atoms in a linear alkyl chain.
6. In a process for bleaching a treated textile material which is characterized by containing a polymeric material having in the molecule NH groups reactive with a chlorine-containing bleach to form N-Cl groups, wherein said textile material is bleached with a chlorine-containing bleach, the improvement which comprises contacting said textile material with an aqueous solution consisting essentially of water, a polychlorocyanurate which has at least one metal cation selected from the group consisting of alkali metal and alkaline metal earth cations in its molecular structure and an organic nitrogen containing compoud having in one tautomeric form the structural formula where X is selected from the group consisting of R o I ll NO and R R ALL where R is selected from the group consisting of oxygen and NH, and R is selected from the group consisting of hydrogen and alkyl radicals having from 1 to 10 carbon atoms, until said material is bleached.
7. A process of bleaching a treated textile material which is characterized by containing a polymeric material having in the molecule NH groups reactive with a chlorine-containing bleach to form N-Cl groups, comprising contacting the textile material with an aqueous solution having a pH less than 11 and a temperature less than 100 C. and consisting essentially of water, a polychloror cyanurate which has at least one metal cation selected from the group consisting of alkali metal and alkaline metal earth cations in its molecular structure and an organic nitrogen-containing compound having in one tautomeric form the structural formula R=o X where X is selected from the group consisting of R o l H NC and f" i" N C where R is selected from the group consisting of oxygen and NH, and R is selected from the group consisting of hydrogen and alkyl radicals having from 1 to 10 carbon atoms, until said material is bleached.
8. The process as set forth in claim 7 wherein the mol ratio of the polychlorocyanurate to the organic compound is from about 1:0.5 to about 1:6 and the organic compound is cyanuric acid.
9. The process as set forth in claim 7 wherein the solution includes a detergent builder salt selected from the group consisting of neutral and alkaline, alkali metal phosphates, alkali metal silicates having an alkali metal oxide to silica mol ratio of 1:1 to 1:3.6, alkali metal sulfates, alkali metal borates, alkali metal carbonates, alkali metal bicarbonates, and mixtures thereof and the organic compound is cyanuric acid.
10. The process as set forth in claim 7 wherein the solution includes a nonsoap synthetic organic detergent selected from the group consisting of nonsoap sythetic nonionic surface active agents and nonsoap synthetic anionic surface active agents and the organic compound is cyanuric acid.
11. The process as set forth in claim 8 wherein the said polychlorocyanurate is pentaisocyanurate.
12. The process as set forth in claim 8 wherein the said polychlorocyanurate is potassium dichloroisocyanurate.
13. The process as set forth in claim 7 wherein (1) the treated textile material is selected from the group consisting of cotton, nylon, viscose rayon, Dacron, hemp, linen, jute, cotton-Dacron, cotton-Dacron-viscose rayon, cottonnylon-viscose rayon, cotton-Dacron-nylon and cottonnylon; (2) the said organic compound is cyanuric acid; and (3) the said aqueous solution has a pH of from about 0.25 to. about 10.5, a temperature of from about 5 C. to about C. and includes, in addition to the water, said polychlorocyanurate, and cyanuric acid, a detergent builder salt and a nonsoap synthetic organic detergent, the
total amount by weight of the combination of said polychlorocyanurate, cyanuric acid, and organic detergent being less than the amount of said builder salt.
14. The process as set forth in claim 13 wherein 1) the said polychlorocyanurate is selected from the group consisting of sodium dichloroisocyanu-r'ate and hydrates thereof; potassium dichloroisocyanurate and hydrates thereof; di-isocyanurate; pentaisocyanurate; monomagnesium, di-potassium tetra(dichlorocyanurate) and hydrates thereof; mono-zinc, di-potassium tetra-(dichlorocyanurate) and hydrates thereof; and mixtures thereof; (2) the mol ratio of said polychlorocyanurate to cyanuric acid is from about 120.5 to about 1:6; (3) the detergent builder salt is a mixture of sodium tripolyphosphate, sodium sulfate, sodium metasilicate and potassium silicate; and (4) the nonsoap synthetic organic detergent is a sodium alkyl benzene sulfonate having from about 8 to about 22 carbon atoms in the alkyl group.
15. A process for bleaching cotton textile materials containing a polymeric material having in the molecule groups which tend to react with a chlorine-containing bleach to form -l ICl groups, said polymeric material being used to pretreat the said cotton textile in an amount of from about 0.25% to about 10% by weight based on the weight of the said cotton textile, comprising subjecting said cotton textile material to the bleaching action of an aqueous solution consisting essentially of water and a composition comprising (a) from about 0.05% to about 10.0% by weight, based on the weight of the composition, of pentaisocyanurate; (b) from about 1.5 to about 4 mols, per mol of said pentaisocyanurate, of cyanuric acid; (c) from about to about 90% by weight, based on the weight of the composition, of a mixture of sodium tripolyphosphate, sodium sulfate, sodium metasilicate, and sodium silicate; and (d) from about 1% to about 10% by weight, based on the weight of the composition, of sodium alkyl benzene sulfonate in which the alkyl group is a linear chain of about 10 to about 15 carbon atoms, said composition being in an amount sufficient to provide a concentration of at least parts of available chlorine per one million parts of said solution and thus substantially inhibit the formation of N-Cl groups on the polymer molecule and consequently substantially reduce the textile tensile strength loss, said aqueous solution having a pH of from about 6.5 to about 9.5, a temperature of from about 10 C. to about C., and being in contact with said textile for a period of from about 5 to about 15 minutes.
References Cited UNITED STATES PATENTS 3,150,132 9/1964 Symes.
3,294,690 12/1966 Matzner 252-99 3,336,228 8/1967 Fuchs et al 252-99 3,350,317 10/1967 Symes 252t-99 MAYER WEINBLATT, Primary Examiner.
U.S. Cl. X.R.
g g UNITED STATES PATENT OFFICE- CERTIFICATE OF CORRECTION Patent NO- 3,411,206 Dated March 1969 Inventor) Thomas B. Hilton & Xavier Kowalski It is certified that error appeere in the above-identified patent and the: said Letters Petent are hereby corrected ea shown below: g
Column 6, line 40, between the words "are" and "disclosed insert the word not Column 15, Table II, in column titled "Nitrogen Compound" the line under "Dimethyl Hydantoine" should read cyanuric acid Column 19, claim 3, line 43, after the word "is" and before "pentaisocyanurate insert [(monotrichloro) tetra-(monopotassium dichloro) Column 19, cla m 5, line 50 after the word "a" and before "pentaisocyanurate" insert [(monotrichloro) 'tetra-(monopoatssium dichloro)] Column 20, claim 11, line 62, after the word "is" and before "pentaisocyanurate" insert [(monotrichloro) tetra-(monopotassium dichloro);
Column 21, cla m 14, line 8, after the word "thereof; and before "di-issajanurate; insert [(monotrichloro) (monopotaseium dichloro Column claim 14, line 8, after the word "di-isocyanurate; and before "pentaisocyanurate; insert [(monotrichloro) tetra-(monopotassium dichloro)] Column 22, claim 15, line 2, after the word "of" and before "pents isocyanurate; insert ['(monotrichloro) tetra-(monopotassium dichloro)] SEP151970 (SEAL) Anew WILLIAM E. sum, m. J EdwardM-Fletcher, It. Commissioner of Patents Attesting Officer
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3875070A (en) * 1971-12-11 1975-04-01 Huels Chemische Werke Ag Washing and cleaning agent containing a sulfonated polybutadiene builder salt
US3936386A (en) * 1972-11-24 1976-02-03 Fmc Corporation Dishwashing compositions containing chlorinated isocyanurate
US4149988A (en) * 1977-05-26 1979-04-17 Olin Corporation Decomposition inhibitors for chloroisocyanurates
US4380501A (en) * 1981-05-11 1983-04-19 Olin Corporation Gas scavenger agents for containers of solid chloroisocyanurates
US4973424A (en) * 1985-09-16 1990-11-27 Capital City Products Company Bleaching and sanitizing compositions
US5366509A (en) * 1989-06-19 1994-11-22 Nissan Chemical Industries, Ltd. Method for bleaching cloths

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3150132A (en) * 1960-06-21 1964-09-22 Monsanto Co Novel chlorocyanurate compounds
US3294690A (en) * 1962-09-04 1966-12-27 Monsanto Co Complex metal halocyanurate bleach compositions
US3336228A (en) * 1955-05-09 1967-08-15 Fmc Corp Active chlorine compositions containing dichlorocyanuric acid and salts thereof
US3350317A (en) * 1965-09-24 1967-10-31 Monsanto Co Sterilizing, disinfecting, oxidizing and bleaching composition

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3336228A (en) * 1955-05-09 1967-08-15 Fmc Corp Active chlorine compositions containing dichlorocyanuric acid and salts thereof
US3150132A (en) * 1960-06-21 1964-09-22 Monsanto Co Novel chlorocyanurate compounds
US3294690A (en) * 1962-09-04 1966-12-27 Monsanto Co Complex metal halocyanurate bleach compositions
US3350317A (en) * 1965-09-24 1967-10-31 Monsanto Co Sterilizing, disinfecting, oxidizing and bleaching composition

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3875070A (en) * 1971-12-11 1975-04-01 Huels Chemische Werke Ag Washing and cleaning agent containing a sulfonated polybutadiene builder salt
US3936386A (en) * 1972-11-24 1976-02-03 Fmc Corporation Dishwashing compositions containing chlorinated isocyanurate
US4149988A (en) * 1977-05-26 1979-04-17 Olin Corporation Decomposition inhibitors for chloroisocyanurates
US4380501A (en) * 1981-05-11 1983-04-19 Olin Corporation Gas scavenger agents for containers of solid chloroisocyanurates
US4973424A (en) * 1985-09-16 1990-11-27 Capital City Products Company Bleaching and sanitizing compositions
US5366509A (en) * 1989-06-19 1994-11-22 Nissan Chemical Industries, Ltd. Method for bleaching cloths

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